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Pressure Drop Calc. v.1

This document contains calculations for pressure drop (DP) in piping systems for both gas and liquid flows based on formulas from industry references like GPSA and API standards. It includes parameters like pipe dimensions, flow rates, temperatures, viscosities, and calculates DP based on Reynolds number and friction factors. The results show DP values in psi for different pipe configurations, materials, flow regimes, and horizontal or vertical orientations.

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0% found this document useful (0 votes)
760 views34 pages

Pressure Drop Calc. v.1

This document contains calculations for pressure drop (DP) in piping systems for both gas and liquid flows based on formulas from industry references like GPSA and API standards. It includes parameters like pipe dimensions, flow rates, temperatures, viscosities, and calculates DP based on Reynolds number and friction factors. The results show DP values in psi for different pipe configurations, materials, flow regimes, and horizontal or vertical orientations.

Uploaded by

bermana2010
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 34

DP at Gas Flow Horizontal Plant Piping based on Simplified of Darcy formula in GPSA Vol.

11, Section 17
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m
IDpipe = 3.500 in
T= 30.000 F=
o
489.670 R
o

P= 30.000 psig = 44.700 psia


Qg = 0.485 mmscfd
rVapor = 0.246 lb/ft3
rv at stdard = 0.049 lb/ft3
rAir = 0.076 lb/ft3
S= 0.648
Z= 0.650
Act. Gas flow = 67.780 acfm
W= 1.000 1000lb/hr
From fig 17.8, GPSA Vol 11
C1 = 0.001
From fig 17.9, GPSA Vol 11
C2 = 1.590
DP100 = 0.006 psi/100ft
GPSA Vol.11, Section 17
DP at Gas Flow Horizontal Piping based on Re, GPSA Vol.11, Section 17
ODpipe = 8.625 in = 0.219 m
Wall thk = 0.500 in = 0.013 m
IDpipe = 7.625 in
Length = 100.00 ft = 0.019 mile
From fig 17.3, GPSA Vol 11
e = 0.00015 ft
e/D = 0.00023
T= -38.320 F=
o
421.350 R
o

P= 267.00 psig = 281.700 psia


gc = 32.2 (ft.lbm)/(lbf.s2)
Qg = 3.000 mmscfd
rVapor = 1.820 lb/ft3
rv at stdard = 0.062 lb/ft3
rAir = 0.076 lb/ft3
S= 0.811
mVapor = 0.009 cP = 0.000006 lb/ft.sec
Z= 0.805
Vg = 3.727 fps ~ 3.727 fps
Re = 693,697 Turbulance
Act. Gas flow = 70.904 acfm
W= 7.743 1000lb/hr
Laminar Flow
fm = 0.00009
ff = 0.00002
Poiseuille's law for laminar flow
DPf = 0.00004 psi
Turbulance Flow
From fig 17.3, GPSA Vol 11
fm = 0.01534
ff = 0.00384
Darcy-Weisbach equation
DPf = 0.00658 psi
DP at Gas Flow Horizontal Piping based on Re, API RP 14E
ODpipe = 8.625 in = 0.219 m
Wall thk = 0.500 in = 0.013 m
IDpipe = 7.625 in
Length = 100.00 ft = 0.019 mile
T= -38.320 o
F= 421.350 o
R
P= 267.00 psig = 281.700 psia
gc = 32.2 (ft.lbm)/(lbf.s2)
Qg = 3.000 mmscfd
rVapor = 1.820 lb/ft3
rv at stdard = 0.062 lb/ft3
rAir = 0.076 lb/ft3
S= 0.811
mVapor = 0.009 cP = 0.000006 lb/ft.sec
Z= 0.805
Vg = 3.727 fps ~ 3.727 fps
Re = 693,697 Turbulance
Act. Gas flow = 70.904 acfm
W= 7.743 1000lb/hr
From fig 2.3, API RP 14E
fm = 0.01534
ff = 0.00384
General DP eq.
P2 = 281.6934 psia
DP= 0.00659 psi
Approximate DP eq.
DP= 0.00659 psi
DP at Liquid Flow Piping based on Re, GPSA Vol.11, Section 17
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m
IDpipe = 3.500 in
Length = 213.00 ft = 0.040 mile
From fig 17.3, GPSA Vol 11
e = 0.00015 ft
e/D = 0.00051
T= 30.000 F=
o
489.670 R
o

