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Welders Performance Qualification Record: Actual Values Range Qualified

1. This document records the performance qualification of welder Rhico Castillo on June 25, 2020. 2. Castillo passed qualification tests for shielded metal arc welding (SMAW) in the 3G and 4G positions using E7018 electrodes on 25mm thick ASTM A36 steel plates. 3. The tests included visual and radiographic examinations that met the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

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Erick Aguado
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0% found this document useful (0 votes)
209 views13 pages

Welders Performance Qualification Record: Actual Values Range Qualified

1. This document records the performance qualification of welder Rhico Castillo on June 25, 2020. 2. Castillo passed qualification tests for shielded metal arc welding (SMAW) in the 3G and 4G positions using E7018 electrodes on 25mm thick ASTM A36 steel plates. 3. The tests included visual and radiographic examinations that met the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Uploaded by

Erick Aguado
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 13

QAQC DEPARTMENT Procedure No.

: Document Type / Level : FORM / Level 7


Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD

Welder's Name Rhico Castillo Date: 25-Jun-20

Welder's I.D No. CPM-ALPI-W-001

WPS Followed by Welder CPM-WPS-001

Specification and type/grade of base material(s) ASTM A36 Thickness: 25mm

Testing Variable and Qualification Limits

Actual Values Range Qualified

Welding Process SMAW SMAW

Process Type MANUAL MANUAL

P. NO. P-No.1 P-No.1 through P-No.15F

Backing Material Without Backing With or Without Backing


X Plate 1 Pipe (Pipe or Tube Diameter) - -
X Plate 1 Pipe (Thickness) 25mm Unlimited

Fillet - All Thickness

Filler Metal Class E7018 E7018 Or Equivalent

Filler Metal or Electrode Specification (SFA) A5.1 A5.1

Filler Metal F No. F No.4 F No.4

Position 3G / 4G All Position

Weld Progression UPHILL UPHILL

Gas Backing/ Flux Type N/A N/A

Electrical Charactersitics DCRP DCRP

Current DC DC

Polarity REVERSE REVERSE

Weld Deposit Thickness 25mm Unlimited

Yes X

Process 1 SMAW 3 Layers Min No

Yes X

Process 2 SMAW 3 Layers Min No

Test Result

Visual Examination of Completed Weld (QW - 302.4) Accepted


Guided Bend Test Result Fillet Weld Test -
Face Bend - Macro Test -
Root Bend -
Macro Test: -
Alternative Test Result -
Other Test RT-004 - Accepted
Film or Specimen evaluated by FILCONFAB
Mechanical Test Conducted by METAL INDUSTRY RESEARCH AND DEVELOPMENT CENTER

Welding Supervised by Erwin Gonzalbo

We certify that the statements in this record are true and correct and that the test weld were prepared, welded and tested in accodance with the requirements of
Section IX ASME Boiler and Pressure Vessel.

CPM CPM CLIENT

Welding Engineer QCM

Page 1 of 1
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD


Doc. Ref. CPM-ALPI-WPQR-4174
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD

Welder's Name Maricel Marasigan Date: 25-Jun-20

Welder's I.D No. CPM-ALPI-W-002

WPS Followed by Welder CPM-ALPI-WPS-001

Specification and type/grade of base material(s) ASTM A36 Thickness: 25mm

Testing Variable and Qualification Limits

Actual Values Range Qualified

Welding Process SMAW SMAW

Process Type MANUAL MANUAL

P. NO. P-No.1 P-No.1 through P-No.15F

Backing Material Without Backing With or Without Backing


X Plate 1 Pipe (Pipe or Tube Diameter) - -
X Plate 1 Pipe (Thickness) 25mm Unlimited

