Technical - Guide - Xenergy Switchboar

Eaton – convincing in terms of safety, performance and operational availability.
Technical Guide –
xEnergy
Switchboard systems
xEnergy:
Controls systematically.
Saves in three ways.
Thinks ahead.
With Eaton, you have a The xEnergy system range matically planned – from the other words to dominate it. The
business partner who sup- thinks ahead. This means it is switchgear and fitting system system is module-based and of-
ports your expertise in every designed to meet constantly technology to enclosures and fers smart combination options.
respect. With Eaton xEnergy, increasing requirements. software tools.
you have a switchboard Geared towards a maximum of And there is a wide range of
system that provides you efficiency in implementing your Systematic switching = benefits for you. They do not
with a wide variety of options individual projects, Eaton xEnergy Shaping the future only include the optimal added
for reliable power distribution provides optimum conditions You too should opt for this value in your own panel building
and individual solutions to for building-infrastructure up to technically sophisticated and business and the certainty that –
meet your customers‘ needs. 5000 A. cost-effective unit of switchgear with Eaton – you will always
and protective devices, fitting be building state-of-the-art and
Every single function module systems and switchboard sys- safety-tested panels. They will
in this switchgear assembly is tems. It helps you to optimally also help you to save time,
perfectly prepared and syste- switch and control power, in money and space.
IZM NZM
The variable circuit breaker The compact circuit breaker
up to 6300 A up to 1600 A
Its module width will increase Available in four breaking
depending on the rated cur- capacity levels, compact and
rent, while height and depth space-saving, suitable as a
of the switchgear will remain main circuit breaker for ma-
the same. Increased operatio- chinery controlgear, incoming
nal availability thanks to its supply switches in installation
robustness and the ability to distribution boards or outgoing
communicate, cost-optimized switches in power distribution
planning thanks to modular boards, for xEnergy and xVTL,
design, suitable for worldwide for worldwide use.
use, with xEnergy and xVTL.
SASY 60i PIFT

Modular busbar system Plug In Fuse Terminal
For effective power distribution in the switchboard cabinet. In Revolutionizes the fuse-related technology in distribution
combination with the latest motor protectors and circuit brea- board building. With its wide range of different types, its
kers, it forms a consistent solution for switching, controlling modular setup and its uncomplicated options for expansion
and distributing power. UL-certified. and conversion, it offers the required flexibility. It is con-
vincing thanks to the extremely high level of short-circuit
strength of up to 120 kA with AC500V, optional fuse
monitoring and an integrated switch-on lock.
5 variants, with maXimum beneﬁts.
XP Power Sections XF Fixed XG General

• Incoming supplies, outgoers and couplings • Power outgoers with circuit breakers and • Power factor corrections
with circuit breakers fuse switch disconnectors up to 630 A • Fitting systems for sub-distribution
• Internal separation up to form 4 • Internal separation up to form 4 with devices for modular installation
• Cable connection from the top or bottom • Individual outgoers, such as controlgear, • Control technology with SASY 60i
• Incoming supply system for drill-free motor starters, small power outgoers etc. and xStart
cable connection • Individual fixed units on a mounting
plate
NEW!
XR Removable XW Withdrawable
• Power outgoers with circuit breakers and • Power outgoers with circuit breakers up to 630 A
strip type switch-disconnector-fuse, up to • Outgoers for motor starters up to 250 KW
630 A • Empty drawers for individual applications
• Empty modules for individual applications • Easy and uniform handling for all drawer sizes
• Plug-in modules and strip type switch- • Drawers can be replaced under live-line working conditions
disconnector-fuse can be replaced under • Internal separation up to form 4
live-line working conditions • Unambiguous position indicator for operating, test or
• Internal separation up to form 4 de-energized status
• Easy maintenance and reduced down times • Easy maintenance without the need of using any special tools
for replacement jobs
• Minimum down times
IEC/EN 61439
Eaton implements the new To ensure the safety of low- Innovations at a glance • The term “TTA Switchgear
series of standards for low- voltage switchgear assemblies, The new standard makes a assembly and controlgear
voltage switchgear assemblies many and the most varied difference between the manu- assembly according to
as early as NOW – and makes characteristics of the individual facturers – as usually practiced – IEC/EN 60439-1“ will be
it significantly easier for panel components need to be harmo- between the original manu- replaced by:
builders to do their job. nized and defined in a generally facturers on the one hand and ”Power switchgear and
applicable standard. the panel builders on the other controlgear assembly
So far the IEC/EN60439 series hand. These two parties involved according to IEC/EN 61439-2,
of standards covered this in building a switchboard design verification by testing“.
requirement. As of 2014, it will system have to separately
be replaced by a new standard. provide evidence of conformity • If the panel builder carries out
But Eaton builds its switchgear to show that the part each one changes in the original system
in line with the new standard as is responsible for meets the of a switchgear and controlgear
of now. requirements of the standard. assembly that are not covered
in the design verification, these
This actually means that the pa- changes must be specified in
nel builder now has to pay a lot a separate design-verification
more attention to providing the document.
evidence of conformity for his
part of the technical execution. • The new standard also includes
requirements of the standard
• The distinction between for empty enclosures, such as
“type-tested assembly TTA“ resistance to corrosion,
and “partially type-tested resistance to heat of enclosure
assembly PTTA“ no longer parts made of insulating material
exists in the new standard. and protection against mecha-
nical impacts.
• Evidence of conformity with
the standard is provided xEnergy, in conformity with
through design verifications, the standard
they include tests, calculations As an original manufacturer,
and the verification of whether we will continue to provide
the design rules have been evidence of conformity for the
respected – i.e. that from now system in the future as well.
on the systems will be design- In order to make it easier for
verified. Panel builders who the panel builder to provide
already build TTAs now do not evidence of conformity for his
have to expect many changes. part of the responsibility, a large
number of applications have
• The panel builder can-depending been split up into standardized
on the type of system – choose modules and the design
between three different ways verification by testing has been
of providing evidence of carried out for them to provide
conformity: the evidence of conformity.
Verification by testing, These modules, assembled in
Verification by design rules or accordance with the correspon-
Verification by calculation. ding instructions, will enable
All of them are equally valid, you to carry out your projects in
as defined by the standard. a cost-effective way and in com-
pliance with the requirements
of the standard.
Service / Support / Software
Eaton actively supports the “Services in Automation“ initiative
of ZVEI (Association of the German electrical and electronics
industry). For the services we offer, this means: The services
are tailored to the customer’s needs, they are easy to identify,
they guarantee that the competences required for the services
offered are available and that the results and performance data
are defined together with the customer.
Service
Design-verified Delivery according to The system offer is optimized
for the incorporation of interna-
quality customer’s needs tionally available Eaton switch-
gear and protective devices and
Eaton is DIN ISO 9001 certified. Eaton offers the entire product it is completed by configuration
The quality of Eaton products range in flat-packed versions, and planning tools.
is reliable. For switchboard functionally packed as assembly The right tool for every project
systems, Eaton trusts in a mo- groups, or as cabinets pre- stage and safe power distribution!
dular design principle consisting assembled to customer speci-
of accurately fitting function fications. Short delivery times
modules, design-verified in make it easy to react to enquiries
accordance with the or modifications requested by
IEC/EN 61439 standard. the customer.
The system modules can be
arranged to comply with specific • Easy configuration and
national requirements such as ordering thanks to tools
DIN VDE, CEI, NF or UNE. that support the setup
of parts lists
So Eaton offers all relevant • Fast delivery ex warehouse
protective switchgear assem- thanks to lean logistic
blies in the respective degree processes
of protection up to 5000 A. • Easy handling of individual
In addition, design verification parts thanks to convenient
of the entire unit of switchgear, packaging units
fitting system technology and • Safe and time-saving
cabinet in accordance with assembly based on Eaton
IEC/EN 61439 provides for a assembly instructions
high level of safety.
This modular system allows for

easy expansion to meet increa-
sing future requirements.
Technical support
Eaton’s technical support is both The advantage of realizing Field Service:
competent and reliable. the first switchgear assembly +49 228602 3640
New customers are offered directly with the panel builder is
Product Support:
optional training on how to build an opportunity to communicate
SupportDistributionboard
a design-verified switchgear the optimal workflow.
[email protected]
assembly.
Website:
www.moeller.net/xEnergy
Software
Eaton provides you with the CurveSelect xSpider Configurator

appropriate tools. Software
tools for planning, docu- The program for characteristic A graphic-oriented draft system
for xEnergy
mentation and calculation curves of protective devices for dimensioning low-voltage
not only support planning For a quick and easy configura-
is available free of charge and networks equipped with Eaton tion of the xEnergy switchgear
engineers, but also panel allows the user to display protective switchgear.
builders or installers. assembly you want. Sets up an
setup-specific tripping curves xSpider is available for free offer in no time and generates
Eaton’s toolbox is perfectly of several protective devices download.
designed for network and the parts list at the push of a
simultaneously – both in terms The software includes a button.
system planning right of time and electric current database with all protective
through to ordering. values. switchgear (MCBs, MCCBs,
Using Eaton’s tools including The tool makes it easy for the ACBs, fuses, motor starters).
MatSelect MatSelect
the system-specific data user to analyze the interac- MatSelect is a database for the database
ensures a safer, faster and tion of NZM and IZM circuit management of product and
more efficient way of proces- breakers, PKZ motor-protective material data in both user-defi- With MatSelect, you can mana-
sing orders. circuit breakers, ZB overload ned and standardized classifica- ge all your product and material
relays and circuit breakers as tion systems. data in user-defined and stan-
well as h.b.c. fuses. dard classification systems.
Freely defined curves

