Sinamics gl150

Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS GL150
Type 6SL38503UM114PA0Z
Edition 04/2017 www.siemens.com/drives

20.04.2017 14:02
V12.00
Introduction 1
Safety information 2
Description 3
Medium-Voltage Drive
Preparations for use 4
SINAMICS GL150
Type 6SL38503UM114PA0Z 5
Mounting
Electrical connection 6
Operating Instructions
Installation Instructions
Commissioning 7
Operation 8
Maintenance 9
Spare parts 10
Disposal 11
Service & Support A

Technical specifications and
drawings B
Edition 04/2017
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG Document order number: MUSTER Copyright © Siemens AG 2013, -, 2016.

Process Industries and Drives Ⓟ 04/2017 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents
1 Introduction.................................................................................................................................................13
1.1 About these instructions.........................................................................................................13
1.2 Text format features...............................................................................................................13
2 Safety information.......................................................................................................................................15
2.1 Warning symbol on the device...............................................................................................15
2.2 Qualified personnel................................................................................................................15
2.3 The five safety rules...............................................................................................................15
2.4 Safe handling.........................................................................................................................16
2.5 Electromagnetic fields in electrical power engineering installations ......................................18
2.6 Components that can be destroyed by electrostatic discharge (ESD)...................................19
2.7 Information for nominated persons in control of an electrical installation...............................21
2.7.1 Proper usage..........................................................................................................................21
2.7.2 Security information...............................................................................................................22
2.7.3 Grounding concept.................................................................................................................23
2.7.4 Installation site safety.............................................................................................................23
2.7.5 Instructions for inverters with no grounding switch................................................................24
2.7.6 Measures for operator protection in electromagnetic fields...................................................24
2.8 Residual risks.........................................................................................................................24
3 Description..................................................................................................................................................27
3.1 Area of application.................................................................................................................27
3.2 Safety concept.......................................................................................................................27
3.2.1 Safety components and functions..........................................................................................28
3.2.2 External safety components...................................................................................................28
3.2.3 Protection and monitoring functions of internal components.................................................29
3.2.4 Protection and monitoring functions for external components...............................................29
3.3 Power unit..............................................................................................................................29
3.3.1 Product features.....................................................................................................................29
3.3.2 Power unit components..........................................................................................................30
3.3.2.1 Power unit components of a starting converter (6/6-pulse drive system)..............................30
3.3.2.2 Thyristors...............................................................................................................................30
3.3.2.3 DC-link reactor.......................................................................................................................32
3.3.2.4 AVT combination module.......................................................................................................32
3.3.2.5 Power Stack Adapter.............................................................................................................33
3.3.2.6 Current transformer................................................................................................................33
3.3.2.7 Fans.......................................................................................................................................34
3.3.2.8 Differential-pressure switch....................................................................................................34
3.3.2.9 Surge suppressor...................................................................................................................34
3.3.2.10 Door limit switches.................................................................................................................34
3.3.3 Principle of operation.............................................................................................................35
SINAMICS GL150 6SL38503UM114PA0Z

Operating Instructions 04/2017 5
Table of contents
3.3.3.1 Fuseless technology..............................................................................................................35

3.3.3.2 Thyristor electronics...............................................................................................................36
3.3.3.3 Voltage actual value sensing.................................................................................................37
3.3.3.4 Ground fault detection............................................................................................................38
3.4 Closed-loop control................................................................................................................40
3.4.1 Structure of the open and closed loop control plate...............................................................40
3.4.2 Mushroom pushbutton...........................................................................................................40
3.4.3 Description of the components...............................................................................................41
3.4.3.1 SINAMICS Control Unit..........................................................................................................41
3.4.3.2 DRIVE-CLiQ interface............................................................................................................41
3.4.3.3 Voltage Sensing Module........................................................................................................41
3.4.3.4 Power supply unit...................................................................................................................42
3.4.3.5 Customer terminal strips........................................................................................................42
3.5 Options...................................................................................................................................42
3.5.1 Internal synchronizing voltage detection (option A11)...........................................................42
3.5.2 Damping switch for 1.4 kV (option C50).................................................................................42
3.5.3 Duty cycle (option C61)..........................................................................................................43
3.5.4 Black start (option E05)..........................................................................................................43
3.5.5 Brake after phase shifter operation (option E08)...................................................................43
3.5.6 Plug connection between the starting converter and excitation equipment (option G57) ......44
3.5.7 Temperature evaluation of the MV transformer (option K63).................................................45
3.5.8 Control Unit CU320-2 PN (option K95)..................................................................................45
3.5.9 Inductive cable attenuation (option L05)................................................................................45
3.5.10 Cabinet anti-condensation heating for the power unit (option L55)........................................46
3.5.11 Temperature-controlled and air-humidity-controlled anti-condensation heating (option
L58)........................................................................................................................................46
3.5.12 Dust protection (option M11)..................................................................................................46
3.5.13 Lock barrel (option M40)........................................................................................................47
3.5.14 Degree of protection IP41 (option M41).................................................................................47
3.5.15 Separate installation (M49)....................................................................................................47
3.5.16 Low-noise fan (option M65)....................................................................................................47
3.5.17 Customer-specific door stop for control cabinets (option M76)..............................................47
3.5.18 Line-side surge arresters (option N54)...................................................................................47
3.5.19 Machine-side surge arresters (option N56)............................................................................47
3.5.20 Line-side fuses (option N58)..................................................................................................48
3.5.21 Cabinet lighting in the power unit (option N86)......................................................................48
3.5.22 Customized locking system (option Y41)...............................................................................48
3.5.23 Customized duty cycle (option Y45).......................................................................................48
4 Preparations for use...................................................................................................................................49
4.1 Notes for system integrators..................................................................................................49
4.1.1 Requirements for transformers..............................................................................................49
4.1.2 Selection and configuration of multi-winding transformers.....................................................50
4.1.3 Requirements for the circuit breaker provided by the customer.............................................51
4.1.4 Requirements for cables........................................................................................................54
4.2 Requirements for installation location....................................................................................55
4.3 Inspections when receiving the delivery.................................................................................56
4.3.1 Checking the delivery.............................................................................................................56
4.3.2 Checking shock and tilt indicators..........................................................................................56
4.3.3 Checking the load handling attachments...............................................................................57

6 Operating Instructions 04/2017
Table of contents
4.4 Transportation........................................................................................................................58
4.4.1 Transport markings................................................................................................................58
4.4.2 Transport requirements..........................................................................................................58
4.4.3 Observe center of gravity.......................................................................................................59
4.4.4 Transport with a fork-lift truck.................................................................................................59
4.4.5 Transport with a crane...........................................................................................................60
4.4.6 Using lifting rods.....................................................................................................................60
4.4.7 Transporting transportation units packed in boxes................................................................62
4.5 Unpacking..............................................................................................................................63
4.5.1 Removing the packaging........................................................................................................63
4.5.2 Removing load securing devices...........................................................................................64
4.5.3 Lifting the cabinet off the transport pallet...............................................................................64
4.5.4 Opening doors in preparation for use.....................................................................................65
4.5.5 Checking the shock and tilt indicators inside the cabinet.......................................................65
4.6 Storage...................................................................................................................................66
4.6.1 Storing a device.....................................................................................................................66
4.6.2 Storing fans............................................................................................................................67
5 Mounting.....................................................................................................................................................69
5.1 Tools required........................................................................................................................70
5.2 Screwing the transport units together....................................................................................70
5.3 Connect to the foundation......................................................................................................71
5.4 Mounting fans.........................................................................................................................72
5.5 Ensuring cooling air................................................................................................................72
6 Electrical connection...................................................................................................................................73
6.1 Electromagnetic compatibility.................................................................................................75
6.2 Potential concept....................................................................................................................78
6.3 Connecting equipotential-bonding conductors.......................................................................78
6.4 Using the equipotential bonding strip and shield bus.............................................................79
6.5 Connecting the protective grounding.....................................................................................79
6.6 Laying the signal lines............................................................................................................80
6.7 Laying the cable shields.........................................................................................................80
6.8 Separating adjacent cabinets using unsuppressed contactors..............................................81
6.9 Laying additional wiring..........................................................................................................81
6.10 Connecting the power unit.....................................................................................................81
6.10.1 Connecting power cables.......................................................................................................81
6.10.2 Connecting the signal cables.................................................................................................83
6.11 Connecting the closed-loop control........................................................................................84
6.11.1 Connecting ground.................................................................................................................84
6.11.2 Connecting the auxiliary voltage............................................................................................84
6.11.3 Connecting circuit breakers....................................................................................................84
6.11.4 Connecting the external safety loop.......................................................................................85

Table of contents
6.12 Interconnecting optional connections.....................................................................................85

6.13 Fastening the cable ducts with cable ties...............................................................................86
7 Commissioning...........................................................................................................................................87
8 Operation....................................................................................................................................................89
8.1 Parameters.............................................................................................................................90
8.2 Setpoint channel and closed-loop control..............................................................................91
8.2.1 Setpoint addition....................................................................................................................91
8.2.2 Direction of rotation changeover............................................................................................91
8.2.3 Suppression bandwidths........................................................................................................92
8.2.4 Speed limitation......................................................................................................................92
8.2.5 Ramp-function generator.......................................................................................................92
8.2.6 Vector control.........................................................................................................................93
8.3 Monitoring and protection functions.......................................................................................94
8.3.1 Safety shutdown of the converter...........................................................................................94
8.3.2 Speed monitoring with incremental encoder..........................................................................94
8.3.3 Uncontrolled stop, EMERGENCY STOP category 0.............................................................94
8.4 Fault and system messages..................................................................................................95
8.4.1 External warnings and faults..................................................................................................96
8.4.2 Diagnostics.............................................................................................................................96
8.4.2.1 Diagnostics via LEDs.............................................................................................................96
8.4.2.2 Diagnostics via parameters....................................................................................................97
8.4.2.3 Indicating and rectifying faults................................................................................................99
9 Maintenance.............................................................................................................................................101
9.1 Grounding the system..........................................................................................................104
9.2 Opening the device..............................................................................................................105
9.3 Preventive maintenance.......................................................................................................106
9.3.1 Checklist for preventive maintenance work..........................................................................106
9.3.2 Visual inspections................................................................................................................106
9.3.2.1 Equipment for visual inspections..........................................................................................106
9.3.2.2 Checking the isolating clearances........................................................................................107
9.3.2.3 Checking hoisting solenoids and security bolts....................................................................107
9.3.2.4 Checking the plug connections............................................................................................107
9.3.2.5 Checking the cable and screw terminals..............................................................................108
9.3.2.6 Checking the thyristor electronics........................................................................................108
9.3.2.7 Checking the filter mats........................................................................................................108
9.4 Maintenance.........................................................................................................................109
9.4.1 Replacing a fan....................................................................................................................109
9.4.2 Replacing the filter mats (option M11).................................................................................112
9.4.3 Replacing the back-up battery of the AOP30 operator panel ..............................................113
9.5 Cleaning...............................................................................................................................115
9.5.1 Removing dust deposits.......................................................................................................115
9.5.2 Cleaning aluminum parts.....................................................................................................115
9.6 Repairs.................................................................................................................................116
9.6.1 Torques................................................................................................................................118
9.6.2 Replacing the AVT combination module..............................................................................119

Table of contents
9.6.3 Replacing the AOP30 operator panel..................................................................................120

9.6.4 Replacing the snubber circuit capacitor...............................................................................121
9.6.5 Replacing the CompactFlash card.......................................................................................121
9.6.6 Replacing the differential pressure monitor..........................................................................122
9.6.7 Replacing line-side fuses.....................................................................................................123
9.6.8 Replacing contactors............................................................................................................123
9.6.9 Replacing the current transformer........................................................................................124
9.6.10 Replacing the thyristor electronics and thyristors.................................................................124
9.6.10.1 Check components of the thyristor assembly......................................................................124
9.6.10.2 Replacing thyristor electronics.............................................................................................125
9.6.10.3 Replacing a thyristor............................................................................................................127
9.6.10.4 Disconnecting the fiber-optic cables....................................................................................129
9.6.11 Replacing the surge suppressor..........................................................................................130
9.6.12 Replacing the DC-link reactor..............................................................................................131
10 Spare parts...............................................................................................................................................133
11 Disposal....................................................................................................................................................135
11.1 Disposing of packaging material..........................................................................................135
11.2 Removing device components and old devices...................................................................135
A Service & Support.....................................................................................................................................137
A.1 Siemens Industry Online Support........................................................................................137
A.2 SIOS App.............................................................................................................................137
B Technical specifications and drawings.....................................................................................................139
B.1 Standards and regulations...................................................................................................139
B.2 General technical specifications...........................................................................................140
B.3 Technical specifications of power unit..................................................................................140
B.4 Technical data of the closed-loop control.............................................................................141
B.5 Control engineering properties.............................................................................................141
B.6 Environmental conditions.....................................................................................................142
B.7 Power unit............................................................................................................................143
B.7.1 Connection version, 6/6-pulse..............................................................................................143
B.7.2 Terminal blocks....................................................................................................................143
B.7.2.1 Auxiliary voltage supply........................................................................................................143
Index.........................................................................................................................................................145
Tables
Table 3-1 DRIVE-CLiQ interface.................................................................................................................41

Table 3-2 Connector assignment for voltages less than 60 V.....................................................................44
Table 3-3 Connector assignment for battery and voltages greater than 60 V (1AC)..................................44
Table 3-4 Connector assignment for voltages greater than 60 V (3 AC).....................................................44
Table 6-1 Cleaning agents and grease.......................................................................................................82
Table 8-1 LEDs of the Power Stack Adapters ............................................................................................96

Table of contents
Table 9-1 Technical specifications of the backup battery..........................................................................113

Table 9-2 Tightening torque for screws.....................................................................................................118
Table 9-3 Tightening torques for screw terminals for copper cables without cable lug 1)..........................118
Table 9-4 Torques of the capacitor connections.......................................................................................121
Table B-1 Standards and regulations........................................................................................................139
Table B-2 General technical data..............................................................................................................140
Table B-6 Control engineering properties..................................................................................................141
Table B-7 Climatic environmental conditions.............................................................................................142
Table B-8 Mechanical ambient conditions.................................................................................................142
Table B-9 Other ambient conditions..........................................................................................................143
Table B-10 Terminal assignment for the auxiliary voltage supply................................................................143
Figures
Figure 3-1 Components of a starting converter for a 6/6-pulse drive system...............................................30

Figure 3-2 Clamped thyristor assembly........................................................................................................31
Figure 3-3 AVT combination module............................................................................................................32
Figure 3-4 Power Stack Adapter...................................................................................................................33
Figure 3-5 Short-circuiting sequence............................................................................................................36
Figure 3-6 Example: Components of the motor voltage sensing..................................................................37
Figure 3-7 Overview of the voltage sensing circuit.......................................................................................38
Figure 3-8 Operator protection, ground fault detection.................................................................................39
Figure 3-9 Open and closed loop control plate.............................................................................................40
Figure 3-10 Anti-condensation heating...........................................................................................................46
Figure 4-1 Two-tier design............................................................................................................................50
Figure 4-2 Example: Circuit-breaker control.................................................................................................53
Figure 4-3 Laying cables..............................................................................................................................54
Figure 4-4 Example of attaching and displaying the shock and tilt indicators..............................................57
Figure 4-5 Example illustration of centers of gravity.....................................................................................59
Figure 4-6 Lifting bar label............................................................................................................................61
Figure 4-7 Securing the lifting rods...............................................................................................................61
Figure 4-8 Transporting a transportation unit (still in packaging) with a crane.............................................63
Figure 4-9 Example: Cover screw for manual door interlocking...................................................................65
Figure 5-1 Screwing the transport units together..........................................................................................71
Figure 6-1 Shield connection using a clip.....................................................................................................77
Figure 6-2 Bridging shield gaps....................................................................................................................77

Table of contents
Figure 6-3 Potential concept.........................................................................................................................78

Figure 6-4 Equipotential bonding conductor.................................................................................................78
Figure 6-5 Equipotential bonding strip..........................................................................................................79
Figure 6-6 Shield support.............................................................................................................................81
Figure 6-7 Example: Equipotential bonding conductor.................................................................................82
Figure 6-8 Schematic diagram: Fastening the cable ties..............................................................................86
Figure 8-1 Parameter types..........................................................................................................................90
Figure 9-1 Example: Grounding points.......................................................................................................104
Figure 9-2 Example: Securing the grounding spider in place.....................................................................105
Figure 9-3 Replacing the fan......................................................................................................................111
Figure 9-4 Schematic diagram: Replacing filter mats.................................................................................113
Figure 9-5 Replacing the backup battery....................................................................................................114
Figure 9-6 Example of an AVT combination module..................................................................................119
Figure 9-7 Replacing the operator panel....................................................................................................120
Figure 9-8 Line-side fuse............................................................................................................................123
Figure 9-9 Thyristor rack position...............................................................................................................125
Figure 9-10 Open-ended wrench in the groove of the guide bolt.................................................................128
Figure 9-11 Loosening the clamping screw with the socket wrench.............................................................128
Figure 9-12 Releasing a fiber-optic cable.....................................................................................................130
Figure B-1 6-pulse circuit on the line and motor sides.Number of thyristors connected in series 1 or 2).....143

Table of contents

Introduction 1
1.1 About these instructions
These instructions describe the drive and explain how to handle it, from initial delivery to final
disposal of the equipment. Keep these instructions for later use.
Read these instructions before you handle the drive and follow the instructions. The
instructions contain information about the safe handling of the drive as well as its components
and modules. They provide information on assembling, installing, and maintaining the
equipment properly.
If you have suggestions for improving the document, please contact our Service Center
(Page 137).
1.2 Text format features
Text format features

The warning notice system is explained on the rear of the inside front. Always follow the safety
instructions and notices in these instructions.
In addition to the safety-related warning notices which you must read, you will find the text in
these instructions is formatted in the following way:
1. Handling instructions are always formatted as a numbered list. Always perform the steps
in the order given.
● Lists are formatted as bulleted lists.
– Lists on the second level are hyphenated.
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.

Introduction
1.2 Text format features

Safety information 2
In the individual chapters of this document, you will find safety instructions that must be obeyed
absolutely, for your own safety, to protect other people and to avoid damage to property. Pay
attention to the following safety instructions for all activities on the inverter.
2.1 Warning symbol on the device

Please observe the warning symbols attached to the device. The warning symbols have the
following meaning:
Warning symbol Meaning

Warning: Voltage
Warning: Hot surface
General warning symbol: Observe the explanations about the hazard on the
device labels.
For transportation, observe the "transportation markings" on the device packaging.
2.2 Qualified personnel

The product/system described in this documentation may only be operated by personnel
qualified for the specific task in accordance with the relevant documentation for the specific
task, in particular its warning notices and safety instructions. Because of their training and
experience, qualified personnel can recognize any risks involved with handling these products/
systems and avoid any possible dangers.
2.3 The five safety rules

For your own personal safety and to prevent material damage when carrying out any work,
always observe the safety-relevant instructions and the following five safety rules according
to EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence
stated before starting work.
Five safety rules

1. Disconnect the system.
Also disconnect the auxiliary circuits, for example, anti-condensation heating.
2. Secure against reconnection.

Safety information
2.4 Safe handling
3. Verify absence of operating voltage.

4. Ground and short-circuit.
5. Provide protection against adjacent live parts.
To energize the system, apply the measures in reverse order.
2.4 Safe handling
WARNING
High voltages from external supplies
Even if the circuit breaker is open, parts of the drive can be under voltage (live) as a result of
the auxiliary voltage at the premagnetization, precharging or demagnetization transformers.
This danger is not limited to the drive, but can also occur with components that are electrically
connected to the drive (e.g. circuit breakers or isolators). Touching live parts can result in
death, serious injury, and damage to property.
● Isolate all components that can feed voltage to the converter before commencing work.
WARNING
High voltages during operation
When operating this equipment very high voltages develop. Even after switching off the mains
voltage, or while the connected machine is still turning, high voltages can remain for a
prolonged length of time. High voltages can cause death or serious injury if the safety rules
are not observed or if the equipment is handled incorrectly.
● Operate the converter properly.
● Always observe the "The five safety rules (Page 15)" when carrying out any work.
● Only remove the covers using the methods described by these operating instructions.
● Maintain the converter regularly and correctly.
● After you have switched off the supply voltage, do not carry out any maintenance or repair
work until the one minute discharge time for the RC snubber circuit capacitor has elapsed.
WARNING
High voltages from machines still turning and connected
Rotating machinery can induce dangerous high voltages and synchronous motors that are
not de-excited immediately can also pose a hazard. If the connection to the motor is not
isolated or grounded, these voltages can also remain. Touching live parts can result in death
or serious injury.
● Before opening the doors, wait until the connected machine has come to a standstill.

