INJECTION MOLD

TOOLING PROGRAM
COMPONENTS FOR PRODUCTION TOOLING

North America:
[1] 800-269-6653
[email protected]
Europe:
[44] 161-653-4422
[email protected]
Asia:
[65] 6753-3212
[email protected]
w w w . p r o c o m p s .c o m
 About Progressive
he team at Progressive continuously strives to be the leader in supplying the tooling industry. With a
T foundation in the mold business, we feel a responsibility to provide continued excellence.

Therefore, every customer should always expect the following:

• Products that meet expectations for quality, value, and performance.
• Prompt resolution of any order problem, regardless of origin.
• Prompt response to billing questions and account status.
• Orders that are traced at no additional charge.
• Knowledgeable and helpful Customer Service and Technical Support staff.

If there is any way in which we can serve your needs better, we want to hear about it. Feel free to contact
any member of the Progressive Team at 1-800-269-6653 or 1-847-487-1000. We appreciate the continued
opportunity to serve!

Don Starkey, Vice President Glenn Starkey, President

Dir. of Operations & Finance Dir. of Engineering & Sales
[email protected] [email protected]

About the Injection Mold Program Additional Programs

This program comprises competitively-priced For our Regional Service Centers located on three
products that will continue to lead in value continents, we are continuing to develop component
throughout the life of the mold. Leading the product lines for additional tooling technologies.
industry with more 'firsts' has been our track record. Focused product development benefits tool builders
And, we will continue to develop tooling innovations and processors by providing easier access to a full
for the future. range of diversified products. Contact us for
information on products for Die Cast Tooling, Blow
Mold Tooling, and Stamping Die Tooling.

Europe Distribution North America Distribution Asia Distribution

England • Portugal • Germany • Italy Illinois • Minnesota • Connecticut Singapore • Taiwan • China
Sweden • Czech Republic • Hungary Ohio • California • Texas South Korea • Japan
Phone: 44-161-6534422 Mexico • Canada Phone: 65-6753-3212
Fax: 44-161-6534477 Fax: 65-6753-4489
Nationwide Sales & Service
1-800-269-6653 • Fax: 1-800-462-6653
Int’l: 1-847-487-1000 • Int’l Fax: 1-847-487-1027
235 Industrial Drive • Wauconda, IL • 60084

PROGRESSIVE
w w w .p r o c o m p s . co m
 PROGRESSIVE

Nationwide Sales & Service

1-800-269-6653 • Fax: 1-800-462-6653
Int’l: 1-847-487-1000 • Int’l Fax: 1-847-487-1027
235 Industrial Drive • Wa u c o n d a , I L • 6 0 0 8 4

Technical Support: [email protected]

Order Placement: [email protected]
Sales & Distribution: [email protected]

F o r c o mp l e t e p r o d u ct i n f o r ma t i o n , CA D g e om e tr y , n ew s r el ea se s,
a n d te c h n ica l d a ta , p le a se v is it w w w .p r o c o mp s .co m .

Europe Distribution North America Distribution Asia Distribution

England • Portugal • Germany • Italy Illinois • Minnesota • Connecticut Singapore • Taiwan • China
Sweden • Czech Republic • Hungary Ohio • California • Texas South Korea • Japan
Phone: 44-161-6534422 Mexico • Canada Phone: 65-6753-3212
Fax: 44-161-6534477 Fax: 65-6753-4489
[email protected] [email protected]

6
15OCT2007
 Injection Mold
Components

Program Overview
MOLD ACTIONS ELECTRICAL RAPID TOOLING SOFTWARE & PINS
Angle Pins COMPONENTS Clamps LITERATURE Blade Ejectors
CamAction Assemblies Cables Frames Books Core Pins & Retainers
Collapsible Cores Cavity Pressure Inserts CAD Geometry Ejector Pins
Expandable Cavities Hot Sprue Bushings RTI Pins & Bushings Mold Finish Guides Ejector Sleeves
FlexiCore Assemblies Junction Box RTI Support Pillars MoldTrax JIS & DIN Pins
L-Gibs KO Switches T-Handles ProFile Keyed Ejector Pins
UniLifters Recessed Connectors Return Pins
Slide Retainers Switches Sleeve Extensions
StacKit System Transducers Thin Wall Sleeves
Wear Plates Wire Channel Inserts TI Pins
UltraPins

ALIGNMENT
Leader Pins
Guided Ej Bushings
Guided Ejector Pins
Guide Locks
Needle Bearing Locks
QC Bushings
Shoulder Bushings
Shuttle Mold Locks
Side Locks
Straight Bushings
X-Series Locks
Top Locks
Taper Locks

GENERAL
COMPONENTS COOLING
PRODUCTS
Air Valves
CounterView Baffles
Date Stamps Cascades
Connector Plugs
Extended Sprues Diverting Plugs
Locating Rings Elbows
Mold Straps Extension Plugs
Inlet Cascade Fittings
PKO Extensions
Misc Brass Items
R-Series CounterView Pipe Plugs
Recycle Inserts Threadless Plugs
Roller Pullers Water Blockers
Water Jumpers
Springs Waterline Tags
Sprue Bushings
Stop Pins
Support Pillars

Version 8.0 OCT2007

PROGRESSIVE 1
15OCT2007
 Alphabetical Index
Page Price List Page Price List
Catalog Number Number Page Number Catalog Number Number Page Number
Adjustable Hex Nipples E-19 Z-28 Pins: Ejector Pins Shoulder JIS A-7 Z-6
Air Valves D-22 Z-23 Pins: Ejector Pins Straight DIN A-4 Z-4
Baffles E-1 Z-24 Pins: Ejector Pins Straight Inch A-2 Z-3
Blade Ejectors: DIN A-11 Z-6 Pins: Ejector Pins Straight JIS A-6 Z-5
Bushings: Guided Ejector B-8 Z-12 Pins: Guided Ejector Pins B-3 Z-10
Bushings: Shoulder B-4 Z-10 Pins: Leader Pins Shoulder B-2 Z-9
Bushings: Shoulder QC B-6 Z-12 Pins: Leader Pins Straight B-1 Z-9
Bushings: Straight B-5 Z-12 Pins: Return Pins A-18 Z-8
Collapsible Cores: GZ Series C-14 Z-16 Pins: Puller Pins & Bushings D-4 Z-19
Collapsible Cores: RT Series C-10 Z-16 Pins: TI Pins A-13 Z-7
CamAction: 100 Series C-18 Z-16 Pins: UltraPins A-8 Z-6
CamAction: 200 Series C-19 Z-16 Patch Cables G-2 Z-31
CamAction: 300 Series C-22 Z-16 Pipe Plugs E-12 Z-26
CamAction: 400 Series C-25 Z-16 Pipe Nipples E-19 Z-28
Cascades: Compact E-3 Z-24 PKO Extensions D-24 Z-24
Cascades: Hex Key E-3 Z-24 Plastic Finish Plaque H-1 Z-33
Cascades: High Flow E-2 Z-24 Plate Position Switch G-7 Z-32
Cascades: Nipple Type E-4 Z-24 Plugs: Connector E-11 Z-26
Cascades: Quick Coupler E-5 Z-25 Plugs: Extension Plugs E-8 Z-25
Combination Hose Inserts E-20 Z-29 Plugs: Threadless E-13 Z-27
Core Pin Retainers A-17 Z-8 Plugs: Water Blocker E-14 Z-27
CounterView: 100/200 D-13 Z-22 Pressure Transducers G-10 Z-32
CounterView: R-Series D-14 Z-22 ProFile H-4 Z-33
CounterView Attachment Block D-15 Z-22 Rapid Tooling: 08/09 Series F-2 Z-30
Daters: 20-Series, D- Series D-8 Z-20 Rapid Tooling: 08/10 Series F-5 Z-30
Daters: CH-Series D-7 Z-20 Rapid Tooling: 84/90 Series F-8 Z-30
Daters: H-Series D-9 Z-21 Rapid Tooling: 10/14 Series F-11 Z-30
Daters: LG-Series D-10 Z-21 Rapid Tooling: Cavity/Core Inserts F-15 Z-31
Daters: Micro Daters D-12 Z-22 Rapid Tooling: Complete F-14 Z-31
Daters: Multi-Daters D-6 Z-20 Rapid Tooling: Frame Clamps F-22 Z-31
Daters: Replacement Plugs D-11 Z-22 Rapid Tooling: Frames F-16 Z-31
Daters: RF-Series D-5 Z-19 Rapid Tooling: Sprue Bushing & Pillars F-21 Z-31
Ejector Sleeves A-14 Z-8 Rapid Tooling: Pins & Bushings F-20 Z-31
Elbows: Extension, Hex, Hex Key E-18 Z-27 Rapid Tooling: S-Series F-13 Z-31
Expandable Cavities C-17 Z-16 Rapid Tooling: Straps, T-Handles F-22 Z-31
Extended Sprues D-3 Z-18 Recessed Connectors G-3 Z-32
FlexiCore System C-4 Z-15 Recycle Inserts D-16 Z-22
Hex Key Extension Elbows E-20 Z-29 Brass Reducers & Couplings E-22 Z-29
Hose Barbs & Splicers E-21 Z-29 Roller Pullers D-17 Z-22
Hot Sprue Bushings G-12 Z-32 Switches: CamAction G-6 Z-32
Inlet Cascades E-7 Z-25 Switches: External Mount G-9 Z-32
Junction Box & Mounting Bracket G-1 Z-31 Switches: Side Action G-7 Z-32
Junction Box Cables G-2 Z-31 Switches: KO (Single/Dual/BCP) G-4 Z-32
Jumper Plugs G-2 Z-32 Slide Retainers C-28 Z-17
L-Gibs C-30 Z-17 Slide Retainers: Urethane C-27 Z-16
Literature H-1 Z-33 Sleeve Extensions A-16 Z-8
Locating Rings D-2 Z-18 Socket Connectors E-15 Z-27
Locks: Guide B-9 Z-12 Springs D-19 Z-22
Locks: Needle Bearing Side Lock B-14 Z-13 Springs: Urethane Springs D-18 Z-22
Locks: Needle Bearing Top Lock B-15 Z-13 Sprue Bushings D-1 Z-17
Locks: Side Locks B-10 Z-13 StacKit System C-32 Z-17
Locks: Side Locks-Graphite B-12 Z-13 Support Pillars D-23 Z-23
Locks: Top Locks B-16 Z-13 Taper Locks & Plates B-17 Z-13
Locks: X-Series Side Lock B-13 Z-13 Tees & Elbows E-23 Z-29
Mold Finish Guide H-1 Z-33 Teflon Tape & Clamps E-24 Z-30
MoldTrax H-2 Z-33 Thermocouples G-14 Z-33
Mold Straps D-23 Z-24 Tubes & Piston Tubes E-6 Z-25
Pins: Angle Pins C-29 Z-17 UniLifter System C-1 Z-14
Pins: Core Pins A-12 Z-7 Water Jumpers E-16 Z-27
Pins: Keyed Ejector Pins A-10 Z-6 Waterline Tags E-17 Z-27
Pins: Ejector Pins Shoulder DIN A-5 Z-5 Wear Plates C-31 Z-17
Pins: Ejector Pins Shoulder Inch A-3 Z-4 Wire Channel Inserts G-3 Z-32

2 PROGRESSIVE
15OCT2007
 Injection Mold
Components

Program Contents

Pins Ejector Pins: Straight Inch Ejector Pins: Shoulder Ejector Pins: Straight DIN Ejector Pins: Shoulder DIN Ejector Pins: Straight JIS
Catalog # Prefix EP EP EPD EPD EPJ
Catalog Page A-2 A-3 A-4 A-5 A-6
Pricing Page Z-3 Z-4 Z-4 Z-5 Z-5

Ejector Pins: Shoulder JIS UltraPins Keyed Ejector Pins Blade Ejectors: DIN Core Pins TI Pins
EPJ EPL EP BE CP TI
A-7 A-8 A-10 A-11 A-12 A-13
Z-6 Z-6 Z-6 Z-6 Z-7 Z-7

Ejector Sleeves Sleeve Extensions Core Pin Retainers Return Pins Leader Pins: Straight Leader Pins: Shoulder
ES, ESTW SXT CPR RP LP SLP
A-14 A-16 A-17 A-18 B-1 B-2
Z-8 Z-8 Z-8 Z-8 Z-9 Z-9

Alignment Guided Ejector Pins Bushings: Shoulder Bushings Straight QC Bushings: Shoulder Guided Ejector Bushings
Catalog # Prefix GEP, LP SAB, SHB, SGP. STR STB, STGP SQC GEB, GGP, GQC
Catalog Page B-3 B-4 B-5 B-6 B-8
Pricing Page Z-10 Z-10 Z-12 Z-12 Z-12

Guide Locks Side Locks Side Lock: Graphite X-Series Side Lock Needle Bearing Side Lock Needle Bearing Top Lock
GL, GLM SL, SLM, SLS, SLMS SLPM SLX SLR, SLRM TLR
B-9 B-10 B-12 B-13 B-14 B-15
Z-12 Z-13 Z-13 Z-13 Z-13 Z-13

Top Locks Taper Locks & Plates UniLifter System FlexiCore System C-Cores: RT Series C-Cores: GZ Series
TL, TLM MTL, FTL, TLP CB, UC, TG FCA, FCR, FCDA CC, CCM CC
B-16 B-17 C-1 C-4 C-10 C-14
Z-13 Z-13 Z-14 Z-15 Z-16

Mold Actions Expandable Cavities Cam Action 100 Series Cam Action 200 Series Cam Action 300 Series Cam Action 400 Series
Catalog # Prefix CA, CAMM CA, CAMM CA, CAMM CA-400
Catalog Page C-17 C-18 C-19 C-22 C-25
Pricing Page Z-16 Z-16 Z-16 Z-16

Slide Retainers: Urethane Slide Retainers Angle Pins L-Gibs Wear Plates StacKit System
RET SRT AP LGIB WP SK
C-27 C-28 C-29 C-30 C-31 C-32
Z-16 Z-17 Z-17 Z-17 Z-17 Z-17

PROGRESSIVE 3
15OCT2007
 Program Contents

General Components Sprue Bushings Locating Rings Extended Sprues Puller Pins & Bushings Daters: RF-Series
Catalog # Prefix SPR LR ESB, RX PP, PPB DF, DFP
Catalog Page D-1 D-2 D-3 D-4 D-5
Pricing Page Z-17 Z-18 Z-18 Z-19 Z-19

Multi-Daters Daters: CH, 20-Series Date Stamps Replacement Plugs Micro Daters CounterView: 100/200
DMD DC, DL DH, DLB, DFD DP, DCP, DLP, DHP MD CV
D-6 D-7 D-9 D-11 D-12 D-13
Z-20 Z-20 Z-20 Z-22 Z-22 Z-22

CounterView CV Attachment Block Recycle Inserts Roller Pullers Urethane Springs Springs
CVR CVRA RI RPL US MS, HS
D-14 D-15 D-16 D-17 D-18 D-19
Z-22 Z-22 Z-22 Z-22 Z-22 Z-22

Air Valves Support Pillars PKO Extensions Baffles Cascades: High Flow Cascades: Hex Key
AV SP PH, PKP SB, TB HFC HKC
D-22 D-23 D-24 E-1 E-2 E-3
Z-23 Z-23 Z-24 Z-24 Z-24 Z-24

Cooling Items Cascades: Compact Cascades: Nipple Cascades: Quick Coupler Tubes& Piston Tubes Inlet Cascades
Catalog # Prefix CC NC QC HFT, HFTJ, T, PT CF
Catalog Page E-3 E-4 E-5 E-6 E-7
Pricing Page Z-24 Z-24 Z-25 Z-25 Z-25

Extension Plugs Connector Plugs Pipe Plugs Plugs: Threadless Plugs: Water Blocker Socket Connections
Numeral Numeral BR, ST, SS TWP WB SC
E-8 E-11 E-12 E-13 E-14 E-15
Z-25 Z-26 Z-26 Z-27 Z-27 Z-27

Water Jumpers Waterline Tags Elbows: EXT, Hex, Hex Key Adjustable Hex Nipples Pipe Nipples Combination Hose Inserts
WJ TS, TM, TH HELB, HELS, HK APN BPN, GPN Numeral
E-16 E-17 E-18 E-19 E-19 E-20
Z-27 Z-27 Z-27 Z-28 Z-28 Z-29

Hex Key Ext. Elbows Hose Barbs & Splicers Reducers & Couplings Tees & Elbows Cover Plugs, Tape, Clamps
HKEE MB, FB, HS RB, MR, C, HKL T, MT, ELS, EL, ELA CP, TT, HC
E-20 E-21 E-22 E-23 E-24
Z-29 Z-29 Z-29 Z-29 Z-30

4 PROGRESSIVE
15OCT2007
 Injection Mold
Components

Program Contents

Rapid Tooling Rapid Tooling Inserts RTI: 08/09 Series RTI: 08/10 Series RTI: 84/90 Series RTI: 10/14 Series
Catalog # Prefix RTS, RTL, RTT RTS, RTL, RTT RTS, RTL, RTT RTS, RTL, RTT RTS, RTL
Catalog Page F-1 F-2 F-5 F-8 F-11
Pricing Page Z-30 Z-30 Z-30 Z-30 Z-30

RTI: S-Series RTI: Complete RTI Cavity/Core Inserts RTI Frames RTI Pins & Bushings Frame Sprue Bushing
RTS RTLP RCI RTF RLP, RSB, RGEB RFS
F-13 F-14 F-15 F-16 F-20 F-21
Z-31 Z-31 Z-31 Z-31 Z-31 Z-31

Support Pillars Straps Frame Clamps T-Handles

RSP MS RFC T
F-21 F-22 F-22 F-22
Z-31 Z-31 Z-31 Z-31

Electrical Items Junction Box Mounting Bracket Junction Box Cables Patch Cables Jumper Plugs
Catalog # Prefix EC ECMB ECJBC ECCA ECJP
Catalog Page G-1 G-1 G-2 G-2 G-2
Pricing Page Z-31 Z-31 Z-31 Z-31 Z-32

Recessed Connectors Wire Channel Inserts KO Switch CamAction Switch Plate Position Switch Side Action Switch
ECRC WC SWKO SWCA SWPPS SWSA
G-3 G-3 G-4 G-6 G-7 G-7
Z-32 Z-32 Z-32 Z-32 Z-32 Z-32

External Mount Switches Pressure Transducers Hot Sprue Bushings Thermocouples

SWXM CPT BX TC
G-9 G-10 G-12 G-14
Z-32 Z-32 Z-32 Z-33

Software & Literature Mold Finish Guide Plastic Finish Plaque Literature Mold Management Software Mold Management Software
Catalog # Prefix LIT LIT LIT MT PF
Catalog Page H-1 H-1 H-1 H-2 H-4
Pricing Page Z-33 Z-33 Z-33 Z-33 Z-33

How To Use This Catalog

Each section of the catalog is color coded as shown in the index pages. If alternate materials or options are available for a specific product, it is noted on the individ-
ual catalog pages and pricing will be given by Customer Service per inquiry.
The icons below appear on every page (as applicable) to outline the specifications of the particular product. Technical information, including testing results, custom
templates, installation instructions, and application guidelines can be found at www.procomps.com.

M Material Specification H Material Hardness S Surface Treatment

PROGRESSIVE 5
15OCT2007
 General
Components

Sprue Bushings
+.01
L -.00

.220

O 7
/32 R 44 ±1 HRC
.750
+.0005
2.000ø +.000
-.007 D -.0000

R 2.5°
Inc. Angle
B A
B Series D=1.000ø B=.875
M AISI 6150 H 43-45 HRC CAD insertion point

A L O=5/32 O=7/32 O=9/32 O=11/32

R=1/2 R=3/4 R=1/2 R=3/4 R=1/2 R=3/4 R=1/2 R=3/4
29/32 1-25/32 SPRB1-512 SPRB1-534 SPRB1-712 SPRB1-734 SPRB1-912 SPRB1-934 SPRB1-112 SPRB1-134
1-13/32 2-9/32 SPRB2-512 SPRB2-534 SPRB2-712 SPRB2-734 SPRB2-912 SPRB2-934 SPRB2-112 SPRB2-134
1-29/32 2-25/32 SPRB3-512 SPRB3-534 SPRB3-712 SPRB3-734 SPRB3-912 SPRB3-934 SPRB3-112 SPRB3-134
2-13/32 3-9/32 SPRB4-512 SPRB4-534 SPRB4-712 SPRB4-734 SPRB4-912 SPRB4-934 SPRB4-112 SPRB4-134
2-29/32 3-25/32 SPRB5-512 SPRB5-534 SPRB5-712 SPRB5-734 SPRB5-912 SPRB5-934 SPRB5-112 SPRB5-134
3-13/32 4-9/32 SPRB6-512 SPRB6-534 SPRB6-712 SPRB6-734 SPRB6-912 SPRB6-934 SPRB6-112 SPRB6-134
3-29/32 4-25/32 SPRB7-512 SPRB7-534 SPRB7-712 SPRB7-734 SPRB7-912 SPRB7-934 SPRB7-112 SPRB7-134
4-13/32 5-9/32 SPRB8-512 SPRB8-534 SPRB8-712 SPRB8-734 SPRB8-912 SPRB8-934 SPRB8-112 SPRB8-134
4-29/32 5-25/32 SPRB9-512 SPRB9-534 SPRB9-712 SPRB9-734 SPRB9-912 SPRB9-934 SPRB9-112 SPRB9-134
5-29/32 6-25/32 — — SPRB10-712 SPRB10-734 SPRB10-912 SPRB10-934 — —
6-29/32 7-25/32 — — SPRB11-712 SPRB11-734 SPRB11-912 SPRB11-934 SPRB11-112 SPRB11-134

A Series D=1.000ø B=.625

M AISI 6150 H 43-45 HRC

A L O=5/32 O=7/32 O=9/32 O=11/32

R=1/2 R=3/4 R=1/2 R=3/4 R=1/2 R=3/4 R=1/2 R=3/4
1-3/16 1-13/16 SPRA1-512 SPRA1-534 SPRA1-712 SPRA1-734 SPRA1-912 SPRA1-934 SPRA1-112 SPRA1-134
1-11-16 2-5/16 SPRA2-512 SPRA2-534 SPRA2-712 SPRA2-734 SPRA2-912 SPRA2-934 SPRA2-112 SPRA2-134
2-3/16 2-13/16 SPRA3-512 SPRA3-534 SPRA3-712 SPRA3-734 SPRA3-912 SPRA3-934 SPRA3-112 SPRA3-134
2-11/16 3-5/16 SPRA4-512 SPRA4-534 SPRA4-712 SPRA4-734 SPRA4-912 SPRA4-934 SPRA4-112 SPRA4-134
3-3/16 3-13/16 SPRA5-512 SPRA5-534 SPRA5-712 SPRA5-734 SPRA5-912 SPRA5-934 SPRA5-112 SPRA5-134
3-11/16 4-5/16 SPRA6-512 SPRA6-534 SPRA6-712 SPRA6-734 SPRA6-912 SPRA6-934 SPRA6-112 SPRA6-134
4-3/16 4-13/16 SPRA7-512 SPRA7-534 SPRA7-712 SPRA7-734 SPRA7-912 SPRA7-934 SPRA7-112 SPRA7-134

U Series D=.750ø B=.875

M AISI 6150 H 43-45 HRC

A L O=5/32 O=7/32 O=9/32

R=1/2 R=3/4 R=1/2 R=3/4 R=1/2 R=3/4
29/32 1-25/32 SPRU1-512 SPRU1-534 SPRU1-712 SPRU1-734 SPRU1-912 SPRU1-934
1-13/32 2-9/32 SPRU2-512 SPRU2-534 SPRU2-712 SPRU2-734 SPRU2-912 SPRU2-934
1-29/32 2-25/32 SPRU3-512 SPRU3-534 SPRU3-712 SPRU3-734 SPRU3-912 SPRU3-934
2-13/32 3-9/32 SPRU4-512 SPRU4-534 SPRU4-712 SPRU4-734 SPRU4-912 SPRU4-934
2-29/32 3-25/32 SPRU5-512 SPRU5-534 SPRU5-712 SPRU5-734 SPRU5-912 SPRU5-934

PROGRESSIVE D-1
15OCT2007
 Locating Rings

M AISI 12L14 H 170 Brinell S Black Oxide 5/16-18 screws and 2” long dowel pin included.

3.990ø
3.312 B.C.
3.990ø
1.75ø
3.312 B.C.
2.00ø
.531

.531
.218

.218 2.00ø

Standard Series LR501 Clamp Style LR504

3.990ø 3.990ø
3.312 B.C. 3.312 B.C.
30°
2.375ø 1.75ø

1.0 .968
.531

.218 .218

2.00ø 2.00ø

Extra lead-In LR521 Extra Lead-In Clamp Style LR523

5.500ø 5.500ø
4.625 B.C. 4.625 B.C.
3.990ø
3.990ø
1.75ø .218
1.0
.218
1.75ø
.531

2.00ø 3.25ø

Platen-Backed Clamp LR519 Extension Nozzle Style LR522

M Nylon Plastic Locating Ring

3.990ø
3.312 B.C. Maximum temperature: 380˚F (190˚ C)
2.00ø Compatible with LR501.
5/16-18 screws included.

.74 Patented design by

G.A.I.M. Engineering.

.218

Plastic Locating Ring LR501P

CAD insertion point

D-2 PROGRESSIVE
15OCT2007
 General
Components

Extended Sprues

A
B
3.990
C SHCS (2)

.375
Screw reference
for ESB-401 & ESB-402.

H
E B
30±2 HRC 5/32 F
G REF
+5°/S
R
45°

15°
.31
1.246
+.000
-.001

M AISI 4140 Pre-Hard H 28-32 HRC CAD insertion point

Catalog G
Number A B C D E F REF
H R SHCS
ESB-401 4.490 3.562 2.37 3.12 1.37 1.87 2.256 .375 1/2 #10-32 x 7/8"
ESB-402 4.490 3.562 2.37 3.12 1.37 1.81 2.256 .375 3/4 #10-32 x 7/8"
ESB-551 5.490 4.625 3.25 3.93 1.87 2.37 2.756 .750 1/2 5/16-18 x 1"
ESB-552 5.490 4.625 3.25 3.93 1.87 2.31 2.756 .750 3/4 5/16-18 x 1"
ESB-551L 5.490 4.625 3.25 3.93 2.37 2.87 3.256 .750 1/2 5/16-18 x 1"
ESB-552L 5.490 4.625 3.25 3.93 2.37 2.81 3.256 .750 3/4 5/16-18 x 1"
Screws included.

Runner Stripper Plate Bushing

3.93ø #10-32
3.25 B.C. SHCS (2)

H Core: 28-32 HRC, Surface: 65 HRC .380 45°

M AISI 4140 Pre-Hard S Melonite (SBN) .885
.25
Catalog Number Description
65 HRC 15°
RX-40 Runner Stripper Plate Bushing 30 ±2 HRC
1.246
+.001
Screws included. -.000
+.0000
2.7500ø -.0004

PROGRESSIVE D-3
15OCT2007
 TM

Puller Pins
For 3-Plate Runners Pin Length Selection Chart
OAL A L L
Plate for 7/8 for 1-3/8
+.000
T -.002
Thickness Plate Plate
R .03
1-3/8 1.823 2.323
Rz 4
+.00
H -.01 D -.0004
-.0007
1-7/8 2.323 2.823
68 ±2 HRC .010 2-3/8 2.823 3.323
L .003 PL Note: Standard "L" provides .010
±.003
protrusion per graphic below.
M H-13 H Core: 40-44 HRC, Surface & Undercut: 66-70 HRC

Nom. D H T PL L = 1.823 L = 2.323 L = 2.823 L = 3.323

Dia. OAL Cat. # OAL Cat. # OAL Cat. # OAL Cat. #
5/32 .1562 .28 .156 .125 1.938 PP156L1.9 2.438 PP156L2.4 2.938 PP156L2.9 3.438 PP156L3.4
7/32 .2188 .40 .187 .187 2.000 PP219L2.0 2.500 PP219L2.5 3.000 PP219L3.0 3.500 PP219L3.5
9/32 .2812 .43 .250 .250 2.063 PP281L2.0 2.563 PP281L2.5 3.063 PP281L3.0 3.563 PP281L3.5
Please contact Customer Service for special diameters, lengths, or details.

TM
Puller Pin Bushing

Overall Length M 440C H 50-54 HRC

= Plate -.025
Puller P P
Pin 7/8 1-3/8
Diameter Plate Plate
.3748
.525ø
5/32 PPB156L.87 PPB156L1.37
+.0000
-.0008

7/32 PPB219L.87 PPB219L1.37

3/8" Hex
52 ±2 HRC 9/32 PPB281L.87 PPB281L1.37
5/8-18 Thread CAD insertion point

5/8-18 P
Thread
PX X PL from chart above
REF
Nominal
Pin Dia. R
.375ø
PD +.0005
-.0000
10°
.38
Full .578ø
Thread Tap drill
for 5/8-18 .010
Core Pin PL (Clearance protrusion
Retainer
for bushing) PL
CPR-50
P PX X Nominal PD R
.437 Plate +.002 Pin
Thickness REF -.000 Diameter T.S.C.

5/32 .145 .020

7/8 1/2 .377 7/32 .200 .025
9/32 .265 .030
5/32 .145 .020
1-3/8 7/8 .502 7/32 .200 .025
Plate Plate
(A) (P)
9/32 .265 .030

D-4 PROGRESSIVE
Patent pending
15OCT2007
 General
Components

Date Stamps
RF-Series: Remains Flush
Maximum mold temperature: 450˚ F (230˚ C)
LP P -0.1
L1 -.0.0 T1
Min
Raised
M
1 2111 Lettering
-0.1

01 8
Height L2 -.0.0

43 2

9
8 0 C PROCOMPS.COM Dh6
5 7
Etched for 9
replacement
56 ±2 Hex is present for tightening the
A source
HRC set screw thread from parting
line when plug is not installed.
M 1.4034 H 54-58 HRC
Note: All dimensions are in millimeters.

Nominal Recessed Raised Arrow Raised

Ring Diam. L1 L2 M T1 T2 Engraving Lettering C A LP Etching Slot P
Recessed Raised
D Depth Height Depth Depth

3 14 N/A † M2 x 0.4 4 N/A † .15 N/A † 1.6 2.0 9.0 .30 N/A † M1 x 0.25
4 14 13.80 M2 x 0.4 4 3 .20 .20 2.5 2.3 10.5 .30 .25 M1.4 x 0.2
5 17 16.75 M3 x 0.5 4 3 .20 .25 3.1 2.8 13.0 .40 .30 M1.6 x 0.2
6 17 16.75 M3 x 0.5 4 3 .20 .25 3.1 2.8 13.0 .40 .30 M1.6 x 0.2
8 20 19.70 M4 x 0.7 4 4 .20 .30 4.6 4.0 14.0 .40 .35 M2.5 x 0.35
10 20 19.70 M5 x 0.8 4 4 .20 .30 4.6 4.0 14.0 .40 .35 M2.5 x 0.35
12 25 24.70 M6 x 1.0 6 6 .25 .30 6.4 4.0 17.0 .60 .40 M3 x 0.5
16 33 32.70 M8 x 1.25 8 8 .25 .30 8.4 5.0 23.0 .60 .40 M3.5 x 0.6
†
3mm size not available with raised lettering. CAD insertion point

To Order: Specify catalog number as shown below for the different style rings and plugs.
Ring Styles: Recessed Lettering Plug Styles: Plug Styles:
Months A-M
Recessed Lettering Raised Lettering
BAM
Cat #: DF-Diam Cat #: DFA-Diam Year Year
– Year* 8 0 Cat #: DFRP-Diam – Year*
EDC

LKJI

Ex.: DF05
FGH
Ex.: DFA05 8 0 Cat #: DFP-Diam
Ex.: DFP05-08 Ex.: DFRP05-08
654 0-9 ON Z N-Z Arrow Only Arrow Only
Cat #: DFN-Diam Cat #: DFZ-Diam Cat #: DFP-Diam – AO Cat #: DFRP-Diam – AO
RQP

YXW
32
87

Ex.: DFN05 Ex.: DFZ05 Ex.: DFP05-AO Ex.: DFRP05-AO

9 01 ST V
U

Days Blank C C
Cat #: DFL-Diam Cat #: DF-Diam –B Cat #: DFP-Diam –C Cat #: DFRP-Diam – C
Ex.: DFL05 Ex.: DF05-B Ex.: DFP05-C Ex.: DFRP05-C

Years
– Starting Year*
80
Cat #: DFY-Diam
31 1
01 0
9

Ex.: DFY05-08
2

11
Installation Guidelines:
Ring Styles: Raised Lettering Ring can be installed using the included set
Months 654 0-9 screw or retained with a screw from the back.
Cat #: DFR-Diam Cat #: DFRN-Diam
32
87

Ex.: DFR05 Ex.: DFRN05

9 01 No height
variation D D
Years A-M
H7 H7
during rotation
– Starting Year*
80 BAM
Cat #: DFRY-Diam Cat #: DFRA-Diam
31 1
01 0

EDC

LKJI
9

Ex.: DFRY05-08 Ex.: DFRA05

2

11 FGH
Date Plug

Days ON Z N-Z
Clamp
L1 L2
Cat #: DFRL -Diam Cat #: DFRZ-Diam
RQP

YXW

Ex.: DFRL05 Ex.: DFRZ05

ST V Date Ring
U

Special configurations are available. Contact Customer Service for more information.
* Where years are specified, any year can be ordered by changing the suffix. M M T2
(Optional (Max)
Example DFP05-09 or DFY05-10. (Set Screw)
European dater delivery in 2 weeks maximum, SHCS)
with shorter deliveries subject to availability.

PROGRESSIVE D-5
Patent No. DE 4415583
15OCT2007
 Date Stamps
Multi-Daters

Etched for
L ±.05
replacement M
source

C D h6

P
56 ±2 T
HRC

M 1.4034 H 54-58 HRC Note: All dimensions are in millimeters.

Nominal Etching Depth

Ring Diam. L M T C S P
Ring Plugs
D Slot Depth
6 17 M3 x 0.5 3 4.2 0.4 M1.6x0.2 0.10 0.10
8 20 M4 x 0.7 4 5.8 0.4 M2.5x0.35 0.12 0.10
10 20 M5 x 0.8 4 7.0 0.4 M2.5x0.35 0.13 0.10
12 25 M6 x 1.0 6 8.5 0.6 M3.0x0.5 0.20 0.20
16 33 M8 x 1.25 8 11.5 0.6 M3.0x0.6 0.25 0.25
CAD insertion point

To Order: Specify catalog number as shown below for the different style rings and plugs.

Ring Styles: Recessed Lettering

Months
Cat #: DMD-Diam
Ex.: DMD06

Installation Guidelines:
Days
Cat #: DMDL-Diam
D No height
Ex.: DMDL06
H7 variation
during rotation

Date Plug
Weeks
Cat #: DMDW-Diam L
Ex.: DMDW06 Clamp
Date Ring

Plug Styles: Recessed Lettering

M
Year & Months
8 0 Cat #: DMDP-Diam – Starting Year*
Ex.: DMDP06-08

Arrow & 5 years Special configurations are available. Contact Customer Service
Cat #: DMDP-Diam – Starting Year* -5 for more information.
Ex.: DMDP06-085
* Where years are specified, any year can be ordered by changing the
suffix. Example DMDP10-09 or DMDP06-105.
Arrow & 11 years
Cat #: DMDP-Diam – Starting Year* - 11 European dater delivery in 2 weeks maximum,
Ex.: DMDP06-0811 with shorter deliveries subject to availability.

D-6 PROGRESSIVE
Patent No. DE 4415583
15OCT2007
 General
Components

Date Stamps
CH Series: Compact Height
Maximum mold temperature: 450˚ F (230˚ C)
L2 L

////PRO
C Dm6
8 0
Etched for
replacement
A source 52 ±2 HRC

M 420 Stainless Steel H 50-54 HRC

Note: All dimensions are in millimeters.

Nominal
Ring Diam. L C A L2 P
D Engraving Depth:
4 8 2.2 2.0 8 M1x0.25 Numbers: .2mm (.007")
5 8 3.1 2.0 8 M1.6x0.20 Arrows: .4mm (.015")
6 8 3.1 2.0 8 M1.6x0.20
8 10 4.4 2.5 10 M2.3x0.25
10 12 5.2 3.0 12 M2.5x0.35
12 14 6.2 3.0 14 M3x0.35
16 14 8.2 3.5 14 M4x0.35
20 16 11.0 4.5 16 M4x0.35
CAD insertion point

To Order: Specify catalog number as shown below for the different style rings and plugs.

Ring Styles: Recessed Lettering

Months BAM A-M
Cat #: DC-Diam Cat #: DCA-Diam
EDC

LKJI

Ex.: DC05 Ex.: DCA05

FGH

Years N-Z Installation Guidelines:

– Starting Year
0 ON Z
08
Cat #: DCY-Diam Cat #: DCZ-Diam
41

RQP

YXW
01 9

Ex.: DCY05-08 Ex.: DCZ05

31

11 2 ST V
1 U D Height variation
H7
during rotation
Days .2-.3mm
Cat #: DCL-Diam
Ex.: DCL05
Note: The DCL04 does not have tick marks. Date Plug

654 0-9 Blank Spring L ±.02

Cat #: DCN-Diam Cat #: DC-Diam –B

32
87

Date Ring
Ex.: DCN05 Ex.: DC05-B
9 01

Clearance to
Plug Styles: Recessed Lettering drive out
assembly
Year
– Year
if required. D - 2mm
8 0 Cat #: DCP-Diam (max)
Ex.: DCP05-08
Arrow Only
Cat #: DCP-Diam – AO
Ex.: DCP05-AO Special configurations are available. Contact Customer Service for more information.
* Where years are specified, any year can be ordered by changing the suffix.
C
Cat #: DCP-Diam –C
Example DCP05-09 or DCY05-10.
Ex.: DCP05-C
European dater delivery in 2 weeks maximum,
with shorter deliveries subject to availability.

PROGRESSIVE D-7
15OCT2007
 Date Stamps
20 Series: 20mm Length
Maximum mold temperature: 450˚ F (230˚ C)
L2 L
P

8 0 C PROCOMPS.COM D
m6

Etched for
replacement
source 52 ±2 HRC
A
Date Rings
Note: All dimensions are in millimeters.

Catalog
Number D L Engraving Depth:
Numbers: .2mm (.007") Installation Guidelines:
DL06 6 Arrows: .4mm (.015")
DL08 8 D
20 H7 Height variation
DL10 10 during rotation
.2-.3mm
DL16 16

Date Plug
Date Plugs M 420 Stainless Steel H 50-54 HRC
Spring L ±.02

Catalog D C A L2 P ARROW Date Ring

Number ONLY
DLP06-08 6 3.1 3.0 13 M1.6x0.20 DLP06-AO
Clearance to
drive out
DLP08-08 8 4.6 4.0 14 M2.5x0.35 DLP08-AO assembly
D - 2mm
DLP10-08 10 4.6 4.0 14 M2.5x0.35 DLP10-AO
if required.
(max)
DLP16-08 16 8.2 3.5 14 M3.5x0.60 DLP16-AO
For other date plugs, modify catalog number for the year required.
Example: DLP06-09. Plugs include springs and replacements are available.

D-Series: Deep Engraving

Maximum mold temperature: 450˚ F (230˚ C)
L2 L
P
Engraving Depth:
////PRO

C Numbers: .5mm (.020")

8 0 Arrows: .4mm (.015") Dm6
Etched for
replacement
A source
52 ±2 HRC
Date Plugs
Note: All dimensions are in millimeters. CAD insertion point Date Rings

Catalog Catalog Ring Diameter

Number
D C A L2 P ARROW
ONLY Number D L
DCP10D-08 10 5.2 3.0 12 M2.5x0.35 DCP10-AO DC10-D 10 12
DCP12D-08 12 6.2 3.0 14 M3x0.35 DCP12-AO DC12-D 12 14
DCP16D-08 16 8.2 3.5 14 M4x0.35 DCP16-AO DC16-D 16 14
DCP20D-08 20 11.0 4.5 16 M4x0.35 DCP20-AO DC20-D 20 16
For other date plugs, modify catalog number for the year required. M 420 Stainless Steel H 50-54 HRC
Example: DCP16D-09. Plugs include springs and replacements are available.

Special configurations are available. Contact Customer Service for more information.

D-8 PROGRESSIVE
15OCT2007
 General
Components

Date Stamps
H-Series: Fixed Height
E
L2 56 ±2 B
P HRC

+0.0
C D h6 H -0.2
8 0
Etched for
replacement
A source K +0.00
-0.05
+0.1
L -0.0

M 1.4034 H 54-58 HRC

Note: All dimensions are in millimeters.

Nominal
Ring Diam. L H K B E C A L2 P
D
6 14 10 5 1.5 1.5 3.1 2.8 13 M1.6x0.2
8 17 12 6 1.5 1.5 4.6 4.0 14 M2.5x0.35
CAD insertion point

To Order: Specify catalog number as shown below for the different style rings and plugs.

Ring Styles: Recessed Lettering Plug Styles: Recessed Lettering Ring Styles: Recessed Lettering

Year
(Side Pin Version) (Bottom Pin Version)

Months 8 0 Cat #: DHP-Diam – Year* Months

Ex.: DHP08-08 Cat #: DHB-Diam
Cat #: DH-Diam
Ex.: DH08 Arrow Only Ex.: DHB06
Cat #: DHP-Diam – AO
80 Years Ex.: DHP08-AO
Cat #: DHY-Diam – Starting Year* Engraving Depth:
31 1
01 0
9

Ex.: DHY08-08 C Numbers: .2mm (.007")

2

–C
11
Cat #: DHP-Diam
Days Ex.: DHP08-C Arrows: .4mm (.016")
Cat #: DHL-Diam
Ex.: DHL08
Special configurations are available. Contact Customer Service for more information.
Blank * Where years are specified, any year can be ordered by changing the suffix.
Cat #: DH-Diam –B Example DHP05-09 or DHY05-10.
Ex.: DH08-B European dater delivery in 2 weeks maximum,
with shorter deliveries subject to availability.

Installation Guidelines:
Side Pin Version Bottom Pin Version
Bottom Pin Version:
Catalog Number DHB06
No height No height 56 ±2
D variation D variation HRC
H7 H7
during rotation during rotation

Date Date
Plug Plug
D h6 H
Clamp Clamp
L L
Date Date
Ring Ring
K +0.00
-0.05
B 3.5mm
+0.1
L -0.0
Available in 6mm diameter,
month version only.

PROGRESSIVE D-9
Patent No. DE 4415583
15OCT2007
 Date Stamps
LG-Series: Large Molds, Structural Foam/Blow Molds

.5mm D D
+0.0 +0.0
Deep -0.1 -0.1
H
C 5 ±0.1 C 5 ±0.1

10 10
Thread Thread
for removal M for removal
M (M+1mm) (M+1mm)

Recessed Lettering Raised Lettering

Brass: M Ms 58

Steel: M 1.2510 H 52-56 HRC CAD insertion point

Nominal
Ring Diam. C M H
D Raised Height

15 10 M3 x 0.5 0.5
20 13 M3 x 0.5 1.0
30 19 M4 x 0.7 1.0
40 25 M5 x 0.8 1.0
Note: All dimensions are in millimeters.