Fillet - All Thickness

Filler Metal Class E7018 E7018 Or Equivalent

Filler Metal or Electrode Specification (SFA) A5.1 A5.1

Filler Metal F No. F No.4 F No.4

Position 3G / 4G All Position

Weld Progression UPHILL UPHILL

Gas Backing/ Flux Type N/A N/A

Electrical Charactersitics DCRP DCRP

Current DC DC

Polarity REVERSE REVERSE

Weld Deposit Thickness 25mm Unlimited

Yes X

Process 1 SMAW 3 Layers Min No

Yes X

Process 2 SMAW 3 Layers Min No

Test Result

Visual Examination of Completed Weld (QW -302.4) Accepted


Guided Bend Test Result Fillet Weld Test -
Face Bend - Macro Test -
Root Bend -
Macro Test: -
Alternative Test Result -
Other Test RT-004 - Accepted
Film or Specimen evaluated by FILCONFAB
Mechanical Test Conducted by METAL INDUSTRY RESEARCH AND DEVELOPMENT CENTER

Welding Supervised by Erwin Gonzalbo

We certify that the statements in this record are true and correct and that the test weld were prepared, welded and tested in accodance with the requirements of
Section IX ASME Boiler and Pressure Vessel.

CPM CPM CLIENT

Welding Engineer QCM

Page 1 of 1
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD

Welder's Name Markjoe Bagadiong Date: 25-Jun-20

Welder's I.D No. CPM-ALPI-W-003

WPS Followed by Welder CPM-ALPI-WPS-001

Specification and type/grade of base material(s) ASTM A36 Thickness: 25MM

Testing Variable and Qualification Limits

Actual Values Range Qualified

Welding Process SMAW SMAW

Process Type MANUAL MANUAL

P. NO. P-No.1 P-No.1 through P-No.15F

Backing Material Without Backing With or Without Backing


X Plate 1
Pipe (Pipe or Tube Diameter) - -
X Plate 1 Pipe (Thickness) 25mm Unlimited

Fillet - All Thickness

Filler Metal Class E7018 E7018 Or Equivalent

Filler Metal or Electrode Specification (SFA) A5.1 A5.1

Filler Metal F No. F No.4 F No.4

Position 3G / 4G All Position

Weld Progression UPHILL UPHILL

Gas Backing/ Flux Type N/A N/A

Electrical Charactersitics DCRP DCRP

Current DC DC

Polarity REVERSE REVERSE

Weld Deposit Thickness 25mm Unlimited

Yes X

Process 1 SMAW 3 Layers Min No

Yes X

Process 2 SMAW 3 Layers Min No

Test Result

Visual Examination of Completed Weld (QW - 302.4) Accepted


Guided Bend Test Result Fillet Weld Test -
Face Bend - Macro Test -
Root Bend -
Macro Test: -
Alternative Test Result -
Other Test RT-004 - Accepted
Film or Specimen evaluated by FILCONFAB
Mechanical Test Conducted by METAL INDUSTRY RESEARCH AND DEVELOPMENT CENTER

Welding Supervised by Erwin Gonzalbo

We certify that the statements in this record are true and correct and that the test weld were prepared, welded and tested in accodance with the requirements of
Section IX ASME Boiler and Pressure Vessel.

CPM CPM CLIENT

Welding Engineer QCM

Page 1 of 1
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD


Doc. Ref. CPM-ALPI-WPQR-4174
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD

Welder's Name Meila Princess De Castro Date: 24-Jun-20

Welder's I.D No. CPM-ALPI-W-004

WPS Followed by Welder CPM-ALPI-WPS-001

Specification and type/grade of base material(s) ASTM A36 Thickness: 25mm

Testing Variable and Qualification Limits

Actual Values Range Qualified

Welding Process SMAW SMAW

Process Type MANUAL MANUAL

P. NO. P-No.1 P-No.1 through P-No.15F

Backing Material Without Backing With or Without Backing


X Plate 1
Pipe (Pipe or Tube Diameter) - -
X Plate 1 Pipe (Thickness) 25mm Unlimited

