AC Servopack CACR-SRxxBE Operation Manual
AC Servopack CACR-SRxxBE Operation Manual
AC Servopack CACR-SRxxBE Operation Manual
zBefore initial operation, read these instructions thoroughly, and ietain for future reference.
1. SWITCH OPERATION / 1
4. SETTING MODE / 5
5, MONITOR MODE / 20
.................................................. 1
MONITOR PANEL ,
LD1 LD2 LD3 LD4 LD5 . [
[ CODE INDICATOR
i
*
i
SW 1 'SW2 SW3 sw 4 ii
i
.................................................. i
O T O.S ,TOH
Fig. 1.1 Monitor Panel
_-_ • _o, SW 2
_ ..._,,, _, SW I SW 3
_..._ SW 3
_... _,, _ SW 1 SW 4
_ ..._, SW 4
F:_ ...D_,,_
_ ..._,,
• : Indicatesthat SW2 is pressedas SW1 is pressed.
Setting Mode ., Operation (JOG) from Monitor Panel (See Par. 4,3,)
• Speed Reference Offset Adjustment (See Par. 4.4.)
Various Monitoring
• Speed
• Speed Reference
Monitor Mode ° Torque Reference
• Number of Pulses from Origin (Phase-U) (For test by YASKAWA)
• Electrical Equipment (For test by YASKAWA)
• Interior Status Bit (For test by YASKAWA) (See Par, 5.)
Alarm Traceback
Indication Mode Fault History (See Par. 6,)
I Supply Power
Control ON I
PANEL INDICATION
SW4
SW4
I J E]EE] D
Panel Display
*TGON
* When brake reference functions is ON (bit E of Cn-01 is set), brake reference ON/OFF
signal is displayed.
SW4
3
3. STATUS INDICATION MODE (Cont'd)
Table 3.1 Bit Data Contents
B8 Light turns ON with base block, and turns OFF with Servo ON.
TGON Light turns ON with motor rotating speed equat to or higher than
TGON level (standrad : 20 r/Tin),
tN-A Input Light turns ON with IN-A input equal to or higher than TGON level.
IN-B Input Light turns ON with IN-B input equal to or higher than TGON level.
Code Status
b b Base Block
J- (.._i_ On Operation
R, t_n
UU
Alarm Contents
R. _j_ _ Refer to Table 6.1.
t
4. SETTING MODE
In this mode, the following operations call be performed.
II
SWl sw2
[] Set up the item number with the [-A--] , IV-I, [_-], or _ key.
• With the _ or _ key, choose a setup digit. The chosen digit then
starts blinking to indicate that its numerical value can be changed.
• With the _ or _ key, increase or decrease the numerical value until
the desired value is obtained.
[] With the _ key, display the data related to the selected item number.
[] With the [_, [_, [-_, or _ key, set up the data. (The same oper-
ation as stated in [] .)
[] Store the data with the _ key.
[] With the [.)3ATA I key, return to the item No. display state..
[] Using the _ key, switch from the setting mode to the monitor mode.
5
4.1 USER CONSTANT (DATA) SETUP AND MONITOR (Cont'd)
Table 4.1 shows user constants (constant setting).
_ 20 500 40 SRK006
;_ _ Cn-04" LOOPHZ Speed Loop Gain Hz 1 SRK008 of later
o
"o Cn-05* PITIME Speed Loop integration ms 2 512 20 SRK006
Time Constant 1 10000 SRK008or later
Cn-06 EMGTRQ Emergency Stop Torque % 0 Max. Torque Max. Torque OT Mode
_"
E Cn-0B TGONLV Zero-speed Level r/rain 10 Max. Speed 20r/min
*In Cn-04 and Cn-05, upper/lower limit values differ according to software version number. (SRK006 and SRK008 are
software version numbers).
t In Cm0A, turn the control power ON again after setting.
6
4.2 USER CONSTANT (MEMORY SWITCH) SETUP
(On-01 .to Cn-02) AND MONITOR
User constants Cn-01 and Cn-02 can be set up or checked as memory switch bits.
The procedures for item number setup and data display are the same as indicat-
ed in Par. 4.1 [] and I_1.
The, switch functions provided after bit data display are indicated in
Fig. 4.2.
When changing constants Cn-01 and Cn-02, functions become available
by turning ON control power supply again.
Panel Display
•
5] SETTING BiT NO.
Sw4
................. SWl
swt
SW3
Sw4
[] With the _ or [-_ key, enter the setup memory switch number at the
far right end of the panel.
[] With the [--6_ key, set the memory switch to ON or OFF (either switch SW2
or SW3 can be used). The panel indication comes on when the switch is
ON, and goes off when the switch is OFF.
