Radial-Inflow Turbines: Vavra, M. H
Radial-Inflow Turbines: Vavra, M. H
Radial-Inflow Turbines: Vavra, M. H
1964-04
Radial-Inflow Turbines
Vavra, M. H.
Monterey, California. Naval Postgraduate School
http://hdl.handle.net/10945/31854
64T-4
TN NO.
UNITED STATES
NAVAL POSTGRADUATE SCHOOL
DEPARTMENT OF AERONAUTICS
TECHNICAL NOTE
NO. 64T-4
by
« H.^VAVRA
II
T^ Tn.-\.\/ a
TN NO. 64T-4
Page
INTRODUCTION 1
CONCLUSIONS 16
BIBLIOGRAPHY 17
a) Dimensions
b) Velocity Triangles
ii
INTRODUCTION
During the past year the writer has been associated with three pro-
choice to generate abt. 6000 KW at 170 psia and 1500 F inlet conditions.
Its speed would be 38,000 rpm and an efficiency of about 897» should be
oil system which could contaminate the reactor and the heat transfer sur=
faces. Besides that, the simplicity of the turbine itself, its inlet
and discharge manifolds, and the ease with which they can be arranged in
radial turbine.
In a project for a neclear gas turbine of 1.5MW for land use, that op-
erates with air in a closed system at high pressures, a radial turbine was
preferred to an axial one for similar reasons, A wheel of about 8 in, dia-
meter at 40,000 rpm can generate 5300KW at inlet conditions of 1100 psia and
the inlet casing which is then stressed only by a small pressure difference
unit could have a simple tapered - land thrust bearing to take up the
pump unit of a rocket motor with extreme pressures. Because of the small
volume flow rate in the turbine the leakage losses in an axial turbine
and the radial turbine in question is symmetrial with dual discharge be=
Radial turbines have been in use for many years, especially as expand-
small gas turbines. At present the tendency toward smaller and smaller
turbomachines has given a great boost to radial machines since they can
cover a field where the axial turbine cannot operate at good efficiency
to fabricate small radial type rotors from forgings, such designs have
for very thin blades since no force is applied to the rotor blades during
machining.
The life support system of the Mercury capsule has two compressor
wheels of 2 in. diameter running at 40,000 rpm. Efforts are now made to
build a self contained life support system for extravehicular space explor-
4.4 in. diameter, operating at 80,000 rpm, and driving a centrifugal com-
that the waste heat of the astronaut and his C0 ? production will be used
as the sole heat source of the little turbopump and refrigeration unit.
greatly. Concepts that are somewhat foreign to the designer of axial tur-
bines are being applied, such as specific speed and specific diameter,
which have been used in hydraulic turbine designs for many years. Actually,
radial hydraulic turbines, so died Francis turbines, have been built since
1900, and the designers of radial turbines for compressible fluids now try
in the literature are confusing and contradictory. From Fig.l, for in-
stance, it seems that the only requirement for high efficiency is a high
specific speed N . (This value and others will be defined later in the
paper). However, Ref.5 indicates also that the value of \]Jc for best ef-
ficiency should be between 0.69 and 0.725. The corresponding head coeffi-
2
cients k. (C
v /U-.) , which the writer prefers to use, are therefore
is o 1
between 2.1 and 1.9. Fig. 2, which has been adapted from Ref.6, seems to
convey the same recommendations, but it contains one curve from another
optimum value of the specific speed, so that the efficiency tends to de-
ing
° to
k, 2. 37.
is
.
The results of Figs . 1 and 2 differ from those of Fig. 3. The first-
to the isentropic enthalpy drop from the total inlet pressure to the total
red to the enthalpy drop from the total inlet to the static discharge
ciency Tl can generate different powers for the same inlet conditions and
the same static discharge pressure at the wheel exit, depending on the
similar to the use of a draft tube in hydraulic turbines, but this effect
ciencies T).
