Scribd
Upload
66 views8 pages

Materials & Streams Report: 1. Overall Process Data

The document provides materials and streams data for a fermentation process with one section. Key details include: - The annual operating time is 7,903 hours with a batch time of 32.52 hours and 243 batches per year. - The starting materials for the fermentation section are water, biomass, media, and air. The bulk materials used annually are water (1,895,400 kg), biomass (1,215 kg), media (91,125 kg) and air (1,835,732 kg). - Stream details are provided for inputs, outputs and within the fermentation reactor. The largest streams are water (7,800 kg/batch) and air (7,554

Uploaded by

Gabriella Devina Tirta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
66 views8 pages

Materials & Streams Report: 1. Overall Process Data

The document provides materials and streams data for a fermentation process with one section. Key details include: - The annual operating time is 7,903 hours with a batch time of 32.52 hours and 243 batches per year. - The starting materials for the fermentation section are water, biomass, media, and air. The bulk materials used annually are water (1,895,400 kg), biomass (1,215 kg), media (91,125 kg) and air (1,835,732 kg). - Stream details are provided for inputs, outputs and within the fermentation reactor. The largest streams are water (7,800 kg/batch) and air (7,554

Uploaded by

Gabriella Devina Tirta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Materials & Streams Report April 26, 2021

for Session 10

1. OVERALL PROCESS DATA

Annual Operating Time 7,903.23h


Recipe Batch Time 32.52h
Recipe Cycle Time 32.52h
Number of Batches per Year 243.00
MP = Undefined

- Page 1 -
2.1 STARTING MATERIAL REQUIREMENTS (per Section)

Amount
Gross
Needed Molar Mass
Mass
Section Starting Material Active Product (kg Yield Yield
Yield
Sin/kg (%) (%)
(%)
MP)
Fermentation (none) (none) Unknown Unknown Unknown Unknown

Sin = Section Starting Material, Aout = Section Active Product

2.2 BULK MATERIALS (Entire Process)

Material kg/yr kg/batch kg/kg MP


Water 1,895,400 7,800.000
Biomass 1,215 5.000
Media 91,125 375.000
Air 1,835,732 7,554.454
TOTAL 3,823,472 15,734.454

2.3 BULK MATERIALS (per Section)

SECTIONS IN: Fermentation Reactor


Fermentation
Material kg/yr kg/batch kg/kg MP
Water 1,895,400 7,800.000
Biomass 1,215 5.000
Media 91,125 375.000
Air 1,835,732 7,554.454
TOTAL 3,823,472 15,734.454

- Page 2 -
2.4 BULK MATERIALS (per Material)

Water
Procedure % Total kg/yr kg/batch kg/kg MP
Fermentation (Fermentation Reactor)
P-1 100.00 1,895,400 7,800.000
TOTAL 100.00 1,895,400 7,800.000

Biomass
Procedure % Total kg/yr kg/batch kg/kg MP
Fermentation (Fermentation Reactor)
P-1 100.00 1,215 5.000
TOTAL 100.00 1,215 5.000

Media
Procedure % Total kg/yr kg/batch kg/kg MP
Fermentation (Fermentation Reactor)
P-1 100.00 91,125 375.000
TOTAL 100.00 91,125 375.000

Air
Procedure % Total kg/yr kg/batch kg/kg MP
Fermentation (Fermentation Reactor)
P-1 100.00 1,835,732 7,554.454
TOTAL 100.00 1,835,732 7,554.454

2.5 BULK MATERIALS: SECTION TOTALS (kg/batch)

Raw Material Fermentation


Water 7,800.000
Biomass 5.000
Media 375.000
Air 7,554.454
TOTAL 15,734.454

- Page 3 -
2.6 BULK MATERIALS: SECTION TOTALS (kg/yr)

Raw Material Fermentation


Water 1,895,400
Biomass 1,215
Media 91,125
Air 1,835,732
TOTAL 3,823,472

- Page 4 -
3. STREAM DETAILS

Stream Name Water Media Air Vent


Source INPUT INPUT INPUT P-1
Destination P-1 P-1 P-1 OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 37.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 994.70 995.39 1.18 1.14
Total Enthalpy (kW-h) 226.23 11.02 53.12 95.09
Specific Enthalpy (kcal/kg) 24.96 24.96 6.05 10.82
Heat Capacity (kcal/kg-°C) 1.00 1.00 0.24 0.24
Component Flowrates (kg/batch)
Biomass 0.000 5.000 0.000 0.000
Carb. Dioxide 0.000 0.000 0.000 262.463
Media 0.000 375.000 0.000 0.000
Nitrogen 0.000 0.000 5,795.156 5,802.648
Oxygen 0.000 0.000 1,759.297 1,499.108
Water 7,800.000 0.000 0.000 0.000
TOTAL (kg/batch) 7,800.000 380.000 7,554.454 7,564.220
TOTAL (L/batch) 7,841.526 381.758 6,406,305.316 6,615,792.539

- Page 5 -
Stream Name Broth
Source P-1
Destination OUTPUT
Stream Properties
Activity (U/ml) 0.00
Temperature (°C) 5.00
Pressure (bar) 0.82
Density (g/L) 1,002.61
Total Enthalpy (kW-h) 47.45
Specific Enthalpy (kcal/kg) 4.99
Heat Capacity (kcal/kg-°C) 1.00
Component Flowrates (kg/batch)
Biomass 110.000
Impurities 37.500
MAB 7.500
Water 8,025.000
TOTAL (kg/batch) 8,180.000
TOTAL (L/batch) 8,158.700

- Page 6 -
4. OVERALL COMPONENT BALANCE (kg/batch)

COMPONENT INITIAL INPUT OUTPUT FINAL OUT-IN


Biomass 0.000 5.000 110.000 0.000 105.000
Carb. Dioxide 0.000 0.000 262.463 0.037 262.500
Impurities 0.000 0.000 37.500 0.000 37.500
MAB 0.000 0.000 7.500 0.000 7.500
Media 0.000 375.000 0.000 0.000 - 375.000
Nitrogen 8.302 5,795.156 5,802.648 0.810 0.000
Oxygen 2.520 1,759.297 1,499.108 0.209 - 262.500
Water 0.000 7,800.000 8,025.000 0.000 225.000
TOTAL 10.822 15,734.454 15,744.220 1.056 0.000

- Page 7 -
5. EQUIPMENT CONTENTS

FR-101
Procedure Operation Time (in h) Volume (in L)
P-1 START 0.000 0.000
P-1 CHARGE-1 (Charge) 1.390 7,841.526
P-1 CHARGE-2 (Charge) 2.357 8,223.285
P-1 HEAT-1 (Batch Heating) 2.840 8,259.583
P-1 FERMENT-1 (Batch Kinetic Fermentation) 26.840 8,253.558
P-1 COOL-1 (Batch Cooling) 27.990 8,158.700
P-1 TRANSFER-OUT-1 (Transfer Out) 32.524 0.000

- Page 8 -

You might also like