Operating Instructions en

PALFINGER TAIL LIFTS
OPERATING INSTRUCTIONS
TAIL LIFTS
Operating Instructions
for
PALFINGER Tail Lifts
Standard Tail Lifts

Retractable Tail Lifts
Foldable Tail Lifts
Column Lifts
07-500.99-01.00-03 04.07.2017
Article no.: 2012721 A 22839
Table of Contents
Table of Contents ................................................................ 4

About these Instructions .................................................... 6
Further Documentation .......................................................... 6
Important Safety Information ............................................. 7
Proper Use ............................................................................ 7
Qualification of Personnel ..................................................... 7
Safety Instructions in these Instructions ................................ 8
Observe the Following ........................................................... 8
PALFINGER Tail Lifts– The Tail Lift ................................. 10
Scope of Delivery .............................................................. 11
How to Find Your Tail Lift Model ..................................... 12
Model Overviews ............................................................... 14
Standard Tail Lifts ............................................................... 14
Standard Tail Lifts with Electrical Cylinders ........................ 17
Retractable Tail Lifts ............................................................ 18
Retraction Equipment .......................................................... 19
Foldable Tail Lifts ................................................................ 20
Column Lifts ........................................................................ 21
Presetting the Tail Lift ....................................................... 22
Setting the Ground Adjustment Timing ............................... 22
Presetting the Platform Tilt .................................................. 22
Adjusting the pressure switch of the hydraulic
stabilizer feet ....................................................................... 23
General Operation ............................................................. 24
Switching on the Tail Lift ..................................................... 25
Extending the Stabilizer Feet at Your Vehicle ..................... 27
Retracting the Stabilizer Feet at Your Vehicle ..................... 28
Putting up or laying down the safety railing at the platform . 28
Moving the Platform ............................................................ 31
Loading or Unloading the Platform ...................................... 34
Switching off the Tail Lift ..................................................... 36
Driver's cab control unit ....................................................... 37
4
Operating Elements .......................................................... 38
Lateral Operating Element .................................................. 38
Operation Using two Hand Cable Controls with
three Pushbuttons, each ..................................................... 92
Optional Operating Method: Foot Control ........................... 98
Optional Operating Method: Hand Cable Control
with two Pushbuttons ........................................................ 100
with three Pushbuttons ..................................................... 102
with four Pushbuttons for
MBB C 750 SX .................................................................. 105
Optional Operating Method: Wireless Remote Control Unit
(Standard) ......................................................................... 108
Special Operating Elements ............................................. 110
Programming a Key Code ................................................ 116
Service and Maintenance ............................................... 120
Maintenance Before Starting ............................................ 123
Maintenance Depending on Usage Frequency ................ 124
Monthly Maintenance ........................................................ 130
Quarterly or Semi-annual Maintenance ............................ 133
Annual Maintenance ......................................................... 133
Checks .............................................................................. 138
Eliminating Faults ........................................................... 139
Technical Data ................................................................ 156
Load Diagrams ................................................................. 157
Hydraulic Diagrams .......................................................... 163
Lubricants and Operating Media ................................... 178
Recommended Hydraulic Oil Grades ............................... 178
Environment-friendly Oils .................................................. 178
Recommended Lubricant Grease ..................................... 178
Available Accessories .................................................... 178
Index ................................................................................ 181
5
About these Instructions
These instructions contain important information to install, op-

erate, and maintain the PALFINGER Tail Lifts tail lift in a safe
and proper way, and to eliminate simple faults yourself.
 Before starting to work with the tail lift, read these instruc-
tions completely, particularly chapter „Important Safety In-
formation“.
Further Documentation
• Assembly instructions
• Assembly drawing
• Spare parts catalog (online)
• Test data booklet
• Assembly inspection report (on request)
• Brief operating instructions (optional)
• Supplement to operating instructions (optional)
6
Important Safety Information
The PALFINGER Tail Lifts tail lift is manufactured according
to state-of-the-art processes and approved safety standards.
However, the risk of personal injuries and material damage ex-
ists if the following general safety instructions and the warnings
prior to the work instructions given in this manual are not
obeyed.
 Therefore, read these instructions thoroughly and com-
pletely before operating the tail lift.
 Store the instructions in such a way that all user have ac-
cess to the instructions at any time.
 Always provide these operating instructions if you sell or
rent out the vehicle with the tail lift.
Proper Use
 Exclusively use the tail lift for loading and unloading goods.
During loading and unloading, only the operator is allowed
to travel on the lift.
 Observe all capacity limits as stated in the technical data.
Proper use also means that you have read and understood
these instructions, particularly chapter „Important Safety Infor-
mation“.
Improper use is considered any use where the tail lift is used
• outside the application areas stated in these instructions,
• under operating conditions that deviate from the description
in these instructions.
Qualification of Personnel
The operation of the tail lift is only allowed for:
• personnel who has read and understood these instructions,
particularly chapters „Important Safety Information“ and
„General Operation“,
• and has been familiarized with mode of action and handling
the tail lift.
7
Safety Instructions in these Instructions
Safety instructions have been included before any instruction
for actions where the risk of personal injuries or material dam-
age exists.
Safety instructions are structured as follows:
SIGNAL Description of type and source of hazard

WORD Description of consequences if instructions are not observed
 Description of actions to eliminate the hazard
The described actions to eliminate the hazard must be abso-

lutely complied with!
The signal word designates the severity of the hazard:
Signal word Usage

Indicates a direct serious hazard that will result in
DANGER! severe injuries or even death, if the hazard is not
avoided.
Indicates a potential hazard that may result in
WARNING! severe injuries or even death, if the hazard is
not avoided.
Indicates a potentially hazardous situation that
CAUTION! may result in medium or light injuries or dam-
age to property if the hazard is not avoided.
Observe the Following
General Notes
• Always have these instructions readily available in the vehi-
cle.
• Constructional changes may only be performed by the con-
tractor repair shop of PALFINGER Tail Lifts. You will find the
address of your local contractor repair shop and other con-
tact information in the list of repair shops.
• For maintenance, use only original PALFINGER Tail Lifts
spare parts.
• Observe all applicable accident prevention regulations.
8
When Switching On
• Before switching on the tail lift, check whether all safety and
warning devices are in place and function properly.
• Warning flags
• Warning lights
• Supporting straps
• Roll stops
During Operation
• Make sure that the tail lift is unlocked before taking it into op-
eration.
• Provide sufficient illumination of the loading area.
• Never transport persons on the tail lift.
• Always load the tail lift in such a way that the weight is evenly
distributed.
• Secure the load so that it cannot fall off the tail lift. Rolling
containers without brakes may only be transported on the tail
lift if you secure them with roll stops (roll-off protection)
against rolling away.
• Keep the maneuvering area around the vehicle free.
Prior to Maintenance
• Switch off the battery main switch or remove the grounding
strap.
• Secure or relieve the springs before replacement.
• If hydraulic oil emerges, do not put your hands into the oil
stream.
• When executing any maintenance work under the platform,
secure the moving part against moving down.
At Disposal
• Dispose of oils and filters according to the regulations in your
country.
9
PALFINGER Tail Lifts– The Tail Lift
Congratulations to the purchase of your new tail lift made by

PALFINGER Tail Lifts!
With more than 50 years of experience in the field of hydraulic
tail lifts, PALFINGER Tail Lifts GmbH is among the leading
manufacturers of these highly helpful load systems.
You will encounter the tail lifts of the PALFINGER Tail Lifts
brand and also former brands such as Hubfix, Interlift, and Ha-
yons Inter in more than 40 countries throughout the world. More
than 100,000 tail lifts manufactured in the factory near Bremen
can be found on all five continents.
A unique service network with more than 2,500 service stations
in Europe alone guarantees optimum logistics without borders.
Your new PALFINGER Tail Lifts tail lift is features innovative
and reliable technology. It was manufactured by our employees
with great care. These are the best prerequisites for a long and
problem-free service-life.
To familiarize yourself with the operation of the new tail lift, we
ask you to read the following operating instructions carefully. In
these instructions you also find the necessary safety instruc-
tions for the operation of the tail lift.
In case you have any questions concerning your tail lift, the
PALFINGER Tail Lifts service team is readily available for
you.
10
Scope of Delivery
• Tail lift
• Adhesive label – ETMA information
• Large identification plate (for the platform)
• Small identification plate (for the lifting device)
• Underrun bumper shield (UBS)
• Load diagram
• Operating Instructions
• Test data booklet
• Starter kit, consists of:
• Underrun bumper certificate
• Assembly instructions
• Brief operating instructions
• Large inspection organization (TÜV) plate
• Small inspection organization (TÜV) plate
11
How to Find Your Tail Lift Model
Each tail lift model has been assigned a letter (A to V) in these

operating instructions. You will find the letter at the beginning
of each chapter that contains information concerning your tail
lift model. The following overview indicates which letter is valid
for your model.
Standard Tail Lifts
A Lateral Operating Pane

MBB C 1000 S – C 3000 S
MBB C 1000 LD – C 2500 L
MBB C 1500 SZ – C 2500 SZ
MBB C 1500 SK – C 2500 SK
MBB C 750 SPLD SPRD –
C 1000 SPL SPR
MBB C 750 LD – C 1000 L
MBB C 1000 ML – C 1500 ML
MBB C 1000 ML PRO –
C 1500 ML PRO
MBB C 750 S
MBB C 750 LX
MBB C 750 SX
MBB C 500 LD – C 750 L
MBB C 750 SPL SPR
MBB C 1500 LX – C 2000 LX
MBB C 1000 SB – C 1500 LB
B One-Cylinder Model
MBB C 500 LG
C minifix
MBB C 350 VAN – C 500 VAN
E Electrical Cylinders
MBB C 1000 E
12
Retractable Tail Lifts
F Platform Single-Folded
MBB R 750 L – R 2500 S
MBB R 1500 L
MBB R 1500 L FLAT
MBB R 1500 SK – R 2000 LK
MBB R 1500 S TRAIL –
R 2000 L TRAIL
MBB R 1500 S TRUCK –
R 2000 L TRUCK
MBB R 1000 S TRUCK-LGD –
R 2000 L TRUCK-LGD
MBB R 1500 S TRAIL-LGD –
R 2500 L TRAIL-LGD
G Platform Double-Folded
MBB R 1500 SH – R 2000 LH
MBB R 750 SM – R 2000 LM
Foldable Tail Lifts
K Four-Cylinder Model
MBB F 1000 SH – F 2000 LH
MBB F 1000 SX – F 1500 LX
L Two-Cylinder Model
MBB F 1000 LD – F 1500 LU
MBB F 1000 L – F 1500 L
M One-Cylinder Model
MBB F 500 L – F 600 L
Column Lifts
V Standard Column Lift

MBB V 4000 S
13
Model Overviews
A Standard Tail Lifts
22
21
3
19
18
17 2
3
14 4
7
10
12
11 13
2 Supporting strap on body 11 Roll stop (roll-off

(not in scope of delivery) protection, optional)
3 Lateral operating panel 12 Payload center of gravity
4 Hydraulic unit 13 Warning lights (optional)
5 Underrun bumper 14 Platform
6 Lift arms switch b13, 17 Torsion frame
tilt sensor b15 18 Lift cylinder
7 Lift arms switch b16, 19 Tilt cylinder
tilt sensor b15
21 Support tube
10 Foot control
22 Hand cable control
14
B Standard Tail Lifts
22
18
17 2
12 14
2 Supporting strap on body 12 Payload center of

(not in scope of delivery) gravity
4 Hydraulic unit 14 Platform
5 Underrun bumper 17 Torsion frame
9 Railing 18 Lift cylinder
15
C Standard Tail Lifts
2
21
18
3
17
4
19
13 14 12 11 13 10
2 Supporting strap on body 13 Warning lights

(not in scope of delivery) (optional)
3 Lateral operating panel 14 Platform
4 Hydraulic unit 17 Torsion frame
6 Lift arms switch b13 18 Lift cylinder
10 Foot control 19 Tilt cylinder (covered by
11 Roll stop (roll-off protection, platform)
optional) 21 Support tube
12 Payload center of gravity
16
E Standard Tail Lifts with Electrical Cylinders
22
21
19
18 2
17
3
23
4
14
5
12 10
11 13
2 Supporting strap on body 12 Payload center of gravity

(not in scope of delivery) 13 Warning lights (optional)
3 Lateral operating panel 14 Platform
4 Power unit 17 Torsion frame
5 Underrun bumper 18 Lift cylinder
6 Tilt sensor b15 19 Tilt cylinder
7 Tilt sensor b15 21 Support tube
10 Foot control 22 Hand cable control
11 Roll stop (roll-off 23 Bellows
protection, optional)
17
FG Retractable Tail Lifts
22
21
19
18
2
17
3
16 24
4
15
12 7
11
13
10
1 Guide rails 12 Payload center of gravity

2 Supporting strap on body 13 Warning lights (optional)
(not in scope of delivery) 15 Folding part of platform
3 Lateral operating panel 16 Stationary part of platform
4 Hydraulic unit 17 Torsion frame
6 Lift arms switch b13, 18 Lift cylinder
tilt sensor b15
19 Tilt cylinder
7 Lift arms switch b16,
21 Support tube
tilt sensor b15
8 Guide pulley
24 Guide cylinder
10 Foot control (optional)
11 Roll stop (roll-off
18
Retraction Equipment
F
X
17
15
1
G
X
23
1 Guide rails
15 Folding part of platform
17 Torsion frame
23 Platform package
X Transport position
Y Operating position
19
KLM Foldable Tail Lifts
22
3
21
20
19
18
17 3
16 4
13 7
15 8
12 10
11
2 Supporting strap on body 12 Payload center of gravity

(not in scope of delivery) 13 Warning lights (optional)
3 Lateral operating panel 15 Folding part of platform
4 Hydraulic unit 16 Stationary part of platform
5 Underrun bumper 17 Torsion frame
6 Lift arms switch b13, 18 Lift cylinder
tilt sensor b15
19 Tilt cylinder
7 Lift arms switch b16,
20 Roller at underrun bumper
tilt sensor b15
21 Support tube
8 Guide pulley
10 Foot control (optional)
11 Roll stop (roll-off
20
V Column Lifts
17
1
2
16 3
15
4
14
5
6
7
13 8
12 9
11
10
1 Hydraulic unit with oil tank 10 Tilt sensor b15 (factory-

