Direction For Using Manual

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Direction for using Manual

Ⅰ. The part manual is available for the 1.5~3.5T forklift

trucks .All the illustrated parts are available for all types of forklift

trucks except special illustration.

Ⅱ. The part manual provides the part name, code name and

numbers for the customers to repair and replace the forklift parts.

Ⅲ. The model number, serial number and the date of production

should be supplied when the customers want to order, repair and

change the components or parts of the forklift trucks.

Ⅳ. The trouble for not using our parts ,will not be in the range of

the our guarantee.

Ⅴ. The manual will be complemented and revised when new

parts are produced in the future.

Ⅵ. Different parts used in different tons of forklift trucks are

indicated with different two digit numbers in the head of the serial

number .The parts without any special marks are commonly

utilized in all tons of trucks.

Ⅶ. The manual has been revised for several times , but may be

still have some mistakes ,so please point out cordially, We will be

revise in next publish.

-1-
INDEX
1. Diesel engine……………………………………………………………4
2. Gasoline engine…………………………………………………………6
3. Air Cleaner (Diesel engine) ………………………………………8
4. Radiator ass’y…………………………………………………………10
5. Fuel Tank…………………………………………………………………12
6. Exhausting System………………………………………………………14
7. H2002 Combination Cabinet……………………………………………16
8. Electrical System(Diesel engine) …………………………………18
9. Hydraulic Transmission Device………………………………………20
10. Gearbox (Hydraulic transmission) ………………………………22
11. Hydraulic Transmission(cover and inching valve) ……………26
12. Charging pump (Tor-con type) ……………………………………30
13. Clutch (hydraulic transmission) …………………………………32
14. Control valve (hydraulic transmission) ………………………34
15. Inching valve (hydraulic transmission) ………………………36
16. Indifferential………………………………………………………38
17. Drive axle(1.5t ) …………………………………………………42
18. Drive axle(2t-3.5t) ………………………………………………44
19. Drive wheel(1.5t) …………………………………………………46
20. Drive wheel(2t-3.5t) ……………………………………………48
21. Brake ass’y(1.5t)………………………………………………50
22. Brake ass’y (2t-2.5t) …………………………………………54
23. Brake ass’y (3t-3.5t) …………………………………………58
24. Gearbox control linkage(tor-con type) ………………………62
25. Steering system……………………………………………………64
26. Steer axle (1.5t) ………………………………………………68
27. Steer axle (2t-3.5t) ……………………………………………72

-2-
28. Steer wheel…………………………………………………………76
29. Steer oil cylinder (1.5t) ……………………………………78
30. Steer oil cylinder (2t-3.5t) …………………………………80
31. Foot brake and inching control(tor-con type) ………………82
32. Main pump ,brake……………………………………………………86
33. Brake parking…………………………………………………………88
34. Accelerator control…………………………………………………92
35. Frame &counterbalance weight……………………………………94
36. Hood,floor board &seat……………………………………………96
37. Oil tank………………………………………………………………102
38. Valve control linkage (two-throw) ……………………………104
39. Valve control linkage (three-throw) …………………………107
40. Hydraulic system……………………………………………………108
41. Hydraulic system……………………………………………………112
42. Oil cool system (tor-con) ………………………………………115
43. Hydraulic system mast (wide view mast KM) …………………118
44. Hydraulic system mast(wide view full free 2-stage mast )…120
45. Fork……………………………………………………………………122
46. Lift bracket (wide view mast KM) ………………………………124
47. Mast (wide view mast KM) …………………………………………126
48. Mast (wide view mast full free 2-stage ) ……………………128
49. Lifting cylinder (wide view mast KM) …………………………130
50. Lifting oil cylinder (wide view mast full free 2-stage)…134
51. Lifting oil cylinder (wide view mast full free 2-stage)…136
52. Tilting cylinder……………………………………………………138
53. Tilting cylinder……………………………………………………140
54. Overhead guard………………………………………………………142
55. Decal…………………………………………………………………144

-3-
Diesel engine
CPC(D)15-35

-4-
Diesel engine
Item Part No. Description Qty Remark
No.

01 GB/T5782-2000 Bolt M12×100-8.8 2


02 CA10-JF Shim ,shock absorber 2
03 CA10-JF Shim ,shock absorber 2
04 GB/T97.1-2002 Washer 12-140HV 4
05 GB/T6178-86 Nut M12-6 4
06 GB/T91-2000 Split pin 4
07 C240PKJ Diesel engine 1 1.5t
C240PKJ Diesel engine 1 2t,2.5t
4JG2 Diesel engine 1 3t,3.5t
08 E30CD310000A Air cleaner 1

-5-
Gasoline engine
CPQ(D)15-35

-6-
Gasoline
Item Part No. Description Qty Remark
No.

01 GB/T5782-2000 Bolt M10×100-8.8 2


02 E30QT300001A Washer 4
03 E30QT300002A Sleeve tube 2
04 CA10-JF Shim ,shock absorber 1
05 CA10-JF Shim ,shock absorber 1
06 E30QT300003A Washer 1
07 GB/T6178-86 Nut M12-6 1
08 E30QT310000A Air cleaner 1
09 H20 Gasoline 1
10 E30QT320000A Foot,engine
11 GB93-87 Washer 3
12 E30QT300004A Washer 3
13 GB/T5782-2000 Bolt M8×50 3
Multi-direction linked
14 E30QT330000A 1
shaft device
15 GB/T5782-2000 Bolt M8×25 4
16 E30QT340000A Control device,throttle 1

-7-
Air Cleaner (Diesel engine)
CPC (D)15-35

-8-
Air Cleaner Installation (Diesel engine)
Part No. Description Qty Remark
Item
No.
01 E30CD300006A Duct 1
02 Clamp No.1×(2″-23/4″) 2
03 E30CD300002A Hose 1
04 GB/5781-2000 Bolt M8×16-4.8 2
05 GB/T6170-2000 Nut M8 2
06 GB/T97.1-2002 Washer 8 2
07 GB/T6170-2000 Nut M8 3
08 GB/T93-87 Washer 8 3
09 GB/T97.1-2002 Washer 8 3
10 A30CD300004 Bracket, air cleaner 1
11 E30CD310000A Air cleaner ass’y 1
12 Clamp No.1×(2″-23/4″) 1
13 Clamp No.1×(2″-23/4″) 1

-9-
Radiator ass’y
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 10 -
Radiator Ass’y
Item Part No. Description Qty Remark
No.

01 E30QD300007A Hose, lower 1 Gasoline engine


E30CD300007A Hose, lower 1 Diesel engine
02 Clamp NO.1×(11/4″-13/4″) 4
03 E30QD300003A Hose, lower 1 Gasoline engine
E30CD300003A Hose, lower 1 Diesel engine
04 E30CD360000A Radiator 1
05 E30CD300004 Shim, shock absorber 2
06 E30CD300005 Shim, shock absorber 2
07 GB/T5781-2000 Bolt M12×45-4.8 2
08 GB/T96-2002 Washer 12 2
09 GB/T6170-2000 Nut M12 2
10 GB/T96-2002 Washer 12 2
11 E30CD300001 Bracket 1
12 E15CT350000 Fan shroud 1 Gasoline engine
E30CD350000 Fan shroud 1 Diesel engine

- 11 -
Fuel Tank
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 12 -
Fuel Tank
Item Part No. Description Qty Remark
No.

01 E30CD510005 Cap 1
02 Clamp φ19 2
03 Rubber hose φ13×320 1
04 E30CD510012A Sedimentor 1
05 E25A511207A Bracket 1
06 GB/T5781-2000 Bolt M8×20-4.8 12
07 GB/T93-87 Washer 8 12
08 E15CT511007 Mudguard 1
09 A30CD511207 Plug 1
10 JB/T982-77 Washer 24 1
11 Fuel hoseφ10×17×1000 1
12 Clamp φ14 8
13 Hose φ10×17×1300 1
14 GB/T5781-2000 Bolt M5×12-4.8 5
15 GB/T93-87 Washer 5 5
16 A30CD512001 Paper shim 1
E15CT512001 Paper shim 1
17 E30CD512100 Cover 1
E15CT512100 Cover 1
18 E30CD510004 Shim 1
19 Hose φ10×17×600 1
20 E30CD510011 Filter 1

- 13 -
Exhausting System
CPC (D)15-35

- 14 -
Exhausting System
Item Part No. Description Qty Remark
No.

01 E30CD300008 Seal washer 1


02 GB/T6170-2000 Nut M10 2
03 GB/T96.1-2002 Washer 10 2
04 E15CD330000A Exhausting pipe assy 1 1.5t
E25CD330000A Exhausting pipe assy 1 2.0t, 2.5t
E30CD330000A Exhausting pipe assy 3.0t, 3.5t
05 E15CD340000A Muffler ass’y 1 1.5t
E25CD340000A Muffler ass’y 1 2.0t, 2.5t
E30CD340000A Muffler ass’y 3.0t,3.5t
06 E30CD300011 Rubber Shim 4
07 GB/T5782-2000 Bolt M12×45-4.8 2
08 GB/T6170-2000 Nut M12 2
09 GB/97.1-2002 Washer 12 2
10 GB/T93-87 Washer 12 2
11 E30CD390000A Pipe 1
12 GB/T5781-2000 Bolt M10×30-4.8 2
13 GB/T93-87 Washer 10 2
14 GB/T6170-2000 Nut M10 2

- 15 -
H2002 Combination Cabinet
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 16 -
H2002 Combination Cabinet
Item Part No. Description Qty Remark
No.

01 E30CD810001 Timer
02 E30CD810002 Oil temp-meter Mechanical truck
having no
03 E30CD810003 Water temp-meter
04 E30CD810004 Fuel meter
05 E30CD810005 Oil pressure indicator
06 E30CD810006 Discharge indicator
07 E30CD810007 Jam indication, air cleaner
08 E30CD810008 Preheat indicator
09 E30CD810009 Indication ,depart oil and
water

- 17 -
Electrical System(Diesel engine)
CPC(D)15-35

- 18 -
Electrical System(diesel engine)
Item Part No. Description Qty Remark
No.

01 E30CD820001 Head lamp ass’y 2


02 E30CD820002 Front combination lamp 2
ass’y
03 E30CD820003 Rear combination lamp ass’y 2
04 Accumulator 6-QA-60S 1
05 E30CD820004 Cable (+) 1
06 E30CD820005 Cable (-) 1
07 E30CD820006 Electrical harness ass’y 1
08 E30CD820007 Rear head guard harness 2
09 E30CD820008 Front head guard harness 2
10 H2002 type Combination M/T 1
11 E30CD820009 Switch ,direction 1
12 E30CD820010 Start relay 1
13 E30CD820011 Fuse box 1
14 E30CD820012 Horn 1
15 E30CD820013 Flasher unit 1
16 E30CD820014 Switch,turn signal 1
17 E30CD820015 Switch ,starter 1
18 E30CD820016 Switch,lamp 1
19 E30CD820017 Fuel level sending unit 1
20 E30CD820018 Water temp sending unit 1
21 E30CD820019 Back buzzer 1
22 E30CD820020 Time relay 1
23 E30CD820021 Preheat relay 1

- 19 -
Hydraulic Transmission Device
C
CP D15
, Q
C
CP D20-35
, Q

- 20 -
Hydraulic Transmission Device
Item Part No. Description Qty Remark
No.

