Ovr Dossier.

SURIA ENGINEERING
DOSSIER FOR OVR STRUCTURE
EDC/VCM EXTENTION
09TH July 2020
CLIENT:
M/S ENGRO POLYMER & CHEMICALS PVT LTD,
PORT QASIM, KARACHI - PAKISTAN
D – 50 TEXTILE AVENUE S.I.T.E

KARACHI – PAKISTAN.
Call: 92 2 1 32584377
Fax: 92 21 32588802
Cell: 92 300 8238213 / 92 321 2159684
[email protected]
www.suriaengineering.com
1
+
TABLE OF CONTENTS
DOC NO.:-QC-FIL-001
Sr. No. DOCUMENTS DESCRIPTION
1. QUALITY INSPECTION PLAN (QIP) 4
2. SUMMARY FOR BILL OF MATERIAL 6
3. MATERIAL TEST CERTIFICATES 8-19
4. WPS & WQT 21-31
5. DPT PROCEDURE REPORT 33-35
6. DPT TESTING REPORT 36-37
7. DIMENSIONAL INSPECTION REPORT. 39-56
8. SAND BLASTING AND PAINT APPLICATION PROCEDURE 58-61
9. FIT UP LAYOUT AND RANDOM PICTURES 63-75
10. LOCAL BEAMS LOCATION DRAWING 77-91
2
3
1. QUA
LITY
INPE
CTIO
N
PLA
N
4
5
2. BOQ SUMMARY REPORT
6
7
3. MATERIAL TEST CERTIFICATE
8
9
10
IDENTIFICATION MARK ON BEAM
MTC Document:
11
MTC Document:
12
MTC Document:
13
MTC Document:
14
15
MTC Document:
12MM PLATE
16
17
16MM PLATE
10MM PLATE
18
30MM PLATE
19
20
40MM PLATE
21
4. WPS & WQT
22
S U R IA E N G IN E E R IN G
W E L D IN G P R O C E D U R E S P E C IF IC A T IO N (W P S )
26-March-20
C lie n t: EPCL D a te :
W e l d in g P r o c e d u r e S p e c ific a tio n N o . : SE-QC-WPS-MS36B-03F Project: EPCL (OVR STRUCTURE)
R e v is io n : S u p p o rtin g P Q R N o .: S E -Q C -P Q R -M S 3 6 B -0 1 A
W e l d in g P r o c e s s ( e s ) : SM A W T y p e (s ) : M anual
C ode / S TD : A s p e r A S M E S e c tio n IX
N o te :
R o o t, F illin g a n d c a p p in g to b e d o n e b y S M A W p r o c e s s
P la te T h ic k n e s s M a x im u m 4 0 m m
S h e ll to S h e ll a n d F ille t w e ld a ll th ic k n e s s e s .
to P .N o . 1 G rou p N o. 1
P .N O . 1 G ro u p N o . 1
B A S E M E T A L ( Q W .4 0 3 ) O R
S p e c ific a tio n ty p e a n d G r a d e A S T M S A -3 6 G ra d e B
to S p e c ific a tio n ty p e a n d G r a d e A S T M S A -3 6 G ra d e B
O R
B a s e M e ta l : G ro ove 2~4m m F ille t F ille t A ll th ic k n e s s