Safety information
2.4 Safe handling
WARNING
High auxiliary voltages
High auxiliary voltages are still present even after shutdown. Touching live parts can result
in death or serious injury.
● Observe the five safety rules when performing any work.
WARNING
Hazardous arcing
Hazards caused by arcing can occur as result of the following factors, for example:
● The input currents are exceeded
● Incorrectly dimensioned circuit breaker or transformers
● Incorrectly connected cables or cables that have not been connected
● Excessive pollution
Arcing can result in death, serious injury or material damage.
● Make sure that the system is properly dimensioned and that the power cables are correctly
connected. The maximum permissible input currents are listed in the "Technical
specifications".
● Remove any excessive pollution.
WARNING
Live, moving or rotating parts
Contact with the parts mentioned can result in death, serious physical injury or damage to
property.
● Observe the instructions regarding installation and operation.
● Always take protective measures before touching any components.
● Do not remove any necessary covers.
WARNING
Hot component surfaces
Certain components (e.g. heat sinks and reactors) can become very hot during operation.
These components can remain hot for a long time after operation. Contact can result in serious
injury, such as skin burns.
● Do not touch hot components even after you have switched off the drive.

Safety information
2.5 Electromagnetic fields in electrical power engineering installations
WARNING
Hot anti-condensation heating surface
When the temperature control limit value is reached the anti-condensation heating is switched
on. Once activated, the anti-condensation heating can generate a great deal of heat. Contact
can result in serious injury, such as skin burns.
● Ensure that the anti-condensation heating cannot be touched.
● Ensure that the anti-condensation heating is switched off before carrying out any repair
or maintenance work.
CAUTION
Places that are difficult to access
If you do not use appropriate protective equipment when working in places that are difficult
to access you are at risk of injury. For example, sharp edges and splinters can cause injuries
to the head and skin. If you use unsuitable steps when working on the upper areas of the
drive, you can fall and injure yourself.
● Use appropriate protective equipment, especially a hard hat and gloves.
● In the upper areas of the drive, use suitable steps.
NOTICE
Unsuitable residual current monitoring device
If you operate the drive together with a residual current monitoring device (RCD), it is possible
the residual current monitoring device will trip in error (nuisance trip). The drive may be
switched off as a result of the protection device tripping in error.
● To minimize the risk of faulty trips, use a type-B RCD.
2.5 Electromagnetic fields in electrical power engineering installations

Electromagnetic fields are generated during operation of electrical power engineering
installations. Electromagnetic fields can interfere with electronic devices, These devices can
malfunction if electromagnetic fields are present.
WARNING
Interference with pacemakers
The functioning of cardiac pacemakers could be impaired by electromagnetic fields. Death
or serious physical injury can result.
● It is therefore not permissible for people with pacemakers to stand close to the converter.

Safety information
2.6 Components that can be destroyed by electrostatic discharge (ESD)
NOTICE
Data loss
Electromagnetic fields can cause data loss to magnetic or electronic data storage media.
● Therefore, do not carry magnetic or electronic data storage media with you.
Nominated persons in control of electrical installations can find further information on

electromagnetic fields under "Information for persons responsible for plants and systems."
See also
Information for nominated persons in control of an electrical installation (Page 21)
ESD guidelines
NOTICE
Electrostatic discharge
Electronic components can be destroyed in the event of improper handling, transport, storage,
and shipping.
Pack the electronic components in appropriate ESD packaging; e.g. ESD foam, ESD
packaging bags and ESD transport containers.
To protect your equipment against damage, follow the instructions given below.
● Avoid physical contact with electronic components. If it is essential that you perform work
on these components, you must wear one of the following pieces of protective gear:
– Grounded ESD wrist strap
– ESD shoes or ESD shoe grounding strips if there is also an ESD floor.
● Do not place electronic components close to data terminals, monitors or televisions.
Maintain a minimum clearance to the screen (> 10 cm).
● Electronic components should not be brought into contact with electrically insulating
materials such as plastic foil, plastic parts, insulating table supports or clothing made of
synthetic fibers.

Safety information
● Bring components into contact only with ESD-compliant materials, e.g. ESD tables, ESD
surfaces, ESD packaging.
● Only carry out measurements on the components if one of the following conditions is met:
– The measuring device is grounded with a protective conductor, for example.
– The measuring head of a floating measuring device has been discharged directly before
the measurement.
The necessary ESD protective measures for the entire working range for electrostatically
sensitive devices are illustrated once again in the following drawings.
Precise instructions for ESD protective measures are specified in the standard
DIN EN 61340‑5‑1.
① Sitting a Conductive floor cover‐ d ESD clothing

ing 1)
② Standing b ESD furniture e ESD wrist strap
③ Standing/sitting c Wearing of ESD shoes or f Cabinet ground connection
ESD shoe grounding
strips 2)
1)
Only effective in conjunction with ESD shoes or ESD shoe grounding strips
2)
Only effective in conjunction with conductive floor covering

Safety information
2.7 Information for nominated persons in control of an electrical installation
2.7 Information for nominated persons in control of an electrical

installation
2.7.1 Proper usage

The converters are intended to be used as a stationary installation in closed and dry rooms
with a clean atmosphere. You can find the ambient and operating temperatures to be adhered
to in the technical data. If the described environmental conditions are not observed, warranty
claims and other claims may be rejected.
WARNING
Explosions
If you operate the converter in a potentially explosive atmosphere, explosions can occur which
can cause death, serious injuries or material damage.
● Only operate the converter in a non-explosive environment (no hazardous zones).
WARNING
Non-observance of proper usage
Improper use of the devices described can result in death, severe injury or material damage.
● Please observe all instructions for proper use.
The nominated person in control of an electrical installation must ensure that the following
points are observed:
● Follow the local and industry-specific safety and setup regulations. Observe the
requirements in the guidelines specified in the "Standards and regulations" section of the
"Technical data and drawings." Ensure that the specific safety and construction regulations
and the regulations for using personal protective equipment are observed during all work.
● The operating instructions and the complete product documentation are always available
when carrying out any work.
● The technical data as well as the specifications relating to the permissible installation,
connection, ambient and operating conditions are taken into account at all times.
● Only qualified personnel or personnel supervised by responsible, skilled specialists are
allowed to carry out basic planning and all work on the converter.
● During shipping, specific transport conditions are adhered to.
● Assembly is performed according to assembly instructions. Separate cabinet units are
connected properly (cables and busbars).
● All instructions for EMC-compatible installation, cabling, shielding, grounding, and for
adequate auxiliary power supply are to be observed.
● Commissioning is only to be performed by qualified personnel trained for that purpose in
accordance with the commissioning instructions.

Safety information
● System configuration is carried out by an experienced system integrator. Further system

components such as the circuit-breaker, transformer, cables, and motor are adjusted for
converter operation.
● The converter is only operated in conjunction with the engineered components.
● Different operating modes, overloads, load cycles, and differing environmental conditions
are permitted only after special arrangement with the manufacturer.
Note
Make use of the support and services offered by the relevant service center for planning,
installation, commissioning, and servicing work. You can find the relevant contact person under
"Service & Support (Page 137)".
See also
Standards and regulations (Page 139)
2.7.2 Security information

Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and
networks. Systems, machines and components should only be connected to the enterprise
network or the internet if and to the extent necessary and with appropriate security measures
(e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
http://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always
use the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under:
http://www.siemens.com/industrialsecurity

Safety information
2.7.3 Grounding concept

Create a grounding concept and integrate the converter within it. The grounding concept must
take into consideration national provisions and system specifics. Ensure that the following
criteria are fulfilled:
● Screw together the converter sub-units at the installation site, ensuring good conductivity.
● If shield busbars are provided, these must be connected together.
● When the converter is supplied with power, the protective ground conductor must be
connected to the system's grounding point. Select the cross-section of the protective ground
conductor from one of the following variants:
– According to local wiring regulations
– Calculated according to IEC 60364-5-54, 543.1
– Half a phase conductor cross-section
2.7.4 Installation site safety
WARNING
Unsafe installation sites
This drive is used in industrial high-voltage installations. Improper use, incorrect operation,
insufficient maintenance, and access by unauthorized persons can lead to accidents. The
results can be death, serious bodily injury or damage to property.
● Install the drive in electrical rooms where only qualified personnel have access. If this is
not possible, then ensure that a barrier prevents uncontrolled access. Use safety fences
and appropriate signs, for example, to prevent unauthorized entry to the zone that has
been fenced off.
● Put up notices which indicate that only trained personnel are allowed to operate the drive
and carry out maintenance and repair work.
Note
Installations that include converters must be equipped with additional monitoring and protective
devices to fulfill safety requirements. Follow technical equipment legislation and accident
prevention regulations.
Note
The converter will be supplied on request without an electromechanical door interlocking
system if space is restricted. In this instance, the customer must provide an access interlock
system compliant with IEC 61800-5 /-1.

Safety information
2.8 Residual risks
2.7.5 Instructions for inverters with no grounding switch
Note
The drive does not have a grounding breaker at the input/output. The system operator must,
therefore, ensure that there is sufficient grounding.
2.7.6 Measures for operator protection in electromagnetic fields

The plant operator is responsible for taking the following appropriate measures (labels and
hazard warnings) to adequately protect operating personnel against any possible risk.
● Observe the relevant nationally applicable health and safety regulations or the applicable
national regulations in the country of installation. In Germany, "electromagnetic fields" are
subject to regulations BGV B11 and BGR B11 stipulated by the German statutory industrial
accident insurance institution.
● Display adequate hazard warning notices on the installation.
● Place barriers around hazardous areas.

● Take measures, e.g. using shields, to reduce electromagnetic fields at their source.
● Make sure that personnel are wearing the appropriate protective gear.
2.8 Residual risks

According to the EU machinery directive, machine manufacturers / plant operators must
conduct a risk assessment of their machine. Plant operators must conduct a risk assessment
of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery
directive.

Safety information
2.8 Residual risks
Pay attention to the following residual risks:

● Unintentional movements of driven machine parts
Unintentional movements of driven machine parts can occur during commissioning,
operation, maintenance, and repair, e.g. from the following causes:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or environmental conditions outside of the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of radio devices/cell phones in the immediate vicinity of the controller
– External influences/damage
● High temperatures and emissions
A fault can occur as a result of the following, for example:
– Component malfunctions
– Software errors
A fault can, for example, have the following consequences both inside and outside the drive:
– Extraordinarily high temperatures, including open fires as a result of the fault
– Emissions of light, noise, particles or gases
Converters with open type/IP20 protection must be installed in a distribution station or
comparable environment.
● Hazardous shock voltages
Hazardous shock voltages can result from the following causes, for example:
– Component malfunctions
– Induction of voltages in moving motors
– Condensation/conductive contamination
● The release of substances and emissions that are harmful to the environment
Improper operation or the improper disposal of components can harm the environment.

Safety information
2.8 Residual risks
● Damage from pressure build-up during electric arcs in the event of a fault
If the dimensions of the building have not been designed correctly for the drive, damage
can result from the pressure that may build up inside.
● Dangerous electric arcs during internal faults
The drives are designed according to the relevant IEC standards and have been tested in
line with strict type-testing procedures. They were developed and manufactured so that
there is a very low probability of internal faults occurring. However, internal faults cannot
be completely ruled out.
WARNING
Dangerous electric arcs during internal faults
Defects such as damage to components, overvoltages, or loose parts, as well as exceptional
operating statuses, can cause a failure within the enclosure. This can result in an internal
electric arc. If an electric arc occurs and people are nearby, this could lead to death, serious
physical injury, and damage to property.
● Ensure that only qualified personnel perform work on the drive.
● Observe the safety and operating instructions in this documentation and on labels at the
drive for all work on the drive.
Note
There are no standards for medium-voltage drives stipulating requirements or inspections for
electric arc resistance. There is therefore neither formal guidance provided nor formal
certification available with regard to electric arc resistance.

Description 3
3.1 Area of application
The current-source DC-link converter is used for continuous speed adjustment of synchronous
motors with continuous power above 1 MW. The converter is suitable for four-quadrant
operation without additional expenditure. This means driving and braking are possible in both
directions.
Starting converter
The output frequency typically lies between 0 and 50/60 Hz. The converter is used as a starting
device for the following driven machines, for example:
● Blowers
● Fans
● Compressors
● Gas-turbine sets
● Hydroelectric power generators
● Large synchronous motors on weak power systems
Continuous-duty converter
The output frequency typically lies between 0 and 105 Hz. The converter is used for the
variable-speed drive of the following driven machines, for example:
● Blowers
● Fans
● Pumps
● Turbo-compressors
● Reciprocating compressors
● Extruders and mixers
● Continuous-flow conveyors
● Marine propellers
● Drive in rod mills
3.2 Safety concept

The converter and its components are subject to a comprehensive safety concept. When used
properly, the security concept guarantees safe installation, safe operation as well as safe
service and maintenance.

Description
3.2 Safety concept
The safety concept encompasses safety components and functions to protect the device and
operators. The converter is also equipped with monitoring functions to protect external
components.
The converter operates safely when the interlock and protection systems are functioning
properly. Nevertheless, there are areas on the converter that are hazardous for personnel and
that cause material damage if the safety information of all the instructions and the labels on
the converter are not strictly observed.
3.2.1 Safety components and functions
Shock protection is ensured by means of a housing that conforms to EN 60204-11.

Monitoring of the door limit switches causes the converter to switch off if one of the doors of
the power unit is opened.
DANGER
Insufficient grounding
High voltages are still present in the converter even after it has been shut down. If live parts
are touched, this can result in death or severe injury.
The converter does not have a grounding breaker. The system operator must, therefore,
ensure that there is sufficient grounding.
Ensure sufficient grounding during work on the power unit. Further information on grounding
can be found under "Safety information for maintenance and repairs".
See also
Grounding the system (Page 104)
3.2.2 External safety components

The safety concept of the converter is supplemented by the following external components:
● Circuit breaker
You can find more detailed information in the section "Circuit breaker (provided by the
customer)".
● Input-side transformer
When an error is detected, the medium-voltage transformer limits the short-circuit current
and is configured in such a way that the maximum permissible short-circuit current (see the
technical data) is not exceeded.

Description
3.3 Power unit
3.2.3 Protection and monitoring functions of internal components
The internal components of the converter have the following protection and monitoring
functions:
● Converter protection based on monitoring systems:
– Current monitoring
– Output voltage monitoring
– Indirect thermal monitoring of the DC link reactor
– Supply voltage monitoring
– Circuit breaker monitoring
– Monitoring the fans
● Shutdown in the event of semiconductor failure

● Shutdown in the event of control component failure
● Internal protection functions for the control hardware
● Protection against communication failure between the closed-loop control and the power
unit
● Anti-condensation heating
3.2.4 Protection and monitoring functions for external components

Transformer and motor can be monitored in the drive. A fast protective shutdown that you can
activate for external problems, e.g. short-circuits, is present.
3.3 Power unit
3.3.1 Product features
In the standard version, the power unit has the following product features:
● Simple configuration
● Relatively low semiconductor requirements
● Fuseless design
● Line-side converter
● Motor-side converter
● Voltage actual value sensing on the motor side
● DC-link-side and machine-side actual current value acquisition

Description
3.3 Power unit
● Line-side and machine-side overvoltage protection with spark-gap-free metal-oxide surge

arresters
● DC link reactor for decoupling the line-side converter from the motor-side converter
● Power cables connected from below
3.3.2 Power unit components
3.3.2.1 Power unit components of a starting converter (6/6-pulse drive system)

The diagram below shows an example of the typical components of a starting converter for a
6/6-pulse drive system:
① Circuit breaker
② Surge suppressor (metal-oxide disks, without spark gaps)
③ Line-side converter
④ Air-cooled DC link reactor, installed in a cabinet
⑤ Motor-side converter
⑥ Motor voltage sensing (UM sensing)
⑦ Current transformer in the DC link
⑧ Converter transformer
⑨ Synchronizing transformer or converter
Figure 3-1 Components of a starting converter for a 6/6-pulse drive system
3.3.2.2 Thyristors
One or two of the thyristor stacks are used for a 6-pulse bridge. They differ in the number of
pick-offs from the heat sinks. The thyristor stacks are equipped with various thyristors and
corresponding RC (resistor, capacitor) circuitry. Six thyristors are braced in one clamped
thyristor assembly.

Description
3.3 Power unit
Components of the thyristor stack

The clamped thyristor assembly consists of six thyristors ② and seven heat sinks ③.
Figure 3-2 Clamped thyristor assembly
The clamped thyristor assembly is pressed together by a set of springs ① with a clamping
screw ④ in such a way as to achieve the required contact force.
Each thyristor is connected with a resistor and a capacitor. The resistor and capacitor have
the following tasks:
● Where there are several thyristors in series, the resistor and capacitor split up the supply
voltage equally.
● If the thyristors are switched off, the resistor and capacitor limit the rate of voltage rise and
voltage overshoot.

Description
3.3 Power unit
A thyristor electronics module is assigned to each thyristor. The thyristor electronics are used
to fire the thyristors. The thyristor electronics are supplied with energy from the RC circuit.
WARNING
High snubber circuit capacitor voltages
The snubber circuit capacitors are not equipped with discharge resistors. The energy stored
in the capacitors is discharged via a circuit in the thyristor electronics. This circuit is interrupted
when the thyristor electronics are withdrawn.
Voltages of up to several 1000 V can occur and cause an electric shock. This can result in
death, severe injuries and significant material damage.
In this case you should treat the capacitors as if they were charged.
Discharge the snubber circuit capacitors. Short-circuit the snubber circuit capacitors before
you withdraw the thyristor electronics.
See also
Thyristor electronics (Page 36)
3.3.2.3 DC-link reactor

The DC link reactor decouples the line-side converter from the motor-side converter and
smoothes the direct current. In the event of a fault with overcurrent, the DC link reactor limits
the rate of current rise with its inductance, together with the line reactors. Each DC link reactor
consists of two magnetically coupled windings wound on an iron core.
3.3.2.4 AVT combination module
The AVT combination module (Actual Value Transmission) processes signals for sensing the
actual current and voltage values. The AVT combination module converts analog signals into
digital signals. Then the module transfers the signals to the Power Stack Adapter (PSA). The
signals are transferred to the PSA via fiber-optic cables.
Figure 3-3 AVT combination module

Description
3.3 Power unit
See also
Voltage actual value sensing (Page 37)
Ground fault detection (Page 38)
Replacing the AVT combination module (Page 119)
3.3.2.5 Power Stack Adapter
Figure 3-4 Power Stack Adapter
The power stack adapter (PSA) acts as an interface between the power unit and the open-loop/
closed-loop controller. The Power Stack Adapter is also where the power unit is electrically
isolated from the open-loop/closed-loop controller. The DRIVE-CLiQ serial communication
interface ensures the exchange of data between the Power Stack Adapter and Control Unit
(CU).
In the Power Stack Adapter, the switching information predefined by the Control Unit is
translated into firing pulses (long pulses). The firing pulses are converted to optical signals
and sent to the thyristor electronics via fiber-optic cables. This initiates firing readiness in the
thyristor electronics and activates a monitoring and interlocking logic circuit. The thyristor
electronics then determine the operating status of the thyristor and relays it to the Power Stack
Adapter via the checkback fiber-optic cable. The control commands and checkback signals
correlate with each other. Any disruption to this relationship, for example an open circuit in an
FO conductor or a failed thyristor, is relayed to the open-loop/closed-loop control system as
an error message.
3.3.2.6 Current transformer

Current transformers are used to measure current in the converter. The analog output signals
from the current transformer are post-processed by the AVT combination module and sent via
the fiber-optic cable to the power stack adapter. The primary circuit is separate from the
secondary circuit.

Description
3.3 Power unit
3.3.2.7 Fans
The fan is mounted on the cabinet. The fan draws in air through the ventilation slots in the door
from the immediate vicinity of the cabinet. The fan blows the air radially into the ambient area.
A contactor and a motor protection switch protect the fan against overload.
3.3.2.8 Differential-pressure switch

The differential-pressure switch monitors the independent air cooling and the associated fans.
The operating range lies between 100 and 1000 Pa. The differential-pressure switch measures
the pressure drop across the heat sink elements. The pressure drop is then compared with
the set response threshold. When the fans are in operation and draw the required volumetric
flow through the heat sink elements, the response threshold must have been exceeded.
See also
Replacing the differential pressure monitor (Page 122)
3.3.2.9 Surge suppressor

Overvoltages can occur when inductive loads are switched, for example, in the case of
transformer disconnections at no load. These overvoltages can pose a danger to the converter.
In indoor systems, spark-gap-free surge suppressors made of metal oxide are used to limit
the overvoltages. They are connected as follows:
● Between the phases in a star
● From that star point to ground
3.3.2.10 Door limit switches
Door limit switches monitor the doors or the cover of the power unit. When a door or a cover
is opened, the converter is switched off and the circuit breaker opened.
Note
Door limit switches are used for monitoring, but do not provide a protection function.