YQX18 Gearbox, Tor-con 1 1.5t


01 YQX25 Gearbox, Tor-con 1 2.0t,2.5t
YQX30 Gearbox, Tor-con 1 3.0t,3.5t
02 GB/T93-87 Washer 12 12
03 GB/T5783-2000 Bolt M12×40-8.8 12
04 GB/T6170-2000 Nut M10-8 1
05 GB/T93-87 Washer 10 1
06 GB/T5782-2000 Bolt M10×35-8.8 9
07 GB/T93-87 Washer 10 8
08 A30CD200001 Shim 1

- 21 -
Gearbox (Hydraulic transmission)
C
CP D15
, Q
C
CP D20-35
, Q

- 22 -
Gearbox (Hydraulic transmission)
Item Part No. Description Qty Remark
No.

01 YDS30.035 Case, tor-con 1


02 YDS30.909 Cap, Fill oil 1
03 YDS30.049 Plug 3
04 YJH265 Tor-con ass’y 1
05 YDS30.906 Charging pump ass’y 1
06 YDS30.100 Shim 1
07 GB/T894.1-86 Snap ring 35 1
08 YDS30.808 Oil filter 1
09 GB1235-76 O-ring 35×3.1 1
10 YDS30.104 Plug 4
11 GB1235-76 O-ring 28×3.5 1
12 YDS30.105 Shim 1
13 GB5783-86 Bolt M10×30-8.8 1
14 GB5783-86 Bolt M10×50-8.8 3
15 GB5783-86 Bolt M10×55-8.8 1
16 GB5783-86 Bolt M10×75-8.8 4
17 GB/T93-87 Washer 10 9
18 GB/T119-2000 Pin B12×20 2
19 GB1235-76 O-ring 15×2.4 1
20 YDS25.001 Case 1 1.5t,2.0t,2.5t
YDS30.001 Case 1 3.0t,3.5t
21 YDS25.002 Seat,bearing 2 1.5t,2.0t,2.5t
YDS30.072 Seat,bearing 2 3.0t,3.5t
22 YDS30.089 Bolt 4
23 YDS25.003 Lock plate 4 1.5t,2.0t,2.5t
YDS30.082 Lock plate 4 3.0t,3.5t
24 YDS18.901 Clutch ass’y 1 1.5t
YDS30.901 Clutch ass’y 1 2.0t-3.5t
25 YDS30.025 Shaft,idler 1
26 GB/T276-94 Bearing 6206 1
27 YDS30.037 Gear,idler 1

- 23 -
Gearbox (Hydraulic transmission)
C
CP D15
, Q
C
CP D20-35
, Q

- 24 -
Gearbox (hydraulic transmission)
Item Part No. Description Qty Remark
No.

28 GB/T893.1-86 Snap ring 24 2


29 GB/T276-94 Bearing 6207 2
30 YDS30.036 Gear,output 1
31 YDS30.021 Plate,bearing support 1
32 YDS30.022 Shim δ=0.1
YDS30.022 Shim δ=0.2 According to
32
requirement
YDS30.022 Shim δ=0.5 According to
requirement
33 YDS18.003 Shaft,output 1 1.5t
YDS25.017 Shaft,output 1 2.0t,2.5t
YDS30DY.002 Shaft,output 1 3.0t,3.5t
34 GB/T276-94 Bearing 32208 1
35 GB/T276-94 Bearing 30208 1
36 YDS30.023 Retainer,oil seal 1
37 GB1235-76 O-ring 80×3.1 1
38 12163-82131 Oil seal 1
39 YDS30.024 Nut 1
Shim δ=0.1 According to
40 YDS30.019
requirement
YDS30.019 Shim δ=0.2 According to
requirement
YDS30.019 Shim δ=0.5 According to
requirement
41 GB/T5783-2000 Bolt M8×20-4.8 4
42 GB/T93-87 Washer 8 4
43 YDS30.020 Coller 1
44 YDS30.049 Pipe, fill oil 1
45 Shim 1

- 25 -
Hydraulic Transmission(cover and inching valve)
C
CP D15
, Q
C
CP D20-35
, Q

- 26 -
Hydraulic Transmission(cover and inching valve)
Item Part No. Description Qty Remark
No.

01 YDS30.066 Cover 1
02 YDS30.033 Arm,shift 1
03 GB879-86 Pin 6×32 1
04 YDS30.032 Shaft 1
05 GB1236-76 O-ring 20×2.4 1
06 GB/T1099.1-2003 Woodrutt key 5×19 1
07 YDS30.068 Fixing bolt 1
08 Q/301B 202-86 Shim 8×14×1.5 7
09 YDS30.034 Plug 1
10 Jk208 Switch,back lamp 2
11 14×24×2 Paper shim 2
12 YDS30.048 Nipple 1
13 YBS5.904 Filter 1
14 GB/T879.2-2000 Pin 4×25 1
15 YDS30.052 Piston 1
16 YDS30.050 Spring 1
17 YDS30.051 Safety valve 1
18 Q/301B 202-86 Seal washer 20×28×1.5 1
19 YDS30.102 Plug 1/8″ 6
20 YDS30.103 Plug 1/4″ 4
21 YDS30.904 Control valve ass’y 1
Electric-controller hydraulic 1 Option
valve
22 YDS30.065 Shim 1
23 GB/T5783-2000 Bolt M8×35-8.8 2
24 GB/T5783-2000 Bolt M8×50-8.8 2
25 GB/T5783-2000 Bolt M8×55-8.8 2
26 GB/T93-87 Washer 8 6
27 YDS30.067 Shim 1
28 GB1235-76 O-ring 11×1.9 2
29 GB/T93-87 Washer 10 8
30 GB/T5783-2000 Bolt M10×40-8.8 6

- 27 -
Hydraulic Transmission(cover and inching valve)
C
CP D15
, Q
C
CP D20-35
, Q

- 28 -
Hydraulic Transmission(cover and inching valve)
Item Part No. Description Qty Remark
No.

31 GB/T93-87 Washer 8 2
32 YDS30.910 Inching valve ass’y 1
32 YDS30.910 Inching valve ass’y 1
33 YDS30.047 Shim 1
34 GB/T5783-2000 Blot M8×25-4.8 3
35 GB/T5783-2000 Blot M8×50-4.8 2
36 GB/T93-87 Washer 8 5
37 GB/T5783-2000 Bolt M8×12 2
38 Bolt, joint 1
39 Cover,tor-con 1
40 Blot 1
41 Copper washer 4
42 Bolt,joint 1
43 GB/T5783-2000 Bolt M10×55-8.8 6

- 29 -
Charging pump (Tor-con type)
C
CP D15
, Q
C
CP D20-35
, Q

- 30 -
Charging pump(tor-con type)
Item Part No. Description Qty Remark
No.

01 YDS30.091 Pump body 1


02 YDS30.092 Bushing 1
03 Q/ZB285-77 Plug ZG1/8″ 1
04 AH2847R Oil seal 1
05 GB3452.1-92 O-ring 145×3.55G 1
06 YDS30.095 Seat ,guide wheel 1
07 GB/T119-2000 Column pin 6×16 2
08 YDS30.096 Drive gear 1
09 YDS30.097 Bushing 1
10 YDS30.098 Driven gear 1
11 GB/T5783-2000 Bolt M8×25-8.8 4
12 GB/T5783-2000 Bolt M8×35-8.8 1
13 JB/T982-77 Seal washer ,combination 8 2

- 31 -
Clutch (hydraulic transmission)
C
CP D15
, Q
C
CP D20-35
, Q

- 32 -
Clutch (hydraulic transmission)
Item Part No. Description Qty Remark
No.
01 YDS30.082 Shaft,input 1
02 YDS30.007 Gear,forward 1
03 YDS30.008 Gear,reverse 1
04 YDS30.002 1.5t
Plate,end 2
YDS30.018 2.0t-3.5t
05 YDS30.009 Spring ,return 2
06 YDS30.010 Seat ,spring 2
07 YDS30.011 RingA ,thrust 2
08 YDS30.012 RingB,thrust 2
09 YDS30.005 Piston 1
10 YDS30.0006 Plug 1
11 GB/T308-2002 Steel ball 4.0000G200b 1
12 YDS30.013 Plate, friction 6 1.5t
YDS30.013 Plate,friction 8 2.0t-3.5t
13 YDS30.0014 Plate, mating 6 1.5t
YDS30.0014 Plate, mating 8 2.0t-3.5t
14 YDS30.0015 Ring ,seal A 4
15 YDS30.0016 Ring ,seal B 2
16 GB1235-76 O –ring 40×3.5 2
17 YDS30.017 Clamp ring 2
18 GB/T276-94 Bearing 6206 2
19 K35×42×20 Bearing ,needle 2
20 GB/T894.1-86 Snap ring 40 2
21 GB/T78-2000 Screw M8×8 2
22 YDS18.001 Plate friction 2 1.5t

- 33 -
Control valve (hydraulic transmission)
C
CP D15
, Q
C
CP D20-35
, Q

- 34 -
Control valve (hydraulic transmission)
Item Part No. Description Qty Remark
No.

01 YDS30.053 Valve body 1


02 YDS30.054 Slide valve 1
03 YDS30.055 Plug ,oil 1
04 YDS30.056 Spring 1
05 GB/T308-2002 Steel ball 10.3188G200b 1
06 YDS30.057 Piston 1
07 YDS30.058 Spring 1
08 YDS30.059 Spring 1
09 YDS30.060 Plug 1
10 GB/T879-2000 Pin 4×35 1
11 YDS30.061 Core,valve 1
12 YDS30.062 Spring 1
13 YDS30.063 Spring 1
14 GB/T879-2000 Pin 4×40 1

- 35 -
Inching valve (hydraulic transmission)
C
CP D15
, Q
C
CP D20-35
, Q

- 36 -
Inching valve (hydraulic transmission)
Item Part No. Description Qty Remark
No.