B a s e P la te SA 36 16m m F ille t
O th e r: P i p e D ia r a n g e u n l im it e d F ille t
F IL L E R M E T A L S PO STW ELD H E A T TR EA TM E N T
( Q W .4 0 4 ) (Q W .4 0 7 )
SM A W SM AW
R O O T H O T PA SS F IL L /C A P R O O T F IL L CA P T e m p eratu re R an g e : N /A
S p e c. N o . (S F A ) 5 .1 5 .1 T im e R a n g e : N /A
A W S N o . (C la s s ) E -7 0 18 E -7 0 18 S o a k in g T im e a t M a x T e m p : N /A
F .N o . 4 4
A . N o. 1 1
S iz e o f F ille r M e ta ls 3 .2 m m / 4 m m 3 .2 m m / 4 m m G A S
W e ld M e ta l F /C -E 7 0 18 E 7018 (Q W -4 0 8 )
F ille t A ll T h ic k n e s s A ll T h ic k n e s s S h ie ld in g G a s ( e s ) :
E le c tr o d e F lu x (C la s s ) P ercen t :
F lu x T r a d e N a m e F lo w :
C o n s u m a b le I n s e r t ` G as : N /A
O th er T r a ilin g S h ie ld in g G a s C o m p o s it io n : N /A
E a c h b a s e & fille r m e ta l c o m b in a t io n s h o u ld r e c o r d in d iv id u a lly
P O S I T I O N S ( Q W .4 0 5 ) P O S T W E L D H E A T T R E A T M E N T ( Q W .4 0 7 )
P o s it io n ( s ) o f G r o o v e V e r tic a l T e m p e ra tu re R a n g e
W e ld in g P o s itio n : U p 3 G T im e R a n g e
P o s it io n ( s ) o f F ille t A L L
P R E H E A T (Q W .4 0 6 ) G A S (Q W .4 0 8 )
P e rc e n t C o m p o s itio n
P re h e a t T e m p . M in . 55 D eg C G a s(e s) (M ix tu r e ) F lo w R a t e
I n te r p a s s T e m p M a in ta in . 250 D eg C S h ie ld in g
P r e h e a t M a in te n a n c e (I f R e q u ir e d ) B y P r o p a n e T o r c h T r a ilin g - - -
B a k in g o f e le c t r o d e 250 D eg C B a c k in g - - -
E L E C T R I C A L C H A R A C T E R I S T I C S ( Q W .4 0 9 )
C u rren t A C o r D C D C SM AW S T -(E N )
P o la r it y
A m p s. (R a n g e ) SM AW 8 0 -2 0 0 R E V (E P )
V o lts (R a n g e ) 1 8 -2 8
E le c tr o d e w ir e fe e d s p e e d 4” – 6”
E le c t r o d e S iz e a n d T y p e 2 .3 m m -4 m m
T E C H N I Q U E (Q W .4 1 0 )
S trin g o f W e a v e B e a d A ll S tr in g
O r ific e o r G a s C u p S iz e N /A
I n itia l a n d in t e r p a s s C le a n in g ( B r u s h in g , G r in d in g , e tc .) B r u s h in g & G r in d in g / P o w e r g r in d in g
M e th o d o f B a c k G o u g in g P ow er B ru sh
O s c illa t io n P o w e r G r in d in g
C o n ta c t T u b e to W o r k D is ta n c e N /A
M u lt ip le o r S in g le P a s s ( p e r s id e ) M u ltip le s
M u lt ip le o r S in g le E le c t r o d e s S i n g le
T ra v e l S p e ed (R a n g e ) 4 " -6 "
P e n n in g
O th e r
F ille r M e t a l C u rren t
W e ld T ype A m p V o lt T ravel O th e r
L ayers P ro cess C la s s D ia . P o la r R ange R ange Speed
R O O T SM A W E 70 18 3 .2 / 4 D .C 8 0 -2 0 0 1 8 -2 8 4 "- 6 "
H O T P A S S (I f R e q .) SM A W E 70 18 3 .2 / 4 D .C 8 0 -2 0 0 1 8 -2 8 4 "- 6 "
F IL L IN G 1 SM A W E 70 18 3 .2 / 4 D .C 8 0 -2 0 0 1 8 -2 8 4 "- 6 "
FILLING 2(If Req.) SM A W E 70 18 3 .2 / 4 D .C 8 0 -2 0 0 1 8 -2 8 4 "- 6 "
C A P P IN G SM A W E 70 18 3 .2 / 4 D .C 8 0 -2 0 0 1 8 -2 8 4 "- 6 "
Prepared By Approved By
SURIA ENGINEERING SURIA ENGINEERING
Name: Altaf Khan Name:
Signature: Signature:
Date: 26/3/2020 Date: 26/3/2020
23
SURIA ENGINEERING
Welder Qualification
WPS NO. SE-QC-WPS-MS36B-03F Test Date 13-01-2020
Name:Muhammad Idrees S/O Mushtaq Ahmad NIC#31304-9226576-1
Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Process Type MANUAL MANUAL
Backing Yes Yes
Material Specification SA-36 SA-36
P No. & Group No. (QW-423) P.No 1 & Gr.1 P.No.1 to 15F
Thickness 16mm 40mm
Diameter N/A N/A
Groove 60 DEGREE 60 DEGREE
Fillet ALL ALL
Filler Metal Space SFA No. 5.1 5.1
Filler Metal Class E-7018 E-7018
Filler Metal No. 4 3&4
Deposited Weld Thickness 12MM 12MM
Position 3G 3G
Welding Progression UPHILL UPHILL
Shielding Gas N/A N/A
Backing Gas N/A N/A
Current Amp 105-155 105-155
Polarity DC+VE DC+VE
For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