cal studies to define more clearly the parameters that bear on the oper-
In particular, the writer does not like to operate with parameters that
different systems of units are used. Not only is the use of such para-
meters awkward but in most cases they do not show up the actual physical
The study is limited to radial turbines where the blades extend from
the outer diameter of the rotor to the discharge annulus, and whose meri-
dional channel is such that nearly uniform discharge velocity can be ex-
planes at the inlet to avoid bending stresses in the blades. Rotors with
such "radial" blades can operate at higher peripheral speeds than others
stage units with whirl-free flows at the discharge to minimize the so-
called leaving loss, which equals the kinetic energy of the absolute
The investigation has been carried out because of the research work
in radial turbines that is now under way, or is planned, at the new Pro-
flow phenomena in such machines, and establish more clearly when and
nature. Three dimensional flow conditions are not treated, and it does
not touch on the effects of Mach and Reynolds numbers, although the lat-
The analysis of the radial turbine of Fig. 4 will be carried out with
square radius at the discharge. For the assumed uniform velocity distri-
bution at the rotor discharge, equal flow rates will pass between the
For assumed radial inlet of the relative velocity W, , and axial di-
rection of the absolute discharge velocity V~ , there are from Eqs.15 (30)
bine with radial blades at the outer diameter, and axial absolute velocity
From Eq.2
r* - -JL_
l + c
2
k - Ah / (D. /2 g J) (Work Coefficient) (4)
w l
Ah
TL =
2vT (Total-to Static Efficiency) (5)
is
Ah
TL - (Total-to-Total Efficiency) (6)
J"?
is
ence Ah. of Fig. 5, from the total inlet pressure P to the static dis~
Is .
o
of the stage by
N2 + C
. JL ('f£ 1 ,.
* V
)
(7)
is ,
V
,2 n
u
l
J r
2 sin 2 o
cp
.
of Ref. 7
2 cp2 sin Q'
1
k. 1 + C (8)
is
\ \
\ 1 - < V /V
2
cot
2
cr. 1 < V /U
2
m 2 m l) m2 l)
k. k.
is is
2
(9)
2
k. - (V
N /U,)
1'
is m2
— m2
1
=
T~
m2
ml
cot «1
,^
<
n\
10 >
and
-i /V R i
writer has carried out tests on a turbine inlet scroll with guide vanes,
from the scroll inlet to the rotor inlet were about 67„ of the theoretical
blades are not known with great accuracy, in fact, this investigation
The radius ratios R„/R, cannot vary greatly since the outer radius
ler than 0.4 the available annulus area at the discharge becomes too
small, and for R ? /R 1 larger than 0.6 the radius R„ becomes excessive.
Hence R„/R 1
can vary from about 0.4 to 0.6.
produced by the fact that the volume flow rate at the discharge is larger
than that at the inlet, and that this flow rate must pass through the
2
outlet annulus which is a fraction only of the projected area tt R of
binations of these quantities may produce angles f3~ that are larger than
that the velocity triangles of Fig. 4(b) represent the actual average ve-
locities and flow angles at the different stations. Hence the actual
blade angle (3_ at the rotor discharge, that produces a flow angle |3
must be larger than 3„ because of the thickness of the blades, and be-
fugal compressors. For these reasons the flow angle (3 cannot exceed
si!, 4
H = isentropic head
Further ,
D H *
D 5 (13)
s 2
\
where D. is the outer diameter of the rotor. Evidently the values obtain-
ed from Eqs.12 and 13 for particular designs depend on the units that are
values.
N in rpm
3
Q2 in ft /sec
H in (ft-lb)/lbm
D, in ft
0// 1
2 -i
(ft/sec ) , respectively. Sometimes a so-called dimensionless specific
10
—
2 2
or ft /sec . Then
N - N (810.55)
s sl
and
D - D (0.420)
s al
duce the speed N in radians per second. The resulting specific speed
N is then related to N by
s2 s
N - N (129.01)
s s2
It can be shown that turbines with similar geometry and equal spe-
cific speed and specific diameter must have the same efficiency if Mach
^
3,
N -
1
2
Q2 A V R V 14 >
A " l
" ' C <
2 m2 m2
H Ah J k. ~
is is 2 g
there are
%
V /U
N 384.55
«A m2 l>
(15)
s 3/4
k.
