LH10 - MarkII MANUAL Rev B 595431 For Emailing

Installation, Operation, and Maintenance Manual
Light Hammer 10 Mark II UV Lamp System
Manual No. 595431 Revision B, dated June 2014
As a result of the acquisition of Fusion UV by Heraeus Noblelight, the name of the company
changed from Fusion UV Systems Inc. to Heraeus Noblelight Fusion UV Inc.
© Copyright 2014 Heraeus Noblelight Fusion UV Inc.
All Rights Reserved.
Heraeus Noblelight Fusion UV Inc.

910 Clopper Road
Gaithersburg, MD 20878-1357 USA
301-527-2660 • FAX 301-527-2661
This product is protected by the following US and foreign patents 5471109, 6509656, 6646384
B2, 6740892, 6908586 B2, 7037460 B2, 7055990 B2, 7407617, EP1354386, EP1468426A2,
as well as patents now pending, both US and foreign.
Heraeus Noblelight Fusion UV Inc. reserves the right to make changes without prior
announcement.
The following are trademarks of their respective companies or organizations:

DeviceNet™ - ODVA (Open DeviceNet Vendor Association, Inc.)
EtherNet/IP™ - ODVA (Open DeviceNet Vendor Association, Inc.)
Excel™ - Microsoft® Corporation
Kapton® - E.I. du Pont de Nemours and Company
KwikLink™ - Rockwell Automation, Inc. (formerly Allen-Bradley)
Magnehelic® - Dwyer Instruments, Inc.
MerconWIPES™ - Group Ross, Inc.
Profibus® - Profibus International
Simple Green® - Sunshine Makers, Inc.
Teflon® - E.I. du Pont de Nemours and Company
Windex® - S.C. Johnson and Son, Inc.
Table of Contents
Table of Contents
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Document Conventions ........................................................................... xiii
Indications of Note, Caution, Warning, and Danger ................................. xiii
Icon Usage ........................................................................................ xiv
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
System Description .................................................................................. 1
Irradiator ............................................................................................ 2
Lamp Bulb ...................................................................................... 3
Bulb Types ...................................................................................... 3
Power Supply ...................................................................................... 3
Control Options ................................................................................... 4
System Components ................................................................................ 5
SAFETY .............................................. 7
Ultraviolet Radiation ................................................................................. 8
Microwave Radiation ................................................................................. 8
Personnel Effects ..................................................................................... 9
Radio Interference ................................................................................ 10
Ozone ................................................................................................ 10
Mercury Fill In UV Bulb ........................................................................... 10
Bulb Disposal .................................................................................... 10
Safety and Clean-up in Event of Bulb Breakage ...................................... 11
Temperature ......................................................................................... 11
High Voltage ......................................................................................... 12
UV Curable Materials .............................................................................. 12
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Customer Responsibilities ....................................................................... 13
Power Supply Mounting .......................................................................... 14
Irradiator Mounting ................................................................................ 14
UV Light Shielding .............................................................................. 16
Irradiator Cooling ............................................................................... 16
Remote Blowers ..................................................................................... 16
Differential Pressure Operation ................................................................ 17
Irradiator Exhaust Venting ...................................................................... 17
Quartz Plates ........................................................................................ 18
Lamps Mounted in Opposing Configuration ................................................ 19
RF Detector ........................................................................................... 20
©Heraeus-Light Hammer 10 Mark II June 2014 iii

Table of Contents
Mechanical Installation Checklist .............................................................. 22
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power Source ........................................................................................ 23
System Power Connection, J101 .............................................................. 25
Input Power Connection ...................................................................... 25
Rotating Phases ................................................................................. 26
Irradiator Cable Connections ................................................................... 27
RF Cable Connection, J105 ...................................................................... 28
Emergency Stop (E-STOP) Connection, J107 .............................................. 29
Master/Slave Connection, J102 ................................................................ 30
Customer Input/Output Connections, J106 ................................................ 32
Relay Outputs ................................................................................... 34
Remote Power Control ........................................................................ 35
Analog Power Control ..................................................................... 35
Digital Power Control ...................................................................... 35
Remote Inputs .................................................................................. 37
Customer Interlocks ........................................................................... 37
Remote Magnetron Current ................................................................. 39
Summary of LHP10 Mark II Connectors ..................................................... 39
Single Lamp Control in Remote Mode using Customer I/O ........................... 40
Multiple Lamp Control in Remote Mode using Dry-Contact I/O ...................... 40
Communication Bus Connection, J111 (Optional) ........................................ 42
Optional DeviceNet Bus Connection ...................................................... 42
Multiple Lamp Control in Remote Mode using DeviceNet .......................... 43
Optional Profibus Connection ............................................................... 46
Multiple Lamp Control in Remote Mode using Profibus ............................. 47
Optional EtherNet/IP Connection .......................................................... 50
Multiple Lamp Control in Remote Mode using EtherNet/IP ........................ 50
Blower Connection, J108 (Optional) .......................................................... 53
Electrical Installation Checklist ................................................................. 53
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Navigation Guide ................................................................................... 55
Startup/Initializing ................................................................................. 56
Entering the Configuration Menu ............................................................. 57
Download/Upload through USB Port ......................................................... 57
Read Configuration from USB .............................................................. 58
Save Configuration to USB .................................................................. 59
Save Fault Data to USB ...................................................................... 61
Update Engine or CPU Firmware ........................................................... 63
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Table of Contents
Configuring the Communications Port ....................................................... 65

Configure Master/Slave (Dry Contacts) ................................................. 65
Configure DeviceNet ........................................................................... 72
Configure Profibus .............................................................................. 74
Configure EtherNet/IP ........................................................................ 76
View/Reset Hour Meter ........................................................................... 79
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Front Panel Indicators/Controls ................................................................ 83
Lamp Disable Switch .......................................................................... 84
Lamp Off (OFF) LED ........................................................................... 84
Standby (S/B) LED ............................................................................. 84
Lamp On (ON) LED ............................................................................ 84
Master LED ....................................................................................... 85
Power Level Arrow Keys ...................................................................... 85
Fault State ........................................................................................ 85
Operating the Light Hammer 10 Mark II with the Front Panel Switches .......... 85
Single Unit Operation with Front Panel Switches ..................................... 85
Multiple Unit Operation with Front Panel Switches ................................... 86
Operating the Light Hammer 10 Mark II Remotely ...................................... 86
Single Unit Remote Operation .............................................................. 86
Multiple Unit Remote Operation ............................................................ 87
Reduced Power Operation ....................................................................... 88
Quick Restart Mode ................................................................................ 88
ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Safety Interlock Tests ............................................................................. 91
Power Supply Routine Maintenance .......................................................... 91
Air Filter Replacement ........................................................................ 92
Irradiator Routine Maintenance ................................................................ 93
Bulb, Screen, and Reflector Maintenance ............................................... 93
Bulb Cleaning .................................................................................... 94
Reflector Cleaning .............................................................................. 94
Screen Cleaning ................................................................................. 94
DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Navigating the View Data/Diagnostic Menu ................................................ 95
Data View Mode ..................................................................................... 96
Display Parameters ............................................................................ 97
Enter Diagnostic Mode ........................................................................ 99
Display PS and Modules SN ................................................................100
©Heraeus-Light Hammer 10 Mark II June 2014 v

Table of Contents
Display Hours ...................................................................................101

Software Version ..............................................................................102
View Factory Settings ........................................................................103
View User Settings ............................................................................104
View EEPROM Data ...........................................................................105
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Basic Checks ........................................................................................108
Communication Module Status LEDs ....................................................108
DeviceNet Module Status LEDs ........................................................109
EtherNet/IP Module Status LEDs .....................................................110
Profibus Module Status LEDs ..........................................................111
Parameter Values .................................................................................111
Troubleshooting Guide for the Light Hammer 10 Mark II ............................113
Determining the Likely Cause of a Fault ...............................................113
Fault Tables .....................................................................................113
Troubleshooting Guide for the Legacy Operation of the Light Hammer 10
Mark II .............................................................................................141
SYSTEM LOGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
IRRADIATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Irradiator Description ............................................................................148
Screen Assembly Removal/Replacement .................................................148
Lamp Bulb Removal / Replacement .........................................................150
Reflector Removal / Replacement ............................................................151
Irradiator Housing Removal / Replacement ...............................................154
LHI10 and LHI10_02 Irradiators Only ..................................................154
LHI10_01 and LHI10_03 Irradiators Only .............................................155
LHI10_06 Irradiators Only ..................................................................157
LHI10B Mark II Irradiators Only ..........................................................157
Filament Transformer Removal / Replacement ..........................................158
All Irradiators except LHI10_06 ..........................................................158
Magnetron Removal / Replacement .........................................................160
All Irradiators except LHI10_06 ..........................................................160
Direct View Photodetector Replacement ...................................................162
Air Pressure and Flow Verification ............................................................163
Air Pressure Switch Replacement ............................................................165
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Table of Contents
POWER SUPPLY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 167

Safety Procedures .................................................................................167
Power Supply Description .......................................................................167
Installing Software Updates ....................................................................169
Replacing the Fan Air Filters ...................................................................169
BLOWER MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Repairs ................................................................................................171
Removing Blower Cover .....................................................................171
Blower Replacement ..........................................................................171
OUTLINE DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

LHP10 Mark II Power Supply Outline Drawing ...........................................173
LHI10 Irradiator Dimensions and Clearances .............................................173
LHI10_01 Irradiator Dimensions and Clearances .......................................173
LHI10B Mark II Irradiator Dimensions and Clearances ................................173
RF Detector Dimensions and Clearances ...................................................173
OPTIONAL EQUIPMENT/ACCESSORIES . . . . . . . . . . . . . . . . . . . . 185

Optional Equipment Available .................................................................185
Optional Accessories Available ................................................................185
Optional Monitoring Software Available ....................................................185
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Returned Material Authorization Number ..............................................187
Packing Materials ..............................................................................187
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Warranty Policy ....................................................................................189
Return Shipping Instructions ..................................................................190
Returned Material Authorization Number ..............................................190
General Packing Instructions ..............................................................190
Power Supply ...................................................................................190
Irradiators .......................................................................................190
Magnetrons ......................................................................................191
UV Bulbs ..........................................................................................191
Control Cards ...................................................................................191
RF Detectors ....................................................................................191
Waste Electrical and Electronic Equipment (WEEE) Recommendations ..........191
©Heraeus-Light Hammer 10 Mark II June 2014 vii

Table of Contents
UV Bulbs ..........................................................................................192
Reflectors ........................................................................................192
Magnetrons ......................................................................................192
Printed Circuit Boards ........................................................................192
Conveyor Belts .................................................................................192
CERTIFICATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
System Designation ..............................................................................201
System Operating/Environmental Requirements .......................................201
Agency Approvals .................................................................................201
Irradiator .............................................................................................202
Blower Specifications .............................................................................204
Power Supply .......................................................................................205
DeviceNet Communications Bus .............................................................206
RF Detector ..........................................................................................206
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

On-Line Store .......................................................................................207
Light Hammer 10 Mark II PHOTOS . . . . . . . . . . . . . . . . . . . . . . . 209

LHI10 Irradiator Photos ........................................................................210
LHP10 Mark II Power Supply Photos ........................................................212
SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
viii June 2014 ©Heraeus-Light Hammer 10 Mark II

List of Figures
List of Figures
Figure 1: Light Hammer 10 Mark II System ........................................................ 1
Figure 2: Vertical Mounting Design for LHI10-series Irradiators............................ 15
Figure 3: Irradiator Conversion -- Internal Air Pressure Switch Differential Mode .... 17
Figure 4: Quartz Plates - Example Mounting Design ........................................... 18
Figure 5: Quartz Plate Mounting Distances ........................................................ 19
Figure 6: Lamps in Opposing Configuration ....................................................... 20
Figure 7: RF Detector..................................................................................... 21
Figure 8: Front and Rear Panels of LHP10 Mark II .............................................. 24
Figure 9: Mark II Input Power Connections (shown with cover removed)............... 26
Figure 10: LHP10 Mark II Rear Panel Connectors ................................................. 27
Figure 11: J107 E-Stop Jumper Connection......................................................... 30
Figure 12: Master/Slave Connections ................................................................. 31
Figure 13: Input Connections (from internal power source) ................................... 32
Figure 14: Input Connections (from external power source) .................................. 33
Figure 15: Asserted Input (Closed Contact) ........................................................ 36
Figure 16: Digital Power Control (using internal power sinking input) ..................... 36
Figure 17: Single Lamp Connections .................................................................. 40
Figure 18: Single Row Multi-Lamp Connections via Master/Slave ........................... 41
Figure 19: Dual DeviceNet Connector................................................................. 42
Figure 20: Pinout for DeviceNet Connector Male M12 ........................................... 43
Figure 21: Single Row Multi-Lamp Connections via DeviceNet................................ 44
Figure 22: Single Row Multi-Lamp Daisy-chain Connections via DeviceNet .............. 45
Figure 23: Profibus Connector ........................................................................... 46
Figure 24: Single Row Multi-Lamp Connections via Profibus .................................. 48
Figure 25: Single Row Multi-Lamp Daisy-chain Connections via Profibus ................. 49
Figure 26: EtherNet/IP Connector...................................................................... 50
Figure 27: Single Row Multi-Lamp Connections via EtherNet/IP ............................. 51
Figure 28: Single Row Multi-Lamp Daisy-chain Connections via EtherNet/IP ............ 52
Figure 29: LHP10 Mark II Front Panel Indicators .................................................. 83
Figure 30: Front Panel of LHP10 Mark II Power Supply ........................................ 108
Figure 31: LHI10 and LHI10B Mark II Irradiators ................................................ 147
Figure 32: Screen Screw Tightening Sequence ................................................... 149
Figure 33: Reflector Assembly.......................................................................... 149
Figure 34: Removing or Replacing the Bulb........................................................ 150
Figure 35: “209” End Reflector......................................................................... 151
Figure 36: Removing or Replacing the Reflector ................................................. 152
Figure 37: Gasket Installation .......................................................................... 152
Figure 38: Reflector Screw Tightening Sequence ................................................ 153
Figure 39: Correct Reflector Alignment.............................................................. 154
©Heraeus-Light Hammer 10 Mark II June 2014 ix