2 Hand cable control 1 set, do not change
position)
3 Hand cable control 2
11 Warning light
4 Vehicle deck 2
12 Payload center of gravity
5 Vehicle deck 1
13 Link bridge (roll stop,
6 Hydraulic hoses
towards external side)
(connected to hydraulic
unit) 14 Tilt cylinder
7 Guide frame 15 Safety railing
8 Closing cylinder 16 Slide
9 Roll-stop, towards vehicle 17 Top flap
rear
21
Presetting the Tail Lift
This chapter provides principle settings to enable the comfort-
able and safe use of the tail lift.
ACF Setting the Ground Adjustment Timing

Only for E-Type equipment with lift arms switch b13 the work-
shop can determine the time the platform initiates the tilt pro-
cess (ground adjustment) after making contact with the ground.
To adjust the timing for the ground adjustment:
 Loosen the fastening screw at lift arms switch b13 (6).
 To set an „earlier“ ground adjustment, turn lift arms switch
b13 (6) a few millimeters clockwise.
To set a „later“ ground adjustment, turn lift arms switch b13
(6) a few millimeters counterclockwise.
 Retighten the fastening screw at lift arms switch b13 (6).
 Check whether the platform initiates the tilt process at the
6 time desired.
 Check whether the spring washer is mounted between lift
arms switch and screw and fold back the locking plate.
The time the platform is supposed to tilt has been preset
HORIZONTAL now. The platform tilts earlier or later.
250 mm
AEFGK Presetting the Platform Tilt

After the platform was lifted from the ground, it reverts to the
preset position. You can adjust the tilt of the platform slightly
higher or lower.
 Adjust the desired upper position using the “Open/Close”
pushbuttons of the operating panel (see chapter “Operating
Elements” from p. 38). This is only possible with the tilt sen-
sor b15 on the platform.
22
A Adjusting the pressure switch of the
hydraulic stabilizer feet
Turn set screw

(adjustment range 20 to 50 bars)
- clockwise to
increase pressure
- counterclockwise to
reduce pressure
If the hydraulic stabilizer feet should lift the vehicle excessively

or should not reach the ground, the pressure switch of the sta-
bilizer can be adjusted.
For this purpose, turn the set screw on the pressure switch.
In order to reduce the contact pressure of the stabilizer feet,
turn the set screw counterclockwise by one turn.
In order to increase the contact pressure of the stabilizer feet,
turn the set screw clockwise by one turn.
After the adjustment, verify the contact pressure by lowering
the stabilizer feet. If the stabilizer feet are not yet switched off
as required, repeat the setting procedure.
23
General Operation
This chapter provides basic information that you must observe

during operation. This information applies to all tail lift models.
 Read the entire chapter carefully and pay special attention
to the following safety instructions.
CAUTION! Hazard of battery discharge!

When the symbol shown on the left is depicted on the operat-
BÜW ing element of your tail lift, the tail lift is equipped with a bat-
tery monitoring system (BÜW).
When the battery capacity falls below the limit value, a buzzer
is sounded and the tail lift is automatically switched off, to
conserve battery power. The battery power is already at a low
level that only one more engine start is possible. IF you con-
tinue to use the tail lift, you will not be able to start the vehicle!
 Start the vehicle engine immediately after hearing the
buzzer, to recharge the battery!
Note: For more information on the recommended battery capac-

ity refer to the corresponding table on p. 156.
24
Switching on the Tail Lift
CAUTION! Risk of injury or material damage due to insufficient

safety measures!
Personnel can be injured and material damage can occur at
your vehicle, the tail lift, or other vehicles if you do not ob-
serve the following:
 Prior to starting work, be sure that all safety and warning
devices are present and operational.
 Only stop in places where the traffic regulations permit a
stop.
 Secure the vehicle against rolling away, for example by
using the parking brake, engaging a gear, or wheel
chocks.
 Secure the traffic area with warning flags and warning
lights before loading or unloading the vehicle. Pay special
attention to secure the operating elements of the tail lift
that stick out into the moving traffic.
Depending on the model there are four ways to switch on the

tail lift:
• Switch in driver's cab
• Key control at lateral operating element
• Key code at lateral operating element
• Battery main switch
To switch on the tail lift using the switch in the driver's cab:
 Set the switch in the driver's cab to "ON".
The switch marking is no longer visible.
The operational readiness of the tail lift is shown by an op-
tical signal in the driver's cab.
If the vehicle is equipped with a starter interlock, the vehicle
cannot be started.
25
26 To switch on the tail lift using the key control (26) at the lateral
operating element:
 Insert the key into the keyhole of the key control and turn it
clockwise.
To switch on the tail lift using the key code at the lateral oper-
ating element:
 Enter the key code using the Lift and Close pushbuttons
(see Chapter “Programming a Key Code” from p. 116“).
To switch on the tail lift using the battery main switch:

 Turn the battery main switch clockwise until the cam is en-
gaged.
26
Extending the Stabilizer Feet at Your
Vehicle
CAUTION! Damage to the vehicle!

The vehicle chassis frame can be damaged by insufficient
carrying capacity of the ground or by incorrectly adjusted hy-
draulic stabilizer feet.
 Make sure that the carrying capacity of the ground is ap-
propriate for the stabilizer feet!
 Never lift up the vehicle by means of the hydraulic stabi-
lizer feet!
 Readjust the stabilizer feet several times while loading the
vehicle.
CAUTION! Risk of injury or material damage for vehicles with air

suspension
When you do not block the air suspension of your vehicle, the
load is completely taken off the axles and the weight is trans-
ferred to the stabilizer feet. This can result in personal injuries
and your tail lift, your vehicle, or the load can be damaged.
 Set the air suspension control lever of your vehicle to po-
sition "Block"!
Vehicles with Mechanical Stabilizer Feet

Mechanical stabilizer feet prevent chassis damage. When load-
ing the vehicle, the stabilizer feet skid through.
To extend the mechanical stabilizer feet:
 Loosen the clamping device.
 Lower the stabilizer feet until they touch the ground.
 Hand-tighten the clamping device.
Vehicle with Hydraulic Stabilizer Feet

 To extend the hydraulic stabilizer feet, see “Operation Us-
ing Two-hand Control and Hydraulic Stabilizer Feet” from p.
44.
27
Retracting the Stabilizer Feet at Your
Vehicle
Retracting Mechanical Stabilizer Feet

 Loosen the clamping device.
 Push the stabilizer feet back into the transport position.
 Hand-tighten the clamping device.
Retracting Hydraulic Stabilizer Feet
CAUTION! Risk of chassis damage!

In case of vehicles with air suspension, the entire weight can
be shifted to the stabilizer feet.
 Before retracting the stabilizer feet, lift the vehicle by
means of the air suspension in such a way that the stabi-
lizer feet are relieved.
 To retract the hydraulic stabilizer feet, see “Operation Using

Two-hand Control and Hydraulic Stabilizer Feet” from p. 44.
Putting up or laying down the safety railing

at the platform
Depending on the model, the platform of your tail lift is pro-
tected by a safety railing. There are two possible basic types of
safety railings:
• a P-shaped safety railing
• an A-shaped safety railing
In order to put up or lay down the safety railings at the platform,

proceed as described below:
28
Putting up P-shaped safety railings
 Rotate the respective safety railing by 90° upwards, until it
locks into place.
Laying down P-shaped safety railings

 To unlock pull up the respective safety railing (1).
 Rotate the respective safety railing inwards (2), until the
magnetic resilient pad touches down onto the platform.
29
Putting up A-shaped safety railing
 Pull the respective safety railing briefly towards the center
of the platform (1).
 Rotate the respective safety railing by 90° upwards (2) and
lower it until it locks into place.
2
1
Laying down A-shaped safety railing

 Pull up the respective safety railing (1).
 Then rotate the respective safety railing inwards (2), until
the magnetic resilient pad touches down onto the platform.
30
Moving the Platform
CAUTION! Risk of injury and material damage when moving the

platform!
Personnel can be injured when moving the platform. Vehicles
and other object in the maneuvering area can be damaged.
Load items can fall down and be damaged or injure other per-
sons.
 Make sure that sufficient space is available behind the ve-
hicle for the tail lift.
 Keep other persons away from the maneuvering area
while you move the platform.
 Watch the payload, the maneuvering area, and the
squeeze area to the vehicle while you move the platform.
 Observe that the operating element are only actuated to
move the platform.
 Adjust the platform tilt only in no-load condition.
CAUTION! Risk of injury because of insufficient holding or too little

space on the platform!
Persons can fall off the platform and suffer from injuries.
 When loading the platform, leave enough free space for
the operator (minimum 50 x 60 cm).
 Only one person – the operator – is allowed to travel on
the platform at any time.
 Never hold the payload, always hold tight to the support-
ing strap!
 Watch the payload and the maneuvering area while mov-
ing the platform.
How to move the platform depends on the model and the asso-
ciated lateral operating element. For a detailed description re-
fer to chapter “Operating Elements” from p. 38.
31
Explanation of Terms
Actions for the platform:
• Open
The platform opens and moves from the vertical transport po-
sition to the desired operating position. This position is stored
and reverted to when lifting the platform after the ground ad-
justment.
• Close
The platform closes and moves from the horizontal operating
position to the vertical transport position.
• Extend
The platform extends from under the vehicle.
• Retract
The platform retract under the vehicle.
• Fold out
The platform folds out from the transport position to the oper-
ating position.
• Fold in
The platform folds in from the operating position to the trans-
port position.
• Lower
The platform moves in horizontal position downwards.
• Lift
The platform moves in horizontal position upwards.
32
• Ground adjustment
After bringing down the platform it tilts from the operating po-
sition to adjust to the ground level.
The foldable models M tilt gradually during bringing down the
platform.
• Setting the Platform to its Horizontal Position

Before the platform is raised from the ground it tilts back into
the horizontal operating position that was stored during
opening.
The foldable models M tilt gradually during lifting to the hori-
zontal operating position.
• Set the platform tilt

The platform can move to the desired operating position with
a higher or lower tilt angle.
Opening/Folding out/Extending the Platform and

Setting the Platform Tilt
 Loosen the platform interlock (if present).
 Open, fold out or extend the tail lift depending on the model
by means of the lateral operating element, the foot control,
or the hand cable control, as described in chapter “Operat-
ing Elements” from p. 38 in this manual.
 Depending on the model, turn the rotary switch to open or
close the platform, as described in chapter “Operating Ele-
ments” from p. 38 in this manual, until the unladen platform
reaches the desired tilt angle.
Bringing Down the Platform

While the platform is brought down it remains in horizontal po-
sition. After the platform has touched the ground it tilts until the
platform edge is flush with the ground.
 Lower the platform depending on the model by means of
the lateral operating element, the foot control, or the hand
cable control, as described in chapter “Operating Elements”
from p. 38 in this manual.
The platform is slowly brought down and automatically ad-
justs to the ground.
33
Lifting the Platform
Before the platform is lifted it tilts to the horizontal position.
While the platform is lifted it remains in horizontal position.
 Lift the platform depending on the model by means of the
lateral operating element, the foot control, or the hand cable
control, as described in chapter “Operating Elements” from
p. 38 in this manual.
Closing/Folding In/Retracting the Platform

 Close, fold in or retract the platform depending on the
model by means of the lateral operating element, the foot
control, or the hand cable control, as described in chapter
“Operating Elements” from p. 38 of this manual.
 Close the platform interlock (if present).
Loading or Unloading the Platform
CAUTION! Damage to the tail lift by incorrect loading!

The tail lift can be damaged if the platform load is too high or
unbalanced.
 Do not exceed the maximum load weight specified in
chapter “Technical Data” from p. 156 of this manual when
loading the platform. Take the weight of the operator
standing on the platform into account. The load diagram is
also shown at the lateral operating element.
 Center the load on the platform. The payload center of
gravity should be as close to the vehicle as possible. If
you load the platform on one side only, the payload
weight may be max. 50% of the permitted payload.
 Rolling containers without brakes may only be loaded if
the tail lift is equipped with a roll-off protection (roll stops
or grooves). Rolling containers without brakes must al-
ways be secured by this roll-off protection.
CAUTION! Risk of injury!

Persons can fall off the platform and suffer from injuries.
34
Loading or Unloading the Platform on the Ground
 Roll or lift the payload onto the platform.
 Secure any rolling containers on the tail lift by installed
brake devices or roll-off protections.
Loading or Unloading the Platform at a Ramp
CAUTION! Risk of falling when loading at a ramp!

Person can trip and fall down if there is an edge between
ramp and platform during loading or unloading.
 When the vehicle is unloaded and is lifted up by the spring
action, lower the platform manually.
You can load your vehicle at a ramp in two possible ways:

1. You can use a separate dock plate. Make sure that
sufficient space for tail lift exists under the ramp (see figure
on the left)!
min. 150 mm 2. You can use the tail lift itself as dock plate at a ramp. Make
sure that the platform edge overlaps the ramp at least
150 mm (see figure on the left).
Note: The maximum permissible load must not be exceeded.
The tail lifts are equipped with a float mode. The float mode is
a safety feature. When the vehicle lowers itself during loading,
the float mode causes the platform to automatically yield and
reposition itself. This does not apply to column lifts.
The float mode does not function during unloading. You must
manually lower the platform. Thus you prevent a gap between
platform and ramp where you could trip.
35
Switching off the Tail Lift
The tail lift may only be switched off when the platform is closed
and/or folded in.
CAUTION! Risk of injury or material damage due to unlocked tail lift!