NAME: Altaf Khan NAME: Noman Suria
Date: Date:
24
25
SURIA ENGINEERING
Name:M.Naveed S/O Abdul Satter NIC#43402-0460376-1
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Backing Yes Yes
Thickness 10mm 20mm
Diameter N/A N/A
Fillet ALL ALL
Position 3G 3G
Backing Gas N/A N/A
Current Amp 105-155 105-155

Date: Date:
26
27
SURIA ENGINEERING
Name:Salman S/O Niaz Muhammad NIC#42401-2947214-7
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Backing Yes Yes
Thickness 10mm 20mm
Diameter N/A N/A
Fillet ALL ALL
Position 3G 3G
Backing Gas N/A N/A
Current Amp 105-155 105-155

Date: Date:
28
29
SURIA ENGINEERING
Name:M.Hassan S/O Allah Rakha NIC#36603-3364708-1
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Backing Yes Yes
Thickness 16mm 40mm
Diameter N/A N/A
Fillet ALL ALL
Position 3G 3G
Backing Gas N/A N/A
Current Amp 105-155 105-155

NAME: Altaf Khan NAME: Nauman SURIA
Date: Date:
30
31
SURIA ENGINEERING
Name:Tabassam Hussain S/O Munnawar Hussain NIC#31304-3840895-3
ACTUAL VALUES
QUALIFICATION RANGE
VARIABLE USED IN
ASME IX
QUALIFICATION
Process SMAW SMAW
Backing Yes Yes
Thickness 16mm 40mm
Diameter N/A N/A
Fillet ALL ALL
Position 3G 3G
Backing Gas N/A N/A
Current Amp 105-155 105-155

NAME: Altaf Khan NAME: Nauman Suria
Date: Date:
32
33
5. DPT PROCEDURE & REPORT
34
1.0 Scope.
This Procedure Provides a System of general conditions and Specific Instructions to perform Liquid
Penetrant Examination in accordance with the applicable ASME code edition for Examination of
Carbon Steel, Stainless Steel, Welds and on Porous Material.
2.0 Equipment and Material.
2.1 Penetrant Material used Shall be water Washable, Visible Colour contrast of the
Following Specifications
2.1.1 Brand
Magnaflux Spot Check
2.1.2 Material Specifications
Penetrant SLK-SPI in aerosol can.
Cleaner SKC-S in aerosol can.
Developer SKD-S2 in aerosol can.
2.2 Any change in Material from the above list shall require requalification of Procedure
2.3 Intermixing of Penetrant Materials of different manufacturers is not permitted.
3.0 Procedure.
3.1 Surface Preparation.
Surfaces to be Examined may be in the as Welded, as rolled condition Grinding may be