Description
3.3 Power unit
3.3.3 Principle of operation
3.3.3.1 Fuseless technology

The converter is of fuseless design. In the event of a fault, limiting of the overcurrent at the
input terminals should be ensured by an appropriate transformer design. In addition, the
converter requires matched circuit breakers with a tripping time of 80 ms. The closed-loop
control system triggers the circuit breakers. Each circuit breaker must be equipped with a fail-
safe OFF contact and an undervoltage coil.
Internal current transformers sense the current and evaluate it electronically. The open-loop
and closed-loop control systems prevent an impermissible rise in any overcurrent by switching
the line-side converter to inverter operation.
NOTICE
Fault due to incorrect configuration of line supply and transformer impedances
On the line side, the converter is designed for short-circuit-proof operation. Short-circuit-proof
operation is only guaranteed if the line supply and transformer impedances are in
conformance with the respective specifications in the system-specific data.
If the supply and transformer impedances cannot be maintained, material damage to the
converter can occur.
Observe the system-specific values in the "Technical data and drawings" chapter.
Work during braking operation, the motor-side converter (MSR) as rectifiers and the line-side
converters as inverters. In the event of a fault during braking, the two motor-side converters
immediately switched over to inverter operation. The current in the DC link is suppressed as
a result. After that, the circuit breaker is opened.
The leakage reactances of the line transformer or the machine and the supply line from the
feeding supply system limit overcurrent in the event of internal short-circuits. In this case, the
circuit breaker responds sufficiently quickly to prevent consequential damage.
If there are control errors on the machine side, serious damage to the converter may occur.
The short-circuit current is limited by the machine reactances. On designs with output
transformers, the short-circuit current is limited by the machine reactance and the transformer
reactance (uk). Subsequent faults can be limited by independent disconnecting elements
between the converter and the motor. This is not included in the scope of supply.
The thermal utilization of the semiconductors is selected so that, after a short-circuit current,
the thyristors still have sufficient blocking ability in accordance with the figure shown below,
"Short-circuiting sequence".
The converter can cope with virtually any incident using the fuseless technology and will switch
itself off.

Description
3.3 Power unit
8LN
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6KRUWHGFLUFXLW W
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Figure 3-5 Short-circuiting sequence
3.3.3.2 Thyristor electronics
Gate control and monitoring system

The thyristor electronics consist of the TAS CPLD module (thyristor control and protection,
complex programmable logic device).
The thyristor electronics are part of the thyristor control and monitoring system. They work
together with the Power Stack Adapter (PSA). The thyristor electronics can control all line-side
and motor-side converters which are supplied with voltage by the gate current of the thyristor
RC circuit.
The thyristor electronics module has the following tasks:
● They generate the gate pulses for the thyristors.
● Report information on the thyristor status, the thyristor electronics themselves, and the fiber-
optic cable connection to the Power Stack Adapter.
A thyristor electronics module is assigned to each thyristor.
A communication peer is required in the form of the Power Stack Adapter. The power stack
adapter supplies the optical gating pulses, and evaluates the feedback signals from the
thyristor electronics.
Mode of operation of thyristor electronics

Thyristor electronics are part of the thyristor control system. The thyristor electronics receive
the control signals from the Power Stack Adapter via fiber-optic cables.
The thyristor electronics module generates the following signals:
● Gate pulses
● Checkback signals
Checkback signals provide thyristor status and control information. Fiber-optic cables are
also used to send these checkback signals back to the Power Stack Adapter.
The Power Stack Adapter evaluates these status checkback signals from the thyristor
electronics.
With the "Thyristor in command window" status checkback signal and the synchronizing
voltage, the offset angle can be determined in a test operation.

Description
3.3 Power unit
The information that can be derived from the correlation between the command and the
generated signals includes:
1. Commutation errors
2. Bridge short-circuit
3. Inverter shoot-through
4. Misfiring
3.3.3.3 Voltage actual value sensing
The voltage actual values are measured using AVT combination modules, whose measuring
resistors are connected in series. This ensures a high degree of measuring accuracy.

① AVT combination modules

② Transformer
③ Measuring resistors
④ Surge suppressor (only > 3 kV)
⑤ 80 kHz power supply
Figure 3-6 Example: Components of the motor voltage sensing

Description
3.3 Power unit
① AVT combination modules

② Transformer
③ Measuring resistors
④ Surge suppressor
⑤ 80 kHz power supply
Figure 3-7 Overview of the voltage sensing circuit
3.3.3.4 Ground fault detection
The measuring resistors are current-limiting elements. Using them in conjunction with the
surge suppressor provides personnel protection.

Description
3.3 Power unit
① Precision resistors
② Surge suppressor and base point resistor
Figure 3-8 Operator protection, ground fault detection

Description
3.4 Closed-loop control
3.4.1 Structure of the open and closed loop control plate
① Mushroom pushbutton
② Voltage Sensing Module VSM10
③ PROFINET connection
④ SITOP power supply unit
⑤ Miniature circuit breakers for the power supply
⑥ Motor circuit breaker for the synchronizing voltage
⑦ Contactors for the circuit breakers
⑧ Control Unit
Figure 3-9 Open and closed loop control plate
3.4.2 Mushroom pushbutton
The mushroom pushbutton is used for safety shutdown. When the safety shutdown function
is actuated, the converter shuts down with a fault and a corresponding message appears on
the display of the operator panel. Before you restart the converter you must acknowledge the
fault.

Description
WARNING
High voltages after a safety shutdown
In spite of a safety shutdown function, the drive may still be operational or high voltages may
still be present.
Residual voltages can result in death, severe injury or significant material damage. The
"Safety shutdown" function can neither ensure that the drive stops immediately nor can it
ensure that residual voltages do not still exist at the output terminals and within the unit.
Make sure that the drive no longer rotates and that there are no high voltages present.
3.4.3 Description of the components
3.4.3.1 SINAMICS Control Unit
The CU320-2 PN Control Unit is the central control module of the drive's open-loop and closed-
loop control system. The connections are wired internally to the customer terminal block.
3.4.3.2 DRIVE-CLiQ interface
Table 3-1 DRIVE-CLiQ interface
Pin Signal name Technical data

1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
6 RXN Receive data -
A + (24 V) Power supply
B M (0 V) Electronics ground
Blanking plate for DRIVE-CLiQ interface: Molex, order number: 85999-3255.
The maximum DRIVE-CLiQ cable length is 50 m.
3.4.3.3 Voltage Sensing Module
The VSM10 Voltage Sensing Module measures the actual line voltage values. The connections
are wired internally to the customer terminal block.

Description
3.5 Options
3.4.3.4 Power supply unit

A power supply unit is used for the 24 V power supply for the control compartment and the
power unit of the starting converter. The power supply unit has an input voltage range from
88-350 V DC.
3.4.3.5 Customer terminal strips

The signals are allocated to various terminal strips according to voltage level. The cables are
visually distinguished from one another by various colors. Barriers mechanically separate
cables carrying different potentials on one terminal strip. The terminals are suitable for cables
with a cross-section of 2.5 mm2.
The default setting and interfaces of the customer terminal strips can be found in the circuit
manual. For information about the position of the customer terminal strips within the cabinet,
see the layout diagrams.
3.5 Options
3.5.1 Internal synchronizing voltage detection (option A11)

The internal synchronizing voltage detection is used to measure the line voltage.
See also
Voltage actual value sensing (Page 37)
3.5.2 Damping switch for 1.4 kV (option C50)

The damping circuit includes a rectifier circuit with RC circuit. The damping circuit is connected
to the output of the starting converter. As a result, oscillations that are caused by cable
capacitance and leakage inductances of the generator and main transformer are attenuated.
The damping circuit is installed in the reactor cabinet above the DC link reactor.
The damping circuit is required for compact excitation systems, for which there is no generator
switch. In cases such as these, a block transformer is connected in parallel to the generator
on whose primary side cables are still connected. This arrangement forms an oscillating circuit
with a natural frequency in the order of magnitude of 1 kHz. The damping circuit dampens the
oscillations to such an extent that no premature zero crossings of the voltage on the thyristor
occur after the thyristor has been switched off.

Description
3.5 Options
3.5.3 Duty cycle (option C61)

The starting frequency converter is dimensioned in such a way that the specified duty cycles
can be performed. The duty cycles are possible with the described operating modes without
thermal overload at maximum ambient temperature.
The gas turbine is started in the "normal start" operating mode. The gas turbine is partly started
with upstream ventilation of the exhaust gas section and the boiler.
Operating mode Power of the starting frequency Load cycle

converter (SFC)
% of the SFC nominal power or Operating time (min)
current at Ug < Un-SFC
Ventilation 70 0
Pause 0 0
1. Normal start 100 4
Pause 0 2.5
Ventilation 70 0
Pause 0 0
Pause 0 2.5
Ventilation 70 0
Pause 0 0
Pause 0 2.5
Ventilation 70 0
Pause 0 0
Non-operational period 0 120
It can be derived from the load cycles that the starting frequency converter is not dimensioned
for continuous operation at nominal power.
3.5.4 Black start (option E05)

This software option is required when starting with an auxiliary diesel so that starting is possible
with a reduction in the power drawn from the starting converter. If necessary, you must
parameterize limits and times deviating from the standard.
3.5.5 Brake after phase shifter operation (option E08)

With this software option, the generator is decelerated by the starting converter. The generator
can then be recoupled with the turbine.

Description
3.5 Options
3.5.6 Plug connection between the starting converter and excitation equipment (option
G57)
Three plug connections are provided in the cutout in the side panel. This is used to connect
the power unit of the starting converter with the open-loop control cabinet of the excitation
equipment. The sockets are permanently installed in the open-loop control cabinet side panel.
The corresponding connectors in the converter can be freely connected to the terminals with
the adequate lengths provided.
The connectors are defined for the following signal and supply voltages:
Table 3-2 Connector assignment for voltages less than 60 V
Signal name Pin assignment = MBJ01DE001.CX-X24

24 V DC supply voltage P24V 1
M24V 2
3
4
Enable signal from the starting converter power P24V 5
unit Signal 6
Protective trip from the starting converter power P24V 7
unit Signal 8
Protection of the damping element OK (optional) P24V 9
Signal 10
Reserve Reserve 11
12
Reserve 13
14
Reserve 15
Table 3-3 Connector assignment for battery and voltages greater than 60 V (1AC)

230 V AC 50 Hz supply voltage (this voltage can L 1
differ depending on the particular country) N 2
Reserve Reserve 3
Reserve 4
220 V DC battery voltage (this voltage can differ L+ 5
depending on the particular country) L- 6
Table 3-4 Connector assignment for voltages greater than 60 V (3 AC)

400 V AC 50 Hz supply voltage (this voltage can L1 1
differ depending on the particular country) L2 2
L3 3

Description
3.5 Options
The DRIVE-CLiQ connection is not integrated in the connectors mentioned above. The DRIVE-
CLiQ connection is directly wired.
3.5.7 Temperature evaluation of the MV transformer (option K63)

An additional evaluation unit measures the temperatures at specific points in the starting
converter transformer using PT100 resistance thermometers. Normally, the three windings
and the middle leg of the transformer are monitored. A pre-alarm and a limit temperature are
monitored as digital signals.
3.5.8 Control Unit CU320-2 PN (option K95)

The CU320-2 PN Control Unit allows the bus to be connected to the higher-level control unit
using the PROFINET protocol.
See also
SINAMICS Control Unit (Page 41)
3.5.9 Inductive cable attenuation (option L05)

The inductive cable damping is required for high cable capacities at the converter output. High
cable capacities at the converter output occur especially for long cable connections.
The inductive cable damping initially limits the commutation, i.e. when discharging system
capacities, the rate of current rise dI/dt in the thyristors. For this purpose, dI/dt reactors are
installed in the motor-side connection busbars.
If necessary, dI/dt reactors are also installed in the line-side connection busbars.

Description
3.5 Options
3.5.10 Cabinet anti-condensation heating for the power unit (option L55)
The anti-condensation heating is used at low ambient temperatures and high levels of humidity
to prevent condensation from forming. The heating is controlled via a thermostat. The heating
is supplied with voltage externally (110-250 V AC/VDC) and must be fused with 10 A.
Figure 3-10 Anti-condensation heating
3.5.11 Temperature-controlled and air-humidity-controlled anti-condensation heating

(option L58)
Each cabinet is equipped with a heater with a thermostat and hygrostat. The heater is supplied
with voltage (110-250 VAC/VDC) via the infeed provided by the customer.
3.5.12 Dust protection (option M11)

To prevent dangerous dust deposits from accumulating in the power unit components,
additional filter mats are attached to the outside of the device.
A differential pressure technique continually determines the amount of dust in the filter mats.
When the differential pressure switch responds, a fault message is output and the converter
is switched off.
See also
Replacing the filter mats (option M11) (Page 112)

Description
3.5 Options
3.5.13 Lock barrel (option M40)

The cabinet interlocking is equipped with locking cylinders. All cabinets in the plant must have
the same locking cylinder.
3.5.14 Degree of protection IP41 (option M41)

The degree of protection is increased to IP41.
3.5.15 Separate installation (M49)

The maximum cable length between the open-loop control cabinet and the power unit of the
starting converter is 70 m. The cables to connect the starting converter with the excitation
equipment are not included in the scope of supply of the compact system. The DRIVE-CLiQ
connection is an exception. This is included in the scope of supply for the starting converter.
3.5.16 Low-noise fan (option M65)

Sound pressure is minimized compared to standard setup through the use of special fans.
3.5.17 Customer-specific door stop for control cabinets (option M76)

The customer-specific door stop for the control cabinets ensures that the safety regulations
are complied with – for example escape and evacuation routes.
3.5.18 Line-side surge arresters (option N54)

The surge arrester limits voltage peaks on the line side and prevents overvoltages.
Overvoltages can occur when inductive loads are switched, for example when a transformer
is switched off when it has no load connected to its secondary These overvoltages can pose
a danger to the converter. For indoor systems, spark-gap-free surge suppressors made of
metal oxide are used to limit the overvoltages. They are connected between the phases in a
star configuration.
3.5.19 Machine-side surge arresters (option N56)

The surge arrester limits voltage peaks on the motor side and prevents overvoltages.
Overvoltages can occur when inductive loads are switched, for example when a transformer
is switched off when it has no load connected to its secondary These overvoltages can pose
a danger to the converter. For indoor systems, spark-gap-free surge suppressors made of
metal oxide are used to limit the overvoltages. They are connected between the phases in a
star configuration.

Description
3.5 Options
3.5.20 Line-side fuses (option N58)

The fuses are used for semiconductor protection. They disconnect short-circuit currents that
can destroy semiconductors.
See also
Replacing line-side fuses (Page 123)
3.5.21 Cabinet lighting in the power unit (option N86)

The power unit is equipped with cabinet lighting. The lighting is switched on using a motion
detector.
3.5.22 Customized locking system (option Y41)

The customer-specific locking system is included in the converter.
3.5.23 Customized duty cycle (option Y45)

The customer-specific load cycle is included in the converter.

Preparations for use 4
Observe Chapter, "Safety instructions" when carrying out any work at the converter.
See also
Safety information (Page 15)
4.1 Notes for system integrators
4.1.1 Requirements for transformers

Configure suitable converter transformers, i.e. not line transformers, for supplying the LCI
power units and the converters of the static excitation equipment. The transformers are
electrically dimensioned with regard to the following factors:
● Rated power
● Required overload capability
● Robustness for voltage supply deviations
● Requirements for the fuseless design of the converter with regard to limiting the short-circuit
current in the event of a fault
Configure the transformers so that they cover the reactive power dictated by the mode of
operation the application requires.
WARNING
Incorrect transformer configuration
A short-circuit and simultaneous failure of the closed-loop control system are dangerous if
the transformer configuration is incorrect. This can result in death, serious injury or material
damage.
When selecting and dimensioning the transformer, observe the notes regarding the short-
circuit behavior for fuseless technology in Chapter Fuseless technology (Page 35).
As well as adjusting the input voltage of the converter to the line voltage, the transformer is
also used for electrically isolating the line. The transformer must also supply the required
commutation inductance for the line-side converter bridges and for limiting the line harmonics.
The 12-pulse circuit requires a transformer in the form of a two-tier transformer or two individual
transformers with two secondary windings offset through 30° electric. The system-oriented
open-loop control of the converter may take responsibility for monitoring the line-side
transformer for the power unit (option A72 or A73).

Preparations for use
Depending on the application and the type of static excitation equipment used, line-side
components such as a transformer or line reactors may be required for excitation purposes if
their monitoring and control functions are not provided by the converter.
Note
The premagnetization of the converter transformer is not part of the converter.
4.1.2 Selection and configuration of multi-winding transformers

Multi-winding transformers supply converters which are connected separately, in parallel, or
in series. In general, transformers are configured for a line voltage range of ±5% in accordance
with IEC 60076-1 (they may be configured differently on request).
Coupling factor
Each converter causes current harmonics as a result of non-sinusoidal input currents and
commutation processes. These current harmonics distort the voltage, which results in a
deformation of the supply voltage for subsequent windings. This can cause a malfunction in
the case of controlled line-side converters. In critical cases, ensure that the degree of coupling
is less than 10 to 15% and that the degree of decoupling is between 85 and 90%.
Design of the transformer winding
① Core
Figure 4-1 Two-tier design
Transformers for start-up operation

For short-time operation, the converter as well as the associated step-down and step-up
transformer (if being used) are utilized to a higher degree. In the case of starting converters
in the LCI design version, usually only the DC link reactor is affected. If just one or two motors
have to start up consecutively, the transformers can be significantly overloaded. In this case
the only limits are thermal load capacity of the winding and the iron core. When specifying/
ordering the transformer, mention heavy-duty starting (>> 2 min).

When using a step-up transformer, the following applies: Starting at zero speed, the
transformer can transfer up to 100% converter output current for a specific time. However, in
order to avoid the risk of saturation when starting from standstill, at low speeds, the converter
current is initially reduced to approximately 50% (no heavy-duty starting).
A transformer only becomes saturated when a certain voltage-time area is exceeded. This is
only indirectly linked to the current to be transferred, because the current that is fed in causes
a certain voltage (at least i*r), which also leads to saturation after the relevant time.
Transformer specification
For the transformer, as minimum take into account the following specifics:
● Converter transformer for a B6C bridge
● Percentage of the current harmonics
● Voltage load
● Control angle for feedback (90° or 40° electrical)
● Transformation ratio during idling
● Short-circuit voltage uK for the step-up transformer
4.1.3 Requirements for the circuit breaker provided by the customer
To ensure adequate protection for converters, the circuit breaker provided by the customer
must fulfill the following conditions:
● The tripping time of the circuit-breaker must not exceed 80 ms.
● The circuit-breaker must be equipped with an undervoltage release. The undervoltage
release (undervoltage release coil) is controlled via the release circuit, into which the
"undervoltage release" output of the converter must be integrated as well. The auxiliary
voltage from the switchgear (this is a reliable supply) is used as the supply.
Note
In power converters, the undervoltage release is not normally supplied from voltage
transformers that are connected to the main supply network. As a consequence, an
undervoltage condition in the main line supply does not result in shutdown/trip by the
switchgear or the voltage transformer.
● Avoid additional delay times when controlling the circuit breaker. All commands from the
converter to the circuit breaker must act directly without intervention of coupling relays.
● There must be a checkback signal for each of the the circuit breaker statuses CLOSED
and OPEN. The checkback signals must occur promptly, typically within a second.
● Provide time-overcurrent protection.
● Under no circumstances may the circuit breaker be electrically or mechanically externally
closed. A mechanical interlock of the manual ON command at the circuit breaker prevents
destruction of the converter as a result of an uncoordinated switch-on operation.

● In the event of external tripping of the circuit breaker, prevent the converter from shutting
down with unattributable follow-up messages. Therefore, ensure that the converter is
definitively switched to current-free with a "leading contact". This must happen before the
main contacts of the circuit breaker open. A corresponding message is also generated by
the converter open-loop controller ("external tripping of circuit breaker").
● Many circuit breakers do not have a mechanically leading contact. You can implement the
contact in various ways:
– If you are using a digital over-current relay, you must use it to detect all shutdown
conditions of the circuit breaker internally and externally (e.g. Buchholz fault). You must
program two tripping contacts with equivalent functions. One tripping contact is wired
to the "leading contact" input of the converter. The second tripping contact is wired to
the undervoltage release of the circuit breaker.
– The voltage at the undervoltage coil is queried via an optocoupler. The output of the
optocoupler is wired to the "leading contact" input of the converter. We recommend
using a Phoenix ST-OE 3 optocoupler with 24 V short-circuit-proof DC voltage output.
The exact type will depend on the auxiliary voltage of the switchgear (input data of the
optocoupler).
NOTICE
Lack of intrinsic device protection for the circuit breaker
If the fuseless version of the converter is being used and the circuit breaker does not
have any additional intrinsic device protection, this can result in damage to the power
unit.
Ensure that the circuit breaker has additional intrinsic device protection. The intrinsic
device protection must be switched off within 100 ms of a short-circuit current at the
latest.