Persons can be injured or vehicles and objects in public road
traffic can be damaged if the tail lift folds out accidentally
during driving and sticks out into the moving traffic.
 Before driving, lock the tail lift after folding in.
 Make sure that the warning lights (25) in the driver's cab
are not lit.
Depending on the model, there are various different ways to

switch off the tail lift:
• Switch in driver's cab
• Key control at lateral operating element
• Key code at lateral operating element
• Battery main switch
• Driver's cab control unit with camera system
To switch off the tail lift using the switch in the driver's cab:
 Set the switch at the control box in the driver's cab to "OFF".
The visual signal indicating the operational readiness of the
tail lift extinguishes. The tail lift is switched off.
26 To switch off the tail lift using the key control (26) at the lateral
operating element:
 Insert the key into the keyhole of the key control and turn it
counterclockwise.
 Remove the key.
36
To switch off the tail lift using the key code at the lateral oper-
ating element:
 Enter the key code using the Lift and Close pushbuttons
(see Chapter “Programming a Key Code” from p. 116).
To switch off the tail lift using the battery main switch:
 Turn the battery main switch counterclockwise until the cam
is engaged.
Driver's cab control unit

Note: In case there is a driver's cab control unit with camera sys-
tem, please observe the complement to the operating in-
structions which is added to the driver's cab control unit as
a separate document.
37
Operating Elements
This chapter describes the operating elements of the different

tail lift models. To identify you model, refer to “How to Find Your
Tail Lift Model”, p. 12.
CAUTION! Risk of accidents and injury!

If the safety and warning devices of the tail lift are damaged
or missing, personal injuries or material damage can occur.
 Ensure that all safety and warning devices are present and
operational.
You can operate the tail lift in several possible ways:

1. using the lateral operating element (depending on the
model, see p. 38 to p. 116),
2. using the joystick (see p. 52)
3. using the two manual cable switches (for column lift,
see p. 92),
4. using the foot control (optional, see p. 98) or
5. using the hand cable control (optional, see p. 100) or
6. using the radio remote control unit (optional, see p. 108) or
7. using the special operating elements (optional, see p. 110).
Lateral Operating Element

Depending on your tail lift model you find information about the
operation of the lateral operating element on:
AE p. 39 to p. 50
A p. 52
B p. 84 to p. 90
C p. 54
F p. 56 to p. 62
G p. 68 to p. 76
K p. 80 to p. 82
L p. 84 to p. 86
M p. 84 to p. 90
38
AE Operation Using Two-hand Control
28 26 (optional):
27 39 29
32
26 Optional: key control, rotary switch,

emergency-off pushbutton, E30 key
27 Rotary switch: lift/lower
28 Rotary switch: open/close
29 Rotary switch: additional pushbutton
32 Locking lug
39 Operating panel
DANGER! Risk of accidents and injury!

If the instructions in chapter “General Operation” are not ob-
served during operation of the tail lift, personal injuries and
material damage can occur.
 Before operating the tail lift, read chapter “General Opera-
tion” from p. 24.
39
Opening the Platform
 Turn the rotary switches (28) and (29) simultaneously
downward and hold them down until the platform has
reached the horizontal operating position.
If an optional load safety device is present, the platform is
lowered a small amount and then unfolds to the horizontal
operating position.
Lowering the Platform

downward and hold them in this position until the platform
has made contact with the ground.
After the platform has touched the ground it tilts and adjusts
to the ground.

 Turn the rotary switches (27) and (29) simultaneously up-
ward and hold them in this position until the platform has
reached the vehicle loading floor height.
The platform tilts to the horizontal or preset position before
it is lifted.
Closing the Platform

ward and hold them in this position until the platform is
closed.
If an optional load safety device is present, the platform
closes approximately to 80° and is lowered a small amount.
Subsequently it moves to the vertical transport position and
is lifted into the load safety device.
40
41
A Operation Using Two-hand Control without
Automatic Ground Adjustment
28 26 (optional):
27 39 29
32

32 Locking lug
39 Operating panel

tion” from p. 24.
42

has reached the ground.
Ground Adjustment
After the platform has touched the ground:
downward.
The platform tilts and adjusts flush to the ground.
Setting the Platform to its Horizontal Position

reached the horizontal position.


closed.
The platform moves to the vertical transport position.
43
A Operation Using Two-hand Control and Hydraulic
Stabilizer Feet
28 26 (optional):
30
27 39 29
32

30 Rotary switch: retract and extend
32 Locking lug
39 Operating panel

tion” from p. 24.
Extending the Hydraulic Stabilizer Feet

 Turn the rotary switch (30) downward until the stabilizer feet
are extended almost to the ground.
44
lowered and then unfolds to the horizontal operating posi-
tion.

to the ground.

it is lifted.

closed.
Finally, it moves to the vertical transport position and is
lifted into the load safety device.
Retracting the Hydraulic Stabilizer Feet

 Turn the rotary switch (30) upward until the stabilizer feet
are completely retracted.
45
A Operation Using Two-hand Control with a Hydraulic
Underrun Bumper
28 26 (optional):
30
27 39 29
32

30 Rotary switch: lift/lower the underrun bumper
32 Locking lug
39 Operating panel

tion” from p. 24.
Lifting the Hydraulic Underrun Bumper

 Turn the rotary switch (30) upwards until the underrun
bumper has reached its upper end position.
46
tion.

to the ground.

it is lifted.

closed.
Lowering the Hydraulic Underrun Bumper

 Turn the rotary switch (30) downwards until the underrun
bumper has reached its lower end position.
47
AE Operation Using One-hand Control
28 26 (optional):
27 39
32

32 Locking lug
39 Operating panel

tion” from p. 24.
48
 Turn the rotary switch (28) downward and hold it in this po-
sition until the platform has reached the horizontal operat-
ing position.
tion.

 Turn the rotary switch (27) upward and hold it in this posi-
tion until the platform is adjusted flush to the ground.
to the ground.

tion until the platform has reached the vehicle loading floor
height.
it is lifted.

tion until the platform is closed.
49
A Operation Using One-hand Control and Hydraulic
Stabilizer Feet
28 26 (optional):
30
27 39
32

32 Locking lug
39 Operating panel

tion” from p. 24.

 Turn the rotary switch (30) downward until the stabilizer feet
are extended almost to the ground.
50
sition until the platform has reached the horizontal operat-
ing position.
tion.

to the ground.

height.
it is lifted.

tion until the platform is closed.

 Turn the rotary switch (30) upward until the stabilizer feet
are completely retracted.
51
A Operation Using Joystick
29 27
39
27 Joystick: lift/lower/open/close
29 Pushbutton: additional pushbutton
39 Operating panel

tion” from p. 24.
52
 Press the pushbutton (29) and simultaneously move the
joystick (27) to the left (direction of travel right) or to the right
(direction of travel left) and hold them in this position until
the platform has reached the horizontal operating position.

joystick downward and hold them in this position until the
platform is adjusted flush to the ground.
to the ground.

joystick (27) upward and hold them in this position until the
platform has reached the vehicle loading floor height.
it is lifted.

joystick (27) to the right (direction of travel right) or to the left
(direction of travel left) and hold them in this position until
the platform is completely closed.
53
C Operation Using Two-hand Control and Pushbuttons
36 37
35 39
35 Pushbutton: lower/lift
36 Pushbutton: open/close
37 Pushbutton: lift/close
39 Operating panel

tion” from p. 24.
54
 Press and hold pushbutton (36) until the platform has

 Press and hold pushbutton (35) until the platform has made
contact with the ground.
to the ground.

 Press and hold pushbuttons (35) and (37) simultaneously
until the platform has reached the vehicle loading floor
height.
it is lifted.

 Press and hold pushbuttons (36) and (37) simultaneously
until the platform has reached the vertical transport posi-
tion.
55
F Operation Using Two-hand Control
28 26 (optional):
30
27 39 29
32

30 Rotary switch: Retract and extend
32 Locking lug
39 Operating panel

If the instructions in chapter "General Information" are not ob-
tion” from p. 24.
Extending and Folding Out the Platform

has been lowered.
The platform is lowered so that it can be extended without
obstruction.
56
sition until the platform is completely extended.
downward and hold them in this position until the folded
platform has made contact with the ground.
 Protect your hands with gloves.
 Pull the handle with both hands to unfold the folding part of
the platform.

has made contact with the ground and is adjusted flush to
the ground.
to the ground.

it is lifted into the loading position.
Folding In and Retracting the Platform

 Pull the handle with both hands to fold back the folding part
of the platform.
reached the retraction height.
tion until the platform is completely retracted. Observe that
the platform can be retracted without obstruction.
reached the vibration safeguard.
57
F Operation with Two-hand Control easy move
28 26 (optional):
easy move
30
27 39 29
32

32 Locking lug
39 Operating panel

tion” from p. 24.

sition until the platform is extended.
obstruction and is extended.
58
the platform.

the ground.
to the ground.


of the platform.
The folded platform lifts or lowers automatically until the op-
timum retraction position is reached. The platform then re-
tracts until the end position and lifts into the vibration safe-
guard.
59
F Operation with One-hand Control
28 26 (optional):
30
27 39
32

32 Locking lug
39 Operating panel

tion” from p. 24.

sition until the platform has been lowered.
obstruction.
60
sition until the folded platform has touched the ground.
the platform.

sition until the platform has made contact with the ground
and is adjusted flush to the ground.
to the ground.

height.

of the platform.
tion until the platform has reached the retraction height.
tion until the platform has reached the vibration safeguard.
61
F Operation with One-hand Control easy move
28 26 (optional):
easy move
30
27 39
32

32 Locking lug
39 Operating panel

tion” from p. 24.

sition until the platform is extended.
obstruction and is extended.
62
the platform.

to the ground.

height.

of the platform.
The folded platform lifts or lowers automatically until the op-
timum retraction position is reached. The platform then re-
tracts until the end position and lifts into the vibration safe-
guard.
63
F Operation Using Two-hand Control
for MBB R 1500 L FLAT
26 (optional):
30
27 39 29
32
26 Optional: Key control, rotary switch,

32 Locking lug
39 Operating panel

tion” from p. 24.

has been lowered.
obstruction.
64
the platform.

the ground.


of the platform.
65
F Operation Using One-Hand Control
for MBB R 1500 L FLAT
26 (optional):
30
27 39
32

32 Locking lug
39 Operating panel

tion” from p. 24.

sition until the platform has been lowered.
obstruction.
66
the platform.


height.

of the platform.
tion until the platform has reached the retraction height.
67
G Operation Using Two-hand Control for
MBB R 1500 SH - R 2000 LH (Double-folded Platform
with Cross Member)
28 26 (optional):
30
27 39 29
32

32 Locking lug
39 Operating panel

tion” from p. 24.
68
sition until the platform is folded out once.
The platform is slightly lowered and then extends. Subse-
quently it is lowered to the ground and unfolds once.
the platform.


the ground.
to the ground.
Setting the BDF Position

tion until the platform has reached the loading position.
 Shift the movable stop on the guide rail until the outer initi-
ator is dampened.
69
Moving to the BDF Position
ward and hold them in this position until the torsion frame is
located above its horizontal position.
 Turn the rotary switch (30) upwards.
The platform moves to the preset BDF position.
reached the loading position.

of the platform.
The platform automatically folds over and then lifts into the
retraction position. Subsequently it retracts completely and
lifts into the vibration safeguard.
70
71
MBB R 750 SM - R 2000 LM (Double-folded Platform
without Cross Member)
28 26 (optional):
30
27 39 29
32

32 Locking lug
39 Operating panel

tion” from p. 24.
72
sition until the platform has reached the vertical position.
The platform is slightly lowered and then extends. Subse-
quently it lowers to the ground and tilts into an approximate
vertical position.
 Swivel the platform with both hands forward by
approximately 20°.
sition until the platform touches the ground.
The platform lowers to the ground and then unfolds once.
 Pull the handle with both hands to unfold the second folding
part of the platform.


the ground.
to the ground.
73
Setting the BDF Position
 Shift the movable stop on the guide rail until the outer initi-
ator is dampened.
Moving to the BDF Position

ward and hold them in this position until the torsion frame is
located above its horizontal position.
 Turn the rotary switch (30) upwards.
The platform moves to the preset BDF position.

 Fold in the link bridge (if present).
of the platform.
tion until the platform has reached the vertical position.
 Tilt the platform with both hands forward by
approximately 20°.
After the platform folded over automatically, it lifts itself into
the vibration safeguard.
74
75
MBB R 750 SM - R 2000 LM (Double-folded Platform
with Cross Member)
28 26 (optional):
30
27 39 29
32

32 Locking lug
39 Operating panel

tion” from p. 24.
76
has been lowered.
obstruction.
 Pull the platform edge with both hands to unfold the plat-
form to the rear.
 Pull the folding part of the platform with both hands to unfold
it to the rear.

the ground.
to the ground.

77
 Grasp the platform edge with both hands to fold back the
platform.
 Pull the folding part of the platform with both hands to fold it
back.
 Swivel the platform up to the roller at the support tube.
Turn the rotary switches (27) and (29) simultaneously upward
and hold them in this position until the platform has reached the
vibration safeguard.
78
79
K Operation Using Two-hand Control
28 26 (optional):
27 39 29
32

32 Locking lug
39 Operating panel

tion” from p. 24.
Folding Out the Platform

has almost reached the vertical position.
The platform is lowered slightly and then tilts via the guide
pulley almost to the vertical position.
80
 Pull the handle with both hands to fold out the platform to
the rear.
has reached the horizontal position.
 Fold the folding part of the platform with both hands to the
operating position.

to the ground.

Folding In the Platform

 Make sure that the platform is in horizontal position touch-
ing the ground.
 Unfold the folding part of the platform with both hands from
the operating position onto the stationary part of the plat-
form.
reached the vertical position.
 Use both hands to push the platform against the guide pul-
ley.
reached the transport position.
81
K Operation Using One-hand Control
28 26 (optional):
27 39
32

32 Locking lug
39 Operating panel

tion” from p. 24.

sition until the platform has reached the vertical position.
The platform is lowered slightly and then tilts via the guide
pulley almost to the vertical position.
 Pull the handle with both hands to fold out the platform to
the rear.
82
sition until the platform has reached the horizontal position.
 Fold the folding part of the platform with both hands to the
operating position.


to the ground.

ing the ground.
form.
tion until the platform has reached the vertical position.
The platform tilts from the horizontal to the vertical position.
 Use both hands to push the platform against the guide pul-
ley.
tion until the platform has reached the transport position.
83
BLM Operation Using Two-hand Control
26 (optional):
27 39 29
32

32 Locking lug
39 Operating panel

tion” from p. 24.
84
the platform.

