Steering System: (Non Tiltable)

STEERING SYSTEM
(NON TILTABLE)
SPARE PARTS MANUAL GX500D SB - 5- 0

ISSUED ON: 18 JAN 2018 SUPERCEDES: 24 SEP 2009
STEERING COLUMN NON TILTABLE
Sr No OLD CODE NEW CODE PART DESCRIPTION QTY
1 MH39300009 25174200SD00011 STEERING UNIT – DANFOSS – OSPC 160 1

MH39300023 25174200SD00032 STEERING UNIT – EATON – OSPC 160 1
2 MH39300013 25174200SD00018 STEERING COLUMN (SPLINE TYPE) 1
MH02178918 25174200SD00038 STEERING COLUMN 1
3 MH86310001 31162801DG00227 HAND WHEEL 1
4 MH52510421 31161700SD00041 NUT – M18 X 1.5P 1
5 MH53130181 31161800SD00018 LOCKWASHER – 10MM 6
6 MH49252464 - BOLT – M10 X 1.5P X 45L 2
7 MH49252257 31161600SD00123 BOLT – M10 X 1.5P X 25L 4
8 MH53110332 31161800SD00040 WASHER 2
9 MH52400625 31161700SD00036 NUT – M10 X 1.5P 2
10 MH02878571 31163223DG00041 KEY 1
11 MH02351690 31161800DG00018 SPACER 2
MH02091116 25174897DG02744 DANFOSS UNIT KIT
MH39300036 - EATON UNIT KIT

STEERING AXLE MOUNTING (FABRICATED)
1 MH02644640 25174897DG01206 STEER AXLE ASSY. 1

2 MH02161356 31360001DG00558 SILENT BLOCK ASSY. 2
3 MH52614381 31161700DG00042 NUT CASTLE M36 X 3 P 2
4 MH53110853 - PLAIN WASHER - M36 2
5 MH53360937 - COTTER PIN 6.3 X 63 MM 2
6 MH49270255 31161600SD00203 BOLT HEX. M16 X 1.5 P X 100L 8
7 MH53130305 31161800SD00023 WASHER SPRING ID = 16 MM 8

STEERING AXLE (FABRICATED)
(MH02644640-25174897DG01206)
1 MH02644641 31360001DG00684 AXLE CENTRE 1

2 MH39400041 27121602SD00111 STEER CYLINDER ASSY. (DANTAL) 1
MH39400243 27121602SD00389 STEER CYLINDER ASSY. (WIPRO) 1
MH39400088 27121602PA00004 SEAL KIT (DANTAL)
MH39400305 27121602PA00028 SEAL KIT (WIPRO)
3 MH02644646 31391599DG00466 KNUCKLE L.H. 1
4 MH02644645 31391599DG00465 KNUCKLE R.H. 1
5 MH02354505 31163204SD00015 KNUCKLE PIN ARM 4
6 MH02641557 31391599DG00458 LINK STEERING 2
7 MH02644639 31391599DG00464 KNUCKLE PIN 2
8 MH49253353 31161600SD00131 HEX BOLT – M12 x 1.75 x 35 Lg. 2
9 MH02640580 31391599DG00455 HUB 2
10 MH02644638 31161818SD00031 SEAL 4
10A MH02644637 25172600DG00311 WIPER SEAL COVER 4
11 MH02316828 31411705SD00067 OIL SEAL 2
12 MH53130222 31161800SD00021 SPRING WASHER – M12 2
13 MH55300006 31171505SD00075 TAPER ROLLER BEARING (INNER) 2
14 MH55300001 31171505SD00056 TAPER ROLLER BEARING (OUTER) 2
15 MH02362755 31161700DG00001 FLANGED CASTLE NUT 2
16 MH02362742 31360099DG00001 HUB CAP 2
17 MH53116628 31161800SD00054 PLAIN WASHER 2
18 MH02066626 31391599DG00267 STUD (FOR WHEEL MOUNTING) 10
19 MH02316831 31163204SD00030 DRIVE PIN DOWEL (CYLINDER) 1
20 MH02644642 25172009DG00137 BUSH 4
21 MH02159137 31162815DG00067 SHIM KNUCKLE AR
22 MH54080773 31171504SD00496 THRUST BEARING (ON KNUCKLE) 2
23 MH59500168 40141736SD00001 GREASE NIPPLE 8
24 MH53360599 31163204SD00005 COTTER PIN 4
25 MH49255753 31161600SD02047 HEX BOLT M16x2x75Lg FOR CYLINDER 4
26 MH53130305 31161800SD00023 LOCK WASHER – M16 4
27 MH53522214 31163226SD00017 INTERNAL CIRCLIP 2
28 MH53130149 31161800SD00020 LOCK WASHER – M8 8
29 MH49251205 31161600SD00132 BOLT M8x20Lg 8
31 MH53360812 31163204SD00049 COTTER PIN 2
32 MH02354521 31171515SD00004 SPHERICAL BEARING 4
33 MH53110358 31161800SD00041 PLAIN WASHER – M12 2
34 MH49001204 31161500SD02922 HT HEX SCREW – M6X 10 16
“*” Applicable from Truck Sr. No: 61515

