11-2019

BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 1 of 9

Job area is considered: Establishment/Project: COMPOSITE JSA No.:

Job title: Hot Work Work for BS-VI PDR. TEL/COMPO/JSA/25
Contractor / Agency Performing Job: M/s Tuaman Engineering Limited Project No / FOA No: 25284124-8720-
CP-00000012/2019-20/FOA/112

Contractor: tkIS India: IOCL:

S Dhar
Person participating
H. Pattanayak
in Job Safety
Analysis. Shailesh Kumar

JOB DESCRIPTION: Fabrication work

Requirement of adding Personal Protection Requirement of adding special equipment or tool

Requirement of Working Permit Equipment.
(Check the relevant box) (Additional list)
Restricted space 1. Safety Shoe 6.Face shield 1. Multi Gas Detector 5.
Heating job 2. Safety Helmet 7. IFR Cloth 2. 6.
Digging 3. Safety Goggles 3. 7.
Isolation / Energization 4. Hand Gloves 4. 8.
Other job 5. Dust Mask

JSA considering procedure Yes No Comment

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 2 of 9

Is JSA establishment participated by job implementing group?

Is JSA considered by Job implementing group before carrying out the job?

Is JSA sheet used/ consulted in work implementation?

Is the job carried out step by step?

Do you propose to improve JSA sheet (give in detail)

Is detail of any trouble showing

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 3 of 9

ACTIVITIES HAZARD/ DANGER CONTROL MEASURE ACTION

Separate the job into the Describe all hazards identified for each task Describe fully all equipment, facility, and/or
main tasks and record them based on observations and experience. procedure controls applicable for each hazard.
in sequence.

Pre-fabrication work Noncompliance of F & S requirement and  Work permit must be taken before start of
permit procedures. work.
 Area must be demarcated.
 Fire protection barricading must be erected
periphery of hot work area before start of
fabrication job.
 Job related safety poster Banner should
be displayed.
 Proper lighting arrangement provided for
night work.
 Safety induction & job specific training to
given to all worker before engage on work.
Loading, unloading and Fall of material.  Only trained rigger will be allowed for rigging
shifting of pipe. operation.
Slip, Trip. Fall

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 4 of 9

Improper lifting & shifting practices leading to  Only third party certified lifting tools and tackles will be
physical injury. allowed.
Failure of tools and tackles & equipments  Ensure to proper function of safety devices like hoist
Lack of supervision limit switch, SLI Reverse horn of F-15 & crane.
 Emergency vehicle to be kept at site.
 Ensure Flagman
 Over load will not be allowed.
Manual material handling Improper lifting & shifting practices leading to  Proper manual handling techniques must be
(Loading, unloading & physical injury. adopted – proper positioning , close to the
Shifting of welding m/c, load , hold the load with strong grip, staright
scaffolding pipe & material, Back pain & ergonomic hazards back , chin in force on arm & thigh muscles.
steel plate, & Gas cylinders or  Only safe weight ( max 25kg / person ) is
store material.) Cut injury. authorized to lift & carry.
 Eliminate manual handling wherever
Pinch point hazard possible , use mechanical aids instead of
material lifting & carrying.
Fall of materials resulting injury  Proper & safe posture during manual handling
shall be maintained .
Entanglement with each other legs & feet leading  Implement joint efforts for awkward and heavy
to falls loads instead of trying by a single person.
 Adopt pushing than pulling techniques.
Slip & Trip hazards
 Close supervision of the job is highly essential.
 Working together as a team with good co –
Lack of Knowledge
ordination and taking care of each other safety.
Misunderstanding among the workers leads to  Apply force on thigh & arm muscles instead of
injury & material damage. on the back to lift load.
 Skilled and experienced persons shall be
engaged for the job
 Required PPE shall be worn including cut

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 5 of 9

resistance hand gloves.

 Keep the body parts abstained from any pinch
points and sharp objects.
 Heavy weight must not be carried above
shoulder height.
 Safe distance between load and legs to be
maintained always as per proper manual
handling practices.
 If weight of object is more, call for more
manpower to get load distributed among the
workers.
 Before moving with load ensure access /
egress is clear from any obstructions.
 Ensure proper gripping of load and apply force
together uniformly for lifting materials & shifting
materials.
 If you are in awkward position tell your
colleagues for help and other crew members
shall assist him.
 Keep safe distance among yourself to avoid
entangled and fall.
 Follow proper safe sequence for taking out of
materials from stack and also stacking of
materials accordingly.
 Don’t haphazardly pull or push materials.
 Don’t be hurry; do work carefully and safely
with concentration.

 Ensure good coordination among the crew

members and enhance supervision.

