Girum Ketema
Girum Ketema
Girum Ketema
MARY’S UNIVERSTY
BUSINESS FACULTY
DEPARTMENT OF ACCOUNTING
BY
GIRUM KETEMA
FERHAN MOHAMMED
HANA LELISA
JUNE, 2014
ADDIS ABABA
AN ASSESMENT OF COST ACCOUNTING PRACTICE
CASE STUDY IN KALITY FOOD SHARE COMPANY
BY
GIRUM KETEMA
FERHAN MOHAMMED
HANA LELISA
JUNE, 2014
ADDIS ABABA
ST. MARY’S UNIVERSTY
BY
GIRUM KETEMA
FERHAN MOHAMMED
HANA LELISA
BUSINESS FACULTY
______________________ __________________
Advisor signature
______________________ __________________
Examiner signature
______________________ __________________
Examiner signature
ACKNOWLEDGEMENT
First of all, we would like to thank those how cooperated by giving their time for answer to our
interview and questions.
Next we would like to send our appreciation of our advisor INS.YESERASH ALEMU for
giving us a continuous guidance through the process of this paper. The paper would not have
been done this way without her help.
Finally our gratitude goes to cost accounting department of the company workers how gave us
the necessary information for fulfillment of our paper
a
LIST OF TABLES
Table 2.1: The difference between job order costing and process costing……………….13
Table 3.2.3: Issue related with store keeper and costing department………………………24
b
ACRONYMS
UC = Unit Cost
TC = Total Cost
PO = purchase order
c
TABLE OF CONTENTS
Acknowledgement………………………….………………………………………………………………………………………………….a
List of tables……………………………………..…………………………………………………………………………………………………b
Acronyms……………………………………….….………………………………………………………………………………………………..c
CHAPTER ONE……………………………….…………………………………………………………………………………………………….1
INTRODUCTION…………………….…………………………………………………………………………………………………………….1
1.1 Back ground of the study……………………………………………………………………………………………………………….1
1.2 Background of the organization..…………………………………………………………………………………………………..2
1.3 Statement of the problem …………..………………………………………………………………………………………………..3
1.4 Research question……..………………………………………………………………………………………………………………….3
1.5 Objective of the study…………………………………………………………………………………………………………………….4
1.5.1 General Objective………………………………………………………………………………………………………………….4
1.5.2 Specific Objective…………………………………………………………………………………………………………………..4
1.6 Significance of the study………………………………………………………………………………………………………………….4
1.7 Scoop of the study……………………………………………………………………………………………………………………………4
1.8 Limitation of the study……………………………………………………………………………………………………………………..5
1.9 Research design and methods………………………………………………………………………………………………………….5
1.9.1 Research design……………………………………………………………………………………………………………………..5
1.9.2 Source and type of data………………………………………………………………………………………………………….6
1.9.3 Population and sampling design……………………………………………………………………………………………..6
1.9.4 Data collection method……………………………………………………………………………………………………………6
1.9.5 Method of data analysis………………………………………………………………………………………………………….6
1.10 Organization of the study……………………………………………………………………………………………………………7
CHAPTOR TWO……………………………………………………………………………………………………………………………………….8
Review of related Literature…………………………………………………………………………………….…………………………….8
2.1 Definition of cost accounting…………………………………………………………………………………………………………8
2.2 Classification of costs………………………………………………………………………………………………………………………8
2.2.1 Cost in their relation to the production……………………………………………………………………………………..9
2.2.2 Cost in their relation to manufacturing department………………………………………………………………10
2.3 Use of cost information…………………………………………………………………………………………………………………10
2.3.1 Cost for planning and control………………………………………………………………………………………………..10
2.3.2 Cost for analytical purpose……………………………………………………………………………………………………11
2.4 Costing system…………………………………………………………………………………………………………………………….11
2.4.1 Job order costing system……………………………………………………………………………………………………….12
2.4.2 Process costing system………………………………………………………………………………………………………….12
2.5 purpose of product costing for the company………………………………………………………………………………..14
2.6 Roles, responsibility, duties and accountability of cost accountant………………………………………………15
2.7 Purchase procedure………………………………………………………………………………………………………………………15
CHAPTOR THREE……………………………………………………………………………………………………………………………………17
Data presentation, analysis, and interpretation……………………………………………………………………………………17
3.1 Analysis of the characteristics of the study participants………………………………………………………………..18
3.2 Analysis of the study findings…………………………………………………………………………………………………………20
3.2.1 Organization of costing staff department…………………………………………………………………………….20
3.2.2 Purchase of raw material and inventory management………………………………………………………..22
3.2.3 Accounting system and production………………………………………………………………………………………25
