User Manual For DS Range D T VER 1 3 Products VER. 1.3
User Manual For DS Range D T VER 1 3 Products VER. 1.3
User Manual For DS Range D T VER 1 3 Products VER. 1.3
products
d t VERVER. 1
1.3
3
1page
Notice
* Please follow this notice for safe use and preventing accidents, danger.
* The notice may be divided into two types; "Warning" and "Attention"
* After reading, keep this manual at a place where all users can see at any time.
* Please look through this manual to use this product effectively and safely.
2page
Notice
Warning
* Work at the top or bottom of a car after checking out the car at a machinery room.
* Do
D nott connectt safety
f t cable
bl and d door
d switch
it h att discretion.
di ti
(In that case, disconnect just after finishing work.)
* Do not touch the inverter for 5 minutes after power-off when you check
out the inverter.
Directions
* Keep the power cable away from the signal cable as far as possible.
* Don't
Don t arrange the wiring of control board at discretion
discretion.
* Replace the components with new one after power down the control board.
* When energized, do not wire, bolt up, touch the components, connect or separate
the connector.
* Do not let any bolts, metal, water and oil get into the control board.
3page
Contents
− Contents −
1. Abstract -----------------------------------------------------7
2. Features -----------------------------------------------------7
3. Specification -----------------------------------------------------7
4. Terminals ----------------------------------------------------- 8
4page
Contents
− Contents −
* Warranty ------------------------------------- 55
5page
Directions for the installation
* Be sure that the main earth and motor earth are connected.
10 degrees
d below
b l zero, 40 degrees
d above
b zero
C Temperature
(No ice or frost)
o
n Humidity 90% RH and less(No dew)
d
i No corrosive gas, flammable gas, dust
t
i Envirionment p
A place g is delivered directly.
where no shock or shaking y
o
n No direct ray of the sun
* Don't install any phase advanced capacitor or surge filter on R.S.T input terminal.
* Keep the power cable away from the signal cable as far as possible
possible.
* Keep the power cable away from the signal cable as far as possible.(RST and UVW)
6page
User Manual
Chapter 1 - DS - VFC
1. Abstract
This manual is for DS-VFC, a product of DaeSung IDS Co.Ltd., including the way of installation,
test and functions etc.
2. Features
* You can easily adjust the various fuctions of elevator through the loader on MYCOM.
3. Specification
7page
User Manual
4. Terminals
* Functions
F ti off terminals
t i l are the
th following.
f ll i
R
S 3 Phase-Power Input Terminal the same as left
Power T
Term Connected
Neutral phase(N) Input
N Used for 10P range Power Terminals at the
i Terminal
jobsite
nal U
V 3Phase-output Terminal(Motor) the same as left
8page
Installation of Shaft
Chapter 2 - Installation
60M : 1400
45M : 1100
* Install the limit switch and inductor(200mm) according to the drawing above.
* Install UFL and DFL at Contact(B).
* Install ULS and DLS는 at Contact (B).
* Install SUS and SDS Contact(A) - the distance may be changed according to the speed
of the elevator. Install with refering to the following.
(The distance just before the elevator arrives at the level
level.))
* Install the Inductor Switch, pushing it to the point of 30mm from the top and bottom
of the inductor. (Refer to the drawing.)
2 Installation
2. I t ll ti off communication
i ti b d on each
board h floor
fl
* Position dip switches as the drawing below, and then install communication
boards(HIB and HPI) on each floor.
* Binary number 1 2 4 8 16 32
* Dip Switch Number No.1 No.2 No.3 No.4 No.5 No.6
ON █ █ █
█ █ █ OFF
1 2 3 4 5 6
* Ex) In the case of setting 11th floor, set ON No.1,2,4 Dip Switches.
ON █ █ █
█ █ █ OFF
1 2 3 4 5 6
10page
Installation of Shaft
3 IInstallation
3. t ll ti off communication
i ti board
b d on car
11page
Installation of Shaft
4 Installation
4. I t ll ti off the
th Car
C Top
T d Control
and C t l Board
B d
※ Connect (-) and (T) to Call Button to set the bell to ring only when the button is pressed.