01 GB/T893.1-2000 Snap ring 30 1


02 YDS30.120 Valve body 1
03 YDS30.121 Lever,inching valve 1
04 YDS30.122 Slide valve,inching 1
05 GB3452.1-92 O-ring 23.6×2.65G 1
06 YDS30.123 Plug 1
07 GB/T893.1-2000 Snap ring 28 1
08 YDS30.044 Spring ,inching 1
09 YDS30.043 Spring ,inching 1
10 YDS30.124 Spacer 1
11 AE0687A0 Oil seal 1
12 YQX100.082 Plug 1
13 YDS30.102 Plug 1

- 37 -
Indifferential
C
CP D15
, Q
C
CP D20-35
, Q

- 38 -
Indifferential
Item
No. Part No. Description Qty Remark

01 YDS25.005 shell body ,indifferential 1 CP C, QD15.20.25


YDS30.075 shell body ,indifferential 1 CP C, QD30,35
02 GB/T5783-2000 Bolt M10×25-8.8 8 General
03 GB/T93-87 Washer 10 8 general
04 YDS30.087 Cover,bearing 2 General
05 YDS25.011 Gear, semi-axle 2 1.5t,2.0t,2.5t
YDS30.085 Gear, semi-axle 2 3.0t,3.5t
06 YDS30.086 Bushing 1 General
07 YDS25.012 Washer δ=1.8 1.5t,2.0t,2.5t
YDS25.012 Washer δ=2.0 1.5t,2.0t,2.5t
YDS25.012 Washer δ=2.2 1.5t,2.0t,2.5t
2
YQX30.079S Washer δ=2.2 3.0t
YQX30.079S Washer δ=2.4 3.0t
YQX30.079S Washer δ=2.4 3.0t
08 YDS25.008 Shaft ,gear Ⅰ 1.5t,2.0t,2.5t
1
YDS30.080 Shaft ,gear Ⅰ 3.0t,3.5t
09 YDS25.007 Gear,planet 1.5t,2.0t,2.5t
4
YDS30.083 Gear,planet 3.0t,3.5t
10 YDS25.004 shell, indifferential 1.5t,2.0t,2.5t
1
YDS30.074 shell, indifferential 3.0t,3.5t
11 YDS25.010 Gear ring 1.5t,2.0t,2.5t
1
YDS30.073 Gear ring 3.0t,3.5t
12 YDS25.013 Bolt 1.5t,2.0t,2.5t
12
YDS30.076 Bolt 3.0t,3.5t
13 YDS25.014 locked Shim 1.5t,2.0t,2.5t
8
YDS30.078 locked Shim 3.0t,3.5t
14 YDS30.077 Bolt 16 3.0t
15 YDS30.088 lock plate 8 3.0t
16 GB/T119-2000 Pin B6×28 Pin 1 1.5t,2.0t,2.5t
GB/T119-2000 Pin B6×30 1 3.0t
17 GB/T6176-2000 Nut M10×1.25-12 16 3.0t

- 39 -
Indifferential
C
CP D15
, Q
C
CP D20-35
, Q

- 40 -
Indifferential
Item
No. Part No. Description Qty Remark

18 GB1235-76 O –ring 75×3.1 2 General


19 YDS30.090 Shim According to δ=0.1
requirement
20 YDS30.090 Shim According to δ=0.2
requirement
21 YDS30.090 Shim According to δ=0.5
requirement
22 GB/T276-94 Bearing 6211 2 1.5t,2.0t,2.5t
GB/T276-94 Bearing 6213 2 3.0t,3.5t
23 YDS25.016 Shaft,gear 1 1.5t,2.0t,2.5t
YDS30.070 Shaft,gear 1 3.0t,3.5t
24 YDS18.004 Gear,spiral vevel 1 1.5t
YDS25.015 Gear,spiral vevel 1 2.0t,2.5t
YDS30DY.071 Gear,spiral vevel 1 3.0t,3.5t
25 GB297-94 Bearing 32207 2 General
26 YDS25.006 Washer,thrustδ=1.8 4 1.5t
YDS25.006 Washer,thrustδ=2.0 4 1.5t
YDS25.006 Washer,thrustδ=2.2 4 1.5t
YDS30.084 Washer,thrust 4 3.0t,3.5t
27 YDS25.009 Shaft ,gear Ⅱ 1 1.5t,2.0t,2.5t
YDS30.081 Shaft ,gear Ⅱ 3.0t,3.5t

- 41 -
Drive axle
C
CP (D)15
, Q

- 42 -
Drive axle
Item Part No. Description Qty Remark
No.

01 E15CT214001 Housing ,axle 1


02 E15CT210001 Rubber plug 1
03 E15CT210002 Plug 2
04 E15CT210003 Semi-axle 2
05 E15CT210004 Shim 2
06 E15CT210005 Bolt 16
07 E15CT210006 Hub,front 2
08 E15CT210007 Drum,brake 2
09 E15CT210008 Bolt 12
10 E15CT210009 Nut 12
11 GB/T297-94 Bearing 7213E 2
12 E15CT210010 oil seal ,Bearing ass’y 2
13 E15CT210011 Bolt 8
14 GB/T9877.1-88 Oil seal FB100×125×12 2
15 E15CT210012 Snap ring 2
16 GB/T810-88 Nut M60×2 4
17 GB/T858-88 Washer 60 2
18 E15CT210013 Shim 2
19 E15CT212000 Brake ass’y 1
20 E15CT213000 Brake ass’y 1
21 E15CT210014 Bolt 4
22 GB/T119-2000 Pin B8×25 1

- 43 -
Drive axle
C
CP (D)20-35
, Q

- 44 -
Drive axle
Item Part No. Description Qty Remark
No.

01 E25CD214001A Body,drive axle 1 2t,2.5t


E30CD214001A Body,drive axle 1 3t,3.5t
02 E30CD210003A Retainer,oil seal 2
03 E30CD210004A Seal , oil SD100×125×12 2
04 E30CD210005A Retainer 2
05 E30CD210006A Washer 2
06 E30CD210007A Bearing 7214E 2
07 Pin B10×30 1
08 E25CD214000A Drum,brake 2 2t,2.5t
E30CD214000A Drum,brake 2 3t,3.5t
09 E25CD211001A Hub,front 2
E30CD211001A Hub,front 2
10 E30CD210008A oil seal ,Bearing ass’y 2
11 E30CD210009A Shim 2
12 GB/T810-1988 Nut M60×2 4
13 GB/T858-1988 Washer 60 2
14 E25CD210001A Semi-axle 2 2t,2.5t
E30CD210001A Semi-axle 2 3t,3.5t
15 E30CD210002A Shim 2
16 E30CD210010A Bolt 2
17 E30CD216000A Breather, air 1
18 E30CD210011A Plug 3
19 E30CD210012A Bolt 12
20 E30CD210013A Bolt 4
21 GB/T6171-2000 Nut M20×1.5 12
22 E25CD210014A Bolt 12 2t,2.5t
E30CD2100014A Bolt 12 3t,3.5t
23 E25CD210015A Nut 12 2t,2.5t
E30CD210015A Nut 12 3t,3.5t
24 E25CD212000A Brake assy 2 2t,2.5t
E30CD212000A Brake assy 2 3t,3.5t

- 45 -
Drive wheel
C
CP (D)15
, Q

- 46 -
Drive wheel
Item Part No. Description Qty Remark
No.

01 E15CT211001 Rim ,outer 2


02 E15CT211002 Rim ,inner 2
03 GB/T6172-2000 Nut M12 12
04 GB/T93-87 Washer 12 12
05 E15CT211003 Bolt ,rim 12
06 GB/T2982-2001 Tyre 6.50-10-10PR 2

- 47 -
Drive wheel

C
CP (D)20-35
, Q

- 48 -
Drive wheel
Item Part No. Description Qty Remark
No.

01 2030TT211001 Rim, outer 1 2t,2.5t


3Q11-50-01 Rim,outer 1 3t,3.5t
02 2030TT211002 Rim,inner 1 2t,2.5t
3Q11-50-02 Rim,inner 1 3t,3.5t
03 GB/T6171-2000 Nut M16×1.5-8 10
04 GB/T93-87 Washer 16 10
05 GB/T5785-2000 Bolt M16×1.5×35-8.8 10
06 GB/T2982-2001 Tyre 7.00-12-12PR 1 2t,2.5t
GB/T2982-2001 Tyre 8.25-12-12PR 1 3t,3.5t

- 49 -
Brake ass’y(1.5t)
C
CP (D)15
, Q

- 50 -
Brake ass’y (1.5t)
Item Part No. Description Qty Remark
No.

01 E15CT212100 Back plate ass’y 2


02 E15CT212201 Body 2
03 E15CT212202 Spring 2
04 E15CT212203 Cup ,piston 2
05 E15CT212204 Seat,tube 4
06 E15CT212205 Cap 4
07 E15CT212206 Rod ,piston 4
08 E15CT212207 Cap,vent screw 2
09 E15CT212208 Vent screw 2
10 E15CT212300 Friction ,brake shoe ass’y 2
11 E15CT212400 Brake shoe ass’y 2
12 E15CT212001 Spring ,return 2
13 E15CT212500 Adjuster 2
14 E15CT212002 Lever 2
15 E15CT212003 Spring ,return 4
16 E15CT212004 Guide block 2
17 E15CT212005 Spring cable mount 2
18 E15CT212006 Spring 2
19 E15CT212007 Guide plate 2
20 E15CT212008 Washer ,cup 8
21 E15CT212009 Spring,shoe hold 4
22 E15CT212010 Pin,shoe hold 4
23 E15CT212011 Push rod,hand brake 2
24 E15CT212012 Spring 2
25 E15CT212013 Elasticity washer 2
26 E15CT212014 Snap ring ,pin 2
27 GB/T5781-2000 Bolt M6×16-4.8 4
28 GB/T93-87 Washer 6 4
29 E15CT212015 Plug 4
30 E15CT212600 Packing cable,brake ass’y 1
31 E15CT212016 Pin 2

- 51 -
Brake ass’y(1.5t)
C
CP (D)15
, Q

- 52 -
Brake ass’y(1.5t)
Item Part No. Description Qty Remark
No.

32 E15CT212017 Pull lever 2


33 E15CT212018 Pin 2

- 53 -
Brake ass’y (2t-2.5t)
C
CP (D)20-25
, Q

- 54 -
Brake ass’y (2t-2.5t)
Item Part No. Description Qty Remark
No.

A E25CD212000A Brake ass’y 1 Left&right types


01 E25CD212001A Back plate ass’y 1 Left&right types
02 E25CD212002A Adjustment,clearance 1 Left&right threads
03 E25CD212003A Brake shoe 2
04 E25CD212004A Shim ,elasticity 1
05 E25CD212005A Pull rod,hand brake 1 Left&right types
06 E25CD212006A Spring ,return 2
07 E25CD212007A Shim 1
08 E25CD212008A Stopper,pole lever 1
09 E25CD212009A Spring ,return 1
10 E25CD212010A Strut 1
11 E25CD212011A Spring,shoe hold 1
12 E25CD212012A Lever L.H pole 1 Left&right types
13 E25CD212013A Washer ,cup 3
14 E25CD212014A Spring 1
15 E25CD212015A Washer ,cup 4
16 E25CD212016A Spring 4
17 E25CD212017A Washer ,cup 1
18 E25CD212018A Pin,shoe hold 4
19 E25CD212019A Pin,lever 1
20 E25CD212020A Shim 1
21 E25CD212021A Plug,rubber 1
22 E25CD213000A Steel cable,brake ass’y(L.H) 1
E25CD214000A Steel cable,brake ass’y(R.H) 1
23 GB/T5781-2000 Bolt M8×16 2
24 GB/T93-87 Washer 8 2
B E25CD215000A Wheel cylinder ass’y 1 Left&right types
25 E25CD215001A Body 1 Left&right types
26 E25CD215002A Cap 2
27 E25CD215003A Rod ,piston 2
28 E25CD215004A Tube 2

- 55 -
Brake ass’y (2t-2.5t)
C
CP (D)20-25
, Q

- 56 -
Brake ass’y (2t-2.5t)
Item Part No. Description Qty Remark
No.