3.2.4 Manufacturing overhead allocation……………………………………………………………………………………..31
3.2.5 Byproduct costing, spoilage and process costing………………………………………………………………….34
3.2.6 Costing system effectiveness and convenience…………………………………………………………………..36
CHAPTOR FOUR…………………………………………………………………………………………………………………………………….38
Summary, conclusion, and recommendation ………………………………………………………………………………………38
4.1 Summary………………………………………………………………………..…………………………………………………………….38
4.2 Conclusion……………………………………………………………………………………………………………………………………40
4.3 Recommendation………………………………………………………………………………………………………………………...41
BIBLIOGRAPHY
Bryman, A. & Bell, E. (2011). Business research methods, Oxford University
Publisher.
Mahar, Michal (1997). Cost Accounting (5th edition), Chicago, Craw Hill.
CHAPTER ONE
INTRODUCTION
For this reason we are attracted to study the topic to assessment of Cost
accounting practice in Kality Food Share Company.
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The student research team had raised and answered the following
specific researchable questions based on the possible causes of the main
research problem.
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The general objective of this study was assessing and examining the
product costing system of the company under study to identify the real
causes of why the main research problem is occurring and existing in the
company; and finding possible solution to overcome the identified real
causes.
The study would cover as much as possible all cost accounting practice
which is focused on Kaliti food Share Company. This research paper is
specifically designed to assess the cost department of the company. This
Study would be delimited in the head office of the company, finance
administration department, purchasing department and cost accounting
department only.
The limitations that could occur during the time of research study are:-
1. Time and financial constraint to go every day and collected the
data in detail.
2. The interviewees and our time may not be one and the same.
3. Some staff members might not be willing to give the required
information because of carelessness or personal reasons.
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To solve the main research problem and answer the research questions
the student research team has used descriptive research design. The
team used descriptive design to describe the real facts in which are
collected about the characteristics of the company’s costing staff and the
company’s procedures of production cost determination.
The student research team had collected the needed data from both
primary and secondary sources. Primary data sources are: - the
production staff members, the finance staff members, store personnel’s,
and from cost accounting division. And the secondary data collected from
procedure manuals for purchasing, recording, production and reporting
activities and reports.
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The research team had collected the primary data by using the
questionnaire which was prepared by both open ended and close ended
questions. 30 copies of the questionnaires were distributed and 28 copies
returned with full responses. The team members had some primary data
through observation. Secondary data are observed from the company’s
procedural manuals and reports.
The paper was organized in to four chapters. The first chapter was
covered general background of the study, statement of the problem,
objectives of the study, significance of the study, delimitation, limitation,
and what method applied for the development of the study. While
chapter two would cover over view of related literatures. Chapter three is
going to show the practical aspect of the paper which is conducted in
Kaliti food Share Company so we are going to explain what the action
taken by the corporation to among and safeguard its cost accounting
system. Chapter four includes finding summary, conclusion, and
recommendation of the study regarding to product costing system.
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CHAPTER TWO
REVIEW OF RELATED LITERATURE
2.1 Definition of cost Accounting
Cost accounting is the process of accumulating the costs of
manufacturing, and other functional processes and identifying these
costs with units produced or some other object. It is a unique sub filed of
managerial and financial accounting. Cost accounting is applied
primarily to manufacturing. Organization that combine and process raw
material in to finished products (Cherrington, 1998).