To Order: Specify catalog number as shown below for the different style rings and plugs.

Ring Styles: Recessed Lettering Ring Styles: Raised Lettering

Months Months
Cat #: DLB-Diam (Brass) Cat #: DLBR-Diam (Brass)
DLS-Diam (Steel) DLSR-Diam (Steel)
Ex.: DLB40, DLS40 Ex.: DLBR40, DLSR40

Days Days
Cat #: DLBL-Diam (Brass) Cat #: DLBRL-Diam (Brass)
DLSL-Diam (Steel) DLSRL-Diam (Steel)
Ex.: DLBL40, DLSL40 Ex.: DLBRL40, DLSRL40
80 Year 80
Year
Cat #: DLBY-Diam – Starting Year* (Brass) Cat #: DLBRY-Diam – Starting Year* (Brass)
01 0

01 0
31 1

31 1
9

DLSY-Diam – Starting Year* (Steel) DLSRY-Diam – Starting Year* (Steel)

2

11 11
Ex.: DLBY40-08, DLSY40-08 Ex.: DLBRY40-08, DLSRY40-08

Plug Styles: Recessed Lettering Plug Styles: Raised Lettering

Arrow Only Arrow Only
Cat #: DLBP-Diam – AO (Brass) Cat #: DLBRP-Diam – AO (Brass)
DLSP-Diam – AO (Steel) DLSRP-Diam – AO (Steel)
Ex.: DLBP40-AO, DLSP40-AO Ex.: DLBRP40-AO, DLSRP40-AO

Year Year
Cat #: DLBP-Diam – Year* (Brass) Cat #: DLBRP-Diam – Year* (Brass)
8 0 8 0
DLSP-Diam – Year* (Steel) DLSRP-Diam – Year* (Steel)
Ex.: DLBP40-08, DLSP40-08 Ex.: DLBRP40-08, DLSRP40-08

Special configurations are available. Contact Customer Service for more information.
* Where years are specified, any year can be ordered by changing the suffix.
Example DLBP15-09 or DLSP15-10.
European dater delivery in 2 weeks maximum, with shorter deliveries subject to availability.

D-10 PROGRESSIVE
15OCT2007
 General
Components

Date Stamps
FD-Series: Full Diameter Plug
K Etched for L M
replacement
B source

PROCOMPS.COM Dg6 D m6

A P 56 ±2 T
L2 HRC
M 1.4034 H 54-58 HRC CAD insertion point

Nominal
Ring L T M A B K L2 P
Diameter
3 14 3 M2 x 0.4 .3 .3 2.0 9.0 M1x0.25
4 14 3 M2 x 0.4 .3 .3 2.3 10.5 M1.4x0.2

To Order Plugs: Specify catalog number as shown below for the Installation Guidelines:
different plug style plugs. Plugs and shells are sold separately.
EDM D No height
Month & Year* Months Arrow H7 variation
Cat #: DFDPY-Diam – Starting Year* Cat #: DFDP-Diam Detail during rotation
Ex.: DFDPY03-08 Ex.: DFDP03
8 0

To Order Shell: Specify catalog number as shown below for the shell. Plug
Cat #: DFD-Diam –S L Shell
Ex.: DFD03-S
M
Special configurations are available. Contact Customer Service for more information.
* Where years are specified, any year can be ordered by changing the suffix.
Example DFDPY03-09 or DFDPY03-10.
European dater delivery in 2 weeks maximum, with shorter deliveries subject to availability.

Replacement Plugs
Retro Plugs 20 Series Plugs CH- & D-Series Plugs RF- & H-Series Plugs
To replace plugs previously To replace Progressive’s To replace Progressive’s To replace Progressive’s
purchased from Progressive or 20 Series plugs. Compact Series plugs or RF-Series plugs.
the PCS®/Cumsa® style plugs. Springs included. DME® style plugs.
Springs included.
C
C C
C

.67
(17mm)

Catalog Corresponding C Catalog Corresponding C

Catalog Corresponding C Catalog Corresponding
Date Ring
C Number Date Ring
mm Number Date Ring
mm
Number Date Ring
(Catalog Number) mm Number (Month Version) mm (Month Version) (Month Version)

DCP04-08 DC04 2.2 DFP03-08 DF03 1.6

DP32-08 DS06 3.2 DLP06-08 DL06 3.1
DCP05-08 DC05 3.1 DFP04-08 DF04 2.5
DP47-08 DS08 4.7 DLP08-08 DL08 4.6
DCP06-08 DC06 3.1 DFP05-08 DF05 3.1
DP57-08 DS10 5.7 DLP10-08 DL10 4.6
DCP08-08 DC08 4.4 DFP06-08 DF06 3.1
DP67-08 DS12 6.7 DLP16-08 DL16 8.2
DCP10-08 DC10 5.2 DFP08-08 DF08 4.6
DP87-08 DS16 8.7
DCP12-08 DC12 6.2 DFP10-08 DF10 4.6
DCP16-08 DC16 8.2 DFP12-08 DF12 6.4
For Retro Plugs outside of North
America, call for availability from
DCP20-08 DC20 11.0 DFP16-08 DF16 8.4
local distributors.
Additional plugs are available for different rings, plus some
versions are available with raised lettering. Contact Customer For D-Series replacements, add "D" For H-Series plugs (6mm/8mm rings
to the catalog number. only), specify DHP as the prefix.
Service for pricing and availability. Ex. DCP16D-09. Ex. DHP06-09.

PROGRESSIVE D-11
Patent No. DE 4415583
15OCT2007
 Date Stamps
MicroDaters®

L
45˚
C .003 - .005" Deep
(.1mm)
M
9 D
+.000
- .002

80 Slot 52 ±2
.010" wide x .007" Deep HRC
(.25mm x .17mm)
A

M 420 Stainless Steel H 50-54 HRC

Note: All dimensions are in millimeters. CAD insertion point

Catalog
Number D L A M C F T Blank
MD02 2 5 .45 M1.4x0.3 .38 1.14 1.4 MD02-B
MD03 3 5 .76 M1.8x0.35 .63 1.52 1.8 MD03-B
MD04 4 6 .89 M2.5x0.45 .76 1.65 2.7 MD04-B

Design Options: Installation Guidelines:

Microdaters can be installed

D
+.25
directly into the plates or inserts
- .00 or into a core pin or ejector pin
with the material hardness
around 35-40 HRC to utilize
T F +.25
- .00 conventional machining
methods.
Drill, tap and counterbore the
dater as shown at left and to the
dimensions in the chart above.

To Order:
MicroDaters can be ordered individually or in 12-month sets:
For individual month daters, specify the 2-digit month and year at the end of the
catalog number: Ex. MD04-03-08 for a 4mm screw for March 2008.
To order a 12-month set, specify a “Y” at the end of the catalog number, followed by
the 2-digit month and year that begins the series:
Ex. MD03-Y-03-08 would yield (12) 3mm screws starting with March 2008,
ending with February 2009. Shown below at 2:1 scale.

3 4 5 6 7 8 9 01 11 21 1 2
80 80 80 80 80 80 80 80 80 80 90 90

D-12 PROGRESSIVE
15OCT2007
 General
Components

®
CounterView
100/200 Series
Progressive's CounterView positively monitors mold activity, validates process monitoring
data, and assists mold maintenance procedures.
• Maximum operating temperature is 250˚F (120˚C)
• Counter: Non-resettable mechanical, 7-digit

M Glass-filled Nylon housing

1.125 .375ø
(28mm) (10mm)
1.000 Modify
actuator to
(26mm) extend above
1.875 parting line
.170" (4mm)
PL
(48mm) .465
.938
PL (12mm)
(24mm)
1.000
#8-32 x 1" SHCS (2) (26mm)
(M4-.7 x 25mm SHCS
Included)
1.500 .750
R 5/16 #8-32 x 1" SHCS (2)
(38mm) (19mm)
(R 8mm) (M4-.7 x 25mm SHCS
Included)
Parting line mount makes unit Machinable 8" (200mm) extension
Parting Line Mount easily visible to operator. Internal Extension Mount allows installation in sup.plate or rail.
CVPL-100 Inch Standard CVIN-100 Inch Standard
CVPL-200 Metric Standard CVIN-200 Metric Standard

1.125
.250
(28mm)
(6mm)

.93
(24mm) PL

#8-32 x 1" SHCS (4)

(M4-.7 x 25mm SHCS
Included)
No pocket machining necessary; Designed
External Mount specifically for retrofit applications.
CVEX-100 Inch Standard
CVEX-200 Metric Standard

All CounterViews (100/200 Series and R-Series shown on the

next page) have a unique serial number that allows users to view
mold information online at profilecv.com.
ID Plates for tool
identification sold
separately. Contact
Customer Service for
special ID Plates with Catalog Number Description
your company’s logo.
CVID ID Plate for tool identification (Shown)

US Patent No. 5,571,539

Canadian Patent No. 2,166,237
European Patent No. EP726129 PROGRESSIVE D-13
Others pending
15OCT2007
 ®
CounterView
R-Series
Progressive's CounterView positively monitors mold activity, validates process
monitoring data, and assists mold maintenance procedures.
• Maximum operating temperature is 250˚F (120˚C)
• Counter: Non-resettable mechanical, 7-digit
M Glass-filled Nylon housing

A Plate
A Plate

P
L

PL
B Plate Right hand (actuated Left hand (actuated
with parting line on the with parting line on
B Plate the left) CounterView
right) CounterView
mounted in B Plate mounted in A Plate
(CVR-18 shown) (CVRL-23 shown)

+.005
Cavity Plate 1.840 -.000 Installation
Backup [46.75mm +.12
-.00 [
1.875" .160 ±.01 (4mm ±.25) R .03 [.75mm]
Plate
(47mm) Actuation required. max, typical
or
(If actuator rod is to be
insert 1.625 +.010
modified, this dimension -.000
should be maintained.) [41.25mm +.25
-.00 [
.750*
+.000
-.001

[19.05*
+.00
-.02
[
The R-Series CounterView can be installed in the A or B plates
with a minimum thickness of 1.875” (47mm). Larger plates
utilize a threaded rod (included with each) that is pre-machined
to the appropriate length for standard plate thicknesses to
.28Ø
provide consistent actuation. .875Ø Standard [7Ø mm]
+.005 .50 ± .005
-.000
Plate Thickness THRU TO P/L
[ 12.5mm [
[ 22.25Ømm
+.12
-.00
[ *Light press fit
± .12

Parting Line at Left Parting Line at Right

Inch Standard Metric Standard Inch Standard Metric Standard

Nominal Catalog Nominal Catalog Nominal Catalog Nominal
Catalog Plate Plate Plate Plate
Number Thickness Number Thickness Number Thickness Number Thickness
CVRL-18 1.875 CVRL-56 56 CVR-18 1.875 CVR-56 56
CVRL-23 2.375 CVRL-66 66 CVR-23 2.375 CVR-66 66
CVRL-28 2.875 CVRL-76 76 CVR-28 2.875 CVR-76 76
CVRL-33 3.375 CVRL-96 96 CVR-33 3.375 CVR-96 96
CVRL-38 3.875 CVRL-116 116 CVR-38 3.875 CVR-116 116
CVRL-43 4.375 CVRL-196 196 CVR-43 4.375 CVR-196 196
CVRL-83 8.375 CVR-83 8.375

Each R-Series CounterView includes the actuator. All except CVR-18 and CVRL-18
require attachment of the actuator rod to the threaded CounterView unit.
US Patent No. 5,571,539
Canadian Patent No. 2,166,237
European Patent No. EP726129
D-14 PROGRESSIVE S.African Patent No. 2005/5337
Asia and others pending
15OCT2007
 General
Components

CV Attachment Block
For R-Series CounterViews

The CV Attachment Block allows for external

mounting of the R-Series Counterview while offering
protection from shop floor damage. The block can be
adjusted to accommodate changeovers of different
insert heights.

CounterView Block Actuation Block

1.000 1.000

Slot for (2) #10-32 SHCS

for height adjustment
#10-32 Button Head Cap Screw
retains CounterView #10-32 SHCS (2)

PL .250
.250
1.000 2.000
2.250
2.000

PL
.375 .312
1.750 1.687*

Note: The width of the Actuation Block is

smaller by 1/16” to allow for clearance if the
CounterView Block is recessed into the mold.

M AISI 1018 S Black Oxide CAD insertion point

Catalog
Number Description

CVRA-100 CounterView Attachment Block Set

The CV Attachment Block set includes both blocks and mounting screws.
R-Series CounterViews are sold separately on page D-14.

PROGRESSIVE D-15
15OCT2007
 Recycle Inserts
SPI Standard

Installation Guidelines:
To avoid damage to face, press insert
into hole using a brass or plastic mallet.
L
1/2 L DH7
M
L ±0.02mm
C
Dm6 D
Clearance
Etching .3mm
(.012") Deep for SHCS
or to drive
50 ± 2 out insert
HRC

0 1 2 3 4 5 6 7

M 420 Stainless Steel H 48-52 HRC CAD insertion point

Catalog MATERIAL
Number D CODE
MATERIAL L C M
RI-10-0 N/A BLANK

POLYETHYLENE
RI-10-1 1 TEREPHTHALATE
HIGH DENSITY
RI-10-2 2 POLYETHYLENE

10 mm 12 mm 6 mm
POLYVINYL
RI-10-3 3 CHLORIDE
M5 x 0.8
RI-10-4 (.3937") 4
LOW DENSITY
POLYETHYLENE
(.4724") (.2362")
RI-10-5 5 POLYPROPYLENE

RI-10-6 6 POLYSTYRENE

RI-10-7 7 OTHER

RI-20-0 N/A BLANK

RI-20-1 1 POLYETHYLENE
TEREPHTHALATE

RI-20-2 2 HIGH DENSITY

POLYETHYLENE

RI-20-3 3 POLYVINYL
20 mm CHLORIDE 16 mm 12 mm
LOW DENSITY M6 x 1.0
RI-20-4 (.7874") 4 POLYETHYLENE (.6299") (.4724")
RI-20-5 5 POLYPROPYLENE

RI-20-6 6 POLYSTYRENE

RI-20-7 7 OTHER

D-16 PROGRESSIVE
15OCT2007
 General
Components

TM

Roller Pullers
Parting Line Sequence Control
W2
SHCS (4) S2 Dowel (4) T2

B 8mm
G
D2
S4
S3

D1 T1
S1
D2
W1
Dowel and screw
locations on
Housing: M 4140 H 27-33 HRC S Black Oxide RPL-140.

Roller: M M-2 H 62-64 HRC, Nitrided

S1
Pull Rod: M-2 62-64 HRC, Nitrided D1
M H
Note: All dimensions are in millimeters. CAD insertion point

PR
Catalog W1 T1 W2 T2 A B G S1 S2 S3 S4 D1 D2 Dowel
Size SHCS
Number See
Below

RPL-135 135 25 38 25 28 19 1 60.0 25.0 7.0 15.0 30.0 21.5 5ø M6 x 25 28

RPL-135-40 135 25 38 25 28 19 40 60.0 25.0 7.0 55.5 30.0 62.0 5ø M6 x 25 68
RPL-140 140 32 64 25 32 22 2 70.0 35.0 10.0 22.5 100.0 19.5 6ø M10 x 35 32
Roller Pullers are available with special length rods to suit applications where a different distance between the housings is required.
For pricing and delivery, contact Customer Service with the catalog number above along with the required gap or "G" dimension.

Mold Closed Mold Open

Housing

PR
Pull Rod

Compression Screw Spring

Lock Screw Roller Housing
Roller

Pull Force
Tighten lock screws equally to achieve forces below.

Catalog
Number Technical Information:
• Mounting pattern matches industry standards.
RPL-135 45 Kg (100 lbs) 80 Kg (180 lbs) 120 Kg (260 lbs)
• Compression screw provides adjustable pull force.
RPL-135-40 45 Kg (100 lbs) 80 Kg (180 lbs) 120 Kg (260 lbs)
• Roller design allows for smooth action.
RPL-140 90 Kg (200 lbs) 135 Kg (300 lbs) 180 Kg (400 lbs)
• Mounting screws and dowels included.

Patent pending
PROGRESSIVE D-17
15OCT2007
 Springs
Urethane Springs

Separate Parting
lines in sequence

1.25 Shore
L Hardness
= 90A

11
/16 .125 .25ø +.01
-.00

#10-24
Thread
Cushion Parting lines
Maximum operating temperature: 150˚ F (65˚ C)
Stripper bolt included.

M Solid Urethane CAD insertion point

Deflection D L Approximate Spring Pressure

1/8" 1.06 1.12 520 lbs.
1/4" 1.12 1.00 790 lbs.

Catalog Number Description

US-100 1" Urethane Spring with 1/4ø x 1/2" SBLT

D-18 PROGRESSIVE
15OCT2007
 General
Components

Springs
Inch, ISO, & JIS Standards
M Raymond® Chrome-vanadium alloy
To identify and order replacement springs:
1. Choose the color below.
ROD DIA HOLE DIA 2. Determine the rod (ID) of the spring.
3. Determine the hole diameter (OD) of the spring.
4. Determine the length.
5. With all information, contact Customer Service for
FREE LENGTH pricing and delivery or refer to the page specified.

Blue Red
Inch Standard: Medium Duty, Inch Standard: Medium-Heavy Duty,
Full specifications are on page D-20. Full specifications are on page D-21.
ISO Standard: Medium Duty ISO Standard: Heavy Duty
JIS Standard: Light Duty JIS Standard: Medium Duty

Green Yellow
Inch Standard: Extra Heavy Duty ISO Standard: Extra Heavy Duty
ISO Standard: Light Duty JIS Standard: Extra Light Duty
JIS Standard: Heavy Duty

Gold Brown
Inch Standard: Heavy Duty JIS Standard: Extra Heavy Duty

Springs from Associated Spring Raymond® PROGRESSIVE D-19

15OCT2007
 Springs
Medium Duty: Inch Standard

ROD DIA HOLE DIA

Recommended Deflection:
25% = Long Life
FREE LENGTH 35% = Average Life
40% = Maximum Operating Deflection

Approx. Load Load Approx. Load Load

Load at at at Load at at at
Hole Rod Free Catalog Hole Rod Free Catalog
1/10" 25% 40% 1/10" 25% 40%
Dia. Dia. Length Number Dia. Dia. Length Number
Deflec. Deflec. Deflec. Deflec. Deflec. Deflec.
(lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

1.00 MS37L1 6.0 14.0 22.4 3.00 MS100L3 16.5 114.0 182.4
1.25 MS37L1.25 5.4 15.0 24.0 3.50 MS100L3.5 15.0 112.0 179.2
3/8 3/16 1.50 MS37L1.5 4.0 14.3 22.8 1 1/2 4.00 MS100L4 12.0 120.0 192.0
1.75 MS37L1.75 3.4 14.9 23.8 4.50 MS100L4.5 10.4 117.0 187.2
2.00 MS37L2 2.8 14.0 22.4 5.00 MS100L5 9.6 120.0 192.0
WIRE 2.50 MS37L2.5 2.4 15.0 24.0 5.50 MS100L5.5 8.8 121.0 193.6
.039 x .070 3.00 MS37L3 2.1 13.5 21.6 6.00 MS100L6 8.0 120.0 192.0
12.00 MS37L12 .6 18.0 28.8 WIRE 7.00 MS100L7 7.2 126.0 201.6
1.00 MS50L1 11.0 25.0 40.0 .100 x .215 8.00 MS100L8 6.0 112.0 179.2
1.25 MS50L1.25 8.2 28.8 46.0 12.00 MS100L12 4.0 120.0 192.0
1/2 9/32 1.50 MS50L1.5 6.8 28.5 45.6 1.50 MS125L1.5 49.6 186.0 297.6
1.75 MS50L1.75 6.0 29.8 47.6 1.75 MS125L1.75 42.4 185.5 296.8
2.00 MS50L2 5.5 32.0 51.2 1-1/4 5/8 2.00 MS125L2 35.2 176.0 281.6
2.50 MS50L2.5 4.5 32.5 52.0 2.50 MS125L2.5 28.8 180.0 288.0
3.00 MS50L3 3.5 30.0 48.0 3.00 MS125L3 24.0 180.0 288.0
3.50 MS50L3.5 3.0 26.3 42.0 3.50 MS125L3.5 20.0 175.0 280.0
4.50 MS50L4.5 2.5 28.1 45.0 4.00 MS125L4 17.6 176.0 281.6
5.50 MS50L5.5 2.1 28.9 46.2 4.50 MS125L4.5 16.0 180.0 288.0
WIRE 6.50 MS50L6.5 1.4 26.0 41.6 5.00 MS125L5 13.6 170.0 272.0
.052 x .093 7.50 MS50L7.5 1.2 20.6 33.0 5.50 MS125L5.5 12.8 176.0 281.6
12.00 MS50L12 .7 24.0 38.4 6.00 MS125L6 12.0 180.0 288.0
1.00 MS62L1 16.4 32.8 52.4 7.00 MS125L7 10.4 182.0 291.2
1.25 MS62L1.25 12.8 40.0 64.0 8.00 MS125L8 8.8 176.0 281.6
5/8 11/32
WIRE
1.50 MS62L1.5 10.8 40.5 64.8 .115 x .285 10.00 MS125L10 7.2 180.0 288.0
1.75 MS62L1.75 9.6 42.0 67.2 12.00 MS125L12 6.0 168.0 268.8
2.00 MS62L2 8.8 44.0 70.4 2.00 MS150L2 53.0 224.0 358.4
2.50 MS62L2.5 6.0 37.5 60.0 2.50 MS150L2.5 45.0 230.0 368.0
3.00 MS62L3 5.6 42.0 67.2 1-1/2 3/4 3.00 MS150L3 36.0 252.0 403.2
WIRE 3.50 MS62L3.5 4.8 42.0 67.2 3.50 MS150L3.5 30.0 231.0 369.6
.069 x .109 4.00 MS62L4 4.4 44.0 70.4 4.00 MS150L4 27.0 216.0 345.6
12.00 MS62L12 1.6 42.0 67.2 4.50 MS150L4.5 23.0 234.0 374.4
1.00 MS75L1 31.2 78.0 124.8 5.00 MS150L5 21.0 250.0 400.0
1.25 MS75L1.25 25.6 80.0 128.0 5.50 MS150L5.5 18.5 231.0 369.6
3/4 3/8 1.50 MS75L1.5 20.0 75.0 120.0 6.00 MS150L6 17.0 216.0 345.6
1.75 MS75L1.75 17.6 77.0 123.2 7.00 MS150L7 14.5 238.0 380.8
2.00 MS75L2 14.4 72.0 115.2 WIRE 8.00 MS150L8 12.8 256.0 409.6
2.50 MS75L2.5 12.0 75.0 120.0 .135 x .345 10.00 MS150L10 10.0 220.0 352.0
3.00 MS75L3 9.6 72.0 115.2 12.00 MS150L12 8.0 240.0 384.0
3.50 MS75L3.5 8.0 70.0 112.0 2.50 MS200L2.5 100.0 560.0 896.0
4.00 MS75L4 7.2 72.0 115.2 3.00 MS200L3 83.0 576.0 921.6
4.50 MS75L4.5 6.4 72.0 115.2 2 1 3.50 MS200L3.5 64.8 567.0 907.2
5.00 MS75L5 6.0 70.0 112.0 4.00 MS200L4 60.0 552.0 883.2
5.50 MS75L5.5 5.5 66.0 105.6 4.50 MS200L4.5 53.0 531.0 849.6
6.00 MS75L6 5.0 60.0 96.0 5.00 MS200L5 47.0 520.0 832.0
WIRE 6.50 MS75L6.5 4.5 63.4 101.4 5.50 MS200L5.5 39.2 539.0 862.4
.075 x .165 7.50 MS75L7.5 3.8 61.9 99.0 6.00 MS200L6 39.0 528.0 844.8
12.00 MS75L12 2.4 72.0 115.2 7.00 MS200L7 31.2 546.0 873.6
1.00 MS100L1 55.0 134.0 214.4 WIRE 8.00 MS200L8 28.5 512.0 819.2
1.25 MS100L1.25 45.0 136.3 218.0 10.00 MS200L10 20.8 520.0 832.0
1 1/2
.195 x .468
1.50 MS100L1.5 35.0 126.0 201.6 12.00 MS200L12 17.5 504.0 806.4
1.75 MS100L1.75 30.0 126.0 201.6
2.00 MS100L2 26.0 116.0 185.6
Note: All pressure ratings are approximate and are subject
2.50 MS100L2.5 20.0 125.0 200.0 to +10% over amounts shown for deflection.

D-20 PROGRESSIVE
Springs from Associated Spring Raymond®
15OCT2007
 General
Components

Springs
Medium-Heavy Duty: Inch Standard

ROD DIA HOLE DIA

Recommended Deflection:
20% = Long Life
25% = Average Life
FREE LENGTH
30% = Maximum Operating Deflection

Approx. Load Load Approx. Load Load

Load at at at Load at at at
Hole Rod Free Catalog Hole Rod Free Catalog
1/10" 20% 30% 1/10" 20% 30%
Dia. Dia. Length Number Dia. Dia. Length Number
Deflec. Deflec. Deflec. Deflec. Deflec. Deflec.
(lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)

1.00 HS37L1 9.0 18.0 27.0 3.00 HS100L3 25.0 139.2 208.8
1.25 HS37L1.25 7.3 18.3 27.4 3.50 HS100L3.5 21.6 151.2 226.8
3/8 3/16 1.50 HS37L1.5 6.7 20.1 30.2 1 1/2 4.00 HS100L4 18.4 147.2 220.8
1.75 HS37L1.75 5.8 20.3 30.5 4.50 HS100L4.5 17.0 136.8 205.2
2.00 HS37L2 5.0 20.0 30.0 5.00 HS100L5 14.4 144.0 216.0
WIRE 2.50 HS37L2.5 4.2 21.0 31.5 5.50 HS100L5.5 12.8 140.8 211.2
.046 x .067 3.00 HS37L3 3.0 18.0 27.0 6.00 HS100L6 12.0 134.4 201.6
12.00 HS37L12 .9 21.6 32.4 WIRE 7.00 HS100L7 10.0 134.4 201.6
1.00 HS50L1 16.8 33.6 50.4 .115 x .218 8.00 HS100L8 8.8 140.8 211.2
1.25 HS50L1.25 13.0 34.8 52.1 12.00 HS100L12 6.2 134.4 201.6
1/2 9/32 1.50 HS50L1.5 9.5 36.0 54.0 1.50 HS125L1.5 114.4 343.2 514.8
1.75 HS50L1.75 8.5 36.4 54.6 1.75 HS125L1.75 100.8 352.8 529.2
2.00 HS50L2 7.5 34.8 52.2 1-1/4 5/8 2.00 HS125L2 86.4 345.6 518.4
2.50 HS50L2.5 6.0 34.0 51.0 2.50 HS125L2.5 62.4 312.0 468.0
WIRE 3.00 HS50L3 5.7 34.2 51.3 3.00 HS125L3 51.2 307.2 460.8
.061 x .093 3.50 HS50L3.5 4.0 32.9 49.4 3.50 HS125L3.5 44.0 308.0 462.0
12.00 HS50L12 1.2 28.8 43.2 4.00 HS125L4 36.8 294.4 441.6
1.00 HS62L1 30.0 55.4 83.1 4.50 HS125L4.5 32.0 288.0 432.0
1.25 HS62L1.25 21.5 52.0 78.0 5.00 HS125L5 29.0 272.0 408.0
5/8 11/32 1.50 HS62L1.5 19.0 57.0 85.5 5.50 HS125L5.5 26.4 290.4 435.6
1.75 HS62L1.75 16.8 58.8 88.2 6.00 HS125L6 25.0 278.4 417.6
2.00 HS62L2 14.8 59.2 88.8 7.00 HS125L7 20.0 280.0 420.0
2.50 HS62L2.5 11.5 57.5 86.3 WIRE 8.00 HS125L8 18.4 294.4 441.6
3.00 HS62L3 10.0 60.0 90.0 .156 x .281 10.00 HS125L10 14.5 256.0 384.0
WIRE 3.50 HS62L3.5 8.5 59.5 89.3 12.00 HS125L12 12.4 268.8 403.2
.081 x .117 4.00 HS62L4 7.6 60.8 91.2 2.00 HS150L2 108.0 432.0 648.0
12.00 HS62L12 2.7 64.8 97.2 2.50 HS150L2.5 85.6 428.0 642.0
1.00 HS75L1 50.0 115.2 172.8 1-1/2 3/4 3.00 HS150L3 62.4 374.4 561.6
1.25 HS75L1.25 38.0 110.0 165.0 3.50 HS150L3.5 52.8 369.6 554.4
3/4 3/8 1.50 HS75L1.5 32.0 96.0 144.0 4.00 HS150L4 48.0 384.0 576.0
1.75 HS75L1.75 28.8 100.8 151.2 4.50 HS150L4.5 43.2 388.8 583.2
2.00 HS75L2 24.8 99.2 148.8 5.00 HS150L5 36.8 368.0 552.0
2.50 HS75L2.5 19.2 96.0 144.0 5.50 HS150L5.5 34.4 378.4 567.6
3.00 HS75L3 14.4 86.4 129.6 6.00 HS150L6 30.4 364.8 547.2
3.50 HS75L3.5 12.8 89.6 134.4 7.00 HS150L7 26.4 369.6 554.2
4.00 HS75L4 12.0 96.0 144.0 WIRE 8.00 HS150L8 22.0 332.8 499.2
4.50 HS75L4.5 11.2 100.8 151.2 .187 x .312 10.00 HS150L10 17.6 352.0 528.0
5.00 HS75L5 9.0 104.0 156.0 12.00 HS150L12 14.4 345.6 518.4
WIRE 5.50 HS75L5.5 8.0 105.6 158.4 2.50 HS200L2.5 118.4 592.0 888.0
6.00 HS75L6 7.5 96.0 144.0 3.00 HS200L3 96.0 576.0 864.0
2 1
.093 x .156
12.00 HS75L12 3.6 86.4 129.6 3.50 HS200L3.5 80.0 560.0 840.0
1.00 HS100L1 76.0 144.0 216.0 4.00 HS200L4 66.4 531.2 796.8
1.25 HS100L1.25 62.4 156.0 234.0 4.50 HS200L4.5 60.0 540.0 810.0
1 1/2 1.50 HS100L1.5 49.6 148.8 223.2 5.00 HS200L5 56.0 560.0 840.0
1.75 HS100L1.75 44.0 154.0 231.0 5.50 HS200L5.5 50.4 554.4 831.6
2.00 HS100L2 40.0 147.2 220.8 6.00 HS200L6 47.2 566.4 849.6
2.50 HS100L2.5 31.0 144.0 216.0 7.00 HS200L7 40.0 560.0 840.0
Note: All pressure ratings are approximate and are subject WIRE 8.00 HS200L8 35.2 563.2 844.8
to +10% over amounts shown for deflection. .225 x .437 10.00 HS200L10 26.0 480.0 720.0
12.00 HS200L12 22.4 537.6 806.4

PROGRESSIVE D-21
Springs from Associated Spring Raymond®
15OCT2007
 Air Valves
L
+.001
B -.000 .039

D A C

M 420 Stainless Steel, with Titanium Nitride coated plunger H 52-56 HRC CAD insertion point

Catalog D A B C L
Number mm Inch mm Inch mm Inch mm Inch mm Inch
+.0006
AV-08 8 .3149 +.0002 6.6 .260 11 .433 6 .236 24.0 .945
+.0007
AV-12 12 .4724 +.0003 9.7 .382 18 .708 8 .315 34.0 1.339
+.0007
AV-18 18 .7086 +.0003 14.8 .583 22 .866 12 .472 45.5 1.791

Specifications:
Pressure Required: 29-140 psi
Maximum Mold Temperature: 450˚F (230˚ C) Suggested Machining Diameters:
Catalog D1 D1 C1
Number Steel Aluminum

D1 AV-08 .3147 .3145 .265

C1 +.03
AV-12 .4722 .4718 .354
+.08 ±.0002

AV-18 .7084 .7077 .551

B +.000
-.001

Do not machine
or polish the parting
line surface of the valve

Stop Pins
Dowel Type .187
(Plus grind stock)
M AISI 1018 H 80/90 Brinell

Catalog Number Description .62ø .312ø

STP-1 Stop Pins

90 B .62

.187
Self-Tapping (Plus grind stock)

M AISI 8640 H 41-45 HRC S Black Oxide

Drill
.62ø
Catalog Number Description
11/32ø

STP-2 Self-Tapping Stop Pins

43 ±2 HRC .62

D-22 PROGRESSIVE
15OCT2007
 General
Components

Support Pillars
M AISI 1018 H 90 Brinell CAD insertion point

D Catalog L A B
+.001
Number +.002

SP100L2.5 2.5 .62 3/8-16

SP100L3 3 .62 3/8-16 +.001
L
1 SP100L3.5 3.5 .62 3/8-16
+.002

SP100L4 4 .62 3/8-16 A

SP100L4.5 4.5 .62 3/8-16
SP125L2.5 2.5 .62 3/8-16 B
SP125L3 3 .62 3/8-16
SP125L3.5 3.5 .62 3/8-16
D
1.25 SP125L4 4 .62 3/8-16
SP125L4.5 4.5 .62 3/8-16
SP125L5 5 .62 3/8-16
SP125L6 6 .62 3/8-16
SP150L2.5 2.5 .62 3/8-16
90 B

SP150L3 3 .62 3/8-16 Socket Head Cap Screw included.

SP150L3.5 3.5 .62 3/8-16 Smaller diameter Support Pillars available on page F-21.
1.5 SP150L4 4 .62 3/8-16
SP150L4.5 4.5 .62 3/8-16
SP150L5 5 .62 3/8-16
SP150L6 6 .62 3/8-16
SP200L2.5 2.5 .62 3/8-16
SP200L3 3 .62 3/8-16 Optional
SP200L3.5 3.5 .62 3/8-16 3/8-16 Set Screw 4.5"
2 SP200L4 4 .62 3/8-16 (moldmaker to supply)
SP200L4.5 4.5 .62 3/8-16 Added Feature:
SP200L5 5 .62 3/8-16 All 4.5" long support
SP200L6 6 .62 3/8-16 pillars are tapped for a
SP300L5 5 1.25 5/8-11 3/8-16 set screw so a
3 SP300L6 6 1.25 5/8-11
second pillar can be
utilized as an extension.
SP300L8 8 1.25 5/8-11 Second pillar can be used to
create a longer length pillar.

Mold Straps
1" (Alternate eyebolt hole location)
All holes
3/4ø

2.5" - 7.5"
9" 12"
Strap Range
Strap
2.5" - 10.5" Range

M 100% recycled reinforced Nylon

Catalog Number Description

MSTRP-9 Plastic Mold Strap, 9" Long
MSTRP-12 Plastic Mold Strap, 12" Long
For use with shoulder-type eyebolts only (1/2" - 3/4").
Patented design by G.A.I.M. Engineering.

PROGRESSIVE D-23
15OCT2007
 ™
PKO Extensions
Hex Series
7/8" Hex
L
Thread
(Internal)

1" 30 ±2 HRC
Thread
Overall (External)

M AISI 4140 Pre-Hard H 28-32 HRC S Black Oxide CAD insertion point

Catalog Thread Overall L PRESS

BCP
Number
PLATEN
Internal & External

PH37L10 3/8-16
1.672
PH50L10 1/2-13
PH62L10 5/8-11 1.052
PKO ROD (existing)

PH75L10 3/4-10 1.922

1/ "Ø
14

PH75L10-NT 3/4-10*
PH37L15 3/8-16
2.172 “L” DIMENSIONS:
PH50L15 1/2-13 1.052 = .875 (BCP) + .187 (Stop Pins) - .010
PH62L15 5/8-11 1.552 1.552 = 1.375 (BCP) + .187 (Stop Pins) - .010
PH75L15 3/4-10 2.422
PH75L15-NT 3/4-10*
*External thread only. Mold maker machines internal
thread on “NT” style to suit non-standard applications.

Puck Series
1.375 (2) L
H 28-32 HRC S Black Oxide

M AISI 4140 Pre-Hard Screws included. 1/4-20

SHCS(4)
Catalog Thread L
Number 2.00ø
PKP37L10 3/8-16
PKP50L10 1/2-13 Thread

PKP62L10 5/8-11 1.052 30 ±2 HRC

PKP75L10 3/4-10
PKPL10-NT No Thread* PRESS
BCP
PKP37L15 3/8-16
PLATEN

PKP50L15 1/2-13 21/4" Ø

PKP62L15 5/8-11 1.552

PKP75L15 3/4-10
PKPL15-NT No Thread*
PKO ROD

*Mold maker machines thread on “NT”

style to suit non-standard applications.

D-24 PROGRESSIVE
15OCT2007
 Mold Actions

®
UniLifter
Undercut Release System

Core Blades are available in a

U-Coupling permits wide range of standard sizes,
core blade to seat with specials also available.
at any angle.

T-Gibs are available in several sizes to

accommodate various travels required.

The UniLifter undercut release system incorporates a three piece set: Core Blade, U-Coupling, and T-Gib.

UniLifter Travel =
Ejector Plate Travel
x tan (ANGLE)

ANGLE

CLEARANCE ANGLE is established

through support plate in core insert by the
mold builder

U-COUPLING seats the core

blade to the correct angle while
travelling along the T-Gib

Ejector Plate Travel

Mold Closed Mold Open

Application Guidelines:
1. Typical angle is 5-10˚, though users report success at greater angles with guides installed. Contact
Engineering for application review.
2. Guided Ejection is recommended, and if there is less than half of the Core Blade bearing in the insert,
lifter guide plates should be added.
3. Recommended clearance is .001"-.0015" (.025-.038mm) where permissible.
4. Verify that the core insert material is at least 10 HRC different than standard standard Core Blades,
and for additional performance, consider coatings or treatments for increased hardness or lubricity.
5. Locking angles can be designed to accept molding pressure, and non-standard sizes or pre-roughed
Core Blades can be provided by accessing www.procomps.com/customs.

US Patent No. 5,137,442, and No. 5,316,467

Canadian Patent No. 2,048,218
European Patent No. EP498102 PROGRESSIVE C-1
Mexican Patent No. 175084
15OCT2007
 ®
UniLifter
Core Blades
Flat Core Blades - Metric Standard
Note: All dimensions and tolerances are in millimeters. W
MW R HT Catalog T W L MT T
Number +.000 +.000 +2 MIN.
- .025 - .025 -0 THK.
CBMM10X10L250 10.25 10.25 250 10.0
CBMM10X20L250 10.25 20.25 250 10.0
CBMM15X15L250 15.25 15.25 250 15.0
10 10 5 CBMM15X30L400 15.25 30.25 400 15.0
CBMM20X10L250 20.25 10.25 250 15.0
CBMM20X20L400 20.25 20.25 400 15.0
CBMM30X15L400 30.25 15.25 400 15.0 L 40 ±2
HRC
Flat Core Blades - Inch Standard
MW R HT Catalog T W L MT
Number +.000 +.000 +.06 MIN.
- .001 - .001 - .00 THK.
HT
CBS37X25L8 .385 .260 8 .25
MiniLifter
®

.250 .156 CBS50X25L8 .510 .260 8 .31

.250
CBS75X37L8 .760 .385 8 .31
CBS50X50L8 .510 .510 8 .49
CBS50X50L14 .510 .510 14 .49
CBS50X100L8 .510 1.010 8 .49
CBS50X100L14 .510 1.010 14 .49
MT MW
CBS50X150L14 .510 1.510 14 .49
CBS75X50L14 .760 .510 14 .62 R
UniLifter CBS75X150L8 .760 1.510 8 .62
.500 .406 .187
CBS75X150L14 .760 1.510 14 .62 M H-13 H 38-42 HRC
CBS100X50L8 1.010 .510 8 .62 CAD insertion point
CBS100X50L14 1.010 .510 14 .62
CBS150X50L8 1.510 .510 8 .62
The UniLifter Series (MW=.500) is also
CBS150X50L14 1.510 .510 14 .62 available in aluminum bronze. To order,
CBS150X75L8 1.510 .760 8 .62 replace “CBS” with “CBA” in the catalog
CBS150X75L14 1.510 .760 14 .62 number as shown: CBA50X50L14.
CBS100X100L10 1.010 1.010 10 1.00
CBS100X100L18 1.010 1.010 18 1.00 D
XL CBS100X150L10 1.010 1.510 10 1.00
1.000 .875 .375
CBS100X150L18 1.010 1.510 18 1.00
CBS150X100L10 1.510 1.010 10 1.00
CBS150X100L18 1.510 1.010 18 1.00

Round Core Blades - Metric Standard

Note: All dimensions and tolerances are in millimeters.
MW R HT Catalog D L MT
Number +.000 +2 MIN.
- .025 -0 THK.
CBMM10DL250 10.00 250 10.0
10 10 5 40 ±2
CBMM15DL250 15.00 250 10.0 HRC
Round Core Blades - Inch Standard
MW R HT Catalog D L MT
Number +.000 +.06 MIN.
- .001 - .00 THK.
MiniLifter .250 .250 .156 CBS43DL8 .437 8 .31
CBS75DL8 .750 8 .62
UniLifter
.406 .187 CBS75DL14 .750 14 .62
.500
CBS75DL18 .750 18 .62
XL CBS125DL10 1.250 10 1.00
1.000 .875 .375
CBS125DL18 1.250 18 1.00
US Patent No. 5,137,442, and No. 5,316,467
Canadian Patent No. 2,048,218
C-2 PROGRESSIVE European Patent No. EP498102
Mexican Patent No. 175084
15OCT2007
 Mold Actions

®
UniLifter
U-Couplings

Metric Standard
Note: All dimensions and tolerances are in millimeters.
M H-13 S Blackened

Series R RC Catalog Number CW CL CH

CH Metric 10 6 UCMM22 22 18 25

Inch Standard
RC M H-13 S Blackened
(CENTER OF R)
Series R RC Catalog Number CW CL CH
CW
MiniLifter® .250 .125 UCM50 .50 .44 .62
CL

UniLifter .406 .187 UCU87 .87 .75 .87

XL .875 .125 UCX175 1.75 1.50 1.65

T-Gibs
Metric Standard
Note: All dimensions and tolerances are in millimeters. TD*
M H-13 H 40-44 HRC S Black Oxide

TW TH TD* TR SHCS CATALOG TS TL TRAVEL

TH*
Series +.000 +.25 +.25 +.00
- .025 - .00 - .00
(INCLUDED) NUMBER - .25
ALLOWED
TGMM10 10 33 10 TL
Metric 22 13 6 5 M-5x20 TW
TGMM30 15 52 30

Inch Standard
H-13 H 40-44 HRC Black Oxide
TR
M S

TW TH TD* TR SHCS CATALOG TS TL TRAVEL

Series +.000 +.010 +.010 +.000
- .001 - .000 - .000
(INCLUDED) NUMBER - .010
ALLOWED
SHCS
TGM31 - .750 .312
MiniLifter .500 .500 .344 .093 #10-32x1
(2)
TS
TGM100 .500 1.50 1.000 (2 )
TGU25 - 1.00 .250
TGU50 .375 1.25 .500
UniLifter .875 .468 .219 .187 1/4-20x3/4 SHCS (1)
TGU100 .625 1.75 1.000
TGU150 .750 2.25 1.500
TGX50 .625 2.00 .500
XL 1.750 .625 .250 .312 3/8-16x1-1/4 TGX100 .875 2.50 1.000
TGX250 1.375 4.00 2.500
*TD Includes fitting stock for final adjustments.
Plan view for TGM100 and TGU25.