MATERIAL HANDLING
STEER WHEEL - PNEUMATIC
SPARE PARTS MANUAL GX500D SB - 5 - 7

STEER WHEEL - PNEUMATIC
1 MH02628428 25174897DG01077 STEER WHEEL ASSEMBLY WITH TYRE 2

2 MH59172956 25171903SD00002 STEER WHEEL ASSEMBLY WITHOUT TYRE 2
(CONSIST OF 3 TO 5)
3 MH60300025 31161600SD00467 BOLT – WHEEL FLANGE - M18x1.5x43mm Lg. 10
4 MH53136240 31161800SD00027 LOCKWASHER – ½” 10
5 MH02355742 31161700DG00020 NUT – M18 10
6 MH02000392 25172503SD00006 TYRE – 700 X 12 X 12 PLY (BOX TYPE) 2
MH35100032 25172503SD00021 TYRE – 700 X 12 X 16 PLY (OPEN TYPE) 2
7 MH02000532 25172509SD00001 TUBE 2
8 MH02000222 25172509SD00002 FLAP 2
9 MH60300014 31161700SD00184 NUT – WHEEL MOUNTING 10

MATERIAL HANDLING
STEER WHEEL - SOLID

STEER WHEEL - SOLID
1 MH02643526 25174897DG01183 STEER WHEEL ASSEMBLY WITH TYRE 2

2 MH59172956 25171903SD00002 STEER WHEEL ASSEMBLY WITHOUT TYRE 2
(CONSIST OF 3 TO 5)
3 MH60300025 31161600SD00467 BOLT – WHEEL FLANGE - M18x1.5x43mm Lg. 10
4 MH53136240 31161800SD00027 LOCK WASHER – ½” 10
5 MH02427481 31161700DG00021 NUT – ½” UNF 10
6 MH02061928 25172503SD00008 TYRE – 26” 2
7 MH60300014 31161700SD00184 NUT – WHEEL MOUNTING 10

BRAKE SYSTEM
(PNEUMATIC ASSIST)

MATERIAL HANDLING
WHEEL BRAKE ASSEMBLY

WHEEL BRAKE ASSEMBLY
1 MH02080556 25174897DG00963 BRAKE ASSEMBLY 2

2 **1 **1 CYLINDER ASSEMBLY
3 MH02079909 31401503SD00046 “O” RING 6
4 MH02079222 25171799DG00201 PISTON – WHEEL BRAKE CYLINDER 6
5 MH02215914 25174897DG02759 LINING 6
6 MH49253353 31161600SD00131 BOLT – BRAKE ASSEMBLY TO AXLE ADAPTOR 8
7 MH53130222 31161800SD00021 WASHER 8
8 MH02209672 31161500DG00022 BLEEDER 2
9 MH02209445 31360099DG02177 DISC 2
10 MH02310194 25171799DG00061 CONNECTER 2
11 MH02072418 25171716SD00004 BLEEDING LINE 2
12 MH02172763 40172500SD00104 CONNECTOR 2
13 MH52414752 31161700SD00030 NUT 2
14 MH02048855 31161818SD00004 DOWTY SEAL (M 14) 4
*** - NOT SOLD LOOSE

MATERIAL HANDLING
PARKING BRAKE ASSEMBLY

PARKING BRAKE ASSEMBLY
1 MH02020592 25171799DG00083 PARKING BRAKE ASSEMBLY 1

2 MH02020604 31360099DG02078 BACK PLATE 1
3 MH02020550 25171799DG00049 SHOE AND LINING ASSEMBLY 2
4 MH02020646 25171799DG00084 CAM 1
5 MH02014854 31161908DG00037 SPRING – SHOE RETURN 2
6 MH02014867 31161908DG00038 SPRING 2
7 MH02020659 25171799DG00054 LEVER ARM 1
8 MH49250352 31161600SD00324 BOLT – M6 X 1.0P X 35L 1
9 MH52810149 31161700SD00265 NYLOC NUT M6 X 1.0P 1
10 MH53110275 31161800SD00038 WASHER – 6MM 1
11 MH02878641 31163223SD00003 WOODRUFF KEY 1
12 MH49251205 31161600SD00132 BOLT – M8 X 1.25P X 20L (8.8) 6
13 MH53130149 31161800SD00020 LOCKWASHER – 8MM 6