Cost accounting provides mangers with relevant cost data to assist them
in operating the business effectively. The management process includes
developing an operating plan, implementing the plan, and evaluating the
result of operation (Cherrington, 1998).
Direct material are all materials that forms and integral part of finished
product and that can be included directly in calculating the cost of
product clued all to make automobile bodies. The case and feasibility
with which the material item can be traced to the final product are major
consideration in their designation as direct material. Give and facts to
build furniture from part of the finished product but for costing purposes
such item may be classified as in direct materials for manufacturing cost
(Frigo 1986).
are those needed for the competition of the product but whose
consumption with regard to the product is either so small or so complex
that is would be futile to treat them as direct material.
Indirect labor:- may be defined in contrast to direct labor as that labor
which does not directly affect the constitution or the composition of the
finished product. The term include the labor cost of supervisor shop
clerks, general helper cleaner and those employees engaged on
maintenance work or other service work. Not directly related to
production (Cherrington, 1998).
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Standard cost: - Closely allied with the budget are standard cost
which is predetermined cost for direct material, direct labor, and
factory over head. They are established by using information
accumulated from past experience and data secured form research
studies and it helps the management to form the foundation for the
budget (Frigo, 1986).
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Petroleum refineries
Flour companies
Beer factories
Textile factories
Beverage companies
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Costs are divided in to two based on when the costs are incurred
in to the production process.
Table 2.1 the difference between job order costing and process costing
(Cherington, 1998).
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CHAPTER THREE
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1 Department
Finance 2 7
Central warehouse 3 10
Purchase 3 10
Production 4 13
Cost accounting division 18 60
Total 30 100
2 Gender
Male 21 70
Female 9 30
Total 30 100
3. Age
Below 30 6 20
30-50 18 60
Above 50 6 20
Total 30 100
4. Education level
Under grade 12 - -
Diploma level 18 60
Degree level 9 30
Above degree 3 10
Total 30 100
5 Work experience
1-10 years 6 20
10-20 years 18 60
Above 20 years 6 20
Total 30 100
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are in the cost accounting division the rest 40% are distributed in the
other departments which is 7% finance, 10% from central warehouse,
10% from purchase department, and the rest 13% from the production
department. Sex ratio prevail in the final study of 30 respondents show
that 21(70%) of male respondents and 9(30%) of female respondents as
indicate in the above table. Response on age show that 20% of the
sample employees below 30, 60% is between 30-50 age intervals, and the
rest 20% above 50 ages. From the sample employee above 60% are
diploma holders, 30% are at degree level, and the rest 10% are above
degree level. According to the above table employees work experience
show that 20% of the sample employees are 1-10 years, from 10-20 years
60%, and the rest are above 20 years which is 20% of the sample
employees.
To solve the main research problem and answer the research questions
the student research team has used descriptive research design. The
team used descriptive design to describe the real facts in which are
collected about the characteristics of the company’s costing staff and the
company’s procedures of production cost determination.
The team has classified the collected data in to different categories based
on the measurement scale used by each question of the questionnaire
and present in table form. The frequency and percentage distributions of
the respondents’ responses are identified, for each question; and such
tabulated data are analyzed and interpreted under each table.
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No Types of No of Percen
Questions response respon tage
dents
1. Does the company have a separate cost Yes 30 100
accounting department? No - -
I don’t - -
know
Total 30 100
2. If your answer is yes for question one does it Yes 30 100
has adequate staff members and are they
efficient? No - -
I don’t - -
know
Total 30 100
3. Are the cost accounting staff members Yes 18 60
professionally qualified in accounting?
No 12 40
I don’t - -
know
Total 30 100
4. Do you think this staff is discharging its Yes 18 60
responsibility?
No - -
I don’t 12 40
know
Total 30 100
5. If your answer is no for question1; is there Yes 21 70
other party who records cost data? No 9 30
I don’t - -
know
Total 30 100
6. Do you think this responsible party can discharge its Yes 21 70
responsibility properly? No - -
I don’t 9 30
know
Total 30 100
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No Types of No of Percen
Questions response respon tage
dents
1. Does the firm purchase raw materials for Yes 30 100
stock?