US Patent No. 5,137,442, and No. 5,316,467

Canadian Patent No. 2,048,218
European Patent No. EP498102
Mexican Patent No. 175084 PROGRESSIVE C-3
15OCT2007
 ®
FlexiCore
Undercut Release System

Flats prevent twisting

and ensure proper
alignment.

Improved materials used

to increase the life of the
FlexiCore during production.
Bronze Guide is used for
positional alignment and
guidance during ejection.
Two options available:
Bottom (as shown) and
Round for easy bore
Heel Plate is included to machining.
retain FlexiCore.

FlexiCore Assembly includes: FlexiCore, Bronze Guide (Bottom or Round), Heel Plate, and Flat Head Cap Screw.

Mold Closed Mold Open

Application Guidelines:
1. The FlexiCore diameter (D) must be within the Guide prior to ejection
as shown above. 1/2 T .003 (.07mm)
2. Only surface treatments applied at low temperatures such as Max to
Electroless Nickel-based or chromium deposition treatments are .005 (.12mm)
permitted.
3. Maximum temperature is 250° F (125° C). .375" (9.52mm)
4. Please contact Engineering to review any designs if questions Min.
arise or if your application differs from the examples shown.

C-4 PROGRESSIVE
15OCT2007
 Mold Actions

®
FlexiCore
Bottom Guide Assembly

OAL

L
G C
E
FLATS (2)

T
.188 1.000
D [4mm] [25mm]
.61 J 6˚
.500 (Inch Std.)
[16mm] 12mm (Metric Std.)
.625
[16mm]

.75 Bottom Guide

W
[19mm]

35 ±3 HRC Nitrided
S 170 B
.005" (.12mm)
Deep
Heel
Plate .625
[16mm] "E"= maximum travel at the
top of the FlexiCore.
Expected travel is reduced
by the tangent of 6˚ along
the "C" dimension.

Inch Standard
M FlexiCore: AISI 4340 with thin, dense Chromium treatment, Guide: CA954 Solid Bronze, Heel Plate: AISI 1018

Catalog T W L OAL D C E G J S
Number +.002 +.002 +.010 REF +.000 ±.015 +.0 1
- .000 - .000 - .000 - .001 - .00

FCA35X24L6 .354 .244 6.400 6.588 .234 .875 .137 3.49 .957 #8-32
FCA35X32L6 .354 .322 6.400 6.588 .250 .875 .137 3.48 .957 #8-32
FCA45X40L7 .453 .401 7.875 8.062 .312 1.000 .177 4.38 1.025 #10-24
FCA45X48L7 .453 .480 7.875 8.062 .312 1.000 .177 4.38 1.025 #10-24
CAD insertion point
Metric Standard
Note: All dimensions and tolerances are in millimeters.
M FlexiCore: AISI 4340 with thin, dense Chromium treatment, Guide: CA954 Solid Bronze, Heel Plate: AISI 1018

Catalog T W L OAL D C E G J S
Number +.05 +.05 +.25 REF +.000 ±.35 +.25
- .00 - .00 - .00 - .025 - .00

FCA9X6L160 9 6.2 162.5 166.5 5.94 22 3.5 88.6 24.3 M4-.7 x 20

FCA9X8L160 9 8.2 162.5 166.5 6.35 22 3.5 88.4 24.3 M4-.7 x 20
FCA11X10L200 11.5 10.2 200.0 204.0 7.92 26 4.5 111.2 26.0 M5-.8 x 20
FCA11X12L200 11.5 12.2 200.0 204.0 7.92 26 4.5 111.2 26.0 M5-.8 x 20

Assemblies include: FlexiCore, Bottom Guide, Heel Plate, and Flat Head Cap Screw.
Assembly components also sold individually on page C-9.

PROGRESSIVE C-5
15OCT2007
 ®
FlexiCore
Round Guide Assembly

OAL

L
G C
E
FLATS (2)

T
.188
D [4mm] Round Guide
.61 .500ø .625ø J 6˚
[16mm] or .625ø or .750ø
[12 or 16mm] [16 or 20mm]

.75 1.000
[25mm]
W
[19mm]

35 ±3 HRC Nitrided
S 170 B .005" (.12mm)
.187 Deep
Heel [5mm]
Plate
"E"= maximum travel at
the top of the FlexiCore.
Expected travel is reduced
by the tangent of 6˚ along
the "C" dimension.

Inch Standard
M FlexiCore: AISI 4340 with thin, dense Chromium treatment, Guide: CA954 Solid Bronze, Heel Plate: AISI 1018

Catalog T W L OAL D C E G J S A B
Number +.002 +.002 +.010 REF +.000 ±.015 +.0 1
- .000 - .000 - .000 - .001 - .00

FCR35X24L6 .354 .244 6.400 6.588 .234 .875 .137 3.49 .957 #8-32 .625 .500
FCR35X32L6 .354 .322 6.400 6.588 .250 .875 .137 3.48 .957 #8-32 .625 .500
FCR45X40L7 .453 .401 7.875 8.062 .312 1.000 .177 4.38 1.025 #10-24 .750 .625
FCR45X48L7 .453 .480 7.875 8.062 .312 1.000 .177 4.38 1.025 #10-24 .750 .625
CAD insertion point
Metric Standard
Note: All dimensions and tolerances are in millimeters.
M FlexiCore: AISI 4340 with thin, dense Chromium treatment, Guide: CA954 Solid Bronze, Heel Plate: AISI 1018

Catalog T W L OAL D C E G J S A B
Number +.05 +.05 +.25 REF +.000 ±.35 +.25
- .00 - .00 - .00 - .025 - .00

FCR9X6L160 9 6.2 162.5 166.5 5.94 22 3.5 88.6 24.3 M4-.7 x 20 16 12

FCR9X8L160 9 8.2 162.5 166.5 6.35 22 3.5 88.4 24.3 M4-.7 x 20 16 12
FCR11X10L200 11.5 10.2 200.0 204.0 7.92 26 4.5 111.2 26.0 M5-.8 x 20 20 16
FCR11X12L200 11.5 12.2 200.0 204.0 7.92 26 4.5 111.2 26.0 M5-.8 x 20 20 16

Assemblies include: FlexiCore, Round Guide, Heel plate, and Flat head Cap Screw.
Assembly components also sold individually. Refer to page C-9 for information.

C-6 PROGRESSIVE
15OCT2007
 Mold Actions

®
FlexiCore
Double Actuation
The double action bottom guide allows for the FlexiCore System to be used to release boss details with undercuts.
FlexiCore Double Assembly (FCDA) includes: two FlexiCores, one Bottom Guide, one Heel Plate, and two Low Head Cap
Screws.

OAL
L
G C

FLATS (2)
E
6˚
T

Bottom Guide
J
19mm

35 ±3 HRC Nitrided
S .005" (.12mm) "E"= maximum travel at
170 B W the top of the FlexiCore.
Deep Expected travel is reduced
Heel Plate
by the tangent of 6˚ along
the "C" dimension.
Inch Standard
M FlexiCore: AISI 4340 with thin, dense Chromium treatment, Guide: CA954 Solid Bronze, Heel Plate: AISI 1018

Catalog T W L OAL D C E G J S
Number +.002 +.002 +.01 REF +.000 ±.015 +.01
- .000 - .000 - .00 - .001 - .00

FCDA35X24L6 .354 .244 6.400 6.588 .234 .875 .137 3.49 .957 #8-32
FCDA45X48L7 .453 .480 7.875 8.062 .312 1.000 .177 4.38 1.025 #10-24
CAD insertion point
Metric Standard
Note: All dimensions and tolerances are in millimeters.
M FlexiCore: AISI 4340 with thin, dense Chromium treatment, Guide: CA954 Solid Bronze, Heel Plate: AISI 1018

Catalog T W L OAL D C E G J S
Number +.05 +.05 +.25 REF +.000 ±.35 +.25
- .00 - .00 - .00 - .025 - .00

FCDA9X6L160 9 6.2 162.5 166.5 5.94 22 3.5 88.6 24.3 M4-.7 x 20

FCDA11X12L200 11.5 12.2 200.0 204.0 7.92 26 4.5 111.2 26.0 M5-.8 x 20

PROGRESSIVE C-7
15OCT2007
 ®
FlexiCore Accessories
Wear Blocks

Inch Standard
M P-20 Pre-Hard H Nitrided .005" Deep

Catalog W D B C T D
+.002 ±.01 +.001 +.001
Number - .000 - .000 - .000
Thread

FCWB-24 .244 .250 .626 .533 #10-24

W
FCWB-32 .322 .250 .626 .533 1⁄4-20 30 ±2 HRC
FCWB-40 .401 .250 .567 .474 1⁄4-20
FCWB-48 .480 .250 .567 .474 1⁄4-20
Note: FCWB-24 is designed for use with a 1/4ø shoulder bolt. C
Metric Standard 6° 68 ±2 HRC
All dimensions are in millimeters.
M P-20 Pre-Hard H Nitrided 12mm Deep

W D B C T
1.000
Catalog .115 [25.4mm]
+.05 ±.25 +.025 +.025
Number - .00 - .000 - .000
Thread [2.9mm]
Inch = .500
Metric =12 mm
FCWBM-6 6.2 7.2 15.9 13.55 M5-.8
FCWBM-8
Note: 8.2
FCWBM-6 is designed 7.2
for 15.9
use with an M-613.55
shoulder M6-1
bolt. B T The Wear Block installs from
parting line, utilizing the same
FCWBM-10 10.2 7.2 14.4 12.05 M6-1 screw hole location as the
FCWBM-12 12.2 7.2 14.4 12.05 M6-1 CAD insertion point bottom guide.

Extensions

L
1/2 L
30 ±2 HRC
D

B .37 [9mm] wide

A x .75 [19mm] Wrench Flats
Deep

Metric Standard
Inch Standard All dimensions are in millimeters.
M 4140 Pre-Hard CAD insertion point M 4140 Pre-Hard

D B A L - .00 D B A L - .00
+.01 +.25

2” 4”
+.000 +.00
- .002 - .05 50mm 100mm
.232 #8-32 .187 FCX8L2 FCX8L4 6 M4-.7 4.8 FCXM4L50 FCXM4L100
.310 #10-24 .250 FCX10L2 FCX10L4 8 M5-.8 6.3 FCXM5L50 FCXM5L100
Includes threaded stud for attachment to FlexiCore.

C-8 PROGRESSIVE
15OCT2007
 Mold Actions

®
FlexiCore Accessories
Replacement Bottom Guides & Round Guides

3/16 [5mm] .125 R

F Pocket Radius [3mm]
B H

A G T
G
G
Inch Standard Inch Standard F C X
M CA954 Solid Bronze B H M CA954 Solid Bronze
Catalog Catalog
Number A B H F G T Number B C H F X G
FCBG-24 1.000 .625 .625 .190 .250 1/4ø SBLT FCRG-24 .5000 .625 1.000 .190 .187 .250
FCBG-32 1.000 .625 .625 .200 .250 1⁄4-20 FCRG-32 .5000 .625 1.000 .200 .187 .250
FCBG-40 1.000 .625 .625 .290 .250 1⁄4-20 FCRG-40 .6250 .750 1.000 .290 .187 .312
FCBG-6 25 16 16 4.8 6 M-5 SBLT FCRG-6 12 16 25 4.8 5 6
FCBG-8 25 16 16 5.0 6 M6-1 FCRG-8 12 16 25 5.0 5 6
FCBG-10 25 16 16 7.3 6 M6-1 FCRG-10 16 20 25 7.3 5 8
Metric Standard Metric Standard

Replacement Heel Plates

Inch Standard
M AISI 1018 Black Oxided
Catalog
Number K P S
FCHP-8 .61 .188 #8-32 K
FCHP-10 .61 .188 #10-24
FCHP-4 16 4 M4 -.7 S
FCHP-5 16 4 M5 -.8 P
Metric Standard

Replacement Bottom Guides: Double Actuation

Inch Standard F R
M CA954 Solid Bronze
Catalog
G
A B H F G R S T
G
Number A
FCDBG-24 1.750 .625 .750 .190 .136 .218 .636 1/4-20 S
FCDBG-48 1.875 .625 .750 .290 .176 .218 .676 1/4-20
FCDBG-6 45 16 20 4.8 3.45 5 16.2 M6-1 T
FCDBG-12 48 16 20 7.3 4.47 5 17.2 M6-1 B H
Metric Standard

Replacement Heel Plates: Double Actuation

Inch Standard
M 1018 Black Oxided
Catalog
K
Number C K P S
FCDHP-8 .272 .750 .188 #8-32
FCDHP-10 .352 .875 .188 #10-24
FCDHP-4 7 20 6 M4-.7
FCDHP-5 9 22 6 M5-.8 C P S
Metric Standard

PROGRESSIVE
PROGRESSIVE C-9
15OCT2007
 ®
Collapsible Cores & MiniCores
RT Series
The RT Series Collapsible Cores are available in sizes to fit most inside detail applications. Whether molding
threads or complex details, these cores can simplify design and production. Collapsible Cores allow for
smaller molds to run faster cycles with less moving parts.

Precision machined
segments for close tolerance
molded parts.

Made from premium tool

steels and heat treated using
proprietary heat treating
methods.

1 Mold Closed

3 Part Ejected
Cylinders push the stripper plate forward,
ejecting the molded part.

2 Mold Open
Ejector plate and stripper plate move forward,
and the Collapsible Core is collapsed.

Progressive can provide Collapsible Cores

with details machined complete. Contact
Engineering via [email protected] for an
application review and quotation.

US Patent No. 4,919,608

C-10 PROGRESSIVE Canadian Patent No. 1,330,479
MiniCore® is a registered trademark of Roehr Tool Corp.
15OCT2007
 Mold Actions

®
Collapsible Cores & MiniCores
RT Series

Description of Components and Basic Operation

Both styles of the Collapsible Cores (Standard and MiniCores®) are three-part assemblies, designed for
simplicity of installation, reliability in operation, and long life. The three parts include a Collapsible Core, a
Positive Collapse Sleeve, and a Center Pin.

Collapsible Core M A-2 H 54-57 HRC

• Designed to collapse independently when the center pin
Center Pin is withdrawn.
• The fit between segments is controlled to permit flash-free
molding.

Collapsible
Positive Collapse Sleeve M 52100 H 54-57 HRC
Core • Designed to function when the Collapsible Core fails to
collapse independently. In normal operation, the PC Sleeve is
not functioning. It is essential to have such a unit for maximum
Positive safety and reliability in automatic and semi-automatic
Collapse
Sleeve operation.

Center Pin M D-6 H 60-65 HRC

• Serves to expand the segments of the Collapsible Core to their
molding position.
• The pin must protrude beyond the face of the collapsing core
segments, and it must have a radius around its top edge to
operate properly.

Application Guidelines
1. Standard Collapsible Cores have a Max. OD ("A") of thread
or configuration ranging from .720”(18.29mm)- 4.225”
(107.31mm) and offer complete 360˚ thread or undercut
geometry.
2. MiniCores have a Max. OD of thread or configuration ranging
from .645”(16.38mm)- .965”(24.51mm) and offer up to 70%
full thread or undercut geometry. (Internal geometry is
interrupted in three places to allow core segments to
collapse.)
3. Molded parts need not be closed at one end. They may be
partially open or even completely sleeve shaped. Undercuts
need not be continuous.
4. Cores are capable of operating without benefit of lubrication,
however, treating the Collapsible Core with an additional
treatment for wear reduction or corrosion resistance is
beneficial.
5. Custom cores with size requirements that fall outside of the
standard Collapsible Core and MiniCore ranges are available.
In addition, finished cores with machined, EDM’d, or ground
details can be supplied. Contact Engineering for an
application review and quotation.

US Patent No. 4,919,608

Canadian Patent No. 1,330,479 PROGRESSIVE C-11
MiniCore® is a registered trademark of Roehr Tool Corp.
15OCT2007
 ®
Collapsible Cores & MiniCores
RT Series

C L
A

B
CAD insertion point

A B Center Pin Dia. L C O.A.L.

Maximum Minimum (At top of Max. Molded Length Collapse per Side Overall Length of
CATALOG (Including Mold at Top of Core** Collapsible Core
Outer Inner Collapsible
NUMBER Core) Shut-Off) (Range Shown) (Only)
Diameter Diameter
inch mm inch mm inch mm *inch *mm inch mm inch mm inch mm
CC-125-PC .720 18.29 .620 15.75 .490 12.45 .800 20.32 .027 .69 .032 .81 5.605 142.37
CC-150-PC .850 21.59 .700 17.78 .580 14.73 1.000 25.40 .037 .94 .042 1.07 6.615 168.02
CC-175-PC .970 24.64 .760 19.30 .640 15.24 1.000 25.40 .043 1.09 .048 1.21 6.615 168.02
CC-200-PC 1.270 32.25 .910 23.11 .785 19.93 1.150 29.21 .043 1.09 .048 1.21 7.315 185.80
CC-250-PC 1.270 32.25 .910 23.11 .785 19.93 1.150 29.21 .043 1.09 .048 1.21 5.440 138.17
CC-202-PC 1.390 35.30 1.010 25.65 .885 22.47 1.150 29.21 .055 1.39 .064 1.62 7.315 185.80
CC-252-PC 1.390 35.30 1.010 25.65 .885 22.47 1.150 29.21 .055 1.39 .064 1.62 5.440 138.17
CC-302-PC 1.740 44.19 1.270 32.25 1.105 28.06 1.480 35.56 .068 1.72 .083 2.10 7.315 185.80
CC-352-PC 1.740 44.19 1.270 32.25 1.105 28.06 1.400 35.56 .068 1.72 .083 2.10 6.065 154.05
CC-402-PC 2.182 55.42 1.593 40.46 1.388 35.25 1.700 43.18 .090 2.28 .103 2.61 7.815 198.50
CC-502-PC 2.800 71.12 2.060 52.32 1.750 44.45 1.900 48.26 .115 2.92 .125 3.17 9.625 244.47
CC-602-PC 3.535 89.78 2.610 66.29 2.175 55.24 2.400 60.96 .140 3.55 .148 3.75 11.250 285.75
CC-652-PC 3.800 96.52 2.890 73.41 2.450 62.23 2.400 60.96 .150 3.81 .160 4.06 11.250 285.75
CC-702-PC 4.225 107.31 3.350 85.09 2.875 73.02 2.400 60.96 .165 4.19 .170 4.32 11.250 285.75

®
MiniCores
RT Series
L
C
A

For A B Center Pin Dia.

Width of (3)
L C
CATALOG Closure Maximum Minimum Non-Collapsing
(At top of Max. Molded Length Collapse per Side
Diameter Outer Inner Center Pin Blades
NUMBER Range
Collapsible Core)
(At Top of Core)
(Incl. Mold Shut-Off) at Top of Core**
Diameter Diameter
mm inch mm inch mm inch mm inch mm inch mm inch mm
CCM-0001 13-16 .645 16.38 .425 10.80 .300 7.62 .170 4.32 .850 21.59 .052 1.32
CCM-0002 17-20 .805 20.45 .560 14.22 .420 10.67 .190 4.83 .850 21.59 .057 1.45
CCM-0003 21-24 .965 24.51 .710 18.03 .560 14.22 .200 5.08 1.000 25.40 .059 1.50

US Patent No. 4,919,608

C-12 PROGRESSIVE Canadian Patent No. 1,330,479
MiniCore® is a registered trademark of Roehr Tool Corp.
15OCT2007
 Mold Actions

Collapsible Cores
Design Guidelines: RT & GZ Series
Collapsible Core Selection
To determine if a standard collapsible core can be used in your application, follow these steps using all
dimensions in inches, referring to the charts on page C-12 and C-16:
1. Determine the Part Major Diameter (A) and find the closest number in
the chart column "A" on the following page that is larger than this
diameter. Note the Core size(s) referenced.
2. Determine the Part Minor Diameter (B) and find the closest number in B
the chart column "B" that is smaller than the diameter. If both variables are
listed in the same line, this is the Collapsible Core size(s) that can be
further analyzed by determining the total collapse in steps 3-6 below.
3. To determine the Part Undercut (UC), subtract BU (Undercut Minor UL
Diameter) from AU (Undercut Major Diameter) and divide that by 2: L
(AU-BU) / 2 = UC.
4. Multiply the Molding Length of the Undercut (UL) by .020” to yield the BU Shut-off
Loss of Collapse (LC): UL x .020 = LC
AU
5. Multiply the Undercut Minor Diameter (BU) x the material shrink to
A
calculate the diametrical shrink (S). (Use .010 if not available.)
BU x Shrink = S
6. Total Collapse (C) is then: UC + LC + S +.005” (for clearance). This
number cannot exceed the Collapse per Side (C) dimension in the table for
the core size(s) that were targeted in step 1 & 2 above. If the number is
outside of this range, a custom core may be required.

Mold and Part Design Considerations

1. The first break needs to occur at the
main parting line.
2. Return pins are to be located under, not
through, the stripper plate. Guided ejector
plates are strongly recommended.
3. Good venting is essential, preferably to
the outside of mold at parting line.
4. For proper Collapsible Core functionality,
the face of the core segments must be free
of undercuts.
5. Any detail machined into the top of the
Center Pin (inside the top surface of
molded part) must not interfere with the
full radial inward movement of the
Collapsible Core.
6. All undercuts should be drafted a
minimum of 5˚. Interrupted undercuts also
require a 5˚ side draft.
7. As in conventional practices, sharp
interior corners must be avoided to prevent
stress concentration in the steel.
Side Mount Options
8. Consult Progressive’s Engineering Collapsible Cores can be used in
Department with any questions or visit configurations other than the typical
ejector/stripper plate design. Shown
www.procomps.com for complete technical here is an application utilizing a
information and to download CAD Data hydraulic cylinder and slide
assembly for core operation.
files including the Collapsible Core
Technical Data Book.

US Patent No. 4,919,608

Canadian Patent No. 1,330,479 PROGRESSIVE C-13
MiniCore® is a registered trademark of Roehr Tool Corp.
 Collapsible Cores
GZ Series
The GZ Series Collapsible Cores are designed for molded parts that require consistent wall stock on the top
of the part as well as internal threads and/or undercuts. This patented system was developed to provide
molders with a long-lasting alternative to complex unscrewing mechanisms, while giving the designer the
shortest stack height possible.

Two-piece Collapsible Core with

wire EDM’d segments for
precision fit and long life.

Made from premium tool

steels and heat treated using
proprietary heat treating
methods.

1 Mold Closed

3 Part Ejected
The plates open with the stripper bolts/springs,
ejecting the molded part.

2 Mold Open
Ejector plate and stripper plate move forward,
and the Collapsible Core is collapsed.

Progressive can provide Collapsible Cores

with details machined complete. Contact
Engineering via [email protected] for an
application review and quotation.

C-14 PROGRESSIVE Patents issued and pending

15OCT2007
 Mold Actions

Collapsible Cores
GZ Series
Description of Components and Basic Operation
The GZ Series Collapsible Cores are comprised of a four-piece assembly, designed for simplicity of installation, reliability
in operation, and long life. The four parts include the Collapsible Core Inner Unit, a Core Outer Unit, a Positive Collapse
Sleeve, and a Center Pin.

Collapsible Core (Inner/Outer Units) M A-2 H 48-52 HRC

• Two separate units allow for more collapse.
Center Pin
• Patented compact design brings collapsible core technology to
smaller tools.
• Designed to operate with high volume production and with minimum
lubrication.
• All Outer Core Units are individually fitted to a matching Inner Core
and Center Pin for precision molding production.

Positive Collapse Sleeve M A-2 H 54-57 HRC

• Designed to function when the Collapsible Core fails to collapse
independently. In normal operation, the PC Sleeve is not functioning.
It is essential to have such a unit for maximum safety and reliability
in automatic and semi-automatic operation.
• With an uncomplicated operation, an angular surface on the inside
Positive
Collapse front edge of the PC Sleeve will engage a matching angular surface
Sleeve on the outside of the Collapsible Core should the un-collapsed core be
moved forward in the PC Sleeve. By restricting the travel of the PC
Sleeve to an amount less than the forward travel of the Collapsible
Core, this interference action is achieved.

Center Pin M M-2 H 60-62 HRC

• Serves to expand the segments of the Collapsible Core to their
molding position.
• Made from hardened M-2 for long life, all Center Pins are provided
with a cooling hole.
• The pin can be engineered to protrude into the piece part or stop
flush with no protrusion for thin-wall applications.
• For optimal performance, the Center Pin must be installed to
self-center itself.

Application Guidelines
1. Standard Collapsible Cores have a Max. OD ("A") of thread or
configuration ranging from .511”(13mm) - 3.937” (100mm)
Collapsible
and offer complete 360˚ thread or undercut geometry.
Core 2. Molded parts need not be closed at one end. They may be partially
Inner Collapsible
Unit Core open or even completely sleeve shaped. Undercuts need not be
Outer continuous. Can also be used in side action applications.
Unit
3. Cores are capable of operating without benefit of lubrication,
allowing for self cleaning, longer production runs, and less mold
maintenance.
4. Custom cores with size requirements that fall outside of the
standard Collapsible Core ranges are available. In addition, finished
cores with machined, EDM’d, or ground details can be supplied.
Contact Engineering for an application review and quotation.

PROGRESSIVE C-15
Patents issued and pending
15OCT2007
 Collapsible Cores
GZ Series

C A L

M A-2 H 50-52 HRC

L A B Center Pin Dia. Overall C

PART Max. Molded Maximum Minimum (At top of Length Collapse per Side
DESIGNATION Length Outer Inner Collapsible Core) at Top of Core
(Incl. Mold Diameter Diameter
Shut-Off) mm inch mm inch mm inch mm inch mm inch
CC-13 22 13 .511 11.35 .447 9 .354 100 3.937 .81 .0319
CC-16 22 16 .629 14.0 .551 11 .433 100 3.937 .99 .0389
CC-19 22 19 .748 16.6 .656 13 .511 100 3.937 1.16 .0460
CC-22 28 22 .866 19.3 .760 15 .590 100 3.937 1.34 .0530
CC-25 28 25 .984 22.0 .867 17 .669 125 4.921 1.49 .0586
CC-30 28 30 1.181 26.5 1.043 20 .787 125 4.921 1.75 .0689
CC-35 28 35 1.377 30.6 1.205 24 .944 125 4.921 2.18 .0859
CC-40 28 40 1.574 35.1 1.384 27 1.062 125 4.921 2.41 .0950
CC-45 28 45 1.771 39.7 1.563 30 1.181 125 4.921 2.64 .1040
CC-50 31 50 1.968 44.2 1.742 33 1.299 150 5.905 2.87 .1130
CC-55 31 55 2.165 48.4 1.905 37 1.456 150 5.905 3.30 .1300
CC-60 31 60 2.362 53.0 2.086 40 1.574 150 5.905 3.50 .1378
CC-65 31 65 2.559 57.4 2.260 43 1.692 150 5.905 3.80 .1495
CC-70 31 70 2.755 61.5 2.422 47 1.850 150 5.905 4.23 .1667
CC-80 38 80 3.149 70.1 2.760 54 2.125 150 5.905 4.93 .1943
CC-90 38 90 3.543 79.2 3.119 60 2.362 150 5.905 5.38 .2120
CC-100 38 100 3.937 87.9 3.461 67 2.637 150 5.905 6.05 .2380

The above guideline is to be used for initial selection. Finished heights will be determined per application.
Contact Engineering when quoting your next tool for a design review.

C-16 PROGRESSIVE
Patents issued and pending
15OCT2007
 Mold Actions

Expandable Cavities
X-CavTM System
The Expandable Cavity was developed for molding undercuts such as
threads, dimples, and protrusions on the outside of the piece part.
The patented X-Cav design eliminates the engineering, maintenance,
and machining required for side action mechanisms which allows for
smaller molds or higher mold cavitation.
"A" Series:
• Forms all of the molded detail
"A" Series • Requires striker insert in "A" side of mold
• Gating position must be from top

"B" Series: EXPANDABLE CAVITY SYSTEMS

• Forms details such as bosses Expandable Cavity Quote Request Form

and posts with barbs Company:

Address:
Date: _______________

• Allows all motion to be in the Contact:

"B" side of mold Title:

E-mail:

• Gating position allows for a Please specify type of Expandable Cavity desired:

conventional runner “A” Side - (Gating from top only) Or

“B” Side - (Using conventional runner)

1) EXPANDABLE CAVITY REQUIREMENTS

POLYMER SPECIFICATIONS:

Contact Engineering for a full a) What is the material to be molded?

b) What is the process temperature?

design review and quote. ____ FILLED ____ GLASS ____ MINERAL ____ UNFILLED

"B" Series 2) DIMENSIONS OF EXPANDABLE CAVITY: (PART PRINT IS REQUIRED)

a) Specify largest dia. to be molded: ______________ c) Specify major dia. of undercut or thread: __________
b) Specify smallest dia. to be molded:______________ d) Specify minor dia. or undercut or thread: _________

3) MOLDED PART LENGTH

a) Molding length: _______________________________ (within the Expandable Cavity)
b) Mold shut-off: .200 (shut-off land below part)

4) EXPANSION REQUIREMENTS
a) Critical expansion per side _______________________

b) Loss of expansion (.050 in/in) ____________________

(Multiply molding length (distance from top of Expandable Cavity to bottom of last undercut) by .050)
c) Clearance (air) between plastic and steel upon expansion: .005

5) MOLD LAYOUT
a) Number of cavities: b) Distance from gate (center to center):
"A" Style Operation _____ Retrofit or _____ New mold

Center Pin Evaluation template available at

Expandable www.procomps.com/x-cav.
Cavity
Striker Insert
"B" Style Operation

Expandable
Cavity
Ejector Sleeve

Mold Closed Mold Open Mold Closed Mold Open

US Patent Nos. 5,387,389, 5,540,582, PROGRESSIVE C-17

5,630,977 and D 356,320
15OCT2007
 ®
CamAction
100 Series

Metric Standard
Inch Standard Note: All dimensions and tolerances are in millimeters.

+.002
1.250 -.000 +.05
32 -.00
.625 .25 R 16 6R

+.002
.812 ±.010 1.000 -.000 +.05
20 ±.25 26 -.00

1.187*
30.15*

Note: When the core pin is not shutting off on the inner core Note: When the core pin is not shutting off on the inner core
wall, the distance from the edge of the insert should be 1.125 wall, the distance from the edge of the insert should be 28.57
for the slide carrier to shut off against the core insert. for the slide carrier to shut off against the core insert.

.812 Clearance for loading

core pin if pin length 20.6 Clearance for loading
±.001
exceeds 1.75" ±.025 core pin if pin length
exceeds 44 mm

1.000
25.4

.100 2.5
Allows .025 clearance
below slide carrier
#10-24 thd Allows for .675
M5x.8 thd
clearance below slide

Note: .812 dimension must be maintained to avoid Note: 20.6 dimension must be maintained to avoid
improper spring pre-load or damage to internal components. improper spring pre-load or damage to internal components.

Shoulder Bolt

Driver Travel = .160" (4mm) CAD insertion point

Catalog Number Description

Spring CA-100 CamAction Unit
Housing
CAMM-100 Metric CamAction Unit
Slide
Carrier Replacement parts are available. Refer to the
price list for catalog numbers and pricing, and
contact Customer Service for availability.

C-18 PROGRESSIVE US Patent No. 6,116,891

Others pending
15OCT2007
 Mold Actions

®
CamAction
200 Series

Metric Standard
Inch Standard Note: All dimensions and tolerances are in millimeters.
+.002
1.250 -.000 32 +.05
-.00

.812 .625 20 16
±.010 R.25 ± .25 R6

1.000 +.002
-.000 26 +.05
-.00

1.150* 29.2*
Core Plan View Core Plan View
Note: When the core pin is not shutting off on the inner core wall, Note: When the core pin is not shutting off on the inner core
the distance from the edge of the insert should be 1.135 for the wall, the distance from the edge of the insert should be
slide carrier to shut off against the core insert. 28.83 for the slide carrier to shut off against the core insert.

.571 +.002 14.5 +.05

-.00
-.000

.285 7.25
R .187 (2) R 4 (2)

.751 +.002 19.05 +.05

-.00
-.000

R3
R .125 (2)
(2)
1.150* 29.21*
Cavity Plan View Cavity Plan View

.824 20.9
±.001 ±.025
1/4-20 thd M6-1 thd
.500 minus 12.7 minus
total insert total insert
preload preload

.910 1.000 23.11 25.4

Clearance for
Clearance for loading core pin
loading core pin if pin length
#10-24 thd if pin length M5-.8 thd exceeds 44mm
exceeds 1.75"

Note: .824 dimension must be maintained to ensure proper shut-off. Note: 20.9 dimension must be maintained to ensure proper shut-off.

Driver
Travel = .230" (5.8mm) CAD insertion point

Catalog Number Description

Replacement parts are
Housing
available. Refer to the price
CA-200 CamAction Unit-Standard Driver
Slide
list for catalog numbers and
Carrier CA-200L CamAction Unit-Longer Driver
pricing, and contact Customer
Service for availability.
CAMM-200 Metric CamAction Unit-Standard Driver

CAMM-200L Metric CamAction Unit-Longer Driver

Note: Longer driver allows for extension below parting line up to 3” (76mm).

US Patent No. 6,116,891 PROGRESSIVE C-19

Others pending
15OCT2007
 ®
CamAction Accessories
100/200 Series Core Pins

M M-2 H 60-62 HRC S Chrome Plated

Catalog
D H Y1 Y2
Number
.1872
CAP1-187 .37 .500 .750
.1869
.3747
CAP1-375 .37 .500 .688
.3744
4.994 mm 9.5mm
CAPMM-5 12.7mm 19.05mm
5.006 mm Core Pin range
9.984 mm
CAPMM-10 9.5mm 12.7mm 17.40mm
shown. Pins are
9.992 mm keyed to fit into
slot on slide carrier.

C www.procomps.com/customs

For use with 100 and 200 Series CamActions.

When using with the 100 Series, 2˚ draft per side (minimum) is
required in the molding area.

200 Series Core Pins

M M-2 H 60-62 HRC

S Chrome Plated
3.00" (76mm) .343
Catalog
D H
(8.73 mm)

Number
D .5001
CAP2-500 .37
.5003
13.002mm 9.5mm
61 ±1 HRC CAP2MM-13
H 13.007mm
For use with 200 Series CamActions only.

200 Series Inserts

W
+.001 +.025 mm
[
-.000 -.000 mm [ 3.00" (76mm) .343
(8.73 mm)

T
+.001 +.025 mm
[
-.000 -.000 mm [

H 66 ±2 HRC

M P-20 Pre-Hard S Salt Bath Nitride (SBN)

Catalog T W H
Number
CSE2-62X75 .625 .750 .37
CSE2MM-16X19 16mm 19mm 9.5mm
For use with 200 Series CamActions only.

C-20 PROGRESSIVE US Patent No. 6,116,891

Others pending
15OCT2007
 Mold Actions

®
CamAction Accessories
“A” Extension

Thread for
SHCS to suit
M 4140 Pre-Hard H 28-32 HRC S Black Oxide

Catalog Number D L SHCS

CAE-100 .750 1.125 1/4-20
CAEMM-100 19mm 28mm M6-1 .375" (9.5mm)
pocket depth in
A-Plate is
recommended

“B” Riser

M AISI 12L17 H 165 Brinell S Black Oxide

Catalog Number A B C R SHCS

CBR-100 1.750 1.500 .375 .50 1/4-20
CBRMM-100 44mm 38mm 10mm 12.7mm M6-1

.500" (12.7mm)
pocket depth
in B-Plate is
Thread for recommended
SHCS to suit

US Patent No. 6,116,891 PROGRESSIVE C-21

Others pending
15OCT2007
 ®
CamAction
300 Series: Inch Standard

+.002
2.250 -.000 1/4-20 x 1/2" 3/8-16 1.500
+.002
-.000
1.125 Deep x 5/8" Deep
.750

+.002
1.500 -.000 +.002
1.500 -.000

.25 R
.25 R
.500
±.005
X
2.000
±.005
X + .500 .500
±.005
Core Plan View Cavity Plan View

*Minus pre-load. *Minus pre-load.

Lock Travel=.250” CAD insertion point

Catalog Number Description

Slide CA-300 CamAction Unit-Standard Lock

CA-300L CamAction Unit-Longer Lock

Insert

Replacement parts are available. Refer to the price list

for catalog numbers and pricing, and contact Customer
Guide Service for availability.

C-22 PROGRESSIVE US Patent No. 6,116,891

Others pending
15OCT2007
 Mold Actions

®
CamAction
300 Series: Metric Standard

Note: All dimensions and tolerances are in millimeters.

+.050
60 -.000
M6-1 x 12mm
30 Deep

+.050
40 -.000

R 6.35

12
±.127
X
52
Core Plan View ±.127 Cavity Plan View

Machine this
surface to suit
R .7
+.025
16* -.000
16*
+.025
-.000
Overall
Length
(124mm max.) X + 14.15

11.11 X + 14.15
Distance to 22
SHCS center Insert 7.3 Ref Lock
Depth
+.025
41.6 -.000
30.5
Ref

Pocket can be cleared Pocket X

in back of plate to shown
allow for easy screw .6
cleared
installation Clearance X

*Minus pre-load.

Lock Travel=6.35mm CAD insertion point

Catalog Number Description

Slide
CAMM-300 Metric CamAction Unit-Standard Lock

CAMM-300L Metric CamAction Unit-Longer Lock

Insert

Replacement parts are available. Refer to the price list

for catalog numbers and pricing, and contact Customer
Guide Service for availability.

US Patent No. 6,116,891 PROGRESSIVE C-23

Others pending
15OCT2007
 ®
CamAction Accessories
300 Series Core Pins

M M-2 H 60-62 HRC S Chrome Plated

D T
6.00" (152mm)
Catalog Number
T

.7504
CAP3-750 1/4-20
.7508
D
19.009mm
CAP3MM-19 M6-1
19.019mm
Notched for orientation 61 ±1 HRC
Socket head cap screw included.

300 Series Inserts

M P-20 Pre-Hard S Melonite (SBN)
W L
+.001 +.025 mm
[ -.000 mm [ +.010
[ +.25 mm Catalog T W L
Number
-.000 -.000 -.00 mm [

CSE3-50 .875 1.500 .50

T+.025 mm CSE3-200 .875 1.500 2.00

+.001
[ -.000 mm [
CSE3MM-12 22mm 38mm 12mm
-.000

CSE3MM-50 22mm 38mm 50mm

66 ±2 HRC

Socket head cap screw included.

300 Series UL Adapters

+.000 +.00
A -.002 -.05

UL B
Adapter W H
THD +.000
-.005
+.000
-.002
+.00
[-.12 [ [
+.00
-.05 [

C Add .0015 (.04mm) to T [

+.000 +.00
-.005 -.12 [
Core Blade diameter or
T & W dimensions
for clearance

66 ±2 HRC D
U-Coupling
Core Blade .30 (8mm)

M 4140 H 64-68 HRC S Melonite (SBN)

Catalog Number T W H D THD A B C Compatible U-Coupling

CTG-300 .875 .875 .563 .098 1/4-20 .75 .406 1.187 UCU87
CTGMM-300 23mm 23mm 6mm 2.5mm M6-1 12mm 10mm 30.15mm UCMM22
Socket head cap screw included.

C-24 PROGRESSIVE US Patent No. 6,116,891

Others pending
15OCT2007
 Mold Actions

®
CamAction
400 Series

+.002
3.500 -.000

1.750

1.500
.625 (2) ±.005
Application above parting line
+.002
3.000 -.000

1.437
1/2-13 Plus J
x 1" Deep
Minus Preload
Cavity is cleared
.50 R for insert
X + .500 1.125
±.005

Cavity Plan View

3/8-16 x 5/8" Deep 4.000 +.002

-.000
Height above
2.000 Parting Line (J)

Guide Pocket Insert

Clearance

+.002
3.000 -.000
Can be used with
Clearance

1.500 Extension Plugs

Insert or Connector Plugs
Bearing

.50 R .437 X
±.005
Front View
3.437 ±.005 Core Plan View

.03 R

2.00
.562 (4) (approx. clr.)
1.437
Minus Preload
1/8-27 NPT
(In and Out)
2.783 (Ref)
.875 (4)
X + .500

Overall Stack
Each assembly includes all screws,
Height of Assembly Threadless Waterline Plugs (2),
and O-rings (2).
1.500 ±.001
Travel = 1.00” CAD insertion point

Catalog Number Description

CA-400 CamAction Unit with 1” travel
Pocket Depth
(Nom=3") X

US Patent No. 6,116,891 PROGRESSIVE C-25

Others pending
15OCT2007
 ®
CamAction Accessories
400 Series Inserts

+.03 +.002
6.000 -.00 3.000 -.000

.562 (4)
+.002
1.875 -.000

1/2-13 Thread

30 ±2 68 ±2 HRC .25 .875 (4) 1.0" Square

HRC Locating Pad

CAD insertion point

M P-20 Pre-Hard S Salt Bath Nitride (SBN)

Catalog Number Description

CSE4-18X30 CA-400 Insert
Socket head cap screws included.

Insert
2.500 Length
+.001
-.000
.500

Insert
bearing area

.025
Clear.

Bearing area should

be at least 1.25"
(1/4" over travel distance)

C-26 PROGRESSIVE US Patent No. 6,116,891

Others pending
15OCT2007
 Mold Actions

Urethane Retainers

Specifications:
Maximum operating temperature is 150˚ F (65˚ C).
Stripper bolt and dowel included.

Clearance for dowel pin travel

1.33
.41

1.00
Central

.31 R .98
TRAVEL

1/4ø x 3/4" long Slide or plate

Shoulder Bolt (included) Set screws are used
to lock dowel pin
Dowel pin pressed
into place
into slide or plate

.06 Minimum 1/4ø x 1-1/4" long

clearance below
dowel pin (included)
slide or plate

11/16 .06 Approx.

.32

#10-24 x .50 Deep

Do not countersink
tapped hole .250

M Urethane

Catalog Number Description

RET-1 Retainer, Stripper Bolt, & Dowel

CAD insertion point

PROGRESSIVE C-27
US Patent No. 4,998,875
15OCT2007
 Slide Retainers
Progressive's new SRT Series Slide Retainers reliably hold side actions from 10 to 80
pounds (4 to 36 kgs). The new slide retention design features Friction FreeTM technology for
smooth operation, especially in clean room or greaseless environments. The compact
design allows for installation in the mold base or wear plates.

