Discharge Bypass Valves: For System Capacity Control
Discharge Bypass Valves: For System Capacity Control
Discharge Bypass Valves: For System Capacity Control
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further
investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all perform-
ance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable
industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its sub-
sidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the
user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of
the components or systems.
OFFER OF SALE
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its
acceptance are governed by the provisions stated in the detailed “Offer of Sale” available at www.parker.com.
a low pressure cutout control is a method often used Each is illustrated and discussed below. While Figures
but is being re-evaluated for three reasons. 1, 2, and 3 show a specific type of discharge bypass
valve, all types can be used in place of the one shown.
1. On-off control on air conditioning systems is
One method that offers a practical and economical solu- This method is also applicable on systems with remote
tion to the problem, is to bypass a portion of the hot dis- condensing units, especially when the evaporator is
charge gas directly into the low side. This is done by a located below the condensing unit, see discussion below.
modulating control valve — commonly called a
Discharge Bypass Valve (DBV). This valve, which opens
on a decrease in suction pressure, can be set to automat-
ically maintain a desired minimum evaporating pres-
Figure 1
External Equalizer
Receiver
requirements below the last step of cylinder unloading.
Condenser
Compressor
manufacturer.
Connector.
chillers do not use refrigerant distributors, but may The purpose of this valve is to supply enough liquid
require some method of compressor capacity control. refrigerant to cool the hot discharge gas to the recom-
This type of application provides the same advantages mended suction temperature. Most compressor manu-
as bypassing hot gas to the evaporator inlet with a dis- facturers specify a maximum suction gas temperature
tributor. All information relating to bypassing hot gas of 65°F. For these requirements, special desuper-
to the evaporator inlet with a distributor, except that heating thermostatic charges are available which will
concerning distributors or ASCs, also applies to bypassing control at the proper superheat to maintain the suction
BULLETIN 90-40 / Page 3
gas at or below 65°F. For applications requiring suc- (Figures 1 and 3), require externally equalized valves,
tion gas temperatures appreciably below 65°F, contact this model will be the most readily available one in the
Sporlan Valve Company or the compressor manufac- field. Therefore, it is suggested that in all cases, the
turer for assistance. In all cases the maximum permis- externally equalized DBV be applied.
compressor manufacturer must be followed. These spe- PARALLELING VALVES If the hot gas bypass require-
sible suction gas temperature published by the
cial charges, along with the correct selection methods, ment on any system is greater than the capacity of the
are given in the Selection Procedures Section. largest discharge bypass valve, these valves can be
applied in parallel. The pressure settings of the paral-
Figure 3 illustrates an externally equalized desuper- leled valves should be the same to get the most sensi-
heating TEV. And in most cases it is the recommend- tive performance, and the piping to each valve should
ed selection. However, if the outlet piping from the be identical to keep the pressure drop across each
expansion valve and the bypass valve is adequately valve the same.
sized and the distance from the connection where the
bypass line enters the suction line to the compressor is PIPING SUGGESTIONS Figures 1, 2, and 3 are piping
close coupled, the internally equalized type may be schematics only to illustrate the general location of
used. If there is any doubt, use the externally equalized the discharge bypass valves in the system. Sporlan
valve. See Bulletin 10-9 for a complete analysis on this recommends that recognized piping references, such
subject. as equipment manufacturers’ literature and the
ASHRAE Handbook, be consulted for assistance.
Valve/Equipment Location and Piping – As indicated Sporlan is not responsible for system design, any dam-
earlier, the bypass valve and hot gas solenoid valve (if age arising from faulty system design, or for misappli-
used) must be located as near to the compressor as cation of its products. If these valves are applied in
possible to ensure rated capacity is obtained from the any manner other than as described in this bulletin,
DBV at the conditions for which it was selected. On the Sporlan warranty is void. Actual system piping
some systems with remote condensing units, the evap- must be done so as to protect the compressor at all
orator will be located below the compressor. When this times. This includes protection against overheating,
is the case, serious consideration should be given to slugging with liquid refrigerant, and trapping of oil in
bypassing the hot gas to the evaporator inlet to keep various system locations.
the compressor oil from being trapped in the evapora-
tor or suction line. Consult with the compressor man- The inlet connection on the discharge bypass valve
ufacturer for additional application data. should be sized to match system piping requirements.