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4.1.4 Requirements for cables
Power cable
1. Only shielded medium-voltage cables may be used as power cables. Due to the low
capacitance, it is preferable to use single-phase cables, e.g. Protothen N2XS2Y. You can
also used armored cables of the type that are standard in some regions/industries. You
should, however, observe the dimensioning criteria regarding maximum capacitances and
inductances.
2. Lay the cables in a 3-phase bundle.
a) Laying the cables in a 3-phase bundle

b) Laying three parallel cables (to accommodate each phase)
Figure 4-3 Laying cables
The method used for laying the parallel cables is not critical as far as EMC is concerned.
However, to avoid damage in the event of a short-circuit current, you should fasten the
cables in the appropriate way.
3. Take into consideration the line-to-line voltage to ground (√3* U) when selecting the cable
voltage class. The converter can run even if a ground fault is present. In this case, the
voltage to ground is the line-to-line voltage.
4. Where the current is concerned, take into account the rms value for dimensioning purposes,
as the rms value also contains the harmonic currents.
Cable capacitance and inductance

Cable capacitances and inductances can influence the commutation. The cable capacitance
has an influence on the dl/dt limit required (toroidal cores). Add the cable inductance to the
effective motor inductance.
The project-specific dimensioning provides the max. permissible capacitance and the max.
permissible inductance with respect to the commutation process. Both specifications can be
found in the "Plant-specific data". Pay attention to this information.
Determining the effective values in the case of commutation
Effective cable capacitance in the case of commutation:

C = C’ (in μF/km) * cable length * number of parallel cables / 2

4.2 Requirements for installation location
The value in the reference for the capacitance per unit length is specified in relation to ground.
During commutation, the capacitances subsequently switch in series via ground, and
capacitances switched in series produce a total capacitance of 1/2 (factor 0.5). C’ refers to the
operating cable capacitance.
Effective cable inductance in the case of commutation:

L = L’ (in mH/km) * cable length / number of parallel cables
The value in the reference for the conductor inductance refers to one phase. L’ refers to the
inductance per unit length of a conductor in a single-phase alternating current system. The
inductance per unit length can be calculated with the assumption that one conductor is used
as the forward line and the other is used as the return line.
You can connect the following maximum number of cables:
● Six parallel cables per phase with 630 mm2 at one water-cooled converter
● Four parallel cables per phase with 240 mm2 at one air-cooled converter
Signal cables and other cables

Complete, pre-assembled cable sets are supplied as standard for cabling the power unit, static
excitation equipment, and closed-loop control. The cable-related cabinet distances can be
specified for the project.
Shield support
Observe the notes in Chapter "Connecting the power unit (Page 81)".
Reference
Heinold, Lothar (publ.): Kabel und Leitungen für Starkstrom I. Publicis Corporate Publishing
1987
4.2 Requirements for installation location

The cabinet units are suitable for installation in general operating areas (to
DIN EN 60146-1-1 / VDE 558 T11 and DIN EN 50178 / VDE 0160 (IEC 62103), degree of
contamination 2; without conducted contamination). For this reason, SINAMICS devices must
be protected in such a way that they cannot be touched directly when they are being installed
in general operating areas.
The operating areas must be dry and free of dust. The air supplied must not contain any
electrically conductive gas, vapors, or dust which could impair operation.
For information about permissible ambient and installation conditions, see the "Technical data
and drawings" section.

4.3 Inspections when receiving the delivery
4.3.1 Checking the delivery

The components are assembled on an individual basis. When you take receipt of the delivery,
please check immediately whether the scope of the delivery matches up with the
accompanying documents. No claims relating to defects/items missing from the delivery will
be accepted if they are submitted at a later date.
● Report any apparent transport damage to the delivery agent immediately.
● Immediately report any apparent defects/missing components to your contact partner.
These Operating Instructions are part of the scope of delivery; keep them in a location where
they can be easily accessed.
4.3.2 Checking shock and tilt indicators
The purpose of shock and tilt indicators

The unit is equipped with shock and tilt indicators to monitor for damage during transit. It is
essential that you check the shock and tilt indicators before commissioning the unit.
WARNING
Tripped shock and tilt indicators
Safe operation of the device is not guaranteed if the shock or tilt indicator has tripped
(responded)
This can result in death, serious injury or material damage.
● If one of the indicators has tripped, do not perform any commissioning.
● Inform the Technical Support. Only specialist Siemens technicians can recommend
appropriate measures.
See also
Service & Support (Page 137)

Location and display of the indicators

You can find the indicators at the following locations:
● The tilt indicators are located in the upper third of the cabinet.
If the arrow above the line ① is blued, the tilt indicator has tripped.
● The shock indicators are located at the bottom of the cabinet.
If one or both arrows ② are black, the shock indicator has tripped.
Figure 4-4 Example of attaching and displaying the shock and tilt indicators
4.3.3 Checking the load handling attachments

Check the load suspension devices before lifting and transporting (such as lifting lugs and
eyebolts) and the lifting gear:
● Inspect the load suspension devices attached to the equipment for possible damage.
Replace load suspension devices if they are damaged.
● Before use, check that the load suspension devices are correctly attached.
● When lifting, use only approved and undamaged lifting gear of sufficient rated capacity.
Check the lifting gear prior to its use.
WARNING
Load suspension devices and lifting gear damaged
If the load suspension devices and lifting gear are damaged or not correctly secured, the
equipment may be dropped during lifting and transportation. This can result in death,
serious injury or material damage.
Inspect the load handling attachments and lifting gear before use.

4.4 Transportation
4.4 Transportation
The terms are defined as follows in the following part of the instructions:
● "Transportation unit" refers to the unit before it has been unpacked
● "Cabinet" refers to the unit after it has been unpacked
4.4.1 Transport markings

The packing differs depending on the transport type and size. If not otherwise contractually
agreed, the packaging corresponds to the packing guidelines for International Standards for
Phytosanitary Measures (ISPM).
Note the symbols which appear on the packing. These have the following meanings:
Top Fragile material Keep dry Keep cool Center of Do not use Attach here
gravity hand hook
4.4.2 Transport requirements

● Persons driving cranes and fork-lift trucks must hold appropriate licenses.
● You must observe the specifications to avoid transport damage to the enclosure and you
must maintain the permissible climatic conditions during operation in accordance with
IEC 60721-3-1/2/3. Please also observe the "Technical specifications" instructions.
● When lifting the drive, use only approved and undamaged sling guides and spreaders of
sufficient rated capacity. Check these before using them. The weight of the drive is specified
on the rating plate.
● When lifting, refer to the information on the lifting plate or in "Technical data and drawings."
Comply with the specified spreading angles.
NOTICE
Vibrations
Significant vibration during transportation and shocks when setting down can damage the
equipment.
Avoid vibrations and shocks.

4.4 Transportation
4.4.3 Observe center of gravity
WARNING
Non-observance of center of gravity specifications
The cabinet is heavy. The center of gravity can be in the upper half of the cabinet. The unit
can tip over if you transport it incorrectly – or if you use transport equipment that is not
permitted for the purpose. This can result in death, serious injury or material damage.
● Ensure that only trained personnel transport the device with approved transport equipment
and lifting tools.
● Observe the center of gravity specifications. A label or stamp is attached to each
transportation unit and precisely shows the center of gravity of the cabinet.
● Do not tilt the device or allow it to fall.
The following figure shows the centers of gravity as an example: Carefully note the centers of
gravity when performing any lifting or installation work.
)URQWYLHZ 6LGHYLHZ
Figure 4-5 Example illustration of centers of gravity
4.4.4 Transport with a fork-lift truck
WARNING
Use of non-approved fork-lift trucks
If the forks are too short, this can cause the transport unit/cabinet to tip over resulting in death,
serious injury, or damage to the cabinet.
The forks of the truck must protrude at the rear of the transport pallet. The floor panels of the
transport units will not support a load.
Only use fork-lift trucks approved for this purpose to transport the units.
When the transport units are transported or moved with a fork-lift truck, the force is absorbed
through the transport pallet.

4.4 Transportation
Observe the following points for safe transport:

● Transport the transport unit/cabinet with the greatest care.
● Choose the lowest transport height possible. The pallet may not touch the ground. Always
transport the cabinet in an upright position.
● Avoid driving over bumps.
4.4.5 Transport with a crane
WARNING
Improper transport
If the transport unit is not properly transported with a crane, the transport unit/cabinet could
fall or tip over This can result in death, serious injury or material damage.
Make sure that you read the safety information about transportation and the information
provided on the transport unit (e.g. center of gravity specifications).
WARNING
Use of inappropriate cross-arms
If inappropriate cross-arms are used, the transport unit or cabinet can tip over. This can result
in death, serious injury or material damage.
Observe the specifications provided in DIN EN 13155 on cross-arms.
WARNING
Standing under suspended loads
If the lifting gear or load suspension devices were to fail, the transport unit/cabinet could fall.
Do not stand underneath or near to a raised load.
Observe the following points for safe transport:

● When using a crane to transport the equipment, keep to the permissible lifting capacity.
Pay attention to the center of gravity position.
● If the cabinet center of gravity is off-center, use suitable lifting equipment, e.g. a lifting beam.
● If the cabinet has eye hooks, use them. In such cases, do not use any lifting rods.
4.4.6 Using lifting rods
During transportation with a crane, force is absorbed by the supporting frame of the cabinet.
The supporting frame remains on the unit. The device is mounted at the installation site via
the supporting frame.

4.4 Transportation
Note
Lifting bars
The lifting bars are not included in the scope of delivery.
WARNING
Inadequately dimensioned lifting rods
Inadequately dimensioned lifting rods are liable to bend or break. The drive could drop off the
crane. This can result in death, serious injury or material damage.
Use suitable lifting rods for transporting. The weight of the cabinet is indicated on the rating
plate.
NOTICE
Improper lifting
If the transport unit is lifted incorrectly, this can damage the decorative trim, cabinet doors,
or fans.
Protect the cabinet and protruding parts against damage.
Always lift the transport units with the appropriate spreading devices or hoisting tackle.
Procedure
1. If there are several holes, select which holes to use based on the center of gravity.
2. Push the lifting bars through the holes.
Figure 4-6 Lifting bar label
3. Place the sling ropes on the lifting bars so they are close to the cabinet. Secure the ends
of the lifting bars using the splint.
Figure 4-7 Securing the lifting rods

4.4 Transportation
4. To lift the transport unit, use single sling ropes or two ropes with a cross stitch. Attach the
crane rope to the lifting rods so it is close to the cabinet.
5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet.
When suspended, the cabinet must be parallel to the ground.
4.4.7 Transporting transportation units packed in boxes
Transportation with the fork-lift truck
WARNING
Use of non-approved fork-lift trucks
If the forks are too short, this can cause the transportation unit/the device to tip over resulting
in death, serious injury, or damage inside the cabinet.
The forks of the truck must protrude at the rear of the transportation unit.
Only use forklifts approved for the purpose of transporting the devices.
Transportation with the crane
WARNING
Standing under suspended loads
If the lifting gear or load suspension devices were to fail, the transportation unit/the cabinet
could fall. Death, serious injury, or material damage can result.
Do not stand underneath or near to a raised load.
To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please
proceed as follows:
1. Attach the rope/cable to the pallet as shown in the following diagram.
2. Attach the rope/cable to the spreader beam ① and the crane hook.

4.5 Unpacking
3. Pay attention to the center of gravity imprinted on the box ② and the imprinted position of
the ropes ③.
4. Carefully raise the transportation unit.
① Spreader beam
② Center of gravity
③ Imprinted position of the rope
Figure 4-8 Transporting a transportation unit (still in packaging) with a crane
4.5 Unpacking
4.5.1 Removing the packaging
NOTICE
Incorrect storage of unpacked devices
Proper packaging ensures that the equipment is protected. Unpackaged equipment may be
damaged if it is stored or out of service over a long period.
Carefully observe the instructions for storage in Chapters "Storage" and "Technical data and
drawings". Remove the packaging immediately prior to installation.
The units are packed by the manufacturers in accordance with the order.

4.5 Unpacking
In order not to damage open mounting parts (e.g. pipes and busbars), take the following
measures when removing the foil and the load securing devices:
● Remove the foil and load securing devices carefully.
● Remove the packaging immediately prior to installation. Protect the cabinets against dust
until they have been commissioned. To do this, cover the ventilation openings and keep
the doors closed.
● Do not remove the safety instructions and center of gravity specifications from the cabinet.
4.5.2 Removing load securing devices
WARNING
Fixing materials can come under tensile stress
If fixing materials are released suddenly during opening and people get in the way, this could
result in bodily injury or death.
Release the retaining straps before opening. Stay out of the way of the impact direction of
the retaining straps.
NOTICE
Improper removal of the load securing devices
The load securing device protects the cabinet from any damage. If you remove the load
securing device improperly, the cabinet may sustain damage.
Correctly remove the load securing device.
To extract the load securing device, proceed as follows:

1. Remove the retaining straps.
2. Remove the spacers such as wooden wedges, air cushions, etc.
4.5.3 Lifting the cabinet off the transport pallet

Use a crane to lower the transportation units from the transport pallets and transport them to
the installation site. Observe the guidelines described in the section "Transport with a crane."

4.5 Unpacking
4.5.4 Opening doors in preparation for use
NOTICE
Incorrectly opening the doors
If you incorrectly open the doors, then this can damage the locking mechanism.
● When opening the doors, follow the steps described.
● You must replace a damaged locking mechanism before commissioning, which will be
charged for. Contact the service center in this regard. You can find the relevant contact
person under "Service & Support".
The drive is supplied in a closed state. To open the drive in a voltage-free state, proceed as
follows:
1. A screw marked with an adhesive label is located on the door. Under the screw you will
find the opening for manually opening the doors. Loosen this screw.
Figure 4-9 Example: Cover screw for manual door interlocking
2. Insert a screwdriver into this opening.

3. Turn the door handle until you feel resistance.
4. Remove the screwdriver from the opening.
5. Open the doors.
4.5.5 Checking the shock and tilt indicators inside the cabinet.
Shock and tilt indicators are also located inside the cabinet. Check these as soon as you have
unpacked and opened the device. To perform the check, proceed as described in "Checking
shock and tilt indicators"
See also
Checking shock and tilt indicators (Page 56)

4.6 Storage
4.6 Storage
4.6.1 Storing a device

If you are not going to commission the device immediately after delivery, ensure that it is stored
correctly.
Preconditions and preparations

● Store goods only in undamaged packaging. Unpack the goods if the packaging is damaged.
Correctly store the goods corresponding to the type of goods.
● Repair any damage to the packaging before putting the equipment into storage insofar as
this is necessary to ensure proper storage conditions.
General instructions for storage

Wherever possible, store the device in a storage room. The place of storage must satisfy the
following general conditions:
● Select a sufficiently sized dry and horizontal place of storage that is above flood level and
free of vibration (veff ≤ 0.2 mm/s).
● The place of storage must be well ventilated as well as free of dust and frost.
– Provide protection against extreme weather conditions.
– Optimum temperatures are between 10° C (50° F) to 50° C (120° F).
– Room temperature should be approx. 10 °C (14 °F) above the outside temperature.
– The temperature may not fall below ‑20 °C (-4 °F).
– For lower temperatures, agree on suitable measures together with Siemens.
– Relative humidity should be less than 60%.
– The floor of the place of storage must be sufficiently strong. Do not exceed maximum
permissible floor load levels or storage compartment load levels.
– The ambient air must not contain any harmful gases.
● Protect the device against shocks and humidity.
● In order to ensure protection against ground moisture and water, place the equipment and
crates on pallets, wooden beams or foundations.
● Ensure that the air circulation under the equipment is not impeded.
– Place wooden spacer blocks between the covers and the device.
– Do not place covers or tarpaulins completely around the equipment on the floor.

4.6 Storage
NOTICE
Improper storage
Incorrect or excessively long storage can damage the equipment.
● Do not store the device outdoors.
● Observe the specified conditions for storing the device.
● Ensure that it is not stored for longer than the permissible maximum of two years.
Protection against humidity

● If a dry storage area is not available, then take the following precautions:
– Wrap the device in humidity-absorbent material. Then wrap the device in film so that it
is airtight.
– Place a humidity meter that can be read from outside inside the film wrapping. Observe
the values provided in the technical specifications on relative humidity. Check the values
regularly using the humidity meter.
– Inspect the device regularly.
4.6.2 Storing fans
NOTICE
Improper fan storage
Even if the fan is not used, the bearing grease ages. The utility of the fan can be impaired.
Rotate the fan at least once a year. Do not store the fan for longer than two years before
commissioning.

4.6 Storage

Mounting 5
See also
NOTICE
Improper installation
The devices can be damaged through improper installation.
Install the devices as described in the following sections. Take note of the ambient
temperatures stated in the technical specifications. Protect the drive against excessive stress
and loading.
WARNING
Dirt deposits during installation
Dirt gets deposited in the open converter during installation work. Dirt deposits can lead to
the converter no longer fulfilling the requirements for cleanliness. If the converter is operated
with internal pollution, death, serious injury and material damage can result.
Therefore, remove dirt deposits after installation. Then keep the doors closed.
In the event of contamination from conductive dust particles (e.g. from welding work),
professional cleaning will be required. Contact the service center in this regard.
WARNING
Defective seals
When working on the device, seals at the doors, roof panels as well as front, rear and side
panels can be damaged. Operating the device with defective seals can result in death, serious
injury or material damage.
Replace the defective seals before commissioning. Observe the environmental conditions
stated in the technical data.

Mounting
5.1 Tools required
NOTICE
Foreign bodies in the drive
If, after installation and maintenance work, foreign bodies are left in the drive, this can damage
it when switching on.
Before switching on, check as to whether there are any foreign bodies in the drive. Remove
any foreign bodies.
NOTICE
Open the doors as described in Section "Preparing for use".
See also
Opening doors in preparation for use (Page 65)
5.1 Tools required

Installation of the connections requires the following tools:
● Wrench or socket wrench, width across the flats 10, 13, 16/17, 18/19
● Allen key, size 8
● Torque wrench up to 50 Nm
● Screwdriver, size 2
● Torx T20 and T30 screwdrivers
5.2 Screwing the transport units together
NOTICE
Stress
Stress that occurs during transport may exert mechanical pressure on the components.
Material damage can result.
● Line the cabinets up precisely with each other in order to avoid shearing forces when the
base units are screwed together.
● Install the drive only on a level and horizontal surface.

Mounting
5.3 Connect to the foundation
Ensure that access to the holes in the bottom of the cabinets is unobstructed. Remove the
guard covers.
Mounting hardware
To screw the transport units together, you will need the following mounting hardware:
● Self-adhesive sealing strips
● Hexagon nut M8
● Contact washers
● Threaded pin M8 x 15.5
Procedure
To screw transport units together, proceed as follows:

① Holes for threaded pins

② Self-adhesive sealing strips
Figure 5-1 Screwing the transport units together
1. Affix the self-adhesive sealing strips ②.

2. Align the cabinets.
3. Insert the threaded pins through the holes ①.
4. Attach the contact washers to the threaded pins.
5. Screw the transport units together using the nuts with a torque of 32 Nm.
5.3 Connect to the foundation

Four holes for M12 screws are provided on each cabinet panel to secure the cabinet to the
foundation. Information on mounting holes and their fixing dimensions are specified in the
dimension drawing.

Mounting
5.4 Mounting fans
Install the transport units in accordance with the specifications provided in the accompanying
dimension drawings. When doing this, maintain the specified distance between the top of the
cabinet and the ceiling.
5.4 Mounting fans

You must mount the fans, if, for logistical reasons, the fans were separately supplied. Proceed
as described in the section "Mounting fans" of Chapter "Replacing fans".
See also
Replacing a fan (Page 109)
5.5 Ensuring cooling air

The cooling air for the power unit is drawn in from the front through the ventilation grilles in the
cabinet doors. The warmed air is expelled above the fan through the perforated top cover or
the ventilation grilles in the top cover.
Make sure that the air that is supplied is free of dust or any other electrically conductive
material. Avoid environmental conditions that could cause condensation. Seal the cable
connector panels from the top.