P= 30.000 psig = 44.700 psia


gc = 32.2 (ft.lbm)/(lbf.s2)
Ql = 275.000 bpd
rLiquid = 42.659 lb/ft3
rWater = 62.400 lb/ft3
S.G. = 0.684
mLiquid= 0.437 cP = 0.000294 lb/ft.sec
Vl = 0.269 fps ~ 0.267 fps
Re = 11401.261 Turbulance
W= 2.742 1000lb/hr
HORIZONTAL PIPING
Laminar Flow
fm = 0.00561
ff = 0.00140
Poiseuille's law for laminar flow
DPf = 0.00137 psi
Turbulance Flow
From fig 17.3, GPSA Vol 11
fm = 0.01667
ff = 0.00417
Darcy-Weisbach equation
DPf = 0.00406 psi
VERTICAL PIPING
Elevation = 20.0000 ft
DPe = 5.921 psi
DP at Liquid Flow Piping based on Re, GPSA Vol.11, Section 17
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m
IDpipe = 3.500 in
e = 0.00015 ft
e/D = 0.00051
T= 30.000 F=
o
489.670 R
o

P= 30.000 psig = 44.700 psia


gc = 32.2 (ft.lbm)/(lbf.s2)
Ql = 275.000 bpd = 8.021 usgpm
rLiquid = 42.659 lb/ft3
rWater = 62.400 lb/ft3
S.G. = 0.684
mLiquid= 0.437 cP = 0.000294 lb/ft.sec
Vl = 0.269 fps ~ 0.267 fps
Re = 11401.261 Turbulance
W= 2.742 1000lb/hr
Laminar Flow
fm = 0.00561
ff = 0.00140
Turbulance Flow
From fig 17.3, GPSA Vol 11
fm = 0.01667
ff = 0.00417
ff = 0.00417
DP100 = 0.0019 psi/100ft
DP at Liquid Flow Piping based on Re, API RP 14E
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m
IDpipe = 3.500 in
T= 30.000 F=
o
489.670 R
o

P= 30.000 psig = 44.700 psia


gc = 32.2 (ft.lbm)/(lbf.s2)
Ql = 275.000 bpd = 8.021 usgpm
rLiquid = 42.659 lb/ft3
rWater = 62.400 lb/ft3
S.G. = 0.684
mLiquid= 0.437 cP = 0.000294 lb/ft.sec
Vl = 0.269 fps ~ 0.267 fps
Re = 11401.261 Turbulance
W= 2.742 1000lb/hr
From fig 2.3, API RP 14E
fm = 0.02800
ff = 0.00700
DP100 = 0.0032 psi/100ft
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m

Length = 213.00 ft = 0.040 mile


IDpipe = 3.500 in Dukler Frictional Pressure Drop Calc. at Horizontal
rLiquid = 42.659 lb/ft3 l= 0.040
rWater = 62.400 lb/ft3 mn = 0.027 cP =
rVapor = 0.246 lb/ft3 Trial, HLd = 0.040
rAir = 0.076 lb/ft3 rk = 1.962 lb/ft3
mLiquid= 0.437 cP = 0.000294 lb/ft.sec VsL = 0.362 fps
mVapor = 0.010 cP = 0.000007 lb/ft.sec VsG = 8.592 fps
sLiquid = 18.725 dyne/cm Vm = 8.954 fps
sWater = 72.400 dyne/cm Rey = 279036.4
QLiquid = 0.024 ft /sec
3
From fig 17.18, GPSA Vol 11
QVapor = 0.574 ft /sec
3 HLd = 0.0500
Flow Regime at Horizontal rk = 1.635 lb/ft3
VsL = 0.362 fps VsL = 0.362 fps
VsG = 8.592 fps VsG = 8.592 fps
From fig 17.15, GPSA Vol 11 Vm = 8.954 fps
Flow Regime at = Stratified Flow Rey = 232543.5
From fig 17.18, GPSA Vol 11
HLd = 0.0600
fn = 0.015
y= 3.207
ftpr = 2.525
DPf = 0.396 psi
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m