MATERIAL HANDLING
HYDRAULIC BRAKE LINE

HYDRAULIC BRAKE LINES
1 MH02353735 25171799DG00145 RESERVOIR BOTTLE 1

2 MH02353384 31360099DG00563 BRAKET – BREAK OIL BOTTLE 2
3 MH49250208 31161600SD00168 BOLT – M6 X 20L 2
4 MH53130107 31161800SD00019 SPRING WASHER - 6 MM 6
5 MH39500029 40142020SD01942 HOSE – SAE 100 R6 – 3/8” ID 1
6 MH60900002 31162906SD00024 HOSE CLIPS 2
CONNECTER – M22 X 1.5P X NIPPLE 3/8”
7 MH02324193 40172500SD00113 1
HOSE
8 MH02909488 31161818SD00017 DOWTY SEAL – M22 1
9 MH53175896 31161800SD00289 COPPER WASHER 3
10 MH02324164 40172500SD00112 CONNECTER M12 X 1/M12 X 1 (F) 1
11 MH02163941 25171716SD00005 BUNDY PIPE – MASTER CYLENDER TO TEE 1
12 MH37100001 40172500SD00117 TEE – 4 WAY 1
13 MH02219462 25171716SD00022 BRAKE LINE – TEE TO WHEEL CYL. L.H. 1
14 MH02219459 31360001DG01001 BRAKE LINE – TEE TO WHEEL CYL. R.H. 1
15 MH02004770 31162500DG00004 BRACKET 1
16 MH49250307 31161600SD00170 BOLT M6 X 30L 1
17 MH52414356 31161700SD00038 NUT M6 X 1P 1
18 MH53130107 31161800SD00019 WASHER SPRING 6MM 2

MATERIAL HANDLING
PNEUMATIC BRAKES CIRCUIT DIAGRAM

CIRCUIT DIAGRAM PNEUMATIC ASSISTED BRAKES
1 MH39550489 40142020SD00181 HOSE – (M22) 1

2 MH39550490 40142020SD00267 HOSE (M22) WITH 4R 1040 (T) ENGINE2
MH39550551 40142020SD00486 HOSE (M22) WITH 4R 1040 ENGINE 1
3 MH02053314 40172500SD00101 WASHER 6
4 MH02053814 - UNION BODY (M22 X M22) 1
5 MH02053260 31161700DG00099 LOCK NUT 1
6 MH02086590 25171799DG00056 DOUBLE SOCKET 1
7 MH02089799 25171799DG00075 UNLOADER VALVE 1
8 MH02381495 31360001DG00589 RESERVOIR 1
9 MH02099901 31161800DG00172 WASHER 1
10 MH02099956 25171799DG00074 DOUBLE SOCKET 1
11 MH02099761 25171799DG00176 AUTOMATIC DRAIN VALVE 1
12 MH02645644 40172500SD00276 STRAIGHT CONNECTOR 1
13 MH02644896 25171716SD00023 TUBE 1
14 MH02053257 40172500SD00100 UNION BODY (M22 X M14) 3
15 MH02053228 31391599DG00215 SLEEVE 7
16 MH02053231 31161700DG00034 UNION NUT 7
17 MH02644898 25171716SD00025 TUBE 1
18 MH02099927 40172500SD00103 UNION BODY 2
19 MH02086558 25171799DG00071 TEE CONNECTOR 1
20 MH02016100 40182300SD00018 FLEXIBLE PIPE 1
21 MH02208068 40172500SD00107 STRAIGHT CONNECTOR 1
22 MH02053202 31161800DG00082 WASHER 1
23 MH02644899 25171716SD00026 TUBE 1
24 MH02099787 25171799DG00077 SINGLE BRAKE VALVE 1
25 MH02644897 25171716SD00024 TUBE 1
26 MH02214805 40172500SD00108 MALE-FEMALE CONNECTOR 1
27 MH02214818 40142020SD00698 HOSE ASSEMBLY 1
28 MH37200016 25171799DG00068 PNEUMATIC SERVO 1
29 MH37100013 25171710SD00009 MASTER CYLINDER 1
30A MH37110013 25171799PA00026 MAJOR REPAIR KIT FOR M. CYLINDER 1
30B MH37110014 25171799PA00027 MINOR REPAIR KIT FOR M. CYLINDER 1
31 MH37200025 25171799DG00076 AIR FILTER 1
32 MH49251250 31161600SD00125 BOLT M8 X 25 3
33 MH53130149 31161800SD00020 SPRING WASHER 3

