A Finite Element Analysis of The Fundão Dam Failure: Reza Moghaddam, Guillermo Riveros, Siavash Farhangi
A Finite Element Analysis of The Fundão Dam Failure: Reza Moghaddam, Guillermo Riveros, Siavash Farhangi
ABSTRACT
The Fundão tailings dam failure of November 2015 in Brazil is one of the deadliest and most environmentally damaging
tailings dam breaches in recent history. Roughly 32 million cubic meters (Mm3) of iron mine tailings were accidentally
released in this catastrophic collapse, claiming the lives of nineteen villagers, and causing major environmental concerns
after polluting local water systems. As part of the forensic investigation that followed, a finite difference analysis (FDA)
simulation using the NorSand constitutive model in FLAC software was conducted by the Panel to test the hypothesis of
lateral extrusion triggered failure. The purpose of the present study is to simulate the triggering of static liquefaction failure
of the Fundão dam using a finite element analysis (FEA) approach in which the NorSand constitutive model is adopted in
Rocscience RS2 software. A selected number of the Panel’s laboratory test results were simulated in a series of FEA
models to determine the validity of the numerical results and the strain-softening behaviour of the tailings. Drained triaxial
compression tests were simulated to confirm calibration of the constitutive model. A computer model of the failing section
of the dam’s left abutment was subsequently generated for numerical analyses following the depositional details provided
in the Panel’s report. The results of the FEA are compared with the FDA shear stress-strain behaviour of the tailings
reported by the Panel on a laboratory scale and for the dam’s failing section, thus supporting the hypothesis of a slope
failure triggered by a lateral extrusion mechanism. The implications and limitations associated with the FEA are further
discussed in this paper.
RÉSUMÉ
La rupture du barrage Fundão en novembre 2015 au Brésil est une des ruptures plus meurtrières et plus dommageables
pour l'environnement de l'histoire récente. Environ 32 millions de mètres cubes (Mm3) de résidus miniers de fer ont été
accidentellement libérés lors de cet effondrement catastrophique, tuant dix-neuf villageois et causant de graves problèmes
environnementaux après avoir pollué les systèmes d'eau locaux. Dans le cadre de l'enquête scientifique qui a suivi, une
simulation numérique de l'analyse des différences finies (FDA) utilisant le modèle constitutif NorSand dans le logiciel FLAC
a été menée par le Comité pour tester l'hypothèse d'une défaillance générée par l'extrusion latérale. Le but de la présente
étude est de simuler le déclenchement de liquéfaction statique du barrage Fundão en utilisant une approche d'analyse par
éléments finis (FEA) dans laquelle le modèle constitutif NorSand est adopté dans le logiciel Rocscience RS2. Une sélection
de résultats d’essais en laboratoire du Comité a été simulés dans une série des modèles réalisés à base d'analyse FEA
pour déterminer la validité des résultats numériques et aussi que la anti-écrouissage des résidus. Des essais de
compression triaxiale drainée ont été simulés pour confirmer l'étalonnage du modèle constitutif. Un modèle de la section
défaillante de la culée gauche du barrage a ensuite été généré pour des analyses numériques à la suite des détails de
dépôt fournis dans le rapport du Comité. Les résultats de la FEA sont comparés au comportement contrainte-déformation
de cisaillement de la FDA des résidus rapporté par le Panel à l'échelle du laboratoire et pour la section défaillante du
barrage, soutenant ainsi l'hypothèse d'une rupture de pente déclenchée par une extrusion latérale. Les implications et les
limites associées à la FEA sont discutées plus en détail dans cet article.
(a) (b)
Figure 1. (a) FE model of the Fundão Dam’s left abutment and (b) plan view
This relationship conversion was readily calculated moduli and undrained shear strength was employed. While
from elastic theory principles for plain-strain boundary the Panel used a strain-weakening Mohr-Coulomb
conditions. relationship involving peak undrained strength linearly
reducing to residual values at 20% shear strain, the Mohr-
Table 1. Summary of FEA Material Properties Coulomb model in RS2 is an elasto-brittle-plastic material
Mohr-Coulomb model, which means that the strength of the material
Material Elastic Properties1 instantly drops from its peak at initial yielding to the
Parameters
constant residual value thereafter. Since the brittle drop in
′𝑣𝑐 0.4
shear strength was noticed to result in considerably larger
Compacted 𝐸 = 52 ( ) MPa,
100 ’=35o, c’=5 kPa displacements than those in the strain-weakening model, a
Sands
simple elastic perfectly plastic model employing equal peak
E*=76 MPa, =0.3
and residual undrained strength ratios was adopted for the
analyses in this study.