No - -
I don’t - -
know
Total 30 100
2. Does the firm use just in time inventory Yes 21 70
management?
No - -
I don’t 9 30
know
Total 30 100
3. Does the company have proper purchasing Yes 18 60
procedures? No 12 40
I don’t - -
know
Total 30 100
4. If your answer is yes for question 3 does it Yes 18 60
follow properly? No - -
I don’t 12 40
know
Total 30 100
5. Do you think this staff is discharging its Yes 15 50
responsibility? No 15 50
I don’t - -
know
Total 30 100
6. If you said yes for question 6 does it submit the Yes 15 50
receiving report to submit to the costing No 15 50
department for record?
I don’t - -
know
Total 30 100
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From the answers collected about the purchase of raw materials and
inventory management 100% of the respondents confirm that the
company purchase raw materials for stock. KFSC purchase department
is usually engaged in purchasing a number of materials and services
falling in different categories. The activities are performed regularly by
purchase professionals with the objective of fulfilling organization’s
materials and service’s needs.
70% of the respondents agree on the point that the company use just in
time inventory management. The rest of the respondent’s i.e 30% does
not have information about the company’s inventory management
system. KFSC conducted physical inventory once a year. In addition it is
clear to see from the respondents answer who participated in physical
inventory has observed:
During physical count some custodians were not willing to
show all the properties under their control due to lack of
knowledge or understanding the purpose of physical inventory.
During physical count from year to year some disposed asset
are counted
Responses on missing number of assets show the existence of
assets without identification number.
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No Types of No of Percen
Questions response respon tage
se
1. Does the store keeper send and copy material Yes 30 100
receiving voucher to the costing department on
No - -
time?
I don’t - -
know
Total 30 100
2. Does the costing department record the Yes 21 70
purchaser transaction immediately when it gets
the proper source documents? No - -
I don’t 9 30
know
Total 30 100
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The respondents which are 70% point that the costing department
records the purchaser transaction immediately when it gets the proper
source document. The rest 30% of the respondents doesn’t have
sufficient information on the subject matter.
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No Types of No of Percen
Questions response respon tage
dents
1. Does the firm use double entry accounting Yes 21 70
system?
No - -
I don’t 9 30
know
Total 30 100
2. Does the firm use accrual basis of accounting? Yes 21 70
No - -
I don’t 9 30
know
Total 30 100
3. Does the company produce distinct products Yes 18 60
for a time basis? No 12 40
I don’t - -
know
Total 30 100
4. If you said yes for question 3 does it record Yes 21 70
their production cost separately on a cost
No - -
sheet?
I don’t 9 30
know
Total 30 100
5. If your answer is no for question 3, does it Yes 18 60
produce massive similar units of products for a
long period of time? No - -
I don’t 12 40
know
Total 30 100
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70% of the respondents approve that the firm uses accrual basis of
accounting which provides a better view of the company’s current result
and the future earning potential of the company. KFSC produces distinct
product for a time basis with recording their production cost separately
on a cost sheet and 70% of the staffs agree with the point. 60% of the
respondents stated that it produces massive similar units of products for
a long period of time.
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No Types of No of Percen
Questions response respon tage
dent
1. Does it have more than one product? Yes 21 70
No - -
I don’t 9 30
know
Total 30 100
2. If your answer is yes for question 1, are they Yes 21 70
preceded jointly to their splitting point? No - -
I don’t 9 30
know
Total 30 100
3. Are the production costs accumulated in Yes 18 60
department basis? No 12 40
I don’t - -
know
Total 30 100
4. Does the production department use material Yes 21 70
requisition form to receive raw materials from No - -
the store? I don’t 9 30
know
Total 30 100
5. Does the production department have material Yes 15 50
specification? No 15 50
I don’t - -
know
Total 30 100
6. If you answered question 5 yes does it request Yes 18 60
material based on such specification? No - -
I don’t 12 40
know
Total 30 100
7. Does the production department return back to Yes 15 50
store and inform the costing department when No - -
it has excess raw materials? I don’t 15 50
know
Total 30 100
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The firm produces more than one product which is following in more
than one processing unit which is preceded jointly to their splitting point.