The platform tilts to the horizontal or preset position and is
then lifted.

to the ground.

ing the ground.
form.
folded away under the vehicle.
The platform lifts and is moved under the vehicle.
85
BLM Operation Using One-hand Control
26 (optional):
27 39
32

32 Locking lug
39 Operating panel

tion” from p. 24.
86
the platform.

then lifted.

to the ground.

ing the ground.
form.
tion until the platform is folded away under the vehicle.
87
M Operation F 600 L
27 Pushbutton: lower
28 Pushbutton: lift
32 Locking lug
39 Operating panel

tion” from p. 24.
88
 Press the pushbutton (27) and hold.
the platform.

 Press the pushbutton (28) and hold it in this position until
the platform has reached the loading position.
then lifted.

the platform is adjusted flush to the ground.
to the ground.

ing the ground.
form.
the platform is folded away under the vehicle.
89
B Mechvsm
plr.tfil
T
a
n
u
d
o Operation Using One-hand Control
54
54 Toggle switch

tion” from p. 24.
90
 Press the toggle switch (54) downward and hold it in this
position until the torsion frame touches the ground.
 Pull the handle with both hands to swivel the platform to the
horizontal position.
the platform.

 Press the toggle switch (54) downward and hold it in this
position until the platform reaches the ground tilt while low-
ering.

 Press the toggle switch (54) upward and hold it in this posi-
tion until the platform reaches the loading position while lift-
ing.

ing the ground.
 Fold the platform tip onto the platform.
91
V Operation Using two Hand Cable Controls
with three Pushbuttons, each
Hand Cable Control 1
42 Pushbutton: lift platform
43+42 Pushbutton: close platform
42 44 Pushbutton: lower platform
43 43+44 Pushbutton: open platform
44
Hand Cable Control 2

45 Pushbutton: lift platform
46+45 Pushbutton: fold in link bridge
45 47 Pushbutton: lower platform
46 46+47 Pushbutton: fold out link bridge
47

served during operation of the column lift, personal injuries
and material damage can occur.
 Before operating the column lift, read chapter “General
Operation” from p. 24.
92
DANGER! Crushing hazard due to wrong operator position!
If the operator does not stand in the correct position when
moving the platform via the hand cable control, personal in-
jury and material damage may occur.
 Make sure to stand in the correct position (see the picture
below) when operating the platform with the hand cable
control. Do not stand in another position.
 When operating the platform with the hand cable control
while standing inside the vehicle, always keep a minimum
distance of 250 mm from the sill.
 Do not stand in the area near the platform edge where you
risk to crush your feet when the platform approaches the
vehicle sill.
 Exclusively stand in the platform area marked with the foot
symbols in the illustration when moving the platform.
 When standing on the ground for operating the platform,
keep a minimum distance of 1 m from all platform rims.
 Make sure that you can see the entire working area and
that no other person stays on or near the platform.
Operator positions
for hand cable
control
250 mm
1m
1m 1m
93
Failure to observe the instructions below when operating the
column lift may result in persons or objects falling off the plat-
form, causing serious injuries or damage to property.
 Prior to lifting or lowering the platform always set upright
the two safety railings.
 When loading rolling containers without brakes always set
the link bridge upright to use it as a roll stop.
 Use the roll stop towards the vehicle rear side to prevent
containers of this type from rolling off the platform and into
the vehicle in an uncontrollable manner.
 When operating the column lift from a position on the plat-
form, exclusively use the hand cable control 2. As this
hand cable control only allows you to “lift” and “lower” the
platform or to “fold in” and “fold out” the link bridge, it is not
possible to accidentally “open” or “close” the platform and,
thus, tilt it.
CAUTION! Risk of injuries or damage to the vehicle!

An insufficient load carrying capacity of the ground may result
in damage to the vehicle or load.
 Make sure that the ground can carry the weight of both
the vehicle tail and the load.
 When working with a loading ramp, make sure that the
link bridge has sufficient contact with the ramp.
94
 Press the pushbutton (43) on the hand cable control 1 and
hold it in this position. Briefly after this press and hold the
pushbutton (44) on the same hand cable control. Hold both
pushbuttons in this position until the platform is horizontal.
Note: When loading the platform, you can simply compensate for
any height differences by using the “open” or “close” func-
tions.
Setting the Safety Railing Upright

 Grasp one of the safety railings lying on the platform and
swivel it up.
 Secure the safety railing it its upright position. For this pur-
pose, engage the lug of the fastener to the hook.
 Repeat these steps for the other safety railing.

 If required, open the top flap. This is necessary if you want
to use the upper vehicle deck.
 Press either the pushbutton (42) on hand cable control 1 or
the pushbutton (45) on hand cable control 2 and hold it in
this position until the platform has reached the required
height.

 Press either the pushbutton (44) on hand cable control 1 or
the pushbutton (47) on hand cable control 2 and hold it in
this position until the platform has reached the required
height.
Folding Out the Link Bridge

pushbuttons in this position until the link bridge has reached
the required position.
95
Folding In the Link Bridge
pushbuttons in this position until the link bridge has reached
the required position.
Putting Down the Safety Railings

 Open the fastener of the first safety railing and swivel down
the railing until it lies on the platform.
 Repeat this procedure for the second safety railing.

pushbuttons in this position until the platform is completely
closed.
96
97
ABCEFGKLM Optional Operating Method: Foot Control
Platform with 2 foot controls Platform with 3 foot controls
(standard control) (control unit with basic board)
40 42
43
41 44
40 Foot control 42 Additional foot control

(at platform rim) (at platform rim)
41 Foot control 43 Foot control: lift
44 Foot control: lower

If the instructions in chapter “General Operation” not ob-
tion” from p. 24.
Platform with 2 Foot Controls

 Step on the foot control (40) and keep it in this position.
 After one second at the earliest and three seconds at the
latest, step on the foot control (41) and keep it in this posi-
tion.
The platform is lowered and automatically adjusts to the
ground.
Note: If both foot controls are not actuated within three seconds,
the foot controls are disabled for a short time. Wait a few
seconds before you repeat the procedure.
98
 Step on the foot control (44) and on the additional foot
control (42).
The platform is lowered and automatically adjusts to the
ground.

 Step on the foot control (41) and keep it in this position.
 After one second at the earliest and three seconds at the
latest, step on the foot control (40) and keep it in this posi-
tion.
Note: If both foot controls are not actuated within three seconds,
the foot controls are disabled for a short time. Wait a few
seconds before you repeat the procedure.

 Step on the foot control (43) and on the additional foot
control (42).
99
ABCEFGKLM Optional Operating Method: Hand Cable
Control with two Pushbuttons
42 Pushbutton: lift
42
43

tion” from p. 24.
100
jury and material damage may occur .
 Do not stand in the squeezing area where the platform ap-
proaches the vehicle body.
Operator positions
for hand cable
control
250 mm
1m
1m 1m
101
 Press the pushbutton (43) and keep it pressed until the plat-
form is adjusted flush to the ground.
to the ground.

form has reached the loading position.
ACEFGKLM Optional Operating Method: Hand Cable

Control with three Pushbuttons
42 Pushbutton: lift
43 Pushbutton: tilt
42
43
44

tion” from p. 24.
102
Operator positions
for hand cable
control
250 mm
1m
1m 1m
103
to the ground.


 To adjust a steeper tilt of the platform, press both
pushbuttons (42) and (43) simultaneously.
 To adjust a flatter tilt or to adjust the platform flush to the
ground, press both pushbuttons (43) and (44) simultane-
ously.
104
A Optional Operating Method: Hand Cable
Control with four Pushbuttons for
MBB C 750 SX
42 Pushbutton: lift
44 Pushbutton: Lift scissors
45 Pushbutton: Lower scissors
42
43
44
45

tion” from p. 24.
105
Operator positions
for hand cable
control
250 mm
1m
1m 1m
106
to the ground.

Lifting the scissors

Lowering the scissors

107
ACFGKL Optional Operating Method: Wireless
Remote Control Unit (Standard)
40 40 Slide switch: On/Off

45 41 Pushbutton: open
A B 42 Pushbutton: lower
BATTERY POWER
43 Pushbutton: lift
MBB REMOTE CONTROL
41 44 Pushbutton: close
42 45 Pushbutton: special function
43
44

tion” from p. 24.
Note: A detailed description to the wireless remote control unit is part

of the manual which is in the package of the wireless remote
control unit.
Switching the Wireless Remote Control Unit On/Off

 In order to connect, slide the switch (40) upwards. The
transmitter remains connected, until the switch (40) will
have been slid downwards.

to the ground.
108

form is completely open.
lowered a small amount and then unfolds to the horizontal
operating position.

form is completely closed.
Subsequently it moves to the vertical transport position and
is lifted into the load safety device.

 In order to obtain a steeper platform tilt angle, press the
pushbutton (44).
 In order to obtain a flatter platform tilt angle or let the plat-
form make contact with the ground, press the push-
button (41).
109
ACEKL Special Operating Elements
28 Pushbutton: lower/open
29 Pushbutton: additional
pushbutton
32 Pushbutton: close/open
27 29 additional
32 pushbutton
(optional)
28

tion” from p. 24.

 Press the pushbuttons (28), (32) and optionally (29) simul-
taneously and hold them in this position until the platform
has reached the horizontal operating position.
 Press the pushbuttons (28) and optionally (29) simultane-
ously and hold them in this position until the platform has
made contact with the ground.
to the ground.
110
it is lifted.
 Press the pushbuttons (27), (32) and optionally (29) simul-
taneously and hold them in this position until the platform is
closed.
111
FG Special Operating Elements
27 Pushbutton: lift/close 29 Pushbutton: additional
28 Pushbutton: lower/open pushbutton
32 Pushbutton: close/open 30 Pushbutton: extend
31 Pushbutton: retract
30 31
27
32 29 additional
28 pushbutton
(optional)

tion” from p. 24.

made contact with the ground.
to the ground.

it is lifted.
112
 To adjust a steeper tilt of the platform, press both
pushbuttons (27), (32) and optionally (29) simultaneously
and hold them in this position until the platform has reached
the required tilt angle.
 To adjust a flatter tilt of the platform, press both
pushbuttons (28), (32) and optionally (29) simultaneously
the required tilt angle.

completely lowered.
obstruction.
the platform is completely extended.
ously and hold them in this position until the folded platform
the platform.

of the platform.
the platform is completely retracted. Make sure that the
platform can be retracted without obstruction.
113
ACEKL Special Operating Elements
27
28 Pushbutton: lower/open
32 29 Pushbutton: additional
pushbutton
32 Pushbutton: close/open
28
29

tion” from p. 24.

 Press the pushbuttons (28), (32) and (29) simultaneously
the horizontal operating position.

 Press the pushbuttons (28) and (29) simultaneously and
hold them in this position until the platform has made con-
tact with the ground.
to the ground.

 Press the pushbuttons (27) and (29) simultaneously and
hold them in this position until the platform has reached the
vehicle loading floor height.
it is lifted.

 Press the pushbuttons (27), (32) and (29) simultaneously
and hold them in this position until the platform is closed.
114
All Models Special Operating Elements for Hydraulic Stabilizer
Feet
54
54 Toggle switch

tion” from p. 24.

 Push down the toggle switch (54) until the stabilizer feet are
extended almost to the ground.

 Push up the toggle switch (54) until the stabilizer feet are
completely retracted.
115
A Programming a Key Code
 You can switch on the tail lift by a key code. The factory set-
ting is:
Key (Combination) to be Pressed
Lift Close Lift
3x 3x 3x
To change this key code:

 Open the platform.
 Bring down the platform until it is adjusted flush to the
ground.
 Open the sealing cap of the support tube (on the right, as
seen in direction of travel) or open the cover of the hydraulic
unit.
 Disconnect plug J 30.
 Switch off the electrical equipment.
 Connect the contacts J 30/5, 6, 14, 3 with contact 4 (service
plug).
 Switch on the electrical equipment.
The tail lift is now in programming mode.
 Disconnect the service plug and connect plug J 30 at the
lateral operating element.
 Enter the desired code at the lateral operating element as
follows:
Key (Combination) to be Pressed
Lift Close Lift
x-times x-times x-times
Each key actuation switches on the warning lights.