29 E25CD215005A Cup 2
30 E25CD215006A Spring 1
31 E25CD215007A Seat,tube 1
32 E25CD215008A Vent screw 1
33 E25CD215009A Cap 1
34 E25CD215010A Cap 1
35 E25CD215011A Rivet 2
36 E25CD212022A Plate 1
37 E25CD212023A Pin 1
38 E25CD212024A Adjuster bolt 1 Left&right threads
39 E25CD212025A Washer 10 1
40 E25CD212026A Adjuster 1

- 57 -
Brake ass’y (3t-3.5t)
C
CP (D)30-35
, Q

- 58 -
Brake ass’y (3t-3.5t)
Item Part No. Description Qty Remark
No.

A E30CD212000A Brake ass’y 1 Left&right types


B E30CD215000A Wheel cylinder ass’y 1 Left&right types
01 E30CD2150001A Body 1 Left&right types
02 E30CD2150002A Seat,tube 2
03 E30CD2150003A Cup ,piston 2
04 E30CD2150004A Spring 1
05 E30CD2150005A Cap 2
06 E30CD2150006A Rod ,piston 2
07 E30CD2150007A Seat,tube 1
08 E30CD2150008A Shroud 1
09 E30CD2150009A Vent screw 1
10 E30CD2150010A Cap,vent screw 1
11 E30CD213000A Pin,shoe&lining ass’y 1
12 E30CD214000A Pin,shoe&lining ass’y 1
13 E30CD212001A Back plate ass’y 1 Left&right types
14 E30CD212002A Adjustion,clearance 1 Left&right types
15 E30CD212003A Spring&Fitting ass’y 1
16 E30CD212004A Pin,shoe hold 2
17 E30CD212005A Washer ,cup 4
18 E30CD212006A Spring 2
19 E30CD212007A Plug,rubber 1
20 E30CD212008A Spring ,return 1
21 E30CD212009A Guide plate 1
22 E30CD212010A Retrun spring ,brake shoe 2
23 E30CD212011A Guide cable 1
24 E30CD212012A Spring 1 Left&right types
25 E30CD212013A Lever 1 Left&right types
26 E30CD212014A Pin 1
27 E30CD212015A Strut 1 Left&right types
28 E30CD212016A Spring 1
29 E30CD212017A Pull rod,hand brake 1 Left&right types

- 59 -
Brake ass’y (3t-3.5t)
C
CP (D)30-35
, Q

- 60 -
Brake ass’y (3t-3.5t)
Item Part No. Description Qty Remark
No.

30 E30CD212018A Pin 1
31 E30CD212019A Shim ,elasticity 1
32 E30CD212020A Snap,ring,pin axle 1
33 E30CD215000A Steel cable,brake ass’y(L.H) 1
E30CD216000A Steel cable,brake ass’y(R.H) 1
34 GB/T93-87 Washer 8 2
35 GB/T5781-2000 BoltM8×20 2
36 E30CD212021A Pin 1
37 E30CD212022A Rivet 2
38 E30CD212023A Adjuster bolt 1 Left&right threads
39 E30CD212024A Washer 10 1
40 E30CD212025A Adjuster 1

- 61 -
Gearbox control linkage(tor-con type)
C
CP D15
, Q
C
CP D20-35
, Q

- 62 -
Gearbox control linkage (tor-con type)
Item Part No. Description Qty Remark
No.

01 E30CD632000 Handle ass’y 1


02 A30CD636000 Hinge,ball ass’y 1
03 SF-IF16170 Bushing 2
04 E30CD632300 Bracket 1
05 GB/T5781-2000 Bolt M10×16-4.8 2
06 GB/T93-87 Washer 10 2
07 GB/T5781-2000 Bolt M6×10-4.8 1
08 GB/T93-87 Washer 6 1
09 E30CD632100 Welding part,shaft plate 1
10 E30CD630003 Connect lever ass’y 1
11 GB/T882-86 Pin B6×24 2
12 GB/T91-2000 Split pin 2×12 2
13 GB/T95-2002 Washer 6-100HV 2
14 E30CD631000 Bracket 1
15 E30CD638000 Swing plate ass’y 1
16 E30CD630004 Hinge ,ball ass’y 1
17 GB/T6170-2000 Nut M8-6(left) 1
18 A30CD637000 Hinge ,ball ass’y 1
19 GB/T6170-2000 Nut M8-6 4
20 GB/T93-87 Washer 8 6
21 GB/T5781-2000 Bolt M8×16-4.8 1
22 GB/T5781-2000 Bolt M8×25-4.8 2
23 E30CD635000 Shifter shaft sleeve 1

- 63 -
Steering system
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 64 -
Steering system
Item Part No. Description Qty Remark
No.

01 E30CD421000 Column assy 1


02 GB/T97.1-2002 Washer 6 4
03 GB/T845-85 Screw M6×12 4
04 E30CD425000 Joint 1
05 GB/T1152-85 Fitting ,grease M10×1 1
06 E30CD420016 Boot 1
07 Band ZD4×150 1
08 GB/T893.1-86 Snap ring 37 1
09 GB/T5782-2000 Bolt M10×45-8.8 4
10 GB/T93-87 Washer 10 4
11 GB/T5785-2000 Bolt M12×1.25×20 2
12 GB/T93-87 Washer 12 2
13 E30CD420017 Rod 1
14 GB/T5780-2000 Bolt M6×35-4.8 4
15 E30CD420018 Washer 1
16 E30CD420019 Spacer 1
17 E30CD420020 Rubber sleeve 1
18 E30CD420008 Bolt ,square neck 1
19 E30CD420007 Sleeve 1
20 E30CD420005 Support sleeve 1
21 E30CD423000 Control lever 1
22 E30CD420006 Washer 1
23 E30CD420012 Bolt 1
E30CD420009 1
24 Washer
E30CD420010 1
25 E30CD420011 Bolt 2
26 GB/T93-87 Washer 8 1
27 GB/T5782-2000 Bolt M8×35 1
28 Steer wheel ass’y 1
29 GB/T894.1-86 Snap ring 20 1

- 65 -
Steering system
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 66 -
Steering system
Item Part No. Description Qty Remark
No.

30 GB/T301-94 Bearing 8104 1


31 E30CD420021 Bushing ass’y 1
32 E30CD420022 Steering shaft 1
33 GB/T6173-2000 Nut M16×1.5-04 1
34 BZZ-E125BA Rotation 1
35 E30CD420023 Connect flange 1
36 E30CD420024 Grommet 1
37 GB/T894.1-86 Snap ring 20 1
38 GB/T276-94 Bearing 1000904 1
39 GB/T893.1-86 Snap ring 35 1

- 67 -
Steer axle (1.5t)
C
CP (D)15
, Q

- 68 -
Steer axle ass’y (1.5t)
Item Part No. Description Qty Remark
No.

01 E15CT413000 Body ,steer axle ass’y 1


02 E15CT410004 Connect rod 1
03 E15CT414000 Steer cylinder ass’y 1
04 E15CT410007 Rubber 2
05 E15CT410008 Bracket 2
06 E15CT415000 Steer jointor ass’y 1
07 Bearing 198905 2
08 GB/T290-82 Bearing 942/25 4
09 E15CT410006 Pin,steer jointor 2
10 GB/T119-2000 Pin 2
11 E15CT410009 Adjusting Shim 4
12 E15CT410010 Seal ring 2
13 E15CT410011 Adjusting Shim, 5
14 GB/T6171-2000 Nut M10×1.25 2
15 GB/T859-1987 Washer 8 2
16 GB/T297-94 Bearing 7208E 2
17 GB/T297-94 Bearing 7206E 2
18 GB/T6171-2000 NutM24×2 2
19 GB/T97.1-2002 Washer 24 2
20 GB/T91-2000 Pin 5×45 2
21 E15CT410012 Cover,hub 2
22 E15CT410003 Steer hub 2
23 E15CT410018 Fixing pin 2
24 GB/T6171-2000 Nut 8×1.25 2
25 GB/T97.1-2002 Washer 8-140HV 2
26 GB/T5785-2000 Bolt M16×50 4
27 ZBT33001.0-88 Fitting 4
28 E15CT412000 Steer joint ass’y 1

- 69 -
Steer axle (1.5t)
C
CP (D)15
, Q

- 70 -
Steer axle ass’y (1.5t)
Item Part No. Description Qty Remark
No.

29 GB/T5782-2000 Bolt M12×35 4


30 GB/T93-87 Washer 12 4
31 E15CT410013 O-ring 2
32 E15CT410014 Oil seal 2
33 E15CT410015 Bushing 4
34 GB/T5785-2000 Bolt M10×1.25×40 2
35 ZBT33001.2-88 Bend neck 4
36 GB/T5781-2000 Bolt M6×12 4
37 GB/T93-87 Washer 6 4
38 GB/T6170-2000 Nut M16 4
39 E15CT410016 Locked pin 4
40 Bearing GE15ES 4
41 E15CT410017 Adjusting Shim 4
42 GB/T93-87 Washer 16 4

- 71 -
Steer axle (2t-3.5t)
C
CP (D)20-35
, Q

- 72 -
Steer axle (2t-3.5t)
Item Part No. Description Qty Remark
No.

01 J2030TT413000 Body ,steer axle 1


02 E30CD410006A Connect rod 2
03 E30A414000 Cylinder ass’y 1
04 J2030TT416000 Seat ,supporting 2
05 Bearing F5040-65 2
06 E30CD412000A Steer joint 1
07 GB/T301-1995 Bearing 8206 2
08 J2030TT410017B Sleeve ,bearing 4
09 J2030TT410007 Rod 2
10 GB/T894.1-86 Snap ring 30 4
11 J2030TT410012B Seal ring 6
12 Bearing ,needle 943/30 4
13 GB304.1-2002 Bearing ,jointer GE15ES 4
14 J2030TT410008 Shim 2units
15 GB9877.1-88 oil seal PD80×105×12 2 HG4-692-67
16 GB/T297-94 Bearing 7511 2
17 GB/T297-94 Bearing 7606 2
18 GB/T812-88 Nut M30×1.5 4
19 GB/T858-88 Locked washer 30 2
20 J2030TT410019 Seal Shim 2
21 3Q21-10-04 Cover ,hub 2
22 J2030TT410005 Steer hub 2
23 GB/T5781-2000 Bolt M6×10-4.8 6
24 GB/T93-87 Washer 6 6
25 E30CD410007A Pivot 4
26 E30CD415000A Steer joint 1
27 GB/T5786-2000 Bolt M12×1.5×25-8.8 4
28 GB/T93-87 Washer 12 4
29 GB1152-89 Fitting M6 4
30 J2030TT410014 Washer 2

- 73 -
Steer axle (2t-3.5t)
C
CP (D)20-35
, Q

- 74 -
Steer axle ass’y (2t-3.5t)
Item Part No. Description Qty Remark
No.