Electrical connection 6
See also
WARNING
Insufficient degree of protection as a result of inadequate sealing of the cable entry
If the cable entry is not correctly sealed, it is possible that the drive no longer complies with
the requirements for the specified degree of protection.
If the drive is operated with an insufficient degree of protection, death, serious injury, and
material damage can result.
To maintain the drive's degree of protection, after connecting the cable, seal the cable entries
so they are air-tight immediately.
WARNING
Insufficient degree of protection as a result of modifying the floor/roof panel
If you make any changes to the floor panel or the roof panel in order to modify the cable entry,
the changes may result in the drive no longer meeting the requirements for the degree of
protection shown. If there are holes in the floor or roof panel, then animals and vermin, for
example, can get into drive during operation.
If the drive is operated with an insufficient degree of protection, death, serious injury, and
material damage can result.
To maintain the drive's degree of protection, seal the holes so they are air-tight immediately
after installation.
WARNING
Defective seals

Electrical connection
WARNING
Short-circuits
Damaged cables, or their improper routing, can cause damage to property and personal
injury.
● Only use cables that are completely intact and not damaged. Correctly route the cables.
Do not interchange input and output terminals.
● Make sure that a short-circuit cannot occur on the power cables due to failure of the
insulation as a result of incorrect cable installation.
● Check the electrical connections after service work.
WARNING
Incorrect laying of cables
Failure to use the supplied cable ducts for laying the cables can lead to flashovers. This can
result in death, serious injuries or material damage.
To connect the cables between the cabinets, use the cable ducts and the cable entries on
the roof. Lead the cables from here to the next cabinet.
NOTICE
Using magnetizable parts
The use of magnetizable parts, e.g. ferrous cable clamps, is not permitted. The use of
magnetizable parts can damage the converter.
Only use parts that consist of non-magnetic material.
NOTICE
Danger of thermal damage
Inadequately fastened cables at the connection point represent a high electrical transfer
resistance that can cause thermal damage (contact erosion) during operation.
Tighten the screws with the specified torque.
NOTICE
Improper shrinking of cable terminations
If you are connecting the mains and motor-side power cables, when shrinking the cable
terminations, other control lines and fiber-optic cables in the surrounding cable channels can
become damaged.
When shrinking, ensure not to damage cables in the surrounding cable channels.

6.1 Electromagnetic compatibility
NOTICE
Open the doors as described in Section "Preparing for use".
See also
Opening doors in preparation for use (Page 65)
Note
Control and signal lines must always be connected according to the circuit diagrams supplied
with the unit. Detailed information about connecting the components is given in the
interconnection diagram.
Note
We recommend using shielded cables. Unshielded cables can transfer disturbances to the
control and signal lines and lead to malfunctions in the drive.
Note
To ensure trouble-free operation without interference or disturbances, route the power cables
and signal lines separately. Interference, for example, will result in the device not behaving as
expected.
When connecting and routing power and signal cables, observe the instructions contained in
the "Electromagnetic compatibility" section.

The following fundamental information and guidelines facilitate compliance with the EMC
directives.
Note
We recommend that EMC is planned for the entire plant.

Cabinet installation
● Connect painted or anodized metal components using contact washers or remove the
insulating layer.
● Use unpainted, de-oiled mounting plates.
● Establish a central connection between ground and the protective conductor system (PE
protective conductor).
Cable installation
● Cables that are subject to or sensitive to interference should be laid as far apart from each
other as possible.
● The distance between the electric power cable and signal cable should be > 20 cm. The
converter-specific information applies to power cables. You can find further information on
power cables under "Connecting power cables".
● When the cables are routed close to ground potential, the immunity to interference is
increased. For this reason, you are advised to lay these cables along edges and at ground
potential.
● Ground the reserve cores on at least one end.
● In order to avoid additional locations where interference can be coupled in, long cables
should be shortened or routed where there is little interference.
● If conductors or cables conduct signals of different classes, then the conductors and cables
must cross at a right angle. This especially involves sensitive and noisy signals.
– Class 1:
Unshielded cables for ≤ 60 V DC
Unshielded cables for ≤ 25 V AC
Shielded analog signal cables
Shielded bus and data cables
Operator panel interfaces, incremental/absolute encoder cables
– Class 2:
Unshielded cables for > 60 V DC and ≤ 230 V DC
Unshielded cables for > 25 V AC and ≤ 230 V AC
– Class 3:
Unshielded cables for > 230 V AC/V DC and ≤ 1000 V AC/DC
– Class 4:
Unshielded cables for > 1000 V AC/DC
Shield connection
● Do not use cable shields to conduct current. In other words, cable shields must not
simultaneously act as neutral or PE conductors.
● Apply the cable shield so that it covers the greatest possible surface area. Use ground
clamps, ground terminals or ground screw connections.
● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield
effectiveness by up to 90%.

● Attach the cable shield to a shield busbar directly after the line inlet into the cabinet. Insulate
the shielded cable without any interruptions. Route the cable shield up to the device
connection.
① Shield busbar
② Shielded cable
③ Mounting clip
Figure 6-1 Shield connection using a clip
NOTICE
Damaged or incorrectly mounted cable shielding
Incorrect connection or damaging of the cable shield can impair the function of the system.
● Handle the cable shield carefully.
● Ensure that the cable shield is correctly connected.
● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum
impedance and through the largest possible surface area.
① Shield busbars
② Cables
③ Terminals
Figure 6-2 Bridging shield gaps

6.2 Potential concept
I/O connection
● Create a low-impedance ground connection for additional cabinets, system components,
and distributed devices with the largest possible cross-section (at least 16 mm²).
● Ground unused lines at one end in the cabinet.
● Choose the greatest possible clearance between the power and signal cables (at least 20
cm). The greater the distance over which the cables are routed in parallel, the greater the
clearance must be. You must install additional shields if sufficient clearance cannot be
maintained.
● Avoid unnecessarily long cable loops.
● Surge suppressors, e.g. RC elements or varistors must be connected to the operating coils
for contactors and relays in the converter.
● In order to reduce noise/interference entering or exiting via the cable, filter auxiliary voltages
in the control cabinet.
6.2 Potential concept

A noise-free connection between the internal and external supply voltage can be achieved by
connecting the 0 V potentials to each other and grounding them. This also eliminates the need
for the control circuit insulation monitor required by DIN EN 60204-1.
3
1 3
0 0
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Figure 6-3 Potential concept
6.3 Connecting equipotential-bonding conductors

All cabinets belonging to the system are connected by signal cables. Also connect the cabinets
using equipotential-bonding conductors; according to the following diagram, for example:
&ORVHGORRS 3RZHUXQLW
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Figure 6-4 Equipotential bonding conductor

6.4 Using the equipotential bonding strip and shield bus
NOTICE
Missing connection to equipotential-bonding conductor
If the control cabinets are not connected to an equipotential-bonding conductor, malfunctions
can occur in the converter.
Connect all control cabinets involved in meshed drives to an equipotential-bonding conductor
(min. 16 mm2). The PE connection provided by the customer is not sufficient.
6.4 Using the equipotential bonding strip and shield bus

Each converter cabinet is equipped with an equipotential bonding strip or grounding bar to
simplify connection of the equipotential bonding conductors.
Connect all internal and external components to this equipotential bonding busbar. is Attach
the shields of incoming and outgoing cables directly to the shield bus. It is important here to
establish the greatest possible area of contact and a good conductive connection.
&DELQHW
&RQWUROV\VWHP
bP
7HUPLQDOEORFN
6KLHOGLQJEXV
6HUUDWHGEXVEDU
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Figure 6-5 Equipotential bonding strip
6.5 Connecting the protective grounding

Connect the protective grounding to the cabinets and components in the system via the PE
conductor. Use the ground clamps for this, or the special terminal provided for the auxiliary
voltage.
Route the protective conductors in accordance with IEC 60204‑1 (DIN EN 60204‑1/VDE 0113
Part 1) Safety of machinery – Electrical equipment of machines – Part 1: General requirements.

6.6 Laying the signal lines
Where possible, also connect the cabinet conductively over a large area with the building
ground.
Note
The equipotential bonding conductor does not have the function of a protective conductor. The
equipotential-bonding conductor is required for safe operation and as an interference
suppression measure.
6.6 Laying the signal lines
NOTICE
Malfunction due to common cable installation
Malfunctions can occur in the converter if cables with differing voltage levels are laid together
with internal cables in one cable duct in the cabinet.
Do not run cables coming from the outside, for example to the terminal strips, together with
internal cables in one cable duct.
All signal lines must be shielded. The cable shield should be braided, because cables shielded
by tape or foil are five times less efficiently protected against interference. Always ground the
cable shields at both ends. Contacting at one end is advantageous in exceptional cases only.
Clamp the shield of incoming analog and binary cables to the shield busbar at the entry point
into the cabinet. Continue running the cable, still shielded, to the terminal strip or board. No
shields are connected to the terminal strips or boards.
Serial connecting cables must be shielded. Place the shield on the metallic connector housing.
Also connect the shield to the shield rail. Do not connect the cable shield to a ground pin of
the connector.
The connector housing and front plate of the boards do not provide adequate cable shielding.
Connect the cable shields at both ends to the shield rails in the cabinets. Always use shielded
analog signal cables, regardless of whether they are installed inside or outside cabinets. In
order to increase the effectiveness of the shielding, ground spare conductors at both ends.
6.7 Laying the cable shields

In the case of analog signal lines carrying small signals (mV or µA), attach the cable shield to
the shield bus in the cabinet at one end. In this way you avoid ground loops and line-frequency
interference. You can also connect the open shield end to the enclosure via a radio interference
suppression capacitor (e.g. 0.1 µF 100 V MKT).

6.8 Separating adjacent cabinets using unsuppressed contactors
6.8 Separating adjacent cabinets using unsuppressed contactors

Do not use any contactors without suppression in the converter cabinets or in cabinets that
are connected to the converter cabinets. All contactors installed in the factory are already
equipped with a suppression circuit. If you use unsuppressed contactors in an adjacent cabinet,
you must partition off the cabinets using a lateral metal plate.
Connect surge suppression circuits to contactor solenoids that are connected to the same line
supply as the auxiliary power supply of the converter – or are located near the converter (e.g.
RC elements, varistors).
6.9 Laying additional wiring

Keep any additional wiring in the cabinet as short as possible. Route the additional wiring tightly
against the cabinet enclosure or the mounting plates. You must twist unshielded cables
belonging to the same circuit (outgoing and return conductors).
See also
Electromagnetic compatibility (Page 75)
6.10 Connecting the power unit
6.10.1 Connecting power cables
Preconditions
You may connect the cable shields only to the transformer or the motor (away from the
converter).
ᅜ ᅚ ᅜ ᅜ ᅚ ᅜ ᅚ
ᅚ
0

① Circuit breaker ✓ Connect shield

② Line-side transformer X Do not connect shield
③ Converter
④ Machine-side transformer
⑤ Motor
Figure 6-6 Shield support

Separately route back additional equipotential bonding conductors to the converter. The cross
section of this conductor must be at least as large as the total cross section of the shields.
Figure 6-7 Example: Equipotential bonding conductor
Detailed information about cabling of the converter is provided in the circuit diagrams supplied.
● Please ensure that the maximum cable lengths between the converter and motor are not
exceeded.
● Make sure that the permissible cable capacitance is not exceeded.
● Use appropriate screws for the cable lugs provided.
● The tightening torque for the M12 screws is 50 Nm.
● Clean the contact surfaces before screwing the connections.
● Apply a thin layer of grease to the screws.
Table 6-1 Cleaning agents and grease
Materials required
Cleaning agent Ethyl alcohol
Grease 2G from Elektrolube
Procedure
1. Cut out the floor panel for the power cables. When doing this observe the information in
the dimension drawing.
NOTICE
Metal chips in the converter
Chips are created when cutting out the floor panel. Chips in the converter shorten
clearances and creepage distances and can lead to flashovers.
● Cut out the floor panel outside the area of the converter.
● Take care that no metal chips are left in the converter.
● Protect cut edges to prevent damage to the cable insulation.
2. Make the connection between the supply and the converter and between the converter and
the motor with the required number of parallel power cables.
3. Insert the power cables into the power unit from below, upwards through the hole in the
baseplate.
Anchor bars are provided for strain relief. On the system side, only use clamps that are
suitable for the short circuits that could potentially occur.
4. Fix cable sealing ends to the power cables.

5. Connect the shields of shielded cables to ground on the transformer or the motor. Do not
connect the power cable shields at the converter side.
6. Fix the power cables from behind to the front. The connection busbars are labeled with the
phase designation.
7. Seal the floor panel and the cables passing through the panel so that they are air-tight.
NOTICE
Inadequate cooling
Unless the floor panel is air-tight, adequate cooling cannot be guaranteed. As a
consequence, converter components overheat.
Seal any access holes made in the floor panel immediately after installation so that they
are air tight, in order to ensure sufficient cooling.
6.10.2 Connecting the signal cables

There are terminal strips and interfaces on the Power Stack Adapter in the electronics
compartment of the power unit. The signal traffic to the open-loop and closed-loop control
cabinet is handled via these interchange points.
The terminal blocks are used to wire up the following:
● Signals
● Auxiliary voltage for fans and anti-condensation heating systems
● Power supply for the electronics
Procedure
To connect the signal lines, proceed as follows:
1. Connect the signal lines at the intended clamping points.
2. Connect the shield to the shield bus as shown under Using the equipotential bonding strip
and shield bus (Page 79). Refer to the "Circuit manual for power unit" for the precise
assignment. Pay attention to the EMC directives.

6.11 Connecting the closed-loop control
6.11 Connecting the closed-loop control
6.11.1 Connecting ground
DANGER
Insufficient grounding
The drive must be grounded to ensure that it operates safely and reliably. If the drive is
operated with insufficient grounding, then the protection and monitoring functions can fail.
Death, serious injury, or material damage will result.
● Always apply all of the necessary protective measures.
● Always observe the five safety rules when working with the drive.
● Follow these steps when grounding the machine:
– Establish the connections in a cabinet.
– Ensure that the connections are also established over several cabinets.
– Establish the ground connection for the whole plant immediately.
6.11.2 Connecting the auxiliary voltage

Connect the auxiliary voltage (e.g. for SITOP) to the terminal block. The maximum cross-
section of the cables is 2.5 mm2. You will find detailed information in the terminal diagram or
in the circuit manual under "Technical specifications and drawings".
See also
Technical specifications and drawings (Page 139)
6.11.3 Connecting circuit breakers
To connect the circuit breaker, proceed as follows:

1. Disconnect the cabinet from the power supply.
2. Route the control cables into the cabinet from below.
3. Connect the shields of the control cables to the serrated bar. For additional information,
see Chapter "Using the equipotential bonding strip and shield bus (Page 79)".
4. Connect the control cables as specified in the circuit manual.

6.12 Interconnecting optional connections
6.11.4 Connecting the external safety loop

You can extend the "Safety shutdown" function using external devices. For instance, using an
Emergency Stop pushbutton or isolated contacts from the excitation. This is the reason that
the contacts of the safety circuit are connected to terminals. Precise data on these terminals
is provided in the circuit diagram and terminal diagram.
WARNING
still be present.
Procedure
To connect the external safety loop, proceed as follows:
1. Switch off the converter.
2. Remove the jumper over the terminals, inserted in the factory, that you wish to use.
3. Connect the external safety circuit to these terminals.
6.12 Interconnecting optional connections

Depending on the range of options installed, further connections have to be interconnected.
Detailed information about interconnecting these options with the interfaces is provided in the
circuit manual.

6.13 Fastening the cable ducts with cable ties
6.13 Fastening the cable ducts with cable ties

Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around
the entire cable duct. The cable ties must be located at the same positions as in the delivered
state.
Figure 6-8 Schematic diagram: Fastening the cable ties

Commissioning 7
Detailed information on commissioning and operating the converter is provided in the
Commissioning Manual designated for the commissioning engineer.
WARNING
Incorrect commissioning
Malfunctions can occur as a result of incorrect commissioning and parameterization. This can
result in premature failures and subsequent damage to the drive and the drive system
components. This can result in death, serious injury or material damage. Incorrectly
performed commissioning can result in the warranty becoming null and void.
This drive may only be commissioned by electrical technicians that have been adequately
trained on this product, and have experience with commissioning this product and the
associated plant and system components. The electrical technician commissioning the
equipment must be trained on the specific product as a result of the differences between the
individual products, e.g. regarding topology and closed-loop control.
Obtain information about the range of SITRAIN training courses available through your local
contact person. Make use of the support and services offered by the responsible Siemens
Service Center when commissioning this equipment. You can find the relevant contact person
under "Service & Support".

Commissioning

Operation 8
WARNING
Faults
Operating the converter when a fault has arisen can result in death, serious injury or
substantial material damage.
● Observe the fault and alarm messages.
● Eliminate the source of the fault. Only put the converter back into operation once this is
resolved. You can find further information on alarms and faults in the section "Indicating
and rectifying faults."
● If it is not possible to correct a fault, inform the manufacturer's service personnel
immediately. For additional information, see Chapter "Service & support".
WARNING
Unpermitted operation with ground fault
The type and location of the fault cannot be established just from a ground fault error
message. For example, the glow discharge at the winding overhang of the machine may
result in a fault signal. In the event of continued operation, serious aftereffects all the way to
electric arcs are possible. This can result in death, serious injury or material damage.
If a ground fault is experienced during drive operation, the drive must be switched off
immediately. Then identify and eliminate the source of the ground fault.
The plant operating company is responsible for the consequences, if the drive is still operated
after a ground fault has been detected. Carry out a risk analysis.
WARNING
Exceeding the permitted short-circuit currents
Serious follow-on faults are possible, if the specified short-circuit current values are exceeded.
Observe the maximum permitted short-circuit currents and maximum specified short-circuit
times.

Operation
8.1 Parameters
NOTICE
Incorrect parameterization
The drive may malfunction if you change the parameters.
Do not change the parameters, e.g. for the motor circuit-breaker.
Note
To complement these operating instructions, the List Manual contains an overview of all
parameters as well as a selection of function diagrams to describe the operating principle.
8.1 Parameters
The drive is adapted to the relevant drive task by means of parameters. Each parameter is
identified by a unique parameter number and specific attributes. Such attributes are, for
example:
● Readable attributes
● Writable attributes
● BICO attributes
The parameters can be accessed via the following means:
● PC with commissioning tool via PROFIBUS
● Operator panel
Parameter types
The following parameters are available:
● Adjustable parameters (write/read)
Adjustable parameters directly influence the response of a function, e.g. the ramp-up and
ramp-down time of a ramp-function generator.
● Visualization parameters (read-only)
Display parameters are used to display internal variables, e.g. the actual motor current.
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Figure 8-1 Parameter types

Operation
8.2 Setpoint channel and closed-loop control
All these drive parameters can be read and changed via PROFIBUS using the mechanisms
defined in the PROFIdrive profile.
Parameter categories
The parameters for the individual drive objects (DO) are categorized according to data sets
as follows:
● Data-set-independent parameters
These parameters exist only once per drive object.
● Data-set-dependent parameters
These parameters can exist several times for each drive object and are addressed via the
parameter index for reading and writing. The following data set types can be distinguished:
– CDS: Command data set
By parameterizing several command data sets and switching between them, the drive
can be operated with different preconfigured signal sources.
– DDS: Drive data set
The drive data set contains the parameters required for switching the drive control
parameters.
The CDS and DDS data sets can be switched during operation. Further data set types
also exist, however these can only be activated indirectly by means of a DDS
changeover.
– EDS: Encoder data set
– MDS: Motor data set
8.2.1 Setpoint addition

Fine tuning (correction variable) often needs to be carried out on site for applications in which
the command variables are generated by central control systems.
This can be carried out using the addition point for the main and additional setpoint in the
setpoint channel. Both variables are imported simultaneously via two separate or one setpoint
source and added in the setpoint channel.
8.2.2 Direction of rotation changeover

You have the following options of subsequently inverting the phase sequence:
● Replace the motor cable.
● Enter a negative setpoint or change the device parameterization.

