JOB NO.

BRANCH
PRO PUB. NO
ENG MODEL PUB. DATE

DISASSEMBLING CHECK SHEET

QA 6 ENG S/N
MACH S/N
REVISION NO
PAGE
SCANIA DC16
SECTION DISASSEMBLY
CUST NAME

START
PROCESS DISASSEMBLY BY
FINISH

NO COMPONENT INSTRUCTION & INSPECTION UA RU RN REMARKS PICTURE, NOTES, DIAGRAM

Warning :
When carrying out steam cleaning always use
protective clothing, safety glasses and face shield.

1 PREE WASHING
Caution :
Install plug at the all hole of engine
Protect all wiring harness connector

~ Drain oil & all fluids

~ Remove pan and check for dents and cracks.
~ Check drain plug for pulled threads
~ Check strainer suction tube condition
2 OIL PAN AND STRAINER
~ Check screen for damage.

!!! Set the engine on disassy stand carefuly.

~ Remove air compressor tubes and inspect for

damage.
AIR COMPRESSOR LINES
3 ~ Remove fuel lines & inspect for damage
AND FUEL LINES

~ Remove alternator
~ Remove starting motor
STARTING MOTOR !!! Be Carrefully when release automatic belt
4
ALTERNATOR tention spring
SEND TO SUB ASSY 3

~ Remove EDC
~ Remove wiring harness assembly with plate

5 WIRING HARNESS AND EDC

SEND TO SUB ASSY 3

~ Remove tube lubricating inlet & outlet

turbocharger
6 TURBOCHARGER
SEND TO SUB ASSY 3

~ Remove air compressor

7 AIR COMPRESSOR
SEND TO SUB ASSY 3

~ Remove fuel filter

!!! Check condition of fuel filter

FUEL FILTER AND FUEL

8
MANIFOLD ~ Remove fuel manifold
!!! Check condition of fuel manifold

~ Remove exhaust manifold

~ Remove turbomanifold
!!! Check condition of turbo manifold condition
EXHAUST MANIFOLD AND
9
TURBOMANIFOLD
NO COMPONENT INSTRUCTION & INSPECTION UA RU RN REMARKS PICTURE, NOTES, DIAGRAM

~ Remove rocker arm cover

10 ROCKER ARM COVER

~ Loosen rocker arm adjusting screw for release

spring pressure
~ Remove rocker arm
11 ROCKER ARM
~ Put all push rod
SEND TO SUB ASSY 2

~ Remove injector

12 INJECTOR SEND TO FIP CALIBRATION ROOM

~ Remove rocker arm housing

!!! Check condition of rocker arm housing
13 ROCKER ARM HOUSING

~ Remove cylinder head

!!! Loosen mounting bolt with crossing methode
14 CYLINDER HEAD
SEND TO SUB ASSY 1

~ Remove fly wheel

!!! Check condition of fly wheel surface , gear
and thread.
FLY WHEEL AND
15
FLY WHEEL HOUSING ~ Remove fly wheel housing
!!! Check condition of fly wheel housing

~ Measure end play of each gear

Timing gear
End play
Item Standard Actual
Cam Gear RH
0.23 - 0.53
Cam Gear LH
CAM GEAR , IDLER GEAR Intermediate 1 0.095 - 0.115
16
AND TIMING GEAR PLATE

~ Remove all gear >>> SEND TO SUB ASSY 2

~ Remove oil pump >>> SEND TO SUB ASSY 1
~ Remove timing gear plate

~ Remove polly V Belt

!!! Be Carrefully when release automatic belt
tention spring
~ Remove fan drive
~ Remove coolant pump
17 TRANSMISSION BELT GROUP SEND TO SUB ASSY 1

~ Remove automatic belt tentioner

~ Remove idler roller
!!! Check condition of all component

~ Remove crank shaft pulley

!!! Check condition of pulley groove & sealing
surface
18 CRANKSHAFT PULLEY

~ Remove cover plate

!!! Check condition of cover & related parts

HOUSING , COVER PLATE

19
(CRANK CASE VENTILATION)
 NO COMPONENT INSTRUCTION & INSPECTION UA RU RN REMARKS PICTURE, NOTES, DIAGRAM

~ Remove coolant pump

SEND TO SUB ASSY 1

20 WATER PUMP

~ Remove fuel filter

~ Remove EDC mounting bracket
~ Remove oil cleaner
~ Remove oil cooler
FUEL FILTER , EDC
SEND TO SUB ASSY 1
21 MOUNTING BRACKET ,OIL
COOLER

~ Remove roller tappet cover compartment

~ Remove roller tappet

SEND TO SUB ASSY 2

22 ROLLER TAPPET

~ Remove cam shaft gear

~ Remove cam shaft from cylinder block
!!! Be carrefully when remove cam shaft from
cylinder block
23 CAM SHAFT

SEND TO SUB ASSY 2

~ Turn cylinder block position

!!! Place to stand with carrefuly
~ Remove piston cooling nozle
~ Measure side clearance of connecting rod
STD: 0.14 ~ 0.425
Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6 Cyl 7 Cyl 8

24 PISTON GROUP

~ Remove piston
!!! Don't mix cap & connecting rod position

SEND TO SUB ASSY 2

~ Measure end play of crank shaft

Standard Actual
0.135 ~ 0.385

25 CRANKSHAFT
~ Remove crank shaft

SEND TO SUB ASSY 2

26 ~ Measure liner protution

Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6 Cyl 7 Cyl 8

CYLINDER LINER
~ Remove cylinder liner
SEND TO SUB ASSY 2
~ Visual check condition of cylinder block
SEND TO SUB ASSY 2

EXECUTED BY MECHANIC APPROVED BY SUPERVISOR VALIDATION BY QUALITY OFFICER

Name
Name : Name : :
Date :
Date : Date :
Signature : Signature : Signature :