S-001-D-001

S-001-D-001 Engineering Drawing

SOUTH32 WORSLEY ALUMINA

S-001-D-001

BRIEF DESCRIPTION
This standard defines the general standards and requirements for the design of engineering drawings prepared by and for
Worsley to ensure they are of a high and consistent standard and that they conform with AS 1100 Technical Drawing and/or this
document.

SCOPE
This document has been prepared as a guide to the general requirements for the preparation of Engineering Drawings for
South32 Worsley Alumina Pty Ltd’s (WAPL/Worsley) Bauxite and Alumina operations.
2D drawing outputs shall comply with this document. For 3D modelling refer to Standard Specification S-001-D-002 - 3D
Engineering Modelling Standards.
 Conventions:
AutoCAD commands, variables and inputs are indicated thus, eg Layer.
Microstation commands, variables and inputs are indicated thus, eg Level.
 Exceptions:
Exceptions to this Standard must be agreed with the relevant Worsley Lead Draftsperson (LD).

KEY CONTACT
Lead Draftsperson

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1 DRAFTING GENERAL 6
2 SHEET SIZE 7
3 SCALE 7
4 TEXT AND LINEWORK 7
4.1 Text 7
4.2 Linework 8
5 ABBREVIATIONS 8
6 VIEWS, DETAILS, NORTH ARROWS AND NOTES 8
7 MATERIAL INDICATION 8
8 DRAWING LAYOUT 8
8.1 Location Plans 8
8.2 Third Angle Projection 8
9 DRAWING CONTENT 9
10 DRAWING CROSS-REFERENCES 9
10.1 General 9
10.2 Format of Reference Drawing Numbers 9
11 TITLE BLOCKS 9
12 DRAWING NUMBERS 10
13 CAD GENERAL 10
13.1 Legibility of Text 11
13.2 Blocks/Cells 11
14 INVENTOR 11
14.1 Layers 11
14.2 Colours (Line Thickness) 12
14.3 Greying Entities to Highlight New Work 12
14.4 Line Types 12
14.5 Text Fonts and Styles 12
14.6 Symbols 12
14.7 Borders 13
14.8 X-ref Views and Models 13
15 MICROSTATION 13
15.1 Colours (Line Thickness) 14
15.2 Greying Entities to Highlight New Work 14
15.3 Line Types 14
15.4 Text Fonts and Styles 14
15.5 Symbols 14
15.6 Borders 14
15.7 X-ref Views and Referenced 3D Models 14
16 FACILITY NUMBERS 15

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17 DRAWING DISCIPLINES - Refer to S-001-D-012 21

18 REVISIONS 22
18.1 Drawing Originals Request 23
18.2 "As Built" Revisions 23
18.3 Holds 24
18.4 Cancelling or Superseding Drawings 24
19 DRAWING APPROVALS 24
20 STANDARD DRAWINGS 24
21 CIVIL AND UNDERGROUND SERVICES DRAWINGS 24
21.1 Refinery Plant Grid System in PDS Model and Navisworks 25
21.2 Underground Composite Services Drawings Survey Data Input 25
22 CONCRETE DRAWINGS 26
23 ELECTRICAL DRAWINGS 27
23.1 Drawing Numbering 27
23.2 Cable Schedules 28
23.3 Equipment Numbering 29
23.4 General 29
24 INSTRUMENT DRAWINGS 29
24.1 Instrument Drawing Numbers 29
24.2 Instrument Distribution Boards 29
24.3 Power Plant Loop Drawing Numbers 29
24.4 Instrument Symbols, Tag Numbers 30
24.5 instrument Installation Diagrams 30
24.6 General 30
25 COMMUNICATION DRAWINGS 30
25.1 Drawing Numbering 30
25.2 General 30
26 MECHANICAL DRAWINGS 31
27 PIPING AND INSTRUMENTATION DIAGRAMS 31
28 VALVE AND BLIND ISOLATION DRAWINGS 32
29 PROCESS FLOW DIAGRAMS (PFDs) 33
30 PIPING LAYOUTS 33
31 PIPESPOOL DRAWINGS 33
32 PIPING ISOMETRICS 33
33 NDT SCHEMATIC DRAWINGS 34
34 STRUCTURAL DRAWINGS 34
35 ELECTRONIC DRAWING FILE NAMES 34
36 VENDOR/CONSULTANT (SUPPLIER) DRAWINGS 35
36.1 Drawing Standards 35

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36.2 Drawing Approval 35

36.3 Drawing Deliverables 35
36.4 Additional Notes 35
37 MANUAL DRAFTING 35
37.1 General 35
38 DIAGRAMS AND EXAMPLES 37
39 DEFINITIONS, TERMS AND ABBREVIATIONS 83
40 REVISION EVENTS 83
Appendix 1: Abbreviations 84
Appendix 2: Applicable Publications 90
Appendix 3: Safety Requirements 92

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Figure 1 - Drawing Annotation 37

Figure 2 - Section & Detail Indication 38
Figure 3 - CAD Line Types 39
Figure 4 - Linetype Applications - Sheet 1 40
Figure 5 - Linetype Applications - Sheet 2 41
Figure 6 - Linetype Applications - Sheet 3 42
Figure 7 - Title Block Examples – A1 Sheet (Refer Clause 11) 43
Figure 8 - Title Block Examples – A1 Sheet (Refer Clause 11) 44
Figure 9 - Title Block Examples – A1 Sheet (Refer Clause 11) 45
Figure 10 - Title Block Examples – A1 Sheet (Refer Clause 11) 46
Figure 11 - Title Block Examples – A1 Sheet (Refer Clause 11) 47
Figure 12 - Title Block Examples – A3 Sheet (Refer Clause 11) 48
Figure 13 - Revision Details 1 – Symbols, Hold, Delete, Etc 49
Figure 14 - Revision Details 2 - CAD 50
Figure 15 - Revision Details 3 - Hand Drawn Drawings 51
Figure 16 - Revision Details 4 - Vendor Drawings 52
Figure 17 - Revision Details 5 - Superseded, Cancel 53
Figure 18 - A1 Sheet Layout - Example 1 54
Figure 19 - A1 Sheet Layout - Example 2 55
Figure 20 - A1 Sheet Layout - Example 3 56
Figure 21 - A1 Sheet Layout - Electrical 57
Figure 22 - A1 Sheet Layout - Instrument Loop 58
Figure 23 - Mechanical Drawing Example 59
Figure 24 - Mechanical Drawing Example 60
Figure 25 - Mechanical Drawing Example 61
Figure 26 - Hardfaced NDT Pipe Spool Drawing Example 62
Figure 27 - NDT Schematic Example 63
Figure 28 - Non-Hardfaced NDT Pipe Spool Drawing Example 64
Figure 29 - Superseded Sketch Drawing Example 65
Figure 30 - Refinery Layout Drawing Example 66
Figure 31 - Piping 3D Layout Drawing Example 67
Figure 32 - Piping Spool Assembly Drawing Example 68
Figure 33 - Inventor Assembly Drawing Example 69
Figure 34 - Inventor Fabrication Drawing Example 70
Figure 35 - Concrete Plan Drawing Example 71
Figure 36 - Civil Layout Drawing Example 72
Figure 37 - Piping & Instrumentation Diagram Example 73
Figure 38 - Valve & Blind Isolation Drawing Example 74
Figure 39 - Process Flow Diagram Example 75
Figure 40 – Concrete Details Drawing Example 76
Figure 41 – Civil Layout & Sections Drawing Example 77
Figure 42 - Electrical Schematic Diagram Example 78
Figure 43 - Electrical Connection Diagram Example 79
Figure 44 - Single Line Diagram Example 80
Figure 45 - L&SP Distribution Board Circuit Schedule & Layout Example 81
Figure 46 - Instrument Loop Diagram (Pre C300 DCS – AutoCAD) 82

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1 DRAFTING GENERAL
Drawing content shall be accurate, complete, unambiguous, easily understood and clearly legible when reproduced at the size
normally required by users.
All drawings are to be prepared:
 In the English language.

 In metric units:

o Length in millimetres
o Elevation in metres, shown as, eg RL295.150.

 In accordance with AS 1100 Technical Drawing and this Standard. If conflict occurs this Standard takes precedence.

 In accordance with the appropriate Worsley "Design Criteria".

 Suitable for reproduction at A3 size.

 New drawings shall be created according to the following list of applications (exceptions by agreement with the LD):

Application Comment Drawing Type

AutoCAD Standard drawings
AutoCAD or SmartPlant PID Process flow diagrams
AutoCAD or SmartPlant PID Piping & instrumentation diagrams
AutoCAD or AutoCAD Electrical All Electrical drawings
AutoCAD or SmartPlant Refer Clause 24.6 Instrument Instrument loop diagrams
Instrumentation Drawings - General
AutoCAD When working with existing Plant & piping layouts
AutoCAD drawings
Inventor or Mechanical Desktop Mechanical components & assemblies
Inventor Or AutoCAD NDT pipe spools
AutoDesk Inventor Assemblies(*.iam) Parts(*.ipt) Drawing & 3D models requiring detailed
Drawings(*.idw) parts lists and model component metadata
Microstation When working with existing Plant & piping layouts
Microstation drawings
Microstation PDS or Bentley Plant generated drawings
AutoCAD or Microstation As agreed with Worsley Drawing Vendor drawings
Office
Excel/Babelfish Cable Database Refer Clause 23.2 – All cables Electrical & instrument cable schedules
to be entered & maintained in
Babelfish Cable Database.
12D Earthworks (BRDAs, dams, etc)

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2 SHEET SIZE
Sheet Size Comments
A0 Normally only PFDs, P&IDs, and electrical schematics (with WPD approval)
A1 Preferred size
A3 Preferred size for simple machined components, pipe spools, minor modifications, etc
Avoid mixing sheet sizes for drawings in the same series.

3 SCALE
 Where possible drawing output at full size should be TO SCALE. Piping isometrics, whilst not to scale, should be in
approximate proportion.
 The scale shall be indicated in the title block, eg 1:50 if the whole drawing is to one scale, 1:50 UNO indicating the
predominant scale, and NTS (not to scale) as applicable.
 All 3D modelling is 1:1 Scale – Drawing outputs to suit “Preferred Scaling” where applicable
 It shall be clear what scale each view or detail is.
 New drawings shall normally be the same scale as previous drawings of the same plant location.
 Preferred scales are as follows:

Preferred Scales
1:1 1:2 1:2.5 * 1:5
1:10 1:20 1:25 * 1:50
1:100 1:200 1:250 * 1:500
1:1000 1:2000 1:2500 * 1:5000
* Do not use 1:2 and 1:2.5, 1:20 and 1:25, etc, and on same sheet.
Exceptions to the above, by agreement with the LD.

4 TEXT AND LINEWORK

4.1 TEXT

Text shall be upper case ISO.ttf. Lower case shall be used for units and chemical symbols, eg kPa (kilopascal), Cu (copper), in
line with International convention.
Isometrics shall also use 30° or -30° sloping, to suit right and left faces.
Normal text heights are as follows:

Sheet Size Dimensions & Notes Titles Drawing Number

A0, A1 3.5mm 5.0mm 7.0mm
A3 2.5mm 3.5mm 5.0mm

Exceptions to these sizes are indicated in the later clauses for specific drawing disciplines or must be agreed with the LD.
Use text formatting to underline text. In AutoCAD TEXT or DTEXT modes use %%U.
Avoid unnecessary punctuation.

