Desarmado y Armado D8K TRACTOR POWER TRAIN Número de medio -SENR7011-01 Fecha de publicación -1976/01/06 Fecha de actualización -2017/12/12
SENR70110015
Final Drive Gears And Idler Pinion
SMCS - 4055-11 ; 4055-12 ; 4091-11 ; 4091-12
Remove Final Drive Gears And Idler Pinion
start by:
a) remove final drive cases
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1. Put tape on the threads of the sprocket shaft and final drive hub to prevent damage during removal and installation.
2. Fasten a hoist and tools (A) and (B) to the final drive gear and hub. Remove the gear and hub as a unit (1). Weight is 500 lb. (227 kg).
3. Remove bolt (3) and lock. Remove the bearing race from the hub.
4. Remove nuts (2), locks (6), plates (4), and bolts. Remove hub (7) from gear (8). Weight of hub is 240 lb. (109 kg). Weight of gear is 235 lb. (107 kg).
5. Fasten a hoist and tool (B) to idler pinion (9) and remove it from the bevel gear case. Weight is 185 lb. (39 kg).
6. Remove bearing races (10) from each end of the idler pinion with tooling (C).
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7. Put the idler pinion on blocks so the lower end of the pinion shaft is approximately 3 in. (7.6 cm) off the floor. Cut retainer (13) between every second spline as shown by arrows. Move the pieces of the retainer into the grooves in the idler pinion shaft far enough to clear the splines of the idler gear. Hit the top of the idler shaft with a hammer and remove the gear (11) from the idler pinion (12). Weight of the idler pinion is 95 lb. (43 kg). Weight of the idler pinion gear is 90 lb. (41 kg).
8. Remove the oil from the steering clutch compartment before removing the bearing cage (16) for the idler pinion.
9. Remove bolts (14) and locks (15). Install two 1/2"-13NC forcing screws in the bearing cage. Tighten the forcing screws evenly and remove the bearing cage.
10. Remove dowel (17) from the bearing cage with a 1/4"-20NC bolt. Remove the bearing (18) with tooling (D).
11. Remove the outer race (19) for the pinion with tooling (E).
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Install Final Drive Gears And Idler Pinion
1. Heat the outer bearing race (3) for the pinion in oil to a maximum temperature of 275°F (135°C). Install it on the pinion shaft.
2. Lower the temperature of inner idler pinion bearing (1). Install it in its bearing cage. Put the dowel hole in the bearing in alignment with the hole in the cage. Install dowel (2).
3. Remove old gasket material from the sealing surfaces of the bearing cage for the idler pinion and the bevel gear case. Put 7M7260 Liquid Gasket Material on the surfaces.
4. Put bearing cage (4) for the idler pinion in position of the bevel gear case. Install the bolts that hold it.
5. Heat the bearing races (5) for the idler pinion in oil to a maximum temperature of 275°F (135°C). Install the races on the idler pinion.
6. Put the idler pinion gear (7) on blocks with the 45° bevels at the top. Install a new retainer in the grooves of the idler pinion. Put the idler pinion (6) on the idler gear with the retainer toward the 45° bevels. Make sure that https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 4/6 6/3/2021 D8K TRACTOR-- IF EQUIPPED WITH ARRANGEMENT 1Z413 77V04429-UP (MACHINE)(SEBP1073 - 00) - Documentación
the splines in the gear and pinion are in alignment. Put a force down on the idler pinion until it engages in the idler gear. Make sure that the retainer engages in the grooves of the idler gear.
7. Fasten a hoist and tool (A) to the idler pinion (8). Install it in its bearing in the bevel gear case. Keep the idler pinion in position with a wire.
8. Lower the temperature of bearing race (11). Install it in the final drive hub (12). Put the holes in the race and hub in alignment. Install bolt (9) and lock that hold it.
9. Put the teeth of the hub in alignment with the teeth of the final drive gear (10). Install bolts (13), plates (14), locks, and nuts (15).
10. Fasten a hoist and tools (A) and (B) to the gear and hub as a unit. Install the unit over the sprocket shaft and bearing. Make sure the teeth of the final drive gear engage in the teeth of the idler pinion.
11. Fill the steering clutch compartment with oil to its correct level.
end by:
a) install final drive cases
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