(FreeStyleCurves = FSC) enable
the user to directly compare the
• selected motor protector and

motor starter characteristics,
• incoming supply switches and
up-stream medium-voltage
protection
• intended expansions and
existing protective equipment.
CurveSelect supports you in

planning and documenting your
system.
xSpider
MatSelect Database Configurator for xEnergy

Safe yesterday. Standard today.
Pioneer in protective technologies of tomorrow.
Eaton’s early-warning systems:
More safety for your switchboard.
Machines and systems For reliable operation
simply have to work.
No matter whether it is
Trust in proven technologies! distribution and a smooth
in industrial or functional
A design-verified switchgear workflow.
buildings – unscheduled
assembly ensures safe power
standstills are always costly
and annoying. The best thing
to avoid undesirable down-
times is to take appropriate For the protection of people and systems
precautions.
Wherever power is involved, This is because an arc-fault will
safety is paramount. be extinguished by Eaton’s arc-
Eaton has always been a pioneer fault protection system before
in the protection of people and it can deploy its destructive
systems. Apart from our pro- impact on the power supply
ven protective switchgear, there system.
are additional innovations to still Eaton provides additional safety
increase the high level of safety through internal compartment
for staff while operating a sys- separation up to Form 4 and
tem. Be it in the power supply passive arc-fault protection.
Proven
for tunnels, paper mills or data The result: components
centers – uninterrupted power Systems that ensure a maxi- in this field:
supply through ARCON® is key mum of operational availability
for the protection of people and and security and a minimum of • xEnergy removable
machinery. down-times. and xEnergy with-
drawable technology
• IZM Open-type circuit
Power management for the future breakers
• NZM Compact circuit
Power is precious. It should be are a valuable contribution to a breakers
used in a resource-efficient and responsible way of using energy • ARCON® arc-fault
careful way. The new metering resources. protection system
and communication modules
Contents
xEnergy - Product philosophy

Introduction Page 2
Technical data Page 6
Sample text for tenders Page 7
System description Page 8
Room and space requirements

XP Power sections,
power distribution boards up to 5000A Page 9
XF Outgoing sections - fixed design Page 15
XR Outgoing sections - removable design Page 30
XW Outgoing sections - withdrawable design Page 40
XG Empty sections - for general equipment Page 44
Planning notes
Eaton Engineering Tools Page 46
Setup instructions Page 47
Passive arc-fault protection Page 49
Dimensions Page 50
xEnergy power distribution
System description
xEnergy product features

• Enclosures for side-by-side and stand-alone
cabinets
• Degree of protection IP31 or IP55
• Main busbars up to 5000 A
• 2 Main busbar systems are possible in each
section
• Clear separations into functional areas from form 1
to form 4 to provide even better
protection for people and equipment
• Widths of 425, 600, 800, 850, 1000, 1100, 1200
and 1350 mm
• Height 2000 mm
• Color RAL 7035 (other colors upon request)
• Network types TN-C, TN-C-S, TN-S, TT, IT
• Type-tested switchgear assemblies
in accordance with IEC/EN 61439
• Optimized for 3 and 4 pole switchgear from Eaton
2
XP - Power sections
Incoming supplies, outgoers and couplings up to 5000 A
• cable connection from the top and bottom
• busbar positions rear-mounted - bottom/top mounted or running under the top panel
• section height 2000 mm / section depth 400/600/800/1000 (1000 = 800+200) mm
• internal separations up to Form 4
Air circuit breakers IZM 20 up to 63 Compact circuit breakers NZM3/4 in Form 4

• widths of 425/600/800/1000/1100/1200/1350 mm • widths of 425/600/800 mm
• fixed or withdrawable • fixed or withdrawable
• 3 or 4 poles • 3 or 4 poles
• with a second busbar suitable as a coupling section • with a second busbar suitable as a coupling section
• 630 - 5000 A • 250 - 630 A (NZM3)
• Form 4 • 630 - 1600 A (NZM4)
• IP31, IP55 with IZM-XDT protective cover • Form 4
• suitable for drill-free cable connection, • IP31/55
can be installed at the top or bottom • suitable for drill-free cable connection,
• to be operated from outside can be installed at the top or bottom
• suitable for switchgear with remote operation • to be operated from outside
• installation of two switching devices in one section is possible
• suitable for switchgear with remote operation
Compact circuit breakers NZM4 in Form 2

• widths of 425/600/800 mm
• fixed or withdrawable
• 3 or 4 poles
• with a second busbar suitable as a coupling section
• 630 - 1600 A
• Form 2
• IP31/55
• suitable for drill-free cable connection,
can be installed at the top or bottom
• to be operated behind the door as high as the section
3
XF - Outgoing sections - Fixed design
• Outgoers with circuit breakers PKZ, NZM, FAZ, switch fuse units and fuse switch disconnectors up to 630 A
• for busbar positions at the rear - top/bottom or running under the top panel
• section height 2000 mm / section depth 600/800 mm
Outgoing sections for outgoers up to 630 A in Outgoing sections for fixed outgoers up to 630 A
Form 2 in Form 4
• widths of 800/1000/1200 mm • widths of 800/1000/1200 mm
• module widths of 425 and 600 mm • module widths of 425 and 600 mm
• 3 or 4 poles • each module comes with its own front panel
• Form 2 • 3 or 4 poles
• IP31/55 • Form 4
• consistent mounting height of switchgear • IP31/55
• circuit breakers suitable for use with plug base • circuit breakers suitable for use with plug base -
• single-wing section door up to 800/1000 mm, 2-wing door for 1200 mm NZM3 with plug base ... in 800 mm deep sections
• suitable for switchgear with remote operation • suitable for switchgear with remote operation
• operation behind the door • separate doors to switchgear area and connection area
• dropper bar to be selected from 800-1600 A • transparent doors (glass doors) are possible
• separate set-up in 2 separate sections is possible, e.g. 600 mm/600 mm. • dropper bar to be selected from 800-1600 A
Switchgear area/ cable connection area • separate set-up in 2 separate sections is possible, e.g. 600 mm/600 mm.
Switchgear area/cable connection area
Outgoing sections for fuse strips Outgoing section for fuse strips Box solution
up to 630 A (SL) up to 630A with section dropper • widths of 600/1000/1200 mm
• module widths of 425/600 mm
• widths of 600/800/1000 mm bar up to 1600-3200 A (SL-I) • each module comes with its own door
• vertical position of fuse strips across two sections to the switchgear area
• IP31/ IP55 with door in section height • 3 or 4 poles
• widths of 600/800/1000 mm
• outgoers are possible downwards and upwards • fixed or withdrawable
• dropper bar to be selected from 1600-3200 A
• Form 2 • suitable for switchgear with remote operation
• Form 2
• operation from outside or behind the door • to be operated behind the door or with rotary
• fuse strips in vertical position
door coupling handle
• IP31/ IP55 with door as high as the section
• outgoers are possible downwards and upwards
• empty and module panels for the set-up of out-
• up to 40% Cu savings
goers (RCD, FAZ ...)
• operation from outside or behind the door
• Form 4
• quick and easy mounting of fuse strips thanks to
• IP31/55
the double-bar system
4
XR - Outgoing sections - Removable design
Outgoing sections for switch Plug-in module technology - out- Plug-in module technology - out-
fuse units (load disconnector going sections in Form 2 going sections in Form 4
units) up to 630 A (SSL) • widths of 800/1000/1200 mm • widths of 800/1000/1200 mm
• module width 600 mm • module width 600 mm
• widths of 600/800/1000/1200 mm
• Form 2 • Form 4
• suitable for rear-mounted main busbar HSS
• 3 or 4 poles • 3 or 4 poles
• horizontal and vertical position of fuse switch
• IP31/55 • IP31/55
disconnector strips is possible
• consistently equal mounting height of the • each module comes with its own front panel
• can be installed while energized (fuse strips)
switchgear • separate doors to switchgear area and
• IP31
• single-wing section door with 800/1000 mm, connection area
• outgoers are possible downwards and upwards
double-wing door with 1200 mm • transparent doors (glass doors) are possible
• Form 4
• suitable for switchgear with remote operation • empty plug-in module for the incorporation
• operation from outside
• to be operated behind the door of RCD, FAZ ...
• dropper bar selectable from 800-1600 A
• empty plug-in module for the incorporation • to be operated behind the door
of RCD, FAZ ... • dropper bar to be selected from 800-1600 A
• dropper bar selectable from 800-1600 A • separate set-up in 2 separate sections is
• separate set-up in 2 separate sections is possible, e.g. 600 mm/600 mm. Switchgear
possible, e.g. 600 mm/600 mm. Switchgear area/cable connection area
area/cable connection area
XW - Outgoing sections - Withdrawable desing