MATERIAL HANDLING
BRAKE MTG. PARTS-PNEUMATIC ASSIST BRAKES
BRAKE PEDAL
PNEUMATIC SERVO
AIR RESERVOIR
SPARE PARTS MANUAL GX500D SB - 4 -9

BRAKE MOUNTING PARTS – PNEUMATIC ASSIST BRAKES
1 MH49251304 31161600SD00140 BOLT M8x1.25x30LG. 3

2 MH53110316 31161800SD00039 PL. WASHER M8 3
3 MH53130149 31161800SD00020 SPRING WASHER 3
4 MH52414509 31161700SD00034 NUT-M8x1.25 3
5 MH49253254 31161600SD00134 BOLT M12x25LG 4
6 MH53130222 31161800SD00021 SPRING WASHER-M12 4
7 MH02387715 - BRKT.-AIR RESERVOIR 4
8 MH49252202 31161600SD00129 BOLT-M10x20 2
9 MH53130181 31161800SD00018 SPRING WASHER M10 2

MATERIAL HANDLING
PARKING BRAKE LINKAGE

PARKING BRAKE LINKAGE
(P/L –MH02525618-25174897DG06944)
1 MH02422866 31360001DG00180 PARKING BRAKE 1

2 MH02525587 31360099DG00740 BRACKET PARKING BRAKE 1
3 MH49251601 31161600SD00153 BOLT – HEX M8X 1.25X 60 2
4 MH53130149 31161800SD00020 SPRING WASHER ID=8MM 2
5 MH52414509 31161700SD00034 NUT – M8X1.25 2
6 MH60208484 31161600SD02041 BOLT – HEX M12x25 Lg 2
7 MH02004783 31161800DG00035 SPACER 1
8 MH02050595 25171799DG00009 CABLE PARKING BRAKE 1
9 MH02013998 31391599DG00199 YOKE 1
10 MH02525275 31162409SD00014 PIN CLEVIS 1
11 MH53365172 31163204SD00002 SPLIT PIN 1
12 MH53110316 31161800SD00039 PLAIN WASHER – 8MM 1
13 MH02421687 31391599DG00287 YOKE 1

HYDRAULIC SYSTEM
(TATA 497 TC ENGINE)

MATERIAL HANDLING
HYD. TANK COVER ASSY.

HYD.TANK COVER ASSEMBLY
1 MH02318497 40161515SD00043 FILTER-RETURN 1

2 MH02318525 31360001DG02154 COVER-TANK 1
3 MH02354646 31401503DG00099 GASKET-TANK COVER 1
4 MH52400625 31161700SD00036 NUT-M10 X 1.5P 8
5 MH53130149 31161800SD00020 WASHER-SPRING ID-10mm 9
6 MH53110332 31161800SD00040 WASHER-PLAIN ID-10mm 8
7 MH02388197 31360001DG00591 DIPSTICK 1
8 MH59171681 31360001DG00705 STRAINER ASSLY 1
9 MH02354617 40142512SD00002 BREATHER-AIR 1
10 MH02357478 31161700DG00056 NUT 1
11 MH02354633 25172600DG00299 CAP-HYD.FILTER 1
12 MH02357494 31391599DG01145 SLEEVE 1

MATERIAL HANDLING
HYD.PUMP INSTALLATION
HYDRAULIC PUMP MOUNTING
1 MH97549660 40151533SD00012 PUMP – MAIN 1

2 MH02314839 - PUMP MTG BRACKET 1
MH02642876 31360001DG02245 PUMP MTG BRACKET - UPTURN 1
3 MH49268809 31161600SD00332 HEX HD BOLT M14 x 2P x 40L 2
4 MH53130264 31161800SD00022 WASHER - SPRING ID = 14 mm 2
5 MH53110374 31161800SD00035 WASHER - PLAIN = 14 mm 2
6 MH49265808 31161600SD00138 HEX HD BOLT M12 x 1.75P x 40L 2
7 MH53130222 31161800SD00021 WASHER SPRING ID = 12 mm 2
9 MH02183563 31391599DG01296 PUMP FLANGE 1
10 MH02147819 31360099DG02089 SPACER 1
11 MH02098793 31391599DG00381 UNIVERSAL JOINT 1
13 MH53130149 31161800SD00020 WASHER - SPRING ID= 8 mm 12
14 MH49251304 31161600SD00140 HEX HD BOLT M8 x 1.25P x 30L 4
15 MH02235411 31161800DG00020 SPACER 1
16 MH02016593 31360099DG02077 LOCK PLATE 1
17 MH49251250 31161600SD00125 HEX HD BOLT M8 x 1.25 x 25L 8