If a hot gas solenoid valve is used, its connection size
One of the most important points to remember when will help determine the necessary connections on the
piping the discharge bypass valve and the desuper- bypass valve. Whether piping the hot gas to the evap-
heating thermostatic expansion valve is that a homog- orator inlet or the suction line, matching connections
enous mixture of liquid and gas must be obtained is easy if all components are reviewed in light of the
before reaching the bulb location. Otherwise, the sys- most efficient system operation: side connection on
tem operation may become unstable and the thermo- distributor or ASC, hot gas solenoid valve, discharge
static expansion valve will hunt. Mixing can be line, suction line, desuperheating TEV, etc.
accomplished two ways: use a suction line accumula-
tor downstream of both connections with the auxiliary Inlet strainers are available for all solder type bypass
thermostatic expansion valve bulb downstream of the valves. The need for an inlet strainer is a function of
accumulator; tee the liquid-vapor mixture from the system cleanliness. Moisture and particles too small
thermostatic expansion valve and the hot gas from the for the strainer are harmful to the system and must
bypass valve together before connecting a common also be removed. Therefore, it is recommended that a
line to the suction line. The latter method is illustrat- Catch-All Filter-Drier be applied in the liquid line and
ed in Figure 3. suction line (if required). See Bulletin 40-10.
Externally Equalized DBV – While an internally equal- HOT GAS SOLENOID VALVE Each of the schematic
ized bypass valve can be used for most applications as drawings in this application section shows a solenoid
illustrated in Figure 2, the final selection depends on valve in a hot gas bypass line. Systems that operate on
the specific system. The deciding factor is the amount a pump down cycle require a solenoid valve in the hot
of pressure drop between the bypass valve outlet and gas bypass line in addition to the liquid line solenoid
the compressor suction. Since most applications, valve, since the bypass valve will open as the suction
pressure is reduced. The two solenoid valves, hot gas
and liquid line, should be wired in parallel so they are
de-energized by a thermostat or any of the compressor
Figure 3 External Equalizer
service.
Desuperheating TEV
Solenoid
Catch-
excessive.
stream or suction pressure. See Figure 4. When the through the pilot valve at a faster rate than it is enter-
evaporating pressure is above the valve setting, the ing, so the pressure decreases. As this pressure (P3)
valve remains closed. As the suction pressure drops plus the pressure from the spring (Ps) falls below the
below the valve setting, the valve responds and begins inlet pressure (P2), the inlet pressure pushes the pis-
to open. As with all modulating type valves, the ton up, modulating the valve open. As the suction
amount of opening is proportional to the change in the pressure rises above the setting of the pilot valve, the
variable being controlled — in this case the suction pilot port modulates closed. This allows pressure to
pressure. As the suction pressure continues to drop, build on top of the main piston. As this pressure (P3)
the valve continues to open until the limit of the valve approaches the inlet pressure (P2), the force combined
stroke is reached. However, on normal applications with the force from the spring (Ps) pushes the piston
there is not sufficient pressure change to open these down, modulating the valve closed.
valves to the limit of their stroke. The amount of pres-
sure change from the point at which it is desired to To close the valve, the solenoid coil is de-energized. As
have the valve closed, to the point at which it is to illustrated in Figure 6, when the solenoid coil is
open, varies widely with the type of refrigerant used de-energized, the solenoid plunger closes the port to
and the evaporating temperature. For this reason the pilot valve, which prevents refrigerant from
Sporlan DBVs are rated on the basis of allowable leaving the piston chamber. The incoming hot gas (P2)
BULLETIN 90-40 / Page 5
pilot valve, the pilot port modulates closed. This
Figure 5 Solenoid Coil Energized Valve Modulating
allows pressure to build on top of the main piston. As
this pressure (P3) approaches the inlet pressure (P2),
the force, combined with the force from the spring
(P4), pushes the piston down, modulating the valve
closed.