[] Repeat steps [] and [] as needed.
Table 4,2 shows memory switches of user constant Cn-01, and Table 4.3
those of user constant Cn-02.
7 \
4.2 USER CONSTANT (MEMORY SWITCH) SETUP
(Cn-01 to On-02) AND MONITOR (Cont'd)
Table 4.2 User Constant Cn-01 (Memory Switch)
8"o_T <Over[ravelzerospeedstop> 0
1 In the overtravel state, the motor is stopped at the torque setting defined by
user constant Cn-06.
_" _ 0 In the overtravel state, base blocking (BB) is implemented after the motor stops.
9 0
t In the overtravel state, zero clamping is effected after zero speed stop.
<Torque reference>
Mode 0.0 Based on the torque reference level defined by user constant Cn-0C.
Switch <Speed Reference>
Selection _o_e3 0. t
D.C Based on the speed reference level defined by user constant Cn-OD. 00
(for Speed
< Acceleration >
Control t .0
only) Based on the acceleration level defined by user constant Cn-0E.
1.1 < None > The mode switch function is not provided.
Presence 0 The braking command function is not provided.
of External E 0
Brake 1 The braking command function is provided.
Overload 0 The overload alarm function is not provided.
Alarm F 0
Selection 1 The overload alarm function is provided.
Notes: 1. The abnormal stop method in the torque control mode complies with bit 6.
2. Selects the status based on the stop method selected for the overtravel state (bit 8),
3. Selects a mode switch operating condition. When the mode switch operates, the speed control mode changes
to P Control. However, this is effective for speed control only.
8
Table 4.2 User Constant Cn-01 (Memory Switch) List (Cont'd)
Selection Bit Sequence
No.I Setting Description Reference Input Signal Input Standard
• The P-CON signal (1CN-24) is used Torque reference 0N-B) OFF: Torque con-
for torque/speed control mode Speed limil (IN-A) trol
changeover. ON: Speed con-
trol
Torque control mode Speed control mode
t!ons.
O representative.
IN'A
Pc,me
I:lo=_n
hlcde 0 0, CCW: Forward Running
Seem= I CW: Forward Running
For Enc_ef 1 0 Detects an enceder error. O
On-02 E,r.
Dete_m [_"YI 1 Does not detect an encoder error•
Spare 2 to F Do not adjust.
4.3 MONITOR PANEL JOG OPERATION MODE SELECTION
AND OPERATING PROCEDURE
Panel Display
(SwitchFUnctions)
$W2 SWI SW2
[] Select item number 00 with the [_--_, _-], _-_ or r-_ key.
[] With the I DATA Ikey, display the data related to the selected item number.
[] With the E_], [-_, [-_ or _ key, select the number 00.
[] With the _ key, turn ON or OFF the monitor panel jog operation mode.
[] Using the _ key, switch from the setting mode to the monitor mode.
--10--
(2) Monitor Panel Jog Operation Procedure
For speed reference adjustment, use user constant Cn-lO (see Par. 4.1).
The switch functions provided for monitor panel jog operations are indi-
cated in Fig. 4.4.
SWI SW3
SW2 SW4
[] The motor runs in the forward direction while the [ FORWARD Ikey is held
down.
[] The motor runs in the reverse direction while the [ REVERSE Ikey is held
down.
[] The _ key is used to switch from the monitor panel jog operation mode
to the user constant Cn-00 data display status.
--11 h
4.4 SPEED REFERENCE OFFSET ADJUSTMENT
When user constant Cn-O0 is set to 01, the system enters the speed reference
offset adjustment mode. The switch functions are indicated in Fig. 4.5.
F..ctio@
SW2 SWt SW2
lob
SW4
lab+labSWl SW4
--12--
4.5 CLEARING FAULT TRACEBACK DATA
When user constant Cn-00 is set to 02, fault traceback data are cleared. The
switch functions are indicated in Fig. 4.6.
.. j, \ /
[] With the [_, _V], [-_ or [-_ key, select the number 02.
[] With the _ key, clear fault traceback data and return to the user con-
stant Cn-00 data display status.
[] With the _ key, return to the item No. display status.
Using the _ key, switch from the setting mode to the monitor mode.
F13--
4.6 SPEED REFERENCE OFFSET MANUAL ADJUSTMENT
(1) Mode Setting in Speed Reference Offset Manual Adjustment
When user constant Cn-00 is set to 03, the system enters the speed reference
offset manual adjustment mode. The switch functions are shown in Fig. 4.7.