MATERIAL HANDLING
TILT LOCK VALVE
2
12
13
3
4
6
9
5
8
7
11
1
10

TILT LOCK VALVE
1 MH02049427 31360001DG00159 TILT LOCK VALVE 1

(CONSISTS OF ITEMS 2 TO 10 &11)
2 *** *** BODY – TILT LOCK VALVE 1
3 MH02009283 31391599DG00538 STOP – TILT LOCK VALVE 1
4 MH02009267 - SPRING – TILT LOCK VALVE 1
5 MH02009410 - SPOOL ASSEMBLY 9CONSISTS OF 4
ITEMS 6 TO 9)
6 *** *** PLUNGER 1
7 *** *** PLUG 1
8 *** *** SPRING 1
9 *** *** BALL 1
10 MH02049401 - PLUG 1
11 MH02909488 31161818SD00017 DOWTY SEAL 1
12 MH49252608 31161600SD00326 BOLT-VALVE TO BRKT.-M10X1.25PX60L (8.8) 2
NOTE: *** NOT SOLD – USE ITEM NUMBER LISTED.

MATERIAL HANDLING
HYDRAULIC SUMP FILTER.
7 8
2
5
9

HYDRAULIC SUMP FILTER
1 MH59171681 31360001DG00705 HYD. SUMP FILTER ASSEMBLY 1

(INCLUDES 2 TO 9)
2 MH52414509 31161700SD00034 NUT – M8 X 1.25 P 7
3 MH02219024 40161515PA00061 FILTER CASTING 1
4 ** ** CHECK 1
5 ** ** COVER ASSEMBLY 1
6 ** ** SPRING 1
7 MH02078069 31401503DG00248 GASKET 2
8 ** ** STUD 2
9 ** ** CHECK VALVE CASE 1
NOTE: ** NOT SOLD – USE ITEM NUMBER LISTED

MATERIAL HANDLING
MAIN CONTROL LEVER - 2 SPOOL (WALVOIL)

1 MH39100160 40141608SD00038 VALVE MAIN (WALVOIL –2 SPOOL) 1

2 MH02428590 31360099DG00945 BRKT. – VALVE MTG. – (WALVOIL) 1
3 MH49252455 31161600SD00146 HEX. BOLT – M10 x 1.25p x 30L 4
4 MH52400625 31161700SD00036 LOCK NUT – M10 x 1.5 2
5 MH52500251 31161700SD00179 LOCK NUT – M12 x 1.75 2
6 MH02429766 25172600DG00168 COVER VALVE 1
7 MH49250167 31161600SD00117 BOLT – M6 x 16 4
8 MH53110275 31161800SD00038 PLAIN WASHER I.D. 6 mm 4
9 MH02361071 25172600DG00167 CAP – COVER 2
10 MH02521431 31360099DG00947 LEVER 2
11 MH86310003 31162801SD00001 KNOB – LIFT LEVER 1
12 MH02526239 25172600DG00397 BOOT – MAIN VALVE 2
13 MH86310002 31162801SD00002 KNOB – TILT LEVER 1
14 MH02351690 31161800DG00018 SPACER 4

MATERIAL HANDLING

1 MH39100165 40141608SD00039 VALVE MAIN (WALVOIL –3 SPOOL) 1

4 MH52400625 31161700SD00036 LOCK NUT – M10 x 1.5 3
5 MH52500251 31161700SD00179 LOCK NUT – M12 x 1.75 3
6 MH02429766 25172600DG00168 COVER VALVE 1
7 MH49250167 31161600SD00117 BOLT – M6 x 16 4
9 MH02361071 25172600DG00167 CAP – COVER 1
10 MH02521431 31360099DG00947 LEVER 3
14 MH02351690 31161800DG00018 SPACER 4
15 MH86310004 31162801SD00003 KNOB-AUXILIARY LEVER 1

MATERIAL HANDLING

1 MH39100166 40141608SD00040 VALVE MAIN (WALVOIL –(4 SPOOL) 1

4 MH52400625 31161700SD00036 LOCK NUT – M10 x 1.5 4
5 MH52500251 31161700SD00179 LOCK NUT – M12 x 1.75 4
6 MH02429766 25172600DG00168 COVER VALVE 1
7 MH02361071 25172600DG00167 CAP – COVER -
8 MH02521431 31360099DG00947 LEVER 4
12 MH02351690 31161800DG00018 SPACER 4
13 MH86310004 31162801SD00003 KNOB AUXILLARY LEVER 2
14 MH49250167 31161600SD00117 BOLT – M6 x 16 4
16 MH49251304 31161600SD00140 BOLT M8 x 1.25 x 30LG 4