Outgoing sections - withdrawable
design
• widths of 1000/1200 mm
• section depths of 600/800/1000 mm
• 3 or 4 poles
• rated current of dropper bars In=1000 or 2000 A / 3 or 4 poles
• max. short-circuit current ICW=80 kA
• IP31/55
• shelf-boards can be mounted at individual heights, depending on the size of the modules
• max. height of dropper bar available to accommodate equipment = 1875 mm
• cable connection area, fully sealed off from the switchgear area, main busbar area and dropper bar
area
• dropper bar at the front fully sealed off thanks to self-closing shutters
• drawers available:
power outgoers up to 630 A
direct starters from 0.06-132 kW
reverse starters from 0.06-132 kW
star-triangle starters from 5.5-110 kW
• outgoers from 132 to 250 kW are executed as fixed design solutions
5
XG - Empty sections for General equipment
Empty sections for individual mounting units

• fitting systems for modular installation devices (IVS, EP, Profi+ ...)
• individual mounting units fixed on mounting plates
• control technology - suitable for installation of mounting plates as high as the section, or of split ones
• section height 2000 mm
• section depths of 400/600/800 mm
• section widths of 425/600/800/850/1000/1100/1200/1350 mm
• IP31/55
Technical Data
Rear busbars up to 5000 A
Top busbars up to 3200 A
Standards/regulations IEC/EN 60439-1, IEC/EN 61439-2
Ambient temperature °C -5 up to +40, +35 (24h average value)
Relative humidity % 50 at 40°C
Protective measure Protection class I, protective conductor connection
Degree of protection 1) IP31, IP55 according to IEC/EN 60529
IK10
Rated insulation voltage Ui V 1000
Rated voltage Ue V 690
Insulation coordination III/3
Insulation voltage Uimp kV 8
Overvoltage category IV
Degree of pollution 3
Rated frequency Hz 40-60
Busbar rated current Ie A up to 5000
Busbar rated short-time withstand current IDW kA up to 100 (1s)
Busbar rated peak withstand current Ipk kA up to 220
Sheet thickness mm Door and frame = 2, rear, side and top panels = 1.5
Metal surfaces Electro-galvanized, powder-coated
Color RAL 7035 light-grey
Lock mechanism Espagnolette lock with 2 or 4 point locking and turn-lock
3 mm two-way key bit
On-site installation conditions Indoor installation according to IEC/EN 60439
Dimensions mm Width: 425 – 1350
Height: 2000 (optional 100 or 200 mm with plinth)
Depth: 400, 600, 800, 1000
1) The degree of protection of the fitted components - depending on the specifications given in the components catalogue -
must be taken into account.
6
xEnergy Technical Guide
Tender text
· Ready to connect, steel-encapsulated low-voltage switchgear system · All transport units feature removable lifting eyebolts.
in multiple control panel design with type-tested installation systems · Equipment of the switchgear system with the following components,
to ICE/EN 61439-1 (VDE 0660 part 500), IEC/EN 61439-2 (VDE 0660 fixed installation method:
part 600-2).
· The following descriptions are calculation-related and contractual ...........................................................

elements. They are to be considered with the descriptions of the indi- ...........................................................
vidual systems and the equipment, even when they are not men-
...........................................................
tioned in detail.
...........................................................
· Cabinet systems consisting of individual add-on sections of the
same type in torsion-resistant steel profile design, made of elec- Fully assembled switchgear system described above, ready to connect
trolytically galvanized 2 mm thick steel sections, with internal pre- and prewired, subject to 100% ex-factory test to IEC/EN 61439 part 1.
drilled holes at 25 mm intervals to DIN 43660, structured powder The test protocol is part of the documentation.
spray paint RAL 7035 light grey.
· Removable external panelling, made of 1.5 mm electrolytically galva- · Manufactured by Eaton

nized sheet steel, structured powder spray paint RAL 7035 light grey. · Type xEnergy
· All construction parts for internal setup are hot-galvanized and fea-
ture pre-drilled holes at 25 mm intervals to DIN 43660.
· Plinth 100/200 mm high, electrolytically galvanized, powder-coated in

RAL 7035 light grey, with removable front, side and rear panels. The
plinth must be suitable for direct transport with the respective tools.
· Switchboard cabinets accessible from the front through inlying

doors with external hinges. 180° door opening angle. Door lock with
espagnolette lock, 4 point locking and two-way key bit lock. To be
actuated with a clip-down handle for half cylinder safety lock.
· Degree of protection: IP31 to DIN EN 60529

IP55 with sealed door
· Protective measures: with protective conductor,
protection class I
· Rated insulation voltage: 690 V
· Overvoltage category: III
· Degree of pollution: 3
· Rated operational voltage: . . . . . . . . . . . . . . . . . . . . . .V
· Frequency: . . . . . . . . . . . . . . . . . . . . . Hz
· Control voltage AC/DC: . . . . . . . . . . . . . . . . . . . . . .V
· Busbar rated current: ......................A
· Rated short-time withstand current Icw . . . . . . . . . . . . . . . . . . . . kA/s
· Network system configuration ........................
· Busbars (number),
conductor labelling ........................
· Max. dimensions allowed
Width . . . . . . . . . . . . . . . . . .
Height . . . . . . . . . . . . . . . . . .
Depth . . . . . . . . . . . . . . . . . .
· Largest transport unit allowed
Width
Height
Depth
7
System description - main busbars and section depths
1600 A (2 x 40 x 10 mm²)
Busbar 2000 A (2 x 60 x 10 mm²)
Rated current Ie 800 A (1 x 40 x 10 mm²) 2500 A (2 x 80 x 10 mm²)
(Cu cross-sections) 1250 A (1 x 60 x 10 mm²) 3200 A (3 x 80 x 10 mm²) 4000 A (3 x 80 x 10 mm²) 5000 A 2x(3 x 80 x 10 mm²)
Rear-mounted
(side view)
2000
2000
600 800
Kat_HSS_SB 00155946_0 00155956_0 Kat_HSS_5000
1250 A (2 x 40 x 10 mm²)
1600 A (2 x 60 x 10 mm²)
Busbar 800 A (2 x 20 x 10 mm²) 2000 A (2 x 80 x 10 mm²)
Rated current Ie 1250 A (2 x 40 x 10 mm²) 2500 A (2 x 100 x 10 mm²)
(Cu cross-sections) 1600 A (2 x 60 x 10 mm²) 3200 A (2 x 120 x 10 mm²)
Top-mounted
(side view)
2000
2000
400 600
00155966_0 00155976_0
Busbar area Switchgear area
additional busbar area for 5000 A
8
XP Power sections for circuit breakers up to 5000 A
Functional areas Connection area Busbar systems Switchgear area 2
Mounting
plates
Busbar at the rear
Central incoming supply

up to 4000 A:
Cable connection system:
drill-free connection
d across the entire section
width, contacting from
the front by means of
connection terminals
(brace terminals)
Busbar at the top
Switchgear area 1 Connection area
Switchgear area 2 Busbars
Additional busbar area where 5000A are used
9
For compact circuit breakers NZM3/4:

· in withdrable or fixed design
· in 3-pole or 4-pole version
· as incoming, outgoing or coupling switchgear or - with the busbar at the top - as
an outgoing or incoming switchgear only
· for measuring purposes you can mount current transformers between the con-
nection and the switchgear
· 2 devices possible in 1 section in Form 4
· connection directly to cable connection flags, tunnel-type terminals, drill-free
cable connection system
Dimensions
· Section widths of 425, 600 or 800 mm
· Section height 2000 mm, optional with plinth of 100 or 200 mm
· Section depth 600 or 800 mm; section depth 800 mm only with rear-mounted
busbar
Connection area
· to cover up the connection copper you will need the connection area cover XKSA
· connection directly to a flag connector or to tunnel-type terminals
With internal separation of Form 1 up to Form 2:

· with a front door as high as the cabinet
425 425
· doors ventilated, closed or transparent
00160782_0 00160792_0 · with doors right or left-hinged
· operation of the switch behind the door or with an extension shaft and the rotary
425 425 door coupling handle from outside
(600, 800) (600, 800)
Section widths of 425 mm, 600 mm and 800 mm, internal With internal separation up to Form 4:
separation up to Form 4. · 2 switchgear area doors, one above and one below the device, as well as a
cover strip with quick-acting closures in the centre in front of the device
With 4-pole breakers, the width of distribution sections
will increase to 600 mm. · switchgear to be operated from outside
· doors ventilated or closed
· with doors right or left-hinged
· areas not used for cable connection may be used for accommodating additional
equipment, e.g. controlgear or surge protection devices
425
00160764_0
425
(600, 800)
10
For air circuit breakers IZM:

· in withdrawable or fixed design
· in 3-pole or 4-pole version
· as an incoming, outgoing or coupling switchgear or - with a top-mounted busbar
- as an outgoing or incoming switchgear only
· for measuring purposes you can mount current transformers between the con-
nection and the switchgear
For 5000 A
· for 5000 A, you need to use 2x(3x 80/10 Cu)
· as a general rule, for a 5000 A main busbar, you need to add an extra section of
200 mm depth to a section of 800 mm depth in order to create sufficient space
for the second main busbar
· to be able to establish a section/section connection, it is compulsory to use an
add-on frame of 175 mm width
Dimensions
· section widths of 425, 600, 800, 1000, 1100, 1200 or 1350 mm
· section height of 2000 mm, optionally with a plinth of 100
or 200 mm
· section depths of 600 or 800 mm; section depth of 800 mm only with rear-mount-
ed busbar
Kat_5000_LF_1
· rated current Ie 5000 A = section depths is 1000 (800 + 200) mm
425
For 5000 A, the red-coloured parts are Connection area
00160802_0
required in addition. · incoming supply lines from the top or from below; with top-mounted busbars
Section widths from 600 up to
incoming supply lines only possible from below
1200 mm, internal separation up
· connection directly to cable connector flags
to Form 4
or
· drill-free connection to cable connection system over the total width accessible
from the front
Internal separation from Form 1 up to Form 4:

· partition panels ready-to-fit for section equipment up to Form 4
· 2 switchgear area doors one on top and one below the device, as well as a cover
with quick-acting locks (or with hinges at the center in front of the device) with
IZMX16 and IZM26
· switchgear to be operated from outside
· doors ventilated or closed
· doors right or left-hinged
· areas not used for cable connection can be used to accommodate additional
equipment, eg. controlgear or surge protection devices
Internal separation
Kat_5000_LF_4
For 5000 A, the red-coloured up to Form 4
parts are required in addition.
Base
00160822_0
Direct cable connection

Central connection system up to 4000 A:
Cable connection system: drill-free connection over the total width of the section
accessible from the front via feeder clip
00160842_0
Cable connection system: drill-free connection over the total width of the section
Woehner_Kabelan accessible from the front (typ: KCSIY)
11
XP Power sections - type of switchgear installation and section width for NZM
Section width Section width

3 poles 4 poles
Compact circuit breaker

Type NZM3, fixed

Type NZM3, withdrawable

Type NZM4, fixed
fk4810-1143d_13_07_1a
12
XP Power sections - type of switchgear installation and section width for NZM

3 poles 4 poles

Type NZM4, fixed

Type NZM4, withdrawable
fk4810-1143d_13_07_1b
13
XP Power sections - type of switchgear installation and section width for IZMX16/IZM20/32/40/63

3 poles 4 poles
Air circuit breaker

Type IZMX16, fixed and withdrawable,
up to 1600 A
Air circuit breaker

Type IZM20, fixed and withdrawable,
up to 2000 A
Air circuit breaker

up to 3200 A
Air circuit breaker

up to 4000 A
Air circuit breaker

up to 6300 A
fk4810-1143d_13_07_1c
14
XF Outgoing sections for fixed modules up to 630 A, Form 2 Form 2
· for circuit breakers, motor starters, miniature circuit breakers and fuse switch dis-
connectors
· in horizontal and vertical position
· Installation of the switchgear on one mounting level on mounting plates in the
widths of 425 or 600 mm
· internal separation up to Form 2
· connection on the incoming side is provided for through a vertically arranged dropper
bar system, covered to be touch-proof (through mounting plates).
· cable connection is provided for on the side, in the right or left part of the distributor
section
· with a front door as high as the cabinet, ventilated, closed or transparent, door right
or left-hinged
· switchgear to be operated behind the door or with an extension shaft and a rotary
door coupling handle from outside
Horizontally fixed
circuit breaker Module height (U/mm)
3 poles 4 poles
25 A 2/50 -
40 A 4/100 4/100
63 A 4/100 -
160 A 4/100 6/150
300 A 6/150 8/200
00155896_0 00160863_0
630 A 8/2001) 10/2501)
Section widths of 600, 800 or 1000 mm,
1) Horizontal installation of NZM3 (up to 630 A) only on modules of 600 mm width
with door either closed or transparent
Vertically fixed
circuit breaker Module height1) Number of circuit breakers per module
(U/mm) 425 mm 600 mm
160 A 12/300 2 3
300 A 16/400 2/12) 3/22)
630 A 24/600 1 2/12)
1) Vertical installation of the switchgear preferably at the top/bottom of the
section, depending on the cable insertion. In case of vertical installation it may
be necessary to provide more height units for cable insertion.
2) 4 poles
67 U = 1900 mm (busbar rear-mounted)
64 U = 1600 mm (busbar top-mounted)
425 (600)
425 425 (600)
425
(425) 600 (800, 1000
600 , 1200) 80080
(1000)
0
00160892_0 00160917_0 00160917_0
Cable connection area in different installation positions for widths of 200 Installation of switchgear on pre-drilled mounting plates, with all fixing and connec-
and 400 mm. tion openings prepared for installation.
15
· for circuit breakers, motor starters, miniature circuit breakers and fuse switch dis-
connectors
· the switchgear will be installed behind module covers and are positioned on one
operating level
· the module covers are provided with hinges; they can be turned which provides indi-
vidual access to each module
· Mounting plates in the widths of 425 or 600 mm
· installation of internal separations up to Form 41)
· connection on the incoming side is provided for on a vertically arranged dropper bar
system, covered to be touch-proof
· cable connection is provided for on the side, in the right or left part of the distributor
section
· the connection area can be accessed via a separate door to the cable connection area
and can be separated from busbars and switchgear area
· switchgear to be operated from outside, via cut-outs in the module covers
· can optionally be equipped with a front door as high as the cabinet, ventilated, closed
or transparent, with right or left door hinges
1) It may be necessary to provide for more terminals.

00160934_0 00160944_0
Section widths of 600, 800 or 1000 mm,

with closed or transparent door
67 U = 1900 mm (busbar rear-mounted)
00122777_0
Installation of switchgear on pre-drilled mounting plates, with all fixing and connection
openings prepared for installation. Swivel-mounted front cover comes with cut-out for
operating the lever from outside.
425 (600)
425 425 (600)
42 5
800 (1000, 1200
600 (800)
600 800 )
00160954_0 00160964_0
Cable connection area in different installation positions in the widths of

200 and 400 mm.
16
For cable connection at the rear
· for circuit breakers, motor starters and miniature circuit breakers

· the switchgear will be installed behind module covers and positioned on one
operating level
· the module covers come with hinges; they can be turned which provides individual
access to each module
· mounting plates in the widths of 425 or 600 mm
· connection on the incoming side is provided on a vertically arranged dropper bar sys-
tem, covered so as to be touch-proof
· the cable connection area is at the left rear side, cable connection
is done from the rear
· installation of internal separations up to Form 4
· switchgear to be operated from outside, via cut-outs in the module covers
· can optionally be equipped with a front door as high as the cabinet, ventilated, closed
or transparent, with right or left door hinges
· only suitable for top-mounted busbars
00155896_0 00155906_0
Section widths of 425 or 600 mm,

with closed or transparent door
425 600
00155916_0 00155926_0 00163962_0 00163895_0
Cable connection from the rear reduces the section width.

Distributor must be accessible from the rear.
17
XF Outgoing sections without dropper bar for fixed modules up to 630 A
· for circuit breakers and miniature circuit breakers

· in vertical position
· the switchgear are vertically mounted on mounting plates and can be mounted with
an offset at any depth
· mounting plates available in widths of 425, 600, 800 or 1000 mm
· connection on the incoming side is directly on the main busbar
· main busbars can be covered so as to be touch-proof
· cable connection is done from below, either directly with the switchgear or to termi-
nals mounted in the lower part of the section
· with a front door as high as the cabinet, ventilated, closed or
transparent, with door hinged at the right or left side
· switchgear operation behind the door or from outside with an extension shaft and a
rotary door coupling handle
· fitting frames can be used for front panels
· can be completely closed with front panels
00155896_0 00155906_0
Section widths of 425, 600 mm, 800 and 1000 mm

600
425
00160974_0. 00160984_0
18
XF Outgoing sections (fixed installation), module heights and components: Horizontal installation of switchgear
Module width
Motor-protective circuit breakers up to 32 A

Type PKZM0, 2 U = 50 mm

Type PKZ2, 4U = 100 mm

Type PKZM4, 4 U = 100 mm
Circuit breakers up to 160 A, 3 poles

Type NZM1, 4 U = 100 mm





fk4810-1143d_13_13_1A4
19
XF Outgoing sections (fixed installation), module heights and components: Vertical installation of switchgear
Module width


Type NZM1 with plug-in module, 12 U = 300 mm


Circuit breakers up to 300 A,

with plug base, 3 poles

with plug base, 4 poles
fk4810-1143d_13_14A4
20
XF Outgoing sections (fixed design), module heights and components: Vertical installation of switchgear
Module width

fixed, 3 poles

with withdrawable unit, 3 poles

fixed or with withdrawable unit, 4 poles
Fuse base or fuse switch disconnectors up to 160 A, 3 poles

Type GS1/GSTA1, 16 U = 400 mm


fk4810-1143d_13_15A4
21
XF Outgoing sections for fixed installation module heights and components: Module covers for modular installation devices, measuring and command devices
Module width
Modular installation devices /PKZ…

1 x 12 PE/1 x 24 PE, 6 U = 150 mm
1 x 12 PE/1 x 24 PE, 8 U = 200
2 x 12 PE/2 x 24 PE, 12 U = 300 mm
2 x 12 PE/2 x 24 PE, 16 U = 400 mm
Modules for terminals

6 U = 150 mm
12 U = 300 mm
Front covers
for command and signalling devices
9 x RMQ-Titan/12 x RMQ-Titan, 4 U = 100 mm
for installation of measuring devices

4 x 72 x 72 mm + 1 changeover contact
8 HE = 200mm/6 U = 150 mm
2 x 72 x 72 mm + 2 changeover contacts
6 U = 150 mm
4 x 96 x 96 mm + 1 changeover contact
8 U = 200 mm
2 x 96 x 96 mm + 2 changeover contacts
8 U = 200 mm
fk4810-1143d_13_16A4
22
XF Outgoing sections fixed installation box solution up to 630 A, Form 4 (Motor Control Center in fixed construction) Form 4
• in the widths of 800, 1000 and 1200 mm