Operation
Direction of rotation changeover is initiated as follows:

● For control via PROFIBUS using control word 1, bit 11
● For control via the cabinet operator panel (LOCAL mode) using the "Reverse direction of
rotation" button
Note
Only one direction of rotation is enabled in the factory setting.
8.2.3 Suppression bandwidths

Variable-speed drives can generate critical whirling speeds within the control range of the
entire drive train. This prevents steady-state operation in their proximity, that is, although the
drive can pass through this range, it must not remain within it because resonant oscillations
may be excited.
The suppression bandwidths allow this range to be blocked for steady-state operation.
Because the points at which critical whirling speeds occur in a drive train can vary depending
on age or thermal factors, a broader control range should be blocked.
To ensure that the speed does not constantly increase and decrease in the suppression
bandwidth (speeds), the bands are assigned a hysteresis.
Specify a minimum speed in order to block a specific range around the stopped state for
stationary operation.
8.2.4 Speed limitation

Speed limitation can limit the maximum permissible speed of the entire drive train to protect
the drive and load machine/process against damage caused by excessive speeds.
8.2.5 Ramp-function generator

The ramp-function generator limits the rate at which the setpoint changes when the drive is
accelerating or decelerating. This prevents excessive setpoint step changes from damaging
the drive train. Two ramp function generators are available; these can be selected using
parameters.
To improve the control properties with regard to load surges, set additional rounding times in
the lower and upper speed range.
Setting rounding times has the following advantages:
● It protects mechanical components, such as shafts and couplings.
● It prevents the actual speed value from being overshot when the setpoint is approached,
thereby improving control quality.

Operation
The ramp-up and ramp-down times each refer to the maximum speed.
Note
If rounding times are too long, this can cause the setpoint to be overshot if the setpoint is
reduced abruptly during ramp-up.
Rounding is also effective in the zero crossover; When the direction of rotation is reversed,
the ramp-function generator output is reduced to zero via the initial rounding, the ramp-down
time and the final rounding. Then, the newly inverted setpoint will be approached via the initial
rounding, the ramp-up time and the final rounding.
Rounding times that can be set separately are active in the event of a fast stop (OFF3). The
actual ramp-up/ramp-down times increase with active rounding.
8.2.6 Vector control

Vector control has the following advantages:
● Stability vis-à-vis load and setpoint changes
● Short rise times for setpoint changes to facilitate an improved control response
● Short settling times for load changes to facilitate an improved response to disturbances
● Acceleration and braking are possible with the maximum available torque.
● Motor protection due to variable torque limitation in motor and regenerative mode
● Drive and braking torque controlled independently of the speed
These benefits can even be achieved without speed feedback.
You can use vector control with or without an encoder. A speed encoder is only required in
the following cases:
● Maximum speed accuracy is required.
● The most stringent demands on the dynamic response are required.
● Better command behavior is desired.
● The shortest possible settling times during disturbances are required.
● Prolonged operation at speeds of less than 10% is necessary.
● A high starting torque for approach is required if, for example, 5% of the speed is not
achieved in 10 s.

Operation
8.3 Monitoring and protection functions
8.3 Monitoring and protection functions
8.3.1 Safety shutdown of the converter
Tripping of the circuit-breaker in case of undervoltage

In the event of a serious fault, the converter is rapidly switched into a de-energized state by
the safety shutdown function.
The circuit-breaker must be equipped with an undervoltage trip to ensure the wire-break
protection for the circuit-breaker OFF command.
If a circuit-breaker OFF command is issued as a result of an overvoltage trip, the circuit-breaker
is switched off so that it is fail safe.
WARNING
still be present.
8.3.2 Speed monitoring with incremental encoder

Permanent speed monitoring enables motor control without an encoder. If higher-performance
applications require permanent speed monitoring, additional incremental encoders can be
connected to options A51 - A54. Higher-performance applications include, for example, closed-
loop position control or prolonged applications involving low speeds.
8.3.3 Uncontrolled stop, EMERGENCY STOP category 0
Function
This function concerns the stop category 0 EMERGENCY STOP for an uncontrolled stop in
accordance with EN 60 204-1. The function enables the voltage to be isolated via the circuit
breaker. The motor coasts down.
The safety shutdown is based on a single circuit. Protection against wire breakage is assured
due to the use of circuit breakers with undervoltage release. The emergency stop button used
is forced.

Operation
8.4 Fault and system messages
The following markings have the function:

● Use of proven components
● Suitable for the intended use
● The occurrence of a fault can result in the loss of the safety function.
The probability of a fault occurring is reduced as far as possible by the use of forced contacts.
The use of a single circuit in conjunction with undervoltage release achieves compliance with
safety category 1 to EN 954-1.
Note
This has not been officially certified in Germany.
Connecting
Firstly, the contacts of the EMERGENCY STOP button are integrated into the circuit breaker
control circuit. Secondly, the remaining NC contact is connected to the terminal block.
EMERGENCY STOP button Where connected

=.DB-S1001:31-32 EMERGENCY STOP customer =.DB-X05:9, 10
Max. connectable cross-section: 4 mm² (AWG 10)

Activation of the circuit breakers is described in the section entitled "Connecting the circuit
breakers".
Note
Hardware trace
The drive saves data to the CompactFlash card each time there is a fault trip. Customer
Supports requires this data in the case of a fault.
Save your data as follows:
1. Switch off the drive.
2. Switch off the power supply for the control cabinet. Remove the CompactFlash card from
the Control Unit.
3. Save all data of directory "Install\Sinamics\Trace".
4. Send these data to Customer Support.

Operation
8.4.1 External warnings and faults

With the terminal blocks TM15/TM31, there are 24 terminals. With STARTER or SCOUT, you
can select which predefined messages are displayed and which protection devices are to be
triggered. The list of parameterized faults and alarms can be found in the List Manual in the
"Faults and alarms" section.
8.4.2 Diagnostics
8.4.2.1 Diagnostics via LEDs
LEDs of the Power Stack Adapters
Table 8-1 LEDs of the Power Stack Adapters
LED Color Status Description; cause Remedy

PWR - Off 24 V power supply has failed or is too low Check input voltage.
(< 14 V) or internal fuse defective. If input voltage is > 18 V and LED off:
Return component for repair.
Red Continuous 24 V power supply is available (>14 V); Check input voltage.
light internal board voltage fault. If input voltage is > 18 V and LED red:
Return component for repair.
Green Continuous 24 V power supply OK. --
light Internal board voltages OK.
RUN / - Off The electronic power supply is missing -
ERR or lies outside the permissible tolerance
range.
Green Continuous The component is ready for operation -
light and cyclic DRIVE-CLiQ communication
is in progress.
Orange Continuous DRIVE-CLiQ communication is being es‐ -
light tablished.
Red Continuous At least one fault is present in the com‐ Remedy and acknowledge fault.
light ponent.
LED is controlled irrespective of the cor‐
responding messages being reconfig‐
ured.
Green/red 0.5 Hz flashing Firmware download in progress. -
light
2 Hz flashing Firmware download is complete. Waiting Carry out a POWER ON.
light for POWER ON.
Green/or‐ Flashing light Component recognition via LED is acti‐ -
ange vated.
or The color depends on the LED state
Red/orange when component recognition is activated.

Operation
8.4.2.2 Diagnostics via parameters
Diagnostic parameters for the device status

See the List Manual for a description of the individual parameters.
r0002 Drive status DO

Display of drive status VEKTORGL
r0046 Missing enable signal DO

Displays missing enable signals that are preventing the servo drive control from being VEKTORGL
commissioned.
r0050 Active command data set (CDS) DO

Displays the active command data set (CDS). VEKTORGL
The command data set selected via binector inputs p0810, p0811, p0812 and p0813
is displayed via r0836. For more information about binector inputs, see the List Manual.
Diagnostic parameters for digital inputs/outputs, PSA inputs/outputs
r0721 CU digital inputs, terminal actual value Module

Displays the actual value at the digital inputs Control Unit
If a DI/DO is parameterized as output (p0728.x = 1), then r0721.x = 0 is displayed.
r0747 CU, digital outputs status Module

Displays the status of digital outputs Control Unit
Inversion via p0748 is taken into account. It does not matter whether DI/DO is set as
an input or output (p0728).
r4022 Status of digital inputs on TM31 Module

Displays the status of the digital inputs of Terminal Module 31 (TM31). TM31
r4047 Status of digital outputs on TM31 Module

Displays the status of the digital outputs of Terminal Module 31 (TM31) TM31
Inversion via p4048 is taken into account.
It does not matter whether DI/DO is set as an input or output (p4028).
r4022 Status of digital inputs on TM15 Module

Displays the status of the digital inputs of Terminal Module 15 (TM15). TM15

Operation
r4047 Status of digital outputs on TM15 Module

Displays the status of the digital outputs of Terminal Module 15 (TM15). TM15
It does not matter whether DI/DO is set as an input or output (p4028).
R6580 Status of the Power Stack Adapter inputs/outputs DO

Displays the status of the Power Stack Adapter inputs/outputs VEKTORGL
Diagnostic parameters for the motor sequencer
r6260 Motor sequencer control commands DO

Displays the motor sequencer control commands VEKTORGL
Diagnostics parameters for the drive status
r0899 Drive object status word DO

Displays the status word of drive object 1 (Control Unit). CU_GL
r6222 Status word sequencer DO

Displays the GL status word VEKTORGL
r6261 Status word motor sequencer DO

Displays the GL motor sequencer VEKTORGL
Diagnostics parameters of fault and alarm buffers:
r0945 Fault code DO

Displays the numbers of faults that have occurred All objects
r0946 Fault code list DO

Lists the fault codes stored in the drive unit All objects
r0947 Fault number DO

Displays the numbers of faults that have occurred All objects
r0948 Fault time received in milliseconds DO

Displays the system runtime in milliseconds when the fault occurred. All objects

Operation
r0949 Fault value DO

Displays additional information about the fault that occurred (as integer number). All objects
r2122 Counter, alarm buffer changes DO

This counter is incremented every time the alarm buffer changes. All objects
r2123 Alarm time received in milliseconds DO

Displays the system runtime in milliseconds when the alarm occurred. All objects
r2124 Alarm value DO

Displays additional information about the active alarm (as integer number). All objects
r2125 Alarm time removed in milliseconds DO

Displays the system runtime in milliseconds when the alarm was cleared All objects
8.4.2.3 Indicating and rectifying faults

The cabinet device has a number of protective functions that protect the converter from
damage in the event of a fault (faults and alarms).
A list of faults and alarms with remedies for their rectification can be found in the List Manual
in the "faults and alarms" chapter.

Operation

Maintenance 9
See also
WARNING
Improper maintenance and repairs
Improper repairs can result in death and serious physical injury.
Only qualified maintenance and installation personnel may perform repairs.
WARNING
Defective seals
WARNING
High voltages from external supplies
Magnetizing and demagnetizing equipment that is fed from an external voltage source can
cause high voltages on the drive. This voltage can result in death or serious injury.
Ensure that no voltage from external feeds exists before commencing maintenance and repair
work.

Maintenance
WARNING
High voltage when the anti-condensation heating is operational
The anti-condensation heating system is used when the drive is switched off due to production
downtime or maintenance. For this reason, the heating is supplied with voltage from a
separate line supply. When the supply voltage for the anti-condensation heating is connected,
dangerous voltages are present in the cabinet unit, even with EMERGENCY OFF or when
the main switch is open.
This voltage can cause serious injury.
The five safety rules must be observed.
WARNING
Hot anti-condensation heating surface
When the temperature control limit value is reached the anti-condensation heating is switched
on. Once activated, the anti-condensation heating can generate a great deal of heat. Contact
can result in serious injury, such as skin burns.
● Ensure that the anti-condensation heating cannot be touched.
● Ensure that the anti-condensation heating is switched off before carrying out any repair
or maintenance work.
CAUTION
Risk of falling
When climbing onto the cover of the anti-condensation heating there is a risk of injury.
Therefore, do not use the anti-condensation heating system to help you get to the top of the
cabinet.
NOTICE
Non-approved spare parts
Using non-approved spare parts can affect the function of the equipment and damage it. Third-
party spare parts and unapproved spare parts may not meet the requirements.
Therefore, only use spare parts that have been approved by the manufacturer.

Maintenance
NOTICE
Foreign bodies in the drive
If, after installation and maintenance work, foreign bodies are left in the drive, this can damage
it when switching on.
Before switching on, check as to whether there are any foreign bodies in the drive. Remove
any foreign bodies.
NOTICE
Contamination
Contamination and dirt can damage the device.
Visually inspect the equipment at least once per year. For more information, please refer to
the section "Visual inspections".
Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once
a year) by qualified personnel in line with the relevant safety regulations.
Note
The actual intervals at which maintenance procedures are to be performed depend on the
environmental and operating conditions. Define maintenance intervals for the drive which
reflect your plant-specific environmental and operating conditions and meet your availability
requirements. When doing so, take the prescribed maintenance intervals into consideration,
as well as the instructions for repairing and replacing installed components.
See also
Visual inspections (Page 106)
Note
Siemens offers its customers support in the form of a service contract. For further details,
contact your regional office or sales office.
Note
Inform the manufacturer about each maintenance job that has been carried out and about each
spare part replacement for the purposes of a reliability analysis.

Maintenance
9.1 Grounding the system
9.1 Grounding the system
WARNING
High voltage after shutdown
High voltages are still present in the drive even after it has been shut down. Touching the
drive can result in death or serious injury.
Only work on the power unit if it has been sufficiently grounded. Before touching the drive,
ensure that the following parts of the power unit are de-energized:
● Internal busbars
● Input and output terminals
● Auxiliary power supply
Always observe the five safety rules (Page 15)when carrying out any work on the device.
Use a three-pole grounding harness for fixed ball points to ground the system.
Note
Ordering a grounding harness
You can order the grounding harness. Contact the Service Center.
Note
Number of grounding harnesses
Depending on the configuration of the drive, use a sufficient number of grounding harnasses.
A grounding harness is required for each three-phase system.
Secure the clamps for the grounding spider to the ball heads ① and ②.
Figure 9-1 Example: Grounding points

Maintenance
9.2 Opening the device
Figure 9-2 Example: Securing the grounding spider in place
9.2 Opening the device

The drive is equipped with a door interlocking system. Depending on the design, this is an
electromechanical door interlocking system or optionally a safety locking system.
The power unit doors can only be opened under the following conditions:
● The DC link current is zero.
● The firing pulses are disabled.
● Voltages at the input and output sides are below a minimum value.
● The circuit breakers are open.
● Any grounding switches that may be present are closed.
● The mushroom pushbutton on the control unit is actuated.
By pressing the mushroom pushbutton, the contactor safety combination, and therefore
the undervoltage protection to the power units, is interrupted. Secure the mushroom
pushbutton so that it cannot be released by attaching a warning plate, for example.

Maintenance
9.3 Preventive maintenance

The purpose of an inspection is to ascertain and evaluate the current status of the equipment.
An inspection mainly comprises visual checks. Inspections should be carried out based on a
schedule that meets the needs of the special environmental conditions at the location of use.
The following servicing and inspection instructions are used as the basis for regular inspection
of the equipment.
9.3.1 Checklist for preventive maintenance work
Maintenance work Carried out by Frequency Comments

Check the cooling system Operating After 30 000 operating Check the fans
company hours
Clean the cabinet (exterior) Operating As required Visual inspection, clean if
company required
Clean the cabinet (interior) Siemens serv‐ Annually Visual inspection, clean if
ice personnel required
Check the electrical connec‐ Operating After one year, and ev‐
tions (external power and company ery four years thereafter
monitoring connections)
Check the internal connec‐ Siemens serv‐ After one year, and ev‐
tions ice personnel ery four years thereafter
Carry out an inspection and Siemens serv‐ Annually See the specifications in
visual check ice personnel the Operating Manual
Check the software Siemens serv‐ After every parameter
ice personnel modification, and every
five years thereafter
Check the replacement parts Siemens serv‐ Annually
ice personnel
Check the options Siemens serv‐ See the specifications in
ice personnel the Operating Manual
9.3.2 Visual inspections
9.3.2.1 Equipment for visual inspections

You require the following basic equipment to carry out the visual checks and maintenance
work:
● Mirror
● Flashlight
● Torque wrench for tightening screws

Maintenance
NOTICE
Contamination
Contamination and dirt can damage the device.
Visually inspect the equipment at least once per year. For more information, please refer to
the section "Visual inspections".
Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once
a year) by qualified personnel in line with the relevant safety regulations.
Note
The actual intervals at which maintenance procedures are to be performed depend on the
environmental and operating conditions. Define maintenance intervals for the drive which
reflect your plant-specific environmental and operating conditions and meet your availability
requirements. When doing so, take the prescribed maintenance intervals into consideration,
as well as the instructions for repairing and replacing installed components.
9.3.2.2 Checking the isolating clearances

● Slight, dry, non-conducting contamination is permitted.
● Remove contamination caused by dust in conjunction with high humidity.
See also
Cleaning (Page 115)
9.3.2.3 Checking hoisting solenoids and security bolts

● Check the hoisting solenoids and security bolts at regular intervals.
● Replace defective hoisting solenoids and security bolts before (re)commissioning.
9.3.2.4 Checking the plug connections.
Regularly check the plug connections to ensure they are seated correctly and the contacts are
not corroded.
Note
The fiber-optic cables for the gating boards must be properly inserted in the connectors.

Maintenance
9.3.2.5 Checking the cable and screw terminals

● Check the cable and screw terminals regularly to ensure that they are secure.
● Tighten the screws if necessary. When doing this, comply with the specified torques.
● Check the cabling for defects.
● Replace any defective parts immediately.
9.3.2.6 Checking the thyristor electronics

● Check the thyristor electronics for contamination. Carry out this inspection when you service
the valves.
● Check whether the components are showing signs of failure. Examples of failure symptoms:
– Irreparable damage
– Traces of smoke
– Scorching
● Check the circuit boards with regard to the following criteria:
– Interruptions
– Short-circuits
– Minimum clearances
– Traces of smoke
– Scorching
See also
Cleaning (Page 115)
9.3.2.7 Checking the filter mats

● Check the air filters in the cabinet doors for pollution.
● Clean the filter mats or replace them if the air flow is obstructed.
See also
Cleaning (Page 115)
Replacing the filter mats (option M11) (Page 112)

Maintenance
9.4 Maintenance
9.4 Maintenance
9.4.1 Replacing a fan
NOTICE
Improper fan storage
Even if the fan is not used, the bearing grease ages. The utility of the fan can be impaired.
Rotate the fan at least once a year. Do not store the fan for longer than two years before
commissioning.
CAUTION
Temperature-controlled rotating fan
If the converter is equipped with a temperature-controlled fan, the fan can run on even if the
power section is switched off.
You can be injured if you touch the fan.
Wait until the fan has shut down.
The fans must also be fitted with a monitoring device to ensure that the converter operates
reliably. Replace the fan in a timely manner in order to maintain the availability of the converter.
Removing the fan

1. Disconnect the equipment.
2. Switch off the motor protection switch.
3. Remove the mesh cover on the junction box side of the fan. To do this, remove the seven
screws of the mesh cover.
4. Open the cover of the junction box and remove the fan cables.
5. The fan is attached to the roof section using four nuts, which are located inside the fan.
Remove the four nuts including the contact washers. If required, also remove the mesh
cover on the other side.
6. Lift the fan out of the converter. Eyebolts can be fitted on top of the fan so that it can be
lifted out of the converter more easily.
CAUTION
The fan can fall down
The fans are very heavy (approx 50 kg).
They can cause injury or material damage if handled improperly.
Please take special care when removing the fans from the converter.

Maintenance
9.4 Maintenance
Installing the fan

1. Insert the new fan.
NOTICE
Incorrect direction of fan rotation
Cooling is only ensured if the fan is rotating in the correct direction.
When you are inserting the new fan, make sure that it rotates in the correct direction. The
direction of rotation is shown by a small arrow on the enclosure.
2. Tighten the four nuts including the contact washers with a torque of 25 Nm.
3. Connect the fan cable according to the circuit diagram.
4. Close the cover of the junction box.
5. Attach the mesh cover. Tighten the screws with the specified torque.
– The torque for the countersunk head screws is 4.5 Nm.
– The torque for the hex screws is 10 Nm.
Removing the fan

Follow the five safety rules before replacing the fans.
NOTICE
Incorrect direction of fan rotation
Cooling is only ensured if the fan is rotating in the correct direction.
When you are inserting the new fan, make sure that it rotates in the correct direction. The
direction of rotation is shown by a small arrow on the enclosure.

Maintenance
9.4 Maintenance
① Junction box
② Screws of the front brackets
③ Rear fixing screws
Figure 9-3 Replacing the fan
1. Open the cover of the junction box ① and remove the fan cables.
2. Remove the front M8 screws for the brackets ②.
3. Loosen the rear M8 fastening screws ③ for the fan.
4. Pull out the fan and remove it from the drive.
Eyebolts can be fitted on top of the fan so that it can be lifted out of the drive more easily.
CAUTION
The fan can fall down
The fans are very heavy (approx 52 kg).
They can cause injury or material damage if handled improperly.
Please take special care when removing the fans from the drive.
Installing the fan

1. Insert the new fan.
2. Move the fan onto the rear screws ③. Align the fan.
3. Insert the front screws M8 ②. Tighten the screws with a torque of 13 Nm.