P2
Figure 7 Solenoid Coil Energized Valve Modulating
P1
P3
Ps
Figure 8 Solenoid Coil De-Energized Valve Closed
P2
(P4) falls below the inlet pressure (P2), the inlet pres-
ADRHE-6
ally applied only on air conditioning systems, and has finest materials — those best suited for the specific
limited adjustment ranges of 10 psi for Refrigerant purpose intended for each valve component. This
134a and 15 psi for other refrigerants. It utilizes an ensures long life and dependable service.
adjustable bellows assembly in the remote bulb of an
air charged “cap tube/remote bulb” element. By chang- Since there are numerous models available, valve des-
ing the volume of the remote bulb, pressure settings ignations have been made distinctly different to aid in
within the adjustment ranges can be set. Because of specifying each type properly. Refer to the Ordering
the air charge, these models are affected by ambient Instructions on Page 11 for an explanation of the
temperatures at the remote bulb. (Although the valve designations.
remote bulb is affected by ambient temperature, it is ELEMENT DESIGNATIONS The table below lists the
strictly a pressure regulating valve and not a temper- element and spring part numbers for each valve type.
ature control device.) Therefore, it is necessary to When ordering any element, the adjustment range
locate the remote bulb in as nearly constant ambient and the valve type must be specified.
as possible to maintain a constant pressure setting.
Figure 2 shows the remote bulb located in the return
air. Any other location that has a nearly constant
ambient temperature year-round can also be used.
REPLACEMENT ELEMENTS
Since these models are set in 80°F ambient, any appre-
STANDARD
ciable variation from this temperature will cause the
REPLACEMENT ELEMENT TYPE FITS VALVE TYPE ADJUSTMENT
pressure setting to vary. The actual pressure setting
RANGES – psig
DR F ADR F
B
C 4.50 A
D E
B
C
0.88
D E
Page 8 / BULLETIN 90-40
1.97 1.97
6.05 6.05
3.00 3.00
.58 .58
4.66 4.66 4.66 4.66
2.84 2.84
MAX. MAX.
SHGBE model requires a field installed
external equalizer line from suction line
to pilot valve.
5.00 5.00
.88 .88
5.50 (1-1/8 ODF) 5.50 (1-1/8 ODF) 5.50 (1-1/8 ODF) 5.50 (1-1/8 ODF)
5.53 (1-3/8 ODF) 5.53 (1-3/8 ODF) 5.53 (1-3/8 ODF) 5.53 (1-3/8 ODF)
BULLETIN 90-40 / Page 9
Capacity Ratings – Once the data listed above is drop of less than 5 psi. Both selections depend on
determined, the appropriate solenoid valve can be eas- whether adequate condensing pressure is maintained
ily selected from the capacity table. Since the capaci- year round with some form of head pressure control.
ties for a given solenoid valve vary considerably with See Bulletin 90-30 for Sporlan’s Head Pressure
a slight change in pressure drop, the best selection is Control Systems.
CORRECTION FACTORS
for evaporator temperatures at the reduced load condition
EVAPORATOR 40 26 20 0 -20 -40
TEMPERATURE °F
MULTIPLIER 1.00 .95 .93 .87 .81 .75
For complete specifications on these solenoid valves, refer to Bulletin 30-10.
BULLETIN 90-40 / Page 13
applicable over the range of evaporating temperatures
VALVES The proper selection procedure for a Sporlan shown in the table for various refrigerants.
DESUPERHEATING THERMOSTATIC EXPANSION
The required capacity of the desuperheating TEV is C valves have SAE connections and EG and S valves
item 3 multiplied by item 4. Once this capacity is have ODF connections). The models shown are appli-
determined, the valve can be selected from the capaci- cable to the majority of hot gas bypass requirements.
ty table on pages 14 and 15. The proper thermostatic For applications beyond the temperature range and
charge is selected from the table below. Each charge is capacity sizes, refer to Bulletin 10-10.
