Advanced Programming and Design

for Your Small Machine

Hands-On Lab

PUBLIC INFORMATION

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

 Agenda

What’s New?

Connected Components Workbench™ Software Release

6.01

Micro800® PTO Motion

Connected Components Accelerator Toolkit (CCAT)

Hands-On Lab Introduction

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 2
 Micro800 Controller Family

Nano PLC Micro PLC

Each controller is cost and performance

optimized for specific applications
Performance / Features

Micro850®
For standalone
Micro810®
NEW machines with motion
Programmable relay and more I/O and
replacer and timer Ethernet connectivity.

Analog I/O
Micro820™ Micro830®
For simpler standalone For standalone
machines and remote machines with motion
automation

Analog I/O

Local I/O
PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 3
 Micro820 Family Similarities
 Like the Micro810:
 No embedded USB port (requires optional remote LCD)
 No embedded mode switch (requires remote LCD or Connected
Components Workbench software to switch mode)
 Built-in Real Time Clock (RTC) with no battery required
 User variable values not saved through power cycle unless “Retained”
checkbox is checked
 First four digital inputs can be used as 0-10v analog inputs
 Doesn’t support motion instructions / pulse train outputs or input interrupts
 Can display text on and read keypad entries from its LCD display
 Like the Micro830:
 Supports plug-in modules (any two except 2080-MEMBAK-RTC)
 Models with or without removable terminal blocks
 Embedded RS232/RS485 port (although terminal block instead of 8-pin
DIN)
 Like the Micro850:
 Embedded Ethernet port for messaging, monitoring and programming
 Same amount of user program memory (10k steps / 20kb data)

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 NEW
Micro800 Remote LCD Display

 Connects to the Micro820 controller’s embedded RS232

port
 Can be used as a simple HMI with 4 or 8 lines of ASCII
text
 Tactile keypad with 6 programmable function keys
 System menu is available in multiple languages for direct
viewing and editing of controller variables
 Controller’s Ethernet address can be easily set from the 2080-REMLCD
menu
 Configurable start-up screen
 4 backlight colors available - can be programmed for
alarming function
 Rated IP65 - suitable for front panel mounting. It also
supports DIN rail mounting next to the controller
 USB port for program upload / download with controller
(USB to serial port pass-through)

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 5
 NEW
DeviceNet Scanner Plug-in
 DeviceNet Scanner Plug-in (20 Nodes)
 Simplified DeviceNet setup – “Easy as 123”
 All configurations are through pre-written UDFBs
 No other software required
 For controlling up to 20 nodes of PowerFlex Drives and
CompactBlockTM LDX I/O
 Compatible with all DeviceNet media
 e.g. easy to install Kwiklink Lite flat media
2080-DNET20
 Reduces installation costs
 Makes wiring both inside and outside the cabinet
easier

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 6
 NEW
Motion High Speed Counter Plug-in
 Wire directly from a Kinetix® servo drive or encoder to the plug-in without signal
conditioners for position feedback
 Supports 5V differential line driver for pulse frequencies up to 250KHz for more noise
immunity and performance
 All configurations are through pre-written UDFBs
 Adds HSC functionality to any Micro820/830/850 controller
 Automatic rate/frequency calculation for velocity monitoring

Phase A
Phase B

Servo drive or
encoder feedback 2080-MOT-HSC
PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 7
 Agenda

What’s New?

Connected Components Workbench Software Release

6.01

Micro800 PTO Motion

Connected Components Accelerator Toolkit (CCAT)

Hands-On Lab Introduction

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 8
 Connected Component Workbench
Release 6.01 features
 Micro800 Controller Change
 Micro800 variable aliasing
 Dual instances to allow cut and paste between two
Micro800 projects
 PanelView Component project download (v1.80)
 Guardmaster configurable safety relay 440C-CR30 Change controller model effortlessly

 Kinetix 3 Series B servo drive configuration

 Future drives can be added without new s/w release
 Micro820 with Remote LCD
 LCD_REM, LCD_BKLT_REM, KEY_READ_REM
 Micro820 Data Logging, Recipe and PWM
 DLG, RCP, PWM
 Micro800 DNET Plug-In
 Micro800 MOT-HSC Plug-In
 Developer Edition
 Program/UDFB password protection

For more information or to download, see: www.ab.com/go/ccws

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 9
 Agenda

What’s New?