70% of the respondents have confirmed these stages of production and
the rest 30% of the respondents did not have enough information about
the question. KFSC attempts to achieve the primary objective of
satisfying the society demand by producing a Varity of products. The
main products of this company are varies grades of wheat flour, bread,
sweet biscuits, high energy biscuits, varied types of spaghetti (long
pasta), varied types of macaroni, and positing, on the other hand the
company also supplies industrial by products derived from wheat flour in
the form of animal feeds.
The respondents which are 60% stated that the production cost is
accumulated in department basis. Kalti food Share Company designed
its cost centers in three main departments based on the function and
operation of the machineries, the type of products. The activities of the
department engaged in products identified based on these cost structure
and pricing derivate after accumulating the prime cost under each cost
centers.
These production cost centers are wheat flour line department, spaghetti
(long pasta) line department and various types of Macaroni line
departments. This product costing systems of the factory employee
several manufacturing accounts. As production take place, all
manufacturing costs are added to the work in process inventory. As soon
as products are completed their product costs are transferred from work
in process inventory to finished goods inventory during the time period
when products are sold.
The product cost of inventory sold is removed from finished goods and
added to cost of goods sold which is an expense of the period in which
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the sale occurred. Cost of goods sold is closed in to the income summary
account at the end of the accounting period. In process costing, labor,
material and overhead costs offer are incurred at different rates in
production process. Direct material is usually placed in to production at
one or more discrete points in the process. In contrast, direct labor and
manufacturing overhead, called conversion costs, and usually are
incurred continuously throughout the process when an accounting
period ends, the partially completed with respect to material and
conversion activity. And the rest 40% disagree.
Based on the answer collected from the staff 50% said that the firm
requests material based specification. Half of the respondents point
production department return back to store and inform the costing
department when it has excess raw materials. On this subject the rest
50% does not have adequate information.
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No Types of No of Percen
Questions response respon tage
se
1. Do you think the firm use proper predetermine Yes 30 100
rate for allocating manufacturing overhead No - -
costs?
I don’t - -
know
Total 30 100
2. Does the firm have a proper time keeping Yes 30 100
mechanism to identify the labor hour
consumption? No - -
I don’t - -
know
Total 30 100
3. Does the cost allocating department use more Yes 18 60
than one pool for accumulating indirect costs?
No 12 40
I don’t - -
know
Total 30 100
4. If yes, for question 3, does it properly allocate Yes 18 60
all of them to the cost object?
No - -
I don’t 12 40
know
Total 30 100
5. Does the accounting department prepare Yes 18 60
interim production reports to management? No - -
I don’t 12 40
know
Total 30 100
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60% of the respondents stated that the cost allocating department uses
more than one pool for accumulating indirect costs i.e costs that are
related to the cost object but that cannot be traced to it an economically
feasible way incurred in the practices of manufacturing a product and
are not charged as direct material or direct labor costs as particular cost
centers. Such costs like indirect labor cost, indirect materials cost,
depreciation, electricity and water, repair and maintenance, fuel,
stationary, insurance and others.
The factory also use actual over head rate which is the rate at which
overhead cost are actually incurred during an accounting period. Cost
allocation base that should be used when allocating the indirect cost
pools.
APOHR= AOH Cost for the accounting period where: Actual product
Actual amount of the cost driver APOHR= overhead
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use an activity measure to apportion the overhead costs in the cost pools
to inventory. Thus, the overhead allocation formula is:
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No Types of No of Percen
Questions response respon tage
se
1. Does the firm have supervisors for product Yes 21 70
quality inspection? No - -
I don’t 9 -30
know
Total 30 100
2. Does the firm production department produces Yes 30 100
spoiled outputs? No - -
I don’t - -
know
Total 30 100
3. Does the firm have by products? Yes 18 60
No 12 40
I don’t - -
know
Total 30 100
4. If your answer is yes for question 3, do you Yes 21 70
think the value of by products are treated well No - -
through allocating? I don’t 9 30
know
Total 30 100
5. If your answer is yes for question 2, do you Yes 18 60
think that the production cost of good products No - -
consider the cost of spoilage? I don’t 12 40
know
Total 30 100
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In cost accounting, process costing assumes that all units produced are
identical. When spoilage creates costs in a process-costing environment,
the company applies the following methods to account for them.