Maintenance
9.4 Maintenance
4. Tighten the rear screws M8 ③ (tightening torque: 13 Nm).

5. Connect the fan cable.
6. Close the cover of the junction box ①.
9.4.2 Replacing the filter mats (option M11)
To prevent dangerous dust deposits from accumulating in the power unit components,
additional filter mats are attached to the outside of the device.
The device must not be operated when the filter mats are dirty. Dirty filter mats can cause a
premature thermal shutdown of the drive.
WARNING
Replacing the filter mats during operation
Replacing the filter mats while the drive is in operation can cause hazards for maintenance
personnel due to arcing. This can result in death, serious injuries or material damage.
Do not replace filter mats while the drive is operational.
NOTICE
Suction of the running cabinet fans
Dust can enter the interior of the cabinet during filter mat replacement due to the suction of
the running cabinet fans. Dust deposits can damage the device.
Ensure that no dust enters the cabinet when replacing the filter mats.

Maintenance
9.4 Maintenance
1. Remove the screws for the louvered fan grid in the cabinet door.
Figure 9-4 Schematic diagram: Replacing filter mats
2. Remove the filter mat.

3. If there is a slight amount of dirt, clean the filter mat at a suitable location. Depending on
the degree of pollution, you can also clean the filter mats using a vacuum cleaner. If the
filter mat is damaged, or the frequency of alarms increases, dispose of the dirty filter mat
in the correct fashion. Use a new filter mat.
4. Insert the filter mat in the frame of the fan opening. In order that dirt is not drawn into the
converter, insert a clean mat in the same direction as it was installed before the cleaning.
5. Carefully place the louvered cover over the frame.
6. Retighten the cover screws.
9.4.3 Replacing the back-up battery of the AOP30 operator panel
Table 9-1 Technical specifications of the backup battery
Type CR2032 3V lithium battery

Manufacturer Maxell, Sony, Panasonic
Nominal capacity 220 mAh
Maximum permissible charging current 10 mA, limited to < 2 mA in the operator panel
Self-discharge at 20° C 1%/year
Service life in the backup mode > 1 year at 70° C; >1.5 years at 20° C
Service life in operation > 2 years

Maintenance
9.4 Maintenance
Replacing the backup battery

1. Switch off the main circuit-breaker.
2. Open the cabinet.
3. Disconnect the 24 VDC power supply and communications line on the operator panel.
4. Open the cover of the battery compartment.
5. Remove the old battery.
6. Insert a new battery.
7. Close the cover of the battery compartment.
8. Reconnect the 24 VDC power supply and communications line.
9. Close the cabinet.
Note
To ensure that no data is lost during a battery replacement, it must be replaced within one
minute.
If the time is exceeded, the AOP settings and input screen texts are reloaded from the
CompactFlash card by a restart of the AOP with a connection to the drive.
Set the clock to the new time.
Figure 9-5 Replacing the backup battery
Note
Dispose of the battery in accordance with the applicable country-specific laws and regulations.
Set date and time

1. Using the "MENU" key, select the main menu of the AOP 30.
2. Using "F2", select the menu item "Commissioning/service". Confirm with "F5"
3. Using "F2", select the menu item "AOP30 settings". Confirm with "F5"

Maintenance
9.5 Cleaning
4. Using "F2", select the menu item "Set date/time". Confirm with "F5". Using "F2", select the
appropriate input location for date or time. Enter the actual value using the numerical keys.
5. Use "F5" to save the settings.
9.5 Cleaning
9.5.1 Removing dust deposits

Remove dust deposits at least once per year. You can use an ESD brush or an ESD vacuum
cleaner. The ventilation openings in the cabinet must never be obstructed.
NOTICE
Cleaning fiber-optic cables and electronic components with a damp rag
Fiber-optic cables, fiber-optic cable bundles and electronic components can be damaged if
cleaned using a damp rag.
If the components are very dusty, remove the dust using a dry, lint-free cloth. In so doing, do
not bend the fiber-optic cables.
NOTICE
Material damage caused by aggressive cleaning agents
Aggressive chemical agents can damage the electronics. This can cause the converter to
malfunction.
Never use any type of chemical agent or liquid. Only clean a very dirty converter after first
discussing the situation with service experts for the particular product.
Use a dry, clean, lint-free ESD cleaning cloth. Wipe all external parts of the rack with it. Make
sure that the dirt is not distributed, but actually removed by constant changes of the wiping
surface of the cloth. For significant levels of pollution and dirt, use an ESD cloth soaked in
ethyl alcohol (however, not so much that it drips from the cloth).
9.5.2 Cleaning aluminum parts

The surface of untreated aluminum is always covered by a thin but dense oxide skin. The
affinity of aluminum to oxygen is sufficiently strong that if the oxide skin is scratched, the metal
reacts immediately with oxygen in the air. This forms a new oxide skin. This natural oxide layer
acts as surface protection and is the reason for the good weathering resistance of aluminum
materials. In most cases, this means that additional protective measures are superfluous.

Maintenance
9.6 Repairs
Remove very greasy layers using ethyl alcohol. If there are other heavily polluted areas, use
ESD-compliant fiber or plastic brushes to clean them.
NOTICE
Unsuitable cleaning chemicals for aluminum
Any strongly alkaline chemicals such as caustic potash or soda as well as acids corrode the
aluminum and roughen the surface. The agents often recommended for cleaning glass also
exhibit this effect and must therefore not be used on aluminum.
Only use cleaning agents that are suitable for aluminum.
NOTICE
Unsuitable cleaning utensils for aluminum
The use of unsuitable cleaning cloths and brushes may transfer metallic, corrosion-inducing
impurities onto the aluminum. This can result in corrosion damage.
● Use ESD-compliant brushes and cloths.
● Do not use cleaning cloths and brushes that have been treated with copper, brass, bronze
or other heavy metals.
● Use neither brass, bronze, or steel-wire brushes nor cloths or steel wool interwoven with
copper wire.
9.6 Repairs
WARNING
Insufficient cable insulation
Improperly laid or damaged cables and incorrectly attached cable shieldings can heat up in
places and cause fires or short-circuits wherever they make contact.
● Check whether all the cable shields are intact.
● Insulate damaged cable shields.
● Make sure that a short-circuit cannot occur on the power cables due to failure of the
insulation as a result of incorrect cable installation.
NOTICE
Drive failure
When the auxiliary power supply is switched off, data about error message statuses can be
lost. Inadequate diagnostic and error rectification measures can result in damage to the drive.
We recommend using an uninterruptible power supply (UPS). If you are unsure of the
measures necessary after the drive fails, or if a fault cannot be rectified, contact the Service
Center.

Maintenance
9.6 Repairs
Note
Fastening the cable ducts
After performing repairs, refasten all cable ducts whose cover faces downward with a cable
tie. The cable ties must be located at the same positions as in the delivered state. You will find
more information in "Fastening the cable ducts with cable ties (Page 86)".
NOTICE
Re-commissioning a converter that has not been fully repaired
When re-commissioning a converter that has not been fully repaired, consequential damage
can occur.
Check whether secondary faults have occurred on components which have failed.
Measures in the event of an error

Return the faulty modules back to the manufacturing plant for repair, as only limited testing is
possible when they are repaired on site.
Note
After replacing a component, return the defective part to the factory. The relevant address is
available from your Siemens contact person.
Always enclose the following information:
● MLFB and serial number of the converter
● Time and date of the failure
● Description of the fault profile
Specify what happened when the component failed.
● Operating point, currents and voltages
● Log file with fault messages
● Copy of the CompactFlash card
● If possible, hard copies from the plotter or screenshots
● Mounting location
Specify the equipment identifier. You can find the item code on the component and close
to the slot.
WARNING
Incorrectly replacing components
Incorrectly replacing components can result in death, serious injury, or material damage.
Only replace components that are described in the following sections. All other components
may only be replaced by Siemens service personnel. In this case, contact the Service Center.

Maintenance
9.6 Repairs
9.6.1 Torques
The following table contains the default values. If the replacement of a component requires
different torques, they are specified in the associated sections.
Table 9-2 Tightening torque for screws
Screw type Soft materials S31 Hard materials S22 Hard materials S13
nm in - lb nm in - lb nm in - lb
M3 0.8 7.1 1.8 15.9 1.3 11.5
M4 1.8 15.9 3.9 34.5 3.0 26.6
M5 3.0 26.6 7.8 69.0 6.0 53.1
M6 6.0 53.1 13.0 115 10.0 88.5
M8 13.0 115 32.0 283 25.0 221
M10 25.0 221 65.0 575 50.0 443
M12 50.0 443 115.0 1020 88.0 779
M16 115.0 1020 270.0 2390 215.0 1900
1
Examples of soft materials are Cu, Al, CuZn cable entries, laminate materials, plastics, cast
resin post insulators, press nuts, welding nuts, blind rivet nuts, and cage nuts.
2
Hard materials S2 are materials with friction-enhancing washer components, e.g. a contact
washer.
3
Hard S1 materials include steel, for example.
Table 9-3 Tightening torques for screw terminals for copper cables without cable lug 1)
Screw type Set screws and Head screws with Head screws with
headless screws slit hexagon profile
nm in - lb nm in - lb nm in - lb
M2 - - -
M2.5 0.25 2.2 0.5 4.4 0.5 4.4
M3 0.3 2.7 0.6 5.3 0.6 5.3
M3.5 0.5 4.4 1.0 8.9 1.0 8.9
M4 0.8 7.1 1.3 11.5 1.3 11.5
M5 1.0 8.6 2.5 22.1 2.5 22.1
M6 1.3 11.5 3.0 26.6 3.5 31.0
M8 1.8 15.9 3.9 34.5 7.2 63.7
M10 - - 4.8 42.5 13 115
M12 - - - - 18 159.3
M16 - - - - 30 265.5
Observe the tightening torques of the terminal manufacturer and the test torques according to
DIN EN 60999-1, VED 609-1

Maintenance
9.6 Repairs
9.6.2 Replacing the AVT combination module
WARNING
High voltages on the AVT combination module and the precision resistors
The AVT combination modules and measuring resistors are at hazardous voltage levels.
Touching these components can result in death, severe injury and significant material
damage.
Never touch the AVT combination modules or measuring resistors under any circumstances.
WARNING
Changes to the design of the voltage or ground fault detection
Changes to the voltage or ground fault detection, e.g. to the measuring resistors, are
potentially lethal. This can result in substantial property damage, physical injuries and death.
Do not change the design of the voltage or the ground fault detection.
Removing the AVT combination module

1. Follow "the five safety rules (Page 15)".
2. Detach the cable connections ①.
3. Remove the four fixing screws ② of the AVT combination module.
Figure 9-6 Example of an AVT combination module
Installing the AVT combination module

1. Use the screws ② to secure the AVT combination module.
2. Reconnect the control lines ①. Do not bend the fiber-optic conductors.

Maintenance
9.6 Repairs
9.6.3 Replacing the AOP30 operator panel

To replace the operator panel, proceed as follows:
1. Switch off the main circuit-breaker.
① Power supply
② Communication cable
③ Retaining lug
Figure 9-7 Replacing the operator panel
3. Disconnect the power supply ① and communication cable ② at the operator panel.
4. Press the retaining lugs ③ and withdraw the operator panel to the front.
5. Snap on a new operator panel.
6. Attach the connectors for the power supply and communications cable.

Maintenance
9.6 Repairs
9.6.4 Replacing the snubber circuit capacitor
WARNING
The snubber circuit capacitors are not equipped with discharge resistors. The energy stored
in the capacitors is discharged via a circuit in the thyristor electronics. This circuit is interrupted
when the thyristor electronics are withdrawn.
Voltages of up to several 1000 V can occur and cause an electric shock. This can result in
death, severe injuries and significant material damage.
In this case you should always handle the capacitors as if they were charged.
Discharge the snubber circuit capacitors. Short-circuit the snubber circuit capacitors before
you withdraw the thyristor electronics.
Use the available threaded clamps for fixing the capacitors in place. Tighten the capacitor
terminals with the following torques.
Table 9-4 Torques of the capacitor connections
Nuts Tightening torque

M10 7 Nm
M12 10 Nm
9.6.5 Replacing the CompactFlash card

To replace the CompactFlash card, proceed as follows:
1. Ensure that the Control Unit is de-energized.
NOTICE
Destruction of the CompactFlash card
The CompactFlash card must only be inserted or removed when the power is off.
Otherwise there is a risk of data loss or damage to the card, which would prevent
commissioning of the drive.
Only remove or insert the CompactFlash card when the power is switched off.
2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it.

Maintenance
9.6 Repairs
3. Copy the stored data of the previous CompactFlash card to the new original Siemens card.
Note
Invalid software key
The software key is associated with the serial number of the CompactFlash card. If you
overwrite the software key of the new CompactFlash card with the previous CompactFlash
card, the new CompactFlash card is not operational.
Consequently, use the software key of the new CompactFlash card.
4. Insert the new Siemens CompactFlash card.
9.6.6 Replacing the differential pressure monitor

Proceed as follows to replace the differential pressure monitor:
1. The five safety rules must be observed.
2. Release the two connections of the differential pressure monitor.
3. Withdraw the air hose at the differential pressure monitor.
4. Release the two screws that are used to attach the differential pressure monitor.
5. Release the differential pressure monitor from the mounting plate.
6. Attach the new differential pressure monitor to the mounting plate.
7. Reinstall the new differential pressure monitor in the cabinet. Reconnect the cables and air
hose.
8. After replacing the differential pressure monitor, adjust the switching point.
Setting the switching point

Set the switching point for the differential pressure during commissioning. Select the switching
point so that when a fan is switched off, this will cause the differential pressure switch to trip
after approximately 3 seconds. As a minimum, set differential pressure values of 500 Pa.

Maintenance
9.6 Repairs
9.6.7 Replacing line-side fuses

Check the fuses after an overcurrent trip. When a fuse trips, the indicator ① flips up.
① Indicator
Figure 9-8 Line-side fuse
If a fuse has tripped, you must replace all of the fuses. The order numbers for replacing fuses
that have blown can be found in the spare parts list.
To replace the fuses, proceed as follows:
1. Observe the five safety rules.
3. Remove the fuses.
4. Rectify the cause of the fault.
5. Install the replacement fuses.
6. Close the cabinet.
9.6.8 Replacing contactors
CAUTION
Use of wrong contactors
Use of the wrong contactor can result in a malfunction and thus lead to physical injuries and
material damage.
Always use contactors of the same type. Check the device numbers of the previous and new
contactors.
To replace the contactors, proceed as follows:

1. Loosen the cables. To do so, unscrew the screws.
2. Remove the contactor from the DIN rail.
3. Snap the new contactor onto the DIN rail.

Maintenance
9.6 Repairs
4. Reattach the cables. Adhere to the markings. Do not interchange the cables.
5. Re-connect the protective circuit after replacing a contactor. Refer to the circuit diagrams
to help you. You will find these in the section headed "Overview diagram, circuit diagram,
terminal diagram" in the "Power Unit Circuit Manual".
9.6.9 Replacing the current transformer
Removing the current transformer

To remove the current transformer, proceed as follows:
1. Observe the five safety rules.
2. Switch off the power supply for the current transformer.
3. If the cores do not have core end markings, mark the connecting point.
4. Disconnect the 3-pole shielded cables for the measuring signal.
5. Remove the green/yellow ground wire connected to the insulated round rod.
6. Remove the fixing screws from the insulated round rod and the transformer.
7. Remove the current transformer from the cabinet.
See also
The five safety rules (Page 15)
Installing the current transformer

To install the current transformer, proceed as follows:
1. Carry out the removal steps in reverse order.
2. Screw the screws into the busbars with a tightening torque of 50 Nm.
3. After installing the current transformer, check that it works properly.
9.6.10 Replacing the thyristor electronics and thyristors
9.6.10.1 Check components of the thyristor assembly

In the event of a thyristor assembly failing, establish which component has failed:
● Thyristor (by resistance measurement)
When a thyristor fault message is output, the fault value indicates which thyristor is affected.
Check the thyristor resistance while it is installed.
● Thyristor electronics (by replacement)
Send the replaced thyristor electronic boards to the manufacturer for testing.

Maintenance
9.6 Repairs
● Fiber-optic cables
Replace the fiber-optic cables according to the instructions for laying fiber-optic cables.
● Opto-transmitter / opto-receiver
● Suppressor capacitors
Defective snubber circuit capacitors may only be replaced on inserted thyristor electronics.
WARNING
The snubber circuit capacitors are not equipped with discharge resistors. The energy
stored in the capacitors is discharged via a circuit in the thyristor electronics. This circuit
is interrupted when the thyristor electronics are withdrawn.
Voltages of up to several 1000 V can occur and cause an electric shock. This can result
in death, severe injuries and significant material damage.
In this case you should treat the capacitors as if they were charged.
Discharge the snubber circuit capacitors. Short-circuit the snubber circuit capacitors
before you withdraw the thyristor electronics.
Figure 9-9 Thyristor rack position
9.6.10.2 Replacing thyristor electronics
DANGER
Non-observance of the five safety rules
Non-observance of the five safety rules can cause death or serious injury. Serious material
damage can also result.
Observe the five safety rules. Work must only be performed on adequately grounded power
circuitry.

Maintenance
9.6 Repairs
Two plug connectors are available on the thyristor electronics for connection to the thyristor
and the external circuitry. The mating connector is integrated at the mounting position of the
thyristor electronics.
If the thyristor electronics have to be replaced, proceed as follows:
Disconnecting the cables

To disconnect the cables, proceed as follows:
1. If there are no core end markings, label the two fiber-optic cables and the connected cables.
2. Remove all connecting leads.
3. Detach the two fiber-optic cables from the opto-receiver and opto-transmitter modules.
4. Pull out the fiber-optic cables.
Changing the thyristor electronics

To change the thyristor electronics, proceed as follows:
1. Take out the thyristor electronics. To do this, loosen the four screws with which the thyristor
electronics are fixed to the carrier frame.
2. Send the defective thyristor electronics back. Refer to Notes on sending back (Page 126)
to help you.
3. Install the new thyristor electronics. Tighten the screws with a tightening torque of 1.8 Nm.
Connecting cables
To connect the cables, proceed as follows:
1. Reconnect the fiber-optic cables to the opto-transmitter and opto-receiver in accordance
with the markings. Carefully hand-tighten the knurled nut.
2. Check the correct insertion depth of the fiber-optic cables with the aid of the marking rings.
If the white colored ring on the fiber-optic cable is flush with the shaft end of the plug case,
the fiber-optic cables are correctly inserted.
3. Reinsert the connecting leads into the thyristor electronics.
4. Check that everything is correctly connected and that the cables are correctly inserted.
Notes on sending back

Send defective thyristor electronics to the manufacturer for repair. Please observe the following:
● Use suitable containers made of cardboard, wood or plastic for shipping.
● Use filler material to hold the thyristor electronics in place.
● Enclose dehumidification material if the packaging is air-tight.
● Note the ESD in the "Safety instructions" section.

Maintenance
9.6 Repairs
NOTICE
Material damage due to inadequate packaging
Components can be bent by careless packing or insufficient packaging. This makes
determining the exact cause of the error difficult.
When packing the thyristor electronics, take care not to bend protruding parts.
Note
Any information about the damage to the thyristor electronics will be helpful for determining
the cause of the fault and for repair. Moreover, this data is evaluated for a reliability analysis.
Include information about the converter's recent operational performance and about any
previous conspicuous behavior.
See also
Components that can be destroyed by electrostatic discharge (ESD) (Page 19)
9.6.10.3 Replacing a thyristor
The tool set provided contains the following parts:

● Open-ended wrench
● Socket wrench
● Contact oil "Cramolin Schutz" (international name "Cramolin Protection")
Note
Selecting replacement thyristors
Use only the approved thyristor types for the mounting location. Observe the equipment
installation log when replacing the thyristor.
DANGER
Failure to adhere to the following five safety rules is potentially fatal
Work must only be performed on adequately grounded power unit. Non-observance of the
five safety rules can cause death or serious injury. Serious material damage can also result.
Observe the five safety rules.
The thyristors are centered in the stack using their outer diameter and plastic bolts. The plastic
bolts are attached to the heat sinks. A disk spring at the end of the stack provides the necessary
pressure.

Maintenance
9.6 Repairs
Removing a thyristor
1. For thyristor stacks, detach the gate lead from the thyristor electronics.

① Guide bolt
② Open-ended wrench
Figure 9-10 Open-ended wrench in the groove of the guide bolt
2. Insert the open-ended wrench ② into the groove of the guide bolt ①.

③ Socket wrench
④ Clamping screw
Figure 9-11 Loosening the clamping screw with the socket wrench

Maintenance
9.6 Repairs
3. Loosen the clamping screw ④ with the socket wrench ③.