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4.2 LINEWORK

Linework shall generally be to AS 1100.101 section 3, line group 0.5mm, as follows:

Sheet Size Line Group Normal Line Width

All 0.5 mm 0.5 mm, 0.25 mm
Refer also to Figures 3 to 6 for further guidance.

5 ABBREVIATIONS
Abbreviations shall be to AS 1100, Appendix 1 of this Specification, or the Standard Drawings. Full stops are not used unless
needed to avoid ambiguity and to separate consecutive sentences.

6 VIEWS, DETAILS, NORTH ARROWS AND NOTES

Use Worsley symbols for section labels, detail labels and north signs. Refer Figure 2.
Sections, elevations, views, etc, shall be lettered consecutively A, B, C. Details shall normally be numbered consecutively 1, 2,
3 ... (exception for mechanical component drawings, refer Clause 28).
North signs should be shown where applicable (normally at the upper left-hand corner of the plan and location plan). Plans
should be drawn with north to the top or left of the drawing sheet. Orient plans the same way as other drawings of the same
plant location.
Notes:
 Shall be concise.

 Shall be left justified.

 For leaders, refer to Figure 1.

 General notes shall be numbered, grouped and normally placed above, and lined up with, the title block, refer Figure 18.
(Mechanical components, electrical schematics and instrument loops have special sheet layouts, refer Figures 21-22). The
note number shall be a separate text entity to the note.
 Where practical, put general notes on the first drawing in a series, with cross-references on other drawings.

 Refer to notes on Standard Drawings to avoid repetition.

7 MATERIAL INDICATION
Use cross-hatching and other material identification patterns sparingly. Hatch lines spaced too close will produce poor reduced
size prints.

8 DRAWING LAYOUT
For drawing layout refer Figures 18-22.

8.1 LOCATION PLANS

A location plan shall be added on the first drawing in each discipline set, where it will help users to locate the work within the
Plant.

8.2 THIRD ANGLE PROJECTION

Use third angle projection. Other than for mechanical components, views should not be drawn on their side, ie horizontal planes
should be drawn horizontally.

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9 DRAWING CONTENT
Worsley’s drawing philosophy is to cover the design adequately with the minimum of detailing.
Use cross-references to details on Standard Drawings wherever practical.
Do not duplicate dimensions and information.
Use Worsley supplied standard symbols where available.
Avoid overcrowding a drawing.

10 DRAWING CROSS-REFERENCES
10.1 GENERAL

Drawings for a project or assembly must be well cross-referenced. A full list of appropriate reference drawings should be shown
on the first drawing in each discipline set. The other drawings in the set shall carry a cross-reference to that first sheet. In
addition to referencing other drawings in the set, other useful drawings of the same plant area should be referenced, such as
Piping General Arrangements (GAs) that show the original Plant prior to modification.
Remember, Plant drawings are not just for construction, they need to be referenced to assist users to quickly locate drawings
for maintenance or modification at any time during the life of the Plant.
Vendor drawings shall be cross-referenced by the Worsley drawing number. In the case of older drawings using a Worsley
Sub-contract/Control number they shall be referenced by that number (eg 60050 - 0020).
Proprietary items should be fully described and identified by the MAKER'S part number, NOT the supplier's reference.
Where a proprietary item is listed “OR EQUIVALENT” the drawings should be “as built” to reflect the actual item used.

10.2 FORMAT OF REFERENCE DRAWING NUMBERS

Prior to the 3.1 Expansion (1997 - 2000), Worsley drawing numbers consisted of three elements, eg 300-P-10001. From 1997
onwards drawing numbers have been prefixed by the D- document type identifier (DM- for hidden line drawings generated from
PDS models). Since then there has been confusion about the format of drawing numbers used in cross-references. The
following now applies:

Situation Format Comments

All new drawings D-000-XX-10001
Revising old drgs Leave as is
Cloning old drawings D-000-XX-10001 Modify to show document identifier
Section/detail balloons etc D-000 XX 10001
In written notes D-000-XX-10001 Do not prefix with “drawing” or “drg”,
eg “REFER TO D-000-XX-10001”
Non-Worsley numbers 20002-0001 Omit doc identifier, eg vendor drawing
Non-Worsley numbers written 20002-0001 Prefix with “drawing” or “drg”,
notes eg “REFER TO DRG 20002-0001”

11 TITLE BLOCKS
Refer to Figures 7 to 12 for examples of the required format for Worsley title blocks.
The title shall follow a hierarchical order, eg
CLARIFICATION & CAUSTICIZATION *
Facility name (refer Clause 16) FIRST STAGE WASHERS T033111, 211
Equipment name and number(s) INLET FEED PIPE
MODIFICATION DETAILS

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Drawing subject
Type of drawing

* Note that early Plant drawings showed the Facility Number in the first title line. It is no longer shown where the Facility
Number is included in the drawing number.

A3 sheets have only three title lines. To accommodate four title elements, two title elements can be shown on one line,
separated by “space-dash-space”, eg

CLARIFICATION & CAUSTICIZATION *

FIRST STAGE WASHERS T033111, 211
INLET FEED PIPE - MODIFICATION

Equipment numbers should be shown in the drawing title where appropriate and practical, as shown in the title examples above.
For mechanical spare part component drawings they should also be indicated in the technical data strip across the bottom of the
sheet.
The Registration Number of Classified Equipment shall be included in title where practical (refer to Figure 11).

12 DRAWING NUMBERS
Drawing numbers are issued by the Worsley Drawing Office Document Control on Document Request Form (00109184), and
appear thus:

D - 045 - M - 10001*

Sequential No

Discipline

Facility No

Document Designator

* Original Plant (1984) 0001

Worsley drawings (1984 <) 10001
Roundout/Stretch Projects (1990/97) 12001
3.1mtpa Expansion (2000) 30001
DCP 3.5mtpa Expansion (2005) 35001
4.6 mtpa E&G Expansion 40001

13 CAD GENERAL
DRAW ACCURATELY AND FULL SIZE.
Draw in Model Space with border, notes, dimensions and title in Paper Space. Drawings of a schematic nature (eg P&IDs,
electrical and instrument diagrams, etc) shall be entirely in Model Space.
Do not have unnecessary duplication of entities on top of each other.
Do not extend a straight line by adding segments.

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Do not leave unwanted entities outside the drawing limits.

Do not leave unwanted entities on frozen or turned off Layers/Levels.
Be accurate and consistent with use of Layers/Levels.
The drawing border shall be derived from the standard template or inserted as a block.
Use other externally referenced files where practical.
Make all externally referenced files (eg Xrefs, Blocks, fonts, etc) NON-path specific to avoid problems when files are moved.
Make full use of snap modes to maintain accuracy, particularly on drawings of a schematic nature, eg P&IDs, electrical and
instrument diagrams, etc.
Avoid spacing parallel lines too close together, thus printing as one thick line.
Purge/Compress Design all drawings upon completion to delete unnecessary Blocks/Cells, text styles, Layers/Levels, etc).

13.1 LEGIBILITY OF TEXT

Where possible avoid dimension lines, leaders and other line work from passing through text. In practice this can be difficult to
achieve in all cases but all text must be legible.

13.2 BLOCKS/CELLS

Shall be used for items inserted repetitively in a drawing.

Or when Text Attributes/Data Tags can be used to advantage.

14 INVENTOR
Use the Worsley supplied “build”.

14.1 LAYERS

The following layers are provided with the Worsley supplied “build”, for use with schematic and 2D drawings:

Name Colour Colour Line Width Description AS 1100 Ref

No (mm)
0 White 7 (Note 1)
DEFPOINTS White (Note 2) Construction lines & drafting notes
CS Red 1 Centreline, short G
CL Red 1 Centreline, long G
DM (Note 3) (Note 3) All titles, dimensions & notes B
HS Red 1 0.25 (A3) Dashed, short (eg for hidden objects) F
Yellow 2 0.35 (A1)
HL Red 1 0.25 (A3) Dashed, long (eg for hidden objects) F
Yellow 2 0.35 (A1)
HOLDS Green 3 0.5 Arc cloud for “holds”
H2 Red 1 (Note 4) Cross hatching
PS As required Phantom, short K
PL As required Phantom, long K
L2 Red 1 0.25 All other continuous line 0.25 entities B
L3 Yellow 2 0.35 All other continuous line 0.35 entities B

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Name Colour Colour Line Width Description AS 1100 Ref

No (mm)
L5 Green 3 0.5 All other 0.5 continuous line entities A
L7 Cyan 4 0.7 All other 0.7 continuous line entities A
REVS Red 1 0.25 Arc cloud for “revisions”
TP Magenta 6 Temporary construction lines etc
Note 1: Layer 0 has special properties relating to blocks and should not be used for general drafting.
Note 2: Layer Defpoints will not plot despite being turned on; therefore, it can be used for construction lines and comments.
Note 3: Dimension linework should be red/0.25 thickness for all sheet sizes. Entities on layer DM depart from the colour
Bylayer system. Titles shall be changed Bycolor to the appropriate colour for the text height.
Note 4: Cross-hatching will normally be in red/0.25mm line width. In special cases a thicker line may be required in which case
the layer name should reflect the line width, eg H3, H5, etc.
The above layers, and the Bylayer method of determining colour and line type, form the core of a system that should accommodate most
2D AutoCAD drafting undertaken by Worsley. When desirable this system can be expanded by adding a descriptive four-character
suffix to the above layers, eg:
L2-CONC For concrete work
For some drawings alternative layering conventions may be required. Confirm details with the LD when the need arises.
For 3D modelling/drafting refer to Standard Specification S-001-D-002.

14.2 COLOURS (LINE THICKNESS)

To define an entity colour (and thereby line thickness in AutoCAD) use the appropriate layer. The Color command should be
set to Bylayer, except as mentioned in Section 14.3.

14.3 GREYING ENTITIES TO HIGHLIGHT NEW WORK

When revising existing drawings to indicate new work (eg P&IDs, piping or structural layouts), the existing information shall by
changed by Bycolor to grey Color 8. New work is drawn on the normal layers L2, L3, etc, with Color Bylayer. At project
completion the drawing shall be “as built” with all entities set to Color Bylayer.

14.4 LINE TYPES

For CAD line types refer Figure 3. Worsley line types are loaded with the template files provided.
Line types are associated with specific Layers, refer Section 14.1. The Linetype command should be set to Bylayer.
The line scales for Paperspace and Modelspace at 1:1 scale are:
1.0 for A0 and A1 sheets
0.7 for A3 sheets.

14.5 TEXT FONTS AND STYLES

Use the ISO.TTF font supplied in the Worsley “build”. It is similar to commonly used ISO 3098/B upright fonts but the capital "I"
has been modified to make it more distinguishable (particularly important on electrical cable numbering).
In the Worsley prototype drawings this font is used to create the ISO style (with a 1.0 width factor). Thirty degree forward and
backward slanted versions of this style (ISOL and ISOR) should also be used with 2D isometric drawings.

14.6 SYMBOLS

Symbols must be in accordance with Worsley's Standard Drawings. Use the Worsley supplied CAD symbol libraries where
possible. Worsley symbols shall not be exploded, modified or renamed. New symbols should conform to existing
layer/size/scale/insertion point conventions.