Inch Standard
M 4140 H 28-32 HRC S Black Oxide CAD insertion point

Retainer D L S T E Max Cleat G C H J

Catalog +.005 Screws Minimum Slide Catalog Screws Minimum
Number -.000
±.001 ±.002
(2)
Thread
Depth Weight (lbs) Number ±.001 ±.002
(2)
Thread
Depth
SRT-10 .625 .160 .155 #4-48 .075 10 SRTC-10 .250 .190 #6-32 .250
SRT-30 .750 .500 .150 #8-32 .190 30 SRTC-30 . 250 .250 #6-32 .250
SRT-80 .875 .750 .150 #8-32 .245 80 SRTC-80 . 250 .300 #6-32 .250

Metric Standard
M 4140 H 28-32 HRC S Black Oxide Note: All dimensions and tolerances are in millimeters.

Retainer D L S T E Max Cleat G C H J

Catalog +.1 Screws Minimum Slide Catalog Screws Minimum
Number -.0
±.025 ±.05
(2)
Thread
Depth Weight (kgs) Number ±.025 ±.05
(2)
Thread
Depth
SRTM-04 15.9 4.06 3.95 M3 1.9 4.5 SRTMC-04 6.35 4.85 M3.5 6.35
SRTM-13 19.1 12.70 3.80 M4 4.8 13.5 SRTMC-13 6.35 6.35 M3.5 6.35
SRTM-36 22.3 19.05 3.80 M4 6.2 36.0 SRTMC-36 6.35 7.60 M3.5 6.35

The installation shown at left is typical for all

C R
M L
Retainers and Cleats. However, if not utilizing the
optional cleat, a V-groove or ball cut can be
machined as shown in the graphics at right.
Cleat bottom view
Note: The cleat screws are On the slot width, the cutter clearance must D 1/4" or 6mm
exceed the "D" dimension.
in a different location than nominal wear
the slide retainer screws. plate
Do not chamfer
D H hole*
Retainer
.015" Max Retainer V-Groove Ball Cut
& Cleat
Catalog
K
J
R M
Chamfer 90°
Number K L
G SRT-10 .041 .078 .009
SRT-30 .078 .125 .030
SRT-80 .078 .125 .030
L
D 1/4" or 6mm
SRTM-04 1mm 2mm .23mm nominal wear
plate
E S T SRTM-13 2mm 3mm .75mm
Do not chamfer
SRTM-36 2mm 3mm .75mm
Slide Retainer
screw locations. hole*

* Chamfers machined will not allow

Technical Information: the stripper bolt in the assembly to
seat properly.
• Maximum operating temperature is 425° F (218° C).
• The roller is through hardened stainless steel and the axle is nitrided stainless steel.
• For P-20 slides, a Cleat is suggested versus adding a detent in the slide.
• Retainers and Cleats are sold separately and include all required screws.
• Replacement items are available. Refer to price list for catalog numbers and pricing,
and contact Customer Service for availability.

C-28 PROGRESSIVE US Patent No. 7,229,269

A Friction FreeTM item
15OCT2007
 Mold Actions

Angle Pins

P
Rz 5

H B D

52 ±2 HRC
R .25

M 8620 H 50-54 HRC CAD insertion point

Nominal D B H R P L Catalog
Diameter +.0000 +.0005 +.000 Head P.F. +.125 Number
- .0005 - .0000 - .010 Radius Length - .000

.87 6 AP375L6
3/8 .374 .376 .500 .375
1.37 10 AP375L10
.87 6 AP500L6
1/2 .499 .501 .625 .500
1.37 10 AP500L10
.87 6 AP625L6
5/8 .624 .626 .750 .625
1.37 10 AP625L10
10 AP750L10
3/4 .749 .751 .875 .750 1.37
14 AP750L14

Installation Instructions:
The spherical radius included on the Angle Pins saves
Angle Pin Angle Y
Diam. (D) Depth
grinding after installation.
To install on a specific angle, use the chart at right to
determine the correct counterbore depth. 10˚ .258
15˚ .265
.375
H 20˚ .276
25˚ .291
ANGLE 10˚ .260
15˚ .270
.500
20˚ .284
25˚ .304
Y 10˚ .262
15˚ .274
.625
20˚ .292
25˚ .316
D 10˚ .264
15˚ .278
.750
20˚ .300
25˚ .329

PROGRESSIVE C-29
15OCT2007
 L-Gibs

S3

S2

S1

170 B
SHCS

H
A

M CA954 Solid Bronze H 170 Brinell CAD insertion point

W L H A B SHCS S1 S2 S3 D
Catalog +.002 +.125 ±.005 +.002 +.002
# Screw
Number - .000 - .000 - .000 - .000 Holes
LGIB75L5.25 .750 5.25 .750 .312 .563 3 1/4 1.625 — — .281
LGIB75L8.75 .750 8.75 .750 .312 .563 4 1/4 1.000 3.375 — .281
LGIB100L6 1.000 6.00 .750 .375 .750 4 5/16 .750 2.250 — .375
LGIB100L10 1.000 10.00 .750 .375 .750 4 5/16 1.250 3.750 — .375
LGIB125L6 1.250 6.00 .875 .500 .875 4 3/8 .750 2.250 — .438
LGIB125L10 1.250 10.00 .875 .500 .875 4 3/8 1.250 3.750 — .438
LGIB150L9 1.500 9.00 1.250 .750 1.000 4 3/8 1.125 3.375 — .500
LGIB150L15 1.500 15.00 1.250 .750 1.000 6 3/8 1.250 3.750 6.250 .500

Available with or without screw counterbores.

To order undrilled L-Gibs, specify "N" at the end of the catalog number.

C-30 PROGRESSIVE
15OCT2007
 Mold Actions

Wear Plates

+1/8
L - 0 T ±.001

W ±.010

170 B

M CA954 Solid Bronze H 170 Brinell

T W L = 4" L = 5" L = 6" L = 8" L =10" L =12"

1.000 WP25X1X4 WP25X1X5 WP25X1X6 WP25X1X8 WP25X1X10 WP25X1X12
1.500 WP25X1.5X4 WP25X1.5X5 WP25X1.5X6 WP25X1.5X8 WP25X1.5X10 WP25X1.5X12
2.000 WP25X2X4 WP25X2X5 WP25X2X6 WP25X2X8 WP25X2X10 WP25X2X12
1/4
2.500 WP25X2.5X4 WP25X2.5X5 WP25X2.5X6 WP25X2.5X8 WP25X2.5X10 WP25X2.5X12
3.000 WP25X3X4 WP25X3X5 WP25X3X6 WP25X3X8 WP25X3X10 WP25X3X12
4.000 WP25X4X4 WP25X4X5 WP25X4X6 WP25X4X8 WP25X4X10 WP25X4X12
1.000 WP37X1X4 WP37X1X5 WP37X1X6 WP37X1X8 WP37X1X10 WP37X1X12
1.500 WP37X1.5X4 WP37X1.5X5 WP37X1.5X6 WP37X1.5X8 WP37X1.5X10 WP37X1.5X12
2.000 WP37X2X4 WP37X2X5 WP37X2X6 WP37X2X8 WP37X2X10 WP37X2X12
3/8
2.500 WP37X2.5X4 WP37X2.5X5 WP37X2.5X6 WP37X2.5X8 WP37X2.5X10 WP37X2.5X12
3.000 WP37X3X4 WP37X3X5 WP37X3X6 WP37X3X8 WP37X3X10 WP37X3X12
4.000 WP37X4X4 WP37X4X5 WP37X4X6 WP37X4X8 WP37X4X10 WP37X4X12

Other materials and graphite plug configurations available upon request.

Call Customer Service for pricing and delivery.

PROGRESSIVE C-31
15OCT2007
 ®

STACKIT
Introducing a system for efficiently designing, building, and maintaining stack molds. The product range
addresses Center Section Positioning, Center Section Support, Ejector Actuation, and Material Feed.
Available as standard components with center support systems made to order.
Center Support
Standard center section support layouts allow
for fast manufacturing for specific applications.
Visit www.procomps.com for templates. Tie Bar
Pads are also available, with or without a
Rack Spacers machined radius.
Used for positioning the movable
halves and securing the gear racks
Ejection Actuation
Standard cylinders for actuating ejector
plates, with standard couplings to eliminate
any threading into plates

Center Positioning
Gear Housing Assembly maintains the
position of the center section and
protects gears and bearings from the Material Feed
molding elements Hot Runner Technology for stack mold
applications can be supplied by Progressive.
Guidelines available from Progressive’s
Engineering Team.

140mm
(5.512")
133mm
100mm (5.25")
(3.937")
Gear Housing Top

Cam Followers (2)

M12-1.75
275mm Steel Spur Gear, mounting
(10.827") 5" Diametral Pitch, screws (4)
20 teeth, 4 Pitch Diameter,
3.38 Hub
84mm 125mm x 150mm
(3.307") Precision Heavy Duty Locating Pad
Ball Bearings (2)

Steel Bushings
Thrust Washers
Wear Pads (4)
Gear Housing
to ride against racks
Bottom
secured by M8-1.25 FHCS
10mm Dowel Pins

M10-1.5mm SHCS (8)

6mm
Corner (.236")
Block

Catalog Number Description

SK-GHA-250 Gear Housing Assembly

Replacement parts are available. Refer to the price list for catalog
numbers and pricing, and contact Customer Service for availability.

C-32 PROGRESSIVE
Patent pending
15OCT2007
 Mold Actions

®
STACKIT Rack Spacer

1124mm
(44.25")
Max distance from 50mm 57mm
Gear Housing Centerline (1.969") (2.244")
18 ±2 HRC

65.15mm
(2.565")
to center of
Gear Housing 100mm
(3.937")

35mm
(1.378")

38mm M12-1.75mm x 13mm

M10 x 120mm
(1.496") 120mm SHCS (2) (.511")
(.394" x 4.7")
100mm For locating
(3.937")
Dowel Pin keeps rack
securely in position in moldbase

M AISI 1215 S Black Oxide CAD insertion point

Catalog Number Description

SK-RSA-250 Rack Spacer Assembly
Screws and locating dowel included.

®
STACKIT Rack
1240mm ± 5mm
(49") 63.5mm (2.50")
M10 (.394") 19mm (.748")
Dowel Pin Hole Centerline of
Dowel Pin
38.1mm
(1.50")

CL Gear Housing Rack Spacer CL 90 B

70mm 1124mm (44.25") 50mm
(2.756") Distance between centers. (1.968")
Actual dowel location to be determined by toolmaker.

M AISI 1018

Catalog Number Description

SK-RC-250 Rack (Sold individually)

PROGRESSIVE C-33
Patent pending
15OCT2007
 ®
STACKIT
Tie Bar Pads

100mm
(3.937") 35mm
M16-2 x 18mm Deep (1.378")
32mm
(1.26")
Mounting screw locations

SK-TBP-35 19mm
(.748")
75mm
Tie Bar Pad (2.953")
Blanks

SK-TBP-R

Tie Bar Pad 38mm

(1.496")
with finished
radius.
Please
R
Tie Bar
specify “R”
Radius
when ordering

25mm
(.984")
Tangent Point

SK-TBP-RG
Grease Grooves
Tie Bar Pad 1.5mm x 1 mm deep 38mm
with finished (1.496")
radius, grease
grooves, and R
zerk fitting. Tie Bar
Please Radius
specify “R”
when ordering
Grease Groove
6mm Zerk fitting 1mm Deep 25mm
[.039"]
installed (.984")
Tangent Point
M CA954 Solid Bronze CAD insertion point

Catalog Number Description

SK-TBP-35 Tie Bar Pad Blanks (No Radius)
SK-TBP-R Tie Bar Pads with machined radius
SK-TBP-RG Tie Bar Pads with machined radius, grease grooves and zerk fitting

Sold individually.

C-34 PROGRESSIVE
Patent pending
15OCT2007
 Mold Actions

®
STACKIT Ejection Actuation

+.25
15mm - .00
(.590")
Full Radius Locating Slot for Key
Key (included)

56mm Min. Ejector Pin Plate

40mm (1.575") (2.205") +.25
Plate 5mm - .00
(.197")
Locating Slot for Key
+.25
(included)
15mm - .00
(.590")
Pin Plate M12-1.75 x 100mm
Coupling 50mm Mounting SHCS
Stroke (4 included)

Cylinders
125mm
75mm (4.921")
(2.952")
8mm 80mm
Male 1/4 NPT (3.149")
(.314")
couplings
(2 incl.) 9mm
(.354")
M20-1.5mm Specifications:
Thread • 50mm (2”) Stroke
100mm 76mm • Rated up to 3200 psi
(3.937") (2.992") • Temperature: 220˚ F (100˚ C) max
• Includes (2) NPT couplings
28mm and Locating Key
(1.102")
CAD insertion point
35mm
20mm (1.377")
(.787")

Catalog Number Description

SK-CYL-50 50 mm Block Cylinder

Pin Plate Couplings

38mm
(1.496")
+.00
12.5mm -.13
(.492")
+.00
6.5mm -.05
(.256") M20-1.5mm Thread

+.00
40mm +.00
-.25
28mm -.13 24mm ±.25
(1.575") (1.102") (.945")

M AISI 4140 S Black Oxide CAD insertion point

Catalog Number Description

SK-PPC-20 M20-1.5mm Pin Plate Coupling

PROGRESSIVE C-35
Patent pending
15OCT2007
 ®
STACKIT
Center Support Systems
Center Supports augment the pin and bushing engagement between the center section and movable mold
halves. Manufactured for specific applications out of AISI 4140, Progressive center sections utilize standard
layouts, templates, and components.

Style 1 Style 2
Top Reach Support Bottom Reach Support
D
X Tie Bar ø X
D
Tie Bar ø Support

Y
Y
V V

Mold Mold

Support
H

Style 4
Style 3 Side Support (Bottom)
Side Support (Top)

X D X
Tie Bar ø
Supports (2)

Y Y
V
V
D
Tie Bar ø Mold
Supports (2) Mold

H
H
Style 5
Way Support
H
To obtain a quote:
D
Tie Bar ø 1. Select the style of center support system
X
based on the general press layout and
preference.
2. Determine the variables based on the
graphics for the corresponding support
V
Mold required.
Y 3. Send the information via email to
A [email protected] and an Applications
Engineer will provide pricing and turnaround
Support
for the quantity required.

C B
Tie Bar pads rest
on machine ways

C-36 PROGRESSIVE
15OCT2007
 Pins

Pin Comparison Chart

Pin Diameter D Standard Head Dimensions
Inch Metric US Inch DIN Metric JIS Metric
Fraction Decimal mm PRO Cat # .005 O.S. H T PRO Cat # H T PRO Cat # H T
1/32 .0312 0.8 EP031 EP036 .25 .125 EPD008 4 2
(.0354) 0.9 EPD009 4 2
(.0394) 1.0 EPD01 4 2 EPJ01 4/5/6 4
(.0433) 1.1 EPD011 4 2
3/64 .0469 (1.2) EP047 EP052 .25 .125
(.0472) 1.2 EPD012 4 2 EPJ012 5/6 4 This chart references
(.0511) 1.3 EPD013 4 2
(.0551) 1.4 EPD014 4 2 standard nominal Ejector
(.0590) 1.5 EPD015 3 1.5 EPJ015 4/5/6/8 4/6 Pins and their Progressive
1/16 .0625 (1.6) EP062 .25 .125
(.0630) 1.6 EPD016 6 3
catalog prefix. Refer to each
(.0669) 1.7 EPD017 6 3 specific catalog page for
(.0675) (1.7) EP062 .25 .125 available shoulder lengths
(.0708) 1.8 EPD018 6 3
5/64 .0781 (1.9) EP078 EP083 .25 .125 and overall lengths.
(.0787) 2.0 EPD02 4 2 EPJ02 5/6/8 4/6
(.0866) 2.2 EPD022 4/6 2/3 D
3/32 .0937 (2.4) EP094 EP099 .25 .125
(.0984) 2.5 EPD025 5 2 EPJ025 6/8 4/6
7/64 .1094 (2.8) EP109 EP114 .25 .125
(.1181) 3.0 EPD03 6 3 EPJ03 6/8/9 4/6
1/8 .1250 (3.2) EP125 EP130 .25 .125 EPD032 6 3
(.1378) 3.5 EPD035 6 3 EPJ035 7 4
9/64 .1406 (3.6) EP141 .25 .125
5/32 .1562 (4.0) EP156 EP161 .28 .156
(.1575) 4.0 EPD04 8 3 EPJ04 8 6
(.1653) 4.2 EPD042 8 3
11/64 .1719 (4.4) EP172 .34 .187
(.1771) 4.5 EPD045 8 3 EPJ045 8 6
3/16 .1875 (4.8) EP187 EP192 .37 .187
(.1968) 5.0 EPD05 10 3 EPJ05 9 6
13/64 .2031 (5.2) EP203 .37 .187
(.2047) 5.2 EPD052 10 3
(.2165) 5.5 EPD055 10 3 EPJ055 10 6
7/32 .2187 (5.6) EP219 EP224 .40 .187
15/64 .2344 (6.0) EP234 .40 .187
(.2362) 6.0 EPD06 12 5 EPJ06 10
(.2440) 6.2 EPD062 12 5
1/4 .250 (6.4) EP250 EP255 .43 .187
(.2559) 6.5 EPD065 12 5
T
17/64 .2656 (6.7) EP266 .43 .250
(.2756) 7.0 EPD07 14 5 EPJ07 11 6
9/32 .2812 (7.1) EP281 EP286 .43 .250
19/64 .2969 (7.5) EP297 .50 .250
H
5/16 .3125 (7.9) EP312 EP317 .50 .250
(.3150) 8.0 EPD08 14 5 EPJ08 13 8
(.3228) 8.2 EPD082 14 5
21/64 .3281 (8.3) EP328 .56 .250
(.3346) 8.5 EPD085 14 5
11/32 .3437 (8.7) EP344 EP349 .56 .250
(.3543) 9.0 EPD09 14 5
23/64 .3594 (9.1) EP359 .62 .250
3/8 .3750 (9.5) EP375 EP380 .62 .250
25/64 .3900 (9.9) EP390 .62 .250
(.3950) (10.0) EP395 .62 .250
(.3937) 10.0 EPD10 16 5 EPJ10 15 8
(.4015) 10.2 EPD102 16 5
13/32 .4062 (10.3) EP406 EP411 .68 .250
(.4133) 10.5 EPD105 16 5
27/64 .4219 (10.7) EP422 .68 .250
(.4269) (10.8) EP427 .68 .250
(.4330) 11.0 EPD11 18 7
7/16 .4375 (11.1) EP437 EP442 .68 .250
29/64 .4531 (11.5) EP453 .68 .250
(.4581) (11.6) EP458 .68 .250
15/32 .4687 (11.9) EP469 EP474 .75 .250
(.4724) 12.0 EPD12 18 7 EPJ12 17 8
(.4803) 12.2 EPD122 18 7
31/64 .4844 (12.3) EP484 .75 .250
(.4894) (12.4) EP489 .75 .250
(.4921) 12.5 EPD125 18 7
1/2 .5000 (12.7) EP500 EP505 .75 .250
17/32 .5312 (13.5) EP531 .75 .250
(.5362) (13.6) EP536 .75 .250
(.5512) 14.0 EPD14 22 7
9/16 .5625 (14.3) EP562 .81 .250
5/8 .6250 (15.9) EP625 .87 .250
(.6299) 16.0 EPD16 22 7
11/16 .6875 (17.5) EP687 .93 .250
(.7087) 18.0 EPD18 24 7
3/4 .7500 (19.1) EP750 1.00 .250
(.7874) 20.0 EPD20 26 8
7/8 .8750 (22.2) EP875 1.12 .250
(.9842) 25.0 EPD25 32 10
1 1.000 (25.4) EP1000 1.25 .250
(1.2598) 32.0 EPD32 40 10

PROGRESSIVE A-1
15OCT2007
 Ejector Pins
Straight Pins • Inch Standard

L+.06
-.00

T -.002
+.000

D Tolerances
R .03
3/64ø - 7/16ø -.0004 Rz 4
-.0007
-.0004 H +.00
-.01 D
15/32ø and Up -.0009
32 ±2 HRC 42 ±2 HRC 68 ±2 HRC

M H-13 H Core: 40-44 HRC, Surface: 66-70 HRC CAD insertion point

D H T L = 6" L =10" L =14" L =18" L = 25" L=39”

Nominal Head Head D D D D D D D D D
Pin Diam. Thick Standard Standard .005 Standard .005 Standard .005 Standard Standard
Diam. Oversize Oversize Oversize
1/32 .25 .125 EP031L6 — — — — — — — —
3/64 .25 .125 EP047 L6 — — — — — — — —
1/16 .25 .125 EP062 L6 EP062L10 — — — — — — —
5/64 .25 .125 EP078 L6 EP078L10 — — — — — — —
3/32 .25 .125 EP094 L6 EP094 L10 — — — — — — —
7/64 .25 .125 EP109 L6 EP109 L10 — — — — — — —
1/8 .25 .125 EP125 L6 EP125 L10 EP130 L10 EP125 L14 EP130 L14 EP125 L18 — EP125 L25 —
9/64 .25 .125 — EP141 L10 — EP141 L14 EP146L14 — — — —
5/32 .28 .156 EP156 L6 EP156 L10 EP161L10 EP156 L14 EP161 L14 EP156 L18 — EP156 L25 —
11/64 .34 .187 — EP172 L10 — EP172 L14 EP177L14 — — — —
3/16 .37 .187 EP187 L6 EP187 L10 EP192L10 EP187 L14 EP192 L14 EP187 L18 — EP187 L25 EP187 L39
13/64 .37 .187 — EP203 L10 — EP203 L14 EP208L14 — — — —
7/32 .40 .187 EP219 L6 EP219 L10 EP224L10 EP219 L14 EP224L14 — — EP219 L25 —
15/64 .40 .187 — EP234 L10 — EP234 L14 EP239L14 — — — —
1/4 .43 .187 EP250 L6 EP250 L10 EP255L10 EP250 L14 EP255 L14 EP250 L18 EP255 L18 EP250 L25 EP250L39
17/64 .43 .250 — EP266 L10 — EP266 L14 EP271L14 — — EP266 L25 —
9/32 .43 .250 EP281 L6 EP281 L10 EP286 L10 EP281 L14 EP286L14 EP281 L18 — EP281 L25 —
19/64 .50 .250 — EP297 L10 — EP297 L14 EP302L14 — — — —
5/16 .50 .250 EP312 L6 EP312 L10 EP317 L10 EP312 L14 EP317 L14 EP312 L18 EP317 L18 EP312 L25 EP312L39
21/64 .56 .250 — EP328 L10 — EP328 L14 EP333L14 — — EP328 L25 —
11/32 .56 .250 EP344 L6 EP344 L10 EP349 L10 EP344L14 EP349L14 — — EP344 L25 —
23/64 .62 .250 — EP359 L10 — EP359 L14 EP364L14 — — — —
3/8 .62 .250 EP375 L6 EP375 L10 EP380 L10 EP375 L14 EP380 L14 EP375 L18 EP380 L18 EP375 L25 EP375 L39
25/64 .62 .250 — — — EP390L14 EP395L14 — — — —
13/32 .68 .250 EP406 L6 EP406 L10 EP411L10 EP406L14 EP411L14 EP406 L18 — EP406 L25 —
27/64 .68 .250 — — — EP422L14 EP427L14 — — — —
7/16 .68 .250 EP437 L6 EP437 L10 EP442L10 EP437 L14 EP442 L14 EP437 L18 — EP437 L25 EP437 L39
29/64 .68 .250 — — — EP453L14 EP458L14 — — — —
15/32 .75 .250 — EP469 L10 EP474 L10 — EP474L14 EP469 L18 — EP469 L25 —
31/64 .75 .250 — — — EP484L14 EP489L14 — — — —
1/2 .75 .250 EP500 L6 EP500 L10 EP505 L10 EP500 L14 EP505 L14 EP500 L18 — EP500 L25 EP500 L39
17/32 .75 .250 — — — EP531L14 EP536L14 — — — —
9/16 .81 .250 EP562 L6 EP562 L10 — EP562 L14 — EP562 L18 — EP562 L25 —
5/8 .87 .250 EP625 L6 EP625 L10 — EP625 L14 — EP625 L18 — EP625 L25 EP625 L39
11/16 .93 .250 — EP687 L10 — — — EP687 L18 — EP687 L25 —
3/4 1.00 .250 EP750 L6 EP750 L10 — EP750 L14 — EP750 L18 — EP750 L25 EP750 L39
7/8 1.12 .250 — EP875 L10 — — — EP875 L18 — EP875 L25 —
1 1.25 .250 EP1000 L6 EP1000 L10 — EP1000 L14 — EP1000 L18 — EP1000 L25 EP1000 L39

For keyed pins, see page A-10.

A-2 PROGRESSIVE
15OCT2007
 Pins

Ejector Pins
Shoulder Pins • Inch Standard

S
R .25 D -.0004
32 ±2 HRC
-.0007

Rz 4
.25
+.00
-.01

68 ±2 HRC
.125 +.000
-.001

42 ±2 HRC
.125 R .03
L +.06
+.000
-.002 -.00

M H-13 H Core: 40-44 HRC, Surface: 66-70 HRC CAD insertion point

D S L = 6" L =10" L =14"

Nominal Shoulder D D D D D D
Pin Length Standard .005 Standard .005 Standard .005
Diameter Oversize Oversize Oversize

1/2 EP031L6-05 EP036L6-05 — — — —

2 EP031L6-20 — EP031L10-20 EP036L10-20 — —
1/32
3 EP031L6-30 — — — — —
4 EP031L6-40 — — — — —
1/2 EP047 L6-05 — EP047 L10-05 EP052L10-05 — —
2 EP047L6-20 — EP047L10-20 EP052L10-20 EP047L14-20 —
3/64
3 — — EP047L10-30 — — —
4 — — EP047L10-40 EP052L10-40 EP047L14-40 EP052L14-40
1/2 EP062 L6-05 — EP062 L10-05 EP067L 10-05 — —
2 EP062L6-20 — EP062L10-20 EP067L10-20 EP062L14-20 —
1/16
3 — — EP062L10-30 — — —
4 — — EP062L10-40 EP067L10-40 EP062L14-40 EP067L14-40
1/2 EP078 L6-05 — EP078 L10-05 EP083L 10-05 — —
2 EP078L6-20 — EP078L10-20 EP083L10-20 EP078L14-20 —
5/64
3 — — EP078L10-30 — — —
4 — — EP078L10-40 EP083L10-40 EP078L14-40 EP083-14-40
1/2 EP094 L6-05 — EP094 L10-05 EP099L10-05 — —
2 EP094L6-20 — EP094L10-20 EP099L10-20 EP094L14-20 —
3/32
3 — — EP094L10-30 — — —
4 — — EP094L10-40 EP099L10-40 EP094L14-40 EP099L14-40
1/2 EP109 L6-05 — EP109 L10-05 EP114L10-05 — —
2 EP109L6-20 — EP109L10-20 EP114L10-20 EP109L14-20 —
7/64
3 — — EP109L10-30 — — —
4 — — EP109L10-40 EP114L10-40 EP109L14-40 EP114L14-40

For keyed pins, see page A-10.

PROGRESSIVE A-3
15OCT2007
 Ejector Pins
Straight Pins • DIN Standard
L+2.0
-0.0
T
+0.00
-0.05
R0.3 max
Rz 4
H +0.0
-0.2 D g6
35 ± 2 HRC 42 ± 2 HRC 68 ± 2 HRC

M 1.2344 H Core: 40-44 HRC, Surface: 68-70 HRC CAD insertion point

D H T L= L= L= L= L= L= L=
Pin Head Head
Dia. Dia. Thick.
125mm 160mm 200mm 250mm
S Chrome Plated
400mm 630mm 1000mm
1.5 3 1.5 EPD015L125 EPD015L160 EPD015L200 EPD015L250 — — —
2 4 2 EPD02L125 EPD02L160 EPD02L200 EPD02L250 EPD02L400 — —
2.2 4 2 EPD022L125 EPD022L160 EPD022L200 EPD022L250 EPD022L400 — —
2.5 5 2 EPD025L125 EPD025L160 EPD025L200 EPD025L250 EPD025L400 — —
3 6 3 EPD03L125 EPD03L160 EPD03L200 EPD03L250 EPD03L400 — —
3.2 6 3 EPD032L125 EPD032L160 EPD032L200 EPD032L250 EPD032L400 — —
3.5 7 3 EPD035L125 EPD035L160 EPD035L200 EPD035L250 EPD035L400 — —
4 8 3 EPD04L125 EPD04L160 EPD04L200 EPD04L250 EPD04L400 EPD04L630 —
4.2 8 3 EPD042L125 EPD042L160 EPD042L200 EPD042L250 EPD042L400 — —
4.5 8 3 EPD045L125 EPD045L160 EPD045L200 EPD045L250 EPD045L400 — —
5 10 3 EPD05L125 EPD05L160 EPD05L200 EPD05L250 EPD05L400 EPD05L630 EPD05L1000
5.2 10 3 EPD052L125 EPD052L160 EPD052L200 EPD052L250 EPD052L400 — —
5.5 10 3 EPD055L125 EPD055L160 EPD055L200 EPD055L250 EPD055L400 — —
6 12 5 EPD06L125 EPD06L160 EPD06L200 EPD06L250 EPD06L400 EPD06L630 EPD06L1000
6.2 12 5 EPD062L125 EPD062L160 EPD062L200 EPD062L250 EPD062L400 EPD062L630 —
6.5 12 5 EPD065L125 EPD065L160 EPD065L200 EPD065L250 EPD065L400 — —
7 12 5 EPD07L125 EPD07L160 EPD07L200 EPD07L250 EPD07L400 — —
8 14 5 EPD08L125 EPD08L160 EPD08L200 EPD08L250 EPD08L400 EPD08L630 EPD08L1000
8.2 14 5 EPD082L125 EPD082L160 EPD082L200 EPD082L250 EPD082L400 — —
8.5 14 5 EPD085L125 EPD085L160 EPD085L200 EPD085L250 EPD085L400 — —
9 14 5 EPD09L125 EPD09L160 EPD09L200 EPD09L250 EPD09L400 — —
10 16 5 EPD10L125 EPD10L160 EPD10L200 EPD10L250 EPD10L400 EPD10L630 EPD10L1000
10.2 16 5 EPD102L125 EPD102L160 EPD102L200 EPD102L250 EPD102L400 — —
10.5 16 5 EPD105L125 EPD105L160 EPD105L200 EPD105L250 EPD105L400 — —
11 16 5 EPD11L125 EPD11L160 EPD11L200 EPD11L250 EPD11L400 — —
12 18 7 EPD12L125 EPD12L160 EPD12L200 EPD12L250 EPD12L400 EPD12L630 EPD12L1000
12.2 18 7 EPD122L125 EPD122L160 EPD122L200 EPD122L250 EPD122L400 — —
12.5 18 7 EPD125L125 EPD125L160 EPD125L200 EPD125L250 EPD125L400 — —
14 22 7 EPD14L125 EPD14L160 EPD14L200 EPD14L250 EPD14L400 EPD14L630 —
16 22 7 EPD16L125 EPD16L160 EPD16L200 EPD16L250 EPD16L400 EPD16L630 —
18 24 7 — EPD18L160 EPD18L200 EPD18L250 EPD18L400 EPD18L630 —
20 26 8 — EPD20L160 EPD20L200 EPD20L250 EPD20L400 EPD20L630 EPD20L1000
25 32 10 — EPD25L160 EPD25L200 EPD25L250 EPD25L400 EPD25L630 EPD25L1000
32 40 10 — EPD32L160 EPD32L200 EPD32L250 EPD32L400 EPD32L630 EPD32L1000

For keyed pins, see page A-10.

Contact Customer Service for the availability of through-hardened ejector pins.

A-4 PROGRESSIVE
15OCT2007
 Pins

Ejector Pins
Shoulder Pins • DIN Standard

S
35 ± 2 HRC
R 0.3
max B R 10
+0.0
-0.1
Dg6
Rz 4
H +0.0
-0.2

68 ± 2 HRC

42 ± 2 HRC
T
L +5.0
+0.00
-0.05 -0.0

M 1.2344 H Core: 40-44 HRC, Surface: 68-70 HRC CAD insertion point

D B H T L=125mm L=160mm L=200mm

Nominal
Diameter S = 50 mm S = 75 mm S = 75 mm

0.8 2 4 2 EPD008X2L125-50 EPD008X2L160-75 —

0.9 2 4 2 EPD009X2L125-50 EPD009X2L160-75 —
1 2 4 2 EPD01X2L125-50 EPD01X2L160-75 EPD01X2L200-75
1.1 2 4 2 EPD011X2L125-50 EPD011X2L160-75 —
1.2 2 4 2 EPD012X2L125-50 EPD012X2L160-75 —
1.3 2 4 2 EPD013X2L125-50 EPD013X2L160-75 EPD013X2L200-75
1.4 2 4 2 EPD014X2L125-50 EPD014X2L160-75 —
1.5 3 6 3 EPD015X3L125-50 EPD015X3L160-75 EPD015X3L200-75
1.6 3 6 3 EPD016X3L125-50 EPD016X3L160-75 EPD016X3L200-75
1.7 3 6 3 — EPD017X3L160-75 EPD017X3L200-75
1.8 3 6 3 EPD018X3L125-50 EPD018X3L160-75 EPD018X3L200-75
2 3 6 3 EPD02X3L125-50 EPD02X3L160-75 EPD02X3L200-75
2.2 3 6 3 — EPD022X3L160-75 EPD022X3L200-75
2.5 3 6 3 EPD025X3L125-50 EPD025X3L160-75 EPD025X3L200-75

For keyed pins, see page A-10.

Contact Customer Service for the availability of through-hardened ejector pins.

PROGRESSIVE A-5
15OCT2007
 Ejector Pins
Straight Pins • JIS Standard

L+5.0
-0.0

T
+0.00
-0.05

R0.3 max
Rz 4
H +0.0
-0.1 D
-0.01
-0.02

35 ±2 HRC 42 ±2 HRC 68 ±2 HRC

M SKD61 H Core: 40-44 HRC, Surface: 66-70 HRC CAD insertion point

D H T L= L= L= L= L= L= L= L= L=
Pin
Dia.
Head
Dia.
Head
Thick
100mm 150mm 200mm 250mm 300mm 400mm 500mm 600mm 650mm
1 4 4 EPJ01L100 EPJ01L150 EPJ01L200 — — — — — —
1.5 4 4 EPJ015L100 EPJ015L150 EPJ015L200 EPJ015L250 — — — — —
2 5 4 EPJ02L100 EPJ02L150 EPJ02L200 EPJ02L250 — — — — —
2.5 6 4 EPJ025L100 EPJ025L150 EPJ025L200 EPJ025L250 — — — — —
3 6 4 EPJ03L100 EPJ03L150 EPJ03L200 EPJ03L250 — — — — —
3.5 7 4 EPJ035L100 EPJ035L150 EPJ035L200 EPJ035L250 — — — — —
4 8 6 — — EPJ04L200 EPJ04L250 EPJ04L300 EPJ04L400 — — —
4.5 8 6 — — EPJ045L200 EPJ045L250 EPJ045L300 EPJ045L400 — — —
5 9 6 — — EPJ05L200 EPJ05L250 EPJ05L300 EPJ05L400 — — —
5.5 10 6 — — EPJ055L200 EPJ055L250 EPJ055L300 EPJ055L400 — — —
6 10 6 — — EPJ06L200 EPJ06L250 EPJ06L300 EPJ06L400 EPJ06L500 — —
7 11 6 — — — EPJ07L250 EPJ07L300 EPJ07L400 EPJ07L500 — —
8 13 8 — — — — — EPJ08L400 EPJ08L500 EPJ08L600 —
10 15 8 — — — — — EPJ10L400 EPJ10L500 EPJ10L600 —
12 17 8 — — — — — — EPJ12L500 EPJ12L600 EPJ12L650

For keyed pins, see page A-10.

A-6 PROGRESSIVE
15OCT2007
 Pins

Ejector Pins
Shoulder Pins • JIS Standard

S
35 ±2 HRC
R 0.3
max B
D -0.02
-0.01
+0.0
-0.2
Rz 4
H +0.0
-0.1

68 ±2 HRC
R 10
42 ±2 HRC
T
L +5.0
+0.00
-0.05 -0.0

M SKD61 H Core: 40-44 HRC, Surface: 66-70 HRC CAD insertion point

JIS
D STANDARD
B H T L=150mm L=200mm
Nominal
Diameter S = 50 mm S = 70 mm S = 70 mm S = 100 mm

2.5 5 4 EPJ01X25L150-50 — — EPJ01X25L200-100

1
3 6 4 EPJ01X3L150-50 — EPJ01X3L200-70 EPJ01X3L200-100
2.5 5 4 EPJ012X25L150-50 — — EPJ012X25L200-100
1.2
3 6 4 EPJ012X3L150-50 — EPJ012X3L200-70 EPJ012X3L200-100
2.5 5 4 EPJ015X25L150-50 — — EPJ015X25L200-100
1.5 3 6 4 EPJ015X3L150-50 — EPJ015X3L200-70 EPJ015X3L200-100
4 8 6 EPJ015X4L150-50 — — EPJ015X4L200-100
3 6 4 EPJ02X3L150-50 — EPJ02X3L200-70 EPJ02X3L200-100
2
4 8 6 — EPJ02X4L150-70 — EPJ02X4L200-100
3 6 4 EPJ025X3L150-50 — EPJ025X3L200-70 EPJ025X3L200-100
2.5
4 8 6 — EPJ025X4L150-70 — EPJ025X4L200-100
4 8 6 — EPJ03X4L150-70 — EPJ03X4L200-100
3
5 9 6 — — — EPJ03X5L200-100

For keyed pins, see page A-10.

PROGRESSIVE A-7
15OCT2007
 ®
UltraPins
Treated Straight Pins

L+.06
-.00

T -.002
+.000

R .03
Rz 4
H +.00
-.01 D -.0003
-.0006

32 ± 2 HRC 42 ± 2 HRC 68 ± 2 HRC

M H-13 H Core: 40-44 HRC, Surface: 66-70 HRC S Chrome Plated .00005-.00007” Thick CAD insertion point

Nominal D H T L = 6" L =10" L =14" D L =10"

Diameter Actual Head Head D D D Actual D
Diameter Diameter Thickness Standard Standard Standard Diameter .005 Oversize
.1247 .1297
1/8 .1244 .25 .125 EPL125L6 EPL125L10 — .1294 EPL130L10

.1560 .1610
5/32 .28 .156 EPL156L6 EPL156L10 — EPL161L10
.1557 .1607
.1872 .1922
3/16 .37 .187 EPL187L6 EPL187L10 — EPL192L10
.1869 .1919
.2185 .2235
7/32 .2182 .40 .187 EPL219L6 EPL219L10 — .2232 EPL224L10

.2497 .2547
1/4 .2494 .43 .187 EPL250L6 EPL250L10 EPL250 L14 .2544 EPL255L10

.3122
5/16 .3119 .50 .250 — EPL312L10 EPL312 L14 —

.3747
3/8 .3744 .62 .250 — EPL375L10 EPL375 L14 —

.4997
1/2 .4994 .75 .250 — EPL500L10 EPL500 L14 —

Application Information:
• Maximum operating temperature: 1600˚ F (870˚ C)
• Not recommended for use with PVC or similarly corrosive materials.
• Contact Customer Service for availability on other diameters and lengths not shown.

A-8 PROGRESSIVE US Patent No. 5,644,833 and 6,752,616

Other patents pending
15OCT2007
 Pins

®
UltraPins
Treated Shoulder Pins

S
R .25 D -.0003
-.0006
32 ± 2 HRC
Rz 4
.25
+.00
-.01

68 ± 2 HRC
.125 +.000
-.001

42 ± 2 HRC
.125 R .03
L +.06
+.000
-.002 -.00

M H-13 H Core: 40-44 HRC, Surface: 66-70 HRC S Chrome Plated .00005-.00007” Thick

Nominal
D S L -6" L -10" D L -10"
Diameter Actual Shoulder D D Actual .005
Diameter Length Standard Standard Diameter Oversize

1/2 EPL031 L6-05 — —

.0310
1/32 .0307 —
2 EPL031 L6-20 — —

1/2 EPL047L6-05 — EPL052L10-05

.0466
3/64 .0516
.0463
.0513
2 EPL047L6-20 EPL047L10-20 EPL052L10-20

1/2 EPL062L6-05 — EPL067L10-05

.0622
1/16 .0672
.0619
.0669
2 EPL062L6-20 EPL062L10-20 EPL067L10-20

1/2 EPL078L6-05 — EPL083L10-05

.0778
5/64 .0828
.0775
.0825
2 EPL078L6-20 EPL078L10-20 EPL083L10-20

1/2 EPL094L6-05 — EPL099L10-05

.0935
3/32 .0985
.0932
.0982
2 EPL094L6-20 EPL094L10-20 EPL099L10-20

1/2 EPL109L6-05 — EPL114L10-05

.1091
7/64 .1141
.1088
.1138
2 EPL109L6-20 EPL109L10-20 EPL114L10-20

CAD insertion point

US Patent No. 5,644,833 and 6,752,616 PROGRESSIVE A-9

Other patents pending
15OCT2007
 Keyed Ejector Pins
Straight Style • Inch Standard

L+.06
-.00

T -.002 H
+.000

+.00
D Tolerances -.01
R .03
1/8ø - 7/16ø -.0004
-.0007
Rz 4 1/2 D (Pin tangent)
+.002

1/2ø and Up -.0004 D -.000

-.0009
32 ±2 HRC 42 ±2 HRC 68 ±2 HRC

M H-13 H Core: 40-44 HRC, Surface: 66-70 HRC

D H T
Nominal Head Head L = 6" L = 14" L =25"
Pin Dia. Dia. Thick.
3/64 .25 .125 EP047L6-K — —
1/16 .25 .125 EP062L6-K — —
3/32 .25 .125 EP094L6-K — —
1/8 .25 .125 EP125L6-K EP125L14-K —
9/64 .25 .125 — EP141L14-K —
5/32 .28 .156 — EP156L14-K —
3/16 .37 .187 EP187L6-K EP187L14-K —
7/32 .40 .187 — EP219L14-K —
1/4 .43 .187 EP250L6-K EP250L14-K —
5/16 .50 .250 EP312L6-K EP312L14-K —
3/8 .66 .250 EP375L6-K EP375L14-K EP375L25-K
7/16 .68 .250 — EP437L14-K —
1/2 .75 .250 — EP500L14-K —
5/8 .87 .250 — EP625L14-K —
3/4 1.00 .250 — EP750L14-K EP750L25-K
1 1.25 .250 — EP1000L14-K EP1000L25-K
CAD insertion point

All Progressive standard Ejector Pins (Inch, DIN, and JIS) can be supplied with keyed heads. To order items with
the flat ground tangent to the pin diameter, specify -K after the catalog number.
Ex. EP437L10-K or EPD10L200-K

To order pins with the flat machined a specific distance from the center of the pin, specify that distance after the
“K” designation for the flat as shown below.