Panel Indication
n N n
[] With the _-_, F-_, [--_, or [-_ key, select the number 03.
[] With the D_A---_ key, return to the item No. display status.
[] Using the _ key, switch from the setting mode to the monitor mode.
--14--
(2) Speed Reference Offset Manual Adjustment
Input a voltage that will obtain zero speed reference to the speed reference in-
put terminals IN-A and IN-B (Normally 0V).
The switch functions in the reference offset manual adjustment mode are
shown in Fig. 4.8.
SW3
SW2
... SW4
Ill While the [ FORWARD ] key is held down, the offset is added to the forward
running side.
[] While the] REVERSE ] key is held down, the offset is added to the reverse
running side.
[] Use the 1-_ key, store offset data, then enter the next mode.
Offset adjustment is performed so that the LED indication may basically be-
come zero; however, the perfect zero state of indication does not always offer
optimum adjustment. Therefore, adjust tile offset carefully, taking actual
motor motion into consideration.
-- 1,5--
4.7 CURRENT DETECTION OFFSET MANUAL ADJUSTMENT
(t) Mode Setting in Current Detection Offset Adjustment
When user constant Cn-00 is set to 04, the system enters the current detection
offset adjustment mode. The switch functions are shown in Fig. 4.9.
Panel Indication
in B! n
_ -I:_, SW3
_ -nu_,+Im
SWl SW3
_, l
U
--16--
(2) Current Detection Offset Adjustment
The current detection offset is adjusted at the factory prior to shipment: the
user, in principal, doesn't need to adjust it.
However, if adjustment of higher accuracy is required due to a Servopack-
motor combination, perform adjustment as follows:
The switch functions in the current detection offset adjustment mode are
shown in Fig. 4.10.
SW3
SW2 SWd
[] Rotate the motor at about 100r/min, and monitor the torque monitor termi-
nal MON1 using an oscilloscope.
[] With the _ key, store offset data, then enter the next mode.
[] Because torque ripple must be adjusted with a good balance between U-phase
and V-phase offsets, repeat steps [] and [] several times, to make sure of
an optimum value.
--17--
4.8 CHECK OF MOTOR PARAMETERS
(1) Check Method of Motor Parameters
When user constant Cn-00 is set to 05, the system enters the motor parameter
check mode.
PanelDisplay n u n
r<...=:_ SW3
SW4
_ ---+=_v_ SWl
SWI
SW3
SW4
[7_, n l
MODIFICATION DISPLAY
<tm
PAFIAMETER VERSION DISPLAY
_m
Fig. 4.11 SwitchFunctionsin MotorParameterCheck
[] With the I DATA I key, return to the item No. display status.
[] Using the _ key, switch from the setting mode to the monitor mode.
--18--
(2) Parameter Display
MotorParameter
F.a b c d
Modification Index
N.a b c d
Modification No.
P.a b c d
Parameter Version
--19--
5. MONITOR MODE
In this mode, the speed reference, torque reference, and other data can be ob-
served on the monitor panel.
Table 8.1 lists the data that can be monitored. The switch functions are
indicated in Fig. 5.1.
05 Internal Status Bit Display (Refer to Table 5.2.) (For test by YASKAWA)
M ) ',. J _. . )
[]
Fig. 5.1 Switch Functions in Monitor Mode
20 m
Table 5.2 Bit Indication of Monitor Board Un-05 Internal Status
® ®
_) TGON MotorRunning
(_ PA Phase-A
@ PB Phase-B
@ PC Phase-C
_) PU , Phase-U
(_ SVON ServoON
m21 m
6. FAULT TRACEBACK MODE
In this mode, the information on past fault occurrences can be displayed.
• The information on up to 10 past fault occurrences can be stored.
• When a fault is reset or the control power is turned on, traceback data A.
99 is saved (These data are also counted as one of a total of 10 stored items
of fault information).
• For the relationship between traceback data and fault descriptions, refer to
Table 6.1. The switch functions are indicated in Fig. 6.1.
m 22--
Table 6.1 Trouble Indications with Monitor Panel and Traceback Data
Ft. ¢.,i
nni.._ Encoder transmission error (only for type SR_]BY)
Ft '_
eu Overcurrent or heatsink overheat or ground fault
Ft. _ Overvoltage
Ft. S_ Undervoltage
-- 23 --
6. FAULT TRACEBACK MODE (Cont'd)
Table 6.2 User-setup Parameter Memorandam
Cn-12 Delay
Brake Time from
Reference (x 10 ms)
24
[ NOTES 1
-- 25 --
AC SERVOPACK MONITOR PANEL
OPERATION MANUAL
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