If your entry has been correct, the programming mode is
automatically left. You can continue to operate your tail lift
as usual.
If your entry was faulty, the warning lights briefly flash 5
times. You have to enter the code again.
116
Clearing the Service Counter (Maintenance Counter)
After 5000 cycles (lifts) the tail lift should be serviced. The con-
trol box will flash for 2 seconds with high frequency after switch-
on to indicate that this limit value is reached. Proceed as de-
scribed below to clear the service counter after this.
 Close the platform, but leave the control box switched on.
 Connect the service plug.
 Connect plug J 11.
The service counter is cleared.
 Disconnect the service plug.
 Disconnect plug J 11 and connect it again.
This switches the tail lift back into operating mode.
Note: You can also reset the service counter by using the diag-
nostic software.
Troubleshooting
This function is only available for special program versions. For
more information please contact our customer service. Pro-
ceed as follows to troubleshoot the tail lift:
 Switch on the control box.
 Open the platform so that it is in horizontal position.
 Connect the service plug.
 Disconnect the service plug.
Every connected input is now indicated by continuous
warning lights.
If your tail lift is not equipped with Warnfix, you have to con-
nect a test lamp to PIN 7 of plug J3.
 Disconnect plug J 11 and connect it again.
This switches the tail lift back into operating mode.
Note: You can also troubleshoot your tail lift by using the diag-
nostic software.
117
Error Recognition by Using the 7-Segment Display
This function is only available with MBB Control.
Status indication (7 segments, static, System LED flashing green (2 Hz)

Status Description
Status 0 => System switched on and all right, control box switched off
Status 1 => System switched on and all right, control box switched on
Error indication (7 segments, flashing (0.5 Hz), System LED flashing red (2 Hz)
Status Description Action for error reset
Error 2 => Undervoltage Switch off/on control box
On lift arms switch (B13):
On signal although tail lift is closed
Error 3 => -> Short-circuit on B13
With MBB Control Eco ->
Automatic error reset as soon as
lift arms switch B16 defective
correct values are reached
Lift arms tilt sensor (B15):
Error 4 =>
Faulty sensor signal
Head tilt sensor (B15):
Error 5 =>
Faulty sensor signal
Error 6 => Warnfix: short-circuit recognized
Switch control box off/on or close
Box body light/control box LED: short-
Error 7 => tail lift
circuit recognized
General short-circuit error of external Switch control box off/on or de-en-
Error 8 =>
system ergize PC board
Valve coil monitoring (not available for all models)

Status Description Action for error reset
While lifting the platform, the "motor re-
Error 9 =>
lay coil resistance" error was detected.
Error “a“ => Not used or reserved
While opening the platform, the “valve correct values are reached
coil resistance open S3_S4” or “motor
Error “b“ =>
relay resistance” error has been de-
tected
While closing the platform, the “motor
Error “c“ => relay resistance” or “S5” error was de-
tected. Automatic error reset as soon as
While lowering the platform, the “valve correct values are reached
Error “d“ => coil resistance lower_S1_S2“ error has
been detected
118
Service functions (not available for all models)
Status Description Action for disabling
Error “A“ => No voltage at J1/2 -> Check fuse.
voltage is present at J1/2.
Emergency program, sensor system
being bridged. Re-enable by pressing
Error “E“ => Switch off/on control box
and holding “Open“ and “Lower“ push-
buttons for more than 10 seconds.
Error diagnosis of all inputs is active.
Error “P“ => Warnfix is activated upon each push- Remove service plug
button actuation.
119
Service and Maintenance

served during maintenance or service of the tail lift or column
lift, personal injuries and material damage can occur.
 Before working on the tail lift or column lift, read chapter
“General Operation” from p. 24.
ABCFGKLM Maintenance Intervals
Depending on Usage
Semi-annually
Activity
Quarterly
Annually
Monthly
Daily
Checking the function and presence of the

X
safety and warning devices
Cleaning the tail lift X
Checking the battery X
Checking the carbon brushes at the elec-
X
tric motor
Checking the oil level and refilling oil, if
X
necessary
Checking the bolts and nuts for tight seat X
Checking the screw fittings and pipes of
X
the hydraulic system
Lubricating the low-maintenance bearings X
Changing the oil X
Applying wax spray to the PC board X
Checking if the marks on the platform for
the payload center of gravity and the oper-
ator position (when operating the tail lift or
column lift with the hand cable control) are X
readable and in a good condition. Refresh-
ing the marks using an abrasion-resistant
paint, if required.
120
Depending on Usage
Semi-annually
Activity
Quarterly
Annually
Monthly
Daily
For retractable tail lifts: Cleaning and lubri-
X
cating guide rails
If unused for more than 3 months: Moving
(open, lower, lift, close) tail lift several X
times
E Maintenance Intervals
Depending on Usage
Semi-annually
Activity
Quarterly
Annually
Monthly
Daily

X
Cleaning the tail lift X
Checking the bellows X
Checking if the marks on the platform for
the payload center of gravity and the oper-
ator position (when operating the tail lift or
column lift with the hand cable control) are X
readable and in a good condition, refresh-
ing the marks using an abrasion-resistant
paint, if required
times
Depending on the frequency of use and external influences, the

maintenance intervals can be shorter.
121
V Maintenance Intervals
When executing any maintenance or service work under the
platform of the column lift, there is a risk of personal injury or
property damage if the platform is not secured properly.
 Always secure the platform slide or platform against mov-
ing downwards.
Depending on Usage
Semi-annually
Activity
Quarterly
Annually
Monthly
Daily
X
Cleaning the column lift X
Cleaning an lubricating the sliding surface
X
of the slider in the frame
Checking the carbon brushes at the elec-
X
tric motor
Checking the oil level and refilling oil, if
X
necessary
Checking the screw fittings and pipes of
X
the hydraulic system
Changing the oil X
Checking the mark for the payload center
of gravity for good readability; refreshing
X
mark with abrasion-resistant paint if re-
quired
times
122
All Models Maintenance Before Starting
Checking the Safety and Warning Devices

The safety devices of the tail lifts comply with the respective
current version of the valid regulations.
 Before starting to drive, check whether all safety and warn-
ing devices are operational.
 Renew any damaged and non-operational safety and warn-
ing devices.
Depending on the model, the safety and warning devices com-
prise:
• non-slip platform surface
• roll-off protection on the platform (optional)
• holding grip for the accompanying operator (not in scope of
delivery of the tail lift)
• warning flashers on the platform
• warning flags behind the platform
• platform interlock at the platform (optional)
• two-feet control for “lift” and “lower” on the platform
• key control at lateral operating element for trailers or semi-
trailers
• control box with ON/OFF switch in lockable driver's cab
• optical signal at control box in driver's cab for tail lift “ON”
and/or platform open
• stop valves on lift and tilt cylinders to prevent line break (ex-
cept model E)
• flow valves for limiting the lowering and opening speed (ex-
cept model E)
123
Maintenance Depending on Usage
Frequency
All Models Cleaning the Tail Lift
CAUTION! Damage to paint!

If you clean the tail lift using a pressure washer, damage to
the paint may occur up to six weeks after painting.
 Cleaning the tail lift with a pressure washer should not be
done earlier than six weeks after painting.
The following parts of the tail lift may not be cleaned with a
pressure washer:
• piston rods and cylinder seals
• lateral operating element
• solenoid valves (except model E)
• foot control
• warning lights and warning flags
• Bellows
All Models Checking the Battery

 Service the battery in the usual way.
ABCFGKLMV Checking the Carbon Brushes at the Electric Motor
CAUTION! Risk of burns by overheating electric motor!

Worn out and contaminated carbon brushes can result in in-
creased current consumption. This can cause the electric mo-
tor to overheat.
 Occasionally clean the carbon brushes.
 Contact a service engineer or a contractor repair shop to
have worn out or contaminated carbon brushes replaced.
 Occasionally check the carbon brushes of the electric motor

in the hydraulic unit and clean them to remove the carbon
dust.
124
All Models Applying Wax Spray to the PC Board
To protect the contacts against corrosion.
 Depending on the weather conditions and especially after
exposure to salt water spray, apply wax spray to the PC
board and the connector plugs.
Greasing and Lubricating

 Grease the conical lubricating head as required and after
each cleaning with a pressure washer.
Checking/Refreshing Platform Marks

The marks on the platform must always be in a good condition
and clearly visible. The indicate the payload center of gravity
and the operator position on the platform when operating the
tail lift by using the hand cable control.
 Check the marks for good visibility and refresh them if re-
quired with abrasion-resistant paint.
125
ABCE Standard Models (Upright Platform)
44
44
45
44 Conical lubricating heads (grease nipples)
45 Roll-off protection bearings
To grease and lubricate:
 Clean the conical lubricating heads.
 Use a grease gun to press grease into the conical lubricat-
ing heads (44) until the bearing is filled (see chapter “Lubri-
cants and Operating Media” from p. 178).
 Lubricate the bearings of the roll-off protection (45) (see
chapter“Lubricants and Operating Media” from p. 178).
126
FG Retractable Models
46
44
44
45
44 Conical lubricating head
45 Roll-off protection bearings and joint of folding platform
46 Sliding consoles in the guide rails (nozzle lubrication)

 Clean the conical lubricating heads.
 Lubricate the bearings of the roll stop and the joint in the
platform (45).
 Lubricate the sliding consoles in the guide rails (46) (see
chapter “Lubricants and Operating Media” from p. 178).
127
KLM Foldable Models
46
44
44
45
45 Roll-off protection bearings and joint of folding platform
46 Bearings at the guide rails

 Clean the conical lubricating heads (44).
 Lubricate the bearings of the roll stop and the joint in the
platform (45).
 Lubricate the sliding consoles in the guide rails (46) (see
chapter “Lubricants and Operating Media” from p. 178).
128
V Column Lifts
47
44
47
44
44
45
44
45 Roll-off protection bearings
47 Sliding surface of the slider

 Clean the conical lubricating heads (44).
 Lubricate the bearings of the roll-off protection (45) (see
chapter“Lubricants and Operating Media” from p. 178).
 Clean all sliding surfaces (47) of the slider in the guide
frame and lubricate them evenly with heavy duty grease.
129
Monthly Maintenance
Checking the Oil Level
ABC Standard Tail Lifts
FG Retractable Models
130
KLM Foldable Models
2 Hydraulic unit on support tube
Slide-in Unit: To check the oil level:

 Lower the tail lift so that the platform touches the ground.
 If required, retract all stabilizer feet.
 Open the right cover of the support tube.
 Loosen the fastening screw of the hydraulic unit at the sup-
port tube (2).
 Pull out the hydraulic unit until the check mark at the oil res-
ervoir is visible.
 Using the indicator at the oil reservoir or the dip stick, check
whether the indication is within the prescribed marked
range.
 If required, refill oil up to level mark.
 Re-insert the hydraulic unit in to the support tube and fasten
it with the screw (2).
 Close the cover of the support tube.
131
Box-type or To check the oil level:
reversible unit:  Lower the tail lift so that the platform touches the ground.
 If required, retract all stabilizer feet.
 Remove the cover from the unit.
 Using the indicator at the oil reservoir or the dip stick, check
whether the indication is within the prescribed marked
range.
 If required, refill oil up to level mark.
 Re-install the cover of the unit.
All Models Checking the Bolts and Nuts for Tight Seat
 Check whether all bolts and nuts are seated tightly.
 Especially observe all bearing pins and associated bolts
and all fastening elements of the auxiliary frame and the tail
lift mounting!
 Retighten any loose bolts and nut.
ABCFGKLMV Checking the Screw Fittings and Pipes of the

Hydraulic System
 Check all screw fittings and pipes of the hydraulic system.
Make sure that the screws are tight and the hydraulic lines
undamaged.
 Retighten any loose screws.
 Replace damaged hydraulic hoses immediately.
 Replace all hydraulic hoses after three years at the latest.
The manufacture date is stamped on the fittings.
All Models Checking the Bellows

 Make sure that the two bellows are in a good condition and
undamaged and that they are tightly fit to the piston rod and
cylinder.
 Replace damaged bellows immediately.
132
Quarterly or Semi-annual Maintenance
All Models Lubrication of the Low-maintenance Bearings

 Clean the low-maintenance bearings.
 Grease the low-maintenance bearings with lubricant
grease.
Note: If you use the tail lift quite frequently, the low-maintenance
bearings must be greased more frequently than once a
year.
Moving the Tail Lift

After a standstill of more than 3 months you have to move the
tail lift several times.
 Open, lift, lower and close the tail lift using the correspond-
ing operating element.
 Repeat this procedure approximately 5 times.
Annual Maintenance
ABCFGKL Changing the Hydraulic Oil
CAUTION! Risk of injury or material damage through waste oil!

If you do not change the oil in the hydraulic unit once a year,
condensation water could accumulate, especially at tempera-
tures below the freezing point. This disturbs the function of
the tail lift. Persons could be injured and material could be
damaged.
 Change the hydraulic oil once every year.
 Preferably change the oil shortly before the start of the
winter season.
133
Slide-in Unit:
50 48 49
51
47
Box-type Unit:
51
50
49
48
47
Reversible Unit
51
50
49
48
47
47 Oil drain plug
48 Hydraulic oil reservoir
49 Suction filter in the oil reservoir
50 Breather filter
51 Valve block
134
To change the hydraulic oil:
 Lower the tail lift so that the platform touches the ground
(see chapter “Operating Elements” from p. 38).
 For the slide-in unit:
Draw out the hydraulic unit so that the valve block (51) is
positioned outside the block (see chapter “Checking the Oil
Level” from p. 130).
For the box-type or reversible unit:
Remove the cover from the unit.
47  Place a sufficiently large vessel under the oil drain
plug (47).
 Loosen the oil drain plug (47) using a 6 mm hex socket
wrench and drain the oil into the vessel.
If the hydraulic oil is extremely contaminated you must clean
the hydraulic oil reservoir (48):
 Loosen the clamp between the hydraulic oil reservoir (48)
and the valve block (51).
 Drain the oil.
 Pull off the hydraulic oil reservoir (48) from the unit and
clean it outside the hydraulic unit.
 Also renew the suction filter in the oil reservoir (49) and the
breather filter (50).
 Install the cleaned hydraulic oil reservoir into the unit and
reinstall the oil drain plug (47).
 Fill oil according to the marking at the oil reservoir or dip
stick.
Note: Exclusively use oils listed in the chapter “Lubricants and
Operating Media” from p. 178.
 After filling the oil reservoir, run the equipment through two
full working cycles.
 Check the oil level (see chapter “Checking the Oil Level”
from p. 130) and refill or drain oil as required.
 For the slide-in unit:
Push the hydraulic unit back into the support tube and fas-
ten it.
For the box-type or reversible unit:
Re-install the cover of the unit.
 Dispose of the waste oil according the regulations.
135
V Changing the Hydraulic Oil
CAUTION! Risk of injury or material damage through waste oil!