Connected Components Workbench Release 6.01

Micro800 PTO Motion

Connected Components Accelerator Toolkit (CCAT)

Hands-On Lab Introduction

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 10
 Basic Concept of Pulse Train Outputs

 Typically PTO motion is for precise positioning applications that require

more flexibility than provided by Index Positioning
 Also used for precise velocity control especially if position registration
is required. (Not used for torque control)
 A pulse rotates the motor by a fractional amount (e.g. 1/2000 revolution)

Pulse Pulse Pulse Pulse

1 2 3 4

Pulse
PTOTrain Direction
is low cost and good performance. Can be interfaced using
Output (PTO)
- low
24Vcost shielded
Pulsewiring to any component servo drive
PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 11
 PTO Type of Motion Control

 Motion planner in controller sends commands to Kinetix 3 servo drive

 Kinetix 3 servo drives sends power to the motor and receives feedback
from the encoder

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 12
 Micro800 Motion Features
Support up to 3 axis Easy to use GUI for Dedicated motion
with PTO configure the Motion instructions

• Compatible with Kinetix 3/300, • Create and configure axes in • Easy to use motion instructions
and 3rd party drives that support Connected Components
PTO Workbench software using 5 • Reduce the complexity of motion
simple to use configuration programming
• Exact position registration of screens
PTO axis with Touch Probe.
• Use the Axis Monitor to see
• Available on Micro830 and important information about the
Micro850 status of axes

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.
 Program Example: Homing

Axis homing
Homed

• Moving part at right (positive) side of Home switch before homing starts
1. Moving part moves to its left side (in negative direction);
2. When home switch is detected, the moving part decelerates to stop;
3. Moving part moves back (in Positive direction) in creep velocity to detect home switch on->off edge;
4. Once home switch on->off is detected, record the position as mechanical home position, and decelerate
to stop;
5. Move to the configured home position (the mechanical home position recorded during moving back
sequence, plus the home offset configured in axis configuration in CCW GUI).
PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 14
 Wide Variety of Motion Applications
Packaging Material Handling Energy

• VFFS (Vertical Form Fill and • Conveyors • Solar PV two-axis positioning

Seal)
• Sorters • Solar thermal single-axis
• Case Erector positioning
• Pick and Place
• Stretch wrapping
• Cutting

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 15
 Agenda

What’s New?

Connected Components Workbench Release 6.01

Micro800 PTO Motion

Connected Components Accelerator Toolkit (CCAT)

Hands-On Lab Introduction

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 16
 Connected Components
Accelerator Toolkit (CCAT)
 Connected Component Accelerator Toolkit (CCAT)
 Assists with product selection
 Jumpstarts the CAD documentation PowerFlex
 Provides sample machine and & Kinetix
Drives
application code for logic and HMI
 Using this tool results in Sample
 Significantly reduced development time Code
 Enhanced performance
Your
Machine

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 17
 Connected Components
Accelerator Toolkit (CCAT)
The CCAT includes automation engineering design tools for the
entire machine control application development.
- Bill of Material
- CAD
- Logic
- HMI
- Quick Start
Bill of Material Files
The CCAT allows machine builders to significantly reduce design Programming for Control
time and cost; allowing them to concentrate on the intellectual and Configuration
property that produces compelling and differentiating machine
features.

Writing Diagrams and Panel HMI Screens for Status Quick-Start for Base
Layout Drawings and Diagnostics System Setup

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 18
 Agenda

What’s New?

Connected Components Workbench Release 6.01

Micro800 PTO Motion

Connected Components Accelerator Toolkit (CCAT)

Hands-On Lab Introduction

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 19
 Hands-On Lab Introduction

In this lab, you will program a simple labeling application with servo and AC motors for
your customer’s machine. The picture above shows the parts you have in the machine.
These parts correspond to what you have in the demo kit: The conveyor belt is driven
by the PowerFlex 4M AC drive and motor, the labeling head is driven by the Kinetix® 3
servo drive and motor, and the label sensor is connected from the proximity sensor at
the AC motor to the Micro850 controller input terminal 4.
PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 20
 Hands-On Lab Introduction
Get a head start!
The starting project you will use consists of two building blocks from the
Connected Components Accelerator Toolkit (CCAT) – ‘PowerFlex 4 Speed
Control’ and ‘Kinetix 3 PTO Motion Control’. This will give you a head start in
your labeling application program development.
In this lab, you will:
 Learn how the template in the starting project gives you a head start
 Explore the ‘Application Sequences’ in your starting project
 Try the different device functions through their HMI face plates
 Create your labeling application program using the template
 Operate and troubleshoot your labeling machine in Auto mode

PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 21
 We care what you think!
Please take a couple minutes to complete a quick
session survey to tell us how we’re doing.
1
 On the mobile app:
1. Locate session using
Schedule or Agenda Builder
2. Click on the thumbs up icon on
the lower right corner of the 2
session detail
3. Complete survey
4. Click the Submit Form button 3

Thank you!! 4
PUBLIC INFORMATION Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 22
Thank you

PUBLIC INFORMATION

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.