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Restricted and Reportable Substances For Parts: Worldwide Engineering Standards

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0% found this document useful (0 votes)
524 views7 pages

Restricted and Reportable Substances For Parts: Worldwide Engineering Standards

Uploaded by

Aleks Sena
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WORLDWIDE Material Specification

ENGINEERING GMW3059
General
STANDARDS

Restricted and Reportable Substances for Parts

2.2 GM Standards/Specifications.
1 Scope GMW3001 GMW14236
This specification lists substances whose use in GMW3034
materials and components, in the interests of 2.3 Additional References.
personnel and environmental safety, are either
prohibited or limited. GADSL
These restrictions are based on existing
legislation or self-imposed regulations. 3 Requirements
The aim of this specification is to restrict/stop the Most requirements of this specification are
usage of the substances listed, to facilitate contained in the Global Automotive Declarable
compliance with current and future regulations. Substances List (GADSL). available at
www.gadsl.org. Additional requirements to the
For additional information on GMW3059, including GADSL list are contained in Table 1. All
electronic versions of forms, frequently asked substances listed that are present in the
questions and the exemption process, see the component or product must be declared if the
website www.gmw3059.com. permitted limits are exceeded. Content limits are
1.1 Cross-Reference of Replaced specified for all substances whether Prohibited
Specifications. (P) or just requiring Declaration (D). For amounts
below this limit a declaration is not required. This
GM South Africa
percentage is to be calculated for the single
GM do Brasil material/surface treatment, not at the part or the
assembly level.
GM Holden HN 1000, Clause J
If technical requirements make the use of
GM NAO GM1000M Prohibited (P) substances absolutely necessary,
a deviation from this specification must be agreed
ISUZU upon between the supplier and the responsible
GME QU 000000 department at the purchaser.
QU 000001 With the exception of GM do Brazil, Holden and
GMNA Allison Transmission (see “Exceptions”
QU 000002
section 3.1.3) this specification requires the
QU 000003 supplier to input the full material composition of
QU 000004 their parts, including any GMW3059 substances,
QU 000005 in the International Material Data System (IMDS,
website: http://www.mdsystem.com). Reporting in
STD 3977
IMDS will also fulfill the specific reporting
1.2 Typical Applications. This specification requirements that are contained in GMW3059.
applies to materials and components specified by Detailed information on GM's IMDS requirements
the purchaser and does include items where the is available on the GM Supply Power website:
design is held by the supplier, such as “black-box” http://www.gmsupplypower.com (from any Power-
items. Section into /Library/General
Information/Environmental Sourcing
2 References Information/IMDS/...)
Note: Only the latest approved standards are For Holden, reporting by means of IMDS is
applicable unless otherwise specified. required only for HFV6 engine and associated
2.1 External Standards/Specifications. clutch components. For all other parts – see
“Exceptions” - section 3.1.3
DIN 50993-1 ISO 11014
© Copyright 2006 General Motors Corporation All Rights Reserved

June 2006 Originating Department: North American Engineering Standards Page 1 of 7


GMW3059 GM WORLDWIDE ENGINEERING STANDARDS

Any parts supplied to the military of any The requirements defined in this specification
government are not required to be inputted into apply for all new and carry-over materials and
IMDS. components supplied, unless otherwise specified
3.1 Requirements on Delivery. Independent of on the drawing. These requirements also apply to
this regulation, the supplier bears the re-sourced or re-designed materials and
responsibility for ensuring that the materials and components.
components delivered meet the relevant
legislations and regulations of the countries to
which they are supplied.
Table 1: Restricted (P) and Reportable (D) Substances
Substance Rating Requirement Detail
All substances listed on the The GADSL is located on www.gadsl.org
GADSL are declarable in
GMW3059.
All substances listed as
prohibited on the GADSL are
prohibited in GMW3059.
GM Requirements IN
ADDITION to the GADSL:

Benzene See GADSL Prohibition applies to non-fuel applications only.