List of Figures
Figure 40: LHI10 Irradiator Components (LHI10_01/LHI10_03 connectors

are on top) ....................................................................................156
Figure 41: Magnetron Screw Tightening Sequence .............................................. 161
Figure 42: Direct View Photodetector Assembly Mounting Orientation .................... 163
Figure 43: Differential Air Pressure Test Points ................................................... 165
Figure 44: Power Supply Rear Panel ................................................................. 168
Figure 45: Blower Assembly ............................................................................ 172
Figure 46: LHP10 Mark II Power Supply Dimensions and Clearances ..................... 174
Figure 47: LHI10 Irradiator Dimensions and Clearances....................................... 175
Figure 48: LHI10_01 Irradiator Dimensions and Clearances ................................. 176
Figure 50: LHI10_02 Irradiator Dimensions and Clearances (Rear View) ................ 178
Figure 55: LHI10B Mark II Irradiator Dimensions and Clearances.......................... 183
Figure 56: Heraeus’ RF Detector, RF-1 Dimensions ............................................. 184
Figure 57: LHI10 Irradiator, front view.............................................................. 210
Figure 58: LHI10 Irradiator Components, Bottom view ........................................ 210
Figure 59: LHI10 Irradiator Components ........................................................... 211
Figure 60: LHP10 Mark II Power Supply, front view............................................. 212
Figure 61: LHP10 Mark II Power Supply Connectors, rear view ............................. 212
x June 2014 ©Heraeus-Light Hammer 10 Mark II

List of Tables
List of Tables
Table 1: Icons ............................................................................................. xiv
Table 2: Irradiator Models ............................................................................... 2
Table 3: Bulb Types........................................................................................ 3
Table 4: Power Supply Models.......................................................................... 3
Table 5: Power Supply Communication Bus Options ............................................ 5
Table 6: Maximum Line Currents .................................................................... 25
Table 7: Leg Currents 50 and 60 Hz Nominal Value, non-blower unit ................... 26
Table 8: Leg Currents 50 and 60 Hz Nominal Value, blower control module
installed ......................................................................................... 27
Table 9: RF Detector Connector, J105 ............................................................. 28
Table 10: E-STOP Cable Connection Lengths...................................................... 29
Table 11: Internal Power Source Connections .................................................... 33
Table 12: External Power Source Connections .................................................... 33
Table 13: System Status Output Relays ............................................................ 34
Table 14: Analog Inputs for Power Level Control Connections, J106 ...................... 35
Table 15: Digital Inputs for Power Level Control Connections, J106 ....................... 35
Table 16: J106 Inputs (Remote Operation) ........................................................ 37
Table 17: Customer Interlocks ......................................................................... 38
Table 18: Magnetron Current Monitor ............................................................... 39
Table 19: Summary of Connectors ................................................................... 39
Table 20: DeviceNet Connections ..................................................................... 42
Table 21: Profibus Connections ........................................................................ 46
Table 22: Front Panel Indicators....................................................................... 84
Table 23: Operation with Remote Controls......................................................... 87
Table 24: DeviceNet Network Status LED ......................................................... 109
Table 25: DeviceNet Module Status LED ........................................................... 109
Table 26: EtherNet/IP Network Status LED ....................................................... 110
Table 27: EtherNet/IP Module Status LED......................................................... 110
Table 28: Profibus Operation Mode LED............................................................ 111
Table 29: Profibus Status LED......................................................................... 111
Table 30: Parameter Value Ranges .................................................................. 112
Table 31: Common Faults .............................................................................. 114
Table 32: Other Faults ................................................................................... 120
Table 33: Lamp System Maintenance Log ......................................................... 145
Table 34: Cooling Requirements...................................................................... 164
Table 35: Light Hammer 10 Mark II System Component Designations .................. 201
Table 36: Light Hammer 10 Mark II System Component Designations .................. 201
Table 37: Test Standards ............................................................................... 201
Table 38: Irradiator Model LHI10-series Specifications ....................................... 202
©Heraeus-Light Hammer 10 Mark II June 2014 xi

List of Tables
Table 39: Cooling Requirements...................................................................... 202

Table 40: LHI10B Mark II Blower Specifications................................................. 204
Table 41: Power Supply Model LHP10 Mark II ................................................... 205
Table 42: LH10 Communications Bus ............................................................... 206
Table 43: RF-1 RF Detector Specifications ........................................................ 206
xii June 2014 ©Heraeus-Light Hammer 10 Mark II

PREFACE
Document Conventions
The products and components discussed in this document are
designed and tested for safe operation; however, they use
technologies and resources that have inherent risks. This section
describes the conventions used throughout this manual when
discussing such technologies, so that users can plan and act
accordingly when installing, operating, or troubleshooting
equipment.
Indications of Note, Caution, Warning, and

Danger
Four categories of notice are indicated in this document;
descriptions and examples of their formatting are provided next.
Notes serve to point out additional information about a

subject or process that is important, but not hazard-related.
CAUTIONS generally indicate areas where a user should take

special care to avoid minor or moderate injury. It may also
indicate unsafe practices that could damage equipment or
materials.
WARNINGS indicate actions that can cause recoverable

physical harm; or destruction of equipment, data, or products.
DANGER indications identify conditions where death or

permanent injury to personnel can occur if proper
procedures and precautions are not followed.
©Heraeus-Light Hammer 10 Mark II June 2014 xiii

PREFACE
Icon Usage
Several icons are used throughout the documentation to identify
the types of hazardous resources or technologies used when
working with a particular aspect of the system.
Table 1 lists these icons and their definitions. Exercise extreme
care by reading the material thoroughly and following all
procedures when working with the various components.
Table 1: Icons
Icon Definition
CAUTION
Exclamation Mark: This icon is used for other

instances and items for which a standard
symbol does not exist.
CAUTION: Risk of Electric Shock
This icon identifies instances where

dangerous or lethal voltages might be
present when working with various
components of the irradiator or site power.
CAUTION: Microwave Radiation
The Heraeus UV Lamp System is powered by

high energy RF microwave power which can
be dangerous if misused or inadequately
shielded. The lamp system should never be
turned on if the lamp housing and screen are
not intact, or if the microwave leak detector
and interlock are not functioning.
CAUTION: Ultraviolet Radiation
UV This icon identifies instances where

damaging levels of ultraviolet radiation may
be present. Adequate shielding around the
equipment and region must be provided, and
personnel should be required to wear
goggles with UV certified lenses. All
personnel within three meters of the lamp
should wear gloves and long sleeves to
protect their hands and arms, and ensure
that their legs are covered.
xiv June 2014 ©Heraeus-Light Hammer 10 Mark II

PREFACE
Table 1: Icons
Icon Definition
CAUTION: Radio Interference
Heraeus lamps operate at a fundamental

frequency of 2.45 GHz. The unit may cause
interference with some local area networks
(LANs) that also operate at this frequency.
Please check with your LAN manufacturer for
compatibility. Ensure that the equipment is
properly maintained and shielded.
CAUTION: Ozone
High concentrations of ozone can cause

discomfort, or at sufficiently high levels be
dangerous. Although Heraeus lamp systems
make ozone at a level that could barely be
detected by odor and at a factor of five below
the level of 0.1 parts per million allowable
for continuous exposure (American
Conference of Governmental Hygienists), all
Heraeus UV Lamp Systems should be
exhausted to the outdoors.
CAUTION: Hot Temperature, Do Not Touch
Surface temperatures of the lamp during

normal operation may exceed 49°C (120° F).
Metal components near the lamp may also be
hot. Observe appropriate precautions to
avoid burns.
©Heraeus-Light Hammer 10 Mark II June 2014 xv

PREFACE
Table 1: Icons
Icon Definition
Protective Conductor Terminal
CAUTION: Static Electricity
The integrated circuits on the board

assemblies can be damaged by relatively
small charges of static electricity. Static
charges transmitted by fingertip (for
example, those generated by walking across
a carpet) may be sufficient to cause damage.
Always touch a grounded metal surface
before removing or examining any board
assembly.
xvi June 2014 ©Heraeus-Light Hammer 10 Mark II

INTRODUCTION
The Heraeus Ultraviolet Lamp System has been designed

specifically for applications involving the industrial curing of inks
and coatings and may be used effectively for a wide variety of
applications.
An ultraviolet (UV) lamp system for industrial curing must

generate extremely intense radiation in the 200-400 nanometer
region. Such radiation, when properly generated, focused, and
used in conjunction with specially formulated UV sensitive inks
and coatings, causes virtually instantaneous curing (drying) of
the exposed materials.
The unique properties of the Heraeus Noblelight Fusion UV Inc.

UV Lamp System are obtained by using microwave radiation to
energize the lamp. Microwave energy at 2450 MHz is generated
by a power tube (magnetron) of the type widely available for
commercial microwave cooking ovens. The patented Heraeus
Noblelight Fusion UV Inc. lamp has no electrodes, and
consequently overcomes many of the basic limitations of
conventional mercury arc lamps.
Figure 1: Light Hammer 10 Mark II System
System Description
The Light Hammer 10 Mark II UV Lamp System from Heraeus
Noblelight Fusion UV Inc. consists of a lamp module (irradiator),
a power supply unit, and the associated interconnecting cables.
©Heraeus-Light Hammer 10 Mark II June 2014 1

INTRODUCTION
IMPORTANT NOTE: This equipment is for industrial use

only in large-scale fixed installations or large-scale
stationary industrial tools.
Irradiator
The LHI10-series irradiator is the heart of the UV system. It
contains both the 254 mm (10 inch) long electrodeless lamp bulb
mounted in the elliptical reflector and the magnetrons which
energizes the bulb. The reflector is elliptical in cross-section and
the lamp bulb is mounted at the focus of the ellipse, producing
an intense strip of light at the other focus of the reflector 53.3
mm (2.1 inches) below the bottom rails of the lamp. The LHI10
irradiator operates at 600 W/inch.
The Light Hammer 10 Mark II UV Lamp System (Figure 1) is a

modular system, consisting of an independent 254 mm (10 inch)
lamp unit and corresponding modular power supply. Two lamps
can be placed end-to-end to form a 508 mm (20 inch) lamp
system or can be placed in a continuous array to form lamps of
762 mm (30 inch), etc. This is possible because the illumination
of the lamp is a full 10 inches. When two 254 mm lamps are
placed end-to-end forming a 508 mm lamp, material being
irradiated in the focal plane 53.3 mm (2.1 inches) below the lamp
bottom, and at the juncture between the two lamps, receives
sufficient radiation from each 254 mm module to provide uniform
curing over the entire region.
The following table lists the various Light Hammer 10 Mark II

irradiator models manufactured by Heraeus Noblelight Fusion UV
Inc., and describes their high-level differences.
Table 2: Irradiator Models
Irradiator
Connectors Air Delivery
Model
LHI10 Front Connections Top Connect Plenum
LHI10_01 Top Connections Top Connect Plenum
LHI10_02 Front Connections Rear Connect Plenum
LHI10_03 Top Connections Rear Connect Plenum
LHI10_06 Front Connections Rear Connect Plenum with

alignment slots for tower mounting
LHI10B MKII Front Connections Integral Blower
2 June 2014 ©Heraeus-Light Hammer 10 Mark II