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 6 of 9

 Maintain proper work co –ordination and

understanding among the crew members.
 Proper supervision is required until completion
of job.
 Be concentrative during works and avoid
horseplay.
 Explain to crew members what the job is and
how to get the job with effective understanding
of hazards and control measures.
 If any personal problem is there, that shall be
discussed before engaging persons at works.
Electrical work (Connection of Electric shock / Electrocution  Electric supply should be taken through ELCB of
electrical cable & portable 30mA sensitivity.
 All power cables should be protected from
tools ,welding machines or
Un-authorized operation of electrical equipment damage by proper laying above ground.
Lighting ETC)  Proper Earthing shall be provided to all electrical
equipment.
Using damaged / Substandard equipment & Tools.  Do not use damage cables.
 Only authorized person can allow to operating
the electrical system.
Avoiding the safety precaution and standards.  A tag indicating “Danger! Do not operate” or
the equivalent shall be placed at the power
source of the equipment being serviced.
 All personal must be follow the safety
precaution and standard at the work area.
Gas Cutting work Physical injury(burn)  Gas test must be done with multi gas Site Supervisor and
detector prior to start of hot work. HSE person
Fire

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 7 of 9

 Obtain permit prior to start the work.

Explosion
 Workmen should be experience and
.
should have right protective equipment for
Harmful ray performing work safely.

 Gas cutting set leak test to be checked by

soap solution prior to start the work.
 Keep cylinders free from the spark/het
area.
 Gas cylinder shall be kept in upright
position.
 Oxygen and fuel gas cylinders shall be
stored separately at storage place.
 Full & empty sign to be displayed.
 Provide fire extinguisher at work site as
well as storage area
 Protection caps shall be provided for all
cylinders.
 Turn of the cylinder valve when not in use.
 Cylinder hose, torch, NRV/FBA to be
checked in every intervolve.
 Regular housekeeping to be ensured.
 Provide black glass/goggle to workmen.
 Avoid workmen near gas cutting work
without black glass.
 Color coding of the cutting hose to be
insured.

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 8 of 9

 Hot job booth to be provided.

 All hot to be performed inside booth.
 Adequate fire fighting arrangement to be
insured prior to start of work.
 Fire watcher to be deployed at the work
location.
 Hot spatters to be arrested at the height if
work is carried out at upper elevation.

Possibility of cut injury.  Only experienced workman shall be Site Supervisor and
allowed to operate grinding m/c. HSE person
Using substandard /damage wheel  Necessary PPEs to be provided.
 Grinding/cutting activity shall be always
Injury from flying particles partials carried out by trained and experienced
Grinding . person.
Electrocution  All electrically operated be equipment
shall be routed through 30 mA
Slip, trip & fall ELCB/RCCB.
 Grinding/cutting wheel to be checked &
used grater then m/c RPM.
 Worn out/ expired wheel shall not be
allowed to use
 All grinding/cutting machines should have
wheel guard.
 Machine shall be put OFF from the main
switch when not in use.
 Never carry equipment by its chord.

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 9 of 9

 Housekeeping to be ensured prior to

start any hot work.
Physical injury  Workmen shall be deployed with adequate Site Supervisor and
experienced & provide safety training based HSE person
Chances to fire on work.
 All necessary PPEs to be provided. (welding
Welding work Electrocution helmet with shield and apron)
 Fire extinguishers and fire buckets to be made
Toxic fumes available in welding area.
 Welding cables should be kept free of grease
UV & IR Radiation and oil and located where they will not be
driven over.
 Ensure all electrical connections to be routed
through 30 mA ELCB/RCCB & periodically it’s
to be checked, maintained records.
 Double body earth to be ensure for all welding
rectifiers.
 Earthing should be properly given/ ensured.
 The power source shall be turned off at the
end of job.
 Ensure well maintained apparatus &
equipment shall be used.
 Never weld without adequate ventilation.
 Welding shall be done only in fire safe zone.
 Special UV protective glass/ helmet with face
shield to be used
 Only use welder cables that are free from

BS VI Project Form: Job Safety Analysis

01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 10 of 9

repair and splices.

 Cables should be properly placed to prevent
tripping hazards.
 Adequate firefighting arrangements to be ensured.
 Fire watcher to be deployed.
 Welding spatters to be arrested at the height if
work is carried out at upper elevation.

 Ensure proper wind up & housekeeping at work place.

 The accessories (grinding machine, welding cable) not
Windup & housekeeping Scattered material being used power must be disconnected and stored
Slip ,trip ,fall
separately.

Prepared by Reviewed by Reviewed by Approved by

(Contractor) (Contractor) (tkIS / IOCL) (tkIS / IOCL)
BS VI Project Form: Job Safety Analysis
01-2019
 11-2019
BS VI Project

Indian Oil Corporation, Paradip Refinery

Reference
thyssenkrupp JOB SAFETY ANALYSIS BSVI-HSE-FORMAT-001/19. Rev.01
Industrial Solutions (India)
Page 11 of 9

Name: Mr. Shailesh Kumar Name: Mr. Subrata Dhar Name: Name:

Mr. H . Pattanayak
Designation: Lead Mech. Designation: Project coordinator, Designation: Designation:

Engineer LSO
Signature: Signature: Signature: Signature:

Date: 27.06.2020 Date: 27.06.2020 Date: Date:

BS VI Project Form: Job Safety Analysis

01-2019