DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.

09

NEW RICE MILL PROJECT PT.PADI FLOUR NUSANTARA

MOJOKERTO – INDONESIA

WEEKLY REPORT
MAIN CONTRACT WORKS
NO. 09
6th May –12nd May 2019

Disetujui oleh : Diperiksa oleh : Disiapkan oleh :

PT. Padi Flour Nusantara PT. TeamworX PT. SINAR GUNUNG SEJATI

Project Manager Construction Manager Project Manager Quantity Survey

CONTENTS
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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

1. Executive Summary ……………………………………………………………………………………3

2. Progress of This Week ………………………………………………………………………………..3
3. Area of Concern Engineering……………………………………………………………………….6
4. Summary of Construction & Tracking Performance Progress ……………...6
5. Two Week-Look a Head Schedule ………………………………………………………….19
6. Progress Photo ………………………………………………………………………………..20
7. 3D Progress Review ………………………………………………………………………………..24
8. Equipment Report & Weather Report………………………………………………………..25
9. Man Power Report …………………………………………………………………………………26
10. Summary of Material On-Site ………………………………………………………….27

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

1. Executive Summary
( Completed and on-going Major Critical Works )

A. Production Building
1) Completed Work :
 Foundation ( F1, F1B ) Zone A
 Tie Beam Zone A
 Installing Anchor Bolt at F1, and F1B Zone A

2) On-going :
 Casting Concrete Zone B
 Rebar installation PC1A, and PC2 at Zone A / As Grid R1-Q1
 Excavation Boiler area at As Grid N1-M1
 Excavation Foundation area F3, and F5 at Zone A
 Fabrication Rebar Boiler, F3, F5, F7, and F8
 Erection Main Frame ( Rafter R1, Rafter R2, Steel Column SC1, Steel Column
SC2A) at Zone B as grid P-J1
 Connecting Steel Beam (SB1) to Steel Column (SC1) Zone A without 100% of
torque at Zone B as grid P-J1
 Excavation pit under Daily Bin area

3) On- Schedule :
 Excavation Wet Process area in 25th May 2019
 Erection Main Frame ( Rafter R1, Rafter R2, Steel Column SC1, Steel Column
SC2A) at Zone C as grid J1-B1 in 20th May 2019
 Connecting Steel Beam (SB1) to Steel Column (SC1) Zone A without 100% of
torque at Zone B as grid P-J1 in 20th May 2019
 Excavation F5 at grid Q1-P 24th May 2019
 Erection Main Frame ( Rafter R1, Rafter R2, Steel Column SC1, Steel Column
SC2A) without 100% of torque at Zone A As grid S1-P1 15th May 2019
 Casting Concrete Tie beam at Zone C As Grid 37A B1-E1
 Connecting Steel Beam (SB1) to Steel Column (SC1) Zone A without 100% of
torque 15th May 2019
 Casting concrete Foundation F5 and F3 at Grid S1-Q1

B. Finish Good Warehouse

1) Completed Work
 Un-install Wall Cladding Completed
 Excavation Foundation Area


2) On-going
 Fabrication rebar footplate and pedestal

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

 Un-install Roof at Grid F14 – F23

 Painting Steel Rafter (Brushing, Cleaning, Coating ) at Grid F14 – F23
 Cleaning FAMSUN Area

3) On-schedule
 Casting Concrete Footplate and Foundation 27th May 2019
 Un-install Roof at Grid F1 – F14 depend of FAMSUN tools
 Installation Anchor Bolt 26th May 2019
 Re-install rear canopy 26th May 2019

C. Intake Building
1) Completed Work :
 -

2) On-going

3) On-Schedule
 Casting lean concrete at Pit area 25th May 2019
 Install Rebar Pit and Foundation 26th May 2019
 Excavation Main Pit Area at grid 28 A - 29 A 15th May 2019
 Excavation Foundation 15th May 2019

D. Silo
1) Completed work :
 Excavation
 Backfilling
 Form Work S1 & S2 Zone A
 Form Work S1 & S2 Zone B
 Form Work S1 & S2 Zone C1
 Form Work S1 & S2 Zone C2
 Rebar installation and Fabrication
 Installation Anchor Bolt
 Lean Concrete with fc’ 15 Mpa
 Ground Slab with fc’ 30 Mpa