INTRODUCTION
Lamp Bulb
The lamp bulb is made of quartz and has a tapered shape which
optimizes its UV, thermal, and microwave properties. The short
quartz stubs at either end of the 254 mm (10 inch) bulb provide
mechanical support for quick mounting into spring-loaded
receptacles at the cavity ends. They are not electrodes and have
no electrical function.
Bulb Types
Many UV-curable formulations respond to different regions of the
UV Spectrum. Depending on the components of the formulation
and the application, bulbs whose UV output is strongest in the
specific wavelength range of interest may be an appropriate
choice.
• H bulb - spectral distribution typically used for clearcoats and

varnishes (concentrated in the UVA-UVB-UVC bands)
• D bulb - spectral distribution typically used for inks, thick

coatings, or adhesives (concentrated in the UVA + UVV
bands)
• V bulb - spectral distribution typically used for curing white

basecoats (UVV)
• Other bulb types are specialty bulbs.
All of the bulbs listed below are interchangeable in the

LHI10-series irradiators. For information on the spectral
distribution of the UV output of these bulbs, consult Heraeus
Noblelight Fusion UV Inc.
Table 3: Bulb Types

Bulb Types
D H+ H M Q V
Power Supply
Each lamp system has its own DC power supply. The power
supply unit houses the high voltage circuitry necessary to
energize the magnetrons, as well as all control and interlock
electronics, and the built-in cooling fans.
Table 4: Power Supply Models
Power Supply Model Blower Option
LHP10 Mark II no blower control module installed

(standard unit)
LHP10B Mark II contains blower control module

INTRODUCTION
The optional blower control module (installed within the power

supply chassis) is a solid-state switching power supply. Like the
power supply itself, the blower control module is also
auto-ranging and operates at 50/60 Hz.
The high voltage circuit inside the power supply consists of two
solid state switching engines, which supply a regulated source of
power (approximately -5000V, 890 mA DC) to the associated
magnetron within the lamp.
IMPORTANT NOTE: An all-pole breaker must be

provided for the AC power input to provide overcurrent
protection and to serve as the disconnect device for the
unit. It should be suitably located and easily reached.
The breaker must be rated at 50 Amps per phase for the
low voltage operation (200-240 VAC) and at 30 Amps
per phase for the high voltage operation (380-480
VAC). This device must be marked as the disconnecting
device and must meet the requirements of IEC 60947-1
and IEC 60947-3.
Control Options
There are five different control options available with the Light
Hammer 10 Mark II system. These options include:
• Master/Slave mode (standard, Dry-Contact mode of

operation)
• DeviceNet™ Legacy
• DeviceNet™ Mark II
• Profibus®
• EtherNet/IP™
The standard control method is Master/Slave. In a multiple-unit

installation, typically one unit will operate as the Master and all
others as Slaves to the ON/OFF commands of this Master unit.
One Master unit can control up to 15 Slave units. The maximum
number of slaves per row is 15. The maximum number of rows
per system is 13. Each Master unit will require its own control
signals from a customer-supplied PLC (controller).
The DeviceNet Legacy option will permit the unit to operate as an

original LHP10 unit through the DeviceNet network. It allows the
unit to be backward compatible to an existing older LHP10
system.

INTRODUCTION
When the DeviceNet™ option is installed, the LHP10 Mark II

power supply is a DeviceNet slave supporting polling functions
and requires explicit messaging as defined by DeviceNet. This
unit is equipped to receive commands from any DeviceNet
master scanner. The DeviceNet communication module has
dual-port connectivity to permit units to be daisy-chained
together. A master (PLC) device is required to control and
operate the system when using the DeviceNet communication
option.
The Profibus® communication protocol functions similar to the

DeviceNet network. The master controller or PLC requests and
sends control information from and to the connected passive
slaves (the LHP10 Mark II power supplies). More than one master
controller can utilized in a Profibus system by using the
token-passing principle. For more information on Profibus, refer
the Profibus International website (www.profibus.com). The
Profibus communication module has dual-port connectivity to
permit units to be daisy-chained together. A master (PLC) device
is required to control and operate the system when using the
Profibus communication option.
The EtherNet/IP™ communication module contains dual RJ45

connectors to permit daisy-chaining of power supplies. For more
information, refer to the ODVA website (www.odva.org). A
master (PLC) device is required to control and operate the
system when using the EtherNet/IP communication option.
The following tables highlights the various LHP10 Mark II power

supply communication bus options.
Table 5: Power Supply Communication Bus Options
Power Supply Default Control

Optional Control Method
Model Method
LHP10 Mark II Master/Slave none installed (default)
LHP10 Mark II Master/Slave DeviceNet Mark II

LHP10 Mark II Master/Slave Profibus
LHP10 Mark II Master/Slave EtherNet/IP
LHP10 Mark II Master/Slave DeviceNet Legacy
System Components
The basic Light Hammer 10 Mark II system consists of the
following items:
• An irradiator, LHI10-series.
• A power supply, LHP10 Mark II.
• One cable assembly to connect the high voltage and control

inputs/outputs from the power supply to the lamp.

INTRODUCTION
• An RF (microwave) leakage detector assembly, RF-1,

manufactured by Heraeus Noblelight Fusion UV Inc.
• One cable assembly to connect the power supply to the RF

detector assembly.
• All associated connectors and plugs.
• For Master/Slave operation (standard dry-contact operation),

the terminating resistors and network cables are provided.
In addition to the preceding items, the user must supply the

following items or purchase them from HNFN:
• Filtered cooling air for the irradiator if the Blower module is not
installed. Refer to SPECIFICATIONS for the cooling
requirements and specifications. Refer to the IRRADIATOR
MAINTENANCE section for air flow and pressure requirements.
• Mechanical mounting of the irradiators over a substrate,

conveyor, or other transport mechanism.
• Lightshield surrounding the irradiators.
• Exhaust system for the lightshield.
• Any desired external interlock mechanisms (Refer to the

ELECTRICAL INSTALLATION section).
• Electrical wiring of the power supply into the plant electrical

system.
• If using remote power control with the Master/Slave option, a

4-20 mA, 4-bit binary, or 0-10 Vdc signal is needed for power
level control. The user can also use the front panel option (on
the master unit) to control the power level for the system.
• If the DeviceNet™, Profibus® or EtherNet/IP™ option is used,

a network controller (master controller) is necessary for
remote operation.
• Two terminating resistors are required when using

DeviceNet™ or Profibus® communication protocols.
• Depending on the mode of operation (DeviceNet, EtherNet/IP,

or Profibus), additional network cables may be required for
multiple lamp units.

SAFETY
Heraeus Noblelight Fusion UV Inc.’s Ultraviolet (UV) Lamp

Systems have been designed to operate safely. Many systems
are in operation in a wide variety of industrial environments
without any problems of worker safety or health hazards.
However, like most industrial equipment, this equipment can
present worker safety problems if care is not taken to install,
operate, and maintain it correctly.
WARNING: The responsible user should be aware that if

the equipment is used in a manner not specified by the
manufacturer, the protection provided by the
equipment may be impaired.
The following pages provide information concerning various

aspects of worker safety with regard to this equipment. Because
some features of the system may be new to personnel using the
equipment, an attempt has been made to provide a fairly
extensive background on these issues as well as references,
where feasible, to further information or U.S. Government
Standards.
IMPORTANT NOTE: All personnel using the equipment

must become familiar with this safety information.
In addition, only trained service personnel should

perform troubleshooting on this system.
Care in installation and operation, coupled with adequate worker

training, should ensure that no unusual safety problems arise.

SAFETY
Ultraviolet Radiation
Ultraviolet radiation, which is emitted during normal operation
of the Heraeus Ultraviolet Lamp System, can be dangerous to
the eyes and skin of personnel. Adequate shielding around the
UV system and the region to be irradiated must be provided. If
unsafe levels of UV are allowed to escape during operation,
then all personnel in the vicinity of the lamps should be
required to wear goggles with UV-certified lenses. Protection is
needed for indirect as well as direct eye exposure. Discomfort
from excessive eye exposure to ultraviolet light typically
occurs about six hours after exposure. Personnel who
experience eye pain after possible exposure to direct rays from
the UV lamp should see a doctor. Furthermore, in the event
that adequate shielding is not possible, all personnel within
three meters of the lamp should wear gloves and long-sleeved
shirts to protect hands and arms.
Presently, there are no U.S. government standards on worker

exposure to ultraviolet light. However, there is a NIOSH
document, “Criteria for a Recommended Standard...Occupational
Exposure to Ultraviolet Radiation” (No. HSM 73-11009), and
several useful publications are available from the Bureau of
Radiological Health of the Food and Drug Administration.
Microwave Radiation
The Heraeus UV Lamp System is powered by high frequency
microwave energy. This form of energy is identical to that used
in home microwave ovens and, as in the case of ovens, can be
dangerous if misused or inadequately shielded. In the Heraeus
UV lamp, the shielding is adequate only as long as the lamp
and the screen on the bottom of the lamp are intact. Any rip or
large hole in the screen may lead to microwave radiation
leakage in dangerous amounts. The power to the lamp is
interlocked to shut off if there is excessive microwave radiation
leakage. The lamp system should never be turned on if the
lamp housing and screen are not intact, or if the microwave
leak detector and interlock are not functioning. Heraeus UV
equipment is interlocked to shut down if microwave leakage in
excess of 5 mW/cm2 (milliwatts per square centimeter) is
detected.

SAFETY
Personnel Effects
OSHA (U.S. Department of Labor, Occupational Safety, and
Health Administration - Standard 29CFR 1910.97) and ANSI
(American National Standards Institute - Standard C95.1-1999)
are the only major national organizations with voluntary
guidelines for safe limits of occupational microwave radiation
exposure.
The ANSI recommendation is the more stringent of the two

guidelines. Conservatively expressed, it states that a worker
should not be exposed to microwave radiation levels in excess of
8 mW/cm2 on a continuous basis at 2.45 GHz. It allows for
short-term exposure to much higher levels by stating that over a
six-minute period the average power density to which a worker
is exposed to microwave radiation should not exceed 8 mW/cm2.
Microwave radiation is considered a non-ionizing electromagnetic

radiation, which is not known to produce genetic damage. The
primary effect of this energy is to simply raise the temperature
of a body, which absorbs it. For example, 5 mW/cm2 will raise 1
cc of water 0.07°C in one minute. If the average worker were
exposed to this energy level continuously, he would absorb about
30 watts over his whole body.
At rest, the body dissipates about 100 watts. Therefore, this

additional heat load is considered safe, although Heraeus
Noblelight Fusion UV Inc. does not recommend continuous
exposure to levels anywhere near 5 mW/cm2.
Heraeus Noblelight Fusion UV Inc.’s equipment normally

produces low level leakage well below 8mW/cm2 in the work
environment. If a microwave survey meter is used, one should
read levels well below 1 mW/cm2 where personnel are likely to
be continuously exposed. When a lamp is started, leakage levels
may increase by a factor of two or three for the few seconds it
takes to start and couple energy to the bulb. This is considered
safe due to the requirement to average under 8 mW/cm2 over a
six-minute period.

SAFETY
Radio Interference
Heraeus UV lamps are classified as non-consumer industrial,
scientific and medical (ISM) equipment, as defined in Federal
Communication Commission (FCC) Rules and Regulations
Volume 47, Part 18. As required by these rules, Heraeus
Noblelight Fusion UV Inc. verifies that their systems are
capable of compliance with applicable technical standards
governing radiated emissions when the equipment is properly
maintained and is installed in an appropriate light shield. This
system complies with EN 55011 (CISPR-11, Group 2, Class A).
NOTE: Heraeus UV lamps operate at a fundamental frequency

of 2.45 GHz. The unit may cause interference with some
wireless local area networks (WLANs) that also operate at
this frequency. Please check with your WLAN manufacturer
for compatibility.
Ozone
Ozone is a gaseous form of oxygen, which is formed by
ultraviolet light. It has a characteristic pungent odor to which
most people are quite sensitive. People can typically detect
concentrations of several parts per hundred million. At high
concentrations it can cause discomfort and, at sufficiently high
levels, it can be dangerous.
NOTE: The Heraeus Noblelight Fusion UV Inc. Lamp System

produces less ozone than a conventional arc lamp. For
example, a pair of lamps running for twelve hours in a
non-vented room resulted in a steady state concentration of
less than 0.02 parts per million. This was a level that could
barely be detected by odor and a factor of five below the level
of 0.1 parts per million allowable for continuous exposure
(American Conference of Governmental Hygienists).
Operating at low power or cycling, the lamps will create a
higher concentration of ozone than when running
continuously at full power.
Mercury Fill In UV Bulb

Bulb Disposal
The UV bulb contains a small amount of mercury as part of the
fill contents similar to a fluorescent bulb. Like fluorescent tubes,
UV bulbs must be disposed of properly and in accordance with
state and local regulations. In July 1999, the Environmental
Protection Agency (EPA) adopted less stringent requirements
regarding the disposal of such lamps to encourage better
compliance with hazardous waste requirements. According to the
EPA’s Environmental Fact Sheet EPA530-F-99-024, UV bulbs
were reclassified as universal waste and are regulated under the
Resource Conservation and Recovery Act (RCRA). Universal