necessary in certain cases where surface Irregularities Could Mask unacceptable
Discontinuities.
3.2 Pre-Examination Cleaning.
3.2.1 Prior to Penetrant application the Surface to be Examined and all the adjacent Areas
Within 25mm Shall be Cleaned by Mechanical Means and Solvent to remove dirt, grease
Scale, Welding flux or other matter which could interfere with the Examination
3.2.2 Operations that may Close the opening and Compromise the integrity of the Examination
Such as sand blasting are not recommended when these operations are being performed.
3.2.3 A Minimum of five minutes Shall be allowed for drying the surface to be Examined
Accomplished by evaporation before applying Penetrant.
35
3.3 Techniques for Standard Temperature.
3.3.1 The Temperature of the Penetrant and the Surface of the part to be Examined Shall
not be below 5˚c nor above 52˚c, Local Heating or Cooling is permitted.
3.3.2 Penetrant Application.
The Penetrant Shall be Applied by Spraying, so that all Surface under Examination
Shall be Thoroughly and uniformly covered by Penetrant.
3.3.3 Penetrant Dwell Time.
After Application excess Penetrant is drained out from the part allowing suitable Dwell
Time of minimum 5 minutes. The area to be examined Shall remain covered by Penetrant
throughout the Dwell time.
3.4 Penetrant Removal.
3.4.1 After Dwell time the Penetrant on the Surface Shall be Removed by using Clean with
Cloth This operation Shall Continue until most traces of Penetrant on the surface is
Removed.
3.4.2 The Remaining Traces of Penetrant Shall be Removed be wiping the Surface Clean
with Cloth moistened with solvent remover, to Minimize removal of Penetrant from
discontinues, care Shall be taken to avoid excess Solvent Remover.
3.4.3 Flushing the surface with solvent remover following application of the penetrant and
prior to developing is strictly prohibited.
3.5 Application of Developer.
3.5.1 The developer is of Solvent, Suspended wet type and shall be applied as soon as possible
after excess penetrant has been removed and part is dried Developer Shall be Sprayed in
such a manner to assure complete coverage with a thin uniform film. The Second coat
may be applied across the first coat.
4.0 interpretation of indication.
4.1 All examination Shall be performed in ordinary sun light

4.2 Observation of the formation of indications Shall be performed during the application of
Developer. If defects are present they will show up as red indications on white Developer
Coating.
36
5.0 Acceptance standards
5.1 The Following acceptance standards shall apply which have been referred from ASME
Sec-I, Sec VIII Division -I
5.2 All Welds Such as Longitudinal and Circumferential seams, including fillet weld
Pressure Parts. Joining of Nipples. Header Shall be Free of all relevant Indication
5.2.1 All Cracks. Lack of fusion and relevant imperfections
x______________________________________x
37
38
39
6. DIMENSIONAL INSPECTION
40
ELEVATION.102.400
Beam to beam distance found as per drawing.
41
ELEVATION.103.700
ELEVATION.105.500
42
ELEVATION.106.690
ELEVATION.106.800
43
ELEVATION.108.000
44
ELEVATION.108.700
45
ELEVATION.109.990
46
ELEVATION.
EL-111.000, EL-111.673, EL-114.000 Numbering
47
ELEVATION. 112.000 Numbering
48
ELEVATION.116.800
Beam to beam distance found as per drawing
49
ELEVATION.119.100
50
ELEVATION.118.600
51
7. DIMENSIONAL REPORT
52
DOCUMENT NO – DVD-010-016
REV- 00
DATE- 15-11-2019
PAGE- 01 of 06
DIMENSIONAL INSPECTION REPORT