4 AT connected to AT/INS S/W AUTO of control board 13 IN connected to interphone(+) of control board
5 P24 14
connected to Light S/W of control board
6 LT 15 2 connected to Interphone(2) of control board
Installation of Shaft
6 Installation
6. I t ll ti C Top
Car T d Door
and D D i (D S )
Drive(DooSung)
14page
Installation of Shaft
sensor
line
15page
Manual Drive
1. Auto-Tuning
* Auto-tuning is conducted when stopped, and the time required may be different
according to the condition of motor and the type of inverter. Generally, it takes
10 seconds.
4) The toggle switch on control board does not work in manual drive mode.
(Available when the car is in auto drive mode)
16page
Manual Drive
2 1 Auto-Tuning
2-1. A t T i off YASKAWA(F7 and
d L7)
[COM.P4.P3.P2.P1.DN.UP]
[ Figure 1 ]
[ KJ-D100 ]
LCD
Menu Escape
Up Data/Enter
Down Reset
Run Stop
17page
Manual Drive
H
*How t Auto-Tunning
to A t T i
Default Screen
Rated
R t d Frequency
F off motor
t
18page
Manual Drive
Encoder pulse
19page
Manual Drive
Earthing must be
worked
contact A of break
common terminal of break
*Above-mentioned
Ab i d way off wiring
ii is
i for
f PG-X2(option
PG X2( i card)-line
d) li drive
d i encoder
d
You need to be careful of wiring if other option cards have different way of wiring
20page
Manual Drive
* Input the data(capacity, basal speed, rated current, the number of electrodes,
effectiveness, rated voltage, rated slip, pulse of encoder), referring to the tag on the motor.
* Setting the capacity of the motor on PAR_07, if you want to select the other capacity,
not the default capacity, set "USER DEFINE" to let the indicator display a menu for
selecting capacities. Input the capacity of motor on the User Defined Capacity of Motor.
* "Basal Speed of motor" of PAR_17 is the frequency in which the rated voltage of inverter
is outputted. Rated Speed will be set in the range of the top speed of the motor.
Set the basal speed and rated voltage properly, matching to the rating of the motor.
Generally, the rating of Standard motor is 50HZ (1500RPM).
* The default value of "rated voltage of the motor" at PAR_18 is 220V for 220V range products,
440V for 440V range products. Set this value as 380V if the input voltage is 380V.
In the case of other types of motors, input the data of tag on the motor.
This data is necessary to prevent voltage saturation, being inputted in Voltage Control, and
affects the value of magnetizing current. Please input accurate data.
* Adjust
Adj t the
th value
l off ""effectiveness
ff ti off motor"
t " att PAR
PAR_20
20 only
l iin th
the case th
thatt th
the motor
t ttag
shows a specific value. If not, don't adjust it.
* "Rated Slip of Motor" of PAR_21 is the speed which is subtracted the rated speed of the
tag from the basal speed. For example, if the basal speed is 1500 RPM and the
rated speed is 1460 RPM, the rated slip is 40 RPM.( 1500RPM - 1460RPM )
21page
Manual Drive
PAR ▶ AutoTuneType
Be sure to choose the "Standstill".
23 StandStill
PAR ▶ AutoTuning Set the type as "ALL1", and press ENT,
24 ALL1 Auto tuning will begin.
PAR ▶ AutoTuning
Without revolving, find the fixed resistance of the motor 20~30 sec
24 Rs Tuning
PAR ▶ AutoTuning
Without revolving, find leakage of the motor. 90~150
90 150 sec
24 sL Tuning
PAR ▶ AutoTuning Without revolving, authorizing the direct current pulse,
find the magnetizing current, time constant of the 40~70 sec
22page
Manual Drive
3-4.