SAFETY
wastes include those items, such as batteries and thermostats,

usually thrown into the trash by households and small businesses
in relatively small quantities. Intact bulbs may be returned to
Heraeus Noblelight Fusion UV Inc. in their original containers for
disposal.
Safety and Clean-up in Event of Bulb Breakage

If the UV bulb breaks, the debris must be carefully cleaned up.
Breakage of the quartz envelope may result in some exposure to
elemental mercury vapor. No adverse effects are expected from
occasional exposure to broken lamps. As a matter of good
practice, breakage should be avoided. However, in the event of
a broken lamp, normal precautions should be taken for collection
of broken glass. There is insufficient radioactive material present
to constitute a health hazard. However, wear appropriate
clothing and gloves to avoid skin contact and goggles to avoid
contact to the eyes. Ventilate the area and minimize movement
to limit tracking of the material during cleanup. Do not sweep
mercury with a broom and do not use a vacuum cleaner; these
actions will unnecessarily disperse the mercury and its vapor. A
commercially available mercury spill kit may be used to absorb
any mercury residue. These spill kits are available from chemical,
laboratory, and maintenance supply houses. If these kits are not
available, small amounts of mercury may be collected with
adhesive tape or an eye dropper and stored in a sealed plastic
container until disposal. To remove mercury film from the
reflector surface, use a mercury absorbent wipe such as Mercon
Merconwipes®. Refer to the manufacturer’s instructions for
proper usage and disposal. Review your waste handling practices
to ensure they are in accordance with local regulations.
Regulations vary from State to State. Check with your State
Authorities for guidance.
Temperature
Surface temperatures of the lamp during normal operation
may exceed 49°C (120°F). Metal components near the lamp
may also be hot. Before attempting service procedures on the
lamp, allow the unit to operate in STANDBY so the blower
continues to run. The bulb will cool completely in less than one
minute. If the blower is not allowed to run, the bulb will retain
heat for several minutes. Observe appropriate precautions to
avoid burns.
Handle the bulb with cotton or surgical gloves or a lint-free

towel at all times, as fingerprints can be etched into the quartz.

SAFETY
High Voltage
Insulated electrical cables carry power at -5000 volts from the
power supply to the lamp. These voltages can be dangerous, so
some precautions should be taken in both the location and
protection of these lines. High voltages are exposed within the
power supply chassis, which should never be operated without its
cover.
DANGER: Never touch the power supply/lamp cable

connections while the system is ON or in STANDBY. Do
not touch power supply/irradiator cable connectors
while the system is on. High voltages are present in the
connector. A faulty magnetron may cause 8000 Volts
DC to appear on the connector pins and may cause
serious injury.
Do not touch power supply/irradiator harness plug P10
near the contacts, and do not lay P10 down on any
conductive material.
Do not touch any power supply components or wiring
while the unit is operating.
When troubleshooting the power supply, first turn off
and disconnect all power to the unit. Use extreme
caution at all times when troubleshooting the power
supply. Line voltages are present even when the lamp
control switch is set to LAMP DISABLE. Do not measure
any voltages not specified in the troubleshooting
procedures; dangerously high voltages exist in the
power supply.
Ensure the DC bus voltage in the PFC section of the
power supply is completely discharged by monitoring
several LED indicators on the circuit boards within the
Power Supply. Exercise caution; some Power Supply
internal voltages may exceed 750 Vdc.
Magnetrons within the irradiators are high voltage
components. As such they may retain a charge after
power has been disconnected. Using industry level
practices, physically shorting the contact pins of J10
(pins 1-6 to pin 7, ground) with an insulated tool prior
to removing the irradiator cover is advised as an
additional level of safety.
A high quality cable, rated at 10,000 Volts (minimum), is used in

all high voltage cables manufactured by Heraeus Noblelight
Fusion UV Inc., and can be supplied to users for any additional
connections that may be required.
UV Curable Materials
Please consult your UV materials supplier for recommended
precautions regarding the proper handling and use of these
products.

MECHANICAL INSTALLATION
This section describes the physical installation of the Light

Hammer 10 Mark II UV Lamp System. Directions regarding
mounting and shielding of the system are general as they will
vary depending upon the details of each individual installation.
A Lamp System may contain up to a maximum of 13 rows. The

maximum number of Slave units per row is 15. One Master unit
can control up to 15 Slave units. The maximum number of slaves
per row is 15.
Customer Responsibilities
The basic system components of the Light Hammer 10 Mark II
system are shown in Figure 1. In addition to the components
shown, the user must supply the following items or purchase
them from Heraeus Noblelight Fusion UV Inc.:
1. Filtered cooling for the irradiator. Refer to SPECIFICATIONS

for the cooling requirements and specifications.
2. Mechanical mounting of the irradiators over a substrate,

conveyor, or other transport mechanism.
3. Light shield surrounding the irradiators.
4. Exhaust system for the light shield.
5. Any desired external interlock mechanisms.
6. Electrical wiring of the power supply into the plant electrical

system (See “Power Source” in the ELECTRICAL
INSTALLATION section).
7. If using remote power control with the Master/Slave option, a

4-20 mA, 4-bit binary, or 0-10 Vdc signal is needed for power
level control. The user can also use the front panel option (on
the master unit) to control the power level for the system.
8. If the DeviceNet™, Profibus® or EtherNet/IP™ option is used,

a network controller (master controller) is necessary for
remote operation.
9. Terminating resistors are required when using DeviceNet™ or

Profibus® communication protocols. For Master/Slave
operation (standard dry-contact operation), the terminating
resistors are provided.
10.Depending on the mode of operation (DeviceNet, EtherNet/IP,

or Profibus), additional network cables may be required for
multiple lamp units. For Master/Slave operation (standard
dry-contact operation), the network cables are provided.

Power Supply Mounting

The LHP10 Mark II power supply must be mounted in the
standard horizontal position for proper operation. It can be
placed on a sturdy shelf or in a cabinet, provided that
approximately 305 mm (12 in.) of space is left behind the power
supply for cooling air to escape, and so the cable harnesses can
be run to the other components. Refer to OUTLINE DRAWINGS
for the space clearance minimums.
WARNING: Exercise caution; the power supply weighs

up to 27 kg (60 lbs). A minimum of two people are
required to lift and carry the unit onto and off of the
mounting location. Make sure that the power supply
can be safely supported before attempting to lift it.
Power supplies can be stacked up to five units high.
The cover screws must be installed to maintain safe
grounding for the chassis.
Use the lift flanges on the front and rear of the chassis as the
lifting points for the power supply.
Irradiator Mounting
The lamp can be mounted over a moving substrate or web,
supported by the bottom rails. The mounting structure must,
however, provide UV shielding and adequate venting for the
cooling air. Each user will normally design the mounting structure
to suit the particular application, and the user is responsible for
providing the required shielding and ventilation.
The lamp should be mounted so that the bottom rails sit 53.3 mm
(2.1 inches) above the surface to be cured. This allows the
elliptical reflector to focus the most intense strip of light very
near the substrate. The lamp also has four threaded holes on
either side for mounting. Refer to OUTLINE DRAWINGS for the
mounting dimensions.
NOTE: Carefully grasp the sides of the irradiator to lift it into or
out of the lightshield/mounting structure. When lifting or moving
the irradiator, take care not to damage the fine mesh of the RF
screen.
The easiest and most common mounting position is with the

irradiator vertical and the screen at the bottom, 53.3 mm (2.1
inches) above the substrate. Simply rest the module on a pair of
angle irons oriented in the same direction as the lamp bulb. One
common mounting scheme is shown in Figure 2.

Vertical mounting requires that no part of the support can push

against the irradiator screen causing it to tear. Provisions may be
made for raising or lowering the support structure with respect
to the substrate to be irradiated. This allows the user to optimize
the curing by operating in focus or somewhat out of focus.
LHI10 Series Installation

SUPPLY
AIR
PRESSURE
TEST POINT
LHI10 Series
Irradiator
MAKEUP
EXHAUST AIR
53.3mm
(2.1")
PRODUCT CL TRAVEL
NOTES: 1. Refer to Irradiator chapter for air pressure and flow verification procedure.
2. All pressures and flows measured at standard air density: 1.20kg/m3 (0.075 lbs/ft3).
3. Supply and exhaust blower specifications must be corrected for air density
variations at customer site.
Figure 2: Vertical Mounting Design for LHI10-series Irradiators

UV Light Shielding
Adequate light shielding must be provided for each irradiator in
the system. If shielding is not used, or if UV light escapes around
the irradiator support, the operator’s eyes and skin must be
protected from the effects of UV. Refer to the SAFETY section.
The louvers that provide make-up air to cool the light shield must
be of a light shielding design. (For important information on UV
safety considerations, refer to the SAFETY section.)
Irradiator Cooling
Proper operation of the lamp requires adequate cooling of the
magnetron and the bulb. Refer to the IRRADIATOR
MAINTENANCE section for instructions on how to measure air
pressure within the irradiator.
Filtered air from a blower is fed into the lamp housing, over the
magnetrons, and into the cavity through the microwave slots and
an array of small cooling holes. It then passes out of the lamp
through the wire mesh screen at the bottom and is exhausted.
The downward air flow through the cavity serves to cool the lamp
bulb. In addition, the outward flow of filtered cooling air helps
keep the lamp and reflector clean which extends the time
between necessary cleanings of the lamp bulb and reflector.
NOTE: Refer to Table 39 in the SPECIFICATIONS section for
HVAC and operating requirements for the air specifications. If
a quartz plate assembly is used, refer to the cooling
requirements for this option.
SPECIAL NOTE FOR LHI10B Mark II IRRADIATORS: The

LHI10B Mark II should be used in lightshields with
unrestricted air flow. The use of a quartz plate or a restrictive
lightshield is not recommended with the LHI10B Mark II
irradiator since the blower performance cannot be increased.
Remote Blowers
A remote blower package is available from Heraeus Noblelight
Fusion UV Inc. The package includes an air distribution plenum
(for multi-lamp systems), an inlet filter box, and flexible ducts or
hoses for cooling the system. Diameter and length must be
specified. Excessive length of flexible hose will impede air flow to
the irradiator. If the blower is farther than a few feet (or a meter)
from the irradiator, smooth duct work with no sharp bends
should be used.
NOTE: When sizing a blower, duct losses, site altitude, and
filter losses must be considered to ensure that adequate
capacity is specified. Heraeus’ Air Handling Manual may be
used as a guide.

NOTE: The more often the lamp system cooling air filter is
replaced, the less frequent the bulb, screen, and reflector will
need to be cleaned.
Differential Pressure Operation

A lightshield operating at negative or positive pressures with an
exhaust blower requires that an external hose be connected for
differential pressure interlock protection.
To convert an LHI10 irradiator so the internal air pressure switch

functions in a differential mode (lamp to light shield), separate
tubing must be run from the air pressure switch to the light
shield. Install this connection as shown in Figure 3.
Irradiator Pressure
Test Point
Air
Pressure
Silicone Switch
Air Tubing
Pressure 187 ID, Silicone
Switch 0.312 OD Tubing
187 ID,
0.312 OD
Lightshield
LHI10/LHI10_02 LHI10_01/LHI10_03
Figure 3: Irradiator Conversion -- Internal Air Pressure Switch
Differential Mode
Irradiator Exhaust Venting

Heraeus recommends 130% of the nominal volume of cooling air
be exhausted from each irradiator to reduce the lightshield
temperatures. The air flow must be vented below the irradiator
to prevent back pressure buildup, which would reduce the flow of
cooling air. An exhaust fan is also useful to draw hot air and
ozone away from the UV lamp, and discharge them to the
outside. If the fan removes more air than is supplied to the
irradiator inlets a negative pressure exists under the lamps,
which improves lamp cooling. The makeup air enters through the
UV shielding louvers or any other vents in the light shielding
enclosure.