CLIENT- ENGRO POLYMER ITEM DESCRIPTION – STEEL STRUCTURE
DRAWING NO- 8326-09-009-D1332-001 STAGE INSPECTION – CONNECTIONS DIMENSION
SHOP MANUFACTURE NO.- VCL FINAL INSPECTION - YES
REV NO- 0 INSPECTION AGENCY: ENGRO POLYMER
ATTACHMENT: SKETCH: DRAWING: DIMENSION UNITS- MILLIMETERS INCHES
Size (mm)
Serial No. Location Description QTY. Remarks
Drawing Accepted Rejected
01 COLUMN HEB320 1 14850 Accepted
06 EL+102.575 IPE240/SR 1 8215 Accepted
07 EL+104.000 IPE300/SS 1 2350 Accepted
08 EL+104.000 HEB260/EMH1 1 6000 Accepted
09 EL+104.000 HEA160/PSB 1 4000 Accepted
21 EL+105.000 IPE450/EM 1 2350 Accepted
34 EL+105.000 UPN200/SR 1 1075 Accepted
35 EL+105.000 CT150/LT 1 3970 Accepted
36 EL+105.000 CT150/LT 1 3970 Accepted
37 EL+105.000 L90/LT 1 1844 Accepted
QC INSPECTOR SURIA QUALITY DEPT.
SIGNATURE SIGNATURE
NAME ALTAF KHAN NAME
DATE 23-03-2020 DATE
53
REV- 00
DATE- 15-11-2019
PAGE- 02 of 06

Size (mm)
38 EL+105.000 L90/LT 1 1844 Accepted
42 EL+108.215 HEA400/SS 1 6000 Accepted
66 EL+108.215 IPE400/SSD2 1 4000 Accepted
73 EL+108.215 L90/LT 1 1202 Accepted
74 EL+108.215 L90/LT 1 1202 Accepted
SIGNATURE SIGNATURE
54
REV- 00
DATE- 15-11-2019
PAGE- 03 of 06

Size (mm)
75 EL+108.215 CT150/LT 1 3889 Accepted
76 EL+108.215 CT150/LT 1 3889 Accepted
77 EL+108.215 L90/LT 1 1697 Accepted
78 EL+108.215 L90/LT 1 1202 Accepted
79 EL+108.215 L90/LT 1 1202 Accepted
88 EL+108.215 L90/LT 1 1500 Accepted
91 EL+109.500 UPN200/SS 1 3800 Accepted
96 EL+109.500 L90/LT 1 2122 Accepted
97 EL+109.500 L90/LT 1 2122 Accepted
98 EL+109.500 HEA160/PSC 1 1285 Accepted
100 EL+109.500 L90/LT 1 1393 Accepted
101 EL+109.500 L90/LT 1 1393 Accepted
104 EL+109.500 L90/LT 1 1393 Accepted
105 EL+109.500 L90/LT 1 1393 Accepted
SIGNATURE SIGNATURE
55
REV- 00
DATE- 15-11-2019
PAGE- 04 of 06

Size (mm)
118 EL+114.850 HEA260/SSD1 1 1580 Accepted
119 EL+114.850 HEA260/SSD1 1 1580 Accepted
129 EL+114.850 HEA260/SS1 1 3000 Accepted
130 EL+114.850 HEA260/SS1 1 3000 Accepted
137 EL+114.850 CT150/LT 1 1927 Accepted
138 EL+114.850 CT150/LT 1 2164 Accepted
139 EL+114.850 CT150/LT 1 2116 Accepted
140 EL+114.850 CT150/LT 1 2164 Accepted
141 EL+114.850 L90/LT 1 1870 Accepted
SIGNATURE SIGNATURE
56
REV- 00
DATE- 15-11-2019
PAGE- 05 of 06