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14.7 BORDERS

Drawing borders shall be inserted as a Block with origin at 0,0,0 and scale of 1.0. Borders shall be inserted in Paperspace
except that drawings of an entirely schematic nature, such as electrical single line diagrams, may be completed in Modelspace.
The border shall not be bound, exploded, modified or renamed. The drawings in a set must be consistent.

14.8 X-REF VIEWS AND MODELS

Prior to completion or handover to Worsley X-ref information shall be bound.

15 MICROSTATION
For Microstation drafting Worsley uses Microstation V8i “Select Series” and Suppliers shall use the Worsley Standard
“Microstation Build” stored in the Autodesk Vault. (C:\0files\Work Space\z WAPL Cad
Standards\Standard_Microstation\Microstation Build). This build has Levels similar to the Worsley AutoCAD Layer system.
For 3D modelling refer to S-001-D-002 - 3D Engineering Modelling Standards.

The following layers are provided with the Worsley supplied “Microstation Build”, primarily for use with schematic and 2D
drawings:

Name Colour Colour Line width Description AS 1100 Ref

No (mm)
DEFAULT White 7 (Note 1)
CS Red 1 Centreline, short G
CL Red 1 Centreline, long G
DM Red, Yellow 1,2 (Note 2) All Dimensions & notes B
HS Red 1 0.35 Dashed, short (eg for hidden objects) F
HL Red 1 0.35 Dashed, long (eg for hidden objects) F
HOLDS Green 3 0.5 Arc cloud for “holds”
H2 Red 1 (Note 3) Cross hatching
PS As required Phantom, short K
PL As required Phantom, long K
L1 Grey 8 0.1 Existing or Reference Lines
L2 Red 1 0.25 All other continuous line 0.25 entities B
L3 Yellow 2 0.35 All other continuous line 0.35 entities B
L5 Green 3 0.5 All other 0.5 continuous line entities A
L7 Cyan 4 0.7 All other 0.7 continuous line entities A
CLOUDS Red 1 0.25 Arc cloud for “revisions”
TP Magenta 6 Temporary construction lines, etc

Note 1: Level DEFAULT has special properties relating to Cells and should not be used for general drafting.
Note 2: Dimension line work should be red/0.25 thickness for all sheet sizes. Entities on level DM depart from the colour
Bylevel system.
Note 3: Cross-hatching will normally be in red/0.25mm line width. In special cases a thicker line may be required in which case
the level name should reflect the line width, eg H3, H5, etc.

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The above Levels, and the Bylevel method of determining colour and line type, form the core of a system that should
accommodate most 2D Microstation drafting undertaken by Worsley. When desirable this system can be expanded by adding a
descriptive suffix to the above levels, eg:
L2-CONCRETE For concrete work
L5-PIPING For new piping work

For some drawings alternative Level conventions may be required. Confirm details with the LD when the need arises.

15.1 COLOURS (LINE THICKNESS)

To define an entity colour (and thereby line thickness) use the appropriate LEVEL. The COLOR command should be set to
Bylevel, except as mentioned in section 14.2.

15.2 GREYING ENTITIES TO HIGHLIGHT NEW WORK

When revising existing drawings to indicate new work (eg piping or structural layouts), the existing element Attributes shall be
changed to Color 8 (grey). (In a 3D environment, elements can be changed to grey by setting Symbology Overrides to Color
8)".

New work is drawn on the normal Levels L2, L3, etc, with Color Bylevel.
At project completion the drawing shall be “as built” with all entities set to Color Bylevel.

15.3 LINE TYPES

For CAD line types refer Figure 3. Worsley line types are loaded with the seed files provided.
Line types are associated with specific Levels, refer Section 14.1. The Linetype command should be set to Bylevel.
The line scales for Model and Sheet Views shall be at 1:1 scale.

15.4 TEXT FONTS AND STYLES

Use the ISO.TTF font supplied in the Worsley “build”.

15.5 SYMBOLS

Symbols used must be in accordance with Worsley's Standard Drawings. Use the Worsley supplied CAD symbol libraries
(*.CEL) where possible from the “Microstation Build” - Refer Section 15.0. New symbols should conform to existing
Level/size/scale/insertion point conventions.
When new symbols are required to be created and stored this can be arranged with the DOS.

15.6 BORDERS

Drawing borders shall be inserted as an X-ref with origin at 0,0,0 and scale of 1.0. Borders shall be inserted in Paperspace
except that drawings of an entirely schematic nature, such as electrical single line diagrams, may be completed in Modelspace.
The border shall be bound. The drawings in a set must be consistent.

15.7 X-REF VIEWS AND REFERENCED 3D MODELS

X-ref Views and Models, such as 3D models or layouts, etc, may be used as reference data to be used to create piping and
mechanical layouts, etc.
New 3D models being referenced to create detailed drawings, are to be located in the following folder: C:\0files\Work
Space\Microstation (Create folder by navigating within Autodesk Vault, right click on folder, then select “Go to Working Folder”.
Refer to S-001-D-002 - 3D Modelling Standards.

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If generated hidden lines or line exports have been used (ie Microstation .hln files or exported visible edges), the reference
drawings or models are to be either bound to the CAD native file, or that reference “turned off” in the xref display dialogues.
If references are only “turned off” these reference files are to be provided with either the project file or pre-arranged folder
structure as discussed with the DOS, to allow for correct Autodesk Vault Check In and adding of files. Refer to S-001-D-002 -
3D Modelling Standards.
Prior to completion or handover to Worsley X-ref information shall be bound or xref files provided in full.

16 FACILITY NUMBERS
Facility No Facility Description Comments Related Area Plant
001 Plant Standards BWAPL Use for Plant General
standards only
011 Coal Storage and Unloading Raw Materials REF
014 Bauxite Sampling Raw Materials REF
015 Bauxite Blending and Storage Raw Materials REF
016 Coal Crushing and Sampling Raw Materials REF
017 Biomass Storage and Reclaim E&G Facility Raw Materials REF
024 Bauxite Grinding Area 1 REF
025 Lime Slaking Area 1 REF
026 Desilication Area 1 REF
030 Digestion Area 1 REF
031 High Temperature Causticisation E&G Facility Area 2 REF
032 Flocculant Mixing Area 2 REF
033 Clarification and Causticisation Area 2 REF
034 Bauxite Residue Filtration Area 2 REF
035 Green Liquor Filtration Area 2 REF
040 Spent Liquor Evaporation Was Green Liquor Heat Area 3 REF
Interchange
041 Green Liquor Heat Interchange 3.1 Expansion Area 3 REF
042 Process Trim Evaporation Area 3 REF
043 Liquor Purification Plant Worsley Project (not Area 5 REF
Raymond Engineers)
044 Liquor Burning Plant 3.1 Expansion Area 5 REF
045 Precipitation Area 3 REF
046 Seed Preparation Area 3 REF
047 Oxalate Crystalliser Evaporation E&G Facility Area 5 REF
048 Spent Liquor Cooling E&G Facility Area 3 REF
050 Calcination and Filtration Area 4 REF
051 Alumina Storage and Shipping Area 4 REF
052 Alumina Hydrate Storage Area Area 4 REF
052B Alumina Hydrate Storage Area Area 4 Ref

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Facility No Facility Description Comments Related Area Plant

070 Bauxite Residue Disposal Area x or BRDAx Including Pipehead Dam Refinery Waste REF
x = Number
080 Electrical Distribution System SY801 General Electrical, Refinery General REF
including items pertaining
to more than one EDC
081 EDC100 Electrical Distribution Raw Materials REF
Centre
Include Relevant SH:
SH070 SH071 SH102
SH103
082 EDC200 Electrical Distribution Refinery Energy REF
Centre
Include Relevant SH:
SH201 SH202
083 EDC300 Electrical Distribution Area 1 REF
Centre
Include Relevant
EDC/SH:
EDC300A SH301
084 EDC400 SH401 Electrical Distribution Area 3 REF
Centre
085 EDC500 Electrical Distribution Area 2 REF
Centre
Include Relevant
EDC/SH:
EDC500A SH501 SY502
086 EDC600 Electrical Distribution Area 3 REF
Centre
087 EDC700 Electrical Distribution Area 4 REF
Centre
Include Relevant SH:
SH701 SH702
088 EDC800 SY802 Reference only, no Raw Materials REF
longer in use (OBC)
089 EDC900 Electrical Distribution BBM Saddleback BBM
Centre Energy
Include Relevant SH:
SH901 SH 902 SH903
SH904 SY902
106 Lime Unloading and Storage Area 1 REF
107 Acid Unloading and Storage Area 1 REF
108 Caustic Unloading and Storage Raw Materials REF
110 Power Plant Power Generation REF
111 Cogeneration Plant 3.1 Expansion (not Power Generation REF
owned by BWAPL)
112 Multi Fuel Cogen/or MFC Power Plant E&G Facility (not owned Power Generation REF
by BWAPL)

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Facility No Facility Description Comments Related Area Plant

113 Power Plant Package Boilers Power Generation REF
125 Fuel Oil Unloading and Storage Was No 6 Fuel Oil Energy REF
Unloading and Storage
129 Diesel Unloading and Storage Energy REF
135 Electrical Maintenance Workshop Was Equipment Cleaning Amenities REF
Building
137 Plant Services Admin Building Was Instrument Amenities REF
Workshop
138 Area 1 Maintenance Office and Workshop Was Equipment Cleaning Services REF
Building
139 Shutdown Maintenance Office Worsley Project Services REF
(transportable)
141 Refinery Central Office Includes Production Amenities REF
Laboratory and Central
Control Room
142 Mech Workshop and Shift Services Was Machine, Electrical Services REF
and Welding Shops
143 Warehouse J and Mobile Equipment Was Maintenance Logistics REF
Warehouse
144 Warehouse Z Was 3.1 Expansion Logistics REF
Warehouse
145 Garage Services REF
146 Raw Materials Heavy Equipment Shed Was Heavy Equipment Raw Materials REF
Shed
147 Electrical Workshop Was Carpenter and Paint Electrical REF
Shop
148 Main Warehouse Logistics REF
149 Security and Medical Building Amenities REF
150 Wash, Locker and Fitness Building Was Wash & Locker Amenities REF
Building
151 Emergency Services Building Amenities REF
155 Oil Drum and Hazardous Waste Storage 3.1 Expansion Waste REF
173 Sewage Treatment Waste REF
180 Water Treatment and Storage Water REF
182 EDC210 Electrical Distribution Refinery General REF
Centre (E&G)
183 EDC310 Electrical Distribution Area 1 REF
Centre (E&G)
184 EDC410 Electrical Distribution Area 3 REF
Centre (E&G)
185 EDC510 Electrical Distribution Area 2 REF
Centre (3.1 Expansion)
186 EDC610 Electrical Distribution Area 3 REF
Centre (Roundout Proj)

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Facility No Facility Description Comments Related Area Plant