3 4 How
H to
t connectt encoder
d for
f LS inverter(IV5)
i t (IV5)
Earthing must be
worked
23page
Manual Drive
[COM.P4.P3.P2.P1.DN.UP]
[ Figure 1 ]
[ KJ-D100 ]
[ Figure 2 ]
7 segmet
led
LCD
Indicator
Forward
Program
Remote Control
Up
Shift Reverse
Reset
Function/Data
Stop
Down
[ FUJI Inverter Loader ]
24page
Manual Drive
Default Screen
► 0. QUICK SET
1 DATA SET
Menu Screen
2 DATA CHECK
3 OPRMNITR
0. QUICK SET
1 DATA SET
Select no.2
►2 DATA CHECK
3 OPRMNITR
F 00 0000
Pressing and using
F 01 500.00
F 02 1500.00
, move to
t group P
F 03 500.00
F 00 0000
Pressing and using
F 01 500.00
F 02 1500.00
, move to group F
F 03 500.00
F 01 0000
Input motor data before tunning
F 02 500.00
F 03 1500.00 Motor RPM
Set data only F03, F04
F 04 500.00 Motor RPM
25page
Manual Drive
P 01 4
change data of P04 (2→0)
P 02 7.5
P 03 18A
P 04 2
Start tunning
by pressing 3 seconds
26page
Manual Drive
► 0. QUICK SET
1 DATA SET
Menu Screen
2 DATA CHECK
3 OPRMNITR
0. QUICK SET
1 DATA SET
Select no.2
► 2 DATA CHECK
3 OPRMNITR
F 00 0000
Pressing and using
F 01 500.00
F 02 1500.00
, move to group P
F 03 500.00
P 01 4 number of motor electrodes
Input motor data before tunning
P 02 7.5 capacity
p y of motor
P 03 18A current of motor
"Caution" set data only P 01,02,03
P 04 0 choice of tunning
F 00 0000
Pressing and using
F 01 500.00
F 02 1500.00
, move to group F
F 03 500.00
F 01 0000
Input motor data before tunning
F 02 500.00
F 03 1500.00 Motor RPM
Set data only F03, F04 F 04 500.00 Motor RPM
F 05 380.00 voltage of motor
27page
Manual Drive
L 01 0
L 02 1024P/r
move from L01 to L03
L 03 3
L 04 0.00deg
move to L04 after
Start tunning
finishing tuning
28page
Manual Drive
LCD Window
7 SEGMANT WINDOW
changing LCD window and <DIG, SET, SPD>
7segmant window using SHIFT HAND O .O☼(LIGHTING)
key
0.00 ~ 1500.00
F/D ▶ STORE
LCD Window
7 SEGMENT WINDOW
<DIG, SET, SPD>
changing
g g 7segment
g using
g
SHIFT,UP,DOWN key
HAND ☼O4.OO(CHANGING)
O4 OO(CHANGING)
0.00 ~ 1500.00
F/D ▶ STORE
LCD Window 7 SEGMANT WINDOW
checking data using FUNK/DATA
key PRG ▶ PRG MENU
4.00 LIGHTING
F/D ▶ LED SHIFT
▶ 0. QUICK SET
1. DATA SET
menu screen
2. DATA CHECK
3. OPRMNITR
▶ 0. QUICK SET
1. DATA SET
select NO.2
2. DATA CHECK
3. OPRMNITR
F 01 0000
pressing and using
F 02 500.00
F 04 1500.00
, move to P group
F 05 500.00
29page
Manual Drive
pressing
i 3 seconds
d
30page
Manual Drive
Earthing must be
worked
contact B of break
31page
Preparation for Auto-Drive
1. Loader Description
* LCD Loader is equipped on KJ - D100 originally, and you can verify all settings through this
* The following diagram indicates the external shape of LCD loader and functions of each part
→ Menu Display
F L : 01 E/L.STOP
Message Display
AUTO READY →
It
Item F
Function
ti D
Description
i ti
UP Up Increase values( ↑ )
32page
Preparation for Auto-Drive
3 Examples
3. E l off the
th data
d t modification
difi ti
* Engineer No is 1234.