2) On- going :
 Casting pedestal concrete with fc’ 30 Mpa
 Install Form Work pedestal

3) On- Schedule :
 Embedded Plate Installation with Chemical Anchor 20th May 2019

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

E. Office Building

1) Completed work :
 -
2) On- going :
 -
3) On-Schedule :
 Casting Concrete Continues Footing 27th May 2019
 Excavation 16th May 2019
 Rebar fabrication 16th May 2019
 Installing bottom rebar Continues Footing and Footplate at grid 37A - 38 A
19th May 2019
 Installing Tie Beam rebar at grid 37A – 38 A 19th May 2019
 Casting lean concrete with fc’ 15Mpa 18th May 2019

F. WWTP
1) Completed work :

2) On- going :
 Excavation at Zone A W5-W2

3) On-Schedule :
 Excavation Zone B-C 22nd May 2019
 Anti-termite Zone A W5-W2 20th May 2019
 Anti termite Zone B-C 24th May 2019
 Filling with imported material ( Sub-Grade ) at Zone A,B,C 25th May 2019

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 DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

2. Progress of This Week

Recapitulation Progress of This Week :

1. Bill 01 Preliminaries : 5. Bill 06 Silo :

a. Plan of This Week : 1.20 % a. Plan of This Week : 8.26%
b. Actual Progress of This Week : 0.16% b. Actual Progress of This Week : 0.00 %
c. Progress until This Week : 1.80 % c. Progress until This Week : 6.18 %
d. Deviation : 0.60 % d. Deviation : -1.58 %

2. Bill 03 Production Building :

a. Plan of This Week : 19.47 %
b. Actual Progress of This Week : 0.97 %
c. Progress until This Week : 19.07 % *Office Building and WWTP on- Process
d. Deviation : 0.4% Maping
3. Bill 04 Finished Good Ware House :
a. Plan of This Week : 3.15 %
b. Actual Progress of This Week : 0.00 %
c. Progress until This Week : 0.46 %
d. Deviation : -2.57 %

4. Bill 05 Intake Building :

a. Plan of This Week : 1.62 %
b. Actual Progress of This Week : 0.00 %
c. Progress until This Week : 1.65 %
d. Deviation : 0.03 %

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

3. Areas of Concern Engineering

1) Adjustable elevasi pada pedestal diarea Production Building, berkaitan dengan posisi frame
Clading agar sejajar dengan frame lainnya (SGS – STR – BP – 1008 ,1003,1004,1005)
2) Permit Excavation Warehouse, Excavation WWTP, Excavation Intake Building, Excavation
Office area, Installation Rebar Office Still not Ready.

4. Summary of Construction Tracking Performance Progress

4.1 Sumarry Progress & Critical Works ( Production Building )

a. Production Building

COMPLETE

ON-GOING

ON-SCHEDULE

SCHEDULE
Q1-P1 Boiler Area
F7F3 Finish Cor F8F5Finish Cor PC 1 & PC2
Finish Cor Casting
Pedestal 2228 Pedestal 28 finish Cor 28
Pedestal 28 Concrete 28
May 2019
May 2019 May 2019 May 2019
May 2019 May 2019

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

b. Warehouse

COMPLETE

ON-GOING

ON-SCHEDULE

c. Silo

COMPLETE

ON-GOING

d. Intake

COMPLETE

ON-GOING

ON-SCHEDULE

SCHEDULE
Casting Pit Foot Plate
casting LC
Concrete Concrete
25 Mei 2019
28/05/2019 28/05/2019

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

e. WWTP

SCHEDULE
Excavation
Excavation Filling Sub-
Area Zone A
Zone B-C 24 grade 26
20 May
May 2019 May 2019
2019

SCHEDULE
Casting
Concrete LC
ON-GOING 26/05/2019

ON-SCHEDULE

f. Office

SCHEDULE
Tiebeam
CF Casting
Casting
Concrete 28
Concrete 28
May 2019
May 2019

COMPLETE

ON-GOING

ON-SCHEDULE

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DDDV NEW RICE FLOUR MILL PROJECT – MOJOKERTO WEEKLY PROGRESS REPORT NO.09