Flat Distance Examples:

+.002
-.000 EP437L10-K250 for a 7/16ø pin with a flat 1/4” from center
EPD10L200-K6 for a 10mm diameter DIN pin with a flat 6mm from center
EPJ055L250-K4 for a 5.5mm diameter JIS pin with a flat 4mm from center

A-10 PROGRESSIVE
15OCT2007
 Pins

Blade Ejectors
DIN Standard

L
+1.0
-0.0

43 ±2 HRC
M
+1.0

R
+2.0
Y +0.000
-0.015

Rz 4
H +0.0
-0.2

59 ±1 HRC
T +0.00 D X -0.015
+0.000
-0.05 R 10
+0.00
-0.02

M O-1 H 58-60 HRC CAD insertion point

D H T R X Y 60L= L= L= L= L=
mm 80 mm 100 mm 125 mm 160 mm
L=
200 mm
L=
250 mm
L=
315 mm
L=
400 mm
4 8 3 0.3 1.0 3.5 BE4-1.0L60 BE4-1.0L80 BE4-1.0L100 BE4-1.0L125 BE4-1.0L160 — — — —
4 8 3 0.3 1.2 3.5 — BE4-1.2L80 BE4-1.2L100 BE4-1.2L125 BE4-1.2L160 — — — —
5 10 3 0.3 1.5 4.5 — BE5-1.5L80 BE5-1.5L100 BE5-1.5L125 BE5-1.5L160 — — — —
6 12 5 0.5 1.2 5.5 — BE6-1.2L80 BE6-1.2L100 BE6-1.2L125 BE6-1.2L160 BE6-1.2L200 — — —
6 12 5 0.5 1.5 5.5 — BE6-1.5L80 BE6-1.5L100 BE6-1.5L125 BE6-1.5L160 BE6-1.5L200 — — —
6 12 5 0.5 2.0 5.5 — BE6-2.0L80 BE6-2.0L100 BE6-2.0L125 BE6-2.0L160 BE6-2.0L200 — — —
8 14 5 0.5 1.2 7.5 — — BE8-1.2L100 BE8-1.2L125 BE8-1.2L160 BE8-1.2L200 BE8-1.2L250 — —
8 14 5 0.5 1.5 7.5 — — BE8-1.5L100 BE8-1.5L125 BE8-1.5L160 BE8-1.5L200 BE8-1.5L250 — —
8 14 5 0.5 2.0 7.5 — — BE8-2.0L100 BE8-2.0L125 BE8-2.0L160 BE8-2.0L200 BE8-2.0L250 BE8-2.0L315 —
10 16 5 0.5 1.5 9.5 — — — — BE10-1.5L160 BE10-1.5L200 BE10-1.5L250 BE10-1.5L315 —
10 16 5 0.5 2.0 9.5 — — — — BE10-2.0L160 BE10-2.0L200 BE10-2.0L250 BE10-2.0L315 BE10-2.0L400
12 20 7 0.8 2.0 11.5 — — — — — BE12-2.0L200 BE12-2.0L250 BE12-2.0L315 BE12-2.0L400
12 20 7 0.8 2.5 11.5 — — — — — BE12-2.5L200 BE12-2.5L250 BE12-2.5L315 BE12-2.5L400
16 22 7 0.8 2.0 15.5 — — — — — BE16-2.0L200 BE16-2.0L250 BE16-2.0L315 BE16-2.0L400
16 22 7 0.8 2.5 15.5 — — — — — BE16-2.5L200 BE16-2.5L250 BE16-2.5L315 BE16-2.5L400
M M M M M M M M M
Blade Length M 30 mm 40 mm 50 mm 60 mm 80 mm 100 mm 125 mm 160 mm 200 mm

JIS Specification
Material: SKS-21

Contact Customer Service for the availability of JIS Blade Ejectors by specifying the information shown below:
Length
Flat
Flat Length Width

Head Ø

Blade Ø Flat
Head Thickness
Thickness

PROGRESSIVE A-11
15OCT2007
 Core Pins

L+.03
-.00

T -.002
+.000

R .03
Rz 4
H D +.0010
+.00 +.0005
-.01

See below

M H-13 H 30-35 HRC CAD insertion point M H-13 H 50-55 HRC

D H T D H T
Nominal Head Head L = 3" L = 6" L =10" L =14" Nominal Head Head L = 3" L = 6" L =10" L =14"
Pin Dia. Dia. Thick. Pin Dia. Dia. Thick.
3/32 .25 .125 CPS094L3 CPS094L6 CPS094L10 — 3/32 .25 .125 CPH094L3 CPH094L6 CPH094L10 —
7/64 .25 .125 CPS109L3 CPS109L6 CPS109L10 — 7/64 .25 .125 CPH109L3 CPH109L6 CPH109L10 —
1/8 .25 .125 CPS125L3 CPS125L6 CPS125L10 CPS125L14 1/8 .25 .125 CPH125L3 CPH125L6 CPH125L10 CPH125L14
9/64 .25 .125 CPS141L3 CPS141L6 CPS141L10 CPS141L14 9/64 .25 .125 CPH141L3 CPH141L6 CPH141L10 CPH141L14
5/32 .28 .156 CPS156L3 CPS156L6 CPS156L10 CPS156L14 5/32 .28 .156 CPH156L3 CPH156L6 CPH156L10 CPH156L14
11/64 .34 .187 CPS172L3 CPS172L6 CPS172L10 CPS172L14 11/64 .34 .187 CPH172L3 CPH172L6 CPH172L10 CPH172L14
3/16 .37 .187 CPS187L3 CPS187L6 CPS187L10 CPS187L14 3/16 .37 .187 CPH187L3 CPH187L6 CPH187L10 CPH187L14
13/64 .37 .187 CPS203L3 CPS203L6 CPS203L10 CPS203L14 13/64 .37 .187 CPH203L3 CPH203L6 CPH203L10 CPH203L14
7/32 .40 .187 CPS219L3 CPS219L6 CPS219L10 CPS219L14 7/32 .40 .187 CPH219L3 CPH219L6 CPH219L10 CPH219L14
1/4 .43 .187 CPS250L3 CPS250L6 CPS250L10 CPS250L14 1/4 .43 .187 CPH250L3 CPH250L6 CPH250L10 CPH250L14
9/32 .43 .250 CPS281L3 CPS281L6 CPS281L10 CPS281L14 9/32 .43 .250 CPH281L3 CPH281L6 CPH281L10 CPH281L14
5/16 .50 .250 CPS312L3 CPS312L6 CPS312L10 CPS312L14 5/16 .50 .250 CPH312L3 CPH312L6 CPH312L10 CPH312L14
11/32 .56 .250 CPS344L3 CPS344L6 CPS344L10 CPS344L14 11/32 .56 .250 CPH344L3 CPH344L6 CPH344L10 CPH344L14
3/8 .62 .250 CPS375L3 CPS375L6 CPS375L10 CPS375L14 3/8 .62 .250 CPH375L3 CPH375L6 CPH375L10 CPH375L14
13/32 .68 .250 CPS406L3 CPS406L6 CPS406L10 CPS406L14 13/32 .68 .250 CPH406L3 CPH406L6 CPH406L10 CPH406L14
7/16 .68 .250 CPS437L3 CPS437L6 CPS437L10 CPS437L14 7/16 .68 .250 CPH437L3 CPH437L6 CPH437L10 CPH437L14
15/32 .75 .250 CPS469L3 CPS469L6 CPS469L10 CPS469L14 15/32 .75 .250 CPH469L3 CPH469L6 CPH469L10 CPH469L14
1/2 .75 .250 CPS500L3 CPS500L6 CPS500L10 CPS500L14 1/2 .75 .250 CPH500L3 CPH500L6 CPH500L10 CPH500L14
9/16 .81 .250 — CPS562L6 CPS562L10 CPS562L14 9/16 .81 .250 — CPH562L6 CPH562L10 CPH562L14
5/8 .87 .250 — CPS625L6 CPS625L10 CPS625L14 5/8 .87 .250 — CPH625L6 CPH625L10 CPH625L14
3/4 1.00 .250 — CPS750L6 CPS750L10 CPS750L14 3/4 1.00 .250 — CPH750L6 CPH750L10 CPH750L14
Note: Heads are annealed on 6", 10" and 14" lengths

A-12 PROGRESSIVE
15OCT2007
 Pins

TM
TI Pins
Thousandth Increment Pins

2.500 +.03
-.00

T +.000
-.002

R .02 Max
Rz 10

H -.01
+.00
D +.0003
-.0000

62 ±2 HRC

M M-2 H 60-64 HRC CAD insertion point

D H T
Decimal Diameter Head Diam. Head Thickness

.060 - .062 .093 .125

.0625 .093 .125

.063 - .093 .156 .125

.0937 .156 .125 To order:

Specify the prefix TI- and the three place
.094 - .124 .187 .125
decimal of the pin required, followed by
.1250 .187 .125 a "0" if not nominal:
.126 - .156 .218 .125
Ex: .090ø = TI-0900
.1562 .218 .125 or
.252ø = TI-2520
.157 - .187 .250 .125

.1875 .250 .125 If a nominal size, carry to a four place

decimal as listed in the chart at left:
.188 - .218 .281 .125

.2187 .281 .125 Ex. 5/32ø nominal = TI-1562

or
.219 - .249 .312 .125 3/32ø = TI-0937
.2500 .312 .125
Contact Customer Service for availability
.251 - .312 .437 .187 of additional diameters or lengths.
.3125 .437 .187

.313 - .320 .500 .187

PROGRESSIVE A-13
15OCT2007
 Ejector Sleeves
Inch Standard

L +.03
-.00

General Dimensions
T N
D+ 1/64
+.000
-.002
N=1-3/4” for ES094 & ES125
Rz 4
N=2-1/4” for ES156 and larger
T=.187” for ES094 thru ES156 H +.00
-.01 D +.0003
-.0000 B -.0004
-.0007
T=.250” for ES187 and larger

42 ±2 HRC 70 ±5 HRC
32 ±2 HRC R .03 (ID & OD)

M H-13 H Core: 40-44 HRC, Surface: 65-75 HRC CAD insertion point

D B H
Nominal O.D. Head L = 3" L = 4" L = 5" L = 6" L = 7" L = 8" L = 9" L =10" L =11" L =12" L=13” L=14”
I.D. Dia.

3/32 .187 .37 ES094L3 ES094L4 ES094L5 ES094L6 ES094L7 — — — — — — —

1/8 .219 .40 ES125L3 ES125L4 ES125L5 ES125L6 ES125L7 — — — — — — —

5/32 .250 .43 — ES156L4 ES156L5 ES156L6 ES156L7 ES156L8 ES156L9 ES156L10 ES156L11 ES156L12 ES156L13 ES156L14

3/16 .312 .50 — ES187L4 ES187L5 ES187L6 ES187L7 ES187L8 ES187L9 ES187L10 ES187L11 ES187L12 ES187L13 ES187L14

7/32 .343 .56 — ES219L4 ES219L5 ES219L6 ES219L7 ES219L8 ES219L9 ES219L10 ES219L11 ES219L12 ES219L13 ES219L14

1/4 .375 .62 — ES250L4 ES250L5 ES250L6 ES250L7 ES250L8 ES250L9 ES250L10 ES250L11 ES250L12 ES250L13 ES250L14

5/16 .437 .68 — ES312L4 ES312L5 ES312L6 ES312L7 ES312L8 ES312L9 ES312L10 ES312L11 ES312L12 ES312L13 ES312L14

3/8 .500 .75 — ES375L4 ES375L5 ES375L6 ES375L7 ES375L8 ES375L9 ES375L10 ES375L11 ES375L12 ES375L13 ES375L14

7/16 .625 .87 — ES437L4 ES437L5 ES437L6 ES437L7 ES437L8 ES437L9 ES437L10 ES437L11 ES437L12 ES437L13 ES437L14

1/2 .687 .93 — ES500L4 ES500L5 ES500L6 ES500L7 ES500L8 ES500L9 ES500L10 ES500L11 ES500L12 ES500L13 ES500L14

9/16 .750 1.00 — ES562L4 ES562L5 ES562L6 ES562L7 ES562L8 ES562L9 ES562L10 ES562L11 ES562L12 ES562L13 ES562L14

5/8 .875 1.12 — ES625L4 ES625L5 ES625L6 ES625L7 ES625L8 ES625L9 ES625L10 ES625L11 ES625L12 ES25L13 ES625L14
3/4 1.000 1.25 — ES750L4 ES750L5 ES750L6 ES750L7 ES750L8 ES750L9 ES750L10 ES750L11 ES750L12 ES750L13 ES750L14

Contact Customer Service for the availability of sleeves with the outer diameter (B) .005" oversize (10” lengths or less)
To achieve longer lengths, use Sleeve Extensions shown on page A-16.

JIS & DIN Specification

JIS Material: SKD61, 40 HRC Core, 70 HRC Surface
DIN Material: 1.2067, 60 HRC Thru-hardened

Contact Customer Service for the availability of metric sleeves, either in the JIS or DIN standard,
by specifying the information shown below.

Length
Head Thickness OD

Head Ø ID

A-14 PROGRESSIVE
15OCT2007
 Pins

Ejector Sleeves
Thin Wall Sleeves

L +.03
-.00

S ±.01 N

G +.000
-.001 B -.0003
-.0007
Rz 4

H +.00
-.01 D +.01 D +.0003
-.0000

59 ±1 HRC
T +.000 60° Transition Angle
-.002

M A-2 H 58-60 HRC S Electroless Nickel Coated .00003”-.00007” Thick CAD insertion point

D D B G S H T N
Nominal Decimal O.D. Shoulder Shoulder Head Head Bearing L = 4" L = 6"
I.D. I.D. Diam. Length Dia. Thick. Length
3/32 .0937 .1563 .188 .500 .37 .187 1.75 ESTW094L4 ESTW094L6

1/8 .1250 .1875 .219 .500 .40 .187 1.75 ESTW125L4 ESTW125L6

5/32 .1562 .2187 .250 .500 .43 .187 2.50 ESTW156L4 ESTW156L6

3/16 .1875 .2500 .312 .625 .50 .250 2.50 ESTW187L4 ESTW187L6

7/32 .2187 .2813 .344 .625 .56 .250 2.50 ESTW219L4 ESTW219L6

1/4 .2500 .3125 .375 .625 .62 .250 2.50 ESTW250L4 ESTW250L6

5/16 .3125 .3750 .438 .625 .68 .250 2.50 ESTW312L4 ESTW312L6
3/8 .3750 .4375 .500 .625 .75 .250 2.50 ESTW375L4 ESTW375L6

To achieve longer lengths, use Sleeve Extensions shown on page A-16.

Metric Specification
Material: A-2

Contact Customer Service for the availability of metric Thin Wall Sleeves by specifying the information shown below.

Length
Shoulder Length
Shoulder Ø OD

Head Ø ID

Head Thickness

PROGRESSIVE A-15
US Patent No. 6,872,069
15OCT2007
 Sleeve Extensions

Clearance for 6"

Extension and Standard
Sleeve (when applicable) or Thin Wall
Sleeve

3"
Sleeve Extension

Standard Head
Diameter and Thickness
Pin Retainer
sold on page A-17

3.000 +.005
-.000

H +.00
-.01 K +.03
-.00 D +.000
-.002 G +.005
-.000 F +.002
-.000

170 B
.250
+.000
J +.002
-.000
-.002

M AISI 1215 H 170 Brinell S Black Oxide CAD insertion point

Catalog D H L
Nominal F G J K Head
Number Sleeve ID O.D. Dia. Ref

SXT094L3 3/32 .625 .193 .385 .188 .17 .875 3.500

SXT125L3 1/8 .625 .224 .416 .188 .17 .875 3.500

SXT156L3 5/32 .625 .255 .448 .188 .17 .875 3.500

SXT187L3 3/16 .875 .318 .510 .251 .28 1.125 3.625

SXT219L3 7/32 .875 .349 .570 .251 .28 1.125 3.625

SXT250L3 1/4 .875 .380 .630 .251 .28 1.125 3.625

SXT312L3 5/16 1.000 .443 .698 .251 .39 1.125 3.625

SXT375L3 3/8 1.000 .505 .760 .251 .39 1.250 3.625

A-16 PROGRESSIVE
US Patent No. 6,872,069
15OCT2007
 Pins

Core Pin Retainers

A

D
165 B

B
T Hex
Inch Standard
M AISI 12L14 H 165 Brinell S Black Oxide CAD insertion point

Catalog A C D B T
Number +.002 +.000 O.D. Hex Thread
- .000 - .002

CPR-50 .437 .125 .750 .25 1/4-20

CPR-87 .437 .125 1.060 .37 7/8-14

Metric Standard
M AISI 12L14 H 165 Brinell S Black Oxide

Catalog A C D B T
Number +.00 +.00 O.D. Hex Thread
- .05 - .05

CPRM-16 11 4 20 8 M16-1.5

CPR-50
H
CPRM-16
Core Pin
Diameter CPR-87 Core Pin H
Core Pin H Diameter
3/32ø - 9/64ø .563
Diameter
2-2.5mm 13mm
5/32ø .594
5/16ø - 1/2ø .688 3-6mm 14mm
11/64ø - 1/4ø .625

9/32ø .688

Machining Specifications: CPR-50 Machining Specifications: CPR-87 Machining Specifications: CPRM-16

.453ø .812ø 14ø

Clearance for Clearance for Clearance for
Ejector Pin Ejector Pin Ejector Pin
Tap Drill size Tap Drill size Tap Drill size
.002 .002 .05
Suggested T Suggested T Suggested T
Clearance .03 x 45˚ Clearance .03 x 45˚ Clearance 1 x 45˚

H H +.001
H
+.001 -.000 +.025
-.000 -.000

.75ø 1.06ø 20ø

.125
+.001
.125
+.001
-.000 -.000 4 +.025
-.000

PROGRESSIVE A-17
US Patent No. 6,872,069
15OCT2007
 Return Pins

L +.015
-.000

.250 +.000
-.002
R .03
Rz 4

H +.00
-.01 D -.0004
-.0007

30 HRC
(max) 60 ±2 HRC

M AISI 52100 H Core: 30 HRC max, Surface: 58-62 HRC CAD insertion point

D =1/2" D = 5/8" D = 3/4" D = 1"

H = .75 H = .87 H = 1.00 H = 1.25
L Catalog Number L Catalog Number L Catalog Number L Catalog Number
3-9/16 RP50L3.56 4-1/16 RP62L4.06 4-15/16 RP75L4.93 — —
4-1/16 RP50L4.06 4-9/16 RP62L4.56 5-7/16 RP75L5.43 — —
4-9/16 RP50L4.56 5-1/16 RP62L5.06 5-15/16 RP75L5.93 — —
5-1/16 RP50L5.06 5-9/16 RP62L5.56 6-7/16 RP75L6.43 6 RP100L6
5-9/16 RP50L5.56 6-1/16 RP62L6.06 6-15/16 RP75L6.93 — —
6-1/16 RP50L6.06 6-9/16 RP62L6.56 7-7/16 RP75L7.43 — —
6-9/16 RP50L6.56 7-1/16 RP62L7.06 7-15/16 RP75L7.93 — —
— — 7-9/16 RP62L7.56 8-7/16 RP75L8.43 — —
— — 8-1/16 RP62L8.06 8-15/16 RP75L8.93 — —
— — — — 9-7/16 RP75L9.43 10 RP100L10
— — — — — — 18 RP100L18

A-18 PROGRESSIVE
15OCT2007
 Alignment

Leader Pins
Straight Style

M AISI 1117 H Core and Head: Approx. 25 HRC, Surface: 58-62 HRC
For Leader Pins with a 7/8" press fit
for guided ejection applications, L D = 3/4" D = 7/8" D = 1" D = 1-1/4"
please refer to page B-3. A Catalog A Catalog A Catalog A Catalog
Number Number Number Number
1-3/4 7/8 LP75L1.75 7/8 LP87L1.75 7/8 LP100L1.75 — —
2-1/4 7/8 LP75L2.25 7/8 LP87L2.25 7/8 LP100L2.25 — —
2-3/4 7/8 LP75L2.75 7/8 LP87L2.75 7/8 LP100L2.75 7/8 LP125L2.75
M 3-1/4 7/8 LP75L3.25 7/8 LP87L3.25 7/8 LP100L3.25 7/8 LP125L3.25
3-3/4 7/8 LP75L3.75 7/8 LP87L3.75 7/8 LP100L3.75 7/8 LP125L3.75
4-1/4 1-3/8 LP75L4.25 1-3/8 LP87L4.25 1-3/8 LP100L4.25 7/8 LP125L4.25
T 4-3/4 1-3/8 LP75L4.75 1-3/8 LP87L4.75 1-3/8 LP100L4.75 1-3/8 LP125L4.75
5-1/4 1-3/8 LP75L5.25 1-3/8 LP87L5.25 1-3/8 LP100L5.25 1-3/8 LP125L5.25
5-3/4 1-7/8 LP75L5.75 1-3/8 LP87L5.75 1-3/8 LP100L5.75 1-3/8 LP125L5.75
A 6-1/4 1-7/8 LP75L6.25 1-3/8 LP87L6.25 1-3/8 LP100L6.25 1-3/8 LP125L6.25
B 6-3/4 1-7/8 LP75L6.75 1-7/8 LP87L6.75 1-7/8 LP100L6.75 1-7/8 LP125L6.75
7-1/4 1-7/8 LP75L7.25 1-7/8 LP87L7.25 1-7/8 LP100L7.25 1-7/8 LP125L7.25
7-3/4 1-7/8 LP75L7.75 1-7/8 LP87L7.75 1-7/8 LP100L7.75 1-7/8 LP125L7.75
8-1/4 — — 1-7/8 LP87L8.25 1-7/8 LP100L8.25 1-7/8 LP125L8.25
8-3/4 — — 1-7/8 LP87L8.75 1-7/8 LP100L8.75 1-7/8 LP125L8.75
9-1/4 1-7/8 LP75L9.25 — — 1-7/8 LP100L9.25 1-7/8 LP125L9.25
9-3/4 — — — — 1-7/8 LP100L9.75 1-7/8 LP125L9.75
L +.00 10-1/4 — — — — 1-7/8 LP100L10.25 1-7/8 LP125L10.25
10-3/4 — — 1-7/8 LP87L10.75 1-7/8 LP100L10.75 1-7/8 LP125L10.75
-.03

11-1/4 — — — — 1-7/8 LP100L11.25 1-7/8 LP125L11.25

11-3/4 — — — — 1-7/8 LP100L11.75 1-7/8 LP125L11.75
12-1/4 — — 1-7/8 LP87L12.25 1-7/8 LP100L12.25 1-7/8 LP125L12.25
60 ±2 12-3/4 — — — — — — 1-7/8 LP125L12.75
HRC 13-3/4 — — — — — — 1-7/8 LP125L13.75
14-3/4 — — — — — — 1-7/8 LP125L14.75
15-3/4 — — — — — — 1-7/8 LP125L15.75

L D = 1-1/2" D = 2" D = 2-1/2" D = 3"

K A Catalog A Catalog A Catalog A Catalog
Number Number Number Number
15˚ Tapered 3-3/4 1-3/8 LP150L3.75 — — — — — —
D Lead-In 4-1/4 1-3/8 LP150L4.25 — — — — — —
4-3/4 1-3/8 LP150L4.75 — — — — — —
CAD insertion point 5-1/4 1-3/8 LP150L5.25 — — — — — —
General Dimensions 5-3/4 1-3/8 LP150L5.75 1-7/8 LP200L5.75 2-3/8 LP250L5.75 — —
6-1/4 1-3/8 LP150L6.25 — — — — — —
Nom. D M T B K 6-3/4 1-3/8 LP150L6.75 1-7/8 LP200L6.75 2-3/8 LP250L6.75 — —
Diam. +.0000 +.00 +.000 +.0005 7-3/4 1-7/8 LP150L7.75 1-7/8 LP200L7.75 2-3/8 LP250L7.75 — —
- .0005 - .01 - .002 - .0000
8-3/4 1-7/8 LP150L8.75 1-7/8 LP200L8.75 2-3/8 LP250L8.75 2-7/8 LP300L8.75
3/4 .749 .990 .187 .751 3/16 9-3/4 1-7/8 LP150L9.75 1-7/8 LP200L9.75 2-3/8 LP250L9.75 — —
7/8 .874 1.115 .250 .876 3/16 10-3/4 1-7/8 LP150L10.75 1-7/8 LP200L10.75 2-3/8 LP250L10.75 2-7/8 LP300L10.75
1 .999 1.240 .250 1.001 3/16 11-3/4 1-7/8 LP150L11.75 1-7/8 LP200L11.75 2-3/8 LP250L11.75 — —
1-1/4 1.249 1.490 .312 1.251 1/4 12-3/4 1-7/8 LP150L12.75 1-7/8 LP200L12.75 2-3/8 LP250L12.75 2-7/8 LP300L12.75
13-3/4 1-7/8 LP150L13.75 1-7/8 LP200L13.75 2-3/8 LP250L13.75 — —
1-1/2 1.499 1.740 .312 1.501 1/4
14-3/4 1-7/8 LP150L14.75 1-7/8 LP200L14.75 2-3/8 LP250L14.75 2-7/8 LP300L14.75
2 1.999 2.240 .312 2.001 1/2
15-3/4 1-7/8 LP150L15.75 1-7/8 LP200L15.75 2-3/8 LP250L15.75 — —
2-1/2 2.499 2.740 .312 2.501 1/2 16-3/4 — — 2-3/8 LP200L16.75 2-3/8 LP250L16.75 2-7/8 LP300L16.75
3 2.999 3.365 .500 3.001 1/2 18-3/4 — — 2-3/8 LP200L18.75 2-3/8 LP250L18.75 2-7/8 LP300L18.75

PROGRESSIVE B-1
15OCT2007
 Leader Pins
Shoulder Style

M AISI 4320 H Core: Approx. 25 HRC, Surface: 58-62 HRC CAD insertion point

A C L D = 1/2" D = 3/4" D = 1" D = 1-1/4"

7/8 1-3/4 SLP50X87L175 SLP75X87L175 — —
1-3/8 2-1/4 SLP50X87L225 SLP75X87L225 — —
7/8 1-7/8 2-3/4 SLP50X87L275 — — —
2-3/8 3-1/4 SLP50X87L325 SLP75X87L325 — —
2-7/8 3-3/4 — SLP75X87L375 SLP100X87L375 —
7/8 2-1/4 SLP50X137L225 SLP75X137L225 — —
1-3/8 2-3/4 SLP50X137L275 SLP75X137L275 SLP100X137L275 —
M 1-7/8 3-1/4 SLP50X137L325 SLP75X137L325 SLP100X137L325 —
T 1-3/8
2-3/8 3-3/4 — SLP75X137L375 — —
2-7/8 4-1/4 — SLP75X137L425 SLP100X137L425 —
3-3/8 4-3/4 — SLP75X137L475 SLP100X137L475 SLP125X137L475
7/8 2-3/4 SLP50X187L275 SLP75X187L275 — —
+.00 1-3/8 3-1/4 SLP50X187L325 SLP75X187L325 SLP100X187L325 —
A -.03
1-7/8 3-3/4 SLP50X187L375 SLP75X187L375 SLP100X187L375 —
B
1-7/8 2-3/8 4-1/4 — SLP75X187L425 SLP100X187L425 SLP125X187L425
2-7/8 4-3/4 — SLP75X187L475 SLP100X187L475 SLP125X187L475
3-3/8 5-1/4 — SLP75X187L525 SLP100X187L525 —
3-7/8 5-3/4 — SLP75X187L575 SLP100X187L575 SLP125X187L575
.09 R 7/8 3-1/4 SLP50X237L325 — — —
L +.00 1-3/8 3-3/4 — SLP75X237L375 SLP100X237L375 —
1-7/8 4-1/4 — SLP75X237L425 SLP100X237L425 —
-.03

2-3/8 2-3/8 4-3/4 — SLP75X237L475 SLP100X237L475 —

2-7/8 5-1/4 — SLP75X237L525 SLP100X237L525 SLP125X237L525
C 3-3/8 5-3/4 — — SLP100X237L575 —
60 ±2 3-7/8 6-1/4 — SLP75X237L625 SLP100X237L625 SLP125X237L625
HRC 1-3/8 4-1/4 — SLP75X287L425 — —
1-7/8 4-3/4 — SLP75X287L475 SLP100X287L475 SLP125X287L475
2-3/8 5-1/4 — SLP75X287L525 SLP100X287L525 SLP125X287L525
2-7/8 2-7/8 5-3/4 — SLP75X287L575 SLP100X287L575 SLP125X287L575
3-3/8 6-1/4 — — SLP100X287L625 —
3-7/8 6-3/4 — SLP75X287L675 SLP100X287L675 —
D 4-3/8 7-1/4 — — SLP100X287L725 SLP125X287L725
1-7/8 5-1/4 — SLP75X337L525 SLP100X337L525 —
2-3/8 5-3/4 — SLP75X337L575 SLP100X337L575 SLP125X337L575
3-3/8 2-7/8 6-1/4 — SLP100X337L625 —
3-3/8 6-3/4 — SLP75X337L675 SLP100X337L675 SLP125X337L675
4-3/8 7-3/4 — — SLP100X337L775 SLP125X337L775
2-3/8 6-1/4 — SLP75X387L625 SLP100X387L625 SLP125X387L625
General Dimensions 2-7/8 6-3/4 — SLP75X387L675 SLP100X387L675 SLP125X387L675
3-7/8 3-3/8 7-1/4 — — — SLP125X387L725
Nominal D B M T 3-7/8 7-3/4 — — SLP100X387L775 SLP125X387L775
Diameter +.0000 +.0005 +.000 +.000
- .0005 - .0000 - .010 - .002 4-7/8 8-3/4 — — SLP100X387L875 SLP125X387L875
2-7/8 7-1/4 — — SLP100X437L725 —
1/2 .499 .751 .853 .187
3-3/8 7-3/4 — — — SLP125X437L775
3/4 .749 1.126 1.250 .312
4-3/8 3-7/8 8-1/4 — — SLP100X437L825 —
1 .999 1.376 1.500 .312 4-3/8 8-3/4 — — SLP100X437L875 —
1-1/4 1.249 1.626 1.750 .312 4-7/8 9-1/4 — — — SLP125X437L925
3-7/8 8-3/4 — — SLP100X487L875 SLP125X487L875
4-3/8 9-1/4 — — SLP100X487L925 —
4-7/8
4-7/8 9-3/4 — — SLP100X487L975 SLP125X487L975
5-7/8 10-3/4 — — — SLP125X487L1075
3-7/8 9-3/4 — — SLP100X587L975 SLP125X587L975
5-7/8 4-3/8 10-1/4 — — — SLP125X587L1025
5-7/8 11-3/4 — — SLP100X587L1175 SLP125X587L1175

B-2 PROGRESSIVE
15OCT2007
 Alignment

Guided Ejector Pins

Shoulder Style
+.00
A -.03 C
T 3
/32 R
59 ±1
HRC

M B D

+.00
L -.03

M AISI 8620 H Core: Approx. 25 HRC, Surface: 58-60 HRC

A C L D = 1/2" D = 3/4" D = 1"

General Dimensions 2-7/8 3-3/4 GEP50X87L375 — —
3-3/8 4-1/4 GEP50X87L425 GEP75X87L425 GEP100X87L425
Nominal D B M T
Diameter +.0000 +.0005 +.00 +.000 7/8 3-7/8 4-3/4 GEP50X87L475 GEP75X87L475 GEP100X87L475
- .0005 - .0000 - .01 - .015
4-3/8 5-1/4 GEP50X87L525 GEP75X87L525 GEP100X87L525
1/2 .499 .751 .853 .187
4-7/8 5-3/4 — GEP75X87L575 GEP100X87L575
3/4 .749 1.126 1.250 .312
3-7/8 5-1/4 — — GEP100X137L525
1 .999 1.376 1.500 .312
1-3/8 4-3/8 5-3/4 — — GEP100X137L575
4-7/8 6-1/4 — — GEP100X137L625
CAD insertion point

Straight Style

L +.00
-.03

7/8
T 3/16

M B D

60 ±2
HRC 15˚ Tapered
Lead-In

General Dimensions M AISI 1117 H Core: Approx. 25 HRC, Surface: 58-62 HRC

Nominal D B M T L D = 3/4" D = 7/8" D = 1"

Diameter +.0000 +.0005 +.00 +.000
- .0005 - .0000 - .01 - .015 Catalog Catalog Catalog
Number Number Number
3/4 .749 .751 .990 .187 4-1/4 LP75L4.25-P LP87L4.25-P LP100L4.25-P
7/8 .874 .876 1.115 .250 4-3/4 LP75L4.75-P LP87L4.75-P LP100L4.75-P
1 .999 1.001 1.240 .250 5-1/4 LP75L5.25-P LP87L5.25-P LP100L5.25-P
5-3/4 LP75L5.75-P LP87L5.75-P LP100L5.75-P
6-1/4 LP75L6.25-P LP87L6.25-P LP100L6.25-P
CAD insertion point

PROGRESSIVE B-3
15OCT2007
 Bushings
Shoulder Style

L +.000
-.060 General Dimensions
Teflon®
D B M T
X Y lubricating
insert (included) Nominal
Diameter +.0005 +.0005 +.00 +.00
170 B
- .0000 - .0000 - .01 - .01
1/2 .5005 .7505 .853 .187
3/4 .7505 1.1255 1.302 .187
M D B 7/8 .8755 1.2505 1.427 .187
1 1.0005 1.3755 1.552 .187
1-1/4 1.2505 1.6255 1.802 .187
1-1/2 1.5005 2.0005 2.177 .187
2 2.0005 2.5005 2.677 .187
2-1/2 2.5005 3.2505 3.427 .187
.187Ø Grease Hole
T (.125Ø on all 7/8" lengths)
3 3.0005 3.7505 3.990 .500

M CA954 Solid Bronze H 170 Brinell CAD insertion point

L D = 1/2" D = 3/4" D = 7/8" D = 1" D = 1-1/4" D = 1-1/2" D = 2" D = 2-1/2" D = 3"

7/8 SAB50L.87 SAB75L.87 SAB87L.87 SAB100L.87 SAB125L.87 SAB150L.87 — — —

1-3/8 SAB50L1.37 SAB75L1.37 SAB87L1.37 SAB100L1.37 SAB125L1.37 SAB150L1.37 SAB200L1.37 SAB250L1.37 —

1-7/8 SAB50L1.87 SAB75L1.87 SAB87L1.87 SAB100L1.87 SAB125L1.87 SAB150L1.87 SAB200L1.87 SAB250L1.87 —

2-3/8 SAB50L2.37 SAB75L2.37 SAB87L2.37 SAB100L2.37 SAB125L2.37 SAB150L2.37 SAB200L2.37 SAB250L2.37 —

2-7/8 — SAB75L2.87 SAB87L2.87 SAB100L2.87 SAB125L2.87 SAB150L2.87 SAB200L2.87 SAB250L2.87 —

3-3/8 — SAB75L3.37 SAB87L3.37 SAB100L3.37 SAB125L3.37 SAB150L3.37 SAB200L3.37 SAB250L3.37 —

3-7/8 — SAB75L3.87 SAB87L3.87 SAB100L3.87 SAB125L3.87 SAB150L3.87 SAB200L3.87 SAB250L3.87 SAB300L3.87

4-3/8 — SAB75L4.37 SAB87L4.37 SAB100L4.37 SAB125L4.37 SAB150L4.37 SAB200L4.37 SAB250L4.37 —

4-7/8 — SAB75L4.87 SAB87L4.87 SAB100L4.87 SAB125L4.87 SAB150L4.87 SAB200L4.87 SAB250L4.87 SAB300L4.87

5-7/8 — SAB75L5.87 SAB87L5.87 SAB100L5.87 SAB125L5.87 SAB150L5.87 SAB200L5.87 SAB250L5.87 SAB300L5.87

7-7/8 — — — — — — — — SAB300L7.87

Grease Hole and Clearance Dimensions

D = 1/2" - 7/8" D = 1" D = 1-1/4" D = 1-1/2" D = 2" D = 2-1/2"- 3"
L
X Y X Y X Y X Y X Y X Y
7/8 — .43 — .43 — .43 — .43 — — — —
1-3/8 — .62 — .62 — .62 — .62 — .62 — .62
1-7/8 — .62 — .62 — .62 — .62 — .62 — .62
2-3/8 .50 .81 — .81 — .81 — .81 — .81 — .81
2-7/8 .50 .81 .50 .81 — .81 — .81 — .81 — .81
3-3/8 1.00 .81 .50 .81 .50 .81 — .81 — .81 — .81
3-7/8 1.00 .81 .50 .81 .50 .81 .50 .81 — .81 — .81
4-3/8 1.50 .81 1.00 .81 1.00 .81 .50 .81 — .81 — .81
4-7/8 1.50 .81 1.00 .81 1.00 .81 1.00 .81 .50 1.31 — 1.31
5-7/8 2.00 .81 1.50 .81 1.50 .81 1.50 .81 1.00 1.31 .50 1.31
7-7/8 — — — — — — — — — — .50 1.31

B-4 PROGRESSIVE
15OCT2007
 Alignment

Bushings
Bronze Plated Shoulder Bushings

M AISI 1026 H 22-28 HRC S Bronze Plated: .004 Deep

To order: Specify "SHB" in the prefix to replace "SAB" in the chart at left.
Example: SHB200L2.37 for 2" ID x 2.37 long bushings
Notes: Bronze plated shoulder bushings have internal grease grooves.
Not available in 1/2" diameter.

Graphite Plugged Shoulder Bushings

M CA954 with oil impregnated graphite plugs H 170 Brinell

To order: Specify "SGP" in the prefix to replace "SAB" in the chart at left.
Example: SGP200L2.37 for 2" ID x 2.37 long bushings
Notes: Graphite plugs are not compatible with grease.
Use a light 20 weight oil at startup to begin lubrication.
Not available in 1/2" diameter.

Steel Shoulder Bushings

M AISI 1117 H 58-62 HRC

To order: Specify "STL" in the prefix to replace "SAB" in the chart at left.
Example: STL200L2.37 for 2" ID x 2.37 long bushings
Notes: Steel (Hardened) shoulder bushings have internal grease grooves.

Straight Bushings

M Non-Plated Steel: AISI 1117 H 58-62 HRC

M Graphite Plugged: CA954 H 170 Brinell CAD insertion point

D M L
D
Nominal Catalog Catalog
Number Number
+.0005

Diameter +.0005 +.0005 +.00

-.0000

- .0000 - .0000 - .03 Standard Steel Graphite Plugged

7/8 STB50L.87 —
1/2 .5005 .7505
1-3/8 STB50L1.37 —
L +.00
-.03
7/8 STB75L.87 STGP75L.87
3/4 .7505 1.1255
1-3/8 STB75L1.37 STGP75L1.37
1-3/8 STB87L1.37 —
7/8 .8755 1.2505
1-1/2 — STGP87L1.50
M
+.0005 1 1.0005 1.3755 1-3/8 STB100L1.37 STGP100L1.37
1-3/8 STB125L1.37 STGP125L1.37
-.0000

1-1/4 1.2505 1.6255

Using grease will inhibit 1-7/8 STB125L1.87 STGP125L1.87
1-3/8 STB150L1.37 STGP150L1.37
1-1/2
the function of the
1.5005 2.0005
graphite plugs. Instead, 1-7/8 STB150L1.87 STGP150L1.87
2 2.0005 2.5005 3-7/8 STB200L3.87 STGP200L3.87
use a light 20 weight oil
at startup to begin
lubrication. 2-1/2 2.5005 3.2505 4-7/8 STB250L4.87 STGP250L4.87

PROGRESSIVE B-5
15OCT2007
 ™
QC Bushings
Shoulder Style

®
Teflon
lubricating D
insert
(included)
General Dimensions

Nominal D B M 170 B
Diameter +.0005 +.0005 +.00
- .0000 - .0000 - .01
3/4 .7505 1.1255 1.302 +.00
L -.03
7/8 .8755 1.2505 1.427
1 1.0005 1.3755 1.552 +.000
1-1/4 1.2505 1.6255 1.802
.187 -.015

1-1/2 1.5005 2.0005 2.177

2 2.0005 2.5005 2.677
Sold in assembly. 170 B
B

Liner: M CA954 Solid Bronze H 170 Brinell

Body: M AISI 12L14 H 170Brinell S Black Oxide CAD insertion point

L D = 3/4" D = 7/8" D = 1" D = 1-1/4" D = 1-1/2" D = 2"

7/8 SQC75L.87 SQC87L.87 — — — —

1-3/8 SQC75L1.37 SQC87L1.37 SQC100L1.37 SQC125L1.37 SQC150L1.37 SQC200L1.37

1-7/8 SQC75L1.87 SQC87L1.87 SQC100L1.87 SQC125L1.87 SQC150L1.87 SQC200L1.87

2-3/8 SQC75L2.37 SQC87L2.37 SQC100L2.37 SQC125L2.37 SQC150L2.37 SQC200L2.37

2-7/8 SQC75L2.87 SQC87L2.87 SQC100L2.87 SQC125L2.87 SQC150L2.87 SQC200L2.87

3-3/8 — — SQC100L3.37 SQC125L3.37 SQC150L3.37 SQC200L3.37

3-7/8 — — — SQC125L3.87 SQC150L3.87 SQC200L3.87

4-3/8 — — — — — SQC200L4.37

4-7/8 — — — — — SQC200L4.87

5-7/8 — — — — — SQC200L5.87

B-6 PROGRESSIVE
US Patent No. 5,882,695
15OCT2007
 Alignment

™
QC Bushings
Replacement Liners

M CA954 Solid Bronze H 170 Brinell

I.D. LINER # FITS BUSHINGS I.D. LINER # FITS BUSHINGS

1/2" BL50L1.50 GQC50 BL150L1.37 SQC150L1.37

BL75L.87 SQC75L.87 GQC150

BL150L1.75
GQC75 SQC150L1.87
1-1/2"
SQC75L1.37 BL150L2.37 SQC150L2.37
3/4"
BL75L1.37 SQC75L1.87 SQC150L2.87
SQC75L2.37 BL150L2.87 SQC150L3.37
SQC75L2.87 SQC150L3.87
BL87L.87 SQC87L.87 BL200L1.37 SQC200L1.37
GQC87 BL200L1.87 SQC200L1.87
7/8" SQC87L1.37
GQC200
BL87L1.37 SQC87L1.87 BL200L2.25
SQC200L2.37
SQC87L2.37
2" BL200L2.87 SQC200L2.87
SQC87L2.87
BL200L3.37 SQC200L3.37
BL100L1.37 SQC100L1.37
SQC200L3.87
GQC100
SQC200L4.37
SQC100L1.87 BL200L3.87
1"
SQC200L4.87
BL100L1.75 SQC100L2.37
SQC200L5.87
SQC100L2.87
SQC100L3.37

BL125L1.37 SQC125L1.37

GQC125
BL125L1.75
SQC125L1.87
1-1/4" SQC125L2.37

BL125L2.37 SQC125L2.87
SQC125L3.37
SQC125L3.87

Spanner Wrench

M Hardened Steel

Catalog Number Description

SW-100 Adjustable Spanner Wrench

PROGRESSIVE B-7
15OCT2007
 Guided Ejector Bushings
Solid Bronze

M CA954 Solid Bronze H 170 Brinell CAD insertion point

Catalog Nominal D H C M B K L
Number
L
Diameter +.0005 +.0005 +.000 +.00 +.00
170 B K - .0000 - .0000 - .001 - .01 - .03

GEB50 1/2 .5005 .7505 .7490 .853 1.00 .56 1.50

GEB75 3/4 .7505 1.1255 1.1240 1.302 1.00 .56 1.50

C D H M GEB87 7/8 .8755 1.2505 1.2490 1.427 1.00 .56 1.50

GEB100 1 1.0005 1.3755 1.3740 1.552 1.12 .62 1.75
GEB125 1-1/4 1.2505 1.6255 1.6240 1.802 1.12 .62 1.75
GEB150 1-1/2 1.5005 2.0005 1.9990 2.177 1.12 .62 1.75
GEB200 2 2.0005 2.5005 2.4990 2.687 1.62 .80 2.25
.187
B

Graphite Plugged
M CA954 with oil impregnated graphite plugs H 170 Brinell

Catalog Nominal D H C M B L
Number Diameter +.0005
- .0000
+.0005
- .0000
+.000
- .001
+.00
- .01
+.00
- .03

GGP75 3/4 .751 1.1255 1.124 1.302 1.00 1.50

GGP87 7/8 .876 1.2505 1.249 1.427 1.00 1.50
GGP100 1 1.001 1.3755 1.374 1.552 1.12 1.75
Using grease will inhibit the function of GGP125 1-1/4 1.251 1.6255 1.624 1.802 1.12 1.75
the graphite plugs. Instead, use a light 20 GGP150 1-1/2 1.501 2.0005 1.999 2.177 1.12 1.75
weight oil at startup to begin lubrication.
GGP200 2 2.001 2.5005 2.499 2.687 1.62 2.25

QCTM Bushings

Liner: M CA954 H 170 Brinell

Body: M AISI 12L14 H 170 Brinell S Black Oxide

Catalog D H C M B L
L

Nominal
Number Diameter +.0005
- .0000
+.0005
- .0000
+.000
- .001
+.00
- .01
+.000
- .015
170 B
GQC50 1/2 .5005 .7505 .7490 .853 1.00 1.50
GQC75 3/4 .7505 1.1255 1.1240 1.302 1.00 1.50
GQC87 7/8 .8755 1.2505 1.2490 1.427 1.00 1.50
GQC100 1 1.0005 1.3755 1.3740 1.552 1.12 1.75
GQC125 1-1/4 1.2505 1.6255 1.6240 1.802 1.12 1.75
GQC150 1-1/2 1.5005 2.0005 1.9990 2.177 1.12 1.75
GQC200 2 2.0005 2.5005 2.4990 2.687 1.62 2.25
170 B
.187

B-8 PROGRESSIVE
15OCT2007
 Alignment

Guide Locks

L L
S S F

M S S

80 HRC
T 59 ±1 W
HRC

H R C 1
/2 C

R 51 ±1
HRC

Inch Standard
Male: M A-2 H Core: 58-60 HRC, Surface: 80 HRC S Titanium Nitride Coated

Females (2): M O-2 H 50-52 HRC S Black Oxide CAD insertion point

Catalog L W C F T M H S R SHCS
Number +.000
- .010
+.0000
- .0003
+.000
- .005
+.0000
- .0003
+.00
- .01
±.01 Pocket
Radius

GL100X150 1.000 1.500 .500 .500 .500 .375 .85 .25 .187 M: #10-32 x 1" F: #10-32 x 5/8"

GL150X250 1.500 2.500 .750 .750 1.000 .625 1.35 .31 .250 M: 1/4-20 x 1-1/2" F: 1/4-20 x 7/8"

GL200X350 2.000 3.500 1.000 1.000 1.500 .750 1.73 .44 .375 M: 3/8-16 x 2" F: 3/8-16 x 1-1/4"

GL250X450 2.500 4.500 1.250 1.250 2.000 .875 2.11 .56 .500 M: 1/2-13 x 2-1/4" F: 1/2-13 x 1-1/2"

Screws included.