• module widths of 425/600 mm
• each module comes with its own door to the switchgear area
• 3 or 4 poles
• fixed or withdrawable
• to be operated behind the door or with rotary door coupling handle
• dropper bars to be selected from 800-1600 A
• empty module plates for the setup of outgoers
Switchgear area:
· operation of switchgear behind the door or with rotary door coupling handle
· each module comes with its own door to the switchgear area
· mounting of the switchgear on pre-drilled mounting plates
Dropper bars:
· Center-to-center distance between phases 60 mm
· Rated current up to 1600 A
· Rated short-time withstand current ICW up to 80 kA
Cable connection area:

· cable connection is implemented either from the top or from the bottom behind a sep-
arate door to the connection area
· connection of the individual modules is implemented directly on the switchgear
· side-mounted cable strain relief rails ensure a safe and neat guidance of cables
· vertical PE-, N or PEN rails are mounted in the cable connection area and can be
equipped with connections for any outgoing cable
BS_3dansicht
Box solution 4 - Heights and equipment

Module width 425 mm Module width 600 mm
Circuit breakers NZM1
3/4 poles up to 160 A, H = 200 mm, 8U
Mounting position: horizontal, Installation type:
fixed/withdrawable

3 poles up to 300 A, H = 200 mm, 8U
fixed/withdrawable

4 poles up to 300 A, H = 300 mm, 12U
fixed/withdrawable

3/4 poles up to 630 A, H = 300 mm, 12U
Mounting position: horizontal, Installation type: fixed

3/4 poles up to 630 A, H = 500 mm, 20U
Mounting position: horizontal, Installation type: with-
drawable

3/4 poles up to 630 A, H = 600 mm, 24U
fixed/withdrawable
BS_425_NZM BS_600_NZM
23
XF Outgoing sections - fixed design - Dimensions
XF section box solution

Motor Control Center - fixed design
BS_abmessungen
b1 b2
600 575
800 775
a a1 a2
600 314 135
800 314 335
800 489 160
1000 489 360
1200 489 560
24
XF Outgoing sections fixed installation - Dimensions
XF section, mounting plates box solution

XMN....M...-BS
Version I
Type H1 B1 H2 B2 H3 B3
XMN130804M-BS 197 314 150 300 190 283
XMN230804M-BS 197 314 150 300 190 283
XMN241204M-BS 297 314 250 300 290 283
XMN130806M-BS 197 489 150 475 190 458
XMN230806M-BS 197 489 150 475 190 458
XMN241206M-BS 297 489 250 475 290 458
XMN341206M-F-BS 297 489 250 475 290 458
BS_mounting plates_V1
Version II
Type H1 B1 H2 B2 H3 B3
XMN342404M-BS 597 314 550 300 590 247
XMN342006M-W-BS 497 489 450 475 490 422
XMN342406M-BS 597 489 550 475 590 422
BS_mounting plates_V2
25
XF Outgoing sections - fixed design - for fuse switch disconnectors
· for fuse switch disconnectors SL, Jean Müller/Wöhner/M.Schneider/Pronotec

· with single break feature
· in vertical mounting position
Switchgear area:
· Operation of the fuse strips from outside or behind the door
· Connection of fuse strips on the incoming side on a horizontally arranged dropper bar
system
· Dropper bars are accessible from the front over the entire section width
· Thanks to a cover frame variable in depth, it is possible to use fuse strips from diffe-
rent manufacturers without having to change the dropper bar in depth, which ensures
a neat closing between the cover frame and the fuse strips. The cover frame (XSMLV-
I-CH..) is not part of the fitting kit and needs to be ordered separately according to the
section width.
Dropper bars:
· Center-to-center distance between phases 185 mm

· Cable connection is implemented from the top or bottom
· Connections of fuse strips can be covered for protection against accidental contact
800 · Cable strain relief rails assure safe guidance of outgoing cables
00162787_0 · The connection area is accessible via a separate door to the cable connection area and
can be sealed off from the busbar and switchgear area.
600/8001000
· Areas not used for cable insertion can be used to accommodate additional equipment,
e.g. controlgear
Section widths of 600, 800 and 1000 mm,
internal separation Form 2
Fuse strips can only be used with rear-mounted busbars. Please respect
the max. current carrying capacity of the fuse strips depending on the
ambient temperature, the degree of protection and the number of fuse
strips per section in accordance with the xEnergy technical data. Type Ie up to Size
A mm
SL00 160 50
SL1 250 100
SL2 400 100
SL3 630 100
Section width Max. installation space

mm mm
600 500
800 700
1000 900
26
XF Outgoing sections fixed installation for fuse switch disconnectors - Dimensions
XF Outgoing sections fixed installation for fuse switch disconnectors SL, vertical
XSMLV
b1
b1
250.8
215.8
15
a
185
00162389_0
2000
662.5
185
b1 b2
600 575
800 775
a
600
854
725
800
662.5
1000
b2
00162189_0
00162369_0
27
XF Outgoing sections - fixed design - for fuse switch disconnectors with section dropper bar across two sections
· for fuse switch disconnectors (SL) - Manufacturer: EATON

· with single break feature
· in vertical mounting position
Switchgear area:
· Operation of the fuse strips from outside or behind the door
· connection of fuse strips to a horizontally positioned double busbar system with 12.5 mm
distance between the busbar pairs
· dropper bars are accessible from the front, over the entire section width
· Thanks to a cover frame variable in depth, it is possible to use fuse strips from different
manufacturers without having to change the dropper bar in depth, which ensures a neat
closing between the cover frame and the fuse strips. As the front cover frame is level
with the fuse strip, you can always use the same empty-space cover, even with different
types of fuse strips. The cover frame (XSMLV-I-CH..) is not part of the fitting kit and
needs to be ordered separately according to the section width.

· Connections of fuse strips can be covered for protection against accidental contact
· Cable strain relief rails assure safe guidance of outgoing cables
· The connection area is accessible via a separate door to the cable connection area and
· Areas not used for cable insertion can be used to accommodate additional equipment,
e.g. controlgear
XSMLV_I
Fuse strips can only be used with rear-mounted busbars. Please

respect the max. current carrying capacity of the fuse strips
depending on the ambient temperature, the degree of protection
and the number of fuse strips per section in accordance with the
xEnergy technical data.
Type Ie up to Size
A mm
SL00 160 50
SL1 250 100
SL2 400 100
SL3 630 100
Section width Max. installation space
mm mm
600 500
800 700
1000 900
Dropper bar:
· Easy connecting of the dropper bars from section to section thanks to flat copper flaps
in the respective dropper bar thickness used in each case. Following the mechanical
connection of the switchboard cabinets, the flaps are pushed over the dropper bars of
the busbars you wish to connect, and then tightened to the respective torque using a
torque wrench. To make it easier to bring the flaps into the right position, you will
need to remove two fuse strips from one of the two switchboard cabinets. Once the
job on the electrical connections has been finished, the fuse strips can be fixed and
secured again.
· up to 40% of the copper can be saved by not using a main busbar in SL-I cabinets.
· Center-to-center distance of 185 mm between the phases
XSMLV_Ansi_2 · Rated current 1600–3200 A
· Rated short-time withstand current ICW = 80kA
Push CU flaps between and over the

dropper bar(s) and tighten to the right
torque (20Nm).
Individual holes punched into the dropper bar

ensure that the space between the connecti-
ons from the main busbar to the dropper bar
can be used for accommodating fuse strips.
XSMLV_I_Detail_a
28
XF Outgoing sections - fixed design - for fuse switch disconnectors with section dropper bar across two sections - Dimensions
XF section with dropper bar across two sections and vertically installed SL fuse switch disconnectors
XSMLV-I
XSMLV-I_Page_2 XSMLV-I_Front_2
XSMLV-I_Page_1
b1
53
a
00162379_0
b1 b2
600 575
800 775
1000 975
a c
600 500
800 700
1000 900
29
XR Outgoing sections for removable design and switch fuse units
Functional areas
Busbar rear-mounted
c d
a b
d c
b a
00156267_0 00155856_0 Kat_5000_funkts_r
1 Switchgear area 3 Dropper bars 5 additional main busbar section for 5000 A
2 Cable connection area 4 Main busbars
30
XR Outgoing sections for removable plug-in module technology up to 630 A, Form 2 Form 2
• 3 or 4 poles
• IP31/55
• consistent mounting height of switchgear
• single-wing section door with 800/1000 mm, double-wing with 1200 mm
• operation behind the door
• separate setup in 2 separate sections possible, e.g. 600/600 mm switchgear
• plug-in module - empty module for RCD, FAZ, ...
• switchgear area and cable connection area can be used vice-versa
• max. height available (for placing equipment) 1900 mm
Switchgear area:
· operation of the switchgear behind the door
· Contacting of modules on the incoming side to a vertically arranged bar system
· dropper bars are accessible from the front over the entire height of the section
Dropper bars:
· Center-to-center distance of phases 185 mm
Busbar Busbar Max. center-to-center distance between busbar

cross- carrier in mm für Icw (1s)
XE-Katalog-PI-2b Ie section 35 kA 45 kA 50 kA 65 kA 80 kA 100 kA
L1, L2, L3,
full N
A mm2 mm mm mm mm mm mm
800 1 x 40 x 10 600 600 600 450 450 -
1000 1 x 60 x 10 600 600 600 450 450 -
1250 1 x 80 x 10 600 600 600 450 450 -
1600 1 x 100 x 10 600 600 600 450 450 -

· cable connection is implemented from the top or from the bottom
· plug-in modules are either directly connected to the switchgear or to terminals separately
coming out of the module
· side-mounted cable strain relief rails assure a safe and neat cable guidance
· vertical PE, N or PEN rails are mounted in the cable connection area and can be equipped
with terminals for any outgoing cable
Plug-in technology 2 - Heights and equipment
Motor-protective circuit
breakers Circuit breakers
PKZM0 up to 32 A, PKZM2 up to NZM3/4 poles up to 630 A
40 A, PKZM4 up to 63 A H = 300 mm
H = 100 mm
Circuit breakers
NZM1/3 poles up to 160 A
H = 100 mm Drawer-unit module
Circuit breakers with device carrying rail
NZM1/4 poles up to 160 A H = 150 mm
H = 150 mm
Drawer-unit module
Circuit breakers with two device carrying rails
H = 150 mm
Circuit breakers
H = 200 mm
Circuit breakers
H = 250 mm
XE-Stecktechnik-Schalter-2b XE-Stecktechnik-Schalter-2b
31
XR Outgoing sections for plug-in module technology up to 630 A, Form 2 - Dimensions
XR section using plug-in module technology, Form 2
b1 b2
600 575
800 775
a a1
800 220
1000 420
1200 620
Ansicht_Kasten_2b
32
Main dimensions of plug-in modules in Form 2
Type B H T T1 T2
NZM1 3p H100 507 100 203 81,5 55
NZM2 3p H150 507 150 202 81,5 55
NZM3 3p H200 507 200 206 8,5 125
Empty module H150 507 150 206 81,5 55
PKZ H100 507 100 203 81,5 55
NZM1 4p H150 507 150 203 81,5 55
NZM2 4p H200 507 200 203 81,5 55
NZM3 4p H250 507 250 206 8,5 125
Empty module H250 507 250 203 81,5 55
BS_Module_2b_Abmess
33
XR Outgoing sections for plug-in module technology up to 630 A, Form 4 Form 4

• 3 or 4 poles
• IP31/55
• each module comes with its own front panel
• separate door to switchgear area and connection area
• transparent doors are available (glass door)
• empty plug-in module for mounting RCD, FAZ, ...
• to be operated behind the door
• separate setup in 2 separate sections is possible, e.g. 600/600 mm switchgear
• max. height available (for placing equipment) = 1900 mm
Switchgear area:
· operation of the switchgear behind the separate door to switchg. area
· each module is equipped with its own front panel
· contacting of modules on the incoming side to a vertically arranged bar system
· dropper bars are accessible from the front over the entire height of the section
Dropper bars:
· Center-to-center distance of phases 185 mm
Busbar Busbar Max. center-to-center distance between busbars

cross- carrier in mm for Icw (1s)
XE-NZM-PI-4a Ie section 35 kA 45 kA 50 kA 65 kA 80 kA 100 kA
L1, L2, L3,
full N
A mm2 mm mm mm mm mm mm
800 1 x 40 x 10 600 600 600 450 450 -
1000 1 x 60 x 10 600 600 600 450 450 -
1250 1 x 80 x 10 600 600 600 450 450 -
1600 1 x 100 x 10 600 600 600 450 450 -
· cable connection is implemented from the top or from the bottom behind a separate door
to the connection area
· plug-in modules are either directly connected to the switchgear or to terminals separately
coming out of the module
· side-mounted cable strain relief rails assure a safe and neat cable guidance
· vertical PE, N or PEN rails are mounted in the cable connection area and can be equipped
Plug-in module technology 4 - Heights and equipment, with terminals for any outgoing cable
modules incl. front panel
Motor-protective circuit breakers Circuit breakers

PKZM0 up to 32 A, PKZM2 up to 40 A, NZM3/4 poles up to 630 A
PKZM4 up to 63 A H = 250 mm
H = 100 mm
Circuit breakers
H = 100 mm Drawer-unit module
Circuit breakers with device carrying rail
H = 150 mm
Circuit breakers Drawer-unit module

NZM2/4 poles up to 300 A with two device carrying rails
H = 150 mm H = 250 mm
Circuit breakers
H = 200 mm
Circuit breakers
XE-Steck-Katalog-Schalter-4b H = 200 mm XE-Steck-Katalog-Schalter-4b
34
XR section using plug-in module technology, Form 4
b1 b2
600 575
800 775
a a1
800 225
1000 425
1200 625
Ansicht_Kasten_4b
35
Dimensions
Type B H T T1 T2
NZM1 3p H100 507 100 203 81,5 55
NZM2 3p H150 507 150 202 81,5 55
NZM3 3p H200 507 200 206 8,5 125
Empty module H150 507 150 206 81,5 55
PKZ H100 507 100 203 81,5 55
NZM1 4p H150 507 150 203 81,5 55
NZM2 4p H200 507 200 203 81,5 55
NZM3 4p H250 507 250 206 8,5 125
Empty module H250 507 250 203 81,5 55
BS_Module_2b_Abmess
Type B H T T1
NZM1 3p H100 500 99 210 143
NZM2 3p H150 500 149 210 143
NZM3 3p H200 500 199 213 140
Empty module H150 500 149 210 142
PKZ H150 500 149 210 143
NZM1 4p H150 500 149 210 142
NZM2 4p H200 500 199 210 143
NZM3 4p H250 500 249 213 140
Empty module H250 500 249 210 143
BS_Module_4b_Abmess
36
XR Outgoing sections for switch fuse units
Important rules for SASIL plus · for switch fuse units SASIL plus type, Jean Müller/ABB Slim-Line
project planning · with double break feature
• Place switch fuse units evenly over · in vertical and horizontal mounting position (Jean Müller)
the entire height of the cabinet
• Place large sizes at the bottom, small Switchgear area:
ones at the top! Thermal effect! · Operation of the switchgear from outside or behind the door
• Arrange sizes NH00-2 in blocks of · Connection of the switch fuse strips on the incoming side to a vertically arranged dropper
300mm, then leave at least 1 section bar system, optionally available with plug-in module technology and protected against acci-
of 75 mm for ventilation purposes! dental contact
• With size NH3 leave 1 section for · Dropper bars provide access from the front over the entire height
ventilation purposes both above and
below!
Dropper bars:
• No cross-partitioning in the
· Center-to-center distance betweem phases 185 mm
switchgear area!
• Leave spare areas evenly placed over
· Rated short-time withstand current ICW
the entire cabinet height!
• Applying the full rated current is pos-
sible for a short while (15-30min).
Please respect the rated diversity fac- Busbar Busbar Max. center-to-center distance of busbars
tors when under permanent load. cross-section in mm for Icw (1s)
• If possible provide for ventilation of Ie L1, L2, L3, full N 45 kA 50 kA 65 kA
the top (max. IP31)! A mm 2 mm mm mm
• Arrangement of busbar supports 800 1 x 40 x 10 600 600 -
- For size 00 above or below the fuse 1000 1 x 60 x 10 600 600 600
strips 1250 1 x 80 x 10 750 750 600
XE_Kat_SASIL_13-17 - For size 1 between the units 1600 1 x 100 x 10 750 750 750
- For sizes 2, 3 between the units or
1000/1200 at the center behind the unit
• Center-to-center distance between
· Cable connection is implemented on the right side of the distributor section, outgoing
Section widths of 1000 and 1200 mm, (hori- busbar supports should be able to be
zontal installation) divided by 150 mm (where necessary cables can be introduced from above or below
Section widths of 600, 800 and 1000 mm, use another busbar support!)! Most · Connections of the fuse strips can optionally be covered with cable barriers for protec-
important for smooth mounting of tion against accidental contact.
(vertical installation)
busbar covers! · Cable strain relief rails assure secure guidance for the outgoing cables
internal separation Form 4
· The connection area is accessible via a separate door to the cable connection area and
· Vertical PE, N or PEN rails are installed in the cable connection area and can be
equipped with terminations for every outgoing cable.
Type Ie up to Size Number per section

A mm
SASIL00 160 50 max. 24
SASIL1 250 75 max. 16
SASIL2 400 150 max. 8
SASIL3 630 150 max. 8
Vertical installation:
· Connection of the switch fuse strips on the incoming side to a vertically arranged
dropper bar system
· The connection area is accessible via a separate door to the cable connection area
· Areas not used for cable insertion can be used for additional equipment, e.g. for con-
trolgear
· Operation of the switchgear from outside
Type Ie up to Size
A mm
SASIL00 160 50
SASIL1 250 75
SASIL2 400 150
800 SASIL3 630 150
00161004_0
600/8001000 Section width Max. installation space

mm mm
600 500
Fuse strips can only be used with rear-mounted busbars. Please 800 700
respect the max. current carrying capacity of the fuse strips 1000 900
depending on the ambient temperature, the degree of protection
and the number of fuse strips per section in accordance with the
xEnergy technical data.
37
XR Outgoing sections for switch fuse units - Dimensions
XF section with incorporation of SASIL switch fuse units, horizontal