FL : 01 E/L
E/L.Stop
Stop D f lt Screen(displayed
Default S (di l d "M
"Manuall M
Mode"
d " on manuall mode)
d )
Manuer Mode * Press [ESC] to back to default screen.
* Cf.) If the modification is not applied normally, it will be displayed "0000" again
33page
Preparation for Auto-Drive
4 Examples
4. E l off modification
difi ti off Encoder
E d pulse
l
PAR : Encoder Pulse Repeat the same process to change the other values.
0 0 0 1 1 9 2 And change to 1024.
PAR : Encoder Pulse After that, press [ENT] to apply the modification.
0 0 0 1 0 2 4
* The reason that the Engineer No. input is necessary to adjust the program,
is to let workers adjust the program with cautions. Please note that this is
not a password
password.
* An Engineer No. input is valid for two hours, and you have to input it again
to adjust the program after power down.
34page
Preparation for Auto-Drive
6 1 Leveling
6-1. L li
* Before operating, Safety line and Door Switch must work properly.
3) Leveling will be excuted on manual mode. The car moves at the leveling speed
when it passes by each level. If the car stops at the top floor, LD is on and LU is off
leveling is completed
Directions
* Don't work on top of the car or bottom of the car while leveling
It makes accidents would happen
35page
Prepartion for Auto-Drive
6 2 Flow
6-2. Fl Ch t off leveling
Chart l li
check the safey line and
No
Change to Manual mode. Start leveling. door switch.
Encoder A.B Err: Change
ESC KEY
UP KEY
ENT KEY
Go to USER Group.
ENT KEY
ENT KEY
36page
Auto Drive
3) Synchronize with the Opreation Curve by driving through more than 2 floors when
you do High Speed Test at firs time.
4) Synchronize with the curve by refering to C09 Inverter Data in the case
of single-floor operation.
3) Synchronize with the Opreation Curve by driving through more than 2 floors when
you do High Speed Test at firs time.
4) Synchronize with the curve by refering to D1-06 Inverter Data in the case of
single-floor operation.
37page
Auto Drive
3 Auto
3. A t Drive
D i Process
P
NO
Drive by more than 2 floors Break On/Off Err (Apply MRL)
at high speed. : not inputted brake open signal(BM)
NO
Land on the level(LU, LD) Adjust the decelleration time for the case
when change the speed from the car passes by a level at clip
ENT KET
YES
YES
Does it take too long to Adjust the decelleration time at the high
arrive at a level, changing speed drive chart.
NO
After arriving, the location of NO
Modify the clip speed of inveter to adjust
levels are good? levels.
FUJI : C07 . YASKAWA : D1-04
YES
In Single-floor Drive, does
the car move at the same YES
speed as more than 2 floor- Complete!
drive?
NO
Does the car land with NO
Change the low speed of inverter.
changing the high speed to FUJI : C09 . YASKAWA : D1-06
YES
I th
Is the curve th
the same as 2 YES
floor drive?
38page
Auto Drive
4 1 FUJI Inveter
4-1. I t Drive
D i att High
Hi h Speed
S d
C11 Inverter Data (RPM) C07 Inverter Data (RPM)
S Character Setting
Clip Speed
S Character S Character Setting
Ever lasting Drive High Speed Drive Clip Drive Command Ever lasting Drive
S Character Setting
Clip Speed
S Character S Character Setting
Ever lasting Drive Low spped Drive Command Clip Drive Command Ever lasting Drive
39page
Auto Drive
4 3 FUJI inverter
4-3. i t Drive
D i att Middle
Middl Speed
S d
S Character Setting
Clip Speed
S Character S Character Setting
Ever lasting Drive Middle Drive Command Clip Drive Command Ever lasting Drive
40page
Auto Drive
5 1 YASKAWA Inverter
5-1. I t Drive
D i att High
Hi h Speed
S d
S Character Setting
Clip Speed
S Character
Ever lasting Drive High Speed Drive Clip Drive Command Ever lasting Drive
S Character Setting
Clip Speed
S Character Setting
A
Acceleration
l ti Ti Time A
Acceleration
l ti Ti Time
Ever lasting Drive Middle Drive Command Clip Drive Command Ever lasting Drive
41page
Auto Drive
S Character Setting
Clip Speed
S Character Setting
Ever lasting Drive Low spped Drive Command Clip Drive Command Ever lasting Drive
42page
How to check and operate KJ-D100
ESC KEY
Move to USER Group, using
FUN key.