If you do not change the oil in the hydraulic unit once a year,
condensation water could accumulate, especially at tempera-
tures below the freezing point. This disturbs the function of
the column lift. Persons could be injured and material could
be damaged.
 Change the hydraulic oil once every year.
 Preferably change the oil shortly before the start of the
winter season.
48
50
49
52
47
51
47 Oil drain plug

48 Hydraulic oil reservoir
49 Suction filter in the oil reservoir
50 Breather filter
51 Valve block
52 Clamp
136
To change the hydraulic oil:
 Close the platform with the link bridge folded in; as a result
the entire hydraulic oil will flow into the hydraulic oil reser-
voir (see chapter “Operating Elements” from p. 38).
 Remove the breather filter (50).
 Suck out the hydraulic oil via the oil fill hole.
If the hydraulic oil is extremely contaminated you must clean

the hydraulic oil reservoir (48):
 Remove the stop at the rear side of the oil reservoir.
 Loosen the clamp (52).
 Disconnect the hydraulic oil reservoir (48) from the valve
block (51). Take care of the intake and outlet lines and the
suction filter (49) in the hydraulic oil reservoir (48).
 Remove the hydraulic oil reservoir (48) from its guide and
lift it off to clean it outside the vehicle.
 Re-insert and re-connect the hydraulic oil reservoir (48).
Proceed as described above, but in reverse order.
 Fill oil according to the marking at the oil reservoir or dip
stick. The fill level should be 2/3 of the dip stick.
Note: Exclusively use oils listed in the chapter “Lubricants and
Operating Media” from p. 178.
 After filling the oil reservoir, run the equipment through two
full working cycles.
 Check the oil level (see chapter “Checking the Oil Level”
from p. 130) and refill or drain oil as required.
 Push the hydraulic unit back into the support tube and fas-
ten it.
 Dispose of the waste oil according the regulations.
137
All Models Protecting the Main Switch from Corrosion
To protect the main switch with strip fuse against corrosion:
 Grease the main switch with contact grease.
Checks
With every tail lift a test data booklet is provided. According to
this test data booklet the following checks must be performed
by a specialist of your contractor repair shop:
• Check after installation, confirming the satisfactory commis-
sioning in writing in the test data booklet.
• Periodic verification which must be performed at least once a
year. The essential scope of checks is described in the test
data booklet. The check must be confirmed in the test data
booklet in writing.
• Extraordinary check after major repairs or structural
changes. The check must be confirmed in the test data book-
let in writing.
Structural changes are only allowed with the consent of the
manufacturer. Any warranties shall become void if modifica-
tions at the tail lift are performed without our consent. The man-
ufacturer shall not be held responsible for damages, accidents,
etc. The same applies for the usage of third-party spare parts,
if their use has not been explicitly approved.
138
All Models Eliminating Faults
Faults may occur even in the best maintained and serviced tail
lift.
The following description of possible faults will enable you to
recognize faults quickly and eliminate them saving time and
costs.
Principally, troubleshooting and the elimination of faults should
be done in the contractor repair shops. In the list of repair shops
you find the information how to find our contractor repair shops.
If necessary, you can request the list free of charge from our
sales offices or the factory.
For troubleshooting, preferably a test lamp can be used. Use
the ground connector on the PC board for troubleshooting.
Note: If the tail lift can not be operated any more due to a defective
sensor, it can be switched to an emergency operating mode. In
the emergency operating mode the sensors are not called up.
Proceed as described below to switch to the emergency oper-
ating mode:
 Press the pushbuttons “Open”, “Lower” and if there is, the
“Additional Key” for at least 10 seconds.
In the 7-Segment Display an “E” appears. Now each tail lift
movement has to be ordered manually. All the automatic
processes are deactivated.
Before troubleshooting, check the following:

 Make sure that the tail lift is switched on in the driver's cab.
 Check whether the battery main switch is switched on.
 Make sure that the main fuse for the power supply is intact.
 Check the two control-circuit fuses of the hydraulic unit or
power unit for correct function.
 Check the control voltage fuse for 12 V systems at the ve-
hicle battery for correct function.
 Make sure that the vehicle batteries function correctly and
are charged.
 Verify that the ground cable on the hydraulic unit or power
unit establishes a good connection between the tail lift and
the vehicle.
139
 Make sure that the oil reservoir is sufficiently filled (except
model E).
 Check that mechanical or electrical components, for exam-
ple cables, are not damaged.
WARNING! Risk of burns in case of short-circuits!

Serious burns can occur in case of a short-circuit of the high-
power batteries.
 Before starting any work at the electric system, discon-
nect the battery main switch or disconnect the negative
lead from the battery.
140
If more faults occur in the tail lifts you should not try to eliminate the faults yourself, but by
contractor repair shops and with the aid of the following tables. The list of repair shops
shows you the nearest repair shop and provides further contact information.
ACFGKLM Troubleshooting Tables

Before switching on
Fault Possible cause Remedy
Optical indication in driver's
Tilt sensor b15 defective Replace tilt sensor b15
cab flashes rapidly
Switching on
(LED on PC board flashes with the same rate as the turn signal)
Lift arms switch b13 defec-
Replace lift arms switch b13
Optical indication in driver's tive (short-circuit)
cab flashes furiously Tilt sensor b15 guide rod de-
Replace tilt sensor b15
fective
ON/OFF switch in driver's Check connections 2 and 4
cab defective with test lamp
LED on PC board does not Fuses in unit e1 or e2 have
Replace fuses
flash tripped
PC board in sealing cover de-
Replace PC board
fective
Open
(Platform opens to the horizontal operating position – this position is stored
and moved to after the ground adjustment during lifting)

Use test lamp to check ac-
Platform does not open with No signal at output J 1/3
cording to circuit diagram
motor
Motor contactor defective Check motor contactor
Use test lamp to check con-
Rotary switches, pushbut- tacts in operating element ac-
tons, or toggle switches de- cording to circuit diagram,
fective use ground connection JK at
Platform does not open PC board
No voltage at valve plug S 3
Check with test lamp
or S 4, defective cable
Control valve S 5 or pressure
Clean or replace
splitter stuck
141
Open

Tilt sensor b15 at the plat-
form misadjusted or defec- Adjust or replace
tive
Warning lamps on platform
PC board defective Replace
are not flashing when plat-
Plugs defective Replace
form is open
Warning lamps defective Replace
Initiator b25 misadjusted or
Adjust or replace
defective
Extend

Solenoid valves S 7 and S 8
Clean or replace
leaking
Solenoid valve S 8 does not
Clean or replace
Platform does not extend, open
motor is running Lowering brake valve S 11
Clean or replace
does not open
Piston seal in guide cylinder
Replace
defective
Fold out
(model MBB R 1500 SH – R 2000 LH)
Clean or replace
leaking
Platform does not unfold, Clean or replace
open
motor is running
Valve S 10 does not open Clean or replace
Piston seal in folding cylin-
Replace
der defective
142
Lower

Flow valve R 1 or R 2 at lift
Clean or replace
Platform does not come cylinder stuck or defective
down or too slowly, but open- Seating too tight Grease all seating points
ing operation works Change oil, use oil grade as
Hydraulic oil too thick
recommended
The foot controls were actu-
Release both foot controls,
ated too fast (less than 1 s) or
wait a few seconds, and re-
too slow (more than 3 s) after
peat procedure
each other
Disconnect plug connection
Platform does not come
in the platform, check foot
down when operated with Foot control defective
controls with continuity tes-
foot controls
ter
Actuate both foot controls
Cable no. 2 to platform defec- and check the voltage at
tive plugs J 3/6 and J 3/5 on the
PC board using a test lamp
PC board
Platform does not come PC board does not deliver Disconnect plug J 4, check
down when operated with lat- output at J 4/15 terminal 15 with test lamp
eral operating element PC board does not deliver Disconnect plug J 1, check
output at J 1/12 terminal 12 with test lamp
No voltage at valve plug S 1
or S 2, defective cable
Valve S 5 in unit does not
switch on
Lift arms switch b13 misad-
Platform tilts during lowering Adjust
justed
at tilt cylinder contaminated Clean or replace
Platform tilts automatically or defective
Piston seal in tilt cylinder de-
Replace
fective
Platform comes down auto-
at lift cylinder contaminated Clean or replace
matically
or defective
143
Ground adjustment
(platform tilts)
Emergency actuation:
Actuate "Open" (28) pushbutton and additional pushbutton (29) on lateral control element
until platform tilts
Adjust lift arms switch b13 so
Lift arms switch b13 misad-
that the platform tilts after
justed or defective
touching the ground
Check at connection bl (signal)
PC board does not deliver out-
of plug J 41 (lift arms switch)
put at J 4/14
with test lamp
No voltage at valve plug S 3 or Disconnect plug J 4, check ter-
S 4, defective cable minal 14 with test lamp
Platform does not tilt
Solenoid valves S 3 and S 4 at
tilt cylinder contaminated or de- Clean or replace
fective
De-energize, check with test
PC board has stored error
lamp
Flow valve R 5 or pressure split-
Clean or replace
ter stuck or defective
PC board defective Replace
Platform does not tilt,
optical indicator in Tilt sensor b15 guide rod defec-
driver's cab flashes rap- tive
idly
144
Lift platform off the ground
(platform tilts into the horizontal operating position that was stored when it
was opened)
The foot controls were actuated
Release both foot controls, wait
too fast (shorter than 1 s) or too
a few seconds, and repeat pro-
slow (longer than 3 s) after each
cedure
other
Disconnect plug connection in
into the horizontal oper-
Foot control defective the platform, check foot con-
ating position when op-
trols with continuity tester
erated via foot controls
Actuate both foot controls and
Cable no. 2 to platform defec- check the voltage at plugs J 3/6
tive and J 3/5 on the PC board using
a test lamp
Platform does not tilt Directional valve S 5 stuck or
Clean or replace
into the horizontal posi- defective
tion when lifting Tilt sensor b15 defective Replace
Tilt sensor b15 defective Replace
Platform tilts further
Directional valve S 5 stuck or
than the preset angle Clean or replace
defective
Check plug J 1 terminal 12 with
Platform does not tilt PC board does not deliver out-
test lamp, use ground connec-
into the horizontal oper- put at J 1/12
tion JK of the PC board
ating position but is
Valve S 5 in unit does not
lifted Check with test lamp
switch on
into the horizontal oper-
ating position, but is Tilt sensor b15 platform defec-
lifted, optical indicator tive
in driver's cab flashes
rapidly
Platform tilts further Tilt sensor b15 defective Replace
than the preset angle
Directional valve stuck or defec-
when the platform is Clean or replace
tive
lifted
145
Lift
(platform moves up to loading edge)
Use test lamp to check contacts
Rotary switches, pushbuttons, in operating element according
or toggle switches defective to circuit diagram, use ground
connection JK at PC board
Platform does not lift up Check PC board according to
circuit diagram at plug J 1/3
put at J 1/3
with test lamp
Motor contactor in unit does not Check motor contactor with test
switch on or is defective lamp
Clean or replace
defective
lift cylinder contaminated or de- Clean or replace
fective
Suction filter at pump contami-
Clean or replace
Platform is not lifted up nated
although hydraulic unit Reduce load according to load
Platform overloaded
is running diagram
Hydraulic pump defective Replace
Electric motor defective Replace
Pressure splitter contaminated
Clean or replace
or defective
Pressure relief valve misad- Adjust and lock the valve or re-
justed or defective place it
Close
(platform closes)
Rotary switches, pushbut- Check contacts in operating ele-
tons, or toggle switches de- ment accordign to circuit diagram
fective using test lamp
Platform does not Check PC board according to cir-
close cuit diagram at plug J 1/3 and 1/12
put at J 1/3 or J 1/1
with test lamp
Motor contactor or valve S 5 in
unit do not switch on
In its closed end posi- End of box insufficiently rein- Reinforce box according to the de-
tion the platform does forced tails in assembly drawing
not reach the vehicle Bearings worn out (after lon- Replace bearing pins, bearing
loading floor height ger usage) bushes
146
Retract

Clean or replace
leaking
Clean or replace
Platform does not re- open
tract, motor is running Solenoid valve S 11 does not
Clean or replace
open
Piston seal in guide cylinder
Replace
defective
Fold in
(for model MBB R 1500 SH – R 2000 LH)
Clean or replace
leaking
Clean or replace
Platform does not un- open
fold, motor is running Solenoid valve S 9 does not
Clean or replace
open
Piston seal in folding cylinder
Replace
defective
Switch on warning light

(warning light is automatically switched on when the platform is opened or extended,
left and right lights are switched in parallel)
Short-circuit in lamp or ca-
Repair short-circuit
Warning lamps are nor bling
flashing Lamp defective Replace
Initiator b25 defective Replace
147
E Troubleshooting Tables
Before switching on
Optical indication in
driver's cab flashes Tilt sensor b15 defective Replace tilt sensor b15
rapidly
Switching on
Lift arms switch b13 defective
Optical indication in Replace tilt sensor b15
(short-circuit)
driver's cab flashes fu-
Tilt sensor b15 guide rod defec-
riously Replace tilt sensor b15
tive
ON/OFF switch in driver's cab Check connections 2 and 4 with
defective test lamp
LED on PC board does Fuses in power unit e1 or e2
Replace fuses
not flash have tripped
PC board in sealing cover defec-
Replace PC board
tive
Open

Rotary switches, pushbuttons, in operating element according
or toggle switches defective to circuit diagram, use ground
Platform does not open
Motor contactor -K4 or relay -K5
Check motor contactor and relay
defective
Output J4/14, JK or J43/90 does Use test lamp to check accord-
not deliver output signal ing to circuit diagram
Tilt sensor b15 at the platform
Adjust or replace
Warning lights on plat- misadjusted or defective
form are not flashing PC board defective Replace
when platform is open Plugs defective Replace
Warning lamps defective Replace
148
Lower