From the Thermostatic Charge Selection Table, an L1 Liquid Line Solenoid Valve – On some systems it may
3-1/2” for thermostatic charges L1, L2, and L3.
charge is selected for Refrigerant 22 at 26°F evaporat- be necessary to add a small solenoid valve ahead of
ing temperature and 25°F suction gas superheat. the desuperheating TEV for pump down control. This
Therefore, the complete valve specification is SVE-2- occurs when the main liquid line solenoid valve is
L1, 1/2” x 5/8” ODF - 5’. located near the system TEV, and it is impractical to
connect the liquid line for the desuperheating TEV
For 4.5 tons: Required capacity is 4.5 tons times .22 or downstream of the main solenoid valve. In these cases
.99 tons. The pressure drop would be approximately the small solenoid valve can be selected from the table
the same as for 10 ton requirement, 94 psi. Therefore, on page 16 by matching the connections with the inlet
the complete valve specification is EGVE-1-L1, 3/8” x connection of the desuperheating TEV. Complete
1/2” ODF - 5’. details on solenoid valves are given in Bulletin 30-10.
Page 14 / BULLETIN 90-40
OFFER OF SALE
The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors
(“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the fol-
lowing Terms and Conditions. Buyer’s order for any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance
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these Terms and Conditions and to the terms and con- BUYER EXCEED THE PURCHASE PRICE OF THE herein merged.
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the reverse side or preceding pages of this docu- analysis and testing, is solely responsible for mak- legislation or other rule of law shall not invalidate
ment are valid for 30 days. After 30 days, Seller may ing the final selection of the system and Product and any other provision herein. The remaining provi-
change prices to reflect any increase in its costs assuring that all performance, endurance, mainte- sions of this agreement will remain in full force and
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interest on any unpaid invoices at the rate of 1.5% 9. Loss to Buyer’s Property. Any designs, tools, pat- (c) the filing of a petition for relief in bankruptcy of
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(i.e., when it’s on the truck, it’s yours). Unless other- in Seller’s possession or control. ed and wholly performed therein and without regard
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choosing the carrier and means of delivery. No imposed for any special tooling, including without agrees and consents to the exclusive jurisdiction
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accordance with Section 13, herein. has been specially converted or adapted for such Property Rights. Seller shall have no liability for
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CLAIMS ALL OTHER WARRANTIES, EXPRESS AND Seller shall have a security interest in, and lien Seller within ten (10) days after Buyer becomes
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amount due to Seller from Buyer) must be com- use of patterns, plans, drawings, or specifications delivered hereunder for which the designs are speci-
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6. LIMITATION OF LIABILITY. UPON NOTIFICATION, reason, except with Seller’s written consent and Intellectual Property Rights.
SELLER WILL, AT ITS OPTION, REPAIR OR REPLACE upon terms that will indemnify, defend and hold 20. Taxes. Unless otherwise indicated, all prices
A DEFECTIVE PRODUCT, OR REFUND THE PUR- Seller harmless against all direct, incidental and and charges are exclusive of excise, sales, use,
CHASE PRICE. IN NO EVENT SHALL SELLER BE consequential loss or damage. Seller may change property, occupational or like taxes which may be
LIABLE TO BUYER FOR ANY SPECIAL, INDIRECT, product features, specifications, designs and avail- imposed by any taxing authority upon the manufac-
INCIDENTAL OR CONSEQUENTIAL DAMAGES ARIS- ability with notice to Buyer. ture, sale or delivery of Products.
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LOSS OF USE OF THE PRODUCTS OR ANY PART without the prior written consent of Seller. the Products exceed $10,000, the equal employment
THEREOF, OR FOR ANY CHARGES OR EXPENSES 15. Entire Agreement. This agreement contains the opportunity clauses in Executive Order 11246,
OF ANY NATURE INCURRED WITHOUT SELLER’S entire agreement between the Buyer and Seller and VEVRAA, and 41 C.F.R. §§ 60-1.4(a), 60-741.5(a), and
WRITTEN CONSENT, EVEN IF SELLER HAS BEEN constitutes the final, complete and exclusive 60-250.4, are hereby incorporated.
7 2011 Parker Hannifin Corporation 2011 Bulletin 90-40