Light shielding louvers are recommended. At least 284 cm2 (44

sq. in.) of louvered area is recommended for each irradiator to
allow free flow of makeup air. If the exhaust air is not vented
outside the building, care should be taken to prevent it from
recirculating into the inlet of the blower(s).
Quartz Plates
To protect the material being cured from the warm air blowing
out of the irradiator, quartz plates may be mounted below the UV
lamp to block the air carrying heat away from the bulb. A typical
mounting design is shown in Figure 4; the typical mounting
distances are shown in Figure 5. Details of the mounting
structure depend on the position and location of the irradiator,
quartz plate, and the UV shielding.
SPECIAL NOTE FOR LHI10B Mark II IRRADIATORS: The
LHI10B Mark II should be used in lightshields with
unrestricted air flow. When a quartz plate assembly is used
below the irradiator, a negative pressure exhaust system is
required that eliminates back pressure at the base of the
irradiator.
Irradiator
Irradiator
mounting
structure
support
53 mm
(2.1”) D
Quartz plate (pair)

P/N 300293
6 00"x 12.00 " x 0 .09" THK
(152.4mm x 305mm x 2.29mm THK)
Irradiator
Removal access cooling
for cleaning air flow Substrate
to be cured
Quartz plate
mounting structure
Figure 4: Quartz Plates - Example Mounting Design

Irradiator
Quartz Plate
Assembly
53 mm D
Substrate to be
(2.1”)
C Cured
Figure 5: Quartz Plate Mounting Distances
• Clearance C prevents the substrate from striking and breaking

the quartz plate but varies with the application.
• Distance D (25 mm minimum) should be maintained at both

the front and rear of the irradiator for efficient irradiator
cooling air flow. If the clearance is only 25 mm and the quartz
plate assembly is exhausted from only the front or rear of the
irradiator, the air flow will be restricted. An increase in supply
air pressure or exhaust negative pressure will be required to
compensate for this restriction. Refer to Table 39 in
SPECIFICATIONS for the recommended cooling requirements.
Refer to Figure 43 for the proper air pressure requirements.
Lamps Mounted in Opposing Configuration

If two lamps are to be mounted opposing each other, as shown
in Figure 6, lamp performance and interlock operation may be
impaired. Contact Heraeus Noblelight Fusion UV Inc. Customer
Service for consultation.

Figure 6: Lamps in Opposing Configuration
RF Detector
The Light Hammer 10 Mark II UV Lamp System includes an RF
detection device, which shuts the system down after 60 seconds
if dangerous levels of RF energy are present. During the sixty
seconds, a warning is provided over the communication bus. A
customer-supplied controller could be programmed to shut down
the entire system or shut down the unit under fault if microwave
energy in excess of permissible levels are detected. This
shutdown might be caused by a faulty RF screen or some other
type of damage to the lamp or by inadequate or damaged
shielding.
The Heraeus Noblelight Fusion UV Inc.’s RF-1 detector (Figure 7)

automatically tests the components of the detector circuitry at
system start-up and when a test button is pushed by the
operator. RF levels are continuously monitored while the lamps
are in Standby or Lamp On. Complete information is provided in
the TROUBLESHOOTING section.

Figure 7: RF Detector
Each row/lightshield and every four lamps in a multi-unit

installation must have at least one functional RF detector.
Additional detectors may be connected to other power supplies in
the row, if desired.
A minimum of one RF detector must be used for every four
installed lamp systems in a row. The RF detector would be
connected to one of the four power supplies with the
remaining three using the RF detector plug.
NOTE: When a PLC is controlling multiple Master units in a

multi-row system, an RF fault in one row will not affect the
other rows in the system. The customer-supplied PLC will
receive the fault signals from the Master unit for each row; it
can then determine if other rows should be turned off or to
continue operating.
IMPORTANT NOTE: RF levels near the installation

should be checked annually. To measure, a hand-held
survey meter is available from Holaday Instruments,
Inc. (Eden Prairie, Minnesota, USA). The model
HI-1501 is calibrated for use with 2450 MHz microwave
sources and has three scales to measure RF levels from
0-100 mW/cm2.

The RF detector antenna should be near an irradiator, which is

the potential source of RF leakage. However, to protect the
antenna from heat and UV light, it should be placed outside the
light shield. It may “look” into the light shield through an existing
opening, or one made for this purpose. The tip of the sensing
cone should be at least two inches from the opening of the light
shield. The RF detector should be within 1m (40 in.) of all
irradiators.
The presence of metal surfaces near the detector may cause false
readings; therefore, allow a maximum open area around the
device. Any hole in the light shield should be covered with
nonconducting silicone rubber.
NOTE: Ensure that the metal case of the RF detector does not
come in contact with any grounded surface. The mounting
bracket is isolated from the case of the RF detector.
Any required programming and the connection of the cable from

the RF detector to the power supply is described in the
ELECTRICAL INSTALLATION section.
Mechanical Installation Checklist

Before operating the ultraviolet lamp system for the first time, be
sure the following procedures have been completed.
ITEM SECTION
Review safety procedures Safety
Install proper light shields Mechanical Installation
Position the RF detector correctly Mechanical Installation
Connect the fan to exhaust the

light shield Mechanical Installation
Inspect the RF screen and UV bulb Mechanical Installation

ELECTRICAL INSTALLATION
This section describes the electrical installation of the Light

Hammer 10 Mark II UV Lamp System.
NOTE: This unit is intended for installation in an Installation
Category II environment, as defined by EN61010-1 or
UL61010-1 (see SPECIFICATIONS for standards).
NOTE: An all-pole breaker must be provided for the AC power

input to provide overcurrent protection and to serve as the
disconnect device for the unit. It should be suitably located
and easily reached. The breaker must be rated at 50 Amps per
phase for the low voltage operation (200-240 VAC) and at 30
Amps per phase for the high voltage operation (380-480 VAC).
This device must be marked as the disconnecting device and
must meet the requirements of IEC 60947-1 and IEC 60947-3.
Upon installation of the Light Hammer 10 Mark II in the end
application, the safety of that system is the responsibility of
the installer.
Power Source
Heraeus Noblelight Fusion UV Inc. UV equipment must be
connected in accordance with local wiring codes. Use applicable
standards for wire sizes, fuse sizes, and disconnect box locations.
Each power supply requires a separate fused three-branch circuit
with a line disconnect.
CAUTION: Measure the main three-phase source of

plant facilities to ensure that it is within 10 percent of
the operating range specified on the equipment label
located on the front panel.
For nominal operation, the customer should provide an AC power

source that meets the requirements of European Standard
EN61010-1 for:
• Voltage 200 VAC-480 VAC (±10%) auto-ranging
• Frequency 50/60 Hz (±1%)
• Harmonic distortion (≤10% total harmonic distortion)
• Voltage unbalance (<2%)
• Voltage impulses (<1.5 ms duration, 500 ns-500μs rise/fall

time <200% peak)
• Voltage interruption (<3ms @ >1s intervals)
• Voltage dips (<20% for 1 cycle @ >1s intervals)

Figure 8: Front and Rear Panels of LHP10 Mark II
WARNING: An M5 pem nut is provided on the rear of

the power supply for grounding.
In addition, the green or green/yellow ground wire
must be connected to the J101 terminal block ground
connection.
The power supply cover screws must be installed to
maintain safe grounding.

System Power Connection, J101

Current ratings indicate current demands during normal
full-power operation. Supply wiring and circuit breaker or fuses
should be sized to allow for heavier current draw at startup. The
Light Hammer 10 Mark II power supply is designed to operate
within a range of 200-480 VAC and is auto-ranging. Table 6
shows the leg currents for each power supply/voltage
combination and is provided for reference only.
Table 6: Maximum Line Currents
Current
Current (amps)
Voltage (amps)
System Frequency blower control
(VAC) non-blower
module installed
unit
LHP10 Mark II 50/60 Hz 200-240 V 27-22A 28-23A
50/60 Hz 380-480 V 14-11A 15-12A
NOTE: Refer to applicable electrical codes to determine type

and size of cable required for the specific installation.
If installing the Light Hammer 10 Mark II UV Lamp System
into an existing legacy installation, use the optional pigtail
adapter to connect the J101 terminal block to the P101
connector used in the legacy system cabling. The
customer-supplied power cord must be terminated with an
industrial plug that complies with IEC 60309 or with the
comparable national standard.
Input Power Connection

Each power supply is provided with an AC terminal block, J101,
which is used for connection to the 3-phase AC mains via a
mating pluggable input terminal block connector. The input
terminal block connector coupler is inserted into the AC input
terminal block for connection to the 3-phase AC main. The
coupler is protected by a cover. The requirements for the
customer-supplied power cord are described below.
For each power supply, remove the two J101 cover screws to
access the input power terminal block connector. Connect the
three-phase wiring and ground to the terminal block as follows:
phase 1 to L1, phase 2 to L2, and phase 3 to L3. Connect the
green or green/yellow ground wire to the dedicated ground
terminal for the chassis ground connection.
Secure the cable using the provided strain relief and re-install the
cover. All conduit and wire sizes should be in compliance with
local electrical code.
TYPE S – rubber insulated, 600V (non-oil resistant

applications)
TYPE ST – PVC insulated, 600V (non-oil resistant

applications)

TYPE SO – rubber insulated, 600V (oil-resistant applications)
TYPE STO – PVC insulated, 600V (oil-resistant applications)
Range of Wire Gauge Accepted:

for 200-240V: 5.26mm2 – 8.37 mm2 (10 AWG-8 AWG)
for 380-480V: 3.30 mm2 – 8.37 mm2 (12 AWG-8 AWG)
Input Power wired directly into Terminal Block Optional Pigtail Adapter connected
Figure 9: Mark II Input Power Connections (shown with cover

removed)
Rotating Phases
The Light Hammer 10 Mark II system with the LHI10 irradiator
provides a balanced HV load to the 3-phase power source. There
is no need to rotate phases. Table 7 shows the nominal leg
currents for the LHP10 Mark II power supply units without the
blower control module installed. Table 8 shows the nominal leg
currents for the LHP10 Mark II power supply units with the
blower control module installed.
Table 7: Leg Currents 50 and 60 Hz Nominal Value, non-blower

unit
System Line
1 supply 2 supplies 3 supplies
Voltage, 3-Phase
(in Amps) (in Amps) (in Amps)
(VAC)
200 24/24/24 48/48/48 72/72/72
208 23/23/23 46/46/46 69/69/69
220 22/22/22 44/44/44 66/66/66
240 20/20/20 40/40/40 60/60/60
380 12.5/12.5/12.5 25/25/25 37.5/37.5/37.5
415 11.5/11.5/11.5 23/23/23 34.5/34.5/34.5
480 10/10/10 20/20/20 30/30/30

Table 8: Leg Currents 50 and 60 Hz Nominal Value, blower

control module installed
System Line
1 supply 2 supplies 3 supplies
Voltage, 3-Phase
(in Amps) (in Amps) (in Amps)
(VAC)
200 27.8/27.8/27.8 55.6/55.6/55.6 83.4/83.4/83.4
240 23/23/23 46/46/46 69/69/69
380 14.4/14.4/14.4 28.8/28.8/28.8 43.2/43.2/43.2
480 11.5/11.5/11.5 23/23/23 34.5/34.5/34.5
Irradiator Cable Connections

The irradiator control and HV cables are bundled together. All
connectors are labeled and keyed so they cannot be
inadvertently interchanged. Refer to Figure 8.
The HV Cable Assembly (7-pin HV connectors) is connected

between J103 on the power supply and J10 on the irradiator.
The Irradiator Cable Assembly (19-pin control connectors) is

connected between J104 on the power supply and J11 on the
irradiator.
If the optional Blower Control module and blower unit are

installed, the blower cable is connected to the 8-pin connector
(J108) on the power supply and J12 on the irradiator/blower unit.
The J108 connector is only available when the blower control
module is installed within the power supply unit.
J108 BLOWER
(optional)
J107
E-STOP
J111 COMM BUS
J103 J104 J105 J106 J102

HV CNTL IRRAD CNTL RF DETECTOR CUSTOMER I/O MASTER/SLAVE J101 AC INPUT
Figure 10: LHP10 Mark II Rear Panel Connectors

RF Cable Connection, J105

The RF detector is designed to shut the system down if excessive
levels of RF energy are present. This shutdown might be caused
by a faulty RF screen or some other type of damage to the lamp
or by inadequate or damaged shielding.
If RF is detected, the LHP10 Mark II will report an RF warning to

the Master/controller via the selected control method. The
Master or DeviceNet/Profibus/EtherNet controller can be
programmed to shut down a single unit or the entire row
immediately after receiving an RF warning or during the
60-second warning period. If this warning is not acknowledged,
the unit under fault will shutdown after this 60-second warning
period has elapsed. The warning period provides the user an
opportunity to perform a controlled shutdown of the system.
multi-row system, an RF fault in one row will not affect the
other rows in the system. The customer-supplied PLC will
receive the fault signals from the Master unit for each row; it
can then determine if other rows should be turned off or to
continue operating.
When a single unit is operating as a Master, an RF detector must

be connected to the LHP10 Mark II power supply. If no RF
detector is connected, the unit will shut down immediately with
an RF Fault. The 14-pin RF detector cable or RF detector plug
must be connected to J105 on each LHP10 Mark II power supply.
IMPORTANT NOTE: A system must have a minimum of

one RF detector per row of lamps. Refer to Table 9. Any
unit in the system can have an RF detector connected
to it.
It is recommended that one RF detector be installed for
every four lamp systems in a row. The RF detector
would be connected to one of the four units with the
remaining three using the RF detector plug.
Table 9: RF Detector Connector, J105
J105 FAULT
INTERLOCK COMMENTS
PINS CONDITION
RF Detector 1, 2, 3, 4 RF Trip or no A system must have a minimum of

(connected to detector present one RF detector per row.
unit)
RF Detector 2, 3, 4 Open circuit If RF detector is not connected to
(not every power supply in a multi-lamp
connected) system, the RF detector plug must be
used. In a single lamp system, the RF
detector must be used.