Metric Standard
Note: All dimensions and tolerances are in millimeters.

Catalog L W C F T M H S R SHCS
Number +.00
- .25
+.00
- .01
+.00
- .12
+.00
- .01
+.0
- .2
±.2 Pocket
Radius

GLM25X45 25 45 15 15 15 10 24 7 4 M: M4 x 25 F: M4 x 14

GLM40X65 40 65 20 20 25 15 34 10 9 M: M5 x 35 F: M5 x 22

GLM50X90 50 90 25 25 40 20 44 10 9 M: M6 x 45 F: M6 x 30

GLM65X160 65 160 55 30 50 25 54 15 14 M: M8 x 60 F: M8 x 35

Additional Option:
R (4) R (2)
Each
Guide Locks are also available with dual
radii for mounting internally as shown at
left. To order, specify the catalog number
followed by ”-R”.
Ex. GL200X350-R.

PROGRESSIVE B-9
15OCT2007
 Side Locks
Inch Standard-Treated

W
R D T

51 ±1 HRC
80 HRC H

59 ±1 C
HRC
A

S2

S1 SHCS

Female: M A-2 H Core: 58-60 HRC, Surface: 80 HRC S Titanium Nitride

Male: M O-2 H 50-52 HRC S Black Oxide CAD insertion point

Catalog T W A B C D H R S1/S2 SHCS

Number +.000
- .002
+.0000
- .0004
+.000
- .002
+.000
- .002
.0001/.0002
Clearance per side
+.000
- .004
Pocket
Radius
±.01

SL37X100 .375 1.000 1.125 .875 .53 .500 2.000 .187 .250 #10-32 x 1/2"
SL50X125 .490 1.250 1.125 .875 .66 .500 2.000 .187 .250 #8-32 x 5/8"
SL50X150 .500 1.500 .875 .875 .56 .563 1.750 .187 .250 #8-32 x 5/8"
SL50X200 .500 2.000 1.375 .875 .66 .750 2.250 .187 .312 #10-32 x 5/8"
SL75X300 .750 3.000 1.875 .875 1.13 1.250 2.750 .250 .375 1/4-20 x 3/4"
SL100X400 1.000 4.000 2.375 1.375 1.25 1.500 3.750 .500 .500 3/8-16 x 1"
SL125X500 1.250 5.000 2.875 1.375 1.63 2.000 4.250 .500 .625 1/2-13 x 1-1/4"
SL150X600 1.500 6.000 2.875 1.375 1.75 2.500 4.250 .500 .625 1/2-13 x 1-1/2"

Screws included.

Metric Standard-Treated
Female: M A-2 H Core: 58-60 HRC, Surface: 80 HRC S Titanium Nitride

Male: M O-2 H 50-52 HRC S Black Oxide

Catalog T W A B C D H R S1 S2 SHCS
Number +.00
- .05
+.00
- .01
+.00
- .05
+.00
- .05
.002/.005
Clearance per side
+0.0
- 0.1
Pocket
Radius
±.25 ±.25

SLM16X50 16 50 21.5 21.5 12 17 43 5 8 11 M6-1.0 x 18

SLM19X75 19 75 36 36 17 25 72 5 12.5 18 M10-1.5 x 20
SLM19X100 19 100 45 45 23 35 90 5 15 22 M10-1.5 x 20
SLM25X125 25 125 45 45 23 35 90 5 20.5 22 M10-1.5 x 25

Screws included.

B-10 PROGRESSIVE
15OCT2007
 Alignment

Side Locks
Inch Standard

X D
59 ±1 HRC

S1
B

H
C
A
S2

S3 SHCS

T
W

M O-2 H 58-60 HRC CAD insertion point

Catalog T W A B C D H X S1 S2 S3 SHCS
Number +.000
-.002
+.0000
- .0004
+.0000
- .0008
+.0000
- .0008
.0001/.0002
Clearance per side
+.000
- .002
Corner
Chamfer
±.01 ±.01 ±.01

SLS62X150 .620 1.500 .870 .870 .33 .500 1.74 .19 .437 .281 .281 1/4-20 x 3/4”
SLS62X200 .620 2.000 .870 .870 .33 .680 1.74 .19 .437 .375 .375 1/4-20 x 3/4”
SLS75X300 .745 3.000 1.370 1.360 .57 1.000 2.73 .38 .688 .688 .375 3/8-16 x 1”
SLS75X400 .745 4.000 1.870 1.870 .79 1.375 3.74 .50 .875 .875 .625 3/8-16 x 1”
SLS112X500 1.120 5.000 1.870 1.870 .79 1.750 3.74 .50 .875 .875 .750 1/2-13 x 1-1/4”

Screws included.

Metric Standard

M O-2 H 58-60 HRC

Catalog T W A B C D H X S1/S2 S3 SHCS

Number +.00
- .05
+.00
- .01
+.00
- .02
+.00
- .02
.002/.005
Clearance per side
+.00
-.04
Corner
Chamfer
±.2 ±.2

SLMS13X38 13 38 22 22 8.5 12 44 5 7 8 M5-.8 x 15

SLMS16X50 16 50 21.5 21.5 9.5 17 43 5 11 8 M6-1.0 x 18
SLMS19X75 19 75 36 36 15 25 72 8 18 12.5 M10-1.5 x 20
SLMS19X100 19 100 45 45 21 35 90 10 22 15 M10-1.5 x 20
SLMS25X125 25 125 45 45 21 45 90 10 22 20.5 M10-1.5 x 25

Screws included.

PROGRESSIVE B-11
15OCT2007
 Side Locks
Graphite Plugged

H -.5
-.7 L H -.5
-.7

R S2 S1

Dg5 S Wg4

S1 S2

T +.0
-.1 T +.0
-.1

.5mm

M YK30 H 56-60 HRC CAD insertion point

Catalog Screw
Number L D T W C H S1 S2 S R
Size
SLPM16X20 20
16 20 40 11 22 7 15 26 6 M6-1.0 x 25
SLPM16X40 40
SLPM20X25 25
20 22 45 13 27 7 19 31 6 M6-1.0 x 25
SLPM20X50 50
SLPM25X32 32
25 25 50 14 36 9 27 35 8 M6-1.0 x 30
SLPM25X63 63
SLPM32X40 40
32 32 63 19 46 11 35 45 8 M8-1.25 x 35
SLPM32X80 80
SLPM40X50 50
40 36 85 22 56 15 40 60 10 M10-1.5 x 40
SLPM40X100 100
SLPM50X56 56
50 40 100 24 66 18 48 74 10 M12-1.75 x 45
SLPM50X112 112

Note: All dimensions and tolerances are in millimeters. Screws included.

B-12 PROGRESSIVE
15OCT2007
 Alignment

X-Series Locks

A X A
R
C
P

80 HRC

59 ±1
HRC
D W

S
51 ±1
HRC SHCS
S T

Male: M O-2 H 50-52 HRC S Black Oxide

Females (2): M A-2 H Core: 58-60 HRC, Surface: 80 HRC S Titanium Nitride Coated CAD insertion point

Catalog T W X A C D R S P SHCS
Number +.000
- .002
+.0000
- .0004
+.000
- .005
+.000
- .002
±.01 .0001/.0002
Clearance per side
Pocket
Radius
±.01 +.001
- .000

SLX50X87 .500 2.000 .875 1.375 .65 .750 .187 .312 .250 #10-32 x 5/8"
SLX75X137 .750 3.000 1.375 1.875 1.12 1.250 .250 .375 .313 1/4-20 x 3/4"
SLX75X187 .750 3.000 1.875 1.875 1.12 1.250 .250 .375 .313 1/4-20 x 3/4"
SLX100X137 1.000 4.000 1.375 2.375 1.12 1.500 .500 .500 .375 3/8-16 x 1"

Screws included.

PROGRESSIVE B-13
15OCT2007
 Side Locks
Needle Bearing - Inch Standard
W
R D T

57 ±1 E
HRC C
H

57 ±1
HRC
A
S2

S1 SHCS (4)

M O-2 H 56-58 HRC S Black Oxide CAD insertion point

Catalog T W A B C D E H R S1/S2 SHCS

Number +.000
- .002
+.0000
- .0004
+.000
- .002
+.000
- .002
+.000
- .004
Pocket
Radius
±.01

SLR50X150 .500 1.500 .875 .875 .40 .500 .210 1.750 .187 .250 #8-32 x 5/8"
SLR50X200 .500 2.000 1.375 .875 .66 .750 .325 2.250 .187 .312 #10-32 x 5/8"
SLR75X300 .750 3.000 1.875 .875 .95 1.188 .575 2.750 .250 .375 1/4-20 x 3/4"

For technical information, refer to page B-15. Screws included.

Needle Bearing - Metric Standard

R W
D T
S2
S3
B

E
57 ±1 C
HRC H

57 ±1
HRC
A
S3
S2

S1 SHCS (4)
Note: All dimensions and tolerances are in millimeters.
M O-2 H 56-58 HRC S Black Oxide For technical information, refer to page B-15.

Catalog T W A B C D E H R S1 S2 S3 SHCS
Number +.00
- .05
+.00
- .01
+.00
- .05
+.00
- .05
+0.0
- 0.1
Pocket
Radius
±.25 ±.25 ±.25

SLRM32X63 32 63 46 46 27 21 12.1 92 8 9 11 35 M8-1.25 x 35

SLRM40X100 40 100 66 66 36 33 19.5 132 10 13 18 48 M12-1.75 x 45

Screws included.

B-14 PROGRESSIVE US Patent No. 6,953,331 • A Friction FreeTM item

15OCT2007
 Alignment

Top Locks
Needle Bearing - Inch Standard

57 ±1 HRC

E
C

S2
SHCS (4)

T 57 ±1 HRC
S1

W R

M O-2 H 56-58 HRC S Black Oxide CAD insertion point

Catalog T W A B C D E S1 S2 R SHCS
Number +.000
- .002
+.0000
- .0004
+.000
- .002
+.000
- .002
±.01 ±.01 Pocket
Radius
TLR112X200 1.125 2.000 1.375 .625 .62 .660 .425 .563 1.375 .375 M: 1/4-20 x 3/4” F: 1/4-20 x 1-1/2”
TLR150X250 1.500 2.500 1.375 .625 .62 .900 .400 .750 1.750 .375 M: 1/4-20 x 3/4" F: 1/4-20 x 1-1/2"

Screws included.

Technical Information:
• Bearing Cage Material: Chemical resistant, high impact, glass-filled Nylon
• Bearings: 64 HRC
• Maximum Mold Temperature: 300° F (150° C)
• Engagement occurs at E dimension shown.
• Locks are to be mounted in the mold base and not in the core or cavity inserts.
• For optimal performance, pockets are to be machined to nominal “W”
dimensions above. If replacing locks in existing pockets, ensure .0004”
clearance and the lock may be modified to suit.
• As with other mold mechanisms, clean and maintain locks at the moldʼs scheduled PMs.
Shuttle Lock sets and special configurations are also available. Contact Customer Service for more information.

US Patent No. 6,953,331 • A Friction FreeTM item PROGRESSIVE B-15

15OCT2007
 Top Locks
C R

51 ±1 D S2 W
HRC

80 HRC
59 ±1 S1
HRC
B A T
Inch Standard
Female: M A-2 H Core: 58-60 HRC, Surface: 80 HRC S Titanium Nitride Coated

Male: M O-2 H 50-52 HRC S Black Oxide CAD insertion point

Catalog T W A B C D S1 S2 R SHCS
Number +.000
- .002
+.0000
- .0004
+.000
- .002
+.000
- .002
.0001/.0002
Clearance per side
±.01 ±.01 Pocket
Radius
TL62X125 .625 1.250 .625 .500 .41 .438 .312 .875 .250 M: #6-32 x 5/8” F: #6-32 x 3/4”
TL75X125 .750 1.250 .625 .500 .38 .438 .375 .875 .250 M: #8-32 x 5/8" F: #8-32 x 3/4"
TL87X150 .875 1.500 .875 .750 .53 .500 .437 1.000 .250 M: #8-32 x 7/8" F: #8-32 x 1"
TL100X150 1.000 1.500 .875 .375 .50 .500 .500 1.000 .250 M: #10-32 x 1/2” F: #10-32 x 1”
TL100X200 1.000 2.000 1.125 .750 .66 .750 .500 1.375 .375 M: #10-32 x 1” F: #10-32 x 1-1/8”
TL112X200 1.125 2.000 .875 .625 .50 .750 .563 1.375 .375 M: 1/4-20 x 3/4" F: 1/4-20 x 1"
TL112X300 1.125 3.000 1.500 .750 .78 1.125 .562 2.250 .500 M: 1/4-20 x 7/8" F: 1/4-20 x 1-5/8"
TL150X250 1.500 2.500 1.375 .625 .75 1.000 .750 1.750 .375 M: 1/4-20 x 3/4” F: 1/4-20 x 1-1/2”
TL175X300 1.750 3.000 1.250 .875 .75 1.125 .875 2.250 .500 M: 5/16-18 x 1" F: 5/16-18 x 1 -1/4"
TL200X350 2.000 3.500 1.750 .750 1.00 1.500 1.000 2.500 .500 M: 3/8-16 x 7/8" F: 3/8-16 x 2"

Metric Standard
Note: All dimensions and tolerances are in millimeters.

Catalog T W A B C D S1 S2 R SHCS
Number +.00
- .05
+.00
- .01
+.00
- .05
+.00
- .05
.002/.005
Clearance per side
±.25 ±.25 Pocket
Radius
TLM20X20 20 20 14 14 7 9 Center Center 5 M: M4 x 25 F: M4 x 10
TLM26X35 26 35 25 15 16 11 13 23 8 M: M5 x 16 F: M5 x 25
TLM30X45 30 45 25 15 16 15 15 30 8 M: M6 x 18 F: M6 x 25
TLM36X55 36 55 30 20 20 20 18 37.5 8 M: M8 x 22 F: M8 x 35
TLM36X75 36 75 35 20 26 30 18 52 8 M: M10 x 25 F: M10 x 35
TLM45X100 45 100 60 20 41 40 22.5 70 8 M: M10 x 25 F: M10 x 65
Screws included.
TLM20X20 Specifications: Additional Option:
59 ±1
C HRC R Top Locks (except
80 HRC
TLM20X20) are also R (4)
51 ±1 HRC available with dual radii
for mounting internally.
D W To order, specify the
catalog number
M6 thread followed by ”-R”.
for lock Ex. TL112X200-R.
removal B A T

B-16 PROGRESSIVE
15OCT2007
 Alignment

Taper Locks

M AISI 52100 H 57-61 HRC CAD insertion point

O.D. I.D. M Tap L Male Female OD

+.0000 Size +.004
- .0003 +.008 Catalog No. Catalog No.

11/16 MTL50L.68 FTL50L.68

7/8 MTL50L.87 FTL50L.87
1/2 .312 .250 #10-24
1-3/16 MTL50L1.18 FTL50L1.18 L Male
1-3/8 MTL50L1.37 FTL50L1.37 ID
11/16 MTL75L.68 FTL75L.68
7/8 MTL75L.87 FTL75L.87
3/4 .500 .281 1/4-20
1-3/16 MTL75L1.18 FTL75L1.18 M 10°
1-3/8 MTL75L1.37 FTL75L1.37
11/16 MTL100L.68 FTL100L.68
7/8 MTL100L.87 FTL100L.87 10°
1 .625 .343 1/4-20 ID
1-3/16 MTL100L1.18 FTL100L1.18
59 ±2 HRC
1-3/8 MTL100L1.37 FTL100L1.37
1-1/8 MTL150L1.12 FTL150L1.12
L Female
1-1/2 1.000 .500 5/16-18 1-3/8 MTL150L1.37 FTL150L1.37
1-5/8 MTL150L1.62 FTL150L1.62
1-1/8 MTL200L1.12 FTL200L1.12
2 1.500 .500 5/16-18 1-3/8 MTL200L1.37 FTL200L1.37 Taper Lock
OD
1-5/8 MTL200L1.62 FTL200L1.62
Plate
(Sold below)

Taper Lock Plates

M AISI 52100 H 57-61 HRC S Black Oxide

T
Catalog Taper D T FHCS
59 ±2 HRC Number Lock OD +.000
- .015
+.000
- .002
CʼBORE

TLP50 1/2 .687 .187 #10-24

TLP75 3/4 1.000 .187 1/4-20
D
TLP100 1 1.187 .187 1/4-20
TLP150 1-1/2 1.687 .250 5/16-18
TLP200 2 2.187 .250 5/16-18
1/2" long FHCS included.

PROGRESSIVE B-17
15OCT2007
 Shuttle Lock Sets
Shuttle Mold lock sets are available for Side Locks, Top Locks, and Guide Locks.
The shuttle sets are dimensionally verified to be interchangeable within the set
and numbered and packaged accordingly.

Two configurations of shuttle sets are available:

2 Female Inserts : 1 Male Insert

To order, specify “-SF” after the catalog number of the lock.
Example: SL50X200-SF GL100X150-SF TL75X125-SF

2 Male Inserts : 1 Female Insert

To order, specify “-SM” after the catalog number of the lock.
Example: SL75X300-SM GL250X450-SM TL112X200-SM

Custom lock configurations are available.

Contact our Customer Service Department for more information.

Lock Selection Guide

MOLD BASE
SUGGESTED LOCKS
SIZE

Length x Width Side Locks Metric Side Locks Guide Locks Top Locks

SLM16X50, SLMS16X38
TL62X125, TL75X125,
Less than 8 x 8 SL37X100 SLPM16X20, SLPM16X40 GL100X150
TLM20X20
SLPM20X25, SLPM20X50
SL50X125, SL50X150 TL75X125, TL87X150,
SLM16X50, SLMS16X50
8 x 8 to 8 x 12 SLS62X150, SLS62X200 GL100X150, GL150X250 TL100X150, TLM20X20
SLPM25X32, SLPM25X63
SLR50X150 TLM26X35
SL50X200 TL100X150, TL100X200,
SLM19X75, SLMS19X75
8 x 12 to 11 x 14 SLS62X150, SLS62X200 GL150X250 TL112X200, TLR112X200
SLPM32X40, SLPM32X80
SLR50X200 TLM26X35, TLM30X45
SL75X300 TL112X200/300, TL150X250
SLM19X75, SLMS19X75
11 x 14 to 14 x 18 SLS75X300, SLS75X400 GL200X350 TLR112X200, TLR150X250
SLPM40X50, SLPM40X100
SLR75X300 TLM30X45, TLM36X55
TL150X250, TL175X300
SLM19X100, SLMS19X100
14 x 18 to 16 x 26 SL100X400, SLS112X500 GL200X350 TLR150X250, TLM36X55
SLPM50X56, SLPM 50X112
TLM36X75

TL175X300, TL200X300
16 x 26 to 18 x 36 SL125X500, SLS112X500 SLM25X125, SLMS25X125 GL250X450
TLM36X75

TL175X300, TL200X300
18 x 36 or larger SL150X600 SLM25X125, SLMS25X125 GL250X450
TLM36X75, TLM45X100

Use this guide for quoting purposes and preliminary layout of locks.

Actual lock sizes used may vary due to waterline locations,

insert pocket sizes, and A & B plate thicknesses.

B-18 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
Rapid Tooling Inserts
Return Pins installed at
default locations, yet may
be relocated or omitted T-Handle included to
ease removal of
inserts Mold Strap provided to
prevent unintentional opening
Thicker Pin Plates

Default locations
for assembly
screws Improved alignment
Non-galling Bushings
Guide Pins align and are standard with larger Leader Pins Lead-in provided to
retain pin plates ease installation

Special design configurations and accessories available:

Sleeve Ejector Plate Systems: Install Hot Sprue Bushings: Custom Machining:
Available as an option on all Rapid Rapid Tooling Inserts can accommodate Special machining for both inserts and
Tooling Inserts, Sleeve Ejector Plates standard Hot Sprues with some minor frames is available from Progressive.
allow mold makers to install standard or modifications. Contact Engineering for an Shown below is an example of Taper
Thin-Wall Sleeves. See individual pages application drawing and details on how Locks used at two Leader Pin Locations.
for more details. to order. Call Customer Service for a quote.

PROGRESSIVE F-1
15OCT2007
 ®
RTI 08/09 Series
9.00
8.00 .750
The following inserts are used with frame 08/09:
5 x 8 Solid
5 x 8 Laminated
7.85 x 9 T-Style 7.85 5.000

5 x 8 Solid
8.000

3.500 (3)

3.500 (3)
4.000
3.375
3.000

4.000

3.375
.000

.000
0 0
2.728
2.498
2.000 (4) 2.000 (4)

1.219 (4)

4.996
.000 .000
5.456

1.750 (4)

2.498
2.728
3.500 (4)
RP & SHCS

3.375
3.563 (4)
RP & SHCS

.50 x 45° .37 x 15°

.500ø
Spirolox .230
.760ø
1/4-20 x 3/8" RRN-75 .246
.40
.350
A ±.001
3/8-16 .25 (4)
x 5/8 .751ø

Spirolox
RRN-86
B ±.001
.288 .246
.40
.203
.751ø .863ø 1/4-20
.50ø x 2.5 .375ø x 5/8"
.93ø
2.625
.500
.338 .500 .251

3.87 .218 .81ø .64ø

7.87 4.00

Catalog Number A B
M A & B Plates: P-20 Pre-Hard, Pin Plates: AISI 1018

RTS-0809-1313-P 1.376 1.376

To order inserts with a Sleeve Ejector Plate, specify “ - SEP”
at the end of the catalog number instead of the “-P”.
Ex: RTS-0809-1313-SEP. RTS-0809-1318-P 1.376 1.876
RTS-0809-1813-P 1.876 1.376
RTS-0809-1818-P 1.876 1.876
Call for other materials, sizes, or component omissions. For ejector plates, pin plates, or
full ejector assembly sets, refer to the price list for specific catalog numbers and
pricing. RTS-0809-1823-P 1.876 2.376
RTS-0809-2318-P 2.376 1.876
RTS-0809-2323-P 2.376 2.376
CAD insertion point

F-2 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI 08/09 Series
5 x 8 Laminated
8.000
2.125 (4)

3.500 (3)

3.500 (3)

2.125 (4)
4.000

3.375
3.000

4.000

3.375
.000

.000
0 0
2.728
2.498
2.000 (8) 2.000 (4)

1.219 (4)

4.996
.000 .000
5.456

1.750 (4)

2.498
2.728
Tubular Dowels (2) .50 x 45° Tubular Dowels (2) .37 x 15°
3.500 (4)
RP & SHCS

3.375
3.563 (4)
RP & SHCS

.500ø 3/8-16 .230

1/4-20 x 3/8" x 1-1/4"
.760ø .246ø .750
Vents (4)
.40

.252 .625ø A ±.001

A2
.25 (4)
.751ø

3/8-16
B2
.188 B ±.001

.405
.203
.40 Vents (4) .125

.863ø .750
.751ø
.50ø x 2.5" .375ø
.93ø
2.625
.500
.338 .500 .251
.218 .81ø
3.87 .64ø 1/4-20 x 5/8"
7.87 4.00

Catalog Number A A2 B B2
M A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,
Pin Plates: AISI 1018
To order inserts with a Sleeve Ejector Plate, specify “ - SEP” at RTL-0809-1313-P 1.376 .626 1.376 .626
the end of the catalog number instead of the “-P”. RTL-0809-1318-P 1.376 .626 1.876 1.126
Ex: RTL-0809-1313-SEP. RTL-0809-1813-P 1.876 1.126 1.376 .626
Call for other materials, sizes, or component omissions. For RTL-0809-1818-P 1.876 1.126 1.876 1.126
ejector plates, pin plates, or full ejector assembly sets, refer to RTL-0809-1823-P 1.876 1.126 2.376 1.626
the price list for specific catalog numbers and pricing. RTL-0809-2318-P 2.376 1.626 1.876 1.126
RTL-0809-2323-P 2.376 1.626 2.376 1.626
CAD insertion point

PROGRESSIVE F-3
15OCT2007
 ®
RTI 08/09 Series
7.85 x 9 T-Style
Note: Offset zero location.
9.000
RP & SHCS

RP & SHCS
5.000
3.500 (6)

3.563 (4)

3.500 (4)

3.500 (2)
5.000
4.375

4.000

4.000
4.375
.000
0 0
3.925
3.375 (4) 3.375(4)
2.728
2.498
2.000 (4) 2.000 (4)
1.219 (4)

5.456
.000 .000 7.850
4.996

1.750 (4)
2.498
2.728

3.925
Tubular Dowels (2) .50 x 45º Tubular
4.500

3.000

3.375
3.500 (4)
LP & SHCS

.000

4.500
Dowels (2)

.500ø 3/8-16 .230

Spirolox
3/8-16 x 5/8" .760ø x 1-1/4" .246
RRN-75 .750
.37

.405
A ±.001
.350
.25 (4) .751ø A2
Spirolox
RRN-86
3/8-16 .288 .625ø
B2
.37 B ±.001

.125
.863ø
.203 .246
.375ø .750
.500ø x 2.5" .751ø
.93ø
2.625
.500
.500
.251
3.87 .81ø .64ø 1/4-20 x 5/8"
.338 .218
7.87 4.00

A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,

A A2 B B2
M
Pin Plates: AISI 1018 Catalog Number
All T-Series inserts include an MS65 mold strap and RTT-0809-1717-P 1.751 1.001 1.751 1.001
(2) 3/8-16 SHCS instead of the T100 T-Handle. RTT-0809-1722-P 1.751 1.001 2.251 1.501
To order inserts with a Sleeve Ejector Plate, specify “ - SEP” at the RTT-0809-2222-P 2.251 1.501 2.251 1.501
end of the catalog number instead of the “-P”. RTT-0809-2626-P 2.626 1.876 2.626 1.876
Ex: RTT-0809-1717-SEP.
Call for other materials, sizes, or component omissions. For ejector
plates, pin plates, or full ejector assembly sets, refer to the price list
for specific catalog numbers and pricing.
CAD insertion point

F-4 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI 08/10 Series
10.00
9.00 .750

The following inserts are used with frame 08/10:

5 x 9 Solid
7.85 5.000 5 x 9 Laminated
7.85 x 9 T-Style

5 x 9 Solid
9.000

4.000 (3)

4.000 (3)
4.500

3.875
3.750

4.500

3.875
.000

.000
0 0
2.728
2.498
2.000 (4) 2.000 (4)

1.219 (4)

4.996
.000 .000
5.456

1.750 (4)

2.498
2.728
.50 x 45° .37 x 15°
4.000 (4)
RP & SHCS

3.875
4.063 (4)
RP & SHCS

.500ø
Spirolox
1/4-20 x 3/8" .760ø RRN-75 .230
.246

.40 .350

A ±.001
.25 (4)
.751ø

3/8-16 Spirolox
x 5/8" RRN-86
B ±.001
.288 .246
.40

.203
.751ø .863ø
.500ø x 2.5"
.93ø .375ø 2.625
.500
.338 .500
.251
4.37 .81ø .64ø 1/4-20 x 5/8"
.218
8.87 4.00

A B
A & B Plates: P-20 Pre-Hard, Pin Plates: AISI 1018
Catalog Number
M
To order inserts with a Sleeve Ejector Plate, specify “- SEP” at the end of the
catalog number instead of the “-P”. RTS-0810-1313-P 1.376 1.376
Ex: RTS-0810-1313-SEP. RTS-0810-1318-P 1.376 1.876
RTS-0810-1813-P 1.876 1.376
Call for other materials, sizes, or component omissions. For ejector plates, pin
plates, or full ejector assembly sets, refer to the price list for specific catalog RTS-0810-1818-P 1.876 1.876
numbers and pricing. RTS-0810-1823-P 1.876 2.376
RTS-0810-2318-P 2.376 1.876
CAD insertion point RTS-0810-2323-P 2.376 2.376

PROGRESSIVE F-5
15OCT2007
 ®
RTI 08/10 Series
5 x 9 Laminated
9.000
2.625 (4)

4.000 (3)

4.000 (3)

2.625 (4)
4.500
3.875
3.750

4.500

.3875
.000

.000
0
2.728 0
2.498
2.000 (8) 2.000 (8)

1.219 (4)
4.996

.000 .000
5.456

1.750 (4)

2.498
2.728
Tubular Dowels (2) Tubular Dowels (2) .37 x 15°
4.000 (4)
RP & SHCS

3.875
4.063 (4)
RP & SHCS

.50 x 45°

.500ø .230
3/8-16 x 5/8" 3/8-16 x 1-1/4" .246
.760ø .750
Vents (4)
.37

.405
.252 A ±.001

.25 (4) A2
.625ø
.751ø

B2
3/8-16 .188
.37 B ±.001

.203
Vents (4) .125
.863ø
.750
.50ø x 2.5" .751ø .375ø
.93ø
2.625
.500
.338 .500
.251
.218 .81ø
4.37 .64ø
1/4-20 x5/8"
8.87 4.00

M A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,

Pin Plates: AISI 1018
Catalog Number A A2 B B2
RTL-0810-1313-P 1.376 .626 1.376 .626
To order inserts with a Sleeve Ejector Plate, specify “- SEP” at the end
of the catalog number instead of the “-P”. RTL-0810-1318-P 1.376 .626 1.876 1.126
Ex: RTL-0810-1313-SEP. RTL-0810-1813-P 1.876 1.126 1.376 .626
RTL-0810-1818-P 1.876 1.126 1.876 1.126
RTL-0810-1823-P 1.876 1.126 2.376 1.626
Call for other materials, sizes, or component omissions. For ejector
plates, pin plates, or full ejector assembly sets, refer to the price list
for specific catalog numbers and pricing. RTL-0810-2323-P 2.376 1.626 2.376 1.626

CAD insertion point

F-6 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI 08/10 Series
7.85 x 9 T-Style
9.000

RP & SHCS

LP & SHCS
4.500

4.063 (4)

4.000 (4)
4.500
3.875

4.500

3.875
.000
0 0
3.925
3.375 3.375 (4)
2.728
2.498
2.000 (4) 2.000 (4)

1.219 (4)
4.996
.000 .000 7.850
5.456

1.750 (4)

2.498
2.728

3.925
Tubular Dowels (2) Tubular
.50 x 45
4.000 (7)

3.750

3.875
4.000 (4)
RP & SHCS

4.000 (3)
.000
Dowels (2)

LP & SHCS
3/8-16
.500ø x 1-1/4" .230
3/8-16 x 5/8" Spirolox .760ø .246 .750
RRN-75
.37

A .001
.350
.25 (4) .405 A2
.751ø
Spirolox
RRN-86 B2
3/8-16 .625ø
.37
B .001

.288 .125
.863ø
.203 .246 .750
.751ø .375ø
.50ø X 2.5" .93ø
2.625
.500
.500 .251
4.37 .218 .81ø .64ø 1/4-20 x 5/8"
.338
8.87 4.00

M A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,

A A2 B B2
Pin Plates: AISI 1018
All T-Series inserts include an MS65 mold strap and Catalog Number
(2) 3/8-16 SHCS instead of the T100 T-Handle. RTT-0810-1717-P 1.751 1.001 1.751 1.001
To order inserts with a Sleeve Ejector Plate, specify “- SEP” at the RTT-0810-1722-P 1.751 1.001 2.251 1.501
end of the catalog number instead of the “-P”. RTT-0810-2626-P 2.626 1.876 2.626 1.876
Ex: RTT-0810-1717-SEP.
Call for other materials, sizes, or component omissions. For ejector
plates, pin plates, or full ejector assembly sets, refer to the price list
for specific catalog numbers and pricing.
CAD insertion point

PROGRESSIVE F-7
15OCT2007
 ®
RTI 84/90 Series
9.000
8.000 .750

The following inserts are used with frame 84/90:

6.5 x 8 Solid
6.5 x 8 Laminated 8.40 6.500
8.4 x 9 T-Style

6.5 x 8 Solid 8.000

3.563 (2)

3.375 (3)
4.000
3.250

4.000

3.250
.000

.000
RP
0 0
3.478
3.248
2.625 (4) 2.625 (4)

1.750 (4)

6.496
.000 .000
6.956

2.375 (4)

3.248
3.478
.50 x 45 .37 x 15
3.500 (4)

3.375 (3)
3.625 (2)
SHCS
RP & SHCS

.625ø
Spirolox
.875ø RRN-87 .230
1/4-20 x 3/8" .246
.40 .350

A .001
.25 (4) .875ø
3/8-16
x 3/8" Spirolox
RRN-112
B .001
.203 .288 .246
.40

.751ø 1.109ø
.50ø x 2.5" 1/4-20 x 5/8"
.93ø .375ø
2.625
.500
.338 .500 .251

3.87 .218 .81ø .64ø

7.87 5.50

M A & B Plates: P-20 Pre-Hard, Pin Plates: AISI 1018 Catalog Number A B
To order inserts with a Sleeve Ejector Plate, specify “- SEP” at the end of the catalog RTS-8490-1313-P 1.376 1.376
number instead of the “-P”. RTS-8490-1318-P 1.376 1.876
Ex: RTS-8490-1313-SEP. RTS-8490-1813-P 1.876 1.376
Call for other materials, sizes, or component omissions. For ejector plates, pin plates, or RTS-8490-1818-P 1.876 1.876
full ejector assembly sets, refer to the price list for specific catalog numbers and pricing. RTS-8490-1823-P 1.876 2.376
RTS-8490-2318-P 2.376 1.876
RTS-8490-2323-P 2.376 2.376
CAD insertion point

F-8 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI 84/90 Series
6.5 x 8 Laminated
8.000

1.875 (4)

3.625 (2)

3.375 (3)

1.875 (4)
SHCS
4.000

3.250

4.000

3.250
.000

.000
0 0
3.478
3.248
2.625 (8) 2.625 (8)

1.750 (4)

6.496
.000 .000

6.956

2.375 (4)

3.248
3.478
Tubular Dowels (2) .50 x 45° Tubular .37 x 15°
3.500 (4)
RP & SHCS

3.375 (3)
3.563 (2)
RP

Dowels (2)

.625ø 3/8-16 x 1-1/4" .230

1/4-20 x 3/8" .875ø .246

.40
Vents (4) 1.000

.250 .280 A ±.001

A2
.25 (4) .625ø
.875ø

B2
3/8-16 .188
.250 B ±.001
x 5/8"

Vents (4) 1.000

.40
.203 1.109ø
.751ø .375ø
.50ø x 2.5"
.93ø
2.625
.500

.338 .500 .251

.218 .81ø
3.87 .64ø
1/4-20 x 5/8"
7.87 5.50

M A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,

Catalog Number A A2 B B2
Pin Plates: AISI 1018
To order inserts with a Sleeve Ejector Plate, specify “- SEP” at the
end of the catalog number instead of the “-P”. RTL-8490-1818-P 1.876 .876 1.876 .876
Ex: RTL-8490-1818-SEP. RTL-8490-1823-P 1.876 .876 2.376 1.376
Call for other materials, sizes, or component omissions. For ejector RTL-8490-2318-P 2.376 1.376 1.876 .876
plates, pin plates, or full ejector assembly sets, refer to the price list RTL-8490-2323-P 2.376 1.376 2.376 1.376
for specific catalog numbers and pricing.

CAD insertion point

PROGRESSIVE F-9
15OCT2007
 ®
RTI 84/90 Series
8.4 x 9 T-Style

3.500 (2) SHCS

Note: Offset zero location.
9.000

3.563 (2) RP
RP & SHCS

5.000
3.500 (6)

3.500 (2)
3.375 (2)

3.500 (2)
5.000

4.250

3.250

4.000

4.000
4.250
.000
0 0
4.200
3.575 (4) 3.575 (4)
3.478
3.248 2.625 (4)
2.375 (4)

8.400

.000 .000 6.956

6.496

1.750 (4)
2.625 (4)
3.248
3.478

4.200
Tubular Dowels (2) .50 x 45° Tubular
4.375

3.375 (3)
3.625 (2)
SHCS

.000

4.375
Dowels
(2)

.625ø 3/8-16 .230

3/8-16 x 5/8" x 1-1/4"
Spirolox .875ø .246
RRN-87 .750
.37 .125

A ±.001
.350
.25 (4) A2
.875
.625ø
3/8-16 1.109ø
B2
.405 B ±.001
.37
.203 .288
Spirolox
RRN-112 .750
.375ø 1/4-20
.751ø
.50ø x 2.5" .93ø .64ø 5/8"
2.625
.500
.338 .500 .521

3.87 .218 .81ø

7.87 5.500

M A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,

Catalog Number A A2 B B2
Pin Plates: AISI 1018
All T-Series inserts include an MS65 mold strap and (2) 3/8-16 SHCS
instead of the T100 T-Handle. RTT-8490-2020-P 2.001 1.251 2.001 1.251
RTT-8490-2222-P 2.251 1.501 2.251 1.501
RTT-8490-2626-P 2.626 1.876 2.626 1.876
To order inserts with a Sleeve Ejector Plate, specify “- SEP” at the
end of the catalog number instead of the “-P”.
Ex: RTT-8490-2020-SEP.
Call for other materials, sizes, or component omissions. For ejector
plates, pin plates, or full ejector assembly sets, refer to the price list
for specific catalog numbers and pricing.
CAD insertion point

F-10 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI 10/14 Series
14.00
12.874 1.000

.56 R The following inserts are used with frame 10/14:

9.87 7.000 7 x 12.9 Solid
7 x 12.9 Laminated

3.00
3.50

7 x 12.9 Solid
12.874

5.812 (3)
6.000 (2)

5.812 (3)
6.437

5.687
5.500

6.437

5.687
.000

.000
0 RP 0
3.858
3.498
2.875 (4) 2.875 (4)

2.000 (4)

6.996
.000 .000
7.716

2.625 (4)

3.498
3.858
.50 x 45° .37 x 15°
5.938 (4)
RP & SHCS

5.750
6.062 (2)
SHCS

.625ø
Spirolox
.875ø
RRN-87 .360
3/8-16 x 5/8"

.37 .350 .494

A ±.001
.25 (4)
.875ø

3/8-16 Spirolox
x 5/8" RRN-112
B ±.001
.078
.37 .288 .494

1/4-20
.50ø x 3.25" .751ø 1.109ø
x 5/8"
.93ø .375ø 3.500
.500
.338 .500 .251
6.31 .64ø
.218 .81ø
12.75 6.00

Catalog Number A B
M A & B Plates: P-20 Pre-Hard, Pin Plates: AISI 1018

RTS-1014-1818-P 1.876 1.876

All 10/14 Series inserts include an MS65 mold strap and (2) 3/8-16 SHCS instead of
RTS-1014-1823-P 1.876 2.376
the T100 T-Handle.
To order inserts with a Sleeve Ejector Plate, specify “ - SEP” at the end of the catalog RTS-1014-2318-P 2.376 1.876
number instead of the “-P”. Ex: RTS-1014-1818-SEP. RTS-1014-2323-P 2.376 2.376
Call for other materials, sizes, or component omissions. For ejector plates, pin plates, RTS-1014-2328-P 2.376 2.876
or full ejector assembly sets, refer to the price list for specific catalog numbers and RTS-1014-2823-P 2.876 2.376
pricing. RTS-1014-2828-P 2.876 2.876
CAD insertion point

PROGRESSIVE F-11
15OCT2007
 ®
RTI 10/14 Series
7 x 12.9 Laminated

6.000 (2) RP
12.874

5.812 (3)
4.312 (4)

5.812 (3)

4.312 (4)
6.437

5.687
5.500

6.437

5.687
.000

.000
0 0
3.858
3.498
2.875 (4) 2.875 (8)

2.000 (4)

6.996
.000 .000
7.716

2.625 (4)
3.498
3.858
Tubular Dowels (2) .50 x 45° Tubular Dowels (2) .37 x 15°
5.938 (4)
RP & SHCS

5.750
6.062 (2)
SHCS

.360
.625ø
3/8-16 x 5/8" .37 3/8-16
.875ø x 1-1/4" 1.000
Vents (4) .494

.250 A ±.001
.250
.25 (4) .625ø A2
.875ø

3/8-16 .280 B2
.37 .288
x 5/8" B ±.001
.078
Vents (4)

1.109ø 1.000
.50ø x 3.25" .751ø
.93ø .375ø
3.500
.500
.338 .500 .251

.218 .81ø
6.31 .64ø
1/4-20 x 5/8"
12.75 6.00

M A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,

Catalog Number A A2 B B2
Pin Plates: AISI 1018
All 10/14 Series inserts include an MS65 mold strap and (2) 3/8-16
SHCS instead of the T100 T-Handle. RTL-1014-2323-P 2.376 1.376 2.376 1.376
To order inserts with a Sleeve Ejector Plate, specify “- SEP” at the RTL-1014-2328-P 2.376 1.376 2.876 1.876
end of the catalog number instead of the “-P”. RTL-1014-2823-P 2.876 1.876 2.376 1.376
Ex: RTL-1014-2323-SEP. RTL-1014-2828-P 2.876 1.876 2.876 1.876
Call for other materials, sizes, or component omissions. For ejector
plates, pin plates, or full ejector assembly sets, refer to the price list
for specific catalog numbers and pricing.