187 EDC710 Electrical Distribution Area 4 REF
Centre (3.1 Expansion)
188 EDC810 Electrical Distribution Raw Materials REF
Centre (3.1 Expansion) (OBC)
189 EDC910 Electrical Distribution BBM Marradong REF
Centre (E&G) Energy
200 Refinery Catchment Lake Water REF
201 Process Water Storage Water REF
204 Solar Evaporation Ponds Water REF
205 Refinery Fresh Water Lake Water REF
248 Refinery Warehouse Area South Logistics REF
280 EDC020 Electrical Distribution Area 3 REF
Centre
285 EDC520 Electrical Distribution Area 2 REF
Centre, E&G.
286 EDC620 Electrical Distribution Area 3 & Area 5 REF
Centre (3.1 Expansion)
287 EDC720 Electrical Distribution Area 4 REF
Centre (E&G)
288 EDC820 Electrical Distribution Raw Materials REF
Centre (3.1 Expansion) (OBC)
289 EDC920 SY904 Electrical Distribution BBM Marradong REF
Centre (E&G) Energy
300 General Refinery For items pertaining to General REF
more than one Refinery
Facility, or more than one
Site (for electrical use
Fac 080)
300Q Plant Air Compressors E&G Facility REF
302 Water Management General Wellington Dam Pipeline, Water REF
Harris River Pipeline,
Refinery Diversion
Channel & Northern
Pipehead Dam
303 Training Originally Temporary General REF
Construction Office
304 Site Catering Facility Was Construction Amenities REF
Gatehouse (Fac 303)
305 Computer Systems Support Building Was Control Room Amenities REF
Training Centre
307 Major Projects Site/BRDA Engineering Amenities REF
310 Raw Materials Control Room Was Materials Handling Raw Materials REF
Area Control Room
311 Area 1 Control Room/or ACR 311 Use one of the terms only Area 1 REF
312 Area 2 Control Room/or ACR 312 Use one of the terms only Area 2 REF
313 Area 3 Control Room/or ACR 313 Use one of the terms only Area 3 REF

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Facility No Facility Description Comments Related Area Plant

314 Area 4 Control Room/or ACR 314 Use one of the terms only Area 4 REF
Inside Facility 050
315 Power Plant Control Room/or ACR 315 Use one of the terms only Energy REF
Inside Facility 110
320 Raw Materials Office and Workshop Raw Materials REF
321 Area 1 Office Area 1 Office & Area 1 REF
Workshop
322 Area 2 Office and Workshop Area 2 REF
323 Area 3 Office and Workshop Area 3 REF
324 Area 4 Office and Workshop BWAPL Project Area 4 REF
325 Maintenance Services Office Was General Area Services REF
Maintenance Office
352 Contractor Area West of Fac 303 Maintenance REF
353 Contractor Area North of Fac 303 Maintenance REF
380 EDC030 Electrical Distribution Area 4 REF
Centre
386 EDC630 Electrical Distribution Area 3 REF
Centre, (E&G)
400 Saddleback Mine General For items pertaining to BBM Saddleback BBM
more than one Mine-site General
Facility
401 Saddleback Mine Gatehouse BBM Saddleback BBM
1st Aid and Fire Protection Amenities
402 Saddleback Mine Administration Office BBM Saddleback BBM
Amenities
403 Saddleback Mine Maintenance Amenities Was Amenities BBM Saddleback BBM
Amenities
404 Saddleback Mine Maintenance Workshop Was Mine Workshop, etc BBM Saddleback BBM
Services
405 Saddleback Mine Diesel Storage BBM Saddleback BBM
Energy
407 Saddleback Mine BBM Saddleback BBM
Development and Production Services Production
408 Saddleback Mine Civil Works BBM Saddleback BBM
Civil
409 Saddleback Mine Production Mining BBM Saddleback BBM
Production
410 Saddleback Mine BBM Saddleback BBM
Crushing, Stockpiling and Reclaiming Production
411 Saddleback Mine Water Supply and Storage BBM Saddleback BBM
Water
412 Saddleback Mine Field Operators Office BBM Saddleback BBM
Amenities
413 Saddleback Mine Field Amenities BBM Saddleback BBM
Amenities

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Facility No Facility Description Comments Related Area Plant

414 Saddleback Mine Explosives Storage Area BBM Saddleback BBM
Amenities
415 Rehabilitation Nursery BBM Saddleback BBM
Amenities
419 66kV Power Line to Minesite BBM Saddleback BBM
Energy
420 Overland Bauxite Conveyor BBM Saddleback REF
OBC
421 OBC Maintenance Building BBM Saddleback REF
OBC
440 Marradong Mine General E&G Facility BBM Marradong BBM
General
441 Marradong Primary Crushing E&G Facility BBM Marradong BBM
Services
442 Marradong Overland Bauxite Conveyor E&G Facility BBM Marradong BBM
Civil
443 Stockpile Area BBM Marradong BBM
Production
444 No 2 Crushing Plant BBM Marradong BBM
Production
445 Nullaga Civil Infrastructure & Equipment BBM

447 Core Storage and Preparation BBM Marradong BBM

Production
448 Mining Workshop BBM Marradong BBM
Services
450 Hotham North Mine Development BBM

455 Hotham West Mine Development BBM

460 Water Supply Systems BBM Saddleback

Water
461 Water Supply Dam and Piping BBM Saddleback
Water
462 Hotham River Pump Station and Pipeline BBM Saddleback
Water
463 Process Water Pond and Pump Station BBM Saddleback
Water
464 Potable Water Supply BBM Saddleback
Water
465 Residue Water Recovery System BBM Saddleback
Waste
466 Water Supply Dam (D1) and Pipeline BBM Saddleback
Water
500 Port General/EDC 500 Use EDC 500 if electrical, Port PORT
for items pertaining to
more than one Port
Facility
502 Switch Yard (SY502) Port PORT
507 Port Caustic Storage and Loading Port PORT
508 Port Caustic Ship Unloading Including Pipe to Tanks Port PORT
510 Port Alumina Rail Unloading Port PORT
550 Port Electrical Distribution DCP Port PORT
551 Port Alumina Storage Including Switch House Port PORT
551

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Facility No Facility Description Comments Related Area Plant

552 Port Site Reclaim and Shiploader Switch House 552 Port PORT
553 Port Berth 6 DCP Port PORT
556 Port Administration Building DCP Port PORT
557 Port Maintenance Workshop DCP Port PORT
601 Refinery Access Road Refinery Civil REF
603 Boddington and Mine Water Supply BBM Saddleback BBM
Water
604 Western Power Power Generation REF
605 Worsley Junction to Refinery Rail Refinery Logistics REF
606 Alumina and Raw Mat Rail Wagons Refinery Logistics REF
607 Refinery Rail Facilities Refinery Logistics REF
608 Port Rail Facilities Refinery Logistics REF
609 Refinery Water Supply Refinery Water REF
700 Miscellaneous (Worsley Church) Not to be used without REF
permission
710 AMP Building, Perth For past records - Refinery General REF
Defunct
711 Lyall Street Office, South Perth For past records - Refinery General REF
Defunct
720 Staff Housing Refinery General REF
721 Staff Vehicles Refinery General
740 Land and Right-of-Ways (Fernbrook Quarry)
850 B/A Technology Centre Refinery General REF
851 B/A Technology Laboratory Refinery General REF
910 Expansion Temporary Facilities 3.1 Expansion Refinery General REF
998 Bauxite Mine Offsite Locations BBM Saddleback BBM
General
999 Refinery Offsite Locations Refinery General REF
Note: A large number of Facilities in the 400, 500, 600 and 900 ranges are allocated to the Boddington Gold Mine and are not
available for use. Check the WSAP Facility records prior to recommending new Facility numbers.

17 DRAWING DISCIPLINES - REFER TO S-001-D-012

Identifier Discipline
A Architectural
C Concrete
E Electrical
EP Emergency Phones
F Fire Protection & Safety
G Composite Underground Services Layouts (only to be used by agreement with Worsley Lead Draftsperson
(LD)

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Identifier Discipline
HE Hazardous Electrical
I Instrumentation
IL Instrument Loops (used in Fac 110 only)
K Process Flow Diagrams, Piping and Instrumentation diagrams
L Facility Layouts
M Mechanical (use -P- for tanks and vessels)
NDT NDT Schematic
P Piping, Tanks and Vessels
PI Piping Isometrics
PS Pipe Supports (generally only used on large projects, otherwise use -P-)
PT Pipe Tie-in
R Refractory (Anchor Layouts Details Refractory Panel Layouts and Details)
S Structural
SP Spare Parts (mechanical components to be maintained as Warehouse stock)
T Operations Diagrams (Valve Tagging, etc)
V Valve & Blind Isolation Drawing
W Welding
X Communications
Y Civil (roads, earthworks, fencing, drainage, etc)
Temporary demolition and piping tie-in drawings may be used, these will have D or T added to the discipline code, eg
ED Electrical Demolition
ID Instrument Demolition
KD Demolition P&ID
PD Pipe Demolition Refer Note 2
PT Pipe Tie-in Refer Note 2
SD Structural Demolition
YD Civil Demolition
Note 1: Drawings of mechanical components to be maintained as Warehouse stock shall be allocated -SP- (Spare Parts)
numbers.
Note 2: On minor projects the pipe removal, support and tie-in information will normally be shown on the -P- drawings. On
larger projects -PD-, -PS-, and -PT- drawings may be used by agreement with the LD.

18 REVISIONS
Revision numbering shall be as follows:

Type Revision Usage Examples

Provisional revisions A, B, C... Preliminary, Issued for Review, etc (O and I not used)
1st formal issue 0 (zero) Issued for Construction, Manufacture, Information, etc
2nd provisional revision 0A, 0B… Preliminary, Issued for Review, etc
2nd formal issue 1…. Issued for Construction, As Built, Revised as Shown, etc (describe revision if

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space allows)
3rd provisional revision 1A, 1B… Preliminary, Issued for Review, etc
3rd formal issue 2.... Issued for Construction, As Built, Revised as Shown, etc (describe revision if
space allows)
Amendments shall have revision triangles and be clouded on the REVS Layer (CLOUDS Level for Microstation) with 0.25mm
line width.
When all revision rows are full, add a new revision by deleting the oldest revision and moving all other revisions down one row.
Some drawings from the 3.1 Expansion have used Attribute Tags. For these the revision block shall be recycled as for manual
drafting, refer Figures 14-15.
At the next revision remove the previous clouds but leave the triangles. However, only leave triangles for the revisions listed in
the revision block.
At revision 0 remove all provisional clouds and triangles.
At subsequent formal issues, update preliminary revision triangles from, eg 2A, 2B… to 3.
For extensive amendments the clouds and triangles may be omitted and the revision titled, eg "General amendments to .........".
Clouding must not obscure any new or existing information.

18.1 DRAWING ORIGINALS REQUEST

For original document requests for modification or cloning purposes use Document Request Form (00109184).

18.2 "AS BUILT" REVISIONS

The drawing “As Built” requirements will normally be as follows, except by agreement:

Discipline As Built Requirements

A Architectural Overall layout
C Concrete Fully
E Electrical Fully
EP Emergency Phones Fully
F Fire Protection Basic line/fittings/detector location (Not dimensions)
G Underground Services Fully
I Instrument Drawings Fully
IL Instrument Loops Fully
K Process Flow Diagrams Fully
K Piping & Inst Diagrams Fully
L Plant Layouts Major equipment locations
M Mechanical Fully
P Process Piping Basic line & equipment locations (not dimensions)
P Process Drain Piping Not necessary
P Utility Piping Main header routes only (not dimensions)
P NDT Pipe Spools Fully
PS Pipe Support Only spring hangers and supports
S Structural General Arrangement information and information affecting strength and/or
serviceability
SP Spare Parts Fully

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T Operations Diagrams As requested by customer

X Communications Fully
Y Civil Fully
Classified Equipment Any information which may affect compliance
Gas systems Fully
Piping Line List Basic line info only
Vendor Drawings Fully

18.3 HOLDS

Details on hold should be numbered and clouded on the HOLDS layer with 0.5mm line width. A list of hold numbers and
descriptions should be placed above the title block. Refer Figure 13.