Chromium(VI)-Salt P for all For applications where the hexavalent chromium is not leachable:
applications A maximum concentration of 1000 ppm by weight and per homogeneous material shall
be tolerated.
Test method: A test for total chromium (for example) can be used to determine that the
application is hexavalent chromium free.

For applications where the hexavlent chromium is leachable:


A maximum concentration of 0.1 µg/cm² per homogeneous material shall be tolerated.
Test method: GMW3034 or DIN 50993-1

Formaldehyde P > 10 ppm The Prohibition applies to passenger compartment parts only.
Formaldehyde is D for all parts per the GADSL.
Test method: GMW14236

Lead and Compounds See GADSL Lead in Electronics:


Will be Prohibited in solder and component finishes used in electrical and electronic
components for all parts to be released the first time:
for vehicle lines as of MY 2009 onwards and
for powertrain units, safety applications, and applications requiring additional technical
maturity as of MY 2012 onwards.
Long term carryover components may continue to use lead after 2012 until the device is
resourced or redesigned, at which time they must become lead-free.

This lead elimination strategy shall include, but is not limited to:
a. lead in solder used to connect the components to the circuit board
b. lead in coatings on connector terminals and “pre-solder” of wires and components
prior to soldering, crimping, etc.
c. lead in solder for connection of components/devices within a higher assembly (e.g.
motors)

Lead in all other applications:


Prohibited for all other applications: Exemptions to Prohibition according to Directive
2000/53/EC Annex II.

© Copyright 2006 General Motors Corporation All Rights Reserved

Page 2 of 7 June 2006


GM WORLDWIDE ENGINEERING STANDARDS GMW3059

3.1.1 Chemical Requirements. Questions 8 Coding System


regarding the presence of these substances can
This material specification shall be referenced in
be resolved by using the test method listed or by
other documents, drawings, VTS, CTS, etc. as
any appropriate accepted analytical method.
follows:
3.1.2 Additional Requirements. Not applicable.
Restricted and Reportable Substances for Parts
3.1.3 Exceptions. As indicated earlier in Section 3, per GMW3059
Holden requires IMDS data only for components
and materials used for the manufacture of HFV6 9 Release and Revisions
engines and associated clutch assemblies. For
vehicle components and materials, only GMW3059 9.1 Release. This material specification originated
Data Sheets (Appendix A) are required. in May 1998. It was approved and first published in
March 1999.
GM do Brasil suppliers and GMNA Allison
Transmission suppliers must also continue to 9.2 Revisions
submit Data Sheet 1 (Appendix A). Rev Approval Description (Organization)
When using Data Sheets (Appendix A): The Date
substances and the materials/components they are
used in must be detailed if they contain substances G MAY 2005 ILRS has been replaced by the
GADSL. Any duplication of
listed in the GADSL or Table 1 in amounts information between the GADSL
exceeding the stated limits. If the substance is and the GMW3059 substance
listed as Prohibited, “P”, prior approval and sign off tables has been eliminated. All
of Appendix A is required by the department listed declarable substances in GADSL
in the Contact list for the Unit the part is being are declarable for GMW3059
supplied to. Otherwise, check the appropriate box unless otherwise specified. All
and submit Appendix A as a declaration of prohibited substances are
prohibited in GMW3059 unless
compliance to the unit contact as listed in the
otherwise specified. The text of
Contact List. GMW3059 was updated to make
the wording clearer. GMNA
4 Manufacturing Process Allison Transmission suppliers
are required to submit the
Not applicable.
GMW3059 forms, not IMDS.
Military parts are not required to
5 Rules and Regulations be inputted into IMDS.
5.1 All materials supplied to this specification must H MAY 2006 The GADSL was updated to
comply with the requirements of GMW3001, Rules further commonize with
and Regulations for Material Specifications. GMW3059 so any duplicated
information has been eliminated
6 Approved Sources from GMW3059. The entries on
Benzene, Hexavalent chromium
Not applicable. and Lead were updated. The
entries on radioactive substances
7 Notes polybrominated terphenyls,
Mercury and Cadmium were
7.1 Glossary. Not applicable. deleted. The requirements for
7.2 Acronyms, Abbreviations, and Symbols. periodic review of the declarable
substances were eliminated.
GADSL Global Automotive Declarable Prohibition for lead in solder was
Substances List added. Updated to current
template – added Notes section.