CAD insertion point

F-12 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI S-Series

Description:
An economical alternative for prototype applications, the S-Series
inserts offer an even surface for easy holding of the work piece.
The S-Series also includes a finish ground parting line and four
leader pins and bushings for positive alignment.

Size: 08/09 Series, 5x8 Solid Unit

8.000

3.500 (3)

3.500 (3)
4.000

3.375

4.000

3.375
.000

.000
2.728 0 0
2.498
2.000 (4) 2.000

4.996
.000 .000
5.456

2.498
2.728

.500ø Spirolox
.230
.760ø RRN-75
.246

.531
.350
A ±.001
.751ø

Spirolox
RRN-86
B ±.001
.288
.531

.246
.863ø

2.625
.500
.500

3.87

7.87 4.00

CAD insertion point

M All Plates are FM-15 (#1 Steel)

Catalog Number A B
RTS-0809-1818-S 1.876 1.876

Call for other materials, or sizes.

PROGRESSIVE F-13
15OCT2007
 ®
RTI Complete
Description:
Rapid Tooling Inserts are now available with
pre-machined pockets for core and cavity inserts. Also,
the pin plate area is pocketed for complete quick
tooling changes.
Size: 08/09 Series, 5x8 Laminated unit. Full specs
available on page F-3.
Cavity, core, and pin plate inserts are available on
page F-15.

5.0000
+.0000
4.00 - .0005
Clearance pocket in ear plate Insert Pocket
0 .250 R (Typ) 0

3.0000
2.00 +.0000
Clearance 2.500 (4) - .0005
pocket Insert Pocket

C'bore for
1/4-20 SHCS
4.500 (4) (4 in Ear Plate
4 in Ejector Plate)
1.125 (TYP)
.750

.625 (4)
A ±.001

A2

.500 (4) B2
B ±.001

.500 (4) .750

.875 (4)
2.625

5.000 RSP75L2.6 (2) 3.000

+.010 +.010
- .000 Support Pillars (Included) - .000 CAD insertion point
Pin Plate Insert Pocket Pin Plate Insert Pocket

M A & B Plates: P-20 Pre-Hard, Ear Plates: AISI 4130,

Pin Plates: AISI 1018

Catalog Number A A2 B B2
RTLP-0809-2323-P 2.376 1.626 2.376 1.626

Call for other materials, sizes, or component omissions. For ejector plates, pin plates, or full ejector assembly sets,
refer to the price list for specific catalog numbers and pricing.

F-14 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI Complete
Core and Cavity Inserts

Material Options:

DH2F, Modified H-13 4.9985

+.0000
40-42 HRC - .0005
From International Mold Steels, this through-hardened 2.250 (4)
material requires no additional heat treatment and is
ready for machining of cavity and core details.

Catalog Number T 1.250 (4)

RCI-0809-16 1.630
RCI-0809-35 3.500 2.9985
+.0000
- .0005

Alumec 89, Aluminum Alloy

164-168 Brinell
From Uddeholm, this aluminum material has excellent .26 R (4)
machinability, allowing faster cutting speeds for prototype (To fit 1/4"
tools which are not subjected to abrasive plastics. corner radius)

Catalog Number T T +.005

- .000

RCIA-0809-16 1.630
RCIA-0809-35 3.500
1/4-20 Threads (4)
Screws included. .015 Chamfer
CAD insertion point

Pin Plate Inserts

+.000
4.998 - .004

1/4" Chamfer .26 R (4)

2.250 (4)
(To fit in 1/4"
corner radius)

1.250 (4)

+.000
2.998 - .004

.87ø (2)
Support Pillar Clearance

.490
±.005

1/4-20 Threads Thru (4)

M AISI 1018 CAD insertion point

Catalog Number Description

RPI-0809-5 Pin Plate Insert

PROGRESSIVE F-15
15OCT2007
 ®
RTI 08/09 Frame
Standard RTI ejection, knockout holes, mounting holes,
and clamp slots used.

Accepts:
5 x 8 Solid Units, RTS-0809 on Page F-2
5 x 8 Laminated Units, RTL-0809 on Page F-3
7.85 x 9 T-Style Units, RTT-0809 on Page F-4

9.000
8.000
4.000
0

7.850 5.500 5.000

9.000
2.625 8.000
0
4.000

1.126ø

4.120 5.000 5.500 7.850

3.975

M Pre-Hardened Stainless Steel, 32-36 HRC

Includes: To Order:
Frame 1. Specify Catalog Number: RTF-0809
RTI Frame Sprue Bushing 2. Sprue Bushing Orifice: 5/32, 7/32, 9/32
Quick Change Clamps (4) 3. Sprue Bushing Radius: 1/2 or 3/4

F-16 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI 08/10 Frame
Standard RTI ejection, knockout holes, mounting
holes, and clamp slots used.

Accepts:
5 x 9 Solid Units, RTS-0810 on Page F-5
5 x 9 Laminated Units, RTL-0810 on Page F-6
7.85 x 9 T-Style Units, RTT-0810 on Page F-7

7.850 5.500 5.000

4.500
9.000
10.000
10.000
9.000
2.625 0
4.500

1.126ø

4.120 5.000 5.500 7.850

3.975

M Pre-Hardened Stainless Steel, 32-36 HRC

Includes: To Order:
Frame 1. Specify Catalog Number: RTF-0810
RTI Frame Sprue Bushing 2. Sprue Bushing Orifice: 5/32, 7/32, 9/32
Quick Change Clamps (4) 3. Sprue Bushing Radius: 1/2 or 3/4

PROGRESSIVE F-17
15OCT2007
 ®
RTI 84/90 Frame
Standard RTI ejection, knockout holes, mounting holes,
and clamp slots used.

Accepts:
6.5 x 8 Solid Units, RTS-8490 on Page F-8
6.5 x 8 Laminated Units, RTL-8490 on Page F-9
8.4 x 9 T-Style Units, RTT-8490 on Page F-10

8.400 7.000 6.500

4.000
8.000
9.000
9.000 8.000
2.625 4.000 0

1.126ø

6.250 5.750 6.500 7.000 8.400

3.975

M Pre-Hardened Stainless Steel, 32-36 HRC

Includes: To Order:
Frame 1. Specify Catalog Number: RTF-8490
RTI Frame Sprue Bushing 2. Sprue Bushing Orifice: 5/32, 7/32, 9/32
Quick Change Clamps (4) 3. Sprue Bushing Radius: 1/2 or 3/4

F-18 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI 10/14 Frame
Standard RTI ejection, knockout holes, mounting holes, and
clamp slots used.

Accepts:
7 x 12.9 Solid Units, RTS-1014 on Page F-11
7 x 12.9 Laminated Units, RTL-1014 on Page F-12

Optional
Locating Ring

Optional
9.870 7.750 7.000
Sprue Bushing

6.437
12.874
13.870
13.870
3.500 12.874
0
6.437

1.126ø

7.000 7.750 9.870

5.400 3.25 3.25

M Pre-Hardened Stainless Steel, 32-36 HRC

Includes: To Order:
Frame 1. Specify Catalog Number: RTF-1014
Quick Change Clamps (4) 2. Sprue Catalog Number, if required (see page D-1)
3. Locating Ring, if required (see page D-2)

PROGRESSIVE F-19
15OCT2007
 ®
RTI Accessories
Leader Pins

L
A
T
M AISI 1117 CAD insertion point

L D=1/2” D=5/8”
M D

61 ±1 HRC 1.250 RLP50L1.25 —

B 1.750 RLP50L1.75 RLP62L1.75
2.000 RLP50L2.00 —
Nom. D A B M T 2.250 RLP50L2.25 RLP62L2.25
Dia. +.0000 +.00 +.0005 +.00 +.000 2.500 RLP50L2.50 RLP62L2.50
- .0005 - .03 - .0000 - .01 - .002 3.000 RLP50L3.00 RLP62L3.00
1/2 .499 .87 * .500 .750 .250 3.500 RLP50L3.50 RLP62L3.50
5/8 .624 .87 .625 .865 .250 4.000 — RLP62L4.00
*Note: The RLP50L1.25 has an
“A” dimension of .62”.

Shoulder Bushings
H
D M CA954 Solid Bronze CAD insertion point

Nominal
Plate Thickness L D=1/2” D=5/8”
.625 .625 RSB50L.62 --
L .875 .875 -- RSB62L.87
T
1.000 .900 RSB50L1.00 --
1.125 1.125 RSB50L1.12 --
1.250 1.150 -- RSB62L1.25
C 1.375-S 1.275 RSB50L1.27 RSB62L1.27
1.375 1.375 -- RSB62L1.37
1.500 1.400 RSB50L1.50 RSB62L1.50
Nom. D H C T 1.625 1.625 RSB50L1.62 --
Dia. +.0008 +.0005 +.000 +.000 1.875-S 1.775 RSB50L1.87 RSB62L1.77
- .0000 - .0000 - .005 - .005
1.875 1.875 -- RSB62L1.87
1/2 .5000 .7505 .863 .188
2.375 2.275 RSB50L2.37 RSB62L2.37
5/8 .6250 .8755 1.100 .188 2.875 2.775 -- RSB62L2.87
*Note: The “-S” signifies use with solid inserts.

Guide Pin Bushings

.7505
+.0005
-.0000

.5000
+.0008
-.0000 M CA954 Solid Bronze CAD insertion point

+.000
Catalog Number Description
.490 -.005
RGEB50 1/2” ID Guided Ejector Bushing

.218 +.000
-.005
.920 +.00
-.01

F-20 PROGRESSIVE
15OCT2007
 Rapid Tooling
Inserts

®
RTI Accessories
Frame Sprue Bushings

3.990
3.312 B.C.
Frame Sprue Bushing
2.000
1/4-20 FHCS
.314 O
R .187 M H-13 S Melonite (SBN)

Catalog O R
Number
RFS-512 5/32 1/2
RFS-534 5/32 3/4
RFS-712 7/32 1/2
.005 grind stock 50 ±2 HRC RFS-734 7/32 3/4
provided for final fitting 2.500 RFS-912 9/32 1/2
Standard
RTI Frame RFS-934 9/32 3/4
CAD insertion point
Screws included.

Support Pillars

Counterbored
M AISI 1117 CAD insertion point

Catalog L Screw Length

L
D Number +.002 (1/4-20 SHCS)
+.000

RSP75L2.1 2.125 2.25

3/4 RSP75L2.6 2.625 2.75
D RSP75L3.5 3.500 3.75
RSP100L2.1 2.125 2.25
1 RSP100L2.6 2.625 2.75
RSP100L3.5 3.500 3.75
C'Bore for 1/4-20 SHCS

RSP125L2.1 2.125 2.25

1-1/4 RSP125L2.6 2.625 2.75
RSP125L3.5 3.500 3.75
Screw included.

Clearance Hole
L M AISI 1117 CAD insertion point

Catalog L Screw Length

D Number +.001 (1/4-20 SHCS)
+.000
D
RSP75L1.8 1.813 2.75
3/4
RSP75L2.7 2.688 3.75
Thru Hole for 1/4-20 SHCS

PROGRESSIVE F-21
15OCT2007
 ®
RTI Accessories
Straps

MS35 3.50
.275
.275
6.50
.75
1.875
.50 (Typ) .375
.375

5.50 1.0
.275 .275
.50 (Typ)
.75

MS55 MS65
.50 (Typ)

M MS35 & MS55: Polycarbonate, MS65: AISI 1018

Catalog Number Description

MS35 3.5 “ Long RTI Strap
MS55 5.5” Long RTI Strap
MS65 6.5” Long Heavy Duty Strap
MS35 & MS65 includes 1/4-20 thumb screw.
MS65 includes (2) 3/8-16 SHCS.

Frame Clamps T-Handles

Handle allows
tightening by hand

Notched Stripper Bolt

to accept ball detent and
maintain orientation

Catalog Number Description Catalog Number Description

RFC-100 RTI Frame/Insert Clamp (Sold Individually) T100 RTI T-Handle

Designed for inserts less than 75 pounds.

F-22 PROGRESSIVE
15OCT2007
 Cooling

Baffles

L L
B P P
B

S
Straight Turbo
M Brass M Brass CAD insertion point

Catalog P L B Blade Width Catalog P L S B Blade Width

Number Plug
Size
Overall
Length
Blade
Thickness
-.005
-.015 Number Plug
Size
Overall
Length
Straight
Length
Blade
Thickness
-.005
-.015

SB06L4 1/16 4 .05 .250 TB06L4 1/16 4 2 .05 .250

SB06L8 1/16 8 .05 .250 TB06L8 1/16 8 4 .05 .250
SB06L12 1/16 12 .05 .250 TB06L12 1/16 12 6 .05 .250
SB12L4 1/8 4 .05 .312 TB12L4 1/8 4 2 .05 .312
SB12L8 1/8 8 .05 .312 TB12L8 1/8 8 4 .05 .312
SB12L12 1/8 12 .05 .312 TB12L12 1/8 12 6 .05 .312
SB25L5 1/4 5 .08 .437 TB25L5 1/4 5 2 .09 .437
SB25L10 1/4 10 .08 .437 TB25L10 1/4 10 4 .09 .437
SB25L15 1/4 15 .08 .437 TB25L15 1/4 15 6 .09 .437
SB37L6 3/8 6 .09 .562 TB37L6 3/8 6 2 .09 .562
SB37L12 3/8 12 .09 .562 TB37L12 3/8 12 4 .09 .562
SB37L18 3/8 18 .09 .562 TB37L18 3/8 18 6 .09 .562
SB50L8 1/2 8 .09 .687 TB50L8 1/2 8 3 .09 .687
SB50L16 1/2 16 .09 .687 TB50L16 1/2 16 5 .09 .687
SB75L12 3/4 12 .09 .937 TB75L12 3/4 12 4 .09 .937
SB75L20 3/4 20 .09 .937 TB75L20 3/4 20 6 .09 .937
SB100L16 1 16 .105 1.115 TB100L16 1 16 5 .105 1.115
SB100L24 1 24 .105 1.115 TB100L24 1 24 8 .105 1.115

Alternative materials and configurations available:

For Baffles with brass blades and stainless steel pipe plugs, add an "S" to the end of the catalog number.
Ex. SB25L5S or TB75L12S
Baffles can be ordered cut to any length, in an quantity. To order, specify the prefix and plug size and the required
length. For Turbo Baffles, the closest straight length (S) is used, but can be provided to a different length, upon request.
Ex. SB25L6.25 or TB37L5.75S (with a 2” "S" dimension)
Straight Baffle Material available. To order, specify "BM" and the referenced plug size from the charts above. Material is
sold in 36” lengths, but other lengths provided upon request.
Ex. BM25 for a .437 wide x .08 thick blade material

Patented feature allows extra torque from PROGRESSIVE E-1

a deeper socket. Other patents pending.
15OCT2007
 Cascades
High Flow

M
O

12" Long
High Flow Tube T C E
L

M Head: Brass, Tube: Stainless Steel, 2" Long Pipe Nipple: Galvanized Steel CAD insertion point

Catalog M P High Flow T H O E C L % Actual Flow Head Only

Number Pipe In/Out Tube Tube Hex Offset Increase over
Catalog Number
NPT NPT O.D. Thread Size Standard Cascades

HFC1616 1/16 1/16 .125 #10-32 .62 .094 .25 .50 1.25 – HFH1616
HFC1818 1/8 1/8 .187 1/4-28 .75 .094 .31 .68 1.62 64% HFH1818
HFC18181 1/8 1/8 .187 1/4-28 .75 .094 .31 1.00 1.93 64% HFH18181
HFC1414 1/4 1/4 .250 5/16-24 1.00 .156 .34 .68 1.87 48% HFH1414
HFC14141 1/4 1/4 .250 5/16-24 1.00 .156 .34 1.00 2.18 48% HFH14141
HFC3814 3/8 1/4 .375 7/16-20 1.12 .125 .34 1.00 2.25 38% HFH3814

Alternative materials and configurations available:

For High Flow Cascade assemblies with a steel head, add an "S" to the end of the catalog number.
Ex. HFC1616S or HFC3814S
For High Flow Cascade Heads manufactured out of steel, add an "S" to the end of the head catalog
number.
Ex. HFH1414S or HFH1616S
For High Flow Cascade assemblies with a hex nipple instead of a galvanized pipe nipple, add "H" to the
end of the original catalog number or the steel version catalog number.
Ex. HFC1414H or HFC1616SH

E-2 PROGRESSIVE
15OCT2007
 Cooling

Cascades
Hex Key

M P T
Hex

12" Long
High Flow Tube A C OD
L

M Head: Brass, Tube: Stainless Steel, 2" Long Pipe Nipple: Galvanized Steel CAD insertion point

Catalog M P High Flow T L C A Hex Key OD Nominal Head Only

Tube Tube
Number Pipe
NPT
In/Out
NPT O.D. Thread Size Clearance Catalog Number

HKC1616 1/16 1/16 .125 #10-32 1.625 .56 .50 5/16 .610 5/8 HKCH1616
HKC1816 1/8 1/16 .187 1/4-28 1.687 .56 .56 3/8 .735 3/4 HKCH1816
HKC1818 1/8 1/8 .187 1/4-28 1.875 .68 .56 3/8 .860 7/8 HKCH1818
HKC18181 1/8 1/8 .187 1/4-28 2.187 1.00 .56 3/8 .860 7/8 HKCH18181
HKC1418 1/4 1/8 .250 5/16-24 2.187 .68 .81 1/2 .985 1 HKCH1418
HKC14181 1/4 1/8 .250 5/16-24 2.500 1.00 .81 1/2 .985 1 HKCH14181
HKC1414 1/4 1/4 .250 5/16-24 2.312 .68 .87 1/2 .985 1 HKCH1414
HKC14141 1/4 1/4 .250 5/16-24 2.625 1.00 .87 1/2 .985 1 HKCH14141
HKC3814 3/8 1/4 .312 3/8-24 2.625 1.00 .87 1/2 .985 1 HKCH3814
HKC1214 1/2 1/4 .375 7/16-20 2.812 1.00 1.00 1/2 1.235 1-1/4 HKCH1214

Compact

L High Flow Tube is

A offset to achieve
maximum flow
E M

C H

12" Long
P T High Flow Tube
B

M Head: Brass, Tube: Stainless Steel, 2" Long Pipe Nipple: Galvanized Steel CAD insertion point

Catalog M P High Flow T H A B C L E Head Only

Tube Tube
Number Pipe
NPT
In/Out
NPT O.D. Thread
Hex
Size
Catalog Number

CC1816 1/8 1/16 .187 1/4-28 .93 .21 .437 .50 1.00 .625 CCH1816
CC1418 1/4 1/8 .250 5/16-24 1.25 .31 .625 .68 1.25 .750 CCH1418
CC1414 1/4 1/4 .250 5/16-24 1.50 .37 .750 .75 1.50 .875 CCH1414
CC3814 3/8 1/4 .312 3/8-24 1.50 .37 .750 .75 1.50 1.000 CCH3814
CC1214 1/2 1/4 .375 7/16-20 1.75 .37 .750 1.0 1.75 1.187 CCH1214

PROGRESSIVE E-3
15OCT2007
 Cascades
Nipple Type

L
E C
M

T
12" Long
A Brass Tube
P

M Head: Brass, Tube: Brass, 2" Long Pipe Nipple: Galvanized Steel CAD insertion point

Catalog M P T H E C A L Head Only

Number Pipe
NPT
In/Out
NPT
Tube
O.D.
Hex
Size Catalog Number

NC1816 1/8 1/16 .187 .75 .21 .50 .28 .937 NCH1816
NC1818 1/8 1/8 .187 .87 .32 .68 .28 1.343 NCH1818
NC18181 1/8 1/8 .187 .87 .32 1.00 .28 1.656 NCH18181
NC1418 1/4 1/8 .250 1.00 .32 .68 .21 1.343 NCH1418
NC1414 1/4 1/4 .250 1.00 .32 .68 .21 1.343 NCH1414
NC14181 1/4 1/8 .250 1.00 .32 1.00 .43 1.656 NCH14181
NC14141 1/4 1/4 .250 1.00 .32 1.00 .43 1.656 NCH14141
NC3818 3/8 1/8 .312 1.00 .34 1.00 .40 1.687 NCH3818
NC3814 3/8 1/4 .312 1.00 .34 1.00 .40 1.687 NCH3814
NC1214 1/2 1/4 .437 1.25 .40 1.00 .56 1.812 NCH1214
NC3438 3/4 3/8 .625 1.50 .50 1.25 .75 2.250 NCH3438

Brass pipe plug included.

Alternative materials and configurations available:

For Cascade assemblies with a steel head, add an "S" to the end of the catalog number.
Ex. NC1816S or NC3814S
For Cascade Heads manufactured out of steel, add an "S" to the end of the head catalog number.
Ex. NCH1414S or NCH1616S
For Cascade assemblies with a hex nipple instead of a galvanized pipe nipple, add "H" to the end of the
original catalog number or the steel version catalog number.
Ex. NC1414H or NC1616SH

E-4 PROGRESSIVE
15OCT2007
 Cooling

Cascades
Quick Coupler

12" Long
High Flow Tube

T Connector
P (sold separately)

D
C A K
L

M Cascade Head: Brass, Tube: Stainless Steel, Seals: Viton CAD insertion point

Catalog Connector P High Flow T C A H D L Head Only

Number Series Pipe Tap
Size NPT
Tube
O.D.
Tube
Thread Catalog Number

QC1819 200 1/8 .187 1/4-28 .687 .968 .812 .875 1.937 QCH1819
QC1822 200 1/8 .187 1/4-28 1.000 .968 .812 .875 2.250 QCH1822
QC1421 300 1/4 .250 5/16-24 .687 1.156 1.000 1.125 2.187 QCH1421
QC1425 300 1/4 .250 5/16-24 1.000 1.156 1.000 1.125 2.500 QCH1425
QC1431 500 1/4 .437 1/2-20 1.250 1.375 1.250 1.375 3.125 QCH1431
QC3831 500 3/8 .437 1/2-20 1.250 1.375 1.250 1.375 3.125 QCH3831

Catalog Connector
K
Number Min.

251 .32
QC1819
252 .43
QC1822
253 .49
Alternative materials and configurations
available: 351 * .34

Longer High Flow Tubes are available on page E-6. QC1421 352 .42
QC1425 353 .45
354 .57
553 ** .55
QC1431 554 .54
QC3831
556 .57

* Uses High Flow Tube HFTJ187.

** Uses High Flow Tube HFTJ375.

PROGRESSIVE E-5
15OCT2007
 Tubes
Piston Tubes

M Tube: High Flow Stainless Steel, Pipe Plug: Steel

P Tube Tube 12" 24" 36" 48"

(NPT) I.D. O.D. Length Length Length Length L
1/16 .109 .125 PT06L12S PT06L24S PT06L36S PT06L48S
1/8 .167 .187 PT12L12S PT12L24S PT12L36S PT12L48S
1/4 .230 .250 PT25L12S PT25L24S PT25L36S PT25L48S OUT

3/8 .340 .365 PT37L12S PT37L24S PT37L36S PT37L48S

1/2 .340 .365 PT50L12S PT50L24S PT50L36S PT50L48S P
IN

Brass plug Piston Tubes also available. Contact Customer Service for information.

High Flow Tubes

M Stainless Steel Longer length tubes available.

Nominal Tube Thread Thread 12" 18" 24" 36"

Tube O.D. I.D. Size Length Length Length Length Length
.094 .077 #5-44 .125 HFT094L12 HFT094L18 HFT094L24 HFT094L36 High Flow tubes are for use
.094 .077 #10-32 .187 HFTJ094L12 HFTJ094L18 HFTJ094L24 HFTJ094L36
with High Flow Cascade
Heads, Compact Cascade
.125 .109 #10-32 .187 HFT125L12 HFT125L18 HFT125L24 HFT125L36 Heads, Quick Coupling
.125 .109 1/4-28 .125 HFTJ125L12 HFTJ125L18 HFTJ125L24 HFTJ125L36 Cascade Heads and Hex
.187 .167 1/4-28 .250 HFT187L12 HFT187L18 HFT187L24 HFT187L36 Key Cascade Heads.

.187 .167 5/16-24 .312 HFTJ187L12 HFTJ187L18 HFTJ187L24 HFTJ187L36 Tubes can be ordered cut
.250 .230 5/16-24 .312 HFT250L12 HFT250L18 HFT250L24 HFT250L36
to a specific length, replace
the length on any given
.250 .230 3/8-24 .375 HFTJ250L12 HFTJ250L18 HFTJ250L24 HFTJ250L36 catalog number with the
.312 .285 3/8-24 .375 HFT312L12 HFT312L18 HFT312L24 HFT312L36 desired length.
.312 .285 7/16-20 .437 HFTJ312L12 HFTJ312L18 HFTJ312L24 HFTJ312L36 Ex. HFT125L14.5

.375 .340 7/16-20 .437 HFT375L12 HFT375L18 HFT375L24 HFT375L36

.375 .340 1/2-20 .500 HFTJ375L12 HFTJ375L18 HFTJ375L24 HFTJ375L36
.437 .397 1/2-20 .500 HFT437L12 HFT437L18 HFT437L24 HFT437L36

Brass Tubes
M Half-Hard Tempered Brass

Nominal Tube Thread Thread 12" 18" 24" 36"

Brass Tubes are for use with Nipple Type
Tube O.D. I.D. Size Length Length Length Length Length
Cascade Heads.

.125 .062 #5-44 .187 T125L12 T125L18 T125L24 T125L36

To order tubes with both ends threaded,
add a "T" to the end of the catalog
.187 .123 #10-32 .187 T187L12 T187L18 T187L24 T187L36 number. Ex. T125L12T
.250 .170 1/4-28 .250 T250L12 T250L18 T250L24 T250L36
Tubes can be ordered in stainless steel.
.312 .210 5/16-24 .312 T312L12 T312L18 T312L24 T312L36 Add an "S" to the end of the catalog
.375 .273 3/8-24 .375 T375L12 T375L18 T375L24 T375L36 number. Ex. T125L12S
.437 .307 7/16-20 .437 T437L12 T437L18 T437L24 T437L36 Longer length tubes or tubes cut to
.625 .495 5/8-18 .625 T625L12 T625L18 T625L24 T625L36 length are available.

E-6 PROGRESSIVE
15OCT2007
 Cooling

Inlet Cascade
TM

Cascade Tube Fitting

Installation Guidelines:

.688 .03
.19
N ±.02

H D
T
P
M .12

M 303 Stainless Steel H 18-22 HRC CAD insertion point

Catalog M P T N H D Compatible B C Recommended

Waterline NPT Tube Hex Hex High Flow Diam. Diam. Connector
Number NPT Thread Clearance Tube Plug
CF25 1/4 1/8 5/16-24 .33 .56 1.00 HFT250 7/16 5/16 251, 351
CF37 3/8 1/4 3/8-24 .24 .68 1.12 HFT312 9/16 7/16 352
CF50 1/2 3/8 7/16-20 .24 .87 1.50 HFT375 11/16 9/16 553

Previous Method: Inlet Cascade Method:

High Flow Inlet Cascade

Tube Fitting

Connector
Plug
Connector B
Plug

Baffle

Slide Application:

Extension
Plug
The Inlet Cascade Fitting can be used when
waterline space is limited, such as under a
runner and between ejector pins or to
provide a water circuit in a slide.
High Flow
Tube The Inlet Cascade Fitting attaches to
standard tubes and Extension or Connector
Plugs, eliminating the machining required
for an extra "in" line to achieve consistent
cooling.

PROGRESSIVE E-7
15OCT2007
 Extension Plugs
H L

M
Standard
A 15⁄8 3/4" per
foot taper

M Brass CAD insertion point

Extension M D B W
Series Pipe Thread (Ref)
Overall Length

3/32 Max. 250 1/16 .75 1.00 1/4

251 1/8 .87 1.25 5/16
252 1/4 1.00 1.50 7/16
W D 253 3/8 1.12 1.50 9/16
350 1/16 1.00 1.25 1/4
D = Clearance
B suggested
for socket 351 1/8 1.00 1.25 5/16
352 1/4 1.00 1.50 7/16
connector
end wrench

353 3/8 1.12 1.50 9/16

M
Standard N.P.T. 354 1/2 1.50 1.75 11/16
553 3/8 1.37 1.62 9/16
554 1/2 1.50 1.75 11/16

Alternative materials and configurations available:

Stainless Steel Extension Plugs are also available. Specify "S" at the end of the catalog number.
Ex. 252L5.5S or 353L4S
Metric standard Extension Plugs can be obtained with BSP threads. To order, specify "-BSP" at the end of the
catalog number. Ex. 252L5.5-BSP
(The threads are BSPT, but all other dimensions are inch nominal. Please call if metric nominals are required.)
ND ST-3 Thread Sealant can be applied to any Extension Plug. To order, specify "-ST" at the end of the catalog
number. Ex. 252L5.5-ST

Pre-Cut Extension Plugs

Length (Specify)

Standard 3/4" per foot taper

Series
with NDST-3 thread sealant applied M

Extension Plugs can be ordered cut to length, in any quantity. All Extension Plugs cut to length have
sealant applied to the tapered end for convenience.
To order, specify series and NPT prefix (from page E-9) with required length. Ex. 352L6.5 or 250L9.25.

E-8 PROGRESSIVE
US Patent No. 4,275,864
15OCT2007
 Cooling

Extension Plugs

200 300 500

Series Series Series
1/4" Flow 3/8" Flow 1/2" Flow

Catalog L M H A Catalog L M H A Catalog L M H A

Number Length NPT Hex
Size
Number Length NPT Hex
Size
Number Length NPT Hex
Size

1/16" PIPE EXTENSIONS

250L2.5 2.5 1/16 .37 .68 350L2.5 2.5 1/16 .56 .87
250L4
250L5.5
4.0
5.5
1/16
1/16
.37
.37
.81
.81
350L4
350L5.5
4.0
5.5
1/16
1/16
.56
.56
1.00
1.00
AVAILABLE ON REQUEST
250L7 7.0 1/16 .37 .81 350L7 7.0 1/16 .56 1.00

1/8" PIPE EXTENSIONS

251L2.5 2.5 1/8 .43 .68 351L2.5 2.5 1/8 .56 .87
251L4 4.0 1/8 .43 1.00 351L4 4.0 1/8 .56 1.00
251L5.5 5.5 1/8 .43 1.00 351L5.5 5.5 1/8 .56 1.00 AVAILABLE
251L7 7.0 1/8 .43 1.00 351L7 7.0 1/8 .56 1.00
251L8.5 8.5 1/8 .43 1.00 351L8.5 8.5 1/8 .56 1.00
ON
251L10 10.0 1/8 .43 1.00 351L10 10.0 1/8 .56 1.00 REQUEST
251L11.5 11.5 1/8 .43 1.00 351L11.5 11.5 1/8 .56 1.00
251L13 13.0 1/8 .43 1.00 351L13 13.0 1/8 .56 1.00

1/4" PIPE EXTENSIONS

252L2.5 2.5 1/4 .56 .87 352L2.5 2.5 1/4 .56 .87
252L4 4.0 1/4 .56 1.25 352L4 4.0 1/4 .56 1.25
252L5.5 5.5 1/4 .56 1.25 352L5.5 5.5 1/4 .56 1.25 AVAILABLE
252L7 7.0 1/4 .56 1.25 352L7 7.0 1/4 .56 1.25
252L8.5 8.5 1/4 .56 1.25 352L8.5 8.5 1/4 .56 1.25
ON
252L10 10.0 1/4 .56 1.25 352L10 10.0 1/4 .56 1.25 REQUEST
252L11.5 11.5 1/4 .56 1.25 352L11.5 11.5 1/4 .56 1.25
252L13 13.0 1/4 .56 1.25 352L13 13.0 1/4 .56 1.25

3/8" PIPE EXTENSIONS

253L2.5 2.5 3/8 .68 1.00 353L2.5 2.5 3/8 .68 1.00 553L2.5 2.5 3/8 .81 1.12
253L4 4.0 3/8 .68 1.25 353L4 4.0 3/8 .68 1.25 553L4 4.0 3/8 .81 1.37
253L5.5 5.5 3/8 .68 1.25 353L5.5 5.5 3/8 .68 1.25 553L5.5 5.5 3/8 .81 1.37
253L7 7.0 3/8 .68 1.25 353L7 7.0 3/8 .68 1.25 553L7 7.0 3/8 .81 1.37
253L8.5 8.5 3/8 .68 1.25 353L8.5 8.5 3/8 .68 1.25 553L8.5 8.5 3/8 .81 1.37
253L10 10.0 3/8 .68 1.25 353L10 10.0 3/8 .68 1.25 553L10 10.0 3/8 .81 1.37
253L11.5 11.5 3/8 .68 1.25 353L11.5 11.5 3/8 .68 1.25 553L11.5 11.5 3/8 .81 1.37
253L13 13.0 3/8 .68 1.25 353L13 13.0 3/8 .68 1.25 553L13 13.0 3/8 .81 1.37

1/2" PIPE EXTENSIONS

354L2.5 2.5 1/2 .87 1.12 554L2.5 2.5 1/2 .87 1.12
354L4 4.0 1/2 .87 1.50 554L4 4.0 1/2 .87 1.50
AVAILABLE 354L5.5 5.5 1/2 .87 1.50 554L5.5 5.5 1/2 .87 1.50
354L7 7.0 1/2 .87 1.50 554L7 7.0 1/2 .87 1.50
ON 354L8.5 8.5 1/2 .87 1.50 554L8.5 8.5 1/2 .87 1.50
REQUEST 354L10 10.0 1/2 .87 1.50 554L10 10.0 1/2 .87 1.50
354L11.5 11.5 1/2 .87 1.50 554L11.5 11.5 1/2 .87 1.50
354L13 13.0 1/2 .87 1.50 554L13 13.0 1/2 .87 1.50

PROGRESSIVE E-9
US Patent No. 4,275,864
15OCT2007
 Pipe Thread Data
The table below lists standard pipe sizes along with the actual O.D. and I.D. for each size. The nominal size of any pipe
does not in fact refer to either the outside diameter (O.D.) or the inside diameter (I.D.) of the pipe. Actual size drawings
of pipes from 1/16" to 3/4" are shown below. Note: Nominal Pipe Size, Pipe Size, and Pipe Tap Size all refer to an NPT
thread.

1/16 NPT 1/8 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT

Threads Outside Diameter Inside Diameter Minimum Length Tap Drill E

Pipe Size Thread
Per Inch of Pipe of Pipe of Thread Size Engagement
1/16 27 .312 .209 1/4 15/64 .271
1/8 27 .405 .269 11/32 21/64 .273
1/4 18 .540 .364 7/16 27/64 .395
3/8 18 .675 .493 9/16 9/16 .407
1/2 14 .840 .622 45/64 11/16 .534
3/4 14 1.050 .824 29/32 57/64 .553
1 11-1/2 1.315 1.049 1-9/64 1-1/8 .661
1 1/4 11-1/2 1.660 1.380 1-31/64 1-15/32 .681
1 1/2 11-1/2 1.900 1.610 1-23/32 1-45/64 .681
2 11-1/2 2.375 2.067 2-3/16 2-11/64 .697

E
The Thread Engagement column ("E") can be used to determine the length
of the component required to properly assemble when fully tightened. The
drawing to the right illustrates this measurement.

Pipe Check
M Aluminum frame.

Catalog Number Description

PC-100 Pipe Thread Check

E-10 PROGRESSIVE
15OCT2007
 Cooling

Connector Plugs
Male Type: Inch Standard
M Brass

200 SERIES 300 SERIES 500 SERIES

(1/4" Flow) (3/8" Flow) (1/2" Flow)
Catalog M Inner D B L Catalog M Inner D B L Catalog M Inner D B L L
Number NPT Diam. Number NPT Diam. Number NPT Diam.

250 1/16 3/16 .75 .69 .94 351 1/8 1/4 1.00 .95 1.20 552 1/4 3/8 1.37 1.16 1.62 D
251 1/8 1/4 .87 .69 .94 352 1/4 3/8 1.00 1.09 1.34 553 3/8 1/2 1.37 1.17 1.62
M
252 1/4 1/4 1.00 .94 1.13 353 3/8 3/8 1.12 1.13 1.38 554 1/2 5/8 1.50 1.50 1.75 B
253 3/8 1/4 1.12 .94 1.19 354 1/2 3/8 1.50 1.25 1.59 556 3/4 5/8 1.75 1.56 1.90

Male Type: European Standard

M Nickel Plated Brass

BSPT Metric L
Catalog M D L N S T F Catalog M D L N S T F T N D
Number Number
S
912 1/8 9 26 17 6 8 11 910 M10 9 26 17 6 8 11
925 1/4 9 26 17 6 8 14 914 M14 13 27 17 9 8 15 M F
1325 1/4 13 27 17 9 8 14
1337 3/8 13 27 17 9 10 17

Male Type: International Standard

M Brass

BSPT Metric L
T N
Catalog M D L N S T F Catalog M D L N S T F D
Number Number
S
251-BSPT 1/8 9 26 16 6 12 13 252-M10 M10 9 26 17 6 8 11
252-BSPT 1/4 9 26 16 6 12 16 M F
352-BSPT 1/4 13 32 20 9 12 16
353-BSPT 3/8 13 32 20 9 12 19

Female Type: Inch Standard

M Brass

200 SERIES 300 SERIES 500 SERIES

(1/4" Flow) (3/8" Flow) (1/2" Flow)
Catalog M Inner L Catalog M Inner L Catalog M Inner L
Number NPT Diam. Number NPT Diam. Number NPT Diam.

250F 1/16 1/4 1.00 351F 1/8 11/32 1.00 551F 1/8 11/32 1.25
251F 1/8 1/4 1.00 352F 1/4 3/8 1.00 552F 1/4 7/16 1.75
252F 1/4 1/4 1.25 353F 3/8 3/8 1.62 553F 3/8 9/16 1.75
253F 3/8 1/4 1.38 354F 1/2 3/8 1.75 554F 1/2 5/8 1.87

Alternative materials and configurations available:

For Connector Plugs manufactured from steel, add an "S" to the end of the catalog number. Ex. 250S or 351S
Note: The 250F and the 351F are available in brass only.

Contact Customer Service for additional Metric or BSPT options.

PROGRESSIVE E-11
15OCT2007
 Pipe Plugs

M Brass, Alloy Steel, and Stainless Steel

Pipe Thread Brass Steel Stainless Flush Oversize

Height Size Cat. # Cat. # Cat. # Height Height
1/16 BR06 ST06 SS06 .25 .31
1/8 BR12 ST12 SS12 .25 .31
Standard Plugs are 1/4 BR25 ST25 SS25 .40 .43
flush type, 7/8” taper 3/8 BR37 ST37 SS37 .40 .50
per foot.
1/2 BR50 ST50 SS50 .53 .56
3/4 BR75 ST75 SS75 .53 .62
Oversize Plugs available
with 3/4" taper per foot.
1 BR100 ST100 SS100 .65 .75
To order oversize pipe 1 1/4 BR125 ST125 -- .65 --
plugs, add a "-O" to the
1 1/2 BR150 ST150 -- .65 --
end of the catalog
number. Ex. BR50-O 2 BR200 ST200 -- .65 --

Metric Standard

M Brass and Alloy Steel

Pipe Thread Brass Steel

Size Cat. # Cat. #
1/8 BSPT BR12-BSP ST12-BSP
1/4 BSPT BR25-BSP ST25-BSP
3/8 BSPT BR37-BSP ST37-BSP
1/2 BSPT BR50-BSP ST50-BSP
3/4 BSPT BR75-BSP ST75-BSP

Heavy Duty Pipe Plugs

M Brass

Pipe Thread Brass

Size Cat. # Height
Deeper
Socket 1/16 BRHD06 .31
Height 1/8 BRHD12 .31
1/4 BRHD25 .43
The extra deep socket is stronger, 3/8 BRHD37 .50
and will not strip out. 1/2 BRHD50 .62
3/4 BRHD75 .62

E-12 PROGRESSIVE Patented feature allows extra torque from

a deeper socket. Other patents pending.
15OCT2007
 Cooling

Threadless Plugs
O-Ring Plugs

B B
+.000
-.005

D +.005
-.000
A

E C
.03 x 20° Break
Threadless O-Ring Plugs are designed for
inserts backed up by mold steel.

M Brass, with Buna O-Rings Maximum temp: 250˚ F (120˚ C)

Catalog A B C D E
Number O-Ring Ream Size
TWP281 .273 .250 1/16 .281 #6-32
Alternative materials and configurations
TWP375 .366 .312 1/16 .375 #10-32 available:
TWP500 .494 .312 1/16 .500 #10-32 For plugs with Viton O-rings (maximum temperature
TWP625 .618 .437 3/32 .625 1/4-20 400˚ F, 200˚ C) specify “-V” at the end of the catalog
TWP750 .743 .500 3/32 .750 1/4-20 number. Ex. TWP500-V.
TWP1000 .990 .625 1/8 1.000 3/8-16
TWP1187 1.177 .625 1/8 1.187 3/8-16
CAD insertion point

Diverting Plugs

L M Brass, with Buna O-Rings Max pressure: 70 psi

Catalog Nominal D H L
Number Pipe Size Drill Size
D TDP12 1/8 11/32 5/64 .50
TDP12-OS 1/8 23/64 5/64 .50
H TDP25 1/4 7/16 1/8 .56
O-Ring TDP25-OS 1/4 29/64 1/8 .56
TDP37 3/8 9/16 1/8 .62
Alternative materials and configurations available:
TDP37-OS 3/8 37/64 1/8 .62
For plugs with Viton O-rings (maximum temperature
TDP50 1/2 11/16 1/8 .62
400˚ F, 200˚ C) specify “-V” at the end of the catalog
number. Ex. TDP50-V. TDP50-OS 1/2 45/64 1/8 .62

PROGRESSIVE E-13
15OCT2007
 ®
Water Blocker
Plugs

Wrench is available in
two different lengths.
Water Blocker Plugs are used to
divert the flow of water, and can
be removed and reinstalled for
maintenance purposes.

M Brass Max Pressure: 175 PSI

L Catalog D B L Waterline Waterline

Number ±.005 Nominal Diameter

WB344 .334 .41 .71 1/8 NPT .344

D WB375 .365 .41 .71 1/4 NPT .375
WB437 .428 .43 .78 1/4 NPT .437
WB562 .552 .57 .92 3/8 NPT .562
B WB688 .678 .64 1.06 1/2 NPT .688

Wrenches Installation and Removal Handle

IVE COMPO
ESS NE
GR

RO

NT
S•W
76,797 • P

ATER BLO
6 ,0
NT

CK
TE
ER
WREN H U.S. PA ®
C

Slide Collar
Expansion Tool Handle

Catalog Water Blocker Overall

Number Sizes Length
WBS12 WB344, WB375 12”
WBS24 WB344, WB375 24”
WBL12 WB437-WB688 12”
WBL24 WB437-WB688 24”

E-14 PROGRESSIVE US Patent No. 6,076,797

Others Pending
15OCT2007
 Cooling

Socket Connectors

Largest
Flow Diameter

M Brass with Stainless Steel Bearings and Silicone Seals

200 SERIES 300 SERIES 500 SERIES

(1/4" FLOW) (3/8" FLOW) (1/2" FLOW)
Catalog Hose Largest Catalog Hose Largest Catalog Hose Largest
Number ID Diam. Number ID Diam. Number ID Diam.
S
T
R SC204 1/4 .71 SC306 3/8 .97 SC504 1/2 1.21
A
I SC205 5/16 .71 SC308 1/2 .97 SC506 3/4 1.21
G
H SC206 3/8 .71
T

90˚
SC214 1/4 .71 SC316 3/8 .97 SC514 1/2 1.21
S
T SC215 5/16 .71 SC318 1/2 .97 SC516 3/4 1.21
E
M SC216 3/8 .71

45˚
SC224 1/4 .71 SC326 3/8 .97 SC524 1/2 1.21
S
T SC225 5/16 .71 SC328 1/2 .97 SC526 3/4 1.21
E
M SC226 3/8 .71

Socket Body Only SC200B SC300B SC500B

Replacement Seals: Silicone SC200S SC300S SC500S

Replacement Seals: Viton SC200S-V SC300S-V

Note: 200 and 300 Series Straight Socket Connectors are manufactured from a single piece, not assembled as shown.

Alternative materials and configurations available:

To order valved style Socket Connectors, add a "-V" to the end of the catalog number (sockets or bodies, not
available in the 500 series). Ex. SC316-V
To order Socket Connectors with barbs for Push-Lok® hose, specify "-PL" at the end of the catalog number
(sockets or bodies). Ex. SC326-PL or SC300-V-PL.

PROGRESSIVE E-15
15OCT2007
 Water Jumpers
Push-Lok® Series

Hose ID

M Brass and Stainless Steel Maximum temp: 400˚ F (200˚ C)

Catalog Fits Plug Hose

Number Series No. I.D. L C M A
WJ200-25 200 1/4 1 1-1/4 3/8 5/8
WJ200-37 200 3/8 1 1-1/4 3/8 5/8
WJ300-37 300 3/8 1-7/16 1-9/16 1/2 7/8
WJ300-50 300 1/2 1-7/16 1-9/16 1/2 7/8
WJ500-50 500 1/2 2-1/8 1-7/8 7/8 1-3/8
WJ500-75 500 3/4 2-1/8 2 7/8 1-3/8

Uses standard Twist Lock Sleeve prevents

Push-Lok hose accidental disconnect

M
Viton seals

®
Push-Lok Hose
M Synthetic Rubber Tube

Catalog Hose Hose

Sold in 24" lengths.

Number ID OD To order, specify catalog number with the

appropriate color suffix:
WJH25- 1/4 .50
Gray (GR), Black(BA), Blue (BL), Green (G),
WJH37- 3/8 .63 Yellow (Y), and Red (R). Ex. WJH50-Y
WJH50- 1/2 .78
For a 50’ box, specify -B after the color.
WJH62- 5/8 .91 Ex. WJH37-Y-B
WJH75- 3/4 1.03

E-16 PROGRESSIVE
15OCT2007
 Cooling

Waterline Tags

Hose Tags
Clearly identifies the hoses
when hooking several up to
Safety Tags the coolant area.
Installed on the Socket
Connectors, the plastic
pieces keep the socket
body from backing up
and disconnecting.
Mold Tags
Installs around the connector
plug or extension plug and
remains with the mold at all
times

M Nylon
Maximum temperature: 220˚ F (100˚ C)

SAFETY TAGS MOLD TAGS HOSE TAGS

Catalog Series Hose Catalog Series Hose Catalog Hose

Number I.D. Number I.D. Number I.D.
TS-204- 200 1/4 TM-204- 200 1/4 TH-25- 1/4
TS-206- 200 3/8 TM-304- 300 1/4 TH-37- 3/8
TS-306- 300 3/8 TM-306- 300 3/8
TS-308- 300 1/2

Colors Available:

Primary Colors Secondary Colors

Red (RE) Blue (BE) Orange (OR) Purple (PL)

To order:
Select the tag and catalog number above and add the color of the tag to the suffix. Ex. TS-306-BE

PROGRESSIVE E-17
15OCT2007
 Extension Elbows

M Brass CAD insertion point

M P Hex D E L = 2.5" L = 5.5" L = 10" L

PIPE IN/OUT Size
NPT NPT E
1/8 1/8 .75 1.25 .28 HELB1818L2.5 HELB1818L5.5 HELB1818L10
1/4 1/4 .87 1.37 .34 HELB1414L2.5 HELB1414L5.5 HELB1414L10
3/8 3/8 1.00 1.50 .50 HELB3838L2.5 HELB3838L5.5 HELB3838L10
1/2 1/2 1.25 1.75 .62 HELB1212L2.5 HELB1212L5.5 HELB1212L10 P D

Hex Elbows
M Alloy Steel S Zinc Plated CAD insertion point M

Catalog M P Hex L D E
Number NPT NPT Size
HELS1616 1/16 1/16 9/16 .81 1.00 .218
L
HELS1818 1/8 1/8 3/4 1.00 1.25 .281
HELS1414 1/4 1/4 7/8 1.37 1.37 .343 E
HELS3838 3/8 3/8 1 1.62 1.5 .500
HELS1212 1/2 1/2 1-1/4 1.87 1.87 .562
P
HELS3434 3/4 3/4 1-1/2 2.25 2.25 .625 D

Hex Key Elbows

L
M Brass CAD insertion point
E
Catalog M P Hex L D E M
Hex

Number
Key
In Out Key
NPT NPT
HK1616 1/16 1/16 1/4 1.12 .552 .531
HK1818 1/8 1/8 5/16 1.25 .615 .580
HK1414 1/4 1/4 3/8 1.50 .860 .660
HK3838 3/8 3/8 1/2 1.75 .985 .780 D
P
HK1212 1/2 1/2 1/2 2.12 1.235 .940

E-18 PROGRESSIVE
15OCT2007
 Cooling

Adjustable Hex Nipples

A H

M M
M Brass CAD insertion point

Catalog M A H Available Overall Lengths (L)

Number Pipe
NPT
Hex
Size 2.5 4 5.5 7 8.5 10 11.5 13

APN06 1/16 .68 .37 • • • • • • • •

APN12 1/8 .75 .43 • • • • • • • •
APN25 1/4 .87 .56 • • • • • • • •
APN37 3/8 1.00 .68 • • • • • • • •
APN50 1/2 1.37 .87 • • • • • • • •

To Order:
Specify prefix and length. Ex. APN50L11.5

Alternative materials and configurations available:

For Hex Nipples manufactured from stainless steel, add an "S" to the end of the catalog number.
Ex. APN25L7S or APN50L4S
Hex Nipples can be ordered cut to any length, in any quantity. Specify the catalog number (for brass or
stainless steel) with required length.
Ex. APN25L6.25 or APN37L5.75S

Pipe Nipples
M Brass or Galvanized Steel

Brass Steel Pipe Available Overall Lengths

Cat. # Cat. # Size Close* 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 7 8 9 10 11 12 To Order - Specify Prefix and length.
BPN06 GPN06 1/16 • • • • • • • • • • • • • • • • • •
† Ex. BPN37CLOSE or BPN12L35

BPN12 GPN12 1/8 • • • • • • • • • • • • • • • • • Pipe Nipples can be ordered cut to

BPN25 GPN25 1/4 • • • • • • • • • • • • • • • • •

any length, in any quantity. To order,
specify the prefix (BPN##) and
BPN37 GPN37 3/8 • • • • • • • • • • • • • • • • • required length.
BPN50 GPN50 1/2 • • • • • • • • • • • • • • • • • Ex. BPN37L5.25 or GPN12L2.25
*Close is the shortest available nipple length.
†
Available in BPN only.
Note: GPN06 is stainless steel.

PROGRESSIVE E-19
15OCT2007
 Combination Hose Inserts

L
M

M Brass

200 SERIES 300 SERIES 500 SERIES

(1/4" Flow) (3/8" Flow) (1/2" Flow)
Catalog Hose D M L Catalog Hose D M L Catalog Hose D M L
Number I.D. Number I.D. Number I.D.

200-4 1/4 3/16 .875 1.37 300-4 1/4 3/16 .875 1.81 500-8 1/2 13/32 1.062 2.00
200-5 5/16 1/4 .875 1.37 300-5 5/16 1/4 .875 1.81 500-12 3/4 9/16 1.500 2.50
200-6 3/8 1/4 1.062 1.56 300-6 3/8 9/32 1.062 1.81
200-8 1/2 1/4 1.062 1.56 300-8 1/2 11/32 1.062 1.81

Hex Key Extension Elbows

L
E P
Hex
Key

D M

M Brass CAD insertion point

M P Hex Key D E L = 2.5" L = 5.5" L = 10" L = 13"

Pipe In/Out
NPT NPT Size

1/16 1/16 1/4 .552 .531 HKEE1616L2.5 HKEE1616L5.5 HKEE1616L10 HKEE1616L13

1/8 1/8 5/16 .615 .580 HKEE1818L2.5 HKEE1818L5.5 HKEE1818L10 HKEE1818L13
1/4 1/4 3/8 .860 .660 HKEE1414L2.5 HKEE1414L5.5 HKEE1414L10 HKEE1414L13
3/8 3/8 1/2 .985 .780 HKEE3838L2.5 HKEE3838L5.5 HKEE3838L10 HKEE3838L13
1/2 1/2 1/2 1.235 .940 HKEE1212L2.5 HKEE1212L5.5 HKEE1212L10 HKEE1212L13

Hex Key Extension Elbows can be ordered cut to length, and in any quantity.
To order, specify prefix (HKEE####) with the required length. Ex. HKEE1414L3.75

E-20 PROGRESSIVE
15OCT2007
 Cooling

Fittings
M Brass

Catalog M Hose D A L Male Hose Barbs

Number I.D.
NPT
L

MB16-0 #10-32 UNF 1/16 .052 .45 .57

Hose
MB18-0 #10-32 UNF 1/8 .090 .56 .81 I.D. D
MB18-2 1/8 1/8 .093 .50 1.03
MB14-2 1/8 1/4 .187 .97 1.54
A M
MB14-4 1/4 1/4 .187 .97 1.64
MB15-2 1/8 5/16 .250 .97 1.54 Note: MB16 and MB18 includes Buna O-ring
MB15-4 1/4 5/16 .250 .97 1.64
and clamp.

MB38-2 1/8 3/8 .28 1 .97 1.54

MB38-4 1/4 3/8 .281 .97 1.64
MB50-4 1/4 1/2 .375 .97 1.64
MB50-6 3/8 1/2 .375 .97 1.76
MB50-8 1/2 1/2 .375 .97 1.86
MB75-8 1/2 3/4 .562 .97 1.86
MB75-12 3/4 3/4 .562 .97 1.97

M Brass

Catalog M Hose D A L Female Hose Barbs

Number I.D.
NPT
L

FB14-2 1/8 1/4 .187 .97 1.47

FB14-4 1/4 1/4 .187 .97 1.58 D
FB15-4 1/4 5/16 .250 .97 1.58
FB38-2 1/8 3/8 .281 .97 1.47
Hose
I.D. A M
FB38-4 1/4 3/8 .28 1 .97 1.58
FB50-6 3/8 1/2 .375 .97 1.63
FB50-8 1/2 1/2 .375 .97 1.73

M Brass

Catalog Hose D A L L
Hose Splicers
Number I.D.
HS14 1/4 .187 .97 2.00
Hose
HS38 3/8 .281 .97 2.00 D I.D.
HS50 1/2 .375 .97 2.00

Alternate materials and configurations available:

To order barbs and splicers for use with Push-Lok® hose, specify "-PL" at the end of the catalog number.
Ex. HS14-PL or MB14-2-PL

PROGRESSIVE E-21
15OCT2007
 Fittings
M Brass

Catalog M P L D
Reducing Bushings
L
Number NPT NPT

RB18-0 1/8 #10-32 UNF .56 .156

D RB18-1 1/8 1/16 .56 .250
RB14-0 1/4 #10-32 UNF .75 .156
P
RB14-2 1/4 1/8 .75 .328
M
RB38-4 3/8 1/4 .75 .422
RB50-6 1/2 3/8 1.00 .562

M Brass
Male Reducers
Catalog M P L D
Number
L
NPT NPT

MR18-1 1/8 1/16 1.19 .187

D
MR14-2 1/4 1/8 1.22 .220
MR38-4 3/8 1/4 1.41 .314
P M
MR50-6 1/2 3/8 1.62 .440

M Brass
Couplings
L Catalog M L D
M Number NPT

C18 1/8 .75 .328

D C14 1/4 1.12 .422
C38 3/8 1.12 .562
C50 1/2 1.50 .688

M Brass CAD insertion point

M P L D E
Hex Key Street Els
L Catalog Hex
E Number NPT NPT Size
M
HKL1616 1/16 1/16 1/4 1.156 .552 .531
HKL1618 1/16 1/8 5/16 1.218 .615 .531
HKL1818 1/8 1/8 5/16 1.312 .615 .580
HKL1814 1/8 1/4 3/8 1.500 .860 .593

D HKL1414 1/4 1/4 3/8 1.625 .860 .660

P
HKL1438 1/4 3/8 1/2 1.625 .985 .712
HKL3838 3/8 3/8 1/2 1.750 .985 .780
HKL1212 1/2 1/2 1/2 2.250 1.235 .940

E-22 PROGRESSIVE
15OCT2007
 Cooling

Fittings
M Brass

Catalog M A B D
Tees
Number
B
NPT

T18 1/8 .55 1.10 .328

A
T14 1/4 .78 1.56 .422
T38 3/8 .87 1.68 .562 D
T50 1/2 1.07 2.14 .687 A

M Brass

Catalog M A B C L L Male Tees

Number NPT B
MT10 #10-32 UNF .500 .18 .38 .38
MT18 1/8 .66 .53 .56 1.06 C
MT14 1/4 .91 .76 .71 1.52
A
MT38 3/8 .97 .84 .81 1.68
MT50 1/2 1.26 1.09 1.00 2.18 M
Note: MT10 includes O-ring.

M Brass

Catalog M A B D
90˚ Street Elbows
B
Number NPT

ELS10 #10-32 UNF .50 .18 .090

ELS18 1/8 .81 .56 .220
ELS14 1/4 .91 .45 .312 A
ELS38 3/8 .98 .54 .428
ELS50 1/2 1.25 1.03 .522 D M
Note: ELS10 includes O-ring.

M Brass 90˚ Elbows

L
Catalog M L
Number NPT

EL18 1/8 .55

EL14 1/4 .78 L
EL38 3/8 .84
EL50 1/2 1.09 M

B 45˚ Street Elbows

M Brass

Catalog M A B D
A
Number NPT

ELA18 1/8 .50 .38 .220

ELA14 1/4 .70 .54 .314
D
ELA38 3/8 .78 .54 .440
ELA50 1/2 1.00 .73 .562 M

PROGRESSIVE E-23
15OCT2007
 Cover Plugs
M Brass

Catalog
Cover Plugs
Fits Socket
Number Series No.

CP200 200 (1/4”)

CP300 300 (3/8”)
CP500 500 (1/2”)

Clamps and Tape

Catalog Hose Catalog

Number O.D. Number Description
HC58 5/8 TT250 1/4" x 520"
HC78 7/8 TT500 1/2" x 520"
HC118 1-1/8

Special Cooling Needs

Progressive Components can provide special length items, such as Tubes, Extension Plugs, and Adjustable Pipe Nipples
by contacting Customer Service with your product code and the length required. In addition, custom bubblers or blades
can be manufactured according to your specifications. Contact Engineering for an application review by sending your
prints or design to [email protected].

E-24 PROGRESSIVE
15OCT2007
 Electrical
Components

Junction Box
The Progressive EC Junction Box design interfaces with SPI Class C 24 VDC PLCs and eliminates loose wire connections to the press.
The fused power circuit protects the programmable logic controller from damage, while using common signal names. All connectors
are housed in a rugged aluminum die cast box which mounts to the platen.

Mounts to machine
5.00 platen with (4) 3/8-16 3.50
SHCS (included).

Layout and specifically

keyed receptacles
eliminate mold/
controller or hot sprue
bushing controller Square
interface errors. HOT SPRUE BUSHING CAVITY PRESSURE style, 5-pin
connector
for hot sprue
temperature
ENABLE SWITCHES
controller.
EJECTOR FORWARD CLAMP CLOSE

CORE IN CORE OUT

1
10.0 9.0
2
Recessed Connectors 3
allow for faster mold EJECTION SWITCHES
changes, while S
FU E
protecting from
THERMOCOUPLES
breakage.
STATIONARY MOVABLE

Fuse to help
protect PLC
connectors
from damage.
Jumper Plugs for
returning control For Junction Box
signals available cable ECJBC
on page G-2. 3.50 (page G-2). .25

Catalog Number Description

EC-100 Junction Box

Mounting Brackets
4.50 (2)
.41ø (4)
1.00 (2)

.062
.75

4.87

9.75
M Aluminum

Catalog Number Description Kit includes: (2) Brackets

(4) 3/8-16 x 3/4" SHCS & Nuts
ECMB-100 Mounting Bracket Kit

US Patent No. 5,984,716 and 6,256,881

PROGRESSIVE G-1
15OCT2007
 Cables
Junction Box Cables

Catalog Number Description

ECJBC-25 25' Assembly
ECJBC-50 50' Assembly

Patch Cables

Catalog Number Color Function Ends Length (ft)

ECCA-1-10 Red Hot Sprue Male/Female 10
ECCA-1-20 Red Hot Sprue Male/Female 20
ECCA-1-20SF Red Hot Sprue Single Female 20
ECCA-1-10CC Red Hot Sprue 5 Pin M/5 Pin F 10
ECCA-1-10LC Red Hot Sprue 5 Pin M/Female 10
ECCA-2-10 Yellow Cav. Press Male/Male 10
ECCA-2-20 Yellow Cav. Press Male/Male 20
ECCA-2-20S Yellow Cav. Press Single Male 20
ECCA-3-10 Gray Enable Switch Male/Male 10
ECCA-1-10CC has a 5-pin ECCA-3-20 Gray Enable Switch Male/Male 20
ECCA-3-20S Gray Enable Switch Single Male 20
hooded connector compatible
with most standard single
zone controllers.
ECCA-4-10 Black Core In Male/Male 10
ECCA-4-20 Black Core In Male/Male 20
ECCA-4-20S Black Core In Single Male 20
ECCA-5-10 White Core Out Male/Male 10
ECCA-5-20 White Core Out Male/Male 20
ECCA-1-10LC connects the
Hot Sprue Recessed Connector ECCA-5-20S White Core Out Single Male 20
ECCA-6-10 Green Ejector Switch Male/Male 10
and most standard
single zone controllers.
ECCA-6-20 Green Ejector Switch Male/Male 20
ECCA-6-20S Green Ejector Switch Single Male 20
ECCA-7-10 Orange/Blue Stationary/Movable Male/Male 10
ECCA-7-20 Orange/Blue Stationary/Movable Male/Male 20

Single-ended cables also ECCA-7-20S Orange/Blue Stationary/Movable Single Male 20

available in 20’ lengths.
D www.procomps.com/design

Jumper Plugs

Catalog Number Color Function

ECJP-3 Gray Enable Switches
ECJP-4 Black Core In
ECJP-5 White Core Out
ECJP-6 Green Ejector Switches

G-2 PROGRESSIVE US Patent No. 5,984,716 and 6,256,881

15OCT2007
 Electrical
Components

Recessed Connectors

E B
.250 R
1/4-20 x 1/2" LHCS (2)
(Included)

G A C

CAD insertion point

Catalog F G
Color Function Pin
Number Outs A B C R E Diameter Diameter

ECRC-1 Red Hot Sprue 5 2.000 1.00 1.500 375 1.312 .500 1.00
ECRC-2 Yellow Cav. Press 5 2.000 .875 1.500 .375 1.187 .375 .875
ECRC-3 Gray Enable Switch 3 1.500 .625 1.000 .312 .937 .375 .625
ECRC-4 Black Core In 3 1.500 .625 1.000 .312 .937 .375 .625
ECRC-5 White Core Out 3 1.500 .625 1.000 .312 .937 .375 .625
ECRC-6 Green Ejector Switch 4 1.500 .625 1.000 .312 .937 .375 .625
ECRC-7 Orange Stationary T/C 2 1.500 .625 1.000 .312 .937 .375 .625
ECRC-8 Blue Movable T/C 2 1.500 .625 1.000 .312 .937 .375 .625

Crimp-style bullet snap connectors included.

Note:
As a safety precaution, the ECRC-1 for the Hot Sprues include a male plug, which is compatible with the ECCA-1-20SF female ended
patch cable. Hot Sprue Bushings are sold on page G-12.

Wire Channel Inserts

Maximum Mold Temperature: 200˚ F (93˚ C)

P W 12"

M Nylon CAD insertion point

Catalog P H W
Number Pocket Width Pocket Depth Wire Chan. Width

WC-50 .550 .500 .564 ±.01

WC-100 1.000 .688 1.021 ±.02

US Patent No. 5,984,716, 6,256,881, and

Design No. 415,467
PROGRESSIVE G-3
15OCT2007
 Switches
KO™ Switch: BCP Mount

#10-32 x
.875 3/8" LHCS
(Included)
.250 R

.875 .500

.182
1.750
.500

CAD insertion point

Catalog Number Color Function

SWKO-187 Green Ejection

GENERAL SPECIFICATIONS FOR SWITCHES

VOLTAGE
28 vdc 115 vac 60Hz
Resistive Load 300mA min / 5A max 300mA min / 5A max
Inductive Load 300mA min / 3A max 300mA min / 5A max
Mechanical Life 10 million cycles 10 million cycles
Max Temperature 221˚ F 221˚ F
Features: Color-coded, keyed for specific function.
Gold-plated contacts for switching logic level signals.
Switches are wired normally open.
Sealed and splash resistant.
UL/CSA rating: 5A, 250 vac

G-4 PROGRESSIVE US Patent No. 5,984,716, 6,256,881, and

Design No. 420,333
15OCT2007
 Electrical
Components

Switches
KO™ Switch: Single Ejector

1.562

.500

.875ø

.182
1.125 .500
±.002

CAD insertion point

Catalog Ej. Plate

Number Thickness
Color Function
SWKOS-100 1.000 Green Ejection
SWKOS-112 1.125 Green Ejection
SWKOS-118 1.187 Green Ejection

KO™ Switch: Dual Ejector

1.562

.500

.875ø

.182
1.125 .500
±.002

CAD insertion point

Catalog Ej. Plate Retainer Plate

Number Thickness Thickness
Color Function
SWKOD-100 1.000 .500 Green Ejection
SWKOD-112 1.125 .500 Green Ejection
SWKOD-118 1.187 .500 Green Ejection

US Patent No. 5,984,716, 6,256,881,and

Design No. 420,333
PROGRESSIVE G-5
15OCT2007
 Switches
CamAction® Switch

Progressive CamAction Switches verify that the slide carrier is fully retracted before
the next controller sequence. Available with or without receptacle, depending on the
position of the CamAction within the mold. Refer to page C-18 for CamAction data.

.250 Recessed Connector .750

ECRC-3 included
on SWCA-100 .375
1.500

1.000 1.500

.250 R (2) #10-24 SHCS

1.000
.500

.875 .125 (Ref) .750

±.002

2.250 (Max)

2.00
(Min)

CamAction (CA-100) .437 Recessed

Connector CamAction
(CA-100)

.625

.375

12" total wire

between connector #SWCAR-100 with
#SWCA-100 with recessed connector & switch integrated connector

CAD insertion point

Catalog Number Description Color Function

SWCA-100 Recessed Connector Gray Enable
SWCAR-100 Integrated Connector Gray Enable

G-6 PROGRESSIVE US Patent No. 5,984,716 and 6,256,881

15OCT2007
 Electrical
Components

Switches
Plate Position Switch

.375

.375 R (2)

.750 1.250

1/4-20 X 1"
SHCS (2)
(Included)

1.000 1.000
CAD insertion point

Catalog Number Color Function

SWPPS-100 Gray Enable

Side Action Switch

.010 Max .45

Back of slide to side action
block while in open or
“slide back” position.

1.000 .625

.375 R (2)
1/4-20 x 1"
SHCS (2)
(Included)

.500
1.000 1.250

.06 Min.
Between actuator arm
and bottom of slide.

CAD insertion point

Catalog Number Color Function

SWSA-100 Gray Enable

US Patent No. 5,984,716 and 6,256,881

PROGRESSIVE G-7
15OCT2007
 Switches
Extension Block Assembly

.625

.170

1/4-20 x 1"
SHCS (2)
(Included)

.219
.688
.500
1.000
1.250
1.688

Extension Pin Extension Block Extension

Extension Retaining Block
Assembly Actuator Ring

.531
Compression
Spring

Side Action Switch

Extension Block Assembly Extension Pin

1.000 .313
.375ø
.330 .688 2.00
.25

.180
.312
.531
Cut
to Suit #10-32 THD
#6-32 #10-32 THD
SHCS (2)
(Included) CAD insertion point

Catalog Number Description

SWXB-100 Extension Block Assembly
SWEP-100 Extension Pin

G-8 PROGRESSIVE US Patent No. 5,984,716 and 6,256,881

15OCT2007
 Electrical
Components

Switches
External Mount Switches

1.500
1.125
1/4-20 x 1" 1.000
.563
SHCS (2)
(Included) External
Mount
Switch
1.000
.500
External
Actuator Block
#SWXB-150
shown

.500

CAD insertion point

Catalog Number Color Function

SWXM-3 Gray Enable
SWXM-4 Black Core In
SWXM-5 White Core Out

External Actuator Block

1.500 .500

.500
.250

1/4-20 x 1/2"
.563 SHCS (2)
(Included)
1.125

CAD insertion point

Catalog Number Description

SWXB-150 External Actuator Block

US Patent No. 5,984,716 and 6,256,881

PROGRESSIVE G-9
15OCT2007
 Cavity Pressure Transducers
Button Style

.875
.250

Tap for 1/4-20 x

1/2" Long LHCS
(Included)
.510
+.005 1.000
-.000 .750

.875 .250 2.000

.375 R

3.625
Minimum distance
when using a standard
length sensor inline with
plug receptacle
Pin head
3.000 diameter
Min. +1/16"
.010
.010
.050

+.002
.377
+.002
.437 .377 -.000
-.000

Counterbore Specs for EP312 and larger

18" wire included
(Do not alter)

Specifications
CAD insertion point Press Measure Range 0-2000 PSI
CPT-412C 500LB (225Kg)
Catalog Number Ejector Pin Size Force Range
CPT-413C 2000LB (900Kg)
CPT-412C 1/16ø to 3/16ø Maximum Load 150% Full Scale
CPT- 413C 3/16ø to 1/2ø Temperature Range 0˚ - 450˚ F
Temperature Comp. 2% Full Scale
Input 12 Volt Max
Output 2.0mV/V Full Scale
Accuracy 3/4% Full Scale
Repeatability 0.1% Full Range Output
Full Range Deflection Less than .0008
Circuit 4-ARM 350 OHM Bridge

G-10 PROGRESSIVE US Patent No. 5,984,716, 6,256,881, and

Design No. 415,467
15OCT2007
 Electrical
Components

Cavity Pressure Transducers

Flat Style

.875
.250 Tap for 1/4-20 x
1/2" Long LHCS
(Included)

1.000
.750
+.005
.510 -.000 .875 2.000

.375 R
5.875
Minimum distance
when using a standard
length sensor inline with
plug receptacle

Pin head
3.000 diameter
Min. +1/16"
.010
.010
.050

+.002
.377 +.002
-.000 .437 .377 -.000

Counterbore Specs for EP312 and larger

18" wire included
.375
(Do not alter)

Specifications
Press Measure Range 0-2000 PSI CAD insertion point
CPT-405C 500LB (225Kg)
Force Range
CPT-406C 2000LB (900Kg) Catalog Number Ejector Pin Size
Maximum Load 150% Full Scale CPT-405C 1/16ø to 3/16ø

Temperature Range 0˚ - 450˚ F CPT- 406C 3/16ø to 1/2ø

Temperature Comp. 2% Full Scale

Input 12 Volt Max
Output 2.0mV/V Full Scale
Accuracy 3/4% Full Scale
Repeatability 0.1% Full Range Output
Full Range Deflection Less than .0008
Circuit 4-ARM 350 OHM Bridge

US Patent No. 5,984,716, 6,256,881, and

Design No. 415,467
PROGRESSIVE G-11
15OCT2007
 Hot Sprue Bushings
Inch Series

2.000ø

.315ø
Tip (Flow Channel)
R
1/2” or 3/4"

H-13 Body

.750
.625
Progressive’s BX Inch Series Hot Sprue
Bushings are designed as an
advancement from previous Hot Sprue
technology. This bushing’s heater design Thermocouple positioned
outside heater for easy replacement
and thermocouple placement provide
excellent temperature distribution and
thermal stability, resulting in superior .118ø Heater design provides
Dowel for even temperature profile
performance both at start-up and during
keying
production, increased reliability, and L
easier maintenance.
Existing tools will benefit by replacing Optimal thermocouple location
for excellent thermal stability
cold sprues, inefficient hot sprues, or
applications used to feed cold runner
systems.
Hardened
Engineered and manufactured for H-13 nuts Replaceable tip
Progressive by MastipTM Technology Ltd.
.080ø
Gate
1.000ø

To Order: Specify all options within catalog number as shown:

Prefix/
Tip Options: Length L Watts
Nickel-Plated Be/Cu Tip: Used for unfilled BX25137 1.375 295
commodity and engineering grade thermoplastics.
BX25187 1.875 350
BX25237 2.375 455
Specify -A for Nickel-Plated Be/Cu

BX25287 2.875 490

Carbide-Tipped Be/Cu Tip: Used for fast cycling,
thin-wall, high injection pressure olefins or
multi-cavity molds with a single tip gating into a BX25337 3.375 505
cold runner.
Specify -C for Carbide-Tipped Be/Cu
BX25187 - 50 - SL - C
Prefix/Length - Radius - Nut - Tip Material
Radius Options:
Example: BX25237-75-SP-A or BX25337-50-XS-C
1/2" Specify -50
3/4" Specify -75
Each Hot Sprue Bushing Assembly includes:
Nut Options: Body, Tip, Nut, Thermocouple and Wiring, Recessed Connector
(ECRC-1), and Wire Channel Insert (WC-100).
Standard Length (.080) Specify -SL
Extra Stock (+.250) Specify -XS Replacement parts are available. Refer to the price list for
Sprue Picker (+1.250) Specify -SP catalog numbers.

G-12 PROGRESSIVE
22OCT2007
 Electrical
Components

Hot Sprue Bushings

Installation

Typical installation instructions:

3.990ø
Standard LR523
2.000ø Locating Ring
(Shown on page D-2)
.91 1.000 wide
Wire Channel Insert x .688 deep
.218 WC-100 (Included) channel slot
(Sold on page G-3)

.625 .53
+.002
-.000
1.375 1.000 1.06
Min.
.118ø Break corner

L+TE 3.50 1.75 .38 R

Recessed Connector
+.0012
+.0004 Minimum Minimum ECRC-1 (Included) 2.000
(Lead Clearance) (Connector Clearance)
(Sold on page G-3)
1.31ø
Clearance
PL

1.000ø .100
Standard
Nut +.0006
+.0002
(-SL)

CAD insertion point

Longer nut installation instructions:

.218

.625 .625
+.002 +.002
-.000 -.000

L+TE L+TE
+.0012 +.0012
+.0004 +.0004

.250
(-XS Nut)

1.250
(-SP Nut)

To ensure optimal General specifications:

performance, design for a
minimum .04” gap • Expansion formula (TE):
between the face of the
.0000073 x (Processing Temp ˚F-Mold Temp ˚F) x L
.04”
• 230 volt–15 amps
bushing nut and “B” side
Minimum of the mold after thermal
expansion when gating • “J” type thermocouple
into a cold runner system.

PROGRESSIVE G-13
22OCT2007
 Thermocouples

Specifications:
Type "J"-Grounded
3/16" Diameter Ball Tip
Maximum 750˚ F over probe
30" of wire included
Maximum temperature of wire and connector: 220˚ F (104˚ C)

Adjust 1.500
to suit Bayonet Lock Adapter
(Included) .312 R .750

.281
.625
.313
.813 .500
Adapter
Recessed
Connector
(Included)

.250

.625
1/8-27 N.P.T.

Tap for 1/4-20 x 1/2" LHCS (Included)

3.000
Min.

CAD insertion point

Catalog Number Color Function

TC-7 Orange Stationary Side T/C
TC-8 Blue Movable Side T/C

Each Thermocouple assembly includes:

Thermocouple, Bayonet Lock Adapter, Recessed connector, & Screws.
Replacement Thermocouples (TC-100) and Bayonet Lock Adapters (TCA-100) are
also available.
Replacement Recessed Connectors sold on page G-3.

G-14 PROGRESSIVE US Patent No. 5,984,716, 6,256,881, and

Design No. 415,467
15OCT2007
 Software &
Literature

Mold Finish Guides

Steel Insert Examples
Mold finish guide designed
and developed by:

Catalog Number
LIT-BMG
Front Back
Manufactured by Bales Mold Service, this SPI Mold Finish Guide shows several finishes, including several diamond
comparisons, for measurement of tooling surfaces. The gauge is easy to read and Includes data on the back to cross-
reference the Roughness Average (RA) and SPI scales.
The 72 HRC surface hardness prevents damage or wear to the finishes after continual usage. In addition, the 3.5” x 6”
guide is stored in a plastic sleeve for safe handling.

Molded Plastic Examples

Molded, ABS plastic plaque, 8-1/2 x 11, showing typical finishes Catalog Number
to aid in communication with customers. Includes A-1, A-2, A-3,
B-1, B-2, B-3, C-1, C-2, C-3, D-1, and D-3 finishes. LIT-MFC
Provided by the Society of Plastics Industry

Literature
Introduction to Mold Making
Includes a comparison of common molding processes of injection molding
and injection molds, molds for die casting, standard mold components, Catalog Number
producing cavities and components, and mold repair techniques.
LIT-IMM
Introduces the reader to basic concepts of plastic mold building.
Written by Eric L. Buckleitner, 1 17 pages.

What is a Mold?
A thorough introduction to Plastic Injection Molding and Injection Mold
Construction. Topics covered include: description of common plastics and
Catalog Number
their uses, the injection molding machine and molding process, and LIT-WM
detailed functional characteristics of components within the mold.
Written by Len Graham, 121 pages.

Moldmaking and Die Cast Dies for Metalworking Trainees

Presents moldmaker trainees with basic fundamentals of mold construction
with an emphasis on plastics molds. Die cast dies and rubber molds are Catalog Number
also described. Defines and describes the types and parts of common
molds. Properties of common molding materials and processes are also LIT-MDC
described.
Written by John Kluz, 306 pages.

PROGRESSIVE H-1
15OCT2007
 TM

MoldTrax
Mold Maintenance Software
A performance and maintenance tracking program designed for injection, rubber, blow, and die cast molds, MoldTrax
creates all required worksheets for a manual or an electronic data management system. Repair technicians and managers
alike will appreciate the custom-designed formats with drop-down boxes under specific column headings to utilize their
own shop terminology to gain efficiencies and improve accuracy.

A C

Users can store and track tooling components by mold The Cavity Layout section provides a means to track specific
A number or description, category, part or detail number, B tooling cavity identification numbers to the position in which
vendor, or costs. Enter detailed notes in the tooling text it resides in the mold. This function also allows you to track
fields about alterations, locations, and other concerns. specific heaters, probes, cams, quadrants, or anything that
resides in a home position on the mold.

The Tech Tips section allows for

C critical mold maintenance
information to be collected and
shared by all tool room employees
to keep repairs consistent and safe.
For easy organization, the sections
are broken down into Disassembly,
Assembly, Polishing, Final Check,
and Tool Kit areas.

H-2 PROGRESSIVE
15OCT2007
 Software &
Literature

TM

MoldTrax
Mold Maintenance Software

Product Description:
Mold Data: MoldTrax serves as a file cabinet for all important mold
information from the mold number to the cavitation and includes
such details as designer contact information, mold cost, runner,
resin, and part information. In addition, the CounterView® serial
number provides instant access to the ProVTM website for sharing
of tool information globally. (For more information on
CounterViews and ProV products, refer to page D-13.)
Scheduling: The user can schedule activities, such as mold pulls for
The Maintenance Tracking Section displays mold
detail changes or preventative maintenance. A Master Schedule D production run dates and times, press number, and
list may be printed out daily for shop use. stop reason along with mold configuration change-
Troubleshooting: MoldTrax incorporates several sections dedicated overs. Cycles and hours are automatically calculated
to the analysis and corrective measures incorporated for any and displayed. By simply scrolling through the
different run dates, the user can quickly view actions
defects found in the parts during production. Photos and detailed
and notes on the tool, easily spotting defect trends.
text can be entered into the program to ensure repair consistency
if similar problems occur in the future.
Reporting: MoldTrax includes several reports that allow users to
view mold and performance data through statistical and
referential reports. In addition, the "FastTrax Reports" enable
users to review maintenance data by a date range through 20
standard report templates that can be modified by the user to
control the information shared with others in the facility.
Additional MoldTrax Features Include:
• Contact database allows for entries of customers, vendors, and
employees for easy accessibility.
• Tracking all costs associated with individual or grouped molds,
products, or mold frame styles.

The Troubleshooting Guide provides an area to store a digital

E image or drawing and information concerning the type of
problem, probable cause, and corrective/preventive actions of
any defect discovered.
The Maintenance Schedule section provides an area to
F list "to-dos" and other important mold events, sortable
by cycle, date, and priority.

System requirements:
• Pentium III 1.2Ghz microprocessor or higher

Description
• 512 MB RAM
• Microsoft® Windows XP Professional, Windows 2000 Catalog Number
MoldTrax 4.0 Software
(Previous versions of Windows are not supported.)
MOLDTRAX
• 100 MB free disk space
MT-UPG MoldTrax 4.0 Upgrade*
Package Includes:
• MoldTrax on CD including full installation instructions. * Proof of purchase of previous version required.
• License for the site, with up to 5 users able to work in One upgrade required for each version of
MoldTrax simultaneously on a network. MoldTrax purchased.

PROGRESSIVE H-3
15OCT2007
 ®
ProFile
Mold Management Software
A mold management program for Tooling Engineers and Tool Room Managers, ProFile maintains all mold data and
customer information within a single database. Users can document actions and schedule future To-Dos based upon
target dates or cycle counts for preventative maintenance. ProFile will remind the manager of tasks and actions upon
opening the program, and reports may be run to present customer or mold data to team members.

D B

E
A
C

Actions, including those scheduled

proactively, can be entered in the
Users can schedule upcoming “Last Results” area, keeping track of
A actions or requirements by date cycles and costs, plus all detail
or by expected cycles. surrounding the activity.

When entering
ProFile, users are
prompted for the
activities due. Plus
the upcoming
actions for a
specific tool can be
viewed at any time.

The View List command allows users to view certain tools at once.
B Canned reporting shares the data with others.

C
The calculator
feature enables the
user to estimate
mold cycles by
entering known
factors.

H-4 PROGRESSIVE
15OCT2007
 Software &
Literature

®
ProFile
Mold Management Software
Product Description:
Mold Data: All pertinent mold information, including part name, number, material, and style of mold is entered at the main screen.
Ten user-defined fields, unlimited notes field, and history fields provide complete information to the tooling manager. The Bill of
Materials feature allows for cost tracking and usage of mold parts and components. Documents may be attached to the tool record,
avoiding the potential of losing hard copies.
Contact Management: A fully integrated database contains information on customers and vendors, including phone, fax, addresses,
emails, etc... for separate locations or offices.
Scheduling: The user can schedule activities, such as mold pulls for detail changes or preventative maintenance. Scheduled To-Dos
can be tracked by date or by cycle count.
History: Automatically generated when an action is completed. Actions are trackable down to cycle counts and users, including
details about shop hours and direct costs.
Reporting: ProFile includes several reports including Scheduled To-Dos, Tool ProFile, and ISO-compliant reports. Work orders and
memos generated within ProFile are also listed in history and listed in the reports.
Additional ProFile Features Include:
• Calendar feature to instantly view Scheduled To-Dos upon opening ProFile • Drop-down calendars
• User defined tool worksheet and main spreadsheet for manager to record important mold information
• Microsoft ® Access provides the database engine • Automatic backup routines to maintain data integrity

The Bill of Materials section keeps a database of all parts and components Documents can be attached to the specific
D used in the company, allowing the user to "transfer" the item to the E tool record in several file formats including
specific tool record. .dwg, .jpg, and .doc.

The Bill of Materials lists the

part/component numbers and
vendor catalog numbers for
easy reordering.

The contact management section keeps

F information on all customers and vendors.
System requirements:
• 80486 DX 75 Mhz microprocessor or higher
• 16 MB RAM; 32 MB or more recommended
• Microsoft® Windows 9x, Windows XP, Windows 2000,
or Windows NT 4.0. It is suggested that all versions utilize
the latest service pack levels from Microsoft®.
• 15 MB free disk space
• Can be used in single-user or multi-user environments.
Package Includes:
ProFile on CD, installation instructions, plus a binder for
Work Orders and Memos.

Catalog Number Description

Work hours PROFILE ProFile 5.0 Software
are entered at
the main PF-UPG ProFile 5.0 Upgrade*
company info
screen to aid * Proof of purchase of previous version required.
in cycle time One upgrade required for each version of ProFile
calculations. purchased.

PROGRESSIVE H-5
15OCT2007