18.4 CANCELLING OR SUPERSEDING DRAWINGS

For cancelling or superseding drawings refer Figure 17.

When cancelling or superseding drawings, the revision number must be amended.
For superseding of sketch drawings refer Figure 29.

19 DRAWING APPROVALS
Formal issues of drawings must be signed by the following Worsley personnel (variations for major project drawings must be by
agreement with the Project and Engineering Services (P&ES) Superintendent and the WPD):
 Engineer (Project Engineer, Maintenance Engineer, etc)

 Senior Draftsman

 Senior Engineer
For supplier drawings’ approvals, refer Clause 36.2.

20 STANDARD DRAWINGS
Standard drawings for all disciplines are now assigned to Facility 001, eg D-001-C-10001 for the first concrete drawing. Prior to
1997 they were assigned to Facility 300, and 080 for electrical.
Formal issues of a Standard Drawings must be approved by the Worsley:
 Customer/Project Engineer (Proj Eng)

 Senior Drawing Office Draftsperson (DO Snr)

 Senior Engineer Responsible for classified plant (Snr Eng)

21 CIVIL AND UNDERGROUND SERVICES DRAWINGS

Levels (in metres) are based on the Australian Height Datum (AHD) – dimensions in metres, UNO.
Coordinates (in metres) are a plane grid based on the Refinery Plane Grid.
Refer to drawing D-300-Y-10029, D-300-Y-10180 and D-300-Y-10304 for permanent bench mark and control point data at the
Refinery.
OBC – MGA94 Zone 50 & BBM – Mine base grid.

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21.1 REFINERY PLANT GRID SYSTEM IN PDS MODEL AND NAVISWORKS

During the Refinery expansions (3.1MTpA – 3.1 Kaiser Bechtel Expansion, 3.5MTpA – DCP Development Capital Project &
4.6MTpA – E&G Efficiency & Growth), the Refinery piping and equipment was placed into a 3D model environment Intergraph
PDS. Because of the large size of the model it was decided that the X (Easting) and Y (Northing) co-ordinates be altered to not
go out of the software’s boundary limits.
The PDS model used a truncated form of the Refinery Plant Grid system, as explained below.
These models have all been moved so that the MicroStation and PDS co-ordinate readouts match the last 6 digits of the
Refinery Plane Grid co-ordinate readout.
Eg PDS/MicroStation readout of E 3,200,000mm; N 1,800,000mm; EL 300,000mm is real coordinate of E(41)3,200,000mm;
N(632)1,800,000mm; EL 300,000mm.
See model No. mm300L1001. [The prefix (in brackets) will be added as a static label for Drawing Manager Labels.]
The reference grid layout model numbered mm300L1001.dgn can be attached from the PDS drive
\\waplpds\wapleg\mstn\mod\layout\ folder.
The site layout reference models are numbered mm300L1002.dgn and mm300l4601.dgn and can be attached from the PDS
drive \\waplpds\wapleg\mstn\mod\layout\ . This includes the Refinery Plane Grid survey bench marks.
The terrain reference model is numbered mm300Y4601.dgn and can be attached from the PDS drive
\\waplpds\wapleg\mstn\mod\layout\mstn\mod\csa . This is based on a terrain model by E&G.
A PDS seed file “mdlsdz.dgn” in the PDS drive \\waplpds\wapleg\mstn\mod\pd was given to “Surtech” to provide scan data to
the refinery, which is a reference grid DGN drawing so they can correctly locate their scan.

21.2 UNDERGROUND COMPOSITE SERVICES DRAWINGS SURVEY DATA INPUT

When receiving underground services survey data from either a surveying consultant (eg Thompsons), a third party (eg
Catalanos), or major project (eg E&G), it is important to place this information within our “300-G” underground services
drawings, so we have the most indicative representation of what is out in the Refinery.
These drawings are used for information and coordination with employees and contractors who require:
 Excavation permits for digging in a specific area;

 Tie-ins to existing services; and

 Tracking for maintenance purposes.
For underground services, the knowledge of the X (Easting) and Y (Northing) co-ordinate is the critical info, as the drawings are
in plan.
Even when we do not receive survey data, it is still important to indicate, to the best of our ability, as-built underground services
(ie Issued for Construction (IFC) info).
Because of this variance between IFC info, Survey data and data from an expansion, it is important for us to indicate on the
drawings/reference files the different source from which the information was obtained.
The reference files listed below are the files that are to be updated when underground services are placed or found:
BASE.dgn – the main model that contains all the refinery underground reference files
BACKGROUND.dgn – Refinery layout info such as buildings, etc
CONDENSATE.dgn
COOLING WATER.dgn
EARTH CABLE.dgn
FIBRE OPTICS.dgn
FIRE WATER.dgn
FUEL.dgn
GAS.dgn
KEYPLAN.dgn

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LIQUOR.dgn
OVERHEAD ELEC.dgn
PLANT AIR.dgn
POTABLE WATER.dgn
SEWER RISING MAIN.dgn
SEWER.dgn
STORMWATER.dgn
STREET LIGHTING.dgn
TELEPHONE.dgn
UNDERGROUND ELEC.dgn
UNKNOWN PIPING.dgn

These reference files then drive the output of the Refinery underground drawings listed below:
D-300-G-30101
D-300-G-30102
D-300-G-30103
D-300-G-30104
D-300-G-30105
D-300-G-30106
D-300-G-30107
D-300-G-30108
D-300-G-30109
D-300-G-30110
D-300-G-30111
D-300-G-30112
D-300-G-30113
D-300-G-30114
D-300-G-30115
D-300-G-30201 (Underground Services outside the Process Area)
D-300-G-30202 (Underground Services outside the Process Area)
If another service is required, the decision of which drawing the information is to be placed in must be discussed with the LD.

22 CONCRETE DRAWINGS
Refer to notes and details on Standard Drawings commencing D-001-C-10001.
The concrete class shall be indicated in the drawing notes and shall be as defined in Worsley Standard Specification
S-001-C-001 Concrete.
Detail true sections, ie avoid showing unnecessary background detail. Do NOT show material identification in sections with
reinforcement.
Always ensure there is room for the embedded items. For example check the following:
 Concrete cover requirements to all faces.

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 Anchor bolts fit inside reinforcement.

 Clash of reinforcement at beam to beam, beam to column connections.

 Room for reinforcement at splices.

 Allowance for slab reinforcement over the beam top bars (they may require extra cover).

 Position of the after fixings ("Dynabolt", "Chemset" anchor, etc) meet the manufacturer’s minimum edge distance and
spacing requirements.
Elevations are normally indicated in metres to top of concrete, eg TOC RL310.460.

23 ELECTRICAL DRAWINGS
Refer to notes and details on Standard Drawings, commencing D-001-E-10000.

23.1 DRAWING NUMBERING

For numbering purposes electrical drawings are generally assigned (** see exceptions below) to their Electrical Distribution
Centre (EDC) that they are supplied from and assume the matching Facility number, as follows:

EDC Facility
Standards 001
Electrical Distribution System 080 ** Exceptions include major office buildings, including
Facility 141 and 303
EDC020 280
For a full listing of EDC and corresponding facility numbers,
EDC100 081 Refer to Clause 16 (Facility Numbers).
: :
EDC900 089
EDC510 185
EDC610 186
EDC620 286
EDC710 187
EDC810 188
EDC620 286
EDC820 288
EDC630 386

Switch Houses and Switch Yards have the same Facility number as their EDC, eg Switch House 301 (SH301) is Facility 083-1.
Drawings are numbered, eg D-083-E-10001.
Electrical drawing types are also assigned specific block allocations depending on the Electrical drawing type.
Block allocations are as follows:

Facility 080 (Electrical Distribution System)

10001 - 10029 Symbol Schedules
10030 - 10049 Cable Schedules
10050 - 10099 Single Line Diagrams

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10100 - 10199 Layouts

10200 - 10299 Circuit Breaker Schematics
10300 - 10399 Circuit Breaker Schematics
10400 - 10499 Poleline Layouts, Details and Schedules
10500 - 10529 Street Lighting Layouts and Schedules
10600 - 10699 Utility Drawings (Western Power)
10700 - 10799 Typical Details
10800 - 10899 Typical Schematic Diagrams
10900 - 10999 General Design Information

Facility 081, 082, Etc (EDCs, Switch Houses and Switchyards)

10001 - 10049 Single Line Diagrams – Refer Figure 44
10050 - 10099 Distribution Centre Layouts
10100 - 10149 Equipment Lists
10150 - 10199 Cable Schedules (only to be used when 10500 – 10599 is full)
10200 - 10249 Earthing
10250 - 10299 Block Diagrams
10300 - 10399 Schematic Diagrams (see Note 1 below) – Refer Figure 42
10400 - 10499 Connection Diagrams (see Note 1 below) – Refer Figure 43
10500 - 10599 Cable Schedules
10600 - 10699 Conduit/Cable/Equipment Layouts and Instrument Distribution Board Circuit Schedules
10700 - 10799 Lighting and Small Power Layouts and Distribution Board Circuit Schedules – Refer
Figure 45
10800 - 10849 Logic Diagrams
10850 - 10899 Equipment Installation, Operation and Parts Manuals, General Arrangements and
miscellaneous drawings
10900 - 10949 Schematic Diagrams (only to be used when 10300 – 10399 is full – see Note 1 below)
10950 - 10999 Connection Diagrams (only to be used when 10400 – 10499 is full – see Note 1 below)
Note 1: Where possible the schematic and connection diagrams associated to a common drive should have matching drawing
numbers:
Example 1 D-085-E-10326 Schematic Diagram
D-085-E-10426 associated Connection Diagram
Example 2 D-085-E-10906 Schematic Diagram
D-085-E-10956 associated Connection Diagram

23.2 CABLE SCHEDULES

All cables to be entered and maintained using the Cable Database in the Worsley Bablefish Equipment Register (Bablefish -
Worsley Operations Centre > Applications > Equipment Register). Cable Schedules to be used only as a project sketch for
construction purposes and are to be deleted at the end of the project. Cable Schedule Template is located in the Vault
Equipment Numbering.
All electrical/instrument equipment shall be to Standard Specification S-001-E-001 Electrical & Instrumentation Design Criteria.

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23.3 EQUIPMENT NUMBERING

The Worsley Drawing Office allocates the following equipment numbers:

 Cable Numbers

 Electrical Distribution Boards

 Instrument Distribution Boards

 Junction Boxes

 Welding Outlets

 Miscellaneous Cubicles and Panels

Electrical Equipment Registers located in the Vault
All other equipment numbers to be allocated by the Worsley Master Data Facilitator

23.4 GENERAL

 Drawing text size shall be in accordance with Clause 4.1, except that 2.5mm is acceptable for terminal and contact
numbers on schematics.

 Electrical Drawings to be set out on a 10mm grid using a 2.5mm snap setting.

 All Electrical symbology to be obtained from AutoCAD Electrical Australian Standard/Worsley Standard Symbol Libraries; or
Worsley Standard Tool Palettes.

