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    Welding Procedure Specification: Dodsal Pte LTD Q-Chem Ethylene Project Doha, Qatar Job No: 7979

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    S Gouda
    This welding procedure specification outlines the requirements for welding pipe joints for an ethylene project in Doha, Qatar. It specifies the materials, pipe dimensions, welding processes, parameters, and qualifications for gas tungsten arc welding and shielded metal arc welding of pipes made of various steel grades between 2 and 34.19 mm thick. Post-weld heat treatment and hardness testing are required to ensure quality.

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    Welding Procedure Specification: Dodsal Pte LTD Q-Chem Ethylene Project Doha, Qatar Job No: 7979

    Uploaded by

    S Gouda
    49 views1 page
    This welding procedure specification outlines the requirements for welding pipe joints for an ethylene project in Doha, Qatar. It specifies the materials, pipe dimensions, welding processes, parameters, and qualifications for gas tungsten arc welding and shielded metal arc welding of pipes made of various steel grades between 2 and 34.19 mm thick. Post-weld heat treatment and hardness testing are required to ensure quality.

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    PP13rev.6

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    This welding procedure specification outlines the requirements for welding pipe joints for an ethylene project in Doha, Qatar. It specifies the materials, pipe dimensions, welding processes, parameters, and qualifications for gas tungsten arc welding and shielded metal arc welding of pipes made of various steel grades between 2 and 34.19 mm thick. Post-weld heat treatment and hardness testing are required to ensure quality.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    49 views1 page

    Welding Procedure Specification: Dodsal Pte LTD Q-Chem Ethylene Project Doha, Qatar Job No: 7979

    Uploaded by

    S Gouda
    This welding procedure specification outlines the requirements for welding pipe joints for an ethylene project in Doha, Qatar. It specifies the materials, pipe dimensions, welding processes, parameters, and qualifications for gas tungsten arc welding and shielded metal arc welding of pipes made of various steel grades between 2 and 34.19 mm thick. Post-weld heat treatment and hardness testing are required to ensure quality.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 1

    Dodsal Pte Ltd

    Q-Chem Ethylene Project


    Doha, Qatar
    Job No : 7979 WELDING PROCEDURE SPECIFICATION
    1 7979/WPS/PP/13 Rev- 6 31.03.01 Supporting PQR : DOT-ITCS-03SR Date: 03.01.2001
    2 Joint Design As per attachment Joint Design
    3 Backing None
    4 Joint Prep. Machining and / or Grinding As per attachment
    5 Base Metal Spec. P1G1/P1G2
    6 Base Metal A333 Gr.6, A420 Gr. WPL 6, A350LF2

    7 Pipe Dia >2"


    8 Thickness Range >19.05 to34.19mm ( GTAW 8.0mm SMAW 26.19mm)
    9 Process GTAW SMAW
    10 Type Manual Manual
    11 F.No 6 4
    12 A.No 1 1
    13 S.F.A No. 5.18 5.1
    14 AWS No. ER 70S-6 E7018-1

    15 Flux N.A. N.A.


    16 Insert N.A. N.A.
    17 Position Of Groove ALL 18 Progression Uphill
    49°C Minimum for less than 25mmthk.
    19 Pre Heat Temp Range 100°C Minimum 25mm & above. 20 Interpass Temp. 250°C
    21 PWHT Temp. Range 621°C ± 14°C 22 Time Range 2.4min/mm (60minutes minimum)
    23 Shielding Gas & % Comp Argon 99.99% purity 24 Flow Rate 7-12LPM (15-25CFH)
    25 Purging N.A. 26 Trailling Gas Cup Size N.A.
    27 Tungsten Type : 2% thoriated 2.4 dia. 28 Orifice or Gas Cup Size 8-13mm
    29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
    31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
    33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
    35 Number of Passes (per side) Multiple 36 Peening Not Allowed
    37 Initial/ interpass cleaning Grinding and or Brushing 38 Method of Gouging Where unrestricted access permits.
    39 Pre Heat Maintenance Yes 40 roots shall be ground to sound
    41 Weave width not to exceed 3X the core wire dia metal and back welded/fused.
    Pass Process Polarity Weld Filler Metal Amps Volts Speed Heat Input
    No. Direction AWS No. Dia mm/min Max.
    Root GTAW DCEN UPHILL ER 70S-6 2.4 90-145 8 - 12 60-90 1.7
    Hot GTAW DCEN UPHILL ER 70S-6 2.4 90-145 8 - 12 60-90 1.7
    Fill 3.2/
    SMAW DCEP UPHILL E 7018-1 80-160 20-26 115-140 2.17
    multi 4

    Cap 3.2/
    SMAW DCEP UPHILL E 7018-1 70-160 20-26 115 -140 2.17
    Multi 2.5
    Notes 1. Batch Certificate for ER 70S-6 shall be approved before use.
    2. Hardness test shall be carried out on all weld joints after PWHT. One each on weld and HAZ. Hardness value not to
    exceed 225 BHN.

    COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


    SIGNATURE
    NAME Shrikant Ajgaonkar
    DATE 31.03.01

    Format No : DOD/Q-Chem/F082 Rev 0


    c:\DIR00001\wps\pp13 Rev.6

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