31 J2030TT416001 Fixing pin,bearing case 2


32 GB/T93-87 Washer 16 4
33 GB/T5782-2000 Bolt M16×60-8.8 4
34 J2030TT410011 Adjusting Shim δ=0.5 2
35 J2030TT410011 Adjusting Shim δ=2 2
36 GB/T894.1-86 Snap ring 15 4
GB/T894.1-86 Snap ring 26 4
37 Bearing B1510 4
38 2030TT410016 Fixing bolt 2
39 GB/T93-87 Washer 12 2
40 GB/T5783-2000 Bolt M12×25-8.8 2
41 GB/T97.1-2002 Washer 12-140HV 2
42 GB/T5781-2000 Bolt M6×10 4
43 GB/T93-87 Washer 6 4
44 GB/T96-2002 Washer 6 4
45 GB/T119-2000 Pin 10×17 2
46 J2030TT410018 Fuse plate 2
47 GB1152-89 Screw M10×1 4

- 75 -
Steer wheel
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 76 -
Steer wheel ass’y
Item Part No. Description Qty Remark
No.

01 E15CT411001 Rim ,inner 2 1.5t


2025TT411001 Rim,inner 2 2t,2.5t
2830TT411001 Rim, inner 2 3t,3.5t
02 GB2982-2001 Tyre 5.00-8-10PR 2 1.5t
Tyre 6.00-9-10PR 2 2t,2.5t
Tyre 6.50-10-10PR 2 3t,3.5t
03 E15CT411002 Rim ,outer 2 1.5t
2025TT411002 Rim ,outer 2 2t,2.5t
2830TT411002 Rim ,outer 2 3t,3.5t
04 E15CT410002 Bolt ,hub 12 1.5t
2030TT410002 Bolt ,hub 12 2t,2.5t,3t,3.5t
05 E15CT410001 Nut,hub 12 1.5t
2030TT410001 Nut 12 2t,2.5t,3t,3.5t
06 21193-02010G Bolt ,hub 12 1.5t
GB/T5782-2000 Bolt M12×30-10.9 12 2t,2.5t
GB/T5782-2000 Bolt M16×30-10.9 12 3t,3.5t
07 GB/T6170-2000 Nut12 12 1.5t,2t,2.5t
GB/T6170-2000 Nut16 12 3t,3.5t
08 GB/T93-87 Washer 12 12 1.5t,2t,2.5t
GB/T93-87 Washer 16 12 3t,3.5t

- 77 -
Steer oil cylinder (1.5t)
C
CP (D)15
, Q

- 78 -
Steer oil cylinder (1.5t)
Item Part No. Description Qty Remark
No.

01 E15CT414100 Piston rod ass’y 1


02 E15CT414001 Cap 2
03 E15CT414002 Seal ,dust 40 2
04 E15CT414003 Y-seal ring 40×50×6 2
05 GB3452.1-92 O-ring 48.7×3.55 2
06 GB3452.1-92 O-ring 47.5×3.55 1
07 E15CT414004 Support ring 1
08 E15CT414200 Body ,power steering ass’y 1
09 Z2113-04030 Bearing 4030 2

- 79 -
Steer oil cylinder (2t-3.5t)
C
CP (D)20-35
, Q

- 80 -
Steer oil cylinder (2t-3.5t)
Item Part No. Description Qty Remark
No.

01 E30A414100 Piston rod ass’y 1


02 J2030TT414002 Guide bushing 2
03 AMF5-12 Seal,dust 50×58×5 2
04 D2-50 Y-seal ring 50×60×6 2
05 GB3482.1-82 O-ring 53005000 2
06 GB3482.1-82 O-ring 35006900 2
07 J2030TT414001 Support ring 2
08 J2030TT414200 Body ,oil cylinder 1
09 Ring 80×64.5×6.3 1
10 GB894.1-86 Snap ring 72 2
11 J2030TT414004 Snap ring 2
12 J2030TT414003 Clamp key,hole 2

- 81 -
foot brake and inching control(tor-con type)
C
CP D15
, Q
C
CP D20-35
, Q

- 82 -
Brake and inching control (tor-con type)
Item Part No. Description Qty Remark
No.

01 A30CD600100 Tank ass’y 1


02 GB/T5781-2000 Bolt M8×20-4.8 2
03 GB/T97.1-2002 Washer 8 6
04 GB/T93-87 Washer 8 2
05 A30CD600003 Clamp plate 1
06 Hose Φ9.5×800 1
07 Clamp Φ16 2
08 A30CD670001 Brake hose Ⅰ 1
09 A30CD600007 Clamp 1
10 A30CD670002 Brake hose Ⅱ 1
11 A30CD600008 Clamp 1
12 A30CD600009 Clamp 1
13 A30CD600010 Clamp 1
14 E15CD612000 Inching pedal 1 1.5t
E30CD612000 Inching pedal 1 2.0t-3.5t
15 E15CD611000 Inching pedal 1 1.5t
E30CD611000 Inching pedal 1 2.0t-3.5t
16 GB/T5781-2000 Bolt M10×25 2
17 GB/T93-87 Washer 10 2
18 GB/T882-86 Pin B8×25 3 1.5t,2.0t,2.5t
GB/T882-86 Pin B8×30 3 3.0t,3.5t
19 GB/T91-2000 Split pin 3×15 5
20 E30CD610001 Rubber 1
21 E30CD610002 Link 1
22 GB/T97.1-2002 Washer 16 1
23 GB/T91-2000 Split pin 4×25 1
24 GB/T882-86 Pivot 8×30 1
25 GB/T5781-2000 Bolt M10×20-4.8 2
26 E15CD613000 Bracket 1 1.5t
E30CD613000 Bracket 1 2.0t-3.5t
27 GB/T5782-2000 Bolt M10×35-8.8 2

- 83 -
foot brake and inching control(tor-con type)
C
CP D15
, Q
C
CP D20-35
, Q

- 84 -
Brake and inching control (tor-con type)
Item Part No. Description Qty Remark
No.

28 GB/T6170-2000 Nut M10 4


29 E30CD614000 Main pump,brake 1
30 E30CD610003 Swing arm 1
31 E15CD610004 Clevis M10-6H(left) 1 1.5t
E30CD610004 Clevis M10-6H(left) 1 2.0t-3.5t
E15CD610005 Clevis M10-6H 1 1.5t
E30CD610005 Clevis M10-6H 1 2.0t-3.5t
32 GB/T6170-2000 Nut M10(left) 1
33 E30CD610006 Threaded bar 1
34 GB/T5781-2000 Bolt M10×30 1
35 E30CD610007 Spring 2
36 GB/T1153-89 Fitting M10×1 1
37 E30CD610008 Shaft ,oil 1
38 GB/T5781-2000 Bolt M10×40 1
39 E30CD610009 Pedal Shim 2
40 Bearing 2525 6
41 Bearing 1625 1

- 85 -
Main pump ,brake
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 86 -
Main pump,brake
Item Part No. Description Qty Remark
No.

01 E30CD614001 Body,valve 1
02 E30CD614002 Ring ,thrust 1
03 E30CD614003 Piston 1
04 E30CD614004 Cup,front 1
05 E30CD614005 Cup ,bushing 1
06 E30CD614006 Cup 1
07 E30CD614007 Seat,spring 1
08 E30CD614008 Spring 1
09 E30CD614009 Valve 1
10 E30CD614010 Seat ,valve 1
11 E30CD614011 Protect sleeve 1
12 E30CD614012 Push rod 1
13 E30CD614013 Clevis 1
14 GB/T6170-2000 Nut M8 1
15 E30CD614014 Rubber bushing 1
16 E30CD614015 Connector 1

- 87 -
Brake parking
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 88 -
Brake parking
Item Part No. Description Qty Remark
No.

01 E25CD621000A Hand brake ass’y 1


02 E25CD622000A Steel cable,hand brake(left) 1
03 E25CD624000A Steel cable,hand brake(right) 1
04 E25CD621001A End,handle 1
05 E25CD621002A screw cap, adjustment 1
06 E25CD621007A Spring 1
07 E25CD621008A Steel ball 1
08 E25CD621100A handle 1
09 E25CD621003A Screw,adjustment 1
10 E25CD621004A Clevis 1
11 E25CD621011A Nut 1
12 E25CD621005A Connected plate 1
13 E25CD621006A Clevis for cable 1
14 E25CD621200A Plate ,fix 2
15 E25CD621009A Washer 3
16 GB/T93-87 Washer 8 2
17 GB/T5781-2000 Bolt M8×45 1
18 GB/T882-86 Pin B8×15 1
19 GB/T91-2000 Split pin 2×16 1
20 E25CD621300A Seat 1
21 GB/T882-86 Pin B8×45 1
22 GB/T91-2000 Pin 2×16 1
23 E25CD621503A Bush 1
24 E25CD621504A Bush 1
25 E25CD621400A Bracket 1
26 E25CD621500A Handle bolt 1
27 GB/T6170-2000 Nut 1
28 E25CD621010A Shim,proof-vibration 1
29 GB/T97.1-2002 Washer 8 4
30 GB/T93-87 Washer 8 4

- 89 -
Brake parking
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 90 -
Brake parking
Item Part No. Description Qty Remark
No.

31 GB/T5781-2000 Bolt M8×20 4


32 E25CD621012A Cover for handle 1

- 91 -
Accelerator control
C
CP D15
, Q
C
CP D20-35
, Q

- 92 -
Accelerator control
Item Part No. Description Qty Remark
No.

01 E25CD650002A Pedal cover 1


02 E25CD650003A Pedal 1
03 E25CD650004A Pin 1
04 GB/T91-2000 Split pin 2×16 1
05 E25CD650001A Connected rod,Accelerator 1
06 E25CD651003A Activity plate 1
07 E25CD651002A Spring 1
08 E25CD650005A Bolt 1
09 GB/T6170-2000 Nut M8 1
10 E25CD651005A Spring 1
11 E25CD650006A Pin 1
12 SF-1F/12120 Housing 4
13 E25CD651200A Seat 1
14 E25CD651001A Fixed bolt ,spring 1
15 GB/T5781-2000 Bolt M6×15 2
16 GB/T93-87 Washer 6 2
17 GB/T882-86 Pin B5×15 1
18 GB/T97.1-2002 Washer 1
19 GB/T91-2000 Split pin 2×25 1
20 E25CD652000A Accelerator calble,ass’y 1
21 E25CD651100A Seat 1
22 GB/T894.1-86 Snap ring 12 3
23 E25CD651004A roller 1

- 93 -
Frame &counterbalance weight
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 94 -
Frame & counterbalance weight
Item Part No. Description Qty Remark
No.