© Copyright 2006 General Motors Corporation All Rights Reserved

June 2006 Page 3 of 7


GMW3059 GM WORLDWIDE ENGINEERING STANDARDS

Appendix A: Holden, Allison Transmission, and GM do Brasil only


A. Assembly(Asm)/Part Information I. Manufacturer/Supplier Information
B. Asm/Part Number: F. Unit Supplied to: J. Name: N. Address:
C. Asm/Part Name: G. Asm/Part mass: K. Company:
D. Model Yr/Vehicle Line: H. Comments (L/P/S status): DUNS #: Country:
Engine Transmission RPO (Family): L. Department: Phone:
E. Asm/Part Revision Level: Rev. Date: M. Mail Code (if applicable): Fax:

O. 1. This part does not contain substances listed in GMW3059 above the reporting limits.

2. This part does contain substances listed in GMW3059 above the reporting limits as detailed below.

P. Component in Assembly Q. Material/surface treatment R. Substance S. Purpose for Use and Plan to
Mas s % Material Mas s % Subs tance Eliminate Use Including Timing
Part No. Nam e Mas s Standard No Nam e in Com ponent CAS Num ber Nam e in Material and Subs titute Subs tances

T. Supplier Certification U. Unit Approval if "P" Substances Present Approved: Not approved:

Signature/Seal: Signature/Seal:
Printed Name: Printed Name:
Date: Date:

© Copyright 2006 General Motors Corporation All Rights Reserved

Page 4 of 7 June 2006


GM WORLDWIDE ENGINEERING STANDARDS GMW3059

Instructions for Data Sheet 1 M. Mail Code (if applicable): Enter internal mail
code if required within supplier company to get mail
to the contact person.
Data Sheet 1 is to be filled out for all parts. The
form should be mailed to each unit that the part is N. Address: Enter address (including country),
being supplied to. If the part is being supplied to telephone number, and fax number for supplier.
more than one unit, for example NAO Car Group O. Declaration section: Mark the applicable box.
and GME Ruesselsheim, the form must be mailed If box 1 is marked proceed to section T sign and
to each unit. submit form. If box 2 is marked proceed to section
A. Assembly (Asm)/Part Information: Title block - P.
Enter the information that identifies the part being P. Component in Assembly: If there is more than
supplied into sections B-H. one component in the assembly/part being supplied
B. Asm/Part Number: Enter the part identification enter the part number, name, and mass of the
number assigned by the unit the part is being specific component that the reported substance is
supplied to. found in. If there is more than one component that
contains the reported substance list all components
C. Asm/Part Name: Enter the name of the part as
that apply. If there is more than one reported
assigned by the unit the part is being supplied to.
substance, list all components that contain each
D. Model Yr/Vehicle Line: Enter the model year of substance.
the vehicle the part is being supplied for and the
Q. Material/Surface treatment: Enter the standard
name of the vehicle. For Powertrain parts please
number, name, and mass percentage of the
enter the model year and Engine/Transmission
material or surface treatment that contains the
RPO (or family).
restricted or reported substance.
E. Asm/Part Revision Level and Rev. Date: Enter
R. Substance: Enter the CAS number, name, and
any information that would identify what the most
mass percentage of the reported substance present
current level of revision and what date that last
in the material/surface treatment listed in Q.
revision occurred.
S. Purpose for Use and Plan to Eliminate Use
F. Unit Supplied to: Enter the name of the
Including Timing and Substitute Substances:
organization you are supplying the part to. A list of
State the reason this substance must be used.
units along with contact information for each is in
Also state what plans are in place to eliminate the
the appendix.
use of this substance, by what date the use will be
G. Asm/Part Mass: Enter the mass of the complete eliminated and what the substitute substance will
assembly being supplied. be.
H. Comments: Enter any other information that T. Supplier Certification: Sign, print name and
would help identify the part. date to certify all listed information is true and
I. Manufacturer/Supplier Information: Title block - correct.
Supplier enters their information in sections J-N. U. Unit Approval if “P” Substances Present: If
J. Name: Enter contact name at the supplier. the substance listed is a “P” substance the unit the
K. Company: Enter company name that is part is being supplied to must sign the form to
supplying the part. approve the use.
L. Department: Enter the department within the
supplier company that the contact belongs to.