24 INSTRUMENT DRAWINGS
Refer to the Standard Instrument Drawing series, commencing D-001-I-10000.

24.1 INSTRUMENT DRAWING NUMBERS

Instrument drawings are numbered by Facility, as per Clause 16.
Instrument drawing types are also assigned specific block allocations depending on the instrument drawing type.
Block allocations are as follows:

10000 - 10399 Loop Diagrams, Block Diagrams &

Temination Diagrams
10400 - 10499 Instrument Layouts
10500 - 10599 Instrument Cable Schedules
10725 - 10729 Control Room Layouts
10800 - 10899 General Arrangements & Miscellaneous
Drawings

24.2 INSTRUMENT DISTRIBUTION BOARDS

Instrument Distribution Boards are assigned electrical drawing numbers associated with the EDC they are fed from, eg D-087-E-
10601 for an Instrument Distribution Board fed from EDC700.

24.3 POWER PLANT LOOP DRAWING NUMBERS

The Power Plant Loops follow a non-standard numbering system, eg

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110 - IL - 00369

Loop Number (Instrument Tag Number)

Discipline
Facility

24.4 INSTRUMENT SYMBOLS, TAG NUMBERS

Instrument drawing symbols and abbreviations are based on the Worsley Standard Drawings. Instrument tag and loop
numbering methods are indicated on Standard Drawing D-001-I-10001. The Worsley Master Data Facilitator issues instrument
tag numbers.

24.5 INSTRUMENT INSTALLATION DIAGRAMS

Standard Installation Diagrams are indicated in the Worsley Standard Drawings.

24.6 GENERAL

All Instrument Loop drawings and associated termination drawings must be created using AutoCAD Software.

Instrument drawings to be set out on a 10mm grid using a 2.5mm snap setting using AutoCAD. Refer Figure 46.
Instrument symbology, to be obtained from Worsley Standard Tool Palettes.

25 COMMUNICATION DRAWINGS
25.1 DRAWING NUMBERING

Communications drawings are numbered by Facility and are assigned a discipline ‘x’, eg D-024-X-10035.
Communications drawing types are also assigned specific block allocations depending on the Communications Drawing type.
Block allocations are as follows:

10001 – 10099 Block Diagrams

10100 – 10199 Spare
10200 – 10299 Spare
10300 – 10399 Schematic Diagrams
10400 – 10499 Connection Diagrams
10500 – 10599 Cable Schedules
10600 – 10699 Layouts
10700 – 10799 Spare
10800 – 10899 Miscellaneous Drawings
10900 – 10999 Spare

25.2 GENERAL

Communications drawings to be set out on a 10mm grid using a 2.5mm snap setting using AutoCAD.

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26 MECHANICAL DRAWINGS
When applicable, mechanical drawings should include the following:

 Material specification, to an Australian Standard where possible.

 Tolerances for fabrication, machining and casting, as appropriate.

 Surface finish for machined and cast components

Toleranced dimensions shall be indicated by a tolerance (±), or limits with the larger figure on top, eg
39.95
39.90
Weld symbols shall be according to AS 1101.3.
Components purchased separately should preferably be drawn one item per drawing.
Components purchased as an assembly or set may be placed on the same drawing.
Where item numbers are used to designate parts, all sections, views and details must be indicated alphabetically, A, B, C ...
Geometric tolerancing shall be indicated on drawings where necessary but avoid excessive use.
When appropriate, mechanical components and assemblies shall be 3D modelled. Refer to Standard Specification S-001-D-
002.

27 PIPING AND INSTRUMENTATION DIAGRAMS

Piping and Instrument Diagrams (P&IDs) will normally be drawn on A0 sheets using SmartPlant P&ID.
Use Worsley symbols, as shown on Standard Drawings D-001-P-10001, D-001-I-10001 and 10002.
P&IDs shall contain the following, as applicable: Refer CP-PRO-018 – SPPID Drawing Procedure
 All process equipment, with full name and equipment number as listed in BWAPL’s 1SAP Worsley’s SAP Equipment
Master Data system.

 Major and minor process lines.

 Instrument tapping points and in-line instruments.

 Reducers and specification changes.

 Heat tracing.

 Line numbers, eg

250 - SY - 7282 - K - SR
Line Specification, refer S-001-P-001
SR – Denotes Stress Relieve
Unique Line Sequence number
Service, refer S-001-P-001
Nominal pipe size (DN)

 For utility branch lines below DN50 the line number may be omitted eg 25-TW-X (treated water branch line).

 Direction flow arrows for piping and instrumentation.

 Valves, identified as follows:

o 50-V800 nominal size and type

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o V310 where the valve size is apparent from the line size
o 100-V714 smaller flange/thread size for valves such as 100x150-V714
Valve types in majority use shall be covered by a legend, valves in minority use to be identified on the line.
 Control and electrical interlock symbols.
 Instrument tag number symbols.

 Distributed Control System (DCS) inputs and outputs.

 Programmable Logic Controller (PLC) inputs and outputs.

 Signal interconnection lines, ie Electrical, hydraulic, pneumatic, software.

 Relief Valve settings. Note: Pressure relief valves (PRVs) are Classified Equipment.

 Cross-reference to associated Process Flow Diagrams (PFDs).

 Instrument drawing symbols and abbreviations in accordance with the Worsley Standard Drawings.

 Line continuation flags or Off Page Connection (OPC) number should matched the continuation sheet.
P&IDs shall follow the following conventions:
 Line Sequence Numbers change at branches, change of Fluid Code and change in line size. Note that if the intent is for a
local line size change, then a new Line Sequence Number is not required. Examples of local line size change (without
change of Line Sequence Number) are: reduction for flow metering, reduction at pump inlet and outlet, and local pipe size
change due to angle valves with differing flange sizes.
 Control loops (eg multi-loop control) shall be covered by a note.

 Primary control elements shall be represented by a single identifier, eg TT represents the thermowell, primary element
(RTD, T/C) and transmitter.

 The functionality of the DCS will be represented by a single identifier, which will indicate the primary function of the loop.
The exception to this being an interlock identifier from a secondary DCS function in addition to the priority function.

 Utility and process piping shall normally be shown on separate sheets.

 With lines feeding into an equal Tee it is normal practice to continue the incoming Line Number along one branch of the
Tee (the primary flow route if applicable) and assign a different Line Number to the other branch.

28 VALVE AND BLIND ISOLATION DRAWINGS

The Refinery requires all Valves and Blinds to be numbered for the purposes of identification.
Refer to Standard Specification S-001-D-003 sections 4.4 & 4.5. Refer to CP-PRO-0018 on how this shall be done in SPPID.
Valves and Blinds will be numbered on the P&IDs and labelled in the field as shown below.

P&ID Drawing Field

Valve Unique ID VV-12345 VV025-12345

Blind Unique ID BD-12345 BD025-12345

VV025-12345

Five digits Tag Sequence Number

Facility Identifier (this makes the Tag unique)

VV for Valve and BD for Blind

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29 PROCESS FLOW DIAGRAMS (PFDS)

The sheet size and format shall be similar to the P&IDs.

30 PIPING LAYOUTS
Normally the output shall be at a scale of 1:50. Congested views may be at 1:25.
Piping DN100 and below shall be represented by a single line (may not apply to 3D modelling applications that have their own
conventions).
Pipe sizes DN10, 32, 65 and 125 shall not be used.
Do not label 90º elbows, tees or flanges (unless not to specification).
Label reducers where configuration is not clear, eg ECC RED BF (eccentric reducer, bottom flat).
Show a block outline for equipment such as pumps, with some identifying feature to indicate orientation.
Sections shall show detail at the cut plane and for a short distance beyond.
Indicate pipe support positions with standard symbols and refer to standard details.

31 PIPESPOOL DRAWINGS
Pipespool drawings, Hardfaced or Non-Hardfaced, will normally be drawn on A3 sheets using AutoCAD or Inventor.
Scale 1:5, 1:10 or 1:20
Drawings shall contain the following information as described in Worsley Standard Specification S-001-P-001 (see Figures 26
and 28):
 Flange Sizes, Class and Schedule (ie DN500 CL300 STD WT RFWN FLANGE or DN300 CL150 RFSO FLANGE)

 Pipe Size, & Schedule (ie DN250 STD WT PIPE, DN500 XS WT PIPE)

 NDT table included containing the following:

o NDT Nos if available to identify spool (NDT numbers from NDT Schematic)

o Material No if available

o Line Number as indicated on P&ID including (SR) if stress relieving is required

o Reference P&ID

 Piping Notes, Hardfaced or Non Hardfaced as per Worsley Build

 Piping Spec (ie L or M(SR))

 Stress Relieving Noted if required as shown on P&ID

 Flanges with bolt holes that do not straddle centrelines to be clearly noted & detailed (see Figure 26)

 Single side elevation of spool ok unless where additional items require detailing, then top and side views are then required

 Hidden detail lines not to be shown

 Raised Faces of flanges to be accentuated to give better clarification that dimension lines are attached to raised face and
not bolt face
 Insulation note added if insulation is required

32 PIPING ISOMETRICS
Single line system isometric drawings may be used for simple piping runs, in lieu of a piping general arrangement. Whilst not to

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scale, they should indicate approximate proportion.

33 NDT SCHEMATIC DRAWINGS

 NDT Schematic drawings will normally be drawn on A3 Landscape sheets using AutoCAD.

 Drawing Name: D-(Facility)-NDT-(Number), (ie D-030-NDT-003)

 Refer Figure 27, Drawing template supplied in Worsley build.

 Piping layouts to be drawn indicatively from an operator’s general perspective of the plant, not necessarily to scale, as
single lines obliquely (L7), including major equipment (Grey, Colour 8).
 Draw schematic with clarity and where possible limit overlapping or crossing lines.

 Limit to only 1 piping circuit per schematic.

 Flanges to be indicated as Dots (L2) only.

 Valves shown where possible, and labelled as per Valve & Blind Isolation drawings, (ie VV-12345).

 4 Digit NDT numbers to be allocated and balloons attached to each individual spool location on schematic (new numbers
can be obtained through Master Data).

 Numbering increments to commence from tank, then along direction of flow.

 NDT Schematics are a reference guide only and are not subject to Engineering sign-off but should be endorsed by
Reliability.

34 STRUCTURAL DRAWINGS
Refer to notes and details on the Standard Structural Drawing series, commencing D-001-S-10001.
For method of labelling members refer figure 1. Alternative method use member tables shown on Standard Drawing
D-001-S-10002.
In general, call up beam and horizontal brace sizes on plans and columns and vertical brace sizes on elevations and sections.
Elevations are normally indicated to the top of a structural member, or underside of base plate, eg
TOS RL305.468
U/S BP RL294.900
Welding symbols shall be to AS1101.3.
Specify hardened washer both sides for oversized or slotted holes.
Structural drawings also incorporate all lifting members, frames and beams.