3.1 Production Building

A. Tie Beam, and Foundation ( Footplate, and Pilecap )

COMPLETE

ON-GOING

ON-SCHEDULE

*All schedules refer to Executive Summary

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3.2 Ware House

A. Un-Install Roof and Wall Clading ( Warehouse )

COMPLETE

ON-SCHEDULE

UJ

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COMPLETE

ON-GOING

ON-SCHEDULE

3.3 SILO

A. CASTING CONCRETE SLAB WITH FC’ 30MPA

EEE3
ZONA A
COMPLETED
SLAB ZONE A COMPLETE

ON-GOING

ZONA B COMPLETED ON-SCHEDULE

SLAB ZONE B

ZONA C1
FINNISH SLAB
ZONE C1

ZONA C2
FINNISH SLAB
ZONE C2

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B. Casting Concrete and Drilling Embedded Anchor

ON-GOING

ON-SCHEDULE

*On-going install Embedded Plate with Chemical –

Anchor, Planning Finish work in 17th May 2019.

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3.4 OFFICE

A.Rebar Continues Footplate Installation ( Office Building )

Schedule on
25th May 2019
finish Rebar

COMPLETE

ON-GOING
B. Excavation and LC ( Office Building )
ON-SCHEDULE

Schedule on
16th May 2019
finish
Excavation

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3.5 WWTP

A. Excavation WWTP

On- schedules
17th May 2019

On- Schedule
on 25nd May
2019 On- Schedule
on 22nd May ON-SCHEDULE
2019

B. Filling With Imported Material

On- Schedule
on 25nd May
2019 Finish

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3.6 INTAKE BUILDING

A.Excavation

ON-SCHEDULE

On- Schedule On- Schedule

on 16nd May on 16nd May
2019 Finish 2019 Finish

4. PROGRESS PERFORMANCE

28.94 %

Actual Progress

36.08 %

Plan Progress

-7.14 %

Deviation

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5. Two Week Look A Head Schedules

Work for the next two weeks are follows :
Silo Area :

 Drilling anchor embedded plate

 Installing embedded plate with chemical anchor
Production Building :

 Start foundation work F3 As Grid E1 Zone C, and F1 B As grid 38A

 Start Tie beam As Grid P,J1,E1
 Installation Anchor Bolt F3, PC1A, and PC2
 Erection Steel Column, Rafter 1, Rafter 2, and Steel Beam at Zone A continues to
Zone B
 Continues excavation Pit Rice Cleaning area
Warehouse Area :

 Un-install roof, rear and side canopy

 Excavation foundation area
 Fabrication rebar foot plate
 Installation and Casting concrete footplate

Office Area :

 Casting concrete continues footing, tie beam, and fabrication rebar column
 Casting concrete Slab 1st floor
 Fabrication formwork for column and balk
Intake Building :

 Finishing Excavation at main pit area

 Fabrication rebar for foundation and Water Wall
 Fabrication formwork pit area, footplate, and pedestal column

WWTP area :

 Filling with imported material on the top ground with 500mm layer, compacted CBR
min 80%
 Start Casting concrete LC with fc 15 Mpa
 Preparation Casting concrete for Backwall with fc 30 Mpa’ (incl. Integral)
 Fabrication rebar for foundation and Water Wall

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 Fabrication formwork pit area, footplate, and pedestal column

6. Progress Photo

6.1. Silo

Casting Slab Concrete Zone C1 Un-install formwork pedesdtal Silo

Drilling Process anchor embedded Drilling Process anchor embedded

Install formwork Casting Slab Concrete Zone C1

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6.2 . Production Building

Installation Formwork Pedestal Installation Formwork Pedestal

Casting Concrete pedestal F1 Striping side of tiebeam

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T . Concrete
S I N AFootplate
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6.3. WWTP

Casting Concrete Footplate

Excavation WWTP Area Zone 1,2,3 Excavation WWTP Area Zone 1,2,3

Excavation WWTP Area Zone 1,2,3 Excavation WWTP Area Zone 1,2,3

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6.5 FG Warehouse

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7. 3D PROGRESS VIEW

COMPLETE

ON-GOING

ON-SCHEDULE

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8. Equipment Report & Weather Report

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9. Man-Power Report (terlampir)

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10.Summary of Material On-Site

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