Briefly press Lift pushbutton,
Lift cylinder is stuck then press Lower pushbutton
again
Platform does not lower, Seating too tight Grease all seating points
but can be opened Output J4/15 or J42/81 does not Use test lamp to check according
deliver output signal to circuit diagram
Motor contactor -K2 or relay -K7
Check motor contactor and relay
defective
Foot controls were actuated too Release both foot controls, wait a
fast (shorter than 1 s) or too slow few seconds, and repeat proce-
(longer than 3 s) after each other dure
Disconnect plug connection in
Foot control defective the platform, check foot controls
down when operated
with continuity tester
with foot controls
Actuate both foot controls and
check the voltage at plugs J 3/6
Cable no. 2 to platform defective
and J 3/5 on the PC board using a
test lamp
Rotary switches, pushbuttons, or in operating element according to
toggle switches defective circuit diagram, use ground con-
nection JK at PC board
down when operated
Actuate rotary switches one after
with lateral operating el-
another and check voltage
ement Cable no. 3 to operating element
across connector J30 according
defective
to circuit diagram using a test
lamp
Lubricate bearings, briefly actu-
Platform tilts during Lift cylinder lowers too slowly or
ate Lift pushbutton, then press
lowering not at all
Lower pushbutton again
Ground adjustment
(platform tilts)
Emergency actuation:
Actuate “Open” (28) pushbutton and additional pushbutton (29) on lateral control element un-
til platform tilts
Output J4/15, J4/14, JK or J42/81 Use test lamp to check according
Platform does not tilt does not deliver output signal to circuit diagram
Seating too tight Grease all seating points
Platform does not tilt,
Tilt sensor b15 guide rod defec-
opt. indicator in driver's Replace tilt sensor b15
tive
cab flashes rapidly
149
Lift platform off the ground
(platform tilts into the horizontal operating position that was stored when it
was opened)
The foot controls were actu-
Release both foot controls,
ated too fast (shorter than
wait a few seconds, and re-
1 s) or too slow (longer than
peat procedure
3 s) after each other
Platform does not tilt into the Disconnect plug connection
horizontal operating position in the platform, check foot
Foot control defective
when operated via foot con- controls with continuity tes-
trols ter
Actuate both foot controls
Cable no. 2 to platform defec- and check the voltage at
tive plugs J 3/6 and J 3/5 on the
PC board using a test lamp
When being lifted, the plat-
form does not tilt to its hori-
Tilt sensor b15 defective Replace
zontal position or tilts be-
yond the pre-set position
Output J43/90, J1/12, JK or
Use test lamp to check ac-
Platform does not tilt into the JK does not deliver output
cording to circuit diagram
horizontal operating position signal
but is lifted Motor contactor -K3 is defec-
Check motor contactor
tive
Platform does not tilt into the
horizontal operating position, Tilt sensor b15 platform de-
Replace
but is lifted, optical indicator fective
in driver's cab flashes rapidly
Lift
Platform does not lift up PC board
Use test lamp to check PC
PC board does not deliver
board according to circuit di-
output at J 1/3 or J 42/81
agram
Motor contactor -K1 defective Check motor contactor
150
Close
(platform closes)
Platform does not close PC board
Use test lamp to check PC
PC board does not deliver
board according to circuit di-
output on J 1/12, J43/90 or JK
agram
Motor contactor -K1 defective Check motor contactor
End of box insufficiently rein- Reinforce box according to
In its closed end position the
forced details in assembly drawing
platform does not reach the
Bearings worn out (after lon- Replace bearing pins, bear-
vehicle loading floor height
ger usage) ing bushes
Switch on Warnfix
(Warnfix is automatically switched on when the platform is opened or extended, left and
right lights are switched in parallel)
Short-circuit in lamp or ca-
Repair short-circuit
Warning light does not flash bling
Lamp defective Replace
151
V Troubleshooting Tables
Before switching on
Optical indication in
driver's cab flashes Tilt sensor b15 defective Replace tilt sensor b15
rapidly
Switching on
Fuses in unit e1 or e2 have
Replace fuses
LED on PC board does tripped
not flash PC board in sealing cover defec-
Replace PC board
tive
Open
(platform opens until reaching operating position)

Output J1/3 does not deliver out- Use test lamp to check accord-
put signal ing to circuit diagram
with motor
Motor contactor defective Check motor contactor
in operating element according
Pushbutton defective
to circuit diagram, use ground
No voltage at valve plug S4 or
S5, defective cable
Control valve S6 or pressure
Clean or replace
valve locked
Tilt sensor b15 at the platform
Adjust or replace
Warning lights on plat- misadjusted or defective
form are not flashing PC board defective Replace
when platform is open Plugs defective Replace
Warning lamps are defective Replace
152
Lift
Check PC board according to
Platform does not lift up PC board does not deliver out-
circuit diagram at plug J 1/3
put at J 1/3
with test lamp
Motor contactor in unit does not Check motor contactor with test
switch on or is defective lamp
Thermoswitch tripped Allow motor to cool down
Clean or replace
defective
fective
Suction filter at pump contami-
Clean or replace
Platform is not lifted up nated
although hydraulic unit Reduce load according to load
Platform overloaded
is running diagram
Hydraulic pump defective Replace
Electric motor defective Replace
Pressure splitter contaminated
Clean or replace
or defective
Pressure relief valve misad- Adjust and lock the valve or re-
justed or defective place it
Lower
(platform moves down until reaching the ground)
Flow valve R 1 or R 2 at lift cyl-
Clean or replace
inder stuck or defective
Clean and lubricate slide bear-
Slide bearing sluggish
Platform does not come ing
down Change oil, use oil grade as rec-
Hydraulic oil too thick
ommended
Solenoid valve S 1 or S 2 defec-
Clean or replace
tive
153
Lower
(platform moves down until reaching the ground)
Platform does not come connection JK at PC board
down when operated
PC board does not deliver out- Disconnect plug J 4, check ter-
with hand cable control
put at J 4/15 minal 15 with test lamp
No voltage at valve plug S 1 or
S 2, defective cable
Platform comes down
automatically
fective
Fold out

Clean or replace
do not open
Link bridge does not
fold out, motor is run- Clean or replace
open
ning
Piston seal in tilt cylinder defec-
Replace
tive
Fold in

Clean or replace
open
Clean or replace
Link bridge does not open
fold in, motor is running Solenoid valve S 13 does not
Clean or replace
open
Piston seal in tilt cylinder defec-
Replace
tive
154
Switch on Warnfix
(Warnfix is automatically switched on when the platform is opened, left and right lights
are switched in parallel)
Warning light does not Short-circuit in lamp or cabling Repair short-circuit
flash Lamp defective Replace
Close
(platform closes)
Platform does not Emergency control of tilt cyl-
Screw out knurled screws of sole-
close at all or only on inder activated or both acti-
noid valves
one side vated.
Check contacts in operating ele-
Pushbutton defective ment according to circuit diagram
using test lamp
Check PC board according to cir-
Platform does not cuit diagram at plug J 1/3 and 43/93
put at J 1/3 or J 43/93
close with test lamp
Motor contactor or valve S 7 in
unit do not switch on
Check with test lamp according to
Initiator B 25 defective
circuit diagram, replace if required
155
Technical Data
All Models Recommended Battery Capacity

Load weight [kg] Recommended battery
capacity
12 V = 1 x 143 Ah
up to 1250
24/12 V, 24 V = 2 x 12 V, 2 x 105 Ah
12 V = 1 x 180 Ah
1250 to 1750
24/12 V, 24 V = 2 x 12 V, 2 x 143 Ah
over 1750 to 4000 24/12 V, 24 V = 2 x 12 V, 2 x 180 Ah
Note: If you use the vehicle exclusively for short-haul transports

in urban traffic frequent loading operations, you should a
battery of the next higher capacity level. In addition it is
recommended to use a stronger alternator.
All Models Alternators for Recharging the Battery

Load weight [kg] Recommended alternator
[Watt]
up to 1250 630
1250 to 1750 730
over 1750 to 4000 1000
All Models Temperature Range for Tail Lift Usage

Standard "Cold climate" option
–20 °C to +60 °C –40 °C to +60 °C
156
Load Diagrams
The following tables show the maximum allowed weight of the
payload (Q). The table applicable for your tail lift can also to be
found on the lateral operating element.
The payload (Q) comprises everything placed on the platform,
e. g. the transported goods, the operator, and any material han-
dling equipment.
The maximum permissible payload (Q) depends on the load
distance (a). The load distance (a) is the distance between the
rear edge of the truck load area and the payload center of
gravity (12).
The maximum permissible payload (Q) for the respective max-
imum permissible load distance (a) is permanently indicated on
the platform surface with corresponding markings.
DANGER! Risk of personal injury and material damage!

If the maximum permissible payload (Q) or the maximum per-
missible load distance (a) is exceeded, the tail lift could fall
down! This can result in personal injuries or the tail lift could
be severely damaged. In such a case any warranties shall
become void!
When you position the payload (Q) in the center between the
left and right platform edge:
 Load the tail lift not heavier than the payload (Q), which is
Q a
indicated in the table next to the respective load distance
12 (a)!
When you position the payload (Q) at the left or right platform
edge:
a  Load the tail lift not heavier than half the payload (½Q),
½Q which is indicated in the table next to the respective load
12 distance (a)!
157
A a [mm] Q [kg] a [mm] Q [kg]
MBB 600 750 850 1750
C 750 S 700 650 1000 1450
C 750 L MBB
820 550 1300 1150
C 750 LX C 1750 LD
C 750 SX 1120 400 C 1750 SZD 1650 900
C 750 SPL 1800 250
2400 600
C 750 SPR
MBB 600 1000 750 2000
MBB
C 1000 L 750 800 900 1650
C 2000 L
C 1000 SPL
950 600 C 2000 LZ 1100 1300
C 1000 SPR
1400 400 C 2000 LK 1600 950
C 1000 ML
2400 230 C 2000 LX 2400 600
C 1000 ML PRO
700 1000 1000 2000
MBB 875 800 MBB 1200 1650
C 1000 S 1150 600 C 2000 S 1500 1350
C 1000 SB 1700 400 C 2000 SK 1800 1100
2400 250 2100 950
720 1250 750 2500
900 1000 900 2050
MBB MBB
1200 750 1100 1700
C 1250 LD C 2500 L
1800 500 1600 1150
2400 370 2400 750
MBB 600 1500 1000 2500
C 1500 L 720 1250 MBB 1400 1785
C 1500 LB C 2500 S
900 1000 1600 1560
C 1500 LX C 2500 SK
1200 750 1800 1385
C 1500 ML C 2500 SZ
C 1500 ML PRO 2400 370 2400 1040
1000 1500 1000 3000
MBB 1200 1250 1200 2000
C 1500 S MBB
1500 1000 1500 1600
C 1500 SZ C 3000 S
C 1500 SK 1850 800 1800 1300
2400 600 2400 1000
158
B a [mm] Q [kg]
600 500
700 430
MBB
820 360
C 500 LG
1120 260
1800 160
C a [mm] Q [kg] a [mm] Q [kg]

850 350 600 500
1000 300 700 430
MBB MBB
1200 250 820 360
C 350 VAN C 500 VAN
1500 200 1120 260
1800 160 1800 160
E a [mm] Q [kg]
600 1000
750 800
MBB
950 600
C 1000 E
1400 400
2400 230
159
F a Q a Q
[mm] [kg] [mm] [kg]
600 750 750 2000
MBB
700 650 R 2000 L 900 1650
MBB
820 550 R 2000 LK 1100 1300
R 750 L
1120 400 R 2000 L TRAIL 1600 950
R 2000 L TRUCK
1800 250 2400 600
700 1000 1000 2000
MBB 875 800 1200 1650
MBB
R 1000 S 1150 600 1500 1350
R 2000 S
R 1000 S TRUCK 1700 400 1800 1100
2400 250 2100 950
600 1500 750 2500
MBB 720 1250 900 2050
MBB
R 1500 L
900 1000 R 2500 L 1100 1700
R 1500 L FLAT
1200 750 R 2000 L TRAIL 1600 1150
R 1500 LX FLAT
2400 370 2400 750
1000 1500 1000 2500
MBB
R 1500 S 1200 1250 1400 1785
MBB
R 1500 SK 1500 1000 1600 1560
R 2500 S
R 1500 S TRAIL 1850 800 1800 1385
R 1500 S TRUCK
2400 600 2400 1040
G a [mm] Q [kg] a [mm] Q [kg]

600 750 1000 1500
700 650 MBB 1200 1250
MBB
820 550 R 1500 SM 1500 1000
R 750 SM
1120 400 R 1500 SH 1850 800
1800 250 2400 600
600 1000 750 2000
750 800 MBB 900 1650
MBB
950 600 R 2000 LM 1100 1300
R 1000 LM
1400 400 R 2000 LH 1600 950
2400 230 2400 600
160
K a [mm] Q [kg] a [mm] Q [kg]
600 1000 750 2000
MBB 750 800 900 1650
MBB
F 1000 SH 1000 600 1100 1300
F 2000 LH
F 1000 SX 1500 400 1600 950
2400 250 2400 600
600 1500
MBB 720 1250
F 1500 LH 900 1000
F 1500 LX 1200 750
2400 370
L a [mm] Q [kg] a [mm] Q [kg]

600 750 550 1250
700 650 650 1000
MBB MBB
820 550 900 750
F 1000 L F 1250 S
1120 400 1350 500
1800 250 2400 250
650 1000 600 1500
850 800 720 1250
MBB MBB
1150 600 900 1000
F 1000 LD F 1500 L
1700 400 1200 750
2400 250 2400 370
161
M
C
B a [mm] Q [kg] a [mm] Q [kg]
600 500 600 600
700 430 700 430
MBB MBB
820 360 820 360
F 500 L F 600 L
1120 260 1120 260
1800 160 1600 160
C
B
V a [mm] Q [kg]
1500 4000
1750 3400
MBB
2000 3000
V 4000 S
2250 2600
2500 2400
162
Hydraulic Diagrams
AK Standard Tail Lift with Four Cylinders
96-560.98-00.00-00
TILT LIFT LIFT TILT

CYLINDER CYLINDER CYLINDER CYLINDER
S3 S1 S2 S4
R3 )) )) R1 R2 )) )) R4
B A A A A B
A B
S5
P T
R5 ))
DBV1
163
AC Standard Tail Lift with Two Cylinders
97-510.98-00.00-00
TILT LIFT
CYLINDER CYLINDER
S3 S2
R3 )) R2 ))
B A A
A B
S5
P T
R5 ))
DBV1
164
A Standard Tail Lift with Hydraulic Support
96-524.98-01.00-00
TILT LIFT LIFT TILT

A
S3 S1 S2 S4
R3 )) )) R1 R2 )) )) R4
B A A A A B
B V AV
AH AH
S7 S8 S9
AK AK
B K B K
A B
A B
S5
P T
<
R5 ))
DBV1
M
165
STABLIZER FEET CYLINDERS
TILT CYLINDER LIFT CYLINDER
166
A
MBB C 750 L – C 1000 L
Tail lift with hydraulic stabilizer feet
Pressure switch S8.1 adjusted to 20 bars