′𝑣𝑐 0.4 An additional difference to the Panel analyses is that
Deposited 𝐸 = 52 ( ) MPa,
100 ’=33o, c’=0 kPa due to convergence challenges, constant values of E were
Sands
E*=100 MPa, =0.3 employed, corresponding to the 85th-percentile of the
Su/’vc=0.22 stiffness values estimated for the range of ’vc observed.
This percentile was selected to eliminate the otherwise
′𝑣𝑐 0.7
Predominantly 𝐸 = 9.4 (
100
) MPa, (peak) weighing effect of the low E-values for ’vc < 100 kPa in the
slimes arithmetic mean, which would result in the underestimation
Su/’vc=0.22
E*=18 MPa, =0.3 of stiffness at higher depths.
(residual)
Su/’vc=0.47
′𝑣𝑐 0.42 (peak) 3.1.3 NorSand Parameters and Calibration
Interbedded 𝐸 = 43.3 ( ) MPa,
100
slimes
Su/’vc=0.47
E*=70 MPa, =0.3
(residual) The critical state constitutive model NorSand was used to
Su/’vc=0.52 evaluate the effects of state-dependent shear behavior of
′𝑣𝑐 0.4
the deposited sand only. This particular constitutive model
𝐸 = 52 ( ) MPa, (peak)
Isolated slimes 100 requires the input of several parameters associated with
Su/’vc=0.52 the critical state (Eq. 1), stress- and state-dilatancy
E*=55 MPa, =0.3 (residual) relationships (Eq. 2 and 3, respectively), and plastic
Su/’vc=0.39 hardening (Eq. 4), all to be obtained from a comprehensive
′𝑣𝑐 0.47 (peak) program comprised of laboratory testing and iterative
Mixed sand 𝐸 = 30.4 ( ) MPa,
and slimes 100 numerical modelling.
Su/’vc=0.39
E*=75 MPa, =0.3
(residual)
𝑒𝑐𝑠 = − 𝑒 ln σ′𝑚 [1]
Bedrock E=500 MPa, =0.3 - 𝑚𝑎𝑥 = 𝐷𝑚𝑖𝑛 + 𝑀𝑡𝑐 [2]
1
E* values correspond to the 85th percentile of those calculated
for the ranges of effective stress observed in the model 𝐷𝑚𝑖𝑛 = 𝑡𝑐 𝐷 [3]
𝑚𝑖𝑛
5 DISCUSSION OF RESULTS
For the most part, the FEA results exhibited regions of Vick, S. G. (1990). Planning, Design, and Analysis of
concentrated horizontal displacements upstream and Tailings Dams. John Wiley and Sons.
downstream of the crest similar to those produced by the
Panel’s FLAC models. Furthermore, the trends of Jefferies, M G (1993). Nor-Sand: a simple critical state
horizontal displacements at El. 856 m were observed to model for sand. GeotechniqueV43, N1, March 1993,
largely replicate the Panel’s results, albeit two appreciable P91–103. International Journal of Rock Mechanics and
differences. The use of the relationship of E as a function Mining Sciences and Geomechanics Abstracts, 30(5),
of ’ in the FEA produced convergence issues when used 276–276.https://doi.org/10.1016/0148-9062(93)92281-
in combination with Mohr-Coulomb parameters. As a result T.
of this limitation, and despite giving acceptable results for
the deposited sands and similar materials, the use of a Jefferies, M.G., & Shuttle, D.A. (2005). NorSand: features,
constant Young’s modulus in the elastic and Mohr- calibration, and use. In Soil constitutive models:
Coulomb FEAs for the regions of predominantly slimes evaluation, selection, and calibration. Edited by J.A.
produced considerable deviations in horizontal Yamamuro and V.N. Kaliakin. ASCE Geotechnical
displacement near these zones when compared with those Special Publication 128, pp. 204–236.
obtained from FLAC. Another observation is that yielding in
the Mohr-Coulomb materials produced horizontal Reid, D. (2019). Additional Analyses of the Fundão Tailings
displacements 10-15 mm larger in magnitude than the Storage Facility: In Situ State and Triggering
Panel’s results in the critical state FEA despite following the Conditions. Journal of Geotechnical and
same overall tendencies. Notwithstanding these few Geoenvironmental Engineering. 2019, 145(11):
limitations, and considering the scale of the deviations 04019088 ASCE, ISSN 1090-0241.
obtained with respect to the absolute displacements
reported by the Panel, this series of FEA was able to 8 ACKNOWLEDGEMENT
adequately replicate the deformations and regions of
critically-stressed tailings sands concentrating in the area The authors thank Dr. Joe Carvalho (Golder Associated
beneath and downstream of the dam crest. Thus, it can be Ltd.) for providing numerical analysis technical support.
conjectured, in agreement with the Panel’s conclusion, that
this is the region where liquefaction would most likely have
initiated.
7 REFERENCES