Emergency Stop (E-STOP) Connection, J107

The LHP10 Mark II power supply provides the user with a “hard”
E-STOP input at J107. This input is shipped with a jumper
installed. Opening this circuit interrupts all power to the filament
and HV circuits. However, the 12 Vdc internal LHP10 Mark II
power supply control logic and internal high voltage in the PFC
circuits remain powered.
The E-STOP circuitry is designed for use only in an emergency
situation. This connection should not be used with any other
interlocks or switches. Only a qualified E-STOP button/switch
should be used to activate this input. This input is internally
connected to a maximum of 14 Vdc, 100mA. Use 14-18 AWG.
The user is to provide dry contact connections only. The
voltage is internal to the unit. Do not apply voltage to these
inputs.
Perform the following steps to connect the E-STOP to the LHP10

Mark II power supply.
1. Disconnect power to the unit.
2. Remove the jumper from J107. See Figure 11.
3. Connect the two J107 inputs to the dry contacts of a

customer-controlled E-STOP switch. (14-18 AWG conductors
must be used for E-STOP connections.) Refer to Table 10.
Each power supply requires its own dedicated contacts.
CAUTION: Do not apply voltage to J107 inputs. All

control boards will be severely damaged.
In a multi-lamp system, the user must provide
dedicated contacts for each power supply.
NOTE: Heraeus recommends that the dry contacts used for the
E-STOP circuit be gold-plated. The total external wiring and
contact resistance for this connection must be less than 1Ω.
Table 10: E-STOP Cable Connection Lengths
MAXIMUM CABLE LENGTH

WIRE GAUGE
(AWG)
METER FEET
18 10 30
16 15 45
14 25 75

Figure 11: J107 E-Stop Jumper Connection
Master/Slave Connection, J102

When controlling multiple units remotely via dry contacts, one
unit is usually selected as the Master unit and all remaining units
become slave units. A maximum of 15 Slave units can be
connected to a single Master unit. The Master/Slave units are
connected together using the 4-pin J102 Master/Slave
connection.
NOTE: Each Master unit must have separate control signal
lines connected via J106.

multi-row system, a fault in one row will not affect the other
rows in the system. The customer-supplied PLC will receive
the fault signals from the Master unit for each row; it can then
determine if other rows should be turned off or continue to
operate.
NOTE: If using the optional Advanced Integrated Monitoring

System (AIMS) Mark II, the J102 connector will be required
regardless of the Communication method used.

Input To LHI10
J101
Power Lamp
J103
Terminating Resistor
J104 Female
J105
RF Detector
J107
E-Stop Jumpers
J108
F M F M
J102
F standard
J106 Customer I/O Master/Slave DeviceNet
Cable Tee
MASTER
Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
J108 standard
F M F M DeviceNet
J102 cable
F
J106 Customer I/O
Master/Slave
Cable
SLAVE #1
All connections
same for other
Slave systems
Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
J108
F M F M
J102
F
J106 Customer I/O
Master/Slave
Cable
SLAVE #15
Male
Figure 12: Master/Slave Connections
NOTE: The same network connections shown above are

utilized for the optional AIMS application to monitor the
system performance.

Customer Input/Output Connections, J106

NOTE: The Customer Input connections are only applicable
when operating the unit in Master/Slave mode via remote
operation. Relay outputs (K1-K6) are available in all modes of
operation.
The LHP10 Mark II input/output connections are designed to be

driven by a programmable logic controller (PLC). The inputs on
J106 can be configured for sinking or sourcing of input current.
• Sinking provides a path to ground (-)
• Sourcing provides a path to the supply source (+)
The J106 inputs can be powered by an internal power source or

by a customer-supplied external power source (12-24Vdc). The
following figures illustrate methods used to connect to the inputs
on J106 on the LHP10 Mark II. All other inputs can be connected
in a similar manner.
NOTE: Use industry standard electrical installation and

wiring practices to reduce electromagnetic interference
(EMI). Do not place signal and control cables in the
same conduit or raceway as the power lines. Use
shielded (or screened) cables for all customer I/O
connections.
FROM INTERNAL POWER SOURCE
PLC
CONTACT
29 INTERNAL PS ( + ) 29 INTERNAL PS ( + )
EXTERNAL
28 USER POWER
JUMPER
INPUT
+
_
INPUT 28
EXTERNAL USER COMMON
PLC INTERNAL PS ( - ) JUMPER INTERNAL PS ( - )
CONTACT
27, 35, 37 27, 35, 37
J106 J106
SINKING INPUT SOURCING INPUT
Figure 13: Input Connections (from internal power source)
NOTE: Do not use an internal power source from LHP10 Mark II to

drive any external loads.

Table 11: Internal Power Source Connections
J106 MAX. CIRCUIT

I/O TYPE COMMENTS
PINS RATINGS
Digital Power Level 23,24, Input 5mA @ 14 Vdc

25,26
Remote Operation 31,32,33 Input 5mA @ 14 Vdc
External Interlock 34,36 Input 5mA @ 14 Vdc

User Power (supplied 28 Input 5mA @ 14 Vdc When using this configuration, this
Internally) pin is jumpered to pin #29.
Internal System Power 29 Output 5mA @ 14 Vdc When using this configuration, this
power is supplied internally and a
jumper from pin #28 to pin #29 is
required.
Internal System Ground 27,35,37 Ground 5mA @ 14 Vdc
FROM EXTERNAL POWER SOURCE
29 N/C 29 N/C
USER INPUT
28 POWER
PLC
EXTERNAL CONTACT
EXTERNAL
24V 24V
INPUT 28
USER COMMON
PLC 27, 35, 37 27, 35, 37

CONTACT N/C N/C
J106 J106
SINKING INPUT SOURCING INPUT
Figure 14: Input Connections (from external power source)
NOTE: Do not use an internal power source from LHP10 Mark II to

drive any external loads.
Table 12: External Power Source Connections
J106 MAX. CIRCUIT

I/O TYPE COMMENTS
PINS RATINGS
Digital Power Level 23,24, Input 10mA @ 24 Vdc

25,26
Remote Operation 31,32,33 Input 10mA @ 24 Vdc
External Interlock 34,36 Input 10mA @ 24 Vdc
User Power (user 28 Input 10mA @ 24 Vdc User provides 12-24 Vdc to this pin.
provided)

Table 12: External Power Source Connections (continued)
J106 MAX. CIRCUIT

I/O TYPE COMMENTS
PINS RATINGS
Internal Power 29 Not used No connection
Internal System Ground 27,35,37 Not used No connection
Relay Outputs
The 37-pin Customer I/O connector (J106) is used to remotely
control the Light Hammer 10 Mark II unit. The status relay
outputs may be used to synchronize the customer’s equipment
with the Light Hammer 10 Mark II system. The unit can be
controlled through the use of dry contacts, analog, or digital
control signals.
There are six relay outputs available on an LHP10 Mark II power

supply through the J106 connector on the rear panel. These
outputs may be used to synchronize the customer’s equipment
with the Light Hammer 10 Mark II system. Refer to Table 13.
Table 13: System Status Output Relays
OUTPUT J106 ASSERTED MAX. CIRCUIT

WIRE SIZE COMMENTS
RELAYS PINS STATE RATINGS
K1 (Filament ON) 1, 2 Closed 1A@ 16-24 AWG K1 contacts close when filament
24 Vdc or 24 VAC voltage is applied.
K2 (Lamp Power 3, 4 Closed 1A@ 16-24 AWG K2 contacts close when HV is

ON) 24 Vdc or 24 VAC applied to the magnetron.
K3 5, 6 Closed 1A@ 16-24 AWG K3 contacts close when the

(Photodetector 24 Vdc or 24 VAC photodetector is satisfied.
Satisfy)
K4 (Unit Fault) 7, 8 Open 1A@ 16-24 AWG K4 contacts open when unit fault
24 Vdc or 24 VAC occurs.
K5 (System/ 10, 11 Closed 1A@ 16-24 AWG K5 contacts close when the lamp
Ready) 24 Vdc or 24 VAC reaches full UV output and the
user process can start.
K6 (Warning) 12, 13 Open 1A@ 16-24 AWG K6 contacts open when unit
24 Vdc or 24 VAC warning occurs.
NOTE: If any Slave unit in a row experiences a fault or

warning, Output Relay K4 (Unit Fault) or Output Relay K6
(Warning) will open to indicate the fault or warning. For the
Master unit, these two relays indicate the fault or warning for
the Master unit as well as the Slave units operated by that
Master unit. In addition, if the fault configuration for the
Master unit is set to unit fault and the Master unit faults, the
Master unit will continue to command/operate the connected
Slave units.

Remote Power Control

The Light Hammer 10 Mark II remote power level can be
controlled using either analog or digital control.
Analog Power Control

There are two analog power level control methods: 0-10V or 4-20
mA.
4-20 mA Mode: This input allows a user to control lamp power

in 1 percent steps, using the 4-20mA control loop.
0-10 VDC Mode: This input allows a user to control lamp power
in 1 percent steps using the 0-10 VDC control loop.
Table 14: Analog Inputs for Power Level Control Connections,

J106
ANALOG
J106 MAX. CIRCUIT
POWER I/O TYPE COMMENTS
PIN RATINGS
CONTROL
Power_Level+ 21 Input 20 mA @ 10 VDC Analog input

Power 0-10 V or 4-20 mA
Power_Level- 22 Input 20 mA @ 10 VDC Common return for analog signal
NOTE: Apply positive polarity of the analog power level control

signal to pin 21 and negative polarity of the analog power level
control signal to pin 22.
Digital Power Control

Four lines (PWR0-PWR3) are used to remotely control the lamp
power level. Open contacts on all inputs are 35 percent; closed
contacts on all inputs are 100 percent power. There are 16 steps
of 5 percent between 35 percent and 100 percent in normal
binary progression. (PWR 0 is the least significant bit.) Refer to
Table 15, Figure 15, and Figure 16. Note: The lowest three
binary progressions all result in 35% power.
Table 15: Digital Inputs for Power Level Control Connections,

J106
DIGITAL
J106
POWER COMMENTS
PIN
CONTROL
DIG_PWR0 23 Digital power control input bit 0
DIG_COMMON 27 Common return for digital signal

PWR% PWR3 PWR2 PWR1 PWR0 Binary

0000
0001
0010
0011
0100
0101
0110
0111
1000
1001
1010
1011
1100
1101
1110
1111
Figure 15: Asserted Input (Closed Contact)
 Inputs (PWR0, PWR1, PWR2 or PWR3) switched to ‘INTERNAL

PS(-)’
J106
29 INTERNAL PS ( + )
JUMPER 28 USER POWER
23 PWR 0
24 PWR 1
25 PWR 2
26 PWR 3
27 INTERNAL PS ( - )
Figure 16: Digital Power Control (using internal power sinking

input)

Remote Inputs
Three switches are required for remote Light Hammer 10 Mark II
operation; they control the RESET, STANDBY, and LAMP ON
functions. Connections are made through the J106 connector.
Single or Master/Slave systems may be operated remotely. For
Master/Slave systems, the remote switches must be connected
to the Master power supply. Refer to Table 16.
The remote Lamp Off (Reset), Standby, and Lamp On inputs are
only enabled when the user selects the remote control function.
The Lamp Off (Reset) always takes precedence over the Lamp On
input. Unused remote control inputs should not be jumpered.
To ensure reliable operation, all switches must have gold

contacts or be designed for logic-level signals. Shielded cable
should be used to minimize noise effects. Keep cable length to a
minimum.
Table 16: J106 Inputs (Remote Operation)
J106 ASSERTED Contact

Signal Application Comments
Pins STATE Ratings
Remote Reset 31 No jumper required if front panel

operation is selected.
Remote 32 Closed 5 mA @ 5 Vdc No jumper required if front panel

Standby operation is selected.
Remote Lamp 33 No jumper required if front panel

On operation is selected.
NOTE: A dry contact (such as a PLC containing a relay contact)

with gold contact material should be used to drive the remote
inputs. The cable length to the dry contact should be no more than
6 meters. Shielded cable should be used to minimize possible
electrical interference.
In a multi-lamp system, connections are made to the Master
power supply.
Each Master unit must have separate control signal lines
connected via J106. Control lines should not be shared.
Customer Interlocks
The LHP10 Mark II power supply has two customer interlock
inputs (External interlock and System Blower interlock). A fault
condition on either of these inputs will cause the system to shut
down; the fault must be corrected before the system can be
restarted. These interlock inputs are optional; however, the
system blower and external interlock inputs in the J106
connector must be jumpered if these inputs are not used. Refer
to Table 17 for more information on the Customer Interlocks.