MATERIAL HANDLING
HYDRAULIC LINES - JIC

HYDRAULIC LINES – JIC
(WITH WALVOIL VALVE & PTO DRIVE TATA 497 T ENGINE)
1 MH02166913 40142002SD00115 HOSE 1

2 MH02879172 31162906SD00399 HOSE CLIP 3
3 MH02319212 31360099DG06438 SUCTION PIPE 1
4 MH02310590 40142002SD00006 VARIABLE HOSE 1
5 MH02016519 31162906SD00043 HOSE CLIP 1
6 MH02313096 31360001DG00578 PUMP SUCTION PORT CONNECTOR 1
7 MH56158911 - ‘O’ RING 1
8 MH49274956 31161600SD01384 SOC. HD. SCR. – 3/8’ UNC X 7/8” L 4
10 MH39550867 40142020SD00479 HOSE – PUMP TO MAIN HYDRAULIC VALVE 1
11 MH39550121 31401503SD00403 ‘O’ RING – PRESSURE PORT 2
12 MH51143789 31161500SD01033 SOC. HD. SCR. – 3/8” UNC X 1-1/4” L 8
14 MH39550863 40142020SD00294 HOSE – PUMP TO STERRING UNIT 1
15 MH39550884 40172500SD00119 CONNECTOR – 1 1/16”UNFx1 1/16”UNF 1
15A MH39550729 40172500SD00061 CONNECTOR- 1 1/16”UNFx1 5/16” UNF 1
16 MH02048868 31161818SD00013 DOWTY SEAL – 1” BSP 2
17 MH39550846 40172500SD00654 CONNECTOR –½” BSP- ¾” UNF 3
17A MH39550736 40172500SD00655 CONNECTOR –½” BSP- 7/8” UNF 1
18 MH02014825 31161818SD00005 DOWTY SEAL – ½” BSP 1
20 MH39550864 40142020SD00292 HOSE – DANFOSS UNIT TO STG. CYLINDER 2
21 MH39550723 40172500SD00011 CONNECTOR – 3/8”BSP-3/4”UNF 2
22 MH02452814 31161818SD00001 DOWTY SEAL – 3/8” BSP 2
24 MH39552540 40142020SD00572 HOSE – STG. UNIT TO TANK (RETURN LINE) 1
25 MH39551401 40172500SD00065 CONNECTOR – M18 X 7/8"UNF 1
26 MH39550112 31401503SD00061 ‘O’ RING – M18 1
27 MH39550113 31401503SD00703 ‘O’ RING RETAINER – M18 1
28 MH39550886 40172500SD00019 CONNECTOR – 7/8” UNF – ¾” UNF LONG 1
29 MH39550887 40172500SD00625 CONNECTOR – 7/8” UNF – ¾” UNF SHORT 1
30 MH02016621 31161818SD00003 ‘O’ RING – ¾” BSP 2

MATERIAL HANDLING
HYDRAULIC LINES - JIC

HYDRAULIC LINES – JIC
(WITH WALVOIL VALVE & PTO DRIVE TATA 497 T ENGINE)
31 MH39550880 40142020SD00303 HOSE – MAIN VALVE TO TLV 1

31A MH39550881 40142020SD00164 HOSE- MAIN VALVE TO TLV 1
32 MH39550737 40172500SD00004 CONNECTOR – M18 X 3/4” UNF 2
33 MH39550112 31401503SD00061 ‘O’ RING – M18 6
34 MH39550113 31401503SD00703 ‘O’ RETAINER - M18 6
35 MH39550259 40171700SD00006 CONNECTOR – M18 X M14 4
36 MH39550875 40142020SD00321 HOSE – TLV TO TILT CYL – L.H. FRONT 1
37 MH39550877 40142020SD00238 HOSE – TLV TO TILT CYL – L.H. REAR 1
38 MH39550868 40142020SD00705 RETURN LINE HOSE 1
39 MH57037488 - HOSE CLIP 1
40 MH39550874 40142020SD00322 HOSE – TLV TO TILT CYL – R.H. FRONT 1
41 MH39550876 40142020SD00323 HOSE – TLV TO TILT CYL – R.H. REAR 1