A Standard Tail Lift with Hydraulic Underrun Bumper
99-514.98-01.00-00
TILT LIFT LIFT TILT

167
Support Cylinder
168
- TILT CYL. - LIFT CYL. - TILT CYL. - LIFT CYL.
Platform Cylinder
A
13-631.98-02.00-00/3
Standard Tail Lift MBB C 750 SX
Pressure Switch S 8.1 adjusted up to a maximum of 50 bar

A Standard Tail Lift MBB C 1000 SB-C 1500 LB
13-570.98-02.00-00
Tilt Cylinder Lift Cylinder
Hydraulic Unit
169
A Standard Tail Lift MBB C 1000 SB-C 1500 LB with
Pressure Intensifier
13-570.98-01.00-00
Tilt Cylinder Lift Cylinder
Hydraulic Unit
170
FG Retractable Tail Lift
95-585.98-01.00-00
TILT LIFT LIFT TILT

S3 S1 S2 S4
B
R3 )) )) R1 R2 )) )) R4
B A A A A B
B V AV
AH AH
S7 S8 S9
AK AK
B K B K
A B
A B
S5
P T
<
R5 ))
DBV1
M
171
F Retractable Tail Lift MBB R 750 L, R 750 SM,
R 1000 LM, R 1500 SK and R 2000 LK
00-538.01-98.01-00/3
-TILT CYL.
- LIFT CYL.
- LIFT CYL.
-TILT CYL.
172
F Retractable Tail Lift MBB R 1500 L FLAT
99-553.98-01.00-00/3
- LIFT CYL. - LIFT CYL.
173
G Retractable Tail Lift MBB R 1500 SH and R 2000 LH
00-514.98-00.00-00
TILT LIFT LIFT TILT

A
Av
S3 S1 S2 S4
B v
B
R3 )) )) R1 R2 )) )) R4
B A A A A B
B V AV
S9 S10
AH S8 AH B K
S7 S11
AK AK A
B K B K S12
A B
A B
S5
P T
<
R5 ))
DBV1
M
174
L Foldable Tail Lift
93-505.60-08.00-00
TILT TILT
CYLINDER CYLINDER
S1 S2
<
<
R1 )) )) R2
<
M DBV1
175
BM Foldable Tail Lift
02-528.60-08.00-00
LIFT
CYLINDER
S1
<
R1 ))
<
M DBV1
176
LIFT LIFT TILT TILT
PLATFORM
S10 + S11
on
J42/80
V
S12 + S13
on
J42/81
Column Lifts
09-545.98-00.00-00
177
Lubricants and Operating Media
Recommended Hydraulic Oil Grades

• Shell Tellus S2 V 15
operation temperature: –20 °C to 60 °C
• Aero Shell Fluid 41
Operation temperature: –54 °C to 90 °C
"Cold climate" option
• Aero Shell Fluid 41 and low temperature gaskets against vit-
rification of sealing material
Operation temperature: up to –54 °C
Environment-friendly Oils
Increasing awareness for the environment calls for environ-
ment-friendly, biodegradable oils for hydraulic equipment. On
request we can supply you with an oil grade tested by us. The
operation temperature of this oil is listed as –20 °C to 60 °C.
Please contact us.
When using other oil types, this may result in damage to cylin-
der seals or annoying noise.
Recommended Lubricant Grease

• Shell Gadus S2 (Heavy duty grease)
• Comparable lubricant grease
Available Accessories
The available accessories are listed in the spare parts catalog

of your contractor repair shop. The list of repair shops shows
you the nearest repair shop and provides further contact infor-
mation.
178
Certificate for securing a load with tail lifts
Requirements specification and load prerequisites
1. Information on the tail lifts

Tail lifts manufacturer: MBB PALFINGER GmbH
Fockestraße 53
27777 Ganderkesee
Tail lifts type Standard - HLB with 2 tipping and 2 lifting cylinders
with platforms: Aluminum and steel
Control arm length: up to 1,100 mm
The tail lifts fulfill the requirements of DIN EN 12642 Code XL.
2. Information on types and equipment for tail lifts
The tail lifts is to secure loads in the location named under point 4 under maintenance of the loading
conditions named under point 3, if the following equipment components are present:
Permissible Demonstrated
load max. test forces
masses (DIN EN 12642)
2.1. Tail Lift load capacity 500 kg to 750 kg – all pitches
Platform dimensions: Height: 1,200 – 2,000 mm
Width: 1,750 – 2,600 mm
Bearing bolt diameter Ø25 mm
Control arm length: 600 to 800 mm
Nominal load: 500 kg to 750 kg
Platform heights : up to 2,000 mm 5,000 kg 1,500 daN
LS0108545Z1-A1
2.2. Tail Lift load capacity 500 kg to 1000 kg – support tube ST180 and all pitches
Width: 1,750 – 2,600 mm
Nominal load: 500 kg to 1,000 kg

Width: 1,750 – 2,600 mm
Nominal load: 1,000 kg to 1,500 kg
This certificate is comprised of 2 pages and is only valid in its complete form.
Code XL Certificate MBB PALFINGER GmbH LS0108545-Z1-A1_englisch Page 1 of 2
179
2.4. Tail Lift load capacity 1500 kg to 2500 kg – all pitches Permissible Demonstrated
load max. test forces
Width: 1,750 – 2,600 mm masses (DIN EN 12642)
Control arm length: 700 to 1,100 mm

Width: 1,750 – 2,600 mm
Control arm length: 800 to 1,100 mm
The condition of the tail lifts is to be inspected regularly according to VDI 2700.
3. Information on the loading
The tail lifts are in the position to secure loads in the location named under point 4 under maintenance of
the listed equipment named under point 3 under the following loading conditions:
• Sliding-friction value of a least ȝD = 0.30

• LS0108545Z1-A1
Form-fit loading against driving direction
• Loading with clearance at least tail lifts width less 10 cm
4. Information on load
The tail lifts is assured for the following loads under maintenance of the conditions listed under point
2 and 3, according to the parameters of recognized rules of technology, e.g. acceleration values
according to DIN EN 12195-1, of the VDI directives 2700 following pages and the certificates and
appraisals.
x General cargo
x Palletized loading
TÜV NORD Mobilität GmbH & Co. KG MBB PALFINGER GmbH

Ganderkesee
Hannover, 25.03.2015
Martin Keller Signature of the responsible party
This certificate is comprised of 2 pages and is only valid in its complete form.
Code XL Certificate MBB PALFINGER GmbH LS0108545-Z1-A1_englisch Page 2 of 2
180
Index
A troubleshooting tables 141, 148, 152

accessories 178 folding in the platform 32
alternators 156 folding out the platform 32
annual maintenance 133 folding part of platform 14
foot control 14, 98
B
battery capacity 156 G
battery check 124 greasing 125
Battery main switch 26, 37 ground adjustment of platform 22, 33, 42
bolts check 132 guide cylinder 14
breather filter 134, 136 guide pulley 14
bringing down the platform 32 guide rails 14
C H
carbon brush check 124 Hand cable control 100, 102, 105
checks 138 hand cable control 14
clamp 136 holding bar on platform 14
cleaning 124 hydraulic diagrams 163
closing the platform 32 hydraulic oil
conical lubricating head 126 changing 133, 136
control panel 12 environment-friendly oils 178
recommendations 178
hydraulic oil reservoir 134, 136
D
hydraulic stabilizer feet 27
Driver's cab control unit 37
hydraulic system check 132
hydraulic unit 14
E
easy move 58, 62
K
Einhandsteuerung
key code 26, 37
hydraulische Stützen 52
programming 116
explanation of terms 32
key control 26, 36
extending the platform 32, 33
L
F
lateral operating element 38
faults 139
lateral operating panel 14
181
lift arms switch 14 operator position. 125
lift cylinder 14 overview
lifting the platform 32 column lifts 21
low-maintenance bearings 133 foldable tail lifts 13, 20
lubricants 178 retractable tail lifts 13, 18
retraction equipment 19
lubricating 125
standard tail lift 14, 17
standard tail lifts 12
M
main switch 138 P
maintenance 120 payload 157
annual 133 payload center of gravity 14, 125
before starting 123
platform 14
depending on usage frequency 124
monthly 130 close 32, 34, 38
extend 32, 38
mechanical stabilizer feet 27
fold in 32, 34, 38
model overview 12, 14 fold out 32, 33, 38
monthly maintenance 130 ground adjustment 32
lift 32, 34
N load 34
lower 32, 33, 38
nuts check 132
moving 31
open 32, 33, 38
O platform tilt 32
oil 125, 130 position horizontally 32, 38
oil drain plug 134, 136 retract 32, 34, 38
unload 34
oil level check 130
platform package 14
one-hand control 38
platform tilt 22, 33
easy move 62
hydraulic stabilizer feet 50 presetting the tail lift 22
opening the platform 32 pushbutton 38
operating element
foot control 98 Q
Hand cable control 100, 102, 105 qualification of personnel 7
lateral 38
special operating elements 110, 112, R
114
refresh marks 125
two hand cable controls 92
wireless remote control unit retracting the platform 32
(standard) 108 roll stop 14
operating media 178 roll-off protection bearings 126
182
rotary switch 38 retract 32, 34
switch off 36
switching on 25
S
unload 34
safety devices 123
tail lift
checking 123
close 38
safety instructions 8 extend 38
scope of delivery 11 fold in 38
service 120 fold out 38
Service counter 117 lower 38
setting the platform tilt 33 open 38
position horizontally 38
setting the platform to its horizontal
retract 38
position 33
tail lift models 12, 14
sliding console in the guide rails 127
technical data 156
spare parts 178
temperature range 156
special operating elements 110, 112, 114
tilt cylinder 14
stabilizer feet
tilt sensor 14
hydraulic 27, 44
mechanical 27 toggle switch 38
standard wireless remote control unit 108 torsion frame 14
stationary part of platform 14 troubleshooting 117
suction filter 134, 136 two hand cable controls 92
support tube 14 two-hand control 38
supporting strap on body 14 easy move 58
hydraulic stabilizer feet 44, 46
Switch in driver's cab 25, 36
pushbuttons 54
T
U
Tail lift 32
underrun bumper 14
close 32, 34
extend 32, 33
fold in 32, 34 V
fold out 32, 33 valve block 134, 136
ground adjustment 32
lift 32, 34 W
load 34
warning devices 123
lower 32, 33
moving 31 warning lights 14
open 32, 33 wireless remote control unit 108
platform tilt 32
position horizontally 32
presetting 22
183
PALFINGER Tail Lifts GmbH
Fockestraße 53
D-27777 Ganderkesee/Hoykenkamp
Tel.: +49-4221 8530
Fax: +49-4221 87536
infombb@palfinger.com
www.palfinger.com
PALFINGER Hayons S.A.S

Rue de l‘Eglise
F-61310 Silly en Gouffern
Tel.: +33-2 33 12 44 00
Fax: +33-2 33 12 44 01
francembb@palfinger.com
www.palfinger.com
PALFINGER Tail Lifts s.r.o.

Gogolova 18
SK-85101 Bratislava
Tel.: +421-252 636 611
Fax: +421-252 636 612
mbbsk@palfinger.com
www.palfinger.com
PALFINGER Tail Lifts Ltd.

Bessemer Road
Welwyn Garden City
UK-Herts AL7 1ET
Tel.: +44-01707 325571
Fax: +44-01707 327752
inforatcliff@palfinger.com
www.palfinger.com

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PALFINGER TAIL LIFTS

Standard Tail Lifts

Table of Contents ................................................................ 4

These instructions contain important information to install, op-

SIGNAL Description of type and source of hazard

The described actions to eliminate the hazard must be abso-

Signal word Usage

Observe the Following

Congratulations to the purchase of your new tail lift made by

Each tail lift model has been assigned a letter (A to V) in these

Standard Tail Lifts

A Lateral Operating Pane

Foldable Tail Lifts

V Standard Column Lift

A Standard Tail Lifts

2 Supporting strap on body 11 Roll stop (roll-off

2 Supporting strap on body 12 Payload center of

2 Supporting strap on body 13 Warning lights

2 Supporting strap on body 12 Payload center of gravity

1 Guide rails 12 Payload center of gravity

2 Supporting strap on body 12 Payload center of gravity

1 Hydraulic unit with oil tank 10 Tilt sensor b15 (factory-

ACF Setting the Ground Adjustment Timing

AEFGK Presetting the Platform Tilt

Turn set screw

If the hydraulic stabilizer feet should lift the vehicle excessively

This chapter provides basic information that you must observe

CAUTION! Hazard of battery discharge!

Note: For more information on the recommended battery capac-

CAUTION! Risk of injury or material damage due to insufficient

Depending on the model there are four ways to switch on the

To switch on the tail lift using the battery main switch:

CAUTION! Damage to the vehicle!

CAUTION! Risk of injury or material damage for vehicles with air

Vehicles with Mechanical Stabilizer Feet

Vehicle with Hydraulic Stabilizer Feet

Retracting Mechanical Stabilizer Feet

Retracting Hydraulic Stabilizer Feet

CAUTION! Risk of chassis damage!

 To retract the hydraulic stabilizer feet, see “Operation Using

Putting up or laying down the safety railing

In order to put up or lay down the safety railings at the platform,

Laying down P-shaped safety railings

Laying down A-shaped safety railing

CAUTION! Risk of injury and material damage when moving the

CAUTION! Risk of injury because of insufficient holding or too little

• Setting the Platform to its Horizontal Position

• Set the platform tilt

Opening/Folding out/Extending the Platform and

Bringing Down the Platform

Closing/Folding In/Retracting the Platform

Loading or Unloading the Platform

CAUTION! Damage to the tail lift by incorrect loading!

CAUTION! Risk of injury!

Loading or Unloading the Platform at a Ramp

CAUTION! Risk of falling when loading at a ramp!

You can load your vehicle at a ramp in two possible ways: