SAT-101 User Manual: Document No: MAN-0013 Issue No: 2 Dated: 16 December 2003
SAT-101 User Manual: Document No: MAN-0013 Issue No: 2 Dated: 16 December 2003
User Manual
Issue No: 2
COPYRIGHT
Copyright in this document is vested in Satamatics Ltd. This document is issued in confidence for the
purpose only for which it is supplied. It must not be reproduced in whole or in part except with the
consent in writing of Satamatics Ltd and then only on the condition that this notice is included in any
such reproduction.
Revision History
1 LEGAL INFORMATION................................................................................................................4
1.1 Notice .......................................................................................................................................4
1.2 Limited Warranty......................................................................................................................4
1.3 Limitation of Warranty ..............................................................................................................4
1.4 Governing Law .........................................................................................................................4
2 SAFETY WARNINGS ...................................................................................................................5
2.1 General Safety Warnings.........................................................................................................5
2.2 Battery Safety information........................................................................................................5
2.3 REGULATORY AND TYPE APPROVAL INFORMATION ......................................................6
2.4 European Compliance .............................................................................................................6
2.5 FCC Authorisation....................................................................................................................6
2.6 INMARSAT Type Approval ......................................................................................................6
2.7 Limitations on intended operating environment .......................................................................7
3 SAT-101 GENERAL DESCRIPTION ...........................................................................................8
3.1 Main Module.............................................................................................................................8
3.2 Battery Pack.............................................................................................................................8
3.3 Antenna....................................................................................................................................9
4 INSTALLATION..........................................................................................................................10
4.1 Power Requirements .............................................................................................................10
4.2 Antenna Installation ...............................................................................................................10
4.2.1 Location..............................................................................................................................10
4.2.2 Antenna Cable ...................................................................................................................10
4.2.3 Mounting ............................................................................................................................11
4.3 Main Module Installation ........................................................................................................12
4.3.1 Location..............................................................................................................................12
4.3.2 Power & control cable ........................................................................................................12
4.3.3 Mounting ............................................................................................................................12
4.4 Applying Power ......................................................................................................................13
4.5 Operational Check .................................................................................................................13
5 FUNCTIONALITY .......................................................................................................................13
6 MODES OF OPERATION...........................................................................................................13
7 MAINTENANCE AND SUPPORT INFORMATION....................................................................14
7.1 Cleaning .................................................................................................................................14
7.2 Battery Pack Replacement ....................................................................................................14
7.3 Technical Support and Information ........................................................................................14
8 SPECIFICATIONS ......................................................................................................................15
9 INTERFACES .............................................................................................................................17
9.1 Interface Connector Pinout ....................................................................................................17
9.2 General Purpose I/O & 4-20mA Loop....................................................................................18
10 BATTERY INFORMATION.........................................................................................................19
10.1 Battery Life........................................................................................................................19
10.2 Battery Charging ...............................................................................................................19
10.2.1 Battery Charging from Main DC input ..............................................................................19
10.2.2 Battery Charging from Solar Panel input .........................................................................19
11 INTERPRETING THE INDICATOR ............................................................................................19
12 APPENDIX – A ...........................................................................................................................20
12.1 CE Declaration of Conformity ...........................................................................................20
12.2 Product Information...........................................................................................................21
1 LEGAL INFORMATION
1.1 Notice
Information in this document is subject to change without notice. Satamatics Ltd. makes no warranty of any kind
with regards to this material, including, but not limited to, the implied warranties of merchantability and fitness for
purpose. Satamatics Ltd. shall not be liable for errors contained herein or for incidental or consequential damages
in connection with the use of this material. No part of this document may be photocopied, reproduced, or
translated to another language without prior written consent of Satamatics Ltd. The Satamatics logo is a
registered trademark of Satamatics Ltd. All other trademarks belong to their respective proprietors.
For warranty service or repair the product must be returned to a service facility designated by Satamatics Ltd
quoting the information contained in Section 12.2. Failure to do so could invalidate or delay any warranty repair.
EXCEPT FOR THE ONE (1) YEAR LIMITED WARRANTY SPECIFIED HEREIN, THE PRODUCT IS PROVIDED “AS-IS”
WITHOUT ANY WARRANTY OF ANY KIND INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT. If ANY IMPLIED
WARRANTY CANNOT BE DISCLAIMED IN ANY TERRITORY WHERE A PRODUCT IS SOLD, THE DURATION OF SUCH
IMPLIED WARRANTY SHALL BE LIMITED TO NINETY (90) DAYS. EXCEPT AS EXPRESSLY COVERED UNDER THE
LIMITED WARRANTY PROVIDED HEREIN, THE ENTIRE RISK AS TO THE QUALITY, SELECTION AND PERFORMANCE
OF THE PRODUCT IS WITH THE PURCHASER OF THE PRODUCT.
TO THE MAXIMUM EXTENT PERMITTED BY LAW, SATAMATICS LTD IS NOT LIABLE UNDER ANY CONTRACT,
NEGLIGENCE, STRICT LIABILITY OR OTHER LEGAL OR EQUITABLE THEORY FOR ANY LOSS OF USE OF THE
PRODUCT, INCONVENIENCE OR DAMAGES OF ANY CHARACTER, WHETHER DIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL (INCLUDING, BUT NOT LIMITED TO, DAMAGES FOR LOSS OF GOODWILL, WORK STOPPAGE,
COMPUTER FAILURE OR MALFUNCTION, LOSS OF INFORMATION OR DATA CONTAINED IN, STORED ON, OR
INTEGRATED WITH ANY PRODUCT RETURNED TO SATAMATICS LTD FOR WARRANTY REPAIR) RESULTING FROM
THE USE OF THE PRODUCT, RELATING TO WARRANTY SERVICE, OR ARISING OUT OF ANY BREACH OF THIS
LIMITED WARRANTY, EVEN IF SATAMATICS LTD HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
THE SOLE REMEDY FOR A BREACH OF THE FOREGOING LIMITED WARRANTY IS REPAIR OR REPLACEMENT OF
THE DEFECTIVE OR NON-CONFORMING PRODUCT.
2 SAFETY WARNINGS
BEFORE APPLYING POWER TO THE EQUIPMENT the user must read all instructions.
If in any doubt, consult suitably trained service personnel.
Battery Disposal: Dispose of used battery packs at your nearest re-cycling centre, or return to the
manufacturer. To obtain a return address, or if more information on the battery
packs is required, contact Satamatics at:
1999/5/EC (CE mark - R&TTE) [includes directives 89/336/EEC (EMC) and 73/23/EEC
(LVD)]
Relevant Standards:
EN301 489-20 v1.2.1(2002-11) EMC Testing
EN 60950:2000 Electrical Safety (R&TTE)
ETSI EN 301 426 v1.2.1(2001-10) Radio Approval
Maritime:
Approvals are pending for the following European directives and standards:
94/9/EC (ATEX)
Relevant standard:
EN 50021:1999 Electrical apparatus for potentially explosive atmospheres – protection ‘n’
Guidance notes for the installation and use of the SAT-101 must be strictly followed.
Satamatics exercise due diligence to ensure that the equipment is suitable for use in stated
applications, but ultimate responsibility for the compliance of a complete system must rest with the
prime contractor at a site where local conditions may require additional EMC precautions be taken.
WARNING: Changes or modifications to this unit not expressly approved by the party
responsible for compliance could void the user's authority to operate this equipment.
Four INMARSAT satellites provide Global Coverage with each satellite covering an ‘Ocean Region’
(IOR, AOR-E, AOR-W or POR).
On power on or ‘waking up’, a terminal first tunes to the Bulletin Board channel which contains
information on the traffic channels currently in use. From the traffic channel / service ID mapping
posted on the Bulletin Board, the terminal determines on which traffic channel to expect its messages,
and re-tunes to this channel.
Data rate for the forward channel (to terminal) is approximately 9 user bits per second, with typical
message delivery latency of about 3 minutes.
Return channel (from terminal) information is returned in bursts containing up to 80 user bits of
information. The data rate is approximately 10 user bits per second, with typical message delivery
latency of about 30s (assuming the terminal has already synchronised to the traffic channel).
Antenna
Main module
Battery pack
The terminal is designed such that the battery pack can be optionally attached to the main module.
The battery packs are fitted to the main module by means of two M3 screws. When mounting the
complete unit, M4 (No. 8) mounting bolts are used which pass through clearance holes in the battery
pack and main module.
3.3 Antenna
A single antenna is used for GPS receive, D+ receive and D+ transmit.
Cable length: 5m (standard)
Mounting: 4 x M4 (No.8) bolts
Connector: SMA
Cable entry is from the side of the base moulding. Moulded placeholders on the base allow provision
for magnets to be bonded for applications where a magnetic mount is required.
4 INSTALLATION
Installation and service should only be carried out by suitably qualified service
personnel.
Local working practices and regulations for wiring and installations must be adhered to.
External power is connected via the 25-way D type connector (see section 9.1 for pin connections)
When installing the SAT-101, adequate circuit protection must be provided as required by local
regulations.
4.2.1 Location
The antenna should be located with an unobstructed, clear view of the sky.
The antenna should be mounted on a flat horizontal surface.
Consider the position of the satellites. The Inmarsat satellites are in geostationary orbits
above the equator. (i.e., in the Northern hemisphere the satellites are located to the south,
in the Southern hemisphere the satellites are located to the North.) The further away from
the Equator the SAT-101 is, the lower the degree of elevation will be above the horizon.
If you plan to install the antenna in a partially enclosed environment, test operation before
committing to a permanent installation.
On vehicles, the antenna should be located on the highest point possible, free from
obstructions and safe from damage during normal operation of the host vehicle.
For installations exposed to shock and/or vibration, use a mounting scheme that isolates the
antenna from the excessive shock and/or vibration.
Choose a location that is not near radar installations, other satellite communication
equipment, and/or microwave dishes to prevent RF jamming.
Avoid mounting on hot surface.
The SAT-101 main module is only weatherproof if the interface connector is appropriately
mated.
If possible the SAT-101 should be mounted with the interface cables facing down.
4.3.3 Mounting
Record ISN number of the unit for future reference.
Mark the location of the four mounting holes.
Drill four 4.5mm mounting holes.
Secure the unit in place using the M4 (No. 8) screws and nuts - do not over tighten
If the battery pack is not fitted, ensure that the battery pack connection cover is in place to prevent
damage to the battery terminals.
It is recommended that the unit be mounted with the connectors facing downwards when mounting
outdoors.
Bat
M4 Clearance hole ter
4 positions y Ter
Pa mi
ck nal
Always ensure that the ground connection is connected at the same time or before power is applied.
Contact your application service provider or authorised dealer with regards to sending and receiving
messages.
5 FUNCTIONALITY
For full functional details on the SAT-101 contact your authorised dealer.
6 MODES OF OPERATION
SLEEP
Extremely low power mode. D+ and GPS functions are switched off. IDLE mode is entered
periodically so that battery voltage can be checked and charging enabled as appropriate.
IDLE
In certain circumstances, the terminal will enter IDLE mode. For example, battery charging from
SLEEP mode (see above) or where GPS is not required and the current Traffic Channel frame
contains no forward messages addressed to the unit.
GPS ONLY
Similar to IDLE mode except that GPS is active, enabling the terminal to monitor its position and
compare, for example, against a Geofence.
STATIC
Normal D+ operation where the terminal cycles between RECEIVE, IDLE and TRANSMIT as
appropriate. GPS is not enabled.
MOBILE
Similar to STATIC mode except that GPS is also enabled.
7.1 Cleaning
Dust and finger marks can be removed using a soft damp cloth. Avoid using domestic cleaning
products.
Authorised dealers and general information about Satamatics products and services can be found at:
http://www.satamatics.com
Dimensions
Main module + battery pack 112 mm x 173 mm x 41 mm
Antenna 112 mm x 37 mm (diameter x height)
Weight
Main module 370g
Antenna (incl. 5m cable) 340g
Shipping weight (main module +antenna) 930g
Non-rechargeable battery pack 225g
Rechargeable battery pack 315g
Enclosure
Material Bayblend FR110
Colour UN0332 (Coconut)
Connectors
Antenna SMA
Battery Spring loaded, sealed contact
Data/Control/Power 25 way D type plug
Environmental
Temperature
Main module -25C to +70C
Antenna -40C to +70C
Battery pack Refer to battery pack specifications
Humidity ≤ 95% @ +40C
Vibration 5-20Hz: 1.92m2s-3 random noise
20-500Hz: -3dB octave random noise
Shock (survival) Half sine 6ms, 300ms-2
Ingress Protection Rating
Main module IP66 (when interface connector appropriately mated)
Antenna IP66
Battery Pack IP66 (non-operational)
Frequency Range
Modulation
Message length
GPS
Channels 12
Time To First Fix (Typical)
Cold start 45s
Hot start <8s (GPS was off for less than 2 hours)
Accuracy (SA Off)
Position (CEP,2D) 4m (Typical)
Altitude maximum 18000m
Dynamic capability
Velocity maximum 515m/s
Acceleration ≤4g
Maximum update rate 1s
Data Interfaces
Sleep 0.5mW
Receive (incl. GPS) 2.4W
Transmit 8.7W
Rechargeable:
Battery Type Nickel Metal Hydride (NiMH)
Capacity 1.2Ah
Storage temperature -20C to +35C
Discharge temperature -20C to +60C (0C to +45C optimal)
Permanent charge +10C to +35C
9 INTERFACES
The following interfaces are provided as standard:
Pin functions.
Tx232, Rx232 RS232 serial interface transmit and receive lines
respectively.
Tx485+,Tx485-,Rx 485+,RX485- RS485 serial interface differential transmit and receive
lines.
/RS485 select Leave unconnected to select RS232 as the control
interface. Connect to GND to select RS485 as the control
interface.
INOUTn General purpose I/O.
Solar Panel + Solar Panel +ve input
DC input –ve, DC Input +ve Main power input to the unit
S2
DAC Analog out
2k7 ohms
OFF
Digital in
INOUTn
S1 10k ohms 10 ohms
Digital out
100 ohms
Analog in
Precision
resistor
S3 4-20mA select
Supply Voltage
S2
DAC Analog out
4-20mA
2k7 ohms
sensor
OFF
Digital in
INOUTn
S1 10k ohms 10 ohms
Digital out
100 ohms
Analog in
Precision
resistor
S3
4-20mA select
1. 100 transmissions – For applications where the SAT-101 enters SLEEP mode between
transmissions.
2. 5.5 hours operation – For applications where the SAT-101 is in continuous RECEIVE (D+ and
GPS), transmitting no more than once every 10 minutes.
3. 30 to 40 hours operation – For applications where the SAT-101 is receiving GPS only (e.g.
periodically checking a geofence)
4. 400 GPS position checks (e.g. against a geofence) for applications that place the SAT-101 into
SLEEP mode between checks.
For example, taking case 1 above, using the 1.2Ah battery pack will provide approximately 120
transmissions.
Normally, from power on, the indicator will go from flashing red (D+ OFF) through to flashing green as
the SAT-101 first acquires the Bulletin Board and subsequently the Traffic Channel. From power on to
demodulating the Traffic Channel may take up to 7 minutes.
NOTE: The indicator can be disabled (off state) or enabled via script control. The indicator may
therefore not come on when power is applied. Contact your authorised dealer for details of any
script that may have been programmed into the SAT-101.
12 APPENDIX – A
DATE OF PURCHASE:
PURCHASED FROM:
Dealer: