Unlock-B31.3 Process Piping Course - 02 Metallic Pipe & Fitting Selection

ASME B31.3 Process Piping Course 2.
Metallic Pipe & Fitting Selection
ASME B31.3 Process Piping
Charles Becht IV, PhD, PE

Don Frikken, PE
Instructors
BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 1
Piping Development Process

1. Establish applicable system standard(s)
2. Establish design conditions
3. Make overall piping material decisions
Pressure Class
Reliability
Materials of construction
4. Fine tune piping material decisions
Materials
Determine wall thicknesses
Valves
5. Establish preliminary piping system layout & support
configuration
6. Perform flexibility analysis
7. Finalize layout and bill of materials
8. Fabricate and install
9. Examine and test
ASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection
2. Metallic Pipe & Fitting Selection

¾ Piping System Failure
¾ Bases for Selection
¾ Listed versus Unlisted Piping Components
¾ Fluid Service Requirements
¾ Pipe
¾ Fittings
¾ Branch Connections
¾ Flanges
¾ Gaskets
¾ Bolting
¾ Flanged Joints
The Material in This Section is

Addressed by B31.3 in:
Chapter II - Design
Chapter IV - Standards for Piping
Components
Appendix G - Safeguarding

Piping System Failure

How can you recognize a failure in a
piping system?
Bases for Selection

¾ Pressure Class
¾ Reliability
Robustness
Fire Resistance
Blow-out Resistance
Tendencies to leak
¾ Material of Construction
Corrosion Resistance
Material Toughness
¾ Cost
Pressure Class
Ratings for above ground metallic systems
are generally governed by their joints.
Frequently these are flanged joints
manufactured in accordance with ASME
B16.1 (iron flanges) and ASME B16.5 (other
metallic flanges).
Ratings for flanges (and some other piping
components) are designated by pressure
class.
Flange P-T Ratings– Gray Iron (psi)

(Class Rated in accordance with ASME B16.1)

Flange P-T Ratings– Gray Iron (bar)

40
Class 125,
NPS 1-12
30 Class 125,
Pressure (barg)
NPS 14-24
Class 125,
20 NPS 30-48
Class 250,
NPS 1-12
10 Class 250,
NPS 14-24
Class 250,
0 NPS 30-48
0 50 100 150 200
Temperature (C)
Flange P-T Ratings – Carbon Steel (psi)

7000
6000
5000 Class 150

Pressure (psig)
Class 300
4000
Class 600
Class 900
3000
Class 1500
Class 2500
2000
1000
0
0 100 200 300 400 500 600 700 800 900 1000
Temperature (F)

Flange P-T Ratings – Carbon Steel (bar)

450
400
350
Pressure (barg)
300 Class 150

Class 300
250
Class 600
200 Class 900
150 Class 1500
Class 2500
100
50
0
0 100 200 300 400 500
Temperature (C)

(PN Rated in accordance with EN 1092-1)
100
80 PN 2.5
PN 6
Pressure (bar)
PN 10
60
PN 16
PN 25
40
PN 40
PN 63
20 PN 100
0
0 100 200 300 400
Temperature (C)


(K Rated in accordance with JIS B2220)
60
50
Pressure (bar)
40 5K
10K
30 16K
20K
20
30K
10
0
0 100 200 300 400 500
Temperature (C)
Cl 300 Flange Ratings – Several Materials (psi)

(Class Rated in accordance with ASME B16.5, B16.24 and B31.3)
800
700 Carbon Steel

(B16.5)
600
316
Pressure (psig)
Stainless
500 Steel (B16.5)
Nickel Alloy
400 400 (B16.5)
300 Copper Alloy

B61 (B16.24)
200
6061-T6
100 Aluminum
(B31.3)
0
0 200 400 600 800 1000 1200 1400
Temperature (F)

Cl 300 Flange Ratings – Several Materials (bar)

(Class Rated in accordance with ASME B16.5, B16.24 and B31.3)
60.0
Carbon Steel
50.0
(B16.5)
316
Pressure (barg)
40.0 Stainless
Steel (B16.5)
Nickel Alloy
30.0 400 (B16.5)
Coper Alloy
20.0
B61 (B16.24)
10.0 Aluminum
Alloy 6061-
T6 (B31.3)
0.0
0 100 200 300 400 500 600 700 800
Temperature (C)
Reliability
¾ Robustness
¾ Fire Resistance
¾ Blow-out Resistance
¾ Tendencies to Leak

Robustness
Able to withstand exposure to loads such as:
Being stepped on
Dropped tool
Dropped tool box
Forklift traffic
Truck traffic
Crane booms
Fire
Resistance
Usual Definition: Components able to maintain

piping system integrity if subjected to
approximately 1200ºF (650ºC) for 30 minutes.
Fire Resistance
Fire resistant components are used
¾ where there is a sufficient probability of a
fire, and
¾ where there is a significant consequence
as a result of piping system failure such as
adding fuel to the fire
exposure of fire fighters to danger due to
leaking fluids
Being able to continue operation after a fire is
usually not a consideration.
Blow-out Resistance
Gaskets and seals able to withstand high pressure
without failing by extrusion or fracture. A short-term
leak could be resealed by tightening the bolting. The
intent is to avoid large leaks
¾ when a flanged joint is not tightened properly
¾ when the piping system is subjected to pressures
much higher than design
¾ when large bending moments are applied to the
flanged joint

Blow-out Resistance
Failure by Extrusion Failure by Fracture

Tendencies to Leak
Some joints are more leak prone than others.
These are usually a strong function of the
construction and maintenance practices at a
particular site. Examples:
Threaded joints
Unions
Elastomeric seals such as o-rings

Corrosion Resistance
¾ Where corrosion is more or less uniform, extra
pipe wall material can be provided in the form of a
“corrosion allowance”.
¾ Where material degradation is localized, either
preventive measures must be used or a more
resistant material must be provided. Examples of
localized material problems:
- Erosion - Intergranular
- Stress-Corrosion Cracking - Microbiological
- Hydrogen Embrittlement
Material Toughness
¾ Measured by energy necessary to suddenly
propagate a crack to failure
¾ Mostly of concern for carbon steels
¾ Generally decreases as temperature decreases
¾ Factors affecting fracture toughness include:
Chemical composition or alloying elements
Heat treatment
Grain size

Example of Brittle Fracture
Example of Ductile Deformation

Cost
CPVC, Sch 80
Carbon Steel, Sch 40
Stainless Steel, 304, Sch 10S
Stainless Steel, 316, Sch 10S
Aluminum, 6061 T6, Sch 40
Fiberglass - Vinyl Ester
Polypropylene Lined Steel
Fluoropolymer Lined Steel
Alloy 20, Sch 10S
Alloy 400, Sch 10S
Alloy C276, Sch 10
Zirconium, Sch 10
0 2 4 6 8 10
Relative Installed Cost - NPS 4 Complex System
Piping Component Standards

Provide consistent dimensions and ratings
so that components will fit together and can
be used interchangeably
Listed Components: Those listed by
standard number in Table 326.1 and
Appendix A
Unlisted Components: Those not so
listed.

Some Listed Components - ASME

B16.1 – Cast Iron Pipe Flanges
B16.3 – Malleable Iron Threaded Fittings
B16.5 – Pipe Flanges and Flanged Fittings
B16.9 – Wrought Steel Buttweld Fittings
B16.11 – Forged Fittings, Socket Welding & Threaded
B16.20 – Metallic Gaskets
B16.22 – Wrought Copper Solder Joint Fittings
B16.34 – Valves Flanged, Threaded and Welded
See page 8 of the supplement.
Some Listed Components - Other

MSS SP-80 Bronze Valves
MSS SP-97 Branch Outlet Fittings
API 602 Compact Steel Gate Valves
API 608 Metal Ball Valves
ASTM A53 Steel Pipe
ASTM A312 Stainless Steel Pipe
AWWA C110 Ductile & Gray Iron Fittings
AWWA C151 Ductile Iron Pipe
See the pages 9 - 11 in the supplement.

Listed Components
Can be used within their pressure-
temperature ratings and any additional
limitations described in the Code.
Some Unlisted Components

ASME B16.33 – Manually Operated Metallic Gas
Valves or Use in Gas Piping Systems
ASME B16.50 – Wrought Copper and Copper Alloy
Braze-Joint Pressure Fittings
MSS SP-68 – High Pressure-Offset Seat Butterfly
Valves
MSS SP-108 – Resilient-Seated Cast Iron-Eccentric
Plug Valves
API 6D – Pipeline Valves (Gate, Plug, Ball, and
Check)
AWWA C153 – Ductile-Iron Compact Fittings for
Water Service
Unlisted Components [302.2.3, 326.2.1]

Can be used within Code limitations if they:
¾ have dimensions that “conform to those of
comparable listed components insofar as
practicable”
¾ “provide strength and performance equivalent to
standard components”, and
¾ satisfy one of the following:
“composition, mechanical properties, method of
manufacture, and quality control are comparable to
listed components”; and have pressure-temperature
ratings that conform with para. 304, or
are “qualified for pressure design as required by
para. 304.7.2.”
Fluid Service Requirements

¾ Specific requirements for components and
joints are described in paras. 305-318.
¾ Some components are permitted for certain
fluid services only when safeguarded.
¾ “Safeguarding is the provision of protective
measures to minimize the risk of accidental
damage to the piping or to minimize the
harmful consequences of possible piping
failure.” Para. G300

Fluid Service Requirements

Safeguarding examples:
¾ Brazed or soldered copper water tube is
not inherently fire resistant, but may be
protected against fire exposure by
insulation or by water sprays.
¾ Thermoplastic piping is not inherently blow-
out resistant and is sensitive to abuse, but
may be protected from both hazards by
routing the piping in a secondary
containment.
Piping Components
¾ Pipe
¾ Fittings
¾ Branch Connections
¾ Flanges
¾ Gaskets
¾ Bolting
¾ Flanged Joints

Pipe
“Pipe includes components designated as
‘tube’ or ‘tubing’ in the material specification,
when intended for pressure service.” Para. 305
Pipe - seamless
Strand Caster Billet Heating Rotary Piercing Mill
Elongator Reheat Pug Rolling Mill

Pipe - seamless
Reheat Sizing Mill Finishing
NDT Facing & Beveling Hydrotesting
Pipe – ERW
Coil Feed First Forming Fin Pass
Welding NDT Seam Normalizer

Pipe - ERW
Sizing Mill Flying Cut-Off Hydrotesting
Straightening NDT Facing & Beveling
Weld Joint Quality Factor Ej

Type of Weld Factor (Table 302.2.4)
None (seamless) 1.00
Electric Resistance Weld 0.85
Furnace Butt Weld 0.60
Single Fusion Weld 0.80 to 1.00*
Double Fusion Weld 0.85 to 1.00*
API 5L SAW, GMAW 0.95
*Depending on level of examination

Pipe Fluid Service Requirements

¾ Some specifications, including all furnace
butt welded, are limited to Category D
Fluid Service
¾ Some specifications may be used only in
Category D Fluid Service unless
safeguarded
¾ Only pipe listed in para. 305.2.3 may be
used for Severe Cyclic Conditions
Fittings
Fittings are selected primarily by the way
they are joined to the pipe.
¾ Threading
¾ Socket Welding
¾ Buttwelding
¾ OD Tubing (Compression fitting, Flare)
¾ Water Tubing (Solder, Braze)
¾ Others

Fittings: Threaded
¾ Common materials
Gray iron
(ASME B16.4)
Malleable iron
(ASME B16.3)
Steel (ASME B16.11)
¾ Size usually limited to ~NPS 2

Potential injury for installers
Ability to get a good seal
¾ Generally not used where leaks
cannot be tolerated
Threaded Joint Fluid Service

Requirements
¾ Straight threaded coupling mating to taper
thread permitted only for Category D

Threaded Joint Fluid Service

Requirements
¾ NPS 1-1/2 and smaller tapered joints must be
Sch 80 for notch sensitive material in Normal
Service
¾ May be used for Severe Cyclic Conditions
only if:
For taper threads must be, non-moment
bearing such as for a thermowell
For straight threads with seating surface,
must be safeguarded
Fittings: Socket Welding

¾Common materials
(ASME B16.11)
Carbon Steel
Stainless Steel
¾Size usually limited to ~NPS 1-1/2
¾Not used in services where
Corrosion is accelerated in crevices
Severe erosion may occur

Fittings: Buttwelding
¾ Common materials
(ASME B16.9)
Carbon Steel
Stainless Steel
Nickel alloys
¾ Used in most piping systems
~NPS 2 and larger
¾ Use generally not restricted
¾ Welding is difficult in small sizes,
especially for thin wall
Fittings: OD Tubing
¾ Common materials
Copper
Steel
Nickel alloys
¾ Compression Fittings
¾ Flared Fittings (ASME B16.26)
¾ Generally not used in most severe
services because of leak potential
Must be safeguarded for Severe Cyclic Service

Fittings: Water Tube

¾ Common material: copper
¾ Solder joint (ASME B16.18 &
B16.22)
¾ Braze joint (ASME B16.50)
¾ Not fire resistant
Solder & Brazed Joint Fluid Service

Requirements
¾ Solder joints are permitted only for Category
D Fluid Service
¾ Brazed joints are :
permitted for Normal Fluid Service
permitted for fluids that are flammable, toxic or
damaging to human tissue if safeguarded
prohibited for Severe Cyclic Conditions

Fittings: Grooved
Fittings that use grooves in pipe –
elastomeric seal required
Fittings: Compression for Pipe
Pressfit by Victaullic
(B16.51 draft for copper)
Lokring
(metal-to-metal seal)

Miter Bend Fluid Service

Requirements
¾ A bend with α greater
than 45º may be used
only in Category D
Fluid Service
¾ For Severe Cyclic
Conditions, α must be
less than or equal to
22.5º.
Branches
¾Generally many choices NPS 3
and larger
¾Choices include:
Tee
Unreinforced Fabricated Tee
Reinforced Fabricated Tee
Branch Connection Fitting

Branches
Tee
Unreinforced Fabricated Tee

(Capable of less than full pressure)
Reinforced Fabricated Tee
Fabricated Branches
Unreinforced Reinforced
Stub in
Stub on

Branches - Branch Connection Fittings
Branches
Basis for selection:
¾ Cost: depends on material, sizes &
fabricator
¾ Resistance to external moment
¾ Ability to examine fabrication
See table on page 19 in the supplement.

Flanges (ASME B16.5)

Flange types designated by joining method
Threaded Socket welding Welding Neck

(buttweld)
These flanges have the same advantages and
restrictions as fittings with the same joining
method. (Note that welding neck flanges are required
for Severe Cyclic Conditions.)

Other types of flanges - Slip-on
¾Has no crevice if installed with two welds
¾Easier to get good alignment
¾Unable to seat metal gaskets as well as WN
& LJ

Slip-on Flange Fluid Service

Requirements
¾ Required to be double welded for:
Severe erosion, crevice corrosion or cyclic
loading
Flammable, toxic, or damaging to human
tissue
Under Severe Cyclic Conditions
At temperatures below -101ºC (-150ºF)
¾ Should be avoided where many large
temperature cycles are expected

Other types of flanges - Lapped joint
¾ Flange can be made from cheaper material
¾ Easier to fabricate and install than WN

Flanges Facings (ASME B16.5)

Raised – normal choice
Flat
• Standard for gray iron flanges
• More gasket has to be compressed, so only
“softer” gaskets can be used
• Less likely to break flange when bolting
(applicable to brittle materials like gray iron)
Gaskets
Important Gasket Characteristics
¾ Resists deterioration in normal service
Chemical resistance
Temperature resistance
¾ Low enough leak rate
¾ Blowout resistance
¾ Fire resistance

Gaskets – Rubber
Chemical OK for
Resistant most
Approximate 200ºF
Max. Temp. (95ºC)
Leak Best
Performance
Blowout No
Resistant
Fire No (Thermoseal)
Resistant
Bolt Strength Low
Needed
Gaskets – Reinforced Rubber

Chemical OK for
Resistant most
Approximate 325ºF
Max. Temp. (160ºC)
Leak Fair
Performance
Blowout No
Resistant
Fire No (Garlock)
Resistant
Bolt Strength Low
Needed

Gaskets – Fluoropolymer
Chemical OK for
Resistant almost all
Approximate 350ºF
Max. Temp. (180ºC)
Leak Good (Gore) (Teadit)
Performance
Blowout No
Resistant
Fire No
Resistant
Bolt Strength Low
Needed
(Garlock)
Gaskets – Flexible Graphite

Chemical OK for almost Natural
Resistant all Graphite
Approximate 900 or 625ºF Flake
Max. Temp. (480 or 330ºC)

Leak Good Thermally
Decomposed
Performance
(Worms)
Blowout Not without
Resistant heavier insert
Fire Yes Worms
Resistant Compressed
Into Foils
Bolt Strength Medium
Needed
(SGL Carbon Group)

Foil Inserted
• Insert is usually 0.002”
(0.05 mm) type 316
stainless steel
• Adhesive bonded
(Teadit)
Tang Inserted
(0.10 mm) type 316
stainless steel
• Mechanically bonded
(Teadit)

Corrugated Insert
(0.46 mm) type 316
stainless steel
• Adhesive bonded
• Blowout resistant
• Lower hand cutting
potential
• Lower sealing stress
(Garlock) • Cannot be cut from
sheet
Flexible
graphite tends
to stick to
flanges, but
special coatings
can help.
Gaskets – Spiral Wound

Chemical Both metal winding
Resistant & filler must be OK
Approximate 1500ºF (820ºC)

Max. Temp.
Leak Good
Performance
Blowout Yes
(Garlock)
Resistant
Fire Resistant Depends on
Filler
Bolt Strength High
Needed (Flexitallic)

Gaskets – Spiral Wound (NE Seal)

Winding Material Ring Edge Color Code
304 SS Yellow
316L SS Green
Nickel 200 Red
Alloy C276 Beige
Alloy 400 Orange


Filler Material Ring Stripe Fire Maximum
Color Code Resistant Temp ºF/ ºC
Asbestos None Yes 1500 / 820
Flexible Gray Yes 900 / 480
Graphite
Mica Graphite Pink No 325 / 160
PTFE White No 350 / 180
Vermiculite No standard Yes 1500 / 820
Internal buckling is a concern to some, especially

in higher pressure classes and larger sizes.

Gaskets - Kammprofile
Chemical Both metal &
Resistant sealing material
must be OK
Approximate 1500ºF (820ºC)
Max. Temp.
Leak Good
Performance
Blowout Yes
Resistant
Fire Resistant Depends on
(Garlock)
sealing material
Bolt Strength Medium
Needed
Gaskets – Ring Joint

Chemical Metal must
Resistant be OK
Approximate 1500ºF
Max. Temp. (820ºC) Oval
Leak Very Good
Performance
Blowout Yes
Resistant
Fire Resistant Yes
Octagonal
Bolt Strength High
Needed (NE Seal)

Bolting
¾ Has to be strong
enough to seat the
gasket
¾ Consider need to be
corrosion resistant to
process fluid
¾ Studs versus bolts
1st and 2nd degree burns…
after being sprayed with hot water. The bonnet of

the valve had separated from the valve body due
to corroded bonnet bolts.

Bolting Fluid Service Requirements

¾ Low strength bolting [SMYS not greater than
207 MPa (30 ksi)] may not be used with
Pressure classes higher than 300
Metal gaskets
¾ Carbon steel bolting may not be used with
Pressure classes higher than 300
Temperatures outside -29ºC to 204ºC (-20ºF to
400ºF) range
¾ Galvanized carbon steel bolting must be to
heavy hex dimensions
More Bolting Fluid Service

Requirements
¾ Low strength bolting shall be used for
weaker and more brittle flanged joints
unless
Both flanges are flat faced and a full face
gasket is used, or
A careful bolt-up procedure is used
¾ Low strength bolting may not be used for
Severe Cyclic Conditions

Flanged Joints
“A flanged joint is composed of three
separate and independent, although
interrelated components: the flanges, the
gasket, and the bolting, which are
assembled by yet another influence, the
assembler. Proper controls must be
exercised in the selection and application for
all these elements to attain a joint which has
acceptable leak tightness.” [B16.5]
Flanged Joints
Flange A Flange B Fire Blow-out Facing Gaskets Bolting
Resist? Resist? Strength
Class 125 Class 125 No No
gray iron gray iron
Class 125 Class 150 No No

gray iron carbon stl
Class 150 Class 150 Yes Yes

carbon stl carbon stl
Class 150 Class 150 No Yes

stainless stainless
Class 150 Class 125 Yes No

carbon stl gray iron

Pipe & Fitting Selection

Workshop: What basic piping system
characteristics would you provide for the following
services:
Steam condensate 650 psig (45 bar) Steam
Chlorine Heat transfer oil
Sulfuric acid Styrene monomer
Gasoline Lime-water slurry
See Supplement page 7 for details.

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ASME B31.3 Process Piping Course 2.

Metallic Pipe & Fitting Selection

ASME B31.3 Process Piping

Charles Becht IV, PhD, PE

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 1

Piping Development Process

2. Metallic Pipe & Fitting Selection

The Material in This Section is

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 4

Piping System Failure

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 5

Bases for Selection

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 7

Flange P-T Ratings– Gray Iron (psi)

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 8

Flange P-T Ratings– Gray Iron (bar)

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 9

Flange P-T Ratings – Carbon Steel (psi)

5000 Class 150

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 10

Flange P-T Ratings – Carbon Steel (bar)

300 Class 150

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 11

Flange P-T Ratings – Carbon Steel (bar)

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 12

Flange P-T Ratings – Carbon Steel (bar)

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 13

Cl 300 Flange Ratings – Several Materials (psi)

700 Carbon Steel

300 Copper Alloy

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 14

Cl 300 Flange Ratings – Several Materials (bar)

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 15

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 16

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 17

Usual Definition: Components able to maintain

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 20

Failure by Extrusion Failure by Fracture

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 22

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 23

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 24

Example of Brittle Fracture

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 25

Example of Ductile Deformation

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 26

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 27

Piping Component Standards

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 28

Some Listed Components - ASME

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 29

Some Listed Components - Other

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 30

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 31

Some Unlisted Components

Unlisted Components [302.2.3, 326.2.1]

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 33

Fluid Service Requirements

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 34

Fluid Service Requirements

BECHT ENGINEERING COMPANY, INC. Metallic Pipe & Fitting Selection - 36