Fillet - All Thickness

Filler Metal Class E7018 E7018 Or Equivalent

Filler Metal or Electrode Specification (SFA) A5.1 A5.1

Filler Metal F No. F No.4 F No.4

Position 3G / 4G All Position

Weld Progression UPHILL UPHILL

Gas Backing/ Flux Type N/A N/A

Electrical Charactersitics DCRP DCRP

Current DC DC

Polarity REVERSE REVERSE

Weld Deposit Thickness 25mm Unlimited

Yes X

Process 1 SMAW 3 Layers Min No

Yes X

Process 2 SMAW 3 Layers Min No

Test Result

Visual Examination of Completed Weld (QW - 302.4) Accepted


Guided Bend Test Result Fillet Weld Test -
Face Bend - Macro Test -
Root Bend -
Macro Test: -
Alternative Test Result -
Other Test RT-003 - Accepted
Film or Specimen evaluated by FILCONFAB
Mechanical Test Conducted by METAL INDUSTRY RESEARCH AND DEVELOPMENT CENTER

Welding Supervised by Erwin Gonzalbo

We certify that the statements in this record are true and correct and that the test weld were prepared, welded and tested in accodance with the requirements of
Section IX ASME Boiler and Pressure Vessel.

CPM CPM CLIENT

Welding Engineer QCM

Page 1 of 1
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD


Doc. Ref. CPM-ALPI-WPQR-4174
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD

Welder's Name Franco Ebreo Date: 3-Jul-20

Welder's I.D No. CPM-ALPI-W-005

WPS Followed by Welder CPM-ALPI-WPS-001

Specification and type/grade of base material(s) ASTM A36 Thickness: 25mm

Testing Variable and Qualification Limits

Actual Values Range Qualified

Welding Process SMAW SMAW

Process Type MANUAL MANUAL

P. NO. P-No.1 P-No.1 through P-No.15F

Backing Material Without Backing With or Without Backing


X Plate 1 Pipe (Pipe or Tube Diameter) - -
X Plate 1 Pipe (Thickness) 25mm Unlimited

Fillet - All Thickness

Filler Metal Class E7018 E7018 Or Equivalent

Filler Metal or Electrode Specification (SFA) A5.1 A5.1

Filler Metal F No. F No.4 F No.4

Position 3G / 4G All Position

Weld Progression UPHILL UPHILL

Gas Backing/ Flux Type N/A N/A

Electrical Charactersitics DCRP DCRP

Current DC DC

Polarity REVERSE REVERSE

Weld Deposit Thickness 25mm Unlimited

Yes X

Process 1 SMAW 3 Layers Min No

Yes X

Process 2 SMAW 3 Layers Min No

Test Result

Visual Examination of Completed Weld (QW - 302.4) Accepted


Guided Bend Test Result Fillet Weld Test -
Face Bend - Macro Test -
Root Bend -
Macro Test: -
Alternative Test Result -
RT-005 - 3G - Accepted
Other Test
RT-004 - 4G - Accepted
Film or Specimen evaluated by FILCONFAB
Mechanical Test Conducted by METAL INDUSTRY RESEARCH AND DEVELOPMENT CENTER

Welding Supervised by Erwin Gonzalbo

We certify that the statements in this record are true and correct and that the test weld were prepared, welded and tested in accodance with the requirements of
Section IX ASME Boiler and Pressure Vessel.

CPM CPM CLIENT

Welding Engineer QCM

Page 1 of 1
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD Page 1 of 1

Doc. Ref. CPM-ALPI-WPQR-4174


QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD

Welder's Name Noly Panganiban Date: 3-Jul-20

Welder's I.D No. CPM-ALPI-W-006

WPS Followed by Welder CPM-ALPI-WPS-001

Specification and type/grade of base material(s) ASTM A36 Thickness: 25mm

Testing Variable and Qualification Limits

Actual Values Range Qualified

Welding Process SMAW SMAW

Process Type MANUAL MANUAL

P. NO. P-No.1 P-No.1 through P-No.15F

Backing Material Without Backing With or Without Backing


X Plate 1
Pipe (Pipe or Tube Diameter) - -
X Plate 1 Pipe (Thickness) 25mm Unlimited