XSMSHD...
b1
b1
53
a
00162108_0
2000
b1 b2
600 575
800 775
a a1 a2
1000 590 369
1200 590 569
b2
00162098_0
00163875_0
XF section with incorporation of dropper bars for SASIL switch fuse units, vertical
XDSSV...
600
238 108 185 185
SSA-185
5
220
415
575
229
200
180
762.5
180
500
550
00164169_0
1000
1505
2000
762.5
237.5
220
30
00164159_0
00164149_0
38
XR Outgoing sections for switch fuse units - Dimensions
XF section with incorporation of SASIL switch fuse units, vertical

XSMSV...08
b1
55
b1
650
53
a
00162379_0
2000
2030
650
b1 b2
600 575
800 775
a c
600 500
800 700
650
1000 900
b2
25
c
00162349_0 a
00162359_0
39
XW Outgoing sections in fully withdrawable design
Functional areas
Busbar rear-mounted
c
a
d
b
00156267_0 Kat_5000_funkts_r
1 Switchgear area 3 Dropper bars 5 additional main busbar section for 5000 A
2 Cable connection area 4 Main busbars
40
Outgoing sections for Motor Control Centers in withdrawable design
• in the widths of 1000 and 1200 mm

• in section depths of 600, 800 and 1000 mm
• 3 or 4 poles
• rated current of dropper bars In=1000 or 2000 A / 3 or 4 poles
• max. short-circuit current ICW=80 kA
• IP31/55
• shelf-boards can be individually mounted in height, depending on the size of the modules
• max. height of the dropper bar available for equipment = 1875 mm
• cable connection area is fully sealed off from the switchgear area, main busbar area and dropper
bar area
• dropper bar is fully sealed off at the front thanks to self-closing shutters
• drawers available:
power outgoers up to 630 A
direct starters from 0.06-132 kW
reverse starters from 0.06-132 kW
star-triangle starters from 5.5-110 kW
• outgoers from 132 to 250 kW are executed as fixed design solutions
Switchgear area:
· max. height of switchgear area available for equipment = 1875 mm
· connection of modules (main/control circuit) both on the incoming and outgoing side is done on plug-
type contact blocks. The outgoing plug-type contact block is mounted in the correct current rating on
the shelf-board, which is then inserted into the switchgear area and fixed at the correct height.
Dropper bars:
· center-to-center distance between phases 60 mm
· rated current In 1000 and 2000 A
· rated short-time withstand current ICW up to 80 kA
ANS-MCC-Katalog
· cable connection has to be done on the right side of the distribution section, outgoing cables can be
inserted either from the bottom or from the top
Heights and versions of the withdrawable design: · cable strain relief rails on the right side of the cabinet ensure a neat and safe guidance of out-
Configuration as power outgoer, direct starter, reverse starter, star-triangle starter going cables
· access to the cable connection area is provided through a separate door to the cable connection
area which is fully sealed off from busbar areas and the switchgear area
· vertical PE, N or PEN rails are mounted in the cable connection area and can be equipped with
connections for any outgoing cable
Module height = 75 mm
Modules:
· Each module can be individually equipped, depending on whether you need a direct starter module
or a reverse starter combination. Setup and dimensioning have to be done according to the enclosed
Module height = 150 mm instructions (AWA and BA).
· A detailed circuit / wiring plan provides information on the correct way of wiring the switchgear in
the module
· The front covers of each module come with numerous punch holes and cut-outs so as to allow the
individual integration options for all the required control units to be accommodated in each module
Module height = 225 mm · Main-current contacting of the modules is done through plug-type contact terminals in line with the
corresponding rating; these terminals are directly mounted on the shelf-board.
· Contacting the control lines is done via a plug-type terminal block which sticks out into the cable
connection area. From there it is easy to do the control wiring in an extremely convenient way.
xE_MCC_2_
41
Outgoing sections for Motor Control Centers in withdrawable design
Overview of the different drawers listed according to module heights and

performance (amperage)
Module heights Drawers Performance or

mm amperage
75 FE3P 16A – 32A
DOL 0,06kW – 15kW
FR 0,06kW – 15kW
150 FE3P 20A – 200A
FC3P 20A – 160A
DOL 18,5kW – 55kW
FR 18,5kW – 30kW
SD 5,5kW – 15kW
225 FE4P 20A – 200A
FC4P 20A – 160A
DOL 55kW – 75kW
FR 37kW – 75kW
SD 18,5kW – 30kW
300 FE3P 200A – 300A
FC3P 160A – 250A
DOL 90kW – 110kW
FR 90kW - 110kW
SD 37kW – 75kW
450 FE3P 300A – 400A
FE4P 200A – 400A
FC4P 160A – 400A
DOL 132kW – 200kW
FR 132kW – 200kW
As of a height
of 600 mm, it
is only possible
to create a
set-up with
fixed modules
600 FE3P 400A – 630A

FE4P 400A – 630A
FC3P 400A – 630A
FC4P 400A – 630A
DOL - 250kW
SD 90kW – 200kW
750 FR - 250kW
SD -250kW
42
Outgoing sections for Motor Control Centers in withdrawable design - Dimensions
b1 b2
600 575
800 775
a1 a2
1000 425
1200 625
xE_ANS-MCC-Abmessungen
43
General Sections
• in the widths of 425,600,800,850,1000,1100,1200 and 1350 mm

• IP31/55
• with the main busbar at the top or rear, or without any main busbar as a control dis-
tribution unit
• with mounting plate(s) in one piece or split
• as a compensation distribution unit
• suitable for integrating xBoard Profi Plus, IVS, Profi Plus EP, SASY60i
Switchgear area:
· the switchgear area can be set up individually, according to customer specifications
· whether you use a control distribution board with a mounting plate or a mounting
plate in combination with SASY60i as a power or motor-distribution board, or one of
the different fitting systems such as xBoard Profi Plus, IVS, Profi Plus EP - we have the
right solution for every application
00163952_0
xE_Kompensation
44
Empty sections for universal applications
425
600
800
00155936_0
1000
Universal empty sections for the following installation possibilities:

Installation distribution systems e.g. with Eaton IVS Product range catalogue IVS SK0207-1185
Power distribution systems or
Electronic Catalogue
Switchgear adapter e.g. with Eaton xStart Main catalogue HPL0211,
Industrial switchgear or
Frequency converter e.g. with Eaton DF51, DF6, DV51, Main catalogue HPL0211,
DV6 and DV5/6 Automation systems and
Drives or Electronic Catalogue
Soft starters e.g. Eaton DS4, DM4 and DS6 Main catalogue HPL0211,
Automation systems and
Automation systems e.g. with EatonPS4, PS416, XC100, XC200 ... Main catalogue HPL0211,
Automation systems and
Large motor starters e.g. with Eaton contactors up to Main catalogue HPL0211,
900 kW/400 V Industrial switchgear or
Power factor correction e.g. with FRAKO, KBR Chapter Power factor correction
With a front door as high as the cabinet, ventilated, closed or transparent, right or left-hinged
45
Planning tools
The right tool for every stage of your project
Eaton Engineering Tools support you in

· Network planning and calculation
· Preparing your offers
· Designing distribution systems
· Generating parts lists and odering
Eaton xSpider
Proven functions for network planning and calculation

· Load flow and short-circuit calculation
· Dimensioning of the devices
· Selectivity calculation and graphic comparison
· Conformity to IEC 909 and IEC 60364 standards
· Automatic verification of data completeness
With xSpider you can plan low-voltage networks (meshed systems and
Expertise and experience radial networks) safely and without problems.
· xSpider simplifies and speeds up your job by relieving you from
time-consuming routing tasks
· xSpider protects against planning errors in low-voltage networks
Functional and flexible
· easy generation of network drawings
· clearly structured database
· xSpider is the right tool for every stage of a project and for testing
the existing networks
Eaton Configurator
User-friendly for the selection of xEnergy

· Windows-based dialogue guidance
· functional, self-explanatory design structure
· short familiarization time thanks to Look and Feel
Wide range of applications
· project administration and system structure
· a functions-guided system selection will automatically generate the
suitable distributor
· generation of a parts list for devices, fitting kits and distributors
· generation of a front view for offers, individual adjustments through
Drag and Drop
Eaton Configurator is the fastest selection tool for xEnergy.
CurveSelect
Characteristics program for short-circuit and overload

protective devices
· CurveSelect makes it easy to display, compare and document cha-
racteristics
· CurveSelect is free of charge and allows the setting-specific and
simultaneous display of tripping characteristics of several protective
devices based on the same time and current standards. An analysis
of the interaction of NZM and IZM circuit breakers, PKZ motor pro-
tectors, ZB motor-protective relays and MCBs as well as NH fuses
gets significantly easier this way.
Use the following link to find the right Internet site:

www.moeller.net/de/products_solutions/power_distribution/
power_communication/curve_program/index.jsp
46
Further information - Setup instructions for xEnergy
Operation and maintenance alleyways between switchgear assemblies
The minimum width for operation and main- the panelling is 2000 mm. If a lift truck is used ing the design stage.
tenance gangways of switchgear assemblies for exchanging circuit breakers, gangway
is 700 mm, the minimum headroom under dimensions must be taken into account dur-
2000
햲
600 600
700 700 700 700
drawer unit in disconnected position