MAST ASSEMBLY
(CVM)
SPARE PARTS MANUAL GX 5D (SB) – 7A - 0

ISSUED: 02 MAY 2014 SUPERCEDES: 15 JAN 2008
MATERIAL HANDLING
CLEAR VIEW MAST 5" JREW SECTION
SPARE PARTS MANUAL GX 5D (SB) - 7A - 1

CLEAR VIEW MAST
ITEM ITEM CODE PART DISCRIPTION QTY.
1 02643086 OUTER RAIL ASSEMBLY – 2100 MFH P/L-02643085 1

02643089 OUTER RAIL ASSEMBLY – 3000 MFH P/L-02643088 1
2 02643087 INNER RAIL ASSEMBLY – 2100MFH P/L-02643085 1

02643090 INNER RAIL ASSEMBLY – 3000MFH P/L-02643088 1
3 53365482 COTTER PIN 4

4 52510658 JAM NUT 4
5 02162168 SPHERICAL NUT 4
6 02178653 ROD – CHAIN ANCHOR CARRIAGE 2
7 02202318 CLEVIS PIN 4
8 53360250 COTTER PIN 4

9 02178679 CHAIN ASSEMBLY 2
10 02326191 BEARING – ROLLER 4
11 49265709 BOLT – M12 X 1.75P X 30L 2
12 53110358 WASHER – M12 2
13 53130222 SPRING WASHER - M12 2

14 02317007 SHEAVE – SHAFT 2
15 02205153 SHEAVE - CHAIN 2
16 02316956 SPACER 4
17 02178666 ROD – CHAIN ANCHOR OUTER 2
18 02078410 SHIM AR
19 02047069 SHIM AR

ISSUED: 01 AUG 2015 SUPERCEDES: 02 MAY 2014
MATERIAL HANDLING
CLEAR VIEW MAST 5" JREW SECTION
SPARE PARTS MANUAL GX 5D (SB) - 7A - 3

LIFT CYLINDER
ITEM ITEM CODE PART DESCRIPTION QTY.
1 39400007 LIFT CYLINDER [DAN] – 2100 MFH 1

39400006 LIFT CYLINDER [DAN] – 3000 MFH 1
39400239 LIFT CYLINDER [WIPRO] – 3000 MFH 1

1 39400860 LIFT CYLINDER [CANARA] – 2100 MFH 1

39400861 LIFT CYLINDER [CANARA] – 3000 MFH 1
1A 39400085 SEAL KIT – LIFT CYLINDER - DANTAL

39400333 SEAL KIT – LIFT CYLINDER – WIPRO
39400867 SEAL KIT – LIFT CYLINDER – CANARA
2 02319580 SPACER 2
3 49271351 HEX BOLT – M24 X 2P X 65L 2
4 02318749 ‘U’ BOLT 2
5 59184191 RUBBER PAD 2
6 52414752 HEX NUT – M12 X 1.75P 2
7 52400625 HEX NUT M10 X 1.25P 4

8 53130181 WASHER – M10 4
9 49253353 BOLT – M12 X 1.75P X 35L 2
10 51607791 GRUB SCREW – M16X 2 X 35 LG. 2

ISSUED: 01 AUG 2015 SUPERCEDES: 02 MAY 2014
GX 5 D - 7A - 5
HYDRAULIC LIFT LINES CVM 5" JREW SECTION
FORKLIFT SPARE PARTS MANUAL

GX 5D – 7A - 6
MHE DIVISION
HYDRAULIC LIFT LINES – JIC

(CVM 5” JREW I BEAM)
1 39550885 ADAPTOR – 7/8” UNF / 1 1/16”UNF 1

2 56156476 ‘O’ RING – 7/8” UNF 1
3 39550878 HOSE – HYD. VALVE TO FLOW CONTROL VALVE 1
3A 39550322 `O’ RING HOSE FITTING – M26 2/HOSE
4 39100222 FLOW CONTROL VALVE 1
5 39550755 ADAPTOR – ½”BSP X 7/8”UNF 2
6 39550123 ‘O’ RING – M22 HOSE FITTING 2

7 39550879 HOSE – TEE TO LIFT CYLINDER 1
7A 39552821 HOSE – FC V/V TO HOSE BURST VALVE 1
8 39550814 ADAPTOR – M22x1.5P X 7/8”UNF 2
9 39550127 ‘O’ RING – M22 2
10 39552588 ELBOW – ½” BSP (F) – 7/8” UNF (FS) 1
11 02014845 DOWTY SEAL – ½” BSP 1