Size (mm)
150 EL+119.100 IPE240/EMT1 1 3000 Accepted
152 EL+119.100 IPE240/EMT1 1 3000 Accepted
153 EL+119.100 L90/LT 1 2267 Accepted
154 EL+119.100 L90/LT 1 2267 Accepted
155 LINE FRAME A CT150/LT 1 4243 Accepted
159 LINE FRAME A L90/LT 1 1697 Accepted
160 LINE FRAME A L90/LT 1 1697 Accepted
162 LINE FRAME B L90/LT 1 1450 Accepted
163 LINE FRAME B CT150/LT 1 2722 Accepted
173 LINE FRAME C L90/LT 1 1450 Accepted
174 LINE FRAME C CT150/LT 1 2722 Accepted
184 LINE FRAME 1 CT150/LT 1 3325 Accepted
186 LINE FRAME 2 L90/LT 1 1803 Accepted
SIGNATURE SIGNATURE
57
REV- 00
DATE- 15-11-2019
PAGE- 06 of 06

Size (mm)
190 LINE FRAME 1 L90/LT 1 1520 Accepted

SIGNATURE SIGNATURE
58
8. SAND BLASTING AND
PAINTING PROCEDURE
59
.
Purchaser: Engro Polymer & Chemical
PO:
Limited. S a n d B l a s ti n g a n d P a i n ti n g A p p l i c a ti o n
Doc. No.: SE/EPCL/001
Project: EDC/VCM EXTENSION P ro ce d u re
Rev.:00
Painting Procedure
DOCUMENT CHANGE RECORD
Page Rev. Date Rev: Description Reviewed by A p p ro v e d b y

M .R G.M
0 04-01-2020 As per client comments
Name Designation Signature
Prepared By Altaf Khan QC Engineer
Approved By Nauman Suria
60
PO:
Limited. Sand Blasting and Painting Application
Project: EDC/VCM EXTENSION Procedure
Rev.:00
1) General:
This procedure covers the outline of procedure adapted for the sand blasting
and primer application for structure.
2) Surface Preparation:
 Surface preparation shall be carried out by sand blasting and shall be

carried out after completion of fabrication.
 Sand blasting method shall be adopted for surface preparation. Before

blasting it shall be ensured that all weld spatters, flux and slag are removed
from weld beads.
 It shall be ensured that blasting nozzle pressure is suitable for achievement of

require profile of the blasted surface.
 Sand blasting could be done in late hours of a day but subject to weather condition.
Sand blasting shall not be done when surface temperature is less than 3°C above
the dew point and relative humidity is greater than 85% or there is a possibility that
blasted surface shall be subject to wetting before application of primer.
 Before blasting, oil, grease or other oily objects, if any, shall be removed with the
help of any detergent wash.
 All painted identification marks on parts of equipment shall be marked

permanently with the help of “Hard Punching”.
 To prevent the appearance of rust on blasted surface, primer shall be applied

within 3-4 hrs time.
61
PO:
Rev.:00
3) PAINT APPLICATION:
Before starting of painting activities, "Manufacturer’s Data Sheets" will be reviewed

for type of components and their mixing ratio, pot life, coverage against DFT,
recommended thinner and drying time for over coating.
Activities involved in primer application are as below:
3.1) Primer Mixing:
Base will be stirred thoroughly to homogenize. Then hardener will be added to base
in recommended ratio as mentioned in “Manufacturer's Data Sheet” with constant
stirring. A
recommended solvent shall be mixed for required thinning of primer.
3.2) Primer Application:
3.2.1) Primer Application Method:
Roller and or brush shall be used for application of Primer, if not restricted by Primer
Specification Sheets” by manufacturer.
3.2.2) Production Painting (Primer Coats):
 After sand blasting primer shall be applied within 3 to 4 hours of blasting activity.
 After each coat, surface will be left for a period recommended for drying and recoating.
 Such quantity of primer shall be removed from containers and mixed with
hardeners and thinner, which must be consumed same day and with-in the Pot-life
time.
 Recommended quantity of thinner shall be added to achieve required flow ability of