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Costing normal spoilage takes a little math. The company adds spoilage
costs to cost of goods manufactured. Now consider how costs are
assigned using process costing.
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No Types of No of Percen
Questions response respon tage
se
1. Do you think the company’s current costing Yes 21 70
system is proper according to its setting?
No 9 40
I don’t - -
know
Total 30 100
2. Do you thing the costing department is properly Yes 18 60
discharging its responsibility?
No 12 40
I don’t - -
know
Total 30 100
3. Do you think the current costing system Yes 18 60
enables the department to assign fair
production cost to products? No 12 40
I don’t - -
know
Total 30 100
4. If your answer is yes for question 3 does it Yes 18 60
follow properly?
No - -
I don’t 12 40
know
Total 30 100
5. Is the current costing system convenient for Yes 18 60
cost effective production cost assignment? No - -
I don’t 12 40
know
Total 30 100
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have proper costing system. Kaliti food Share Company prepares cost of
goods manufacturing statements monthly, then the total amount for the
year is added for the preparation of financial statements i.e. income
statements. It is this measurement that shows profitability of the
company. Therefore, the need for reduced production costs is given great
attention in attaining the organizational objectives.
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CHAPTER FOUR
4.1 Summary
As it is stated in the background section, product costing is the cost of
direct labor, direct material, and manufacturing overhead that are used
to create a product. And the purposes are for preparing financial
statement, setting price, and for control purpose. Even if product costing
has the above listed benefits for firms the company has a problem of
price setting for its products because the production cost of products is
not properly and clearly determined. The objective of this study was
assessing the product costing system of the company. To solve the main
research problem the student research team has used descriptive
research design and primary and secondary data sources are used.
From Kality Food Share company cost accounting manual and from the
respondents answer we have observed the following:-
Kality food Share Company has no updated manual.
The company uses cost accounting for their product pricing purpose
and for preparation of their financial statements.
It uses cost plus pricing approach to price their product by
computing the material cost.
The preparation of financial statement also used to know its net
income and net loss.
The current costing practice of product costing used for preparing
financial statement, for setting price purpose and for control
purpose.
The company uses both process costing and job order costing
system.
Costing system for products that are produced in mass production
which usually pass in continuous fashion is process costing system.
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4.2 Conclusions
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4.3 Recommendation
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ST.MARY’S UNIVERSITY
Department of Accounting
Questionnaire
On cost accounting practice
Dear respondent,
The aim of this study is for the partial fulfillment of degree program in St.mary,s University.
The issue of questionnaire is to obtain your perceptions, opinion and views on cost accounting
practice in your corporation. It forms major parts of the project and the information you give will
enable us to establish a clear picture of cost accounting in certain organization. Your cooperation
to respond is very important to this research survey because it represents hundreds of others who
are not included in our sample. Please answer every question. Space is provided at some parts of
the section for you to add.
Further we would like to stress that all information you provide will be treated in strictest
confidence.
Guideline:- Please read each question and put (√) mark of your response on the box provided.
□Male □ Female
Age
□ 10 th
complete □1-8
□ Certificate □9-15
□Diploma Holder □16-20
□ BA Holder □20-25
□ Other Specify _________________________ □above 25
1. Do you think the company’s current costing system is proper according to its setting?
f
DECLARATION
Advisee’s Declaration
We, the underlined, declare that this senior essay is our original work,
prepared under the guidance of Ins. Yeserash. All resource of materials used
for the manuscript have been duly acknowledged.
Advisor’s Declaration
The paper has been submitted for examination with my approval as the
university Advisor.
Name: ________________________
Signature: ________________________
Date: ________________________