This releases the heat sink/thyristor assembly. As you do this, the heat sinks and thyristors
move downwards until they are held in a defined position by holding bolts.
Note
The stack is fully released when the lowest heat sink is held by the holding bolt.
4. Remove the thyristor with the gate lead or the diode facing forwards.
The holding bolts and the distances traveled are matched to each other so that you can
easily remove the thyristor from the clamped assembly after releasing the clamping bolt.
Installing a thyristor
1. Clean the surfaces of the thyristors and heat sinks with ethanol.
2. Apply a thin coat of the contact oil provided to the thyristor surfaces.
– To do this, spray the contact oil onto a lint-free cloth.
– Apply this to the contact surfaces of the thyristor.
3. Then immediately install the thyristor in the following sequence:
– Push the thyristor from the front against the plastic bolt on the heat sink.
Make sure that the thyristor is correctly seated and centered. Pay attention to the
mounting position, especially the polarity of the thyristor. The adhesive symbols on the
clamping pressure plates show the appropriate information.
– Tighten the clamping screw ④ with the socket wrench ③ until the open-ended
wrench ① can be easily removed.
The clamping force has been correctly set when the groove of the steel bolt is flush with
the surface of the upper plate.
– Enter the thyristor numbers and the replacement data in the equipment installation log.
The first number on the thyristor label is the thyristor number.
– Reconnect the gate lead. Ensure that the lead is correctly twisted.
9.6.10.4 Disconnecting the fiber-optic cables
Tools required
You require a fiber-optic cable cutter (Order No. A5E02615209) to cut the fiber-optic cables
to length.

Maintenance
9.6 Repairs
Procedure
NOTICE
Destruction of the fiber-optic cables
Fiber-optic cables can be destroyed under the following conditions:
● The bending radius is less than 20 mm.
● The fiber-optic cables are subject to strong light.
● The fiber-optic cables are exposed to temperatures of over 80° C.
Handle the fiber-optic cables carefully. Do not bend them with a bending radius of less than
20 mm. Protect the fiber-optic cables from heat and strong light.

① Knurled nut
② Fiber-optic cable
Figure 9-12 Releasing a fiber-optic cable
To disconnect the fiber-optic cables, proceed as follows:

1. Carefully unscrew the knurled nut ①.
2. Pull the fiber-optic cable ② out.
3. Insert the new fiber-optic cable as far as it will go. If correctly fitted, the white ID ring must
be flash with the opto-transmitter or opto-receiver.
4. Tighten the knurled nut ① again by hand.
9.6.11 Replacing the surge suppressor

To replace the surge suppressor, proceed as follows:
1. Release the screws.
2. Remove the defective surge suppressor.
3. Insert the new surge suppressor.
4. Screw the surge suppressor in place.
The maximum tightening torque is 20 Nm. The surge suppressor must not be subjected to
a transverse force greater than 370 N.

Maintenance
9.6 Repairs
9.6.12 Replacing the DC-link reactor
Establishing and grounding the power connections

The power connections are made by the expansion straps. To establish and ground the power
connections, proceed as follows:
1. Clean and grease the contact surfaces immediately before screwing in the connections.
For this purpose, use the cleansing agents and greases listed in the table below.
Medium Description
Cleaning agent Ethyl alcohol and lint-free cloth
Grease Electrolube 2G or equivalent contact lubricant
2. Screw in the connections. The tightening torque of the M12 screw connections supplied is
50 Nm.
3. Ground the DC link reactor by the cabinet grounding cable.

Maintenance
9.6 Repairs

Spare parts 10
NOTICE
Non-approved spare parts
Using non-approved spare parts can affect the function of the equipment and damage it. Third-
party spare parts and unapproved spare parts may not meet the requirements.
Therefore, only use spare parts that have been approved by the manufacturer.
To request spare parts, please contact the Siemens sales office responsible for your region.
You can find an overview of the Siemens contact partners in your region here
(www.siemens.com/services/partner).
Note
Always indicate the part number and - if known - the order number (MLFB) of the spare part
required. You can find the order number as follows:
The device label is attached to or next to each component. Find out which item code the
required spare part has. The parts list supplied with the drive indicates the part number and,
where appropriate, the order number corresponding to the item code. For inquiries by e-mail,
if possible send a photograph of the product, spare part, rating plate.
Use Spares on Web (https://b2b-extern.automation.siemens.com/

spares_on_web(bD1kZSZjPTA4MCZkPW1pbg==)/default.htm) to obtain information about
spare parts for your drive.
The following parts list contains information on the components installed in the converter. The
data in this list can be used for ordering spare parts.

Spare parts

Disposal 11
11.1 Disposing of packaging material

The packing is designed in such a way as to pose the minimum risk to the environment. Some
of the packaging can be recycled.
The disposal of packaging is controlled by country-specific laws. If in doubt, ask your local
disposal specialists or contact the local authorities.
The packing material consists of the following components:
● Wooden frames
● Wooden pallets
● Polyethylene foil
● Plywood
● Plastic
● Silica gel
11.2 Removing device components and old devices

If you correctly dispose of the materials, none of the materials pollutes the environment. When
disposing or reusing, comply with the local laws and regulations.
WARNING
Improper disassembly
In the event of an improper procedure during disassembly, material can slip, tilt, and fall down.
● Only specialist personnel may disassemble and dispose of device components and old
devices using appropriate protective clothing.
● Switch off the drive before you start to dismantle it. Ground the device
● With old devices, also follow the instructions in the section "Transport."
For the following components, pay special attention when disposing or reusing:
● Batteries
● Capacitors

Disposal
11.2 Removing device components and old devices
● PCBs
● Electronic components

Service & Support A
A.1 Siemens Industry Online Support
Technical queries or additional information

If you have any technical queries or you require additional information, please contact
Technical Support (https://support.industry.siemens.com/cs/ww/en/sc/2090).
Please have the following data ready:
● Type
● Serial number
You can find this data on the rating plate.
Contact person
If you wish to request on-site service or order spare parts, please contact your local office. This
office will contact the responsible service center on your behalf. You can find your contact
person in the relevant contact database:
www.siemens.com/yourcontact (www.siemens.com/yourcontact)
A.2 SIOS App
Siemens Support for on the move

You can obtain optimum support anywhere you go using the "Siemens Industry Online
Support” app. The app is available for Apple iOS, Android and Windows Phone.

Service & Support
A.2 SIOS App

Technical specifications and drawings B
An overview of general and specific technical data of the device is provided in the following.
Further, you will find directives relating to the conditions that you must comply with when using
the described device.
B.1 Standards and regulations
Table B-1 Standards and regulations
Directives
Standards DIN EN 61800‑3/VDE 0160 Part 103 (IEC 61800-3)
DIN EN 61800‑4 / VDE 0160 T104 (IEC 61800-4); only to the extent that it can
be applied
DIN EN 61800‑5‑1/VDE 0160 Part 105 (IEC 61800-5-1)
DIN EN 60146‑1‑1 / VDE 0558 T11 (IEC 60146-1-1); only to the extent that it
can be applied
DIN EN 60204‑11 / VDE 0113 T11 (IEC 60204-11); only to the extent that it can
be applied
EU directives Machinery Directive:
2006/42/EC + amendments
Electromagnetic compatibility:
2014/30/EU + amendments
CE marking According to Low Voltage Direction (only applies to the low-voltage parts, e.g.
the control cabinet
2014/35/EU + amendments
Protection class Class 1 in accordance with DIN EN 61140/VDE 0140 Part 1 (IEC 61140)
Touch protection BGV A3
Insulation According to DIN EN 61800‑5‑1 / VDE 0160 T105 (IEC 61800-5-1): Pollution
degree 2 (without conductive pollution), non-condensing
Radio interference According to DIN EN 61800-3/VDE 0160 Part 100 (IEC 61800-3): no RI sup‐
level pression
Environmental condi‐ DIN EN 60721-3-1/2/3 (IEC 60721-3-1/2/3)
tions
The EC declaration of conformity for the product described here, which complies with the
European Directive 2006/95/EC and corresponding standards EN 61800-5-1 and EN 60204-1,
refers only to the low-voltage section in the power unit and the control cabinet.

Technical specifications and drawings
B.2 General technical specifications
B.2 General technical specifications
Table B-2 General technical data
Values
Converter circuit Load-Commutated Inverter (LCI), comprising a current-source DC
link with line-side and motor-side converters in a B6C circuit.
The converters are connected to the network by means of con‐
verter transformers.
Line-side converter Built from B6C thyristor converters, 6-pulse or 12-pulse
Motor-side converter Built from B6C thyristor converters, 6-pulse
Power components Thyristor disc cells
Closed-loop control Vector control, fully digital
Drive quadrants 4 (driving and braking in 2 directions of rotation)
Coupling of power unit/open-loop DRIVE-CLiQ
control and closed-loop control
Installation altitude ≤ 1000 m above sea level: 100% current-carrying capacity
> 1000 m to 3000 m above sea level: Current derating required
> 2000 m to 3000 m above sea level: Additional voltage derating
required
Paint/color Indoor requirements/light gray RAL 7035, semi-gloss
B.3 Technical specifications of power unit
Values
Main power supply Up to 5200 V
Auxiliary power supply Standard: 3 AC 400 V ±10%, 50 Hz ±2%
Other voltages are possible depending on the converter model.
Degree of protection according to DIN EN 60529 / VDE 0470 Part 1 (IEC 60529):
Standard IP20
Option IP41
Cooling method
Air cooling Forced-air cooling with built-in fans
Values
Main power supply Up to 2,500 V
Auxiliary power supply Standard: 3 AC 400 V ±10%, 50 Hz ±2%
Other voltages are possible depending on the converter model.
Standard IP32S

B.4 Technical data of the closed-loop control
Values
Option IP32
Cooling method
Air cooling Forced-air cooling with built-in fans
B.4 Technical data of the closed-loop control
Values
Auxiliary power supply
Standard 24 VDC
Option 1 AC 95-120 V / 210-240 V -10 % +10 % 50/60 Hz
Standard IP32
Cooling method
Air cooling Naturally cooled for IP32
B.5 Control engineering properties
Table B-6 Control engineering properties
Use of separately excited synchronous motors without speed encoder

Operating range
Lower limit of speed control range 10 %
(% of rated motor speed)
Maximum frequency 50/60 Hz
Breakaway torque 50 %
Weak field range,
starting converter, 1:8
continuous converter 1:1,5
Steady-state operation
Speed accuracy ± 0,1 %
(% of rated motor speed)
Torque accuracy ±3%
(% of rated torque)
Torque linearity error ±3%
Dynamic operation

B.6 Environmental conditions
Use of separately excited synchronous motors without speed encoder

Setpoint step change from 0 % to 100 % of rated Rise time (peak time): < 40 ms
torque Rise time: < 30 ms
Settling time: < 200 ms
Setpoint step change from 40% to 60% of rated Rise time (peak time): < 42 ms
torque Rise time: < 15 ms
Settling time: < 100 ms
B.6 Environmental conditions
Climatic environmental conditions
Table B-7 Climatic environmental conditions
Storage with suitable packag‐ Transport with suitable pack‐ Operation (industrial)
ing aging
Ambient temperature -25° C to +70° C -25° C to +70° C 5° C to +40° C
Relative humidity 5% to 95% 5% to 75% 5% to 85%
(Only low condensation is (Condensation is not permit‐
permitted. The drive must be ted)
completely dry before com‐
missioning.)
Other climatic conditions ac‐ 1K3 according to DIN EN 2K2 according to DIN EN 3K3 according to DIN EN
cording to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3)
Pollution degree 2 without conducting contam‐ 2 without conducting contam‐ 2 without conducting contam‐
ination according to DIN EN ination according to DIN EN ination according to DIN EN
61800-5-1 / VDE 0160 T105 61800-5-1 / VDE 0160 T105 61800-5-1 / VDE 0160 T105
(IEC 61800-5-1) (IEC 61800-5-1) (IEC 61800-5-1)
Mechanical ambient conditions
Table B-8 Mechanical ambient conditions
Storage with suitable packag‐ Transport with suitable pack‐ Operation

ing aging
Class 1M2 according to 2M2 according to 3M1 according to
DIN EN 60721‑3‑1 DIN EN 60721‑3‑2 DIN EN 60721‑3‑3
(IEC 60721‑3‑1) (IEC 60721‑3‑2) (IEC 60721‑3‑3)

B.7 Power unit
Other ambient conditions
Table B-9 Other ambient conditions
Storage with suitable packag‐ Transport with suitable pack‐ Operation

ing aging
Biological ambient conditions 1B1 according to DIN EN 2B1 according to DIN EN 3B1 according to DIN EN
according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3)
(without harmful flora)
Chemically active substan‐ 1C1 according to DIN EN 2C1 according to DIN EN 3C1 according to DIN EN
ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3)
Mechanically active substan‐ 1S1 according to DIN EN 2S1 according to DIN EN 3S1 according to DIN EN
ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3)
B.7 Power unit
B.7.1 Connection version, 6/6-pulse
3~ =
M
= 3~
36$
'5,9(&/L4
&8 165
065
Figure B-1 6-pulse circuit on the line and motor sides.Number of thyristors connected in series 1 or
2).
B.7.2 Terminal blocks
B.7.2.1 Auxiliary voltage supply
Table B-10 Terminal assignment for the auxiliary voltage supply
Converter type Terminal KL for Voltage/current (50 Hz Recommended line-

block devices) side
fuse
Starting converter: ‑X9 1 Cabinet fan 3 ~ 50 Hz 400 V 25 A
● 12-pulse system 3 approx. 16.5 A
5 3 ~ 60 Hz 460 V 35 A
approx. 23.5 A

B.7 Power unit
Converter type Terminal KL for Voltage/current (50 Hz Recommended line-

block devices) side
fuse
Starting converter ‑X9 1 Cabinet fan 3 ~ 50 Hz 400 V 16 A
● 6-pulse system 3 approx. 6.5 A
5 3 ~ 60 Hz 460 V 20 A
● 1 thyristor in series
approx. 9.5 A
For further information, see the circuit manual.

Index
dI/dt reactor, 45
Differential-pressure switch, 34
A Direction of rotation changeover, 91
Door interlock
Actual value sensing
Cover screw, 65
Current actual value sensing, 32
Electromechanical, 105
Voltage actual value sensing, 32
Manual, 65
Anti-condensation heating, 46
Safety locking system, 105
AOP30 operator panel
Door limit switch, 34
Replacing the backup battery, 114
DRIVE-CLiQ, 33
water sensor, 120
Auxiliary voltage
Interference suppression, 78
AVT combination module, 32
E
Electromagnetic fields, 18
Environmental conditions, 142
B
Bridge short-circuit, 37
F
Fan, 34
C Replacing, 109
Fiber-optic cables, 36, 130
Cable cross section
Cleaning, 115
Ground connection to the peripherals, 78
Filter mats, 108, 113
Protective ground conductor, 23
Five safety rules, 15
Cable cross-section
Fuse
Customer terminal strips, 42
Line side, 48
Cable length
Power Stack Adapter, 96
DRIVE-CLiQ interface, 41
Circuit breaker, 30, 35
Clamped thyristor assembly, 31
Commutation errors, 37
G
CompactFlash card Gate pulses, 36
Replacing, 121 Grounding
Components that can be destroyed by electrostatic ESD shoe grounding strips, 19
discharge (ESD) Grounding concept, 23
Guidelines, 19 Grounding device, 104
Connecting the signal lines, 83 Grounding harness, 104
Converter bridge, 36 Grounding point, 76
Converter transformer, 30 Grounding points, 104
Current conduction permanent signals, 37 High voltage after shutdown, 104
Current transformer, 33, 35 Insufficient grounding, 84
Torque, 124 Protective ground conductor, 23
Shield busbar, 23
Shield connection, 76
D
Damage during transportation, 56
DC link reactor, 30, 32
I
Delivery, 56 Inverter shoot-through, 37

Index
Shock and tilt indicators

Location, 57
L Purpose, 56
Short-circuiting, 35
Leakage reactance, 35
Snubber circuit capacitor, 121
LEDs
Spare parts, 137
Power Stack Adapter, 96
Contact person, 133
Line-side converter, 32, 35
Spares On Web, 133
Load current zero signal, 36
Speed limitation, 92
Local service, 137
Storage
Drive unit, 66
Fan, 67, 109
M General specifications, 66
Minimum speed, 92 Preconditions, 66
Monitoring Storage duration, 67, 109
Communication between the closed-loop control Suppression bandwidths, 92
and power unit, 29 Surge suppressor, 30, 34, 130
Failure of the control components, 29 Synchronizing transformer, 30
Internal protection functions for the control
hardware, 29
Monitoring functions and protective devices, 23 T
Residual current monitor, 18
TAS CPLD, 31, 36
Semiconductor failure, 29
Technical Support, 137
Shock and tilt indicators, 56
Thyristor, 36
More information, 137
Thyristor assembly, 124
Motor voltage sensing, 30
Thyristor electronics, 36, 126
Motor-side converter, 32, 35
Thyristor electronics power supply, 36
Thyristor stack, 30
Thyristor state, 36
P Thyristors, 127
Parameter categorization, 91 Time-coded feedback signals, 36
Parameter types, 90 Transformer, 49, 50
Power Stack Adapter, 33, 36 Step-up, 50
Protection and monitoring functions
External components, 29
Internal components, 29 U
PSA, 33, 36
UM sensing, 37
R V
Ramp-function generator, 93
Vector control, 93
RC circuit, 30, 36
Voltage Sensing Module
Rounding times, 93
VSM, 41
S
Safety concept, 28
Safety information
Failure of a thyristor assembly, 124
Fiber-optic cables, 130
Setpoint addition, 91

Further Information
www.siemens.com/drives
Siemens AG
Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY

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Operating Instructions

Edition 04/2017 www.siemens.com/drives

Service & Support A

Siemens AG Document order number: MUSTER Copyright © Siemens AG 2013, -, 2016.

SINAMICS GL150 6SL38503UM114PA0Z

3.3.3.1 Fuseless technology..............................................................................................................35

SINAMICS GL150 6SL38503UM114PA0Z

SINAMICS GL150 6SL38503UM114PA0Z

6.12 Interconnecting optional connections.....................................................................................85

SINAMICS GL150 6SL38503UM114PA0Z

9.6.3 Replacing the AOP30 operator panel..................................................................................120

Table 3-1 DRIVE-CLiQ interface.................................................................................................................41

SINAMICS GL150 6SL38503UM114PA0Z

Table 9-1 Technical specifications of the backup battery..........................................................................113

Figure 3-1 Components of a starting converter for a 6/6-pulse drive system...............................................30

SINAMICS GL150 6SL38503UM114PA0Z

Figure 6-3 Potential concept.........................................................................................................................78

SINAMICS GL150 6SL38503UM114PA0Z

SINAMICS GL150 6SL38503UM114PA0Z

1.2 Text format features

Text format features

SINAMICS GL150 6SL38503UM114PA0Z

SINAMICS GL150 6SL38503UM114PA0Z

2.1 Warning symbol on the device

Warning symbol Meaning

Warning: Hot surface

For transportation, observe the "transportation markings" on the device packaging.

2.2 Qualified personnel

2.3 The five safety rules

Five safety rules

SINAMICS GL150 6SL38503UM114PA0Z

3. Verify absence of operating voltage.

2.4 Safe handling

SINAMICS GL150 6SL38503UM114PA0Z

SINAMICS GL150 6SL38503UM114PA0Z

2.5 Electromagnetic fields in electrical power engineering installations

SINAMICS GL150 6SL38503UM114PA0Z

Nominated persons in control of electrical installations can find further information on

2.6 Components that can be destroyed by electrostatic discharge (ESD)

SINAMICS GL150 6SL38503UM114PA0Z

① Sitting a Conductive floor cover‐ d ESD clothing

SINAMICS GL150 6SL38503UM114PA0Z

2.7 Information for nominated persons in control of an electrical

2.7.1 Proper usage

SINAMICS GL150 6SL38503UM114PA0Z

● System configuration is carried out by an experienced system integrator. Further system

2.7.2 Security information

SINAMICS GL150 6SL38503UM114PA0Z

2.7.3 Grounding concept

2.7.4 Installation site safety

SINAMICS GL150 6SL38503UM114PA0Z

2.7.5 Instructions for inverters with no grounding switch

2.7.6 Measures for operator protection in electromagnetic fields

● Place barriers around hazardous areas.

2.8 Residual risks

SINAMICS GL150 6SL38503UM114PA0Z

Pay attention to the following residual risks:

SINAMICS GL150 6SL38503UM114PA0Z

SINAMICS GL150 6SL38503UM114PA0Z