35 ELECTRONIC DRAWING FILE NAMES

Drawing file names shall be as follows, eg:

Drawing No Sheet No Rev No File Name Comments

D-024-P-10001 0 D-024-P-10001.dwg Or .dgn as applicable
D-030-S-10001 1 D-030-S-10001.dgn File with external references (Note 1)
D-081-E-10301 SH1 1 3 D-081-E-10301sh001.dwg Multiple sheet drawings
20001-0234 4 20001-0234.dwg Old vendor numbered drgs
DM-050-P-35001 2 DM-050-P-35001.dgn PDS model drawings have “DM” prefix
2M003-D-024-M-30001 5 2M003-D-024-M-30001 3.1 Mtpa Expansion vendor drawings

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Note 1 Drawings with external reference links must retain the same file name; therefore, the revision number is not included in
the file name.
A non-numbered drawing (graph, presentation diagram, etc) should be named alphanumerically and in a descriptive form, eg
Year Planner blank form yearplan1.dwg (show the path and file name at the bottom left hand corner of the sheet, eg
f:\draw\gene\yearplan1.dwg (text height for A3, A4 sheets = 1.8mm, A0, A1 = 2.5mm).
Temporary drawings and blocks should be given a “junk” name to facilitate deletion of unnecessary files, eg
Junkvalve1.dwg

36 VENDOR/CONSULTANT (SUPPLIER) DRAWINGS

36.1 DRAWING STANDARDS

Drawings created for Worsley by external consultants, vendors and equipment suppliers shall be to this Standard Specification
(except as noted below). Drawings supplied that do not conform may be returned for correction at no cost to Worsley. To assist
suppliers, Worsley Vendor Drawing Data is available, which provides templates, symbol libraries, support files, Standard
Drawings and Standard Specifications. The data is available from the Drawing Office Document Control.
Manufacturing drawings of vendor supplied off-shelf equipment may deviate from these standards; however, they must be
accurate, clear and legible when reproduced at A3 size. Some specific drawing types may also deviate from these standards,
by agreement, eg Isogen piping spool isometrics and Xsteel generated fabrication details. Vendors are encouraged to use
these standards as a guide to their drawing deliverables.
Suppliers shall assign a Worsley drawing number to their drawings. Drawing numbers shall be requested from the Drawing
Office Document Control, on Drawing Number Request Form (00109187) (unless instructed otherwise on large projects). On
large projects, by agreement, there may be exceptions for specific drawing types, eg piping spool isometrics and Xsteel
generated fabrication details.

36.2 DRAWING APPROVAL

Suppliers shall approve drawings in their own approval box, adjacent to the title block as agreed, leaving the main revision block
free for Worsley approval.

36.3 DRAWING DELIVERABLES

At the completion of all projects Worsley must be supplied with a full set of certified/approved drawings in as built condition. The
drawings shall be supplied in both native CAD file and PDF file format, with file naming to this Standard. The approval initials
shall be on the CAD file.
CAD Files for Worsley must be importable into the version of AutoCAD (Microstation, Mechanical Desktop by agreement)
currently in use at Worsley.

36.4 ADDITIONAL NOTES

Put Worsley provided support files in a directory on your software search path. Use FILE NAMES ONLY when referencing
support files in a drawing, do not specify path.
All non-standard referenced files (fonts, menu, line type, external references, etc) must be bound in to the drawing file.
Variations to the Worsley Layer/Level system for 2D drafting must be by agreement only. Whatever the layering system, it must
be consistently applied.
Suppliers are encouraged to use 3D modelling where appropriate.

37 MANUAL DRAFTING
37.1 GENERAL

Worsley’s manual drawings have been scanned to TIFF or PDF format and made available to users via AutoDesk Vault.

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All new drawings specifically for Worsley are now created on CAD. However, there may continue to be instances where
vendors provide manual drawings of their proprietary off-shelf equipment. These must be assigned a Worsley drawing number,
be scanned onto TIFF format or PDF.
All revisions to existing manual drawings must be carried out using AutoDesk Raster Design Software, where the TIF image will
be bound to the dwg file, or where possible, the manual drawing to be redrawn using CAD.

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38 DIAGRAMS AND EXAMPLES

Figure 1 - Drawing Annotation

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Figure 2 - Section & Detail Indication

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Figure 3 - CAD Line Types

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Figure 4 - Linetype Applications - Sheet 1

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Figure 5 - Linetype Applications - Sheet 2

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Figure 6 - Linetype Applications - Sheet 3

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Figure 7 - Title Block Examples – A1 Sheet (Refer Clause 11)

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Figure 8 - Title Block Examples – A1 Sheet (Refer Clause 11)

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Figure 9 - Title Block Examples – A1 Sheet (Refer Clause 11)

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Figure 10 - Title Block Examples – A1 Sheet (Refer Clause 11)

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Figure 11 - Title Block Examples – A1 Sheet (Refer Clause 11)

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Figure 12 - Title Block Examples – A3 Sheet (Refer Clause 11)

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Figure 13 - Revision Details 1 – Symbols, Hold, Delete, Etc

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Figure 14 - Revision Details 2 - CAD

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Figure 15 - Revision Details 3 - Hand Drawn Drawings

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Figure 16 - Revision Details 4 - Vendor Drawings

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Figure 17 - Revision Details 5 - Superseded, Cancel

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Figure 18 - A1 Sheet Layout - Example 1

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Figure 19 - A1 Sheet Layout - Example 2

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Figure 20 - A1 Sheet Layout - Example 3

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Figure 21 - A1 Sheet Layout - Electrical

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Figure 22 - A1 Sheet Layout - Instrument Loop

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Figure 23 - Mechanical Drawing Example

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Figure 24 - Mechanical Drawing Example

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Figure 25 - Mechanical Drawing Example

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Figure 26 - Hardfaced NDT Pipe Spool Drawing Example

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Figure 27 - NDT Schematic Example

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Figure 28 - Non-Hardfaced NDT Pipe Spool Drawing Example

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Figure 29 - Superseded Sketch Drawing Example

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Figure 30 - Refinery Layout Drawing Example

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Figure 31 - Piping 3D Layout Drawing Example

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Figure 32 - Piping Spool Assembly Drawing Example

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Figure 33 - Inventor Assembly Drawing Example

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Figure 34 - Inventor Fabrication Drawing Example

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Figure 35 - Concrete Plan Drawing Example

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Figure 36 - Civil Layout Drawing Example

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Figure 37 - Piping & Instrumentation Diagram Example

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Figure 38 - Valve & Blind Isolation Drawing Example

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Figure 39 - Process Flow Diagram Example

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Figure 40 – Concrete Details Drawing Example

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Figure 41 – Civil Layout & Sections Drawing Example

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Figure 42 - Electrical Schematic Diagram Example

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Figure 43 - Electrical Connection Diagram Example

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Figure 44 - Single Line Diagram Example

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Figure 45 - L&SP Distribution Board Circuit Schedule & Layout Example

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Figure 46 - Instrument Loop Diagram (Pre C300 DCS – AutoCAD)

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39 DEFINITIONS, TERMS AND ABBREVIATIONS

BBM Boddington Bauxite Mine
BGM Boddington Gold Mine
DCS Distributed Control System
EDC Electrical Distribution Centre
IC Implementation Contractor: the contractor engaged to execute a project under the direction
of an Owner’s Project Manager or Project Management Team - typically from the start of the
project definition phase through to the completion of the project execution phase. However,
for the purposes of this document the term Implementation Contractor applies to companies
or individuals whose scope of services include all or any combination of, project
management, design, engineering, procurement, construction management, construction,
pre-commissioning, commissioning and/or handover.
LD Lead Draftsperson
NDT Non-destructive testing
P&ID Piping and Instrument Diagrams
PDS Plant Design System (3D modelling application)
PFD Process Flow Diagram
PLC Programmable Logic Controller
SAP Systems, Applications & Products
Supplier Any consultant, contractor, vendor or other supplier of engineering drawings to Worsley
Worsley South32 Worsley Alumina Pty Ltd (WAPL) or its nominated Representative
Revisions to previous version are indicated by a bold line down the right-hand margin thus:
A summary of each revision must be recorded in the “Revision Events” table (below).

40 REVISION EVENTS
Version Description Date

5.0 1. Added/modified drawing examples, abbreviations, Facility Numbers. 13.08.2019

2. Include ISO drawing numbering.
3. Updated Facility Listing with Related Areas.

APPROVAL CIRCULATION
Role Name Approved Date
Lead Draftsperson Rob Head  13.08.2019
Lead Draftsperson Kevin Harris  13.08.2019
Lead Draftsperson Sue Seymour  13.08.2019
Standards and Change Control Superintendent Andrew Ellis  09.09.2019
Acting Engineering Manager Arlyn Mattinson  10.09.2019

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APPENDICES
APPENDIX 1: ABBREVIATIONS

Abbreviation ABBR Bill of Material BOM

Absolute ABS Blind Flange BLD FLG
Acceleration ACCEL Blocked Chute Switch BCS
Accumulator ACC Blocking BLKG
Active A Board BD
Across Flats A/F Bolt Circle BC
Air Blast Circuit Breaker ABCB Both Faces BF
Air Circuit Breaker ACB Bottom BOT
Air Conditioning AIR COND or Bottom Flat BF
A COND Bottom of Pipe BOP
Alarm AL Bracing BRCG
Alternating Current AC (or A-C Bracket BRKT
as adjective) Break Limit Switch BLS
Aluminium Al British Thermal Unit BTU
Amber AMB Building BLDG
Amendment AMDT Building Line BL
Ammeter A Built In B/I
Ammeter Selector Switch AS Butt Weld BW
Ampere AMP Cabinet CAB
Ampere-hour AMP-HR Cadmium Plated CAD
Anchor Bolt AB Calculated CALC
Annealed ANL Capacitor CAP
Annunciator ANN Casing CSG
Approved APP Cast Iron CI
Approximate APPROX Catch Basin CB
Architectural ARCH Ceiling CLG
Assembly ASSY Cement CEM
Atmosphere ATM Centimetre cm
Automatic AUTO Centre CTR
Auxiliary AUX Centre of Gravity CG
Average AVG Centreline CL
Back to Back B TO B Centres, Centre to Centre CRS
Base Plate BP Chain Operated CHAIN OP
Battery BAT Change Over CO
Beam BM Channel, Parallel Flange PFC
Bearing BRG Circle CIRC
Belt Drift Switch BDS Circuit CCT or CKT
Belt Rip BR Circuit Breaker CB
Belt Shock Switch BSS Circular Hollow Section CHS
Belt Take-up Switch BTS Circumference CIRC
Belt Weigher BW Cleanout CO
Bench Mark BM Clock CK
Bevel End BE

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Closed Circuit TV CCTV Each Way EW

Coefficient COEF Earth E
Combined Fuse Switch CFS Earth Leakage Circuit Breaker ELCB
Communication COMM Eccentric ECC
Concrete CONC Effective EFFV
Conduit COND Efficiency EFF
Connection CONN Elbow ELL
Construction CONSTR Electric ELEC
Construction Joint CONST JT Electrical ELECT
Continuous CONT Electrical Distribution Centre EDC
Control Station CS Electro Magnetic Distance EDM
Measurement
Conveyor CONV Electro Motive Force EMF
Copper Cu Electronic Overload EOL
Corrugated, Corrosion CORR Elementary ELEM
Cosecant CSC Elevation ELEV or EL
Cosine COS Emergency EMG
Cotangent COT Engine or Engineering ENG
Countersink or Countersunk CSK Equal Angle EA
Coupling CPLG Equipment EQUIP
Cover Plate COV PL Equivalent EQUIV
Critical CRIT Estimate EST
Cross Linked Poly Ethylene XLPE Ethylene Propylene Rubber EPR
Current Transformer CT Exciter EXCTR
Degree Celsius ºC Existing EXIST
Detail DET Expansion EXP
Diagonal DIAG Expansion Joint EXP JT
Diameter DIA Explosion Proof EP
Dimension DIM External EX
Dimension Nominale (pipe size) DN Extra High Voltage EHV
Direct Current DC (or D-C as Extra Low Voltage ELV
adjective) Face of Flange FOF
Discharge DISCH Face to Face F/F
Distance DIST Far Face FF (concrete
Distribution Switchboard DSB details)
Ditto DO Far Side FS (steel
Division DIV details)
Dowel DWL Fillet Weld FW
Down DN Finish FIN
Drain DR Finished Floor Level FFL
Drawing DRG Fire Alarm FA
Dust Collector D/C Fire Detector FD
Each EA Fire Extinguisher FEXT
Each Face EF Fire Hydrant FH
Fitting FTG