01 E15CT511000 Frame 1 1.5t


E25CD511000A Frame 1 2.0t, 2.5t
E30CD511000A Frame 1 3.0t
E35CD511000A Frame 1 3.5t
02 GB/T5782-2000 Bolt M24×120-8.8 1 1.5t
Bolt M24×260-8.8 1 2.0t 2.5t
Bolt M24×280-8.8 1 3.0t 3.5t
03 GB/T93-87 Washer 24 1
04 GB/T97.1-2002 Washer 24 1
05 E15CT000200 counterbalance weight 1 1.5t
E20CD000200 counterbalance weight 1 2.0t
E25CD000200 counterbalance weight 1 2.5t
E30CD000200 counterbalance weight 1 3.0t
E35CD000200 counterbalance weight 1 3.5t
06 E30CD500006 Cap 2 Cap
07 A30CD000100 Towing hitch 1 Towing hitch
08 E25CD500001A Bearing 2
09 GB/T93-87 Washer 16 4
10 GB/T5785-2000 Bolt M16×1.5×70 4

- 95 -
Hood,floor board &seat
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 96 -
Hood ,floor board &seat
Item Part No. Description Qty Remark
No.

01 E15CT551000 cover ,engine 1 1.5t


E30CD551000A cover ,engine 1 2.0t-3.5t
02 E15CT520000A Back plate,front 1 1.5t
E25CD520000A Back plate,front 1 2.0t,2.5t
E30CD520000A Back plate,front 1 3.0t,3.5t
03 E15CT511400 Beam 1
E25CD511400 Beam 1
E30CD511400 Beam 1
04 E15CT422000 Steer bracket ass’y 1 1.5t
E30CD422000 Steer bracket ass’y 1 2.0t-3.5t
05 E15CT570000 Cap,radiator 1 1.5t
E25CD570000A Cap,radiator 1 2.0t,2.5t
E30CD570000A Cap,radiator 1 3.0t,3.5t
06 GB/T5781-2000 Bolt M8×25-4.8 4
07 E30CD552001 Bracket ,hinge 1
08 E30CD552002 Bracket,hinge 1
09 GB/T5781-2000 Bolt M10×30-4.8 4
10 GB/T97.1-2002 Washer 10 4
11 GB/T6170-2000 Nut M10 4
12 GB/T5781-2000 Bolt M8×10-4.8 2
13 GB/T93-87 Washer 8 2
14 E30CD552003 Pin 2
15 QD19-7 Spring 1
16 GB/T5781-2000 Bolt M8×20 1
17 GB/T93-87 Washer 8 1
18 GB/T6170-2000 Nut M8 1
19 GB/T93-87 Washer 10 4
20 GB/T65-85 Screw M6×25 2
21 E30A551001 Support plate 2
22 E30A553001 Lock joint ,cap 1

- 97 -
Hood,floor board &seat
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 98 -
Hood,Floor board &seat

Item
Part No. Description Qty Remark
No.

23 E30A553002 Hook,fix 1
24 E30A553003 Washer 1
25 E30A553004 Washer 1
26 E30A553005 Bolt 1
27 E30A553006 Spring 1
28 GB/T5781-2000 Bolt M8×20 2
29 GB/T93-87 Washer 8 2
30 GB/T97.1-2002 Washer 8 2
31 GB/T5781-2000 Bolt M8×30 1
32 GB/T97.1-2002 Washer 8 1
33 GB/T5781-2000 Bolt M6×25 1
34 E30A552001 Bracket 1
35 GB/T93-87 Washer 6 1
36 GB/T6170-2000 Nut M6 1
37 E30A552004 Collar 1
38 E30A552003 Spring 1
39 GB/T97.1-2002 Washer 8 1
40 GB/T93-87 Washer 8 1
41 GB/T6170-2000 Nut M8 1
42 E30A552002 Fibula 1
43 GB/T5781-2000 Bolt M10×40 4
44 GB/T93-87 Washer 10 4
45 GB/T97.1-2002 Washer 10 4
46 GB/T5781-2000 Bolt M14×40 2
47 GB/T97.1-2002 Washer 14 2
48 GB/T6170-2000 Nut M10 4
49 Seat 1
50 A30CD500001 Papilionaceous screw 2
51 GB/T5786-2000 Bolt M16×1.5×35 4
52 GB/T93-87 Washer 16 4
53 GB/T97.1-2002 Washer 16-140HV 4

- 99 -
Hood,floor board &seat
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 100 -
Hood,Floor board &seat
Item Part No. Description Qty Remark
No.

54 E30CD800001 Electric plate ass’y 1


55 GB/T6170-2000 Nut M6 2
56 E30CD514100 Bracket,battery 1
57 GB/T5781-2000 Bolt M8×30 2
58 GB/T93-87 Washer 8 2
59 A30CD514100 Angle iron 1
60 E30CD511202 Bracket,battery Shim plate 1
61 E30CD514002 Soft Shim,battery bracket 1
62 E30CD514003 Shim,backboard 1
63 A30CD510004 Pedal pad 1
64 A30CD510003 Pedal pad 1
65 A30CD514001 Fixing hook,battery 1
66 GB/T5781-2000 Bolt M12×25-4.8 4
67 GB/T97.1-2002 Washer 12 4
68 GB/T93-87 Washer 12 4
69 E15CT530000 Meter frame ass’y 1 1.5t
E30CD530000 Meter frame ass’y 1 2.0t-3.5t
70 E30A553000 Cable ,locked cap 1
71 GB/T882-86 Pin B5×20 1
72 GB/T91-2000 Pin 4×20 1

- 101 -
Oil tank
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 102 -
Oil tank
Item Part No. Description Qty Remark
No.

01 E30CD510005 Cap 1
02 E15CT515000A Coverplate ass’y 1 1.5t
E30CD515000A Coverplate 1 2.0t-3.5t
03 E15CT510004 Shim 1 1.5t
E30CD510004 Shim 1 2.0t-3.5t
04 GB/T5781-2000 Bolt M8×20 8
05 GB/T93-87 Washer 8
06 E30CD510013 Filter 1
07 JB/T982-77 Washer 24 1
08 A30CD511206 Drain plug 1

- 103 -
Valve control linkage (two-throw)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 104 -
valve control linkage (two throw)
Item Part No. Description Qty Remark
No.

01 A30CD642001 Lifting handle sleeve 1


02 A15E642003 Lifting control lever 1 1.5t
E30CD642001 Lifting control lever 1 2.0t-3.5t
03 A15E640001 Control bracket ,distribution 1 1.5t
A30CD640001 Control bracket ,distribution 1 2.0t-3.5t
04 A30CD640003 Bushing 4
05 GB/T5781-2000 Bolt M8×20-4.8 4
06 GB/T93-87 Washer 8 4
07 GB/T97.1-2002 Washer 8 4
08 E30CD642001 Tilting control lever 1
09 GB/T5781-2000 Bolt M10×30-4.8 3
10 GB/T96-2002 Washer 10 3
11 E30CD640001 Pivot 2
12 GB/T91-2000 Split pin φ2×12 2
13 GB5781-2000 Screw M6×16-4.8 1
14 A30CD640002 Shaft 1
15 E15CT641000 Rod,joint 2 1.5t
E30CD641000 Rod,joint 2 2.0t-3.5t
16 HRA20A7302 multi-way valve 1 1.5t
MSV04-212 multi-way valve 1 2.0t-3.5t
17 A30CD643001 Tilting handle sleeve 1
18 GB/T882-86 Pin 8×25 2
19 GB/T91-2000 Split pin 3.2×12 2

- 105 -
Valve control linkage (three-throw)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 106 -
Valve control linkage (three-throw)
Item Part No. Description Qty Remark
No.

01 A30CD642001 Lifting handle sleeve 1


02 A15E642003 Lifting control lever 1 1.5t
E30CD642001 Lifting control lever 1 2.0t-3.5t
03 A15E640001 Control bracket ,distribution 1 1.5t
A30CD640001 Control bracket ,distribution 1 2.0t-3.5t
04 A30CD640003 Bushing 6
05 GB/T5781-2000 Bolt M8×20-4.8 4
06 GB/T93-87 Washer 8 4
07 GB/T97.1-2002 Washer 8 4
08 E30CD642001 Tilting control lever 1
09 GB/T5781-2000 Bolt M10×30-4.8 3
10 GB/T96-2002 Washer 10 3
11 E30CD640001 Pivot 2
12 GB/T91-2000 Split pin φ2×12 2
13 GB5781-2000 Screw M6×16-4.8 1
14 A30CD640002 Shaft 1
15 E15CT641000 Rod,joint 3 1.5t
E30CD641000 Rod,joint 3 2.0t-3.5t
16 HRA20A7302 Multi-way valve 1 1.5t
MSV04-212 Multi-way valve 1 2.0t-3.5t
17 A30CD643001 Tilting handle sleeve 1
18 GB/T882-86 Pin 8×25 2
19 GB/T91-2000 Split pin 3.2×12 2 Split pin
20 A30CD640004 Long sleeve 1
21 A30CD643001 Lever,third 1
22 A30CD643002 Knob,third 1

- 107 -
Hydraulic system
C
CP (D)15
, Q

- 108 -
Hydraulic system
Item Part No. Description Qty Remark
No.

01 E15CT700200 Hose H.P 2


02 E15CT700011 Rubber ,cushion 2
03 GB/T93-87 Washer 6 9
04 GB/T5783-2000 Bolt M6×25 2
05 E15CT701500 Rubber hose ass’y 1
06 E15CT700100 Hose H.P 2
07 GB/T5786-2000 Bolt M10×1.25×25 1
08 GB/T97.1-2002 Washer 10 3
09 GB/T5786-2000 Bolt M10×1.25×30 2
10 GB/T93-87 Washer 10 3
11 E15CT700012 Elbow 1
12 E15CT700013 Elbow 1
13 E15CT700001 Elbow 2
14 Clamp φ45 6
15 E15CT700014 Return hose 1
16 Clamp φ22 2 Clamp
17 Hose ,L.Pφ13×1400 1
18 E15CT700015 Hose ,L.P 1 Hose,L.P
19 E15CT700016 Flanger 1
20 E15CT700400 Hose ,H.P 1
21 CBT-F423-AFHL Pump 1
22 E15CT700017 Flanger 1
23 E15CT700800 Hose ,H.P 1
24 E15CT700900 Hose ,H.P 1
25 E15CT700002 Elbow 2
26 GB1235-76 O-ring 18×2.4 2
27 E15CT700018 Steel pipe,steer cylinder 2
28 E15CT701000 Hose ,H.P 1
29 E15CT700019 Elbow 1
30 E15CT700020 Elbow 1

- 109 -
Hydraulic system
C
CP (D)15
, Q

- 110 -
Hydraulic system
Item Part No. Description Qty Remark
No.