is
k *
ls
and D 0.3984 (16)
s
V /U %
«A m2 l>
11
Further
4 2
k. - 2.3472 (10 ) (N D )" (17)
s g s
and
C
A
V /U
m2 l
= 6 7624
"
<
10
" 6
>
k
is
^ N
s
2
< 18 >
at a certain value of V /U, . The value £. has not appeared in the pre-
m^ 1 A
ceding calculations, nor is there a way to establish it by means of other,
more detailed flow calculations without knowing more about the interde-
introducing the specific speed concept lies exactly in the fact that £
can be obtained from it. However instead of making a detour via the spe-
cific speed it would be just as easy and useful to establish the dimen-
XS
simply that a turbomachine must have a certain specific speed for best
through the points that give the optimum efficiency for chosen values of
12
draw the curves of Fig. 7, which in turn can be used to establish the re-
efficiency with a k.
lb
2.35, corresponding to N =68 and D = 1.47.
S S
variance with the presently used criterion that a radial turbine must
presented in Figs. 8 and 9, a constant value V m 0.9 was used for the losses
in the rotor, and cp was taken to be 0.96. Because the ratio V /\J, ap-
mzn 1
Although not clearly seen in Fig. 8, the curves for o>. 75 and 70 over-
the radius ratio is small also and the curves indicate that, the smaller
the value of the ratio V /U, is, the higher the internal efficiency T).
mz 1 1
will be. However, because of the limitations imposed by too large flow
angles P_, the minimum value of V ^/U. cannot be smaller than about 0.25,
depending on R /R,
2
of Ref.7.
13
Experience with axial-flow turbines shows that the rotor losses, or
of the flow in the rotor blades (see Fig. 15(5), p. 434, Ref.7). A similar
on this premise the curve for ¥ of Fig. 10 has been established, and the
corresponding results are plotted in Fig. 11. It is seen that the curve
below about 0.15. The writer believes however that Y will decrease more
with increasing angles 3_ than given by Fig. 10, and there is reason to
assume that the best efficiency will occur at values of V o/^i between
from
2 3
Mf - C
f
P U
x Rl
The mass density p.. is that at the rotor inlet. Ignoring Reynolds
friction is
2 2
P M oo - C Pj_ Uj_ R
f f x
P » w Ah, T\.
w is i
14
2 3
C P U R
x x 1
friction, is T| * TL 7-7-
o i w Ah
is
W = P
2
A
2
2
V
m2
= P
2
C
A * ^ V
m2
P /P
1 2
evident from Eq. 19 that the optimum value of the efficiency T] will be
in relation to R
1
for given ratios R_/R
1
. For R„/R 1 = 0.5, for instance,
R /R = 0.25 R R = °* 66
2o 1
;
2 i^ l
For given operating conditions and flow rates of the turbine the
value of C. not only gives these radius ratios but also determines the
(20)
P 2 <]
2 1 - cp (1 - r*) Y
15
where
2
Y - k (Ul /a o ) (21)
*-f± ig
CONCLUSIONS
The study shows that the efficiency of an inward- flow radial turbine
with radial blades at the inlet of the rotor, and whirl- free discharge,
the quantity V o/U, seems to be a measure for the effect of the flow de-
flection on the losses, the ratio C V „/U, seems to include also the
A m2 1
influence of the geometry of the flow path,,
are indicated in the paper, but it is hoped that research at the Propul-
produce more accurate design criteria which are necessary to enhance the
16
BIBLIOGRAPHY
17
TN 6AT-4
PLOTTED POINTS
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DATA
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19
TN 64T-4
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too »oo»
N,
iuvoir.c:
20
TN 64T-4-
(a) Dimensions
(b) Velocity Triangles at Inlet and Discharge of
Rotor
Fig. 4 (s)
At station (I)
V
V rv»l * W
wl
Fig. 4(b)
u.
21
TN 64T-A
22
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25
U.S. NAVAL POSTGRADUATE PROPULSION LABORATORY
SCHOOL M. H. VAVRA
./.RADIAL- PLOW TuRBiiMEs"XN.64T-4- FIG. 9
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cm V 2 . v m2 « VELOCltX". .AT
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Conditions For losses according to ri&. to
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28
U-89.353
U 89353
DUDLEY KNOX UBRARY-
RESEARCH REPORTS
U 89353
5 6853 01058281