UP KEY
Go to USER Engineer No. of
Group No.10 .
ENT KEY
Input 1,2,3,4 when the
cursor flickers, using UP
ENT KET
ENT KEY
Go to the default screen.
FUN KEY
Go to TMR Group.
Go to OP WAIT
TIME of TMR Group.
ENT KEY
Modify the Door Time
( 04→09 )
ENT KEY
Complete!
43page
How to check and operate KJ-D100
2 How
2. H t change
to h fl
PARKING floor
ESC KEY
Go to USER Group by using
FUN KEY.
UP KEY
Go to Engineer
No of USER group No.10.
ENT KEY
Input the numbers(1,2,3,4)
by using UP key.
ENT KET
(SHIFT KEY:move cursor)
ENT KEY
FUN KEY
Go to FLR group.
UP KEY
Go to PRK (FLR Group
No.01).
ENT KEY
Change the PARKING
floor( 01→02 )
SHIFT KEY : move cursor)
ENT KEY
Complete!
44page
How to check and operate KJ-D100
3 How
3. H T Change
To Ch Fl
Floor Di l Mode
Display M d
ESC KEY
Go to User Group
p byy using
g
FUN key.
UP KEY
Go to Engineer No.
(USER group No.10).
ENT KEY
Input 1,2,3,4 by using UP
key.
(SHIFT KEY:move cursor)
ENT KEY
Go to default screen.
FUN KEY
Go to DSP group.
Go to FLOOR 01
(DSP Group No.00)
ENT KEY
ENT KEY
Complete!
45page
How to check and operate KJ-D100
4 How
4. H to
t sett Waiting
W iti Floor
Fl by
b times
ti
ex) From 8 A.M to 9 A.M, if the car not operated, stand by at 5th floor.
UP KEY
ENT KEY
Go to Engineer No(User
Change
g 33→05
SHIFT KEY: move cursor
ENT KEY
Input 1,2,3,4 by using UP
ENT KEY
key.
(SHIFT KEY:move cursor)
Complete!
ENT KEY
Go to the default screen.
FUN KEY
Go to TMR Group.
UP KEY
Go to NO USE TIME
(TMR Group 02).
ENT KEY
Change 00→ 03
SHIFT KEY : move cursor
ENT KEY
Complete!
FUN KEY
46page
How to check and operate KJ-D100
5.
5 How
H to
t sett Waiting
W iti Floor
Fl
ex) If if the car doesn't operated for 13 min, stand by at 2nd floor.
UP KEY
UP KEY
Go to Engineer NoFH
Go to NO USE GO FLR
(FLR g
group
p 02).
ENT KEY
UP KEY
Go to NO USE TIME
(TMR Group 02).
ENT KEY
Change 00→ 13
SHIFT KEY : move cursor
ENT KEY
Complete!
47page
How to check and operate KJ-D100
6 How
6. H to
t check
h k Safety
S f t line
li
ESC KEY
Is EMG of KJ‐D100 J2connector YES
lighted? No problem.
NO
Is EMG lighted up when TB1 Check A10 and A1.
YES
of MRL: Governor Switch
CP LINK,, A10 and A1 are Induction
duct o motor:
oto Rope
ope
NO
YES
Is EMG lighted when A1 and Check CAR Safety line.
A2 (Check the top and inside)
NO
YES
Is EMG lighted when A2 and Check PIT Safety line
A3 (Check Final Switch and PIT
NO
YES
Is EMG lighted when A3 and Check the additional devices.