Elevation = 41.00 ft
ssure Drop Calc. at Horizontal IDpipe = 3.500 in
rLiquid = 42.659 lb/ft3
0.000018 lb/ft.sec rWater = 62.400 lb/ft3
rVapor = 0.246 lb/ft3
rAir = 0.076 lb/ft3
mLiquid= 0.437 cP = 0.000294 lb/ft.sec Flanigan Elevation Pressure Dr
mVapor = 0.010 cP = 0.000007 lb/ft.sec HLf =
sLiquid = 18.725 dyne/cm DPe =
sWater = 72.400 dyne/cm
QLiquid = 0.024 ft3/sec
QVapor = 0.574 ft3/sec
Flow Regime at Vertical
YA = 1.275
XA = 1.882
VsL = 0.362 fps
VsG = 8.592 fps
NY = 0.462 fps
NX = 16.169 fps
From fig 17.16, GPSA Vol 11
Flow Regime at = Fronth Flow
ODpipe = 4.5 in = 0.114
Wall thk = 0.5 in = 0.013

Pavg = 30.000 psia


Pb = 14.730 psia
Lm = 213.00 ft = 0.040
IDpipe = 3.500 in
rLiquid = 42.659 lb/ft3
rVapor = 0.246 lb/ft3
Flanigan Elevation Pressure Drop Calc. at Vertical QLiquid = 0.024 ft3/sec
0.260 QVapor = 0.574 ft3/sec
3.162 psi mLiquid= 0.437 cP = 0.000294
s= 18.725 dynes/cm
Eaton holdup correlation, for better liquid holdup determination in li
VsL = 0.362 fps
VsG = 8.592 fps
NLV = 0.863
NGV = 20.457
Nd = 4.434
NL = 0.0030
NE = 0.046
From fig 17.20, GPSA Vol 11
HLe = 0.1300
IL = 0.013 ft3 = 0.096
m
m

mile

lb/ft.sec

tter liquid holdup determination in liquid inventory calc.

USgallon
Equation at Surface Prod. Opr. Vol.1, Ken Arnold and Maurice Sterwart for Horizontal Pressure drop Ca
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m
IDpipe = 3.500 in
Length = 100.00 ft = 0.019 mile
f= 0.015
T= 30.000 F=
o
489.670 R
o

P= 30.000 psig = 44.700 psia


Qg = 0.200 mmscfd
rVapor = 0.246 lb/ft3
rv at stdard = 0.049 lb/ft3
rAir = 0.076 lb/ft3
S= 0.648
Z= 0.650
Ql = 275.000 bpd
rLiquid = 42.659 lb/ft3
rWater = 62.400 lb/ft3
S.G. = 0.684
R= 727.273 ft3/bbl
W= 3156.829 lb/hr
rm = 1.814 lb/ft3
DP = 0.053 psi
izontal Pressure drop Calc.
Equation at API RP 14E for Horizontal Pressure Drop Calc.
ODpipe = 4.5 in = 0.114 m
Wall thk = 0.5 in = 0.013 m
IDpipe = 3.500 in
f= 0.015
T= 30.000 F=
o
489.670 R
o

P= 30.000 psig = 44.700 psia


Qg = 0.200 mmscfd
rVapor = 0.246 lb/ft3
rv at stdard = 0.049 lb/ft3
rAir = 0.076 lb/ft3
S= 0.648
Z= 0.650
Ql = 275.000 bpd
rLiquid = 42.659 lb/ft3
rWater = 62.400 lb/ft3
S.G. = 0.684
R= 727.273 ft3/bbl
W= 3156.829 lb/hr
rm = 1.814 lb/ft3
DP100 = 0.056 psi/100ft

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