12 39550736 ADAPTOR – ½” BSP (DW) – 7/8” UNF 1
13 39100312 HOSE BURST VALVE 1

ISSUED: 11 JUNE 2013 SUPERCEDES: 29 JUNE 2009
GX 5 D - 7A - 7
UPRIGHT SUPPORT - CVM 5" JREW SECTION

GX 5D – 7A - 8
MHE DIVISION
MAST SUPPORT
(CVM 5” JREW I BEAM)
1 02214483 SHAFT – UPRIGHT (MAST) SUPPORT 2

2 02214496 LOCK - UPRIGHT (MAST) SUPPORT 2
3 49252301 BOLT – M10 X 1.5P X 30L 2
4 53130181 SPRING WASHER – 10MM 2
5 59500168 GREASE NIPPLE – M10 X 1P 2
6 02215097 BUSHING 2

ISSUED : 04 FEB 2009. SUPERCEDES : 15 JAN 2008

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STEERING SYSTEM

SPARE PARTS MANUAL GX500D SB - 5- 0

1 MH39300009 25174200SD00011 STEERING UNIT – DANFOSS – OSPC 160 1

SPARE PARTS MANUAL GX500D SB - 5- 2

1 MH02644640 25174897DG01206 STEER AXLE ASSY. 1

SPARE PARTS MANUAL GX500D SB - 5- 4

1 MH02644641 31360001DG00684 AXLE CENTRE 1

“*” Applicable from Truck Sr. No: 61515

STEER WHEEL - PNEUMATIC

SPARE PARTS MANUAL GX500D SB - 5 - 7

1 MH02628428 25174897DG01077 STEER WHEEL ASSEMBLY WITH TYRE 2

SPARE PARTS MANUAL GX500D SB - 5- 8

STEER WHEEL - SOLID

SPARE PARTS MANUAL GX500D SB - 5 - 9

1 MH02643526 25174897DG01183 STEER WHEEL ASSEMBLY WITH TYRE 2

SPARE PARTS MANUAL GX500D SB - 5- 10

SPARE PARTS MANUAL GX500D SB - 4 - 0

WHEEL BRAKE ASSEMBLY

SPARE PARTS MANUAL GX500D SB - 4 - 1

1 MH02080556 25174897DG00963 BRAKE ASSEMBLY 2

*** - NOT SOLD LOOSE

SPARE PARTS MANUAL GX500D SB - 4 - 2

PARKING BRAKE ASSEMBLY

SPARE PARTS MANUAL GX500D SB - 4 - 3

1 MH02020592 25171799DG00083 PARKING BRAKE ASSEMBLY 1

SPARE PARTS MANUAL GX500D SB - 4 - 4

HYDRAULIC BRAKE LINE

SPARE PARTS MANUAL GX500D SB - 4 - 5

1 MH02353735 25171799DG00145 RESERVOIR BOTTLE 1

SPARE PARTS MANUAL GX500D SB - 4 - 6

PNEUMATIC BRAKES CIRCUIT DIAGRAM

SPARE PARTS MANUAL GX500D SB - 4 - 7

1 MH39550489 40142020SD00181 HOSE – (M22) 1

SPARE PARTS MANUAL GX500D SB - 4 - 8

BRAKE MTG. PARTS-PNEUMATIC ASSIST BRAKES

SPARE PARTS MANUAL GX500D SB - 4 -9

1 MH49251304 31161600SD00140 BOLT M8x1.25x30LG. 3

SPARE PARTS MANUAL GX500D SB - 4 - 10

PARKING BRAKE LINKAGE

SPARE PARTS MANUAL GX500D SB - 4 - 11

1 MH02422866 31360001DG00180 PARKING BRAKE 1

SPARE PARTS MANUAL GX500D SB - 4 - 12

SPARE PARTS MANUAL GX500D SB - 6 - 0

HYD. TANK COVER ASSY.

SPARE PARTS MANUAL GX500D SB - 6 - 1

1 MH02318497 40161515SD00043 FILTER-RETURN 1

SPARE PARTS MANUAL GX500D SB - 6 - 2

1 MH97549660 40151533SD00012 PUMP – MAIN 1

SPARE PARTS MANUAL GX500D SB - 6 - 4

TILT LOCK VALVE

SPARE PARTS MANUAL GX500D SB - 6 - 5

1 MH02049427 31360001DG00159 TILT LOCK VALVE 1

NOTE: *** NOT SOLD – USE ITEM NUMBER LISTED.

SPARE PARTS MANUAL GX500D SB - 6 - 6

HYDRAULIC SUMP FILTER.

SPARE PARTS MANUAL GX500D SB - 6 - 7

1 MH59171681 31360001DG00705 HYD. SUMP FILTER ASSEMBLY 1

NOTE: ** NOT SOLD – USE ITEM NUMBER LISTED