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Flange FLG Hours Run Hr

Flashing FLSHG Hydraulic HYD
Flat Face FF (piping) Illuminate ILLUM
Flexible FLEX Incandescent INCAND
Floor FL Include INCL
Floor Drain FD Inclusive INCL
Floor Plate (previously checker plate) FL PL Indicator IND
Flow Switch FS Input/Output I/O
Flush Fitting FF Inside INS
Footing FTG Inside Diameter ID
Foundation FDN Instrument INST
Frequency FREQ Insulated INSUL
Full Load Current FLC Interforce I/F
Full Penetration Butt Weld FPBW Internal INT
Fuse F Interposing Relay IR
Galvanized GALV Intersection Point IP
Gauge GA Invert INV
General Arrangement GA Isolator ISOL
Generator GEN Joint JT
Glass GL Junction JCT
Grade GR Junction Box JB
Green (also see lamp, green) GRN Kilo k
Grid GD Kilovolt kV
Ground GRD or Kilovolt Ampere kVA
GND Kilowatt kW
Ground Level GL Kilowatt-Hour kWHr
Groups GP Laboratory LAB
Gypsum GYP Lamp, Green Indicating G
Hand Hole HH Lamp, Red Indicating R
Handrail HR Lamp, White Indicating W
Handwheel Extension HL EXT Lamp, Yellow Indicating A
Hanger HGR Layout L/O
Head HD Left Hand LH
Heater HTR Length LG
Heavy Duty HD Level LEV
Height HT Level Switch LS
Hexagonal HEX Light LT
High Frequency HF Lighting LTG
High Point HP Limit Switch ZS
High Pressure HP Link LK
High Voltage HV Liquid LIQ
Horizontal HORIZ Lock Off Stop LOS
Horn HRN Locked Closed LC
Hose Connection HC Locked Open LO
Hot Water Unit HW

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Logarithm LOG Nominal Pipe Size NPS

Long Radius LR Normally Closed N/C
Longitudinal LONGIT Normally Open N/O
Low Pressure LP North N
Low Voltage LV Not In Contract NIC
Machine Bolt MB Not To Scale NTS
Magnet MAG Nozzle NOZZ
Main Contactor MC Number No (or #)
Main Switch MS Oil Circuit Breaker OCB
Main Switch Board MSB On Centres OC
Manhole MH One Pole OP
Manual/Off/Auto Selector Switch MOA Open Holes OH
Manufacturer MFR Opening OPG
Manufacturing MFG Opposite Hand OPP HAND
Match Line ML Out to Out O to O
Material MATL Outside Diameter OD
Maximum MAX Outstanding Leg OSL
Maximum Demand Indicator MDI Over All OA
Mechanical MECH Over Travel Switch OTS
Medium Frequency MF Overflow OF
Mega M Overhead O/H
Metal Detector MD Parallel Flange Channel PFC
Metre m Partition PTN
Mild Steel MS Pascal Pa
Millimetre mm Piece PC
Minimum MIN Pieces PCS
Minute MIN (or ') Pitch Circle Diameter PCD
Miscellaneous MISC Plain End PE
Motor Control Centre MCC Plain One End POE
Motor Generator MG Plate PL
Mounting MTG Pneumatic PNEU
National Electrical Manufacturers Point PT
Association NEMA Poly Vinyl Acetate PVA
Natural Ground Level NGL Poly Vinyl chloride PVC
Natural Surface NS Polytetrafluoroethylene PTFE
Near Face NF Position POSN
(Concrete Positive POS
Details) Potential POT
Near Side NS (Steel Potential Difference PD
Details) Potential Transformer PT
Negative NEG Power Factor PF
Neutral NEUT
Nipple NIPP

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Precipitator PPT Short Radius SR

Pressure PRESS Silicon Controlled Rectifier SCR
Pressure Switch PS Sine SIN
Pressure Unit PU Single Line Diagram SLD
Process Interface Unit PIU Sketch SK
Programmable Controller PC Slip On SO
Public Address System PAS Socket SOC
Pull Box PB Socket Weld SW
Pull Wire Switch PWS Solenoid SOL
Push Button PB Solenoid Valve SV
Radius R or RAD Spacing or Spaces SPA
Raised Face RF Specifications SPEC
Reclaimer REC Spectacle Blind SB
Rectangular Hollow Section RHS Spent Liquor SPENT LIQ
Rectifier RECT Square SQ
Reducer RED Square Hollow Section SHS
Reference REF Stacker STKR
Reinforcing REINF Stainless Steel S/S
Relative Level RL Standard STD
Required REQD Start ST
Resistance RES Station STN
Retaining Wall RET WALL Steel STL
Revision REV Steel Wire Armoured SWA
Revolutions Per Minute RPM Stiffener STIFF
Rheostat RHEO Stop STP
Right Hand RH Strainer STR
Riser R Stress Relieved SR
Rivets RIV Structural STRUCT
Roadway RDWY Switch S
Root Mean Square RMS Switchboard SWBD
Rotary Valve RV Switchgear SWGR
Safety Shower SS Symmetrical SYMM
Schedule SCHED Synchronizing SYNCH
Schematic SCHEM System SYST
Screen SC Tachometer TACH
Screwed SCR Tangent TAN
Seamless SMLS Telephone TEL
Secant SEC Television TV
Second SEC (or ") Temperature TEMP
Section SECT Temperature Switch TEMPS
Selector Switch SS Thermal Over Load TO/L
Sequence SEQ Termination TERM
Sheet SH Thermistor Relay THR

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Thermo Plastic Insulated TPI Viscosity VIS

Thick THK Visual Display Unit VDU
Thread THD Volt or Volt Meter V
Thread Large End TLE Volt-Amperes VA
Thread One End TOE Voltage Selector Switch VS
Thread Small End TSE Volume VOL
Timber T Watt W
Time T Weather Stripping WS
Time Switch TS Weight WT
Toggle TGL Weld Neck WN
Tolerance TOL White (also see Lamp, White) WHT
Top Flat TF With W or W/
Top of Concrete TOC Without W/O
Top of Grating TOG Wood WD
Top of Steel TOS Working Point WP
Tough Plastic Sheath TPS Wrought SI
Tough Rubber Sheath TRS Yard YD
Transformer XFMR Year Yr
Transmitter XMTR Yellow (also see Lamp, Yellow) YEL
Tripper TR
Turbo Alternators T/A
Typical TYP
Ultra High Frequency UHF
Underflow or Under Frequency UF
Underground U/G
Underside U/S
Underspeed Switch USS
Unequal Angle UA
Unit Cooler UC
Unit Heater UH
Universal Beam UB
Universal Column UC
Utility UTIL
Vacuum VAC
Vacuum Breaker VB
Vacuum Circuit Breaker VCB
Vapour Pressure VP
Variable Resistor VR
Variable Speed VAR
Variable Speed Drive VSD
Vertical VERT
Very High Frequency VHF
Vibrating Feeder VIBFDR

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APPENDIX 2: APPLICABLE PUBLICATIONS

All work covered by this Standard shall comply with applicable statutory requirements of Federal, State and Local Authorities of
Australia, whether referenced in this Standard or not, and shall comply with the following nominated Australian Standards,
Worsley Standards and Drawings. In the event of any discrepancy between any Standard and this Standard, that discrepancy
shall be referred in writing to Worsley’s Senior [Mechanical] [Electrical] [Structural] [Civil] Engineer for resolution.
The latest version or revisions of the following documents shall apply:

Australian Standards
AS 1100 Technical Drawing
Graphic symbols for general engineering – Welding and non-destructive
AS 1101.3
examination

Worsley Standards
S-001-C-001 Concrete
S-001-D-002 3D Engineering Modelling Standards (to be developed)
S-001-E-001 Electrical & Instrumentation Design Criteria
S-001-P-001 Piping Material Specification
S-001-S-001 Structural Steel
STA.026 Plant Engineering Blueprint

Worsley Standard Drawings

D-001-C-10001 series Concrete Standards
D-001-E-10000 series Electrical Standards
D-001-I-10000 series Instrument Standards
D-001-P-10001 series Piping Standards
D-001-PS-10000 series Pipe Support Standards
D-001-S-10001 Structural Standard Drawings Index

Other Worsley Drawings

D-300-Y-10029 Survey Data - Permanent Benchmarks

Worsley Procedures and

Templates
00109184 Document Request Form
00109187 Drawing Number Request Form

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South32 Publications
Code of Business Conduct Policy
Health, Safety, Environment and Community Reporting Standard
Environment Standard
Community Standard
Safety Standard
Health Standard

Other Publications
MSIS Mines Safety and Inspection Act 1994
MSIR Mines Safety and Inspection Regulations 1995

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APPENDIX 3: SAFETY REQUIREMENTS

General

The Implementation Contractor (IC) shall comply with all the safety requirements of the relevant Standards and Acts listed in
this document. In addition, the IC shall undertake to implement the ‘safety by design’ concept, the objective of which is that risk
shall be minimised by ensuring safety is ‘built’ into the design, and then accurately replicated in the construction.
Safe conditions shall be ensured under all operating conditions, including: those conditions associated with start-up and
shutdown of plant and equipment; and in those conditions where swapping from one valid operating configuration to another
valid operating configuration produces an expected transient overload situation.
The design and construction shall ensure that all operating and maintenance activities can be performed safely and that
convenient access is provided. To achieve this, all designs shall be reviewed for ‘safe constructability’ and ‘safe operability’,
including a review to identify environmental- and design related hazards. If the review identifies high risk hazards, then formal
HAZOP, CHAZOP and/or HAZAN studies shall be carried out.
In addition, risk reviews/workshops shall be conducted to ensure that the outcomes from the design/s will minimise operation
and personnel risk, and that clear and obvious endeavour has been pursued to comply with South32 risk management
requirements.

Construction

Sample text: The safety of personnel carrying out construction and installation work shall be considered in the design stage.
The hazards that will be encountered during construction shall be identified and, as far as possible, minimised by good design.
Particular attention shall be paid, when choosing locations for equipment, to providing safe access for construction workers, and
ongoing (post project) plant maintenance personnel workers.

South32 Standards

South32 Standards prescribe the mandatory performance requirements for the establishment of systems that support
implementation of the South32 Business Conduct and South32 Standards.
These mandates apply to all sites and facilities that are owned or operated by South32, and to all South32 employees and
contractors performing controlled activities.
The South32 Standards that expressly apply to the performance of this Worsley site standard are listed in, but not necessarily
limited to, Appendix 2 – South32 Publications.

Ergonomics

To avoid eye strain, muscular fatigue and discomfort during long CAD sessions it is important to adhere to good work practice,
as follows:
 Have your workstation adjusted for best ergonomic advantage.
 Relax your eye lens and muscles by regularly looking at an object in the mid to long distance.

 Try to intersperse long CAD sessions with alternative tasks that do not involve long periods of concentration on the
computer screen.

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