31 E15CT700021 Elbow 4
32 E15CT700022 Plug joint 2
33 E15CT700023 Steel ball 2
34 GB1235-76 O- ring 15×2.4 4
35 GB1235-76 O- ring 22×2.4 2
36 E15CT700024 Joint,hose 1
37 GB1235-76 O- ring 24×2.4 1
38 GB1235-76 O- ring 18×2.4 2
39 E15CT700025 Steel pipe ass’y 1
40 GB/T5782-2000 Bolt M10×25 1
41 GB/T93-87 Washer 10 1
42 E15CT700026 Shim 1
43 GB/T5783-2000 Bolt M10×30 2
44 GB/T93-87 Washer 10 12
45 GB/T97.1-2002 Washer 10 2
46 GB/T5785-2000 Bolt M10×1.25×24 4
47 GB/T5785-2000 Bolt M10×1.25×40 4
48 E15CT700027 Elbow 1

- 111 -
Hydraulic system
C
CP (D)20-35
, Q

- 112 -
Hydraulic system
Item Part No. Description Qty Remark
No.

01 E25A700100A Hose ,tilting cylinder ass’y 2


02 GB/T5781-2000 Bolt M10×30 2
03 GB/T93-87 Washer 8 2
04 GB/T5781-2000 Bolt M8×25-4.8 2
05 E30CD701700 Pipe ,L.P 1
E30CD701800 Pipe ,L.P 1
06 E25A700200 Hose ,tilting cylinder ass’y 2
07 GB/T5781-2000 Bolt M10×30-4.8 3
08 GB/T97.1-2002 Washer 10-140HV 3
09 MSV04-212 Multi-way valve 1
10 GB/T93-87 Washer 10 3
11 E25A150000 Tilting cylinder 2
12 E30CD700008 Elbow 1
13 E30CD700001 Elbow 2
14 Clamp φ45 6
15 H24C7-60231 Return hose 1
16 Clamp φ22 2
17 Hose,L.P φ13×1500 1
18 H93C7-62021 suction pipe
19 E30CD700012 Joint ,suction pipe 1
20 E25A700400 Hose,L.P 1
21 SGP1-A3099HH1-L Gear pump 1
22 E30CD700013 Joint,oil pump 1
23 E30A700300 hose ,steer oil cylinder ass’y 1
E30A700600 hose ,steer oil cylinder ass’y 1
24 A30CD700012 Bolt 2
25 JB/T982-77 Combination Shim 16 4
26 E25A700700 Hose ass’y 1
27 2025CT70003M Bolt 2
E30CD700004 Joint 2
28 E30CD700014 Joint 2

- 113 -
Hydraulic system
C
CP (D)20-35
, Q

- 114 -
Hydraulic system
Item Part No. Description Qty Remark
No.

29 E30CD700015 elbow 1 three-throw valve


30 E30CD700016 Elbow 1 three-throw valve
32 GB/T93-87 Washer 10 2
33 GB1235-76 O-ring15×2.4 4
34 GB1235-76 O-ring22×2.4 6
35 GB3452.1-92 O-ring28×2.4 1
36 GB1235-76 O-ring24×2.4 1
37 E30CD700017 Shim 1
38 GB/T97.1-2002 Washer 10 2
39 GB1235-76 O-ring 2
40 GB1235-76 O-ring 1
41 GB1235-76 O-ring22×2.4 3
42 E30CD700018 Elbow 2
43 E30CD700019 Elbow 1

- 115 -
Oil cool system (tor-con)
C
CP D15
, Q
C
CP D20-35
, Q

- 116 -
Oil cool system (tor-con)
Item Part No. Description Qty Remark
No.

01 JB/T987-77 Combination Shim 14 8


02 A30CD360000 Hose ,oil cool 1
03 A30CD370000 Hose ,oil cool 1
04 Binding belt ZD200×8 2
05 E30CD300002 Bolt,joint 4

- 117 -
Hydraulic system mast (wide view mast KM)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 118 -
Hydraulic system mast (wide view mast KM)
Item Part No. Description Qty Remark
No.

01 Return hose φ8×1200 2


02 CPC2.21.9 Clamp φ11.5 4
03 A30CD700200 Clamp bar 4
04 A30CD700300 Three way joint 1
05 GB1235-76 O-ring 22×2.4 2
06 XSFA-F16L-40D Limited valve 1 1.5t
XSF-F16L-2.5 Limited valve 1 2.0t,2.5t
XSF-F16L-3.0 Limited valve 1 3.0t,3.5t
07 Hose φ10×1200 1
08 E15CT701000 Hose,L.P 13Ⅱ×640 1 1.5t
E25A700500 Hose,L.P 1 2.0t-3.5t
09 A25CD150100 Three way 1
10 JB/T982-77 Combination washer 22 1
11 E25CD150008 Joint,lifting cylinder 1
12 A30CD701100 Hose,L.P 1

- 119 -
Hydraulic system mast(wide view full free 2-stage mast )
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 120 -
Hydraulic system mast(wide view full free 2-stage mast)
Item Part No. Description Qty Remark
No.

01 E30F100100 Three way 1


02 E30F100200 Hose ,L.P 1
03 GB1235-76 O- ring 22×2.4 4
04 XSFA-F16L-40D limited valve 1 1.5t
XSF-F16L-2.5 limited valve 1 2.0t,2.5t
XSF-F16L-3.0 limited valve 1 3.0t,3.5t
05 JB/T982-77 Combination Shim 22 1
06 Clampφ19 1
07 E30F100300 Hose ,L.P φ13Ⅱ×650 1
08 E30F100400 Elbow 1
09 GB1235-76 O- ring22×2.4 1
10 E30F100500 Hose 1
11 E30F100600 Steel pipe ass’y 1
12 E30F100001 Clamp 2
13 GB/T5780-2000 Bolt M6×12 2
14 GB/T93-87 Washer 6 2
15 E30F100700 Elbow 1
16 GB1235-76 O- ring22×2.4 1
17 E30F100800 Elbow 1
GB1235-76 O- ring22×2.4 1
GB1235-76 O- ring24×2.4 1
18 E30F100900 Steel tube 1
19 GB/T5782-2000 Bolt M10×30 1
20 GB/T6170-2000 Nut M10 1
21 GB/T93-87 Washer 10 1

- 121 -
Fork
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 122 -
Fork
Item Part No. Description Qty Remark
No.

01 E15CT100100 Fork 2 1.5t


E25CD100100 Fork 2 2t,2.5t
E30CD100100 Fork 2 3t
E35CD100100 Fork 2 3.5t
02 3Q30-10-07 Fixing pin 2
03 3Q30-10-03 Spring 2
04 3Q30-10-06 Handle 2

- 123 -
Lift bracket (wide view mast KM)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 124 -
Lift bracket (wide view mast KM)
Item Part No. Description Qty Remark
No.

01 GB/T5783-86 Bolt M14×30 4


02 GB/T93-87 Washer 14 4
03 3Q31-40-02 Shim for adjusting 1
04 A30CD121000 Body ,lift bracket 1
05 GB/T6173-2000 Nut M20×1.5-04 1
06 GB/T77-2000 Screw M20×1.5×30-45H 1
07 Bearing 980811 4
08 3Q31-40-08C Seat ,roller shaft 1
09 3Q31-40-04 Roller,side 1
10 Bushing,shaft B1625 1
11 3Q31-40-07 Pin 1
12 GB/T894.1-86 Snap ring 55 1
13 GB/T119-2000 Pin 5×14 1
14 3Q31-40-06 Support frame 1
15 3Q31-30-00 Backrest 1

- 125 -
Mast (wide view mast KM)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 126 -
Mast (wide view mast KM)
Item Part No. Description Qty Remark
No.

01 A30CD100001 Cover ,bearing 2


02 A30CD100002 Bearing liner 4
03 GB/T5785-2000 Bolt M16×1.5×95-8.8 4
04 GB/T93-87 Washer 16 4
05 GB/T1152-89 Fitting M10×1 2
06 CPC2.18.3-1 Shaft 4
07 .GB/T5781-2000 Bolt M8×20-4.8 4
08 GB/T93-87 Washer 8 4
09 A30CD160000 Mast ,outer ass’y 1
10 A30CD170000 Mast ,inner ass’y 1
11 3Q30-40-00A Roller,side 2
12 3Q30-40-02A Adjust Shim AR
13 CPC2.2.7-3 Nut 4
14 GB/T5783-2000 Bolt M10×30-8.8 4
15 GB/T93-87 Washer 10 4
16 Roller ,lengthways 2
17 GB/T894.1-2000 Snap ring 55 2
18 A30CD173000 Roller,complex 2
19 GB/T5783-2000 Bolt M10×30-8.8 4
20 GB/T93-87 Washer 10 4
21 3Q30-00-09A Shim for adjusting 2
22 3Q30-00-10A Seat ,roller shaft 2
23 GB/T894.1-2000 Snap ring 55 2

- 127 -
Mast (wide view mast full free 2-stage )
C
CP (D)15
, Q
C
CP (D)20-30
, Q

- 128 -
Mast (wide view mast full free 2-stage )
Item Part No. Description Qty Remark
No.

01 E25F120000 Mast ,outer ass’y 1


E30F120000 Mast ,outer ass’y 1
02 760311Y1S Complex roller ass’y 2
03 GB/T93-87 Washer 8 4
04 E25F130000 Mast ,inner ass’y 1
E30F130000 Mast ,inner ass’y 1
05 GB/T1152-89 FittingM10×1 2
06 3Q30-00-09A Adjust Shim 2
07 GB/T5783-2000 Bolt M10×30-8.8 4
08 CPC2.2-4A Snap plate 2
09 Roller ,lengthways80711K 2
10 CPC2.18.3-1 Shaft 4
11 E25CD100002A Cover ,bearing 2
12 E25CD100001A Bearing liner 4
13 GB/T5785-2000 Bolt M16×1.5×80-8.8 4
14 GB/T93-87 Washer 16 4
15 GB/T5781-2000 Bolt M8×20 4

- 129 -
Lifting cylinder (wide view mast KM)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 130 -
Lifting cylinder (wide view mast KM)
Item Part No. Description Qty Remark
No.