© Copyright 2006 General Motors Corporation All Rights Reserved

June 2006 Page 5 of 7


GMW3059 GM WORLDWIDE ENGINEERING STANDARDS

Contact List
Unit Contact:

Unit: GME Holden GM North America


Dept.: ITDC, Central Laboratories Materials Engineering Materials Engineering
Post-box/ mail code: IPC: R2-50 Mail Point 350 480-210-3B1
Location: 65423 Rüsselsheim 241 Salmon St 30001 Van Dyke
Germany Port Melbourne 3207 Warren, MI 48090
Australia USA
Mr./Mrs.: Edwin Leber Afia Demiri Doris Hill
Phone: 0049 (0)6142 7-74875 61 3 9647 1473 01 (586) 575-7981
Fax: 49 06142 / 774484 61 3 9647 1286 01 (586) 575-8163

Unit Contact:

Unit: GME GM do Brasil Ltd GMDAT


Dept.: Materials Technology Materials & Fastening Eng. Polymer/Organic Material Lab
Post-box/ mail code: TCEA A 16-1 Cx. Postal 197 199-1, Cheongcheon-Dong
Bupyung-Gu,
Location: S-461 80 Trollhattan Av. Do Estado, 2880 Incheon 403-714
Sweden Sao Caetano do Sul – SP- Brasil Korea
CEP 09501 - 907
Mr./Mrs.: Cristina Nordström Jarpedal Antonio Carlos Haddad Hyokyoung Kim
Phone: +46 (0)520 84893 55 11 4234 7871 82-32 -520-4164
Fax: +46 (0)520-78150 55 11 4234 7981 / 82 32 520 4952
55 11 4234 8765

Unit Contact:

Unit: Isuzu GM Powertrain - Ypsilanti GM Technical Centre - INDIA


Dept.: Materials Development Materials IMDS Compliance Group
Section No. 1
Post-box/ mail code: 3-25-1 481-700-900 560066
Location: Tonomachi Kawasaki–ku Ecorse & Wiard Roads Units 1-8, 3rd Floor
Kawasaki-shi 210-8524 Ypsilanti, MI 48198 Creator Building, ITPL,
Whitefield Road
Japan USA Bangalore, India
Mr./Mrs.: Derek Ewing S.Rajesh Kanna
Phone: 81-44-276-5510 01 (734) 481-5855 011-91-80-5118-4280
Fax: 01 (734) 481-5192 011-91-80-51158562/64

© Copyright 2006 General Motors Corporation All Rights Reserved

Page 6 of 7 June 2006


GM WORLDWIDE ENGINEERING STANDARDS GMW3059

Unit Contact:

Unit: GM PATAC (GM China)


Dept.:

Post-box/ mail code: No.3999, Long Dong Av.


Location: Shanghai 201201 CHN

Mr./Mrs.: Mr. Haoyi Zhang


Phone: 86-21-28941296
Fax: 86-21-58582931

© Copyright 2006 General Motors Corporation All Rights Reserved

June 2006 Page 7 of 7

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