A5 are connected(jumpered)? (MRL: Switches of the lower
part of PIT)
Induction motor: jump A3 and
NO A5)
YES
Is EMG lighted when A5 and
A10 are connected(jumpered)? In the caser of MRL, DZ
relay must be activated, and
inveter must be in normal
NO
Check the lines(A2, A10)
like
above. For example, it
could be
48page
How to check and operate KJ-D100
7 Check
7. Ch k items
it f fixing
for fi i t d doors
not-opened d
YES
YES Change the OPEN END
Is OLS of KJ‐D100 J2 lighted
g switch contact in DOOR
up? DRIVE!
NO
NO
Is OP of J11 lighted up? Contact DaeSung IDS.
YES
YES
NO Check OP T-Cable and
Does OP1 relay work at CAR
LINK Board of the car top? power connected with CP
LINK and CAR LINK.(DC24V)
YES
NO Check CON20(OP,
CON20(OP CLCL,
OP signal of Door Drive is
D/COM) of CAR LINK Board
inputted?
connector.
YES
The door drive may be out of
order. Need to check
49page
How to check and operate KJ-D100
8 Check
8. Ch k items
it for
f fixing
fi i not-closed
t l d doors
d
NO
Is SFT of KJ‐D100의 J3 lighted Check Safety Bar Switch!
up?
YES
NO Not in Auto mode, or Errors
Do you see the message "Close
occured. Remove the causes,
Door" on the display of KJ‐D100?
and then try again!
and then try again!
YES
NO
Is CL of J11 connector
Contact DaeSung IDS.
lighted?
YES
Checking the voltage of CL(J11) NO
and COM2(J12), is it DC24V?
YES
NO Check CP LINK and CL T-
T
Does CL1 relay work at CAR CABLE connected with CAR
LINK Board of the car top? LINK and power(DC24V)
YES
CL signal of Door Drive is
inputted?
YES
NO
The door drive may be out of Check CON20(OP, CL,
order. Need to check D/COM) of CAR LINK board.
50page
How to check and operate KJ-D100
9 How
9. H T Check
To Ch k CAR DOOR switch
it h
NO
Does GS1 relayy on CP LINK GS1(GS2
( for MRL))
YES
board relay contact is out of order.
(GS2 for MRL) Replace it.
NO
On CP LINK board, jump TB1
to R110 and GS1 Contact DaeSung IDS.
ENT KET
(GS2 for MRL)
YES
NO
Is KJ-D100 GS1 lighted up?
YES
CAR DOOR S/W Contact is
bad.
Need to check
51page
How to check and operate KJ-D100
10 How
10. H t check
to h k HALL DOOR switch
it h
NO
DS1 relayy works on CP LINK DS1(DS2
( for MRL))
YES
Board서 DS1 relay contact is bad.
(DS2 for MRL)? Replace it.
NO
On CP LINK board, jump TB1
to R110 and DS1 Contact DaeSung IDS.
ENT KET
(DS2 for MRL).
YES
NO
Is DS1 lighted up?
YES
52page
How to check and operate KJ-D100
11 H
11. How T Check
To Ch k Communication
C i ti St t
Status
UP KEY
Go to NORMAL DSP
(User group 06).
ENT KEY
When the cursor flickers,
Press UP KEY to change
ENT KEY
Go to default screen by ESC
53page
Supplement - Error Description
cf.) Error description can be changed or updated without forward notice for users
54page
Warranty
Name
Customer Address
Phone
This product was manufactured by DaeSung IDS, passing through strict quality control and inspection.
The term of guarantee is generally 12 months from installation. Unless the installation date is recorded,
12 months from manufacture. The term may be arranged according to the contract basis.
If there's
there s a trouble within the term of guarantee, inspite of regular use of the product,
we'll fix it free of charge.
◆ In the case that the product is reformed or fixed by other companies or manufacturers.
55page
56page