01 Q/ZB336-77 Seal ,dustD36 1.5t


DH-45 Seal ,dust40×48×5 1 2.0t,2.5t
DH-45 Seal ,dust45×55×5 1 3.0t,3.5t
02 Q/ZB336-77 Yx-Seal ringD36 1 1.5t
D2-40 Seal ring50×40×6 1 2.0t,2.5t
D2-45A1 Seal ring45×55×6 1 3.0t,3.5t
03 Bearing 1 1.5t
SF1-4030 Bearing 1 2.0t,2.5t
SF1-4530 Bearing 1 3.0t,3.5t
04 GB1235-76 O-ring54×3.5 1 1.5t
GB1235-76 O-ring63×3.1 1 2.0t,2.5t
GB1235-76 O-ring68×3.1 1 3.0t,3.5t
A15E150006 Return hose 1 1.5t
05
E30CD150002 Joint,pipe 1 2.0t-3.5t
06 E30CD150007 Plug 1 2.0t-3.5t
07 A15E150007 Guide sleeve 1 1.5t
E30CD150003 Guide sleeve 1 2.0t,2.5t
E25CD150001 Guide sleeve 1 3.0t,3.5t
08 A15E150007 Bushing 1 1.5t
E25CD150002 Bushing 1 2.0t,2.5t
E30CD150005 Bushing 1 3.0t,3.5t
09 A15E151000 Body ,cylinder 1 1.5t
E25CD151000 Body ,cylinder 1 2.0t,2.5t
E30CD151000 Body ,cylinder 1 3.0t,3.5t
10 A15E150005 Piston rod 1 1.5t
A25CD140005 Piston rod 1 2.0t,2.5t
E30CD150006 Piston rod 1 3.0t,3.5t
11 GB895.1-86 Snap ring,steel wire 26 1
12 A15E150002 Piston 1 1.5t
E25CD150005 Piston 1 2.0t,2.5t
A25CD140006 Piston 1 3.0t,3.5t

- 131 -
Lifting cylinder (wide view mast KM)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 132 -
Lifting cylinder (wide view mast KM)
Item Part No. Description Qty Remark
No
13 E25CD150006 support ring 1 2.0t,2.5t
2025TT150006 support ring 1 3.0t,3.5t
14 A15E150003 Snap ring 1 1.5t
E25CD150007 Snap ring 1 2.0t,2.5t
2025TT150012 Snap ring 1 3.0t,3.5t
15 D1 35A1 Yx-Seal ring 35×45×3 1 1.5t
D1-40 Yx-Seal ring 50×40×6 1 2.0t,2.5t
D1-45A1 Yx-Seal ring 56×45×6 1 3.0t,3.5t
16 GB/T93-87 Washer 8 4
17 GB5786-2000 Bolt M14×1.5×40-8.8 2
18 GB93-87 Washer 14 2
19 780708K-00 Bearing,sheave 2
20 GB894.1-86 Snap ring 40 2
21 A30CD140000 Chain ass’y 2
22 G6176-86 Nut 了 M18×1.5 4 1.5t
G6176-86 Nut 了 M20×1.5 4 2.0t-3.5t
23 GB91-2000 Split pin 3×30 2
24 E30CD100100 Adjust block 2
25 E30CD100200 Support block,cylinder 2
26 GB/T5785-2000 Bolt M12×1.5×50-8.8 2
27 GB/T6171-2000 Nut M12×1.5 2
28 A25CD100001 U-threaded bar 2
29 GB/T6170-2000 Nut M8 4
30 GB/T97.1-2002 Washer 8 4

- 133 -
Lifting oil cylinder (wide view mast full free 2- stage)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 134 -
Lifting oil cylinder (wide view mast full free 2-stage)
Item Part No. Description Qty Remark
No.

01 E25S140001 Guide sleeve 1


02 DH85 Seal ,dust95×85×6 1
03 D2-85 Yx-Seal ring100×85×9 1
04 GB1235-76 O- ring95×5.7 1
05 GB1235-76 O- ring115×5.7 1
06 GB/T5781-2000 Screw M6×8 1
07 Combination Shim 1
08 E25S140003 Support ring 1
09 E25S140002 Piston rod 1
10 E25S141000 Body ,cylinder 1
11 GB/T93-87 Washer 16 1
12 E25F100001A Fixing ring 1
13 GB/T93-87 Washer 8 2
14 GB/T5785-2000 Bolt M16×1.5×95-8.8 1
15 GB/T93-87 Washer 16 1
16 E25F100002A Shaft ,sheave 1
17 4.5-2025TT100003 Guard board 1
18 GB/T6170-2000 NutM8 2
19 GB/T894.1-2000 Snap ring 45 2
20 Bearing ,sheave 780709 2
21 4.5-2025TT103000 Short chain ass’y 2
22 GB/T5785-2000 Bolt M16×1.5×20 1

- 135 -
Lifting oil cylinder (wide view mast full free 2- stage)
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 136 -
Lifting cylinder(wide view mast full free 2-stage)
Item Part No. Description Qty Remark
No.

1 E25S150004 Piston 1
2 E25S150001 Cap,cylinder 1
3 DH40 Seal ,dust 40 2
4 2025TT150002 Guide sleeve 1
5 D2-40 Yx Seal ring d40 1
6 E25S151000 Body ,oil cylinder 1
7 2025TT150006 Support ring 1
8 A25CD140010 Spring 1
9 A25CD140009 Plunger 1
10 GB1235-76 O-ring46×3.5 1
11 GB1235-76 O-ring56×3.5 1
12 GB/T895.1-86 Snap ring 26 1
13 CPC2.4-8FVA Vent plug 1
14 GB/T5785-2000 Bolt M14×1.5×50-8.8 2
15 GB/T93-87 Washer 14 6
16 GB/T5780-86 Bolt M14×75 4
17 A25CD100001 U-threaded bar 2
18 GB/T6170-2000 NutM8 4
19 GB/T93-87 Washer 8 2
20 GB/T97.1-2002 Washer 8 2
21 GB/T5785-2000 Bolt M12×1.5×50-8.8 2
22 GB/T6171-86 Nut M12×1.5 2
23 D20B8-42041 Support block,cylinder 2
24 D20B8-42051 Adjusting block 2

- 137 -
Tilting cylinder
C
CP (D)15
, Q

- 138 -
Tilting oil cylinder
Item Part No. Description Qty Remark
No.

01 A15E160006 Ear ring 1


02 A15E160010 Plug 1
03 A15E160011 Screw 1
04 A15E160012 Shaft sleeve,adjust 1
05 ME-1 Seal ,dust 30 1
06 GB/T893.1-2002 Snap ring 47 1
07 A15E160005 Guide sleeve 1
08 A15E160013 Snap ring 1
09 A15E160014 Snap plate D30 1
10 D2-30 Yx-Seal ring 30×43×10 1
11 GB1235-76 O-ring63×3.1 1
12 A15E160015 Sleeve,shaft 1
13 A15E160003 Piston rod 1
14 A15E160002 Cylinder sleeve 1
15 D1-53 Yx-Seal ring35×63×6 2
16 Support ring 20×2.5 1
17 A15E160016 Sleeve,shaft 1
18 GB/T1152-79 Fitting M10×1 1
19 GB/T893.1-86 Snap ring 47 1
20 GB304.5-81 Bearing ,joint GE30ES 1
21 GB/T5785-2000 Bolt M14×1.5×50 1
22 GB/T6171-2000 Nut M14×1.5 1
23 GB/T93-87 Washer 14 1
24 A15E160017 Shim 2
25 A15E160018 Shaft sleeve,adjust
26 GB/T93-87 Washer 10 2
27 GB/T5781-2000 Bolt M10×20 2
28 CPC2.18.3-1 Pivot,tilting oil cylinder 2

- 139 -
Tilting cylinder
C
CP (D)20-35
, Q

- 140 -
Tilting cylinder
Item Part No. Description Qty Remark
No.

01 E30A151000 Cylinder body 1


02 CPC2.18.3-1 Shaft 4
03 E30A150001 Piston rod 1
04 2025TT140006 Piston 1
05 D1-60 Yx-Seal ring70×60×6 2
06 2025TT140005 Support ring 1
07 GB1235-76 O- ring 28×3.5 1
08 GB/T848-2002 Washer 22-200HV 1
09 GB/T6178-2000 Nut M22×1.5 1
10 GB/T91-2000 Split pin 5×40 1
11 2025TT140003 Guide sleeve 1
12 Seal ,dust 32×40×5 1
13 GB1235-76 O- ring 38×3.5 1
14 D2-32A1 Yx-Seal ring32×42×6 1
15 GB/T893.1-86 Snap ring 47 2
16 GB1235-76 O- ring 70×3.1 1
17 2025TT140002 Inner clamp 1
18 2025TT140001 Sleeve 1
19 2025TT140007 Washer 1
20 GB/T6173-86 Nut M27×2-05 1
21 2030TT140008 Ear ring 1
22 GB304.5-81 Bearing ,joint GE30ES 1

- 141 -
Overhead guard
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 142 -
Overhead guard
Item Part No. Description Qty Remark
No.

01 E15CT561000 Backbone 1 1.5t


E30CD564000 Backbone 1 2.0t-3.5t
02 E15CT566000 Top shed 1 1.5t
E30CD561000 Top shed 1 2.0t-3.5t
03 E15CT562000 Backbone 1 1.5t
E30CD563000 Backbone 1 2.0t-3.5t
04 E15CT563000 Backbone 1 1.5t
E30CD565000 Backbone 1 2.0t-3.5t
05 E15CT565000 Backbone 1 1.5t
E30CD562000 Backbone 1 2.0t-3.5t
06 GB/T5781-2000 Bolt M8×16-4.8 2
07 GB/T93-87 Washer 8 2
08 A30CD560005 Casing ,front lamp 2
09 A30CD560004 Casing ,head lamp 2
10 A30CD560003 Cap 1
11 GB/T818-2000 Screw M5×8 2
12 GB/T5781-2000 Bolt M16×35-4.8 4
13 GB/T93-87 Washer 16 2
14 GB/T5781-2000 Bolt M16×25 2
15 GB/T5781-2000 Bolt M16×35-4.8 4
16 E30CD560007 Casing ,rear lamp 1
17 A30CD560007 Rubber plate 2
18 2045TT800001 Rubber ring 10
19 E30CD560006 Casing ,rear lamp 1
20 GB/T5781-2000 Bolt M8×16-4.8 4
21 GB/T93-87 Washer 8 4
22 GB/T93-87 Washer 16 4
23 GB/T97.1-2002 Washer 16-140HV 4

- 143 -
Decal
C
CP (D)15
, Q
C
CP (D)20-35
, Q

- 144 -
Decal
Item Part No. Description Qty Remark
No.

01 B42700030 Decal,safety sign 2


02 E25A000101 Nameplate, internal 1
combustion forklift
03 E25A000102 Warning decal 1
04 B42700140 Loaded curve decal 1
05 A30CD000308 Chassis decal 1
06 E25A000109 Shifting control indicator 1
07 E30CD000307 Decal, Forklift model 1
08 E25A000107 Adjustment, brake parking 1
09 E25A000104 Decal, add oil fuel 1
10 E25A000111 Safety decal 1
11 GB/T837-1986 Rivet 3×6 4
12 B4270080 Clamp, mast 1
13 E30CD000311 Decal, add hydraulic oil 1
14 E25A000110 Safety decal (safety belt) 1
15 E25A000106 Safety decal 1
16 E25A000103 Warning sign(picture) 1
17 B42700070 Decal, lift with crane 1
18 E25A000108 Decal, tire safety 1

- 145 -
PARTS MANUAL

E Series 1.5-3.5t Forklift Truck

- 146 -

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