primer.
 While applying the primer care shall be taken that paint should not be dripped,
sagged, skipped or dripped-off during application or immediately after application, if
these defects are detected then immediately be dressed with brush. If defect is not cured
then primer shall be removed completely and re-coated with the same system.
62
PO:
Rev.:00
4) INSPECTIONS:
During surface preparation and primer application following inspection shall be carried out.
 For Surface Preparation:
Profile to be checked with the help of profile gauge. Profile reading

shall be as recommended for Sa. 2.5 standard.
 DFT of each coat:
DFT of each coat shall be 80-100 Microns and should be measured at 5 spots per 9
SQ.M, and for area less than 9 SQ.M; at least 3 spots shall be measured.
Average of these readings shall be with in range of average DFT recommendation

by paint manufacturer.
5) Paint System:
Following paint system shall be adopted for structure including (ladder /Platforms):
S.No. Description Make

1 RED OXIDE PRIMER NIPPON
63
9. FIT UP LAYOUT & RANDOM
PICTURES
64
65
66
67
68
69
70
71
72
73
74
75
76
77
10. LOCAL BEAMS LOCATION
DRAWING
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93

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SURIA ENGINEERING

DOSSIER FOR OVR STRUCTURE

09TH July 2020

M/S ENGRO POLYMER & CHEMICALS PVT LTD,

PORT QASIM, KARACHI - PAKISTAN

D – 50 TEXTILE AVENUE S.I.T.E

Sr. No. DOCUMENTS DESCRIPTION

1. QUALITY INSPECTION PLAN (QIP) 4

2. SUMMARY FOR BILL OF MATERIAL 6

3. MATERIAL TEST CERTIFICATES 8-19

4. WPS & WQT 21-31

5. DPT PROCEDURE REPORT 33-35

6. DPT TESTING REPORT 36-37

7. DIMENSIONAL INSPECTION REPORT. 39-56

8. SAND BLASTING AND PAINT APPLICATION PROCEDURE 58-61

9. FIT UP LAYOUT AND RANDOM PICTURES 63-75

10. LOCAL BEAMS LOCATION DRAWING 77-91

B a s e M e ta l : G ro ove 2~4m m F ille t F ille t A ll th ic k n e s s

Date: 26/3/2020 Date: 26/3/2020

Name:Muhammad Idrees S/O Mushtaq Ahmad NIC#31304-9226576-1

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

Name:M.Naveed S/O Abdul Satter NIC#43402-0460376-1

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

Name:Salman S/O Niaz Muhammad NIC#42401-2947214-7

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

Name:M.Hassan S/O Allah Rakha NIC#36603-3364708-1

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

Name:Tabassam Hussain S/O Munnawar Hussain NIC#31304-3840895-3

Project: De-Bottel Necking of EDCVCM PLANT(PORT QASIM,KARACHI)

For SURIA ENGINEERING:QA/QC ENGINEER For SURIA ENGINEERING:

2.0 Equipment and Material.

3.1 Surface Preparation.

Surfaces to be Examined may be in the as Welded, as rolled condition Grinding may be

3.2 Pre-Examination Cleaning.

3.3.2 Penetrant Application.

3.3.3 Penetrant Dwell Time.

3.4 Penetrant Removal.

3.5 Application of Developer.

4.0 interpretation of indication.

4.1 All examination Shall be performed in ordinary sun light

DIMENSIONAL INSPECTION REPORT

DIMENSIONAL INSPECTION REPORT

DIMENSIONAL INSPECTION REPORT

DIMENSIONAL INSPECTION REPORT

DIMENSIONAL INSPECTION REPORT

DIMENSIONAL INSPECTION REPORT

QC INSPECTOR SURIA QUALITY DEPT.

DOCUMENT CHANGE RECORD

Page Rev. Date Rev: Description Reviewed by A p p ro v e d b y

0 04-01-2020 As per client comments

Name Designation Signature

Prepared By Altaf Khan QC Engineer

Approved By Nauman Suria

 Surface preparation shall be carried out by sand blasting and shall be

 Sand blasting method shall be adopted for surface preparation. Before