Fillet - All Thickness

Filler Metal Class E7018 E7018 Or Equivalent

Filler Metal or Electrode Specification (SFA) A5.1 A5.1

Filler Metal F No. F No.4 F No.4

Position 3G / 4G All Position

Weld Progression UPHILL UPHILL

Gas Backing/ Flux Type N/A N/A

Electrical Charactersitics DCRP DCRP

Current DC DC

Polarity REVERSE REVERSE

Weld Deposit Thickness 25mm Unlimited

Yes X

Process 1 SMAW 3 Layers Min No

Yes X

Process 2 SMAW 3 Layers Min No

Test Result

Visual Examination of Completed Weld (QW - 302.4) Accepted


Guided Bend Test Result Fillet Weld Test -
Face Bend - Macro Test -
Root Bend -
Macro Test: -
Alternative Test Result -
RT-005 - 4G - Accepted
Other Test
RT-003 - 3G - Accepted
Film or Specimen evaluated by FILCONFAB
Mechanical Test Conducted by METAL INDUSTRY RESEARCH AND DEVELOPMENT CENTER

Welding Supervised by Erwin Gonzalbo

We certify that the statements in this record are true and correct and that the test weld were prepared, welded and tested in accodance with the requirements of
Section IX ASME Boiler and Pressure Vessel.

CPM CPM CLIENT

Welding Engineer QCM

Page 1 of 1
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD Page 1 of 1

Doc. Ref. CPM-ALPI-WPQR-4174


QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD

Welder's Name Date: 3-Jul-20

Welder's I.D No.

WPS Followed by Welder CPM-ALPI-WPS-001

Specification and type/grade of base material(s) Thickness: 5.6MM

Testing Variable and Qualification Limits

Actual Values Range Qualified

Welding Process GTAW SMAW

Process Type MANUAL MANUAL

P. NO. P-No.1 through P-No.15F

Backing Material With or Without Backing


X Plate 1 Pipe (Pipe or Tube Diameter) -
X Plate 1 Pipe (Thickness) 5.6mm Unlimited

Fillet All Thickness

Filler Metal Class E7018 Or Equivalent

Filler Metal or Electrode Specification (SFA) A5.1

Filler Metal F No. F No.4

Position 6G All Position

Weld Progression UPHILL

Gas Backing/ Flux Type N/A

Electrical Charactersitics DCRP

Current DC

Polarity REVERSE

Weld Deposit Thickness Unlimited

Yes X

Process 1 GTAW 3 Layers Min No

Yes X

Process 2 GTAW 3 Layers Min No

Test Result

Visual Examination of Completed Weld (QW - 302.4) Accepted


Guided Bend Test Result Fillet Weld Test -
Face Bend - Macro Test -
Root Bend -
Macro Test: -
Alternative Test Result -
RT-005 - 4G - Accepted
Other Test
RT-003 - 3G - Accepted
Film or Specimen evaluated by FILCONFAB
Mechanical Test Conducted by METAL INDUSTRY RESEARCH AND DEVELOPMENT CENTER

Welding Supervised by Erwin Gonzalbo

We certify that the statements in this record are true and correct and that the test weld were prepared, welded and tested in accodance with the requirements of
Section IX ASME Boiler and Pressure Vessel.

CPM CPM CLIENT

Welding Engineer QCM

Page 1 of 1
QAQC DEPARTMENT Procedure No.: Document Type / Level : FORM / Level 7
Manual: Manual No.: Revision No.: Status: Issued For REVIEW (IFR)
Procedure: Effective Date: (After IFI) Prepared By: QAQC PIC
WELDERS PERFORMANCE
Form Title: QUALIFICATION RECORD Form No.: Doc. Custodian: BEC SECRETARY Approved By: BEC Lead
CPM Construction and General
Work Instruction (WI) Title: WI Ref. No.: Review Frequency: Annual Distribution: PX, BDC, PM, BDM Services, Inc.

WELDERS PERFORMANCE QUALIFICATION RECORD Page 1 of 1

Doc. Ref. CPM-ALPI-WPQR-4174

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