For systems with a rated current of 5000 A at minimum clearance of 700 mm to the next tem and to allow for service jobs to be done
the main busbar (depth = 1000 mm), access wall or to the next cabinet in order to be able in line with the regulations.
from the rear is compulsory. There must be a to ensure an uncomplicated setup of the sys-
Doors of a switchgear assembly should be ent arrangement, a free minimum clearance each other, it is not necessary to anticipate
arranged in a way that they close in the direc- of 500 mm must be provided for. If that the doors on both sides are open at the
tion of the emergency exit route. With a differ- switchgear combinations are set up opposite same time.
햲 햲
700 (600)
500
Direction of the emergency exit route
47
Further information - Setup instructions for xEnergy
Bottom view of distribution sections Bottom view of plinth
For 5000 A, the red-coloured parts are required in addition. e.g.: a (section width) - 162 = distance between
the holes in the plinth fixture
a = section width
Section width 425, 600, 800, 850, 1000, 1100, 1200 and 1350 mm
Section depth with section door 400, 600, 800 and 1000 (800 + 200) mm
Section depth without section door 375, 575, 775 and 975
Top view of setup (stand-alone)

f 50
f 150
General overview - side view of a section
For 5000 A, the red-coloured parts

are required in addition.
48
Further information - Passive Arc Fault Protection
In order to achieve passive arc fault protection, the following requirements must be respected:
• Fix an arc fault damper

Use a cover plate equipped with a damper that is fixed at the front through hinges and secured at the rear through PVC screws. The high pres-
sure caused by an arc fault will destroy the PVC screws and release the damper so as to allow the hot gases to escape. Therefore, the hinges of
the arc fault damper always need to be mounted at the front of the cabinet in order to ensure a maximum of protection against escaping gases
for the people working there.
It is also necessary to pay attention to sufficient room height or other building-related superstructures on top of the switchboard cabinet to
make sure the damper can fully open.
• Replace the standard catch-hooks of the doors

(Exception = doors to the cable connection area in the XF/XG/XW section, where a different type of catch-hooks is installed that you can conti-
nue to use
without replacing them).
• Do not use any doors, rear panels or front plates with ventilation slots
in order to make sure that all of the gases that may develop will escape at the top.
Fix an arc fault damper Replace the catch-hooks
xE_Stoerlichtbogenklappe xE_Fanghaken
Rated voltage Conditional Time

Un short-circuit t
(V) current (s)
ICC
(kAeff)
440 65 0,3
49
Dimensions
xEnergy Dimensions
Height
100 or 200
Width Depth
Detail
Depth
Mas_XE
Width A B C D Height E F G H
425 263 345 300 284 2000 1910 1875 1859 1907
600 438 520 475 459
800 638 720 675 659
850 688 770 725 709
1000 838 920 875 859
1100 938 1020 975 959
1200 1038 1120 1075 1059
1350 1188 1270 1225 1209
Distance between the holes
Depth 1) Depth 2) I J K L P Height M N O
400 375 323 250 234 315 182 2000 500 850 500
600 575 523 450 434 515 482
800 775 723 650 634 715 682
1) Depth according Ordering Part Double-wing doors are used as of width 1000.
2) Real Depth
50
Dimensions
Corner Frame
Mas_XVTL_CF
For Depth For Depth A B C D E

Side A Side B
600 600 450 156 81 485 650
800 800 650 156 81 685 850
51
Dimensions
Doors as high as the section Door to switchgear area - height 640 mm (1 third of the door)
Mas_XE_Dritteltuer Width B1
425 425
600 600
800 800
1000 1000
1100 1100
1200 1200
Mas_XSDMC
Width B1 B2 B3 C1 C2
425 417 - - 264,5 210,5
600 592 - - 439,5 385,5
800 792 - - 639,5 585,5
850 842 - - 689,5 635,5
1000 992 - - 839,5 785,5
1000 492 495 992 339,5 285,5
1100 542 545 1092 389,5 335,5
1200 592 595 1192 439,5 385,5
1350 667 670 1342 514,5 460,5
Height A
2000 1940
52
Dimensions
Door to switchgear area - split in the middle, for section width 1350 mm
Mas_XE_Tuer_1350_geteilt
Door to switchgear area for main busbar area at the top

Only available in section width 800 mm
Possible solutions:
Two doors in one part, in section width One door in one part, in section width
Door H-290mm = Main busbar area One pair of doors, both together in section width
Door H-340mm = Switchgear area Door H-290mm = Main busbar area
Door H-340mm = Switchgear area
Detail drawings of doors to the switchgear area
Mas_XE_Tuer_Detail_1 Mas_XE_Tuer_Detail_2
Height A
290
340
53
Dimensions
Template for holes to accommodate the hinges

at the frame post
Mas_XE_Bohrplan_Scharnier
54
Dimensions
XP section with incorporation of IZM circuit breakers

XSMIB20
55
650
00162219_0
2030
650
b1 b2
600 575
800 775
1000 (800+200) 975
a
650
425
600
800
850
1000
25
a 1100
00162399_0 1200
00162118_0
1350
For 5000 A, the red-coloured parts
are required in addition.
XSFDR Green/Blue Design Strip
Mas_SVTL_GBS
55
Eaton
Partner program
The key to your success with xEnergy A few seconds after you register
switchboard systems is the Eaton Part- under www.xenergy-partner.de
ner program. Joining the program is well you will become an xEnergy Partner Net
worth it: Not only will you receive a wealth will welcome you personally and all the
of insider information, you will also be the benefits of the Eaton Partner program will
first to get informed about facts and inno- instantly be available to you.
vations regarding xEnergy.
For more information visit us at
www.xenergy-partner.com
Benefits
• Listing as a Licensed Partner on the Eaton website • Installation instructions
• Access to BAs, AWAs (building and assembly instructions), • Information material for your customers,
Configurator, certificates and technical data sheets such as catalogues and flyers
• Continuously up-dated product information • Certificates of conformity and guidelines
• Software downloads regarding IEC standards
Eaton’s Electrical Sector is a global leader PowerChain solutions help enterprises Published by: Eaton GmbH
in power distribution, power quality, control achieve sustainable and competitive advan- Scheydgasse 42
and automation, and monitoring products. tages through proactive management of 1215 Vienna
When combined with Eaton’s full-scale en- the power system as a strategic, integrated
gineering services, these products provide asset throughout its life cycle, resulting © 2011 by Eaton GmbH, Austria
customer-driven PowerChain™ solutions to in enhanced safety, greater reliability and Subject to technical modifications. No res-
serve the power system needs of the data energy efficiency. ponsibility is taken for misprints or errata.
center, industrial, institutional, public sector, Printed in Austria (06/11)
utility, commercial, residential, IT, mission For more information, visit Graphic design: SRA, Werbeweber, Schrems
critical, alternative energy and OEM mar- www.eaton.com/electrical. Print: Druckerei Rabl, Schrems
kets worldwide. PU01416001Z-EN
. Article No. 158487
The products presented are part of the

comprehensive Eaton offer.
For more information, please contact your
Eaton consultant.
www.eaton.com

Technical - Guide - Xenergy Switchboar

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Eaton – convincing in terms of safety, performance and operational availability.

SASY 60i PIFT

XP Power Sections XF Fixed XG General

This modular system allows for

Eaton provides you with the CurveSelect xSpider Configurator

Freely defined curves

• selected motor protector and

CurveSelect supports you in

MatSelect Database Configurator for xEnergy

xEnergy - Product philosophy

Room and space requirements

xEnergy product features

Air circuit breakers IZM 20 up to 63 Compact circuit breakers NZM3/4 in Form 4

Compact circuit breakers NZM4 in Form 2

XW - Outgoing sections - Withdrawable desing

Empty sections for individual mounting units

· The following descriptions are calculation-related and contractual ...........................................................

· Removable external panelling, made of 1.5 mm electrolytically galva- · Manufactured by Eaton

· Plinth 100/200 mm high, electrolytically galvanized, powder-coated in

· Switchboard cabinets accessible from the front through inlying

· Degree of protection: IP31 to DIN EN 60529

Kat_HSS_SB 00155946_0 00155956_0 Kat_HSS_5000

Busbar area Switchgear area

additional busbar area for 5000 A

Functional areas Connection area Busbar systems Switchgear area 2

Central incoming supply

Switchgear area 1 Connection area

Switchgear area 2 Busbars

Additional busbar area where 5000A are used

For compact circuit breakers NZM3/4:

With internal separation of Form 1 up to Form 2:

For air circuit breakers IZM:

Internal separation from Form 1 up to Form 4:

Direct cable connection

Section width Section width

Compact circuit breaker

Compact circuit breaker

Compact circuit breaker

Section width Section width

Compact circuit breaker

Compact circuit breaker

Section width Section width

Air circuit breaker

Air circuit breaker

Air circuit breaker

Air circuit breaker

Air circuit breaker

1) It may be necessary to provide for more terminals.

Section widths of 600, 800 or 1000 mm,

Cable connection area in different installation positions in the widths of

For cable connection at the rear

· for circuit breakers, motor starters and miniature circuit breakers

Section widths of 425 or 600 mm,

00155916_0 00155926_0 00163962_0 00163895_0

Cable connection from the rear reduces the section width.

· for circuit breakers and miniature circuit breakers

Section widths of 425, 600 mm, 800 and 1000 mm

Motor-protective circuit breakers up to 32 A

Motor-protective circuit breakers up to 40 A