Table 17: Customer Interlocks
Signal Pins Active Application Comments
External Interlock 34 Closed circuit 1. For remote operation; internal power

source; sinking input configuration: Jumper
pin 34 to pin 27, 35, or 37 (Internal PS (-))
to satisfy the interlock.
2. For remote operation; internal power
source; sourcing input configuration:
Jumper pin 34 to pin 29 (Internal PS (+)) to
satisfy the interlock.
3. For remote operation; external power
source; sinking input configuration:
Jumper pin 34 to pin 27, 35, or 37 (Internal
PS (-)) to satisfy interlock.
Jumper pin 34 to the positive polarity of the
external power source to satisfy the
interlock.
5. For front panel operation, typically the
internal power source is used to power this
interlock (jumper between pin 29
(Internal PS (+)) and pin 28 (User
Power_Common). To satisfy the interlock in
this condition, the user must jumper pin 34
to pin 27, 35, or 37
(Internal PS (-)).
System Blower 36 Closed circuit 1. For remote operation; internal power
Interlock source; sinking input configuration: Jumper
pin 36 to pin 27, 35, or 37 (Internal PS (-))
to satisfy the interlock.
2. For remote operation; internal power
Jumper pin 36 to pin 29 (Internal PS (+)) to
satisfy the interlock.
source; sinking input configuration:
Jumper pin 36 to the return of the external
power source to satisfy the interlock.
Jumper pin 36 to the positive polarity of the
external power source to satisfy the
interlock.
5. For front panel operation, typically the
internal power source is used to power this
interlock (jumper between pin 29
(Internal PS (+)) and pin 28 (User
Power_Common). To satisfy the interlock in
this condition, the user must jumper pin 36
to pin 27, 35, or 37 (Internal PS (-)).

Remote Magnetron Current

There is an analog output available on the power supply pins 16,
17 (J106) that provides a voltage representation of the operating
power level of the unit. This value can be used for monitoring
purposes only. A power level of 4.45 V represents 100% power.
The power level is linear between 35% and 100%.
Table 18: Magnetron Current Monitor
MAX.
J106
SIGNAL I/O TYPE CIRCUIT COMMENTS
PINS
RATINGS
Total Magnetron 16, 17 Output 2mA @ 5 Vdc 1.55 V ≅ 35% power

Current Monitor 4.45 V ≅ 100% power
Summary of LHP10 Mark II Connectors

A listing of the external connectors used in the LHP10 Mark II is
provided in the table below.
Table 19: Summary of Connectors
Conn Description Master/Slave DeviceNet Profibus EtherNet/IP
J101 AC input Required Required Required Required
J102 Master/Slave Required option option option
J103 HV Control Required Required Required Required
J104 Irradiator Required Required Required Required

Control
J105 RF Detector Required Required Required Required

connection or plug connection or plug connection or plug connection or plug
J106 Customer I/O Required Required Required Required

connection or plug connection or plug connection or plug connection or plug
J107 E-Stop jumper or jumper or jumper or jumper or

connection connection connection connection
J108 Blower option option option option
J111 Comm Bus not required Required Required Required
If using the optional Advanced Integrated Monitoring System

(AIMS) Mark II, the J102 connector will be required regardless of
the Communication method used.

Single Lamp Control in Remote Mode using Customer I/O

To remotely operate the LH10 Mark II with a single lamp,
Figure 17 shows a typical connection.
Cooling Air
Irradiator
Cable J10
J11
J101 3-phase
J103
Power Input
J104
J105
RF Detector
J107 E-Stop
Jumper Optional J12
J108
Blower Control
J102 MASTER/SLAVE
CONNECTION
J106
Master/Slave
Cable
1,2 OUTPUT STATUS RELAY K1 (Filament ON)

3,4 OUTPUT STATUS RELAY K2 (Lamp Power ON)
5,6 OUTPUT STATUS RELAY K3 (Photodet. Satisfied)
7,8 OUTPUT STATUS RELAY K4 (Unit Fault)
10,11 OUTPUT STATUS RELAY K5 (Process Go)
12,13 OUTPUT STATUS RELAY K6 (Warning)
21 4-20 mA / 0-10 Vdc POWER LEVEL INPUT
22 Ground for 4-20 mA / 0-10 Vdc INPUTS
23,24,25,26 4-BIT BINARY POWER LEVEL INPUTS
27,35,37 Ground for DIGITAL INPUTS
31 REMOTE CONTROL INPUT (RESET)
32 REMOTE CONTROL INPUT (STANDBY)
33 REMOTE CONTROL INPUT (LAMP ON)
16,17 Magnetron Current Monitor
34,36 EXTERNAL INTERLOCKS (jumpered)
9, 14 Chassis Ground
15, 18-20, 30 Not Used
Figure 17: Single Lamp Connections
Multiple Lamp Control in Remote Mode using Dry-Contact I/O

Multiple Light Hammer 10 Mark II units can be operated using
Master/Slave operation or through an optional industrial network
(if this option is installed). Figure 18 shows a typical connection
using Dry-contact Master/Slave operation.
NOTE: A terminating resistor is required at both ends of the
network trunk line. Exactly two terminating resistors must be
used per network. If less than 2 or more than 2 terminating
resistor are used per network trunk line, the Master/Slave
network may not operate properly.

Cooling Air
Irradiator
Cable J10
J11
J101
3-phase
Power Input
J103
J104
J105
RF Detector
J107 E-Stop
Jumper Optional J12 Master/Slave
J108
Cable
Blower Control
J102
J106
1,2 OUTPUT STATUS RELAY K1 (Filament ON)

3,4 OUTPUT STATUS RELAY K2 (Lamp Power ON)
5,6 OUTPUT STATUS RELAY K3 (Photodet. Satisfied)
7,8 OUTPUT STATUS RELAY K4 (Unit Fault)
10,11 OUTPUT STATUS RELAY K5 (Process Go)
12,13 OUTPUT STATUS RELAY K6 (Warning)
21 4-20 mA / 0-10 Vdc POWER LEVEL INPUT
22 Ground for 4-20 mA / 0-10 Vdc INPUTS
23,24,25,26 4-BIT BINARY POWER LEVEL INPUTS
27,35,37 Ground for DIGITAL INPUTS
31 REMOTE CONTROL INPUT (RESET)
32 REMOTE CONTROL INPUT (STANDBY)
33 REMOTE CONTROL INPUT (LAMP ON)
16,17 Magnetron Current Monitor
34,36 EXTERNAL INTERLOCKS (jumpered)
9, 14 Chassis Ground
15, 18-20, 30 Not Used
J101 3-phase
Power Input
J103
J104 To Lamp
J105
RF Detector
J107 E-Stop Jumper
J108 Optional Blower Control Master/Slave

Cable
J102 SLAVE
J106
All connections All connections

same for other same for other
Slave systems Slave systems
J101 3-phase
Power Input
J103
J104 To Lamp
J105
RF Detector
J107 E-Stop Jumper
J108 Optional Blower Control Master/Slave

Cable
J102 SLAVE
J106
Figure 18: Single Row Multi-Lamp Connections via Master/Slave

Communication Bus Connection, J111 (Optional)

The J111 connector is configured at the time of system order to
support DeviceNet, Profibus, or EtherNet/IP communication
protocols. The specific communication bus module plugs into the
J111 connector slot and the protocol connections are made to
this module. If no module is ordered, a plate covers the opening.
The connector module electrical rating is 3.3 Vdc.
Optional DeviceNet Bus Connection

The DeviceNet bus cable connects the LHP10 Mark II power
supplies to the DeviceNet network and to the DeviceNet
controller. A dual circular M12 DeviceNet connector is provided
on the optional DeviceNet communication protocol connection on
the rear of the LHP10 Mark II power supply (see Figure 19). Refer
to Table 20 for the DeviceNet connections.
When connecting the LH10 Mark II Power Supply in a legacy

system, the single DeviceNet connector can be used. See
Figure 20.
NOTE: For those customers programming their own PLC,
contact Heraeus Noblelight Fusion UV Inc. (HNFN) to obtain
the Electronic Data Sheet (EDS) and command set files for
DeviceNet operation.
NS MS
Figure 19: Dual DeviceNet Connector
Table 20: DeviceNet Connections
PIN FUNCTION COLOR
1 Drain Bare
2 V+ Red
3 V- Black
4 CAN_H White
5 CAN_L Blue


connections.
2 1
3 4
Male (pins)
Figure 20: Pinout for DeviceNet Connector Male M12
Multiple Lamp Control in Remote Mode using

DeviceNet
Multiple Light Hammer 10 Mark II units can be operated using a
DeviceNet network (if this option is installed). There are different
types of DeviceNet network configurations. Refer to Figure 21
and Figure 22 for a typical connections.
NOTE: In the configuration shown in Figure 22, if one unit is
disconnected, all other units further downstream will
experience a loss of communication signals due to the
‘daisy-chaining’ of connections. However, this configuration
method provides for better electrical performance.

resistor are used per network trunk line, the DeviceNet
network may not operate properly.

Female
DeviceNet
Drop Cable
M F M F M
Input To LHI10
J101 F
Power Lamp
J103
J104
J105
RF Detector
J107
E-Stop Jumpers
J108
Communication Bus
J102
F M F M
J111
F standard
J106 Customer I/O DeviceNet
DeviceNet
Cable Tee
SLAVE #1
Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
J108
J102 standard
F M F M DeviceNet
J111 cable
F
J106 Customer I/O
DeviceNet
Cable
SLAVE #2
All connections
same for other
Slave systems
Input To LHI10
J101 Power Lamp
J103
J104
J105
RF Detector
J107
J108
J102
F M F M
J111
F
J106 Customer I/O
DeviceNet
Cable
SLAVE #15
Male
Figure 21: Single Row Multi-Lamp Connections via DeviceNet

Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
E-Stop Jumpers
J108
Communication Bus
J102
J111 Terminating Resistor
J106
Customer I/O standard
SLAVE #1 DeviceNet
cable
Input To LHI10
J101
Power Lamp
J104
J105
RF Detector
J107
J108 DeviceNet
Tee
J102
J111
standard
DeviceNet
J106 cable
Customer I/O
SLAVE #2
All connections
same for other
Slave systems DeviceNet
Drop Cable
Input To LHI10
J101 Power Lamp
J103
J104
J105
RF Detector
J107
J108
J102
J111
J106 Customer I/O
SLAVE #15
Figure 22: Single Row Multi-Lamp Daisy-chain Connections via
DeviceNet

Optional Profibus Connection

The Profibus communication module connection, located on the
rear of the LHP10 Mark II power supply, is configured at the time
of system order to support Profibus. The dual circular Profibus
connector consists of a male M12 connector and a female M12
connector (see Figure 23). The female M12 connector, located on
the left-hand side, is used when the LHP10 Mark II power
supplies are to be connected in a serial (or daisy-chain) pattern.
Refer to Table 21 for the Profibus connections.
the General Station Description (GSD) and command set files
for Profibus operation.
OP ST
Figure 23: Profibus Connector
Table 21: Profibus Connections
PIN FEMALE CONNECTIONS MALE CONNECTIONS
1 Power supply, 5Vdc not connected
2 Receive/Transmit negative Receive/Transmit negative
3 Power ground, 0V not connected
4 Receive/Transmit positive Receive/Transmit positive
5 Shield Shield

connections.


Profibus
through an optional Profibus network (if this option is installed).
There are different types of Profibus network configurations.
Refer to Figure 24 and Figure 25 for a typical connections.

resistor are used per network trunk line, the Profibus network
may not operate properly.

Female
DeviceNet
Drop Cable
M F M F M
Input To LHI10
J101 F
Power Lamp
J103
J104
J105
RF Detector
J107
E-Stop Jumpers
J108
Communication Bus
J102
F M F M
J111
F Profibus
J106 Customer I/O Tee
Profibus
Cable
SLAVE #1
Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
J108
J102
M Profibus
F M F Cable
J111
F
J106 Customer I/O
Profibus
Cable
SLAVE #2
All connections
same for other
Slave systems
Input To LHI10
J101 Power Lamp
J103
J104
J105
RF Detector
J107
J108
J102
F M F M
J111 Profibus
Tee
F
J106 Customer I/O
Profibus
Cable
SLAVE #15
Male
Figure 24: Single Row Multi-Lamp Connections via Profibus

Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
E-Stop Jumpers
J108
Communication Bus
J102
J111 Profibus Terminating Resistor
J106
Customer I/O
Profibus
SLAVE #1 Cable
Input To LHI10
J101
Power Lamp Profibus
J104
J105
RF Detector
J107
Profibus
J108
Tee
J102
J111
J106
Profibus
Customer I/O Cable
SLAVE #2
All connections
same for other
Slave systems Profibus
Cable
Input To LHI10
J101 Power Lamp
J103
J104
J105
RF Detector
J107
J108
J102
J111
J106 Customer I/O
SLAVE #15
Profibus

Optional EtherNet/IP Connection

The EtherNet/IP communication module contains dual RJ45
connectors. These connectors allow the LHP10 Mark II power
supplies to be connected in a serial (or daisy-chain) pattern.
Port 1 is on the left side and Port 2 is on the right side.
the Electronic Data Sheet (EDS) and command set files for
EtherNet/IP operation.
NS MS
Figure 26: EtherNet/IP Connector

EtherNet/IP
through an optional EtherNet/IP network (if this option is
installed). There are different types of EtherNet/IP network
configurations. Refer to Figure 27 and Figure 28 for a typical
connections.

Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
E-Stop Jumpers
J108
Communication Bus
J102
J111
J106 Customer I/O

shielded
CAT6
SLAVE #1 Cable
Input To LHI10
J101 shielded
Power Lamp
J103 CAT6
Cable
J104
J105
RF Detector
J107
J108
J102
J111
J106 Customer I/O

shielded
CAT6
SLAVE #2 Cable
All connections
same for other
Slave systems
Input To LHI10
J101 Power Lamp
J103
J104
J105
RF Detector
J107
J108
J102
J111
Customer I/O shielded

J106
CAT6
Cable
SLAVE #15
Figure 27: Single Row Multi-Lamp Connections via EtherNet/IP

Input To LHI10
J101
Power Lamp
J103
J104
J105
RF Detector
J107
E-Stop Jumpers
J108
J102 Communication Bus
J111 shielded
CAT6
J106 Cable
Customer I/O
SLAVE #1
Input To LHI10
J101
Power Lamp
J103
100 meter maximum
J104
without Switch Box
J105 and with use of CAT6
RF Detector double-shielded cable
J107
J108
J102
J111
shielded
J106 CAT6
Cable
Customer I/O
SLAVE #2
All connections
same for other
Slave systems
Input To LHI10
J101 Power Lamp
J103
J104
J105
RF Detector
J107
J108 shielded
CAT6
J102
Cable
J111
J106 Customer I/O
SLAVE #15
EtherNet/IP

Blower Connection, J108 (Optional)

This 8-pin connector is reserved for the blower option
connection. The Blower connector is installed only when the
Blower Control module is installed.
If the optional Blower Control module and blower unit are

installed, the blower cable is connected to the 8-pin connector
(J108) on the power supply and to J12 on the irradiator/blower
unit. If the blower control module and connector are installed in
the power supply but the blower cable is not connected to the
irradiator/blower unit, the unit will fault upon startup.
Electrical Installation Checklist

Before operating the ultraviolet lamp system for the first time, be
sure the following procedures have been completed.
ITEM SECTION
Verify three-phase voltage Electrical Installation
Connect user interlocks (E-STOP) Electrical Installation
Ensure that interconnection cables

are secure Electrical Installation
Ensure that cable to the RF detector

is secure Electrical Installation
If operating remotely, connect network

and appropriate network controller Electrical Installation
Ensure user configuration is correct for

each power supply Configuration
Review normal operating procedures Operation

This page intentionally left blank.

CONFIGURATION
This section describes the configuration steps when initially

installing the Light Hammer 10 Mark II UV Lamp System.
When this unit was ordered, one of the available methods of

communication was selected. The unit was configured at the
factory to operate using this method of communication; it cannot
be changed by the user. However, if the communication method
needs to be changed or if it is incorrect, please contact Heraeus
Noblelight Fusion UV Inc. Customer Services.
The possible methods of communication are:
• Master/Slave Dry-Contact operation
• DeviceNet (can operate under Light Hammer 10 Mark II or

legacy mode)
• EtherNet/IP
• Profibus
NOTE: The Master/Slave control method is the default method
and is available on all units.
Navigation Guide
This section of the Manual is organized in the following manner:
General Operation and Navigation

“Startup/Initializing” page 56
“Entering the Configuration Menu” page 57
Common Configuration Menu Options

“Read Configuration from USB” page 58
“Save Configuration to USB” page 59
“Save Fault Data to USB” page 61
“View/Reset Hour Meter” page 79
Specific Configuration Menu Options

Related to Factory Settings
“Configure Master/Slave (Dry Contacts)” page 65
“Configure DeviceNet” page 72
“Configure Profibus” page 74
“Configure EtherNet/IP” page 76

CONFIGURATION
Startup/Initializing
After the unit is powered, the following items are displayed.
As the system starts, the display indicates

Initializing and displays the current
software version.
The display then illuminates all pixels to

ensure they are working properly.
Additionally, all four LEDs on the front
panel illuminate.
The Green/Yellow/Red LEDs on the front

panel blink and the display will alternate
between Waiting for User Reset and
System Information.
Press and release the OFF button located

on the front panel of the LHP10 Mark II, to
reset the system and to begin operation.
If the unit is configured for remote
operation, the reset command must be
provided via the selected mode of
operation. System Information
varies dependent upon system configuration
The display will alternate/toggle between

the system address and the set power
level.

CONFIGURATION
Entering the Configuration Menu
To enter the Configuration Mode, press and

hold the OFF button, located on the front
panel of the LHP10 Mark II, for five
seconds.
To advance to the next menu item, press

the arrow keys (>or?) on the LHP10 Mark
II front panel.
The Configuration Mode contains the

following selections:
• Read System Config from USB
• Save System Config to USB
• Load Last Faults Data to USB
• Update Firmware Engine/CPU
• Configure Mode of Operation (dependent
upon factory-installed options -
Master/Slave Dry-Contact, DeviceNet,
Profibus, EtherNet)
• Set Blower Configuration (if blower
control option is installed)
• View/Reset Hour Meter
To enter a menu selection, press the ON

button on the LHP10 Mark II front panel.
To exit a menu selection, press the OFF

button on the LHP10 Mark II front panel.
To exit the Configuration Mode, press and

hold the OFF button, located on the front
panel of the LHP10 Mark II, for five
seconds.
NOTE: When the Configuration Menu is entered all normal

operating functions are suspended.
If, when operating in Master/Slave mode, the Configuration
Menu/mode is entered via the Master unit, all connected Slave
units will indicate Fault #504 - No Master.
Download/Upload through USB Port

Upon entering the Configuration Mode, the first group of
questions relate to the USB port usage. Some text messages may
be too long to fully display and will scroll across the display.

CONFIGURATION
Read Configuration from USB

To enter the Read System Config from USB sub-menu, follow the
steps below.
1. Enter the Configuration Mode by

pressing and holding the OFF button,
located on the front panel of the LHP10
Mark II, for five seconds.
2. Using the arrow keys (>or?) on the
front panel, select Read System Config
from USB when it displays and/or
scrolls across the LHP10 Mark II front
panel display. Press the ON key on the
LHP10 Mark II front panel to enter the
FULL TEXT: Read System Config from USB
Read USB sub-menu.
3. Connect a memory stick (containing
the configuration file in the root
directory) into the USB port on the
front of the LHP10 Mark II.
4. Press the ON button on the LHP10
Mark II front panel to start the upload
process. The configuration data
currently stored in the power supply
memory will be overwritten with the FULL TEXT: Connect Memory Stick to USB and Press ‘ON’
new data. Switch to Start
If the sub-menu was entered by

mistake, press the OFF button to exit
and return to the Configuration Mode
menu.
5. The software will check the memory
stick for a Configuration file. If none is
found, an error message is displayed.
If a valid configuration file is found, the

file is saved in the power supply CPU
memory. If an error occurs during the
upload process, an error message will
display.
6. After the upload is complete, the
display indicates FACT CONFIG READ -
Read Completed.
The unit will automatically restart to

implement the configuration changes
just installed.

CONFIGURATION
Save Configuration to USB

To enter the Save System Config to USB sub-menu, follow the
steps below.
NOTE: If a configuration data was previously saved onto the
USB, it will be overwritten by the saving of any subsequent
configuration data.

front panel, select Save System Config
to USB when it displays and/or scrolls
across the LHP10 Mark II front panel
display. Press the ON key on the
Save to USB sub-menu.
FULL TEXT: Save System Config to USB
3. Connect a memory stick into the USB
port located on the front of the LHP10
Mark II.
Mark II front panel to start the
download process. The configuration
data currently stored on the memory
stick will be overwritten with the new
data from the power supply.
FULL TEXT: Connect Memory Stick to USB and Press ‘ON’
If the sub-menu was entered by Switch to Start
menu.
5. The software will check that a memory
stick is connected to the USB port. If
none is found, an error message is
displayed.
The configuration file saves from the

power supply CPU memory. If an error
occurs during the download process,
an error message will display.
6. After the download is complete, the
display indicates CONFIG FILE SAVE -
Save Completed.
7. Press and release the OFF button on
the LHP10 Mark II front panel to exit
Save to USB menu.

CONFIGURATION
8. Remove the memory stick from the

USB port.
9. To exit the Configuration Mode, press
and hold the OFF button, located on
the front panel of the LHP10 Mark II,
for five seconds.
10. System will automatically re-initialize
and start normal operation.

CONFIGURATION
Save Fault Data to USB

To enter the Load last Faults Data to USB sub-menu, follow the
steps below.
NOTE: If a fault data file was previously saved onto the USB, it
will be overwritten by the saving of any subsequent data files.
Only the last ten faults are kept in the fault data file; fault #11
will overwrite fault #1.

front panel, select Load Last Faults
Data to USB when it displays and/or
FULL TEXT: Load Last Faults Data to USB
Save Faults to USB sub-menu.
3. Connect a memory stick into the USB
port on the front of the LHP10 Mark II.
Mark II front panel to start the upload
process. The stored fault data on the
memory stick will be overwritten with FULL TEXT: Connect Memory Stick to USB and Press ‘ON’
Switch to Start
the new fault data from the power
supply.

menu.
5. The software will check that a memory
stick is connected to the USB port. If
none is found, an error message is
displayed.
The fault data file saves from the

power supply CPU memory to the
memory stick. If an error occurs
during the upload process, an error
message will display.
6. After the load process is complete, the
display indicates FAULT DATA SAVE,
Save Completed.
The fault data is saved in .csv format.
The file can be viewed using
Microsoft® Excel™.

CONFIGURATION
7. Press and release the OFF button on

the LHP10 Mark II front panel to exit
Load Faults to USB menu.
USB port.
for five seconds.

CONFIGURATION
Update Engine or CPU Firmware

To enter the Update Firmware Engine/CPU sub-menu, follow the
steps below.

front panel, select Update Firmware
Engine/CPU when it displays and/or FULL TEXT: Update Firmware Engine/CPU
Update Firmware sub-menu.
3. Select between Engine Firmware
update, CPU Firmware update or
Blower Firmware update (if enabled).
Press the >or? keys on the LHP10 CHOICES: Engine Firmware, CPU Firmware, or
Mark II to make the desired selection. Blower Firmware

Mark II front panel to enter the desired
Firmware menu.
5. Connect a memory stick (containing
the proper file in the root directory)
into the USB port on the front of the
LHP10 Mark II. FULL TEXT: Connect Memory Stick to USB and Press ‘ON’
Switch to Start
Mark II front panel to start the update
process.

menu.
FULL TEXT: Connect Memory Stick to USB and Press ‘ON’
Switch to Start

CONFIGURATION
7. The software will check the memory

stick for a software update file. If none
is found, an error message is
displayed.
If a valid software update file is found,

the file is saved in the power supply
CPU memory. If an error occurs during
the update process, an error message FULL TEXT: Connect Memory Stick to USB and Press ‘ON’
Switch to Start
will display.
8. After the upload is complete, the unit
will automatically restart.
USB port.
for five seconds.

CONFIGURATION
Configuring the Communications Port

There are four possible options depending upon the configuration
requested at time of order. Communication options include:
Master/Slave Dry-Contact (default), DeviceNet, Profibus, and
EtherNet/IP. Refer to appropriate section to configure the
installed communications method.
Master/Slave Dry-Contact is the default communication method

and is configured on all units. The other methods require proper
configuration and a network plug-in module to operate. Contact
Heraeus Noblelight Fusion UV Inc. Technical Services if one of the
other communication methods is required for your application.
NOTE: The Master/Slave control method is the default method
and is available on all units.
Configure Master/Slave (Dry Contacts)

With the Dry-Contact configuration method, there are two
options: Master or Slave.

front panel, select Configure Mode of
Operation when it displays and/or
panel display. Press the ON button on
FULL TEXT: Configure Mode of Operation
the LHP10 Mark II front panel to enter
the Configure Mode of Operation
sub-menu.
After Master or Slave is selected from

the Config Mode screen, the user must
then select to configure a master or
the slave unit (see next screen).

CONFIGURATION
3. Select between Config Master or

Config Slave. Use arrow keys (>or?)
on the LHP10 Mark II front panel to
move the -> to the desired selection.
If the unit is to operate as a Master

unit, select Config Master. Press and
release the ON button to select and
enter Master sub-menu. The blue NOTE: After Master Mode is selected, the blue MASTER
LED is illuminated.
Master LED will light.
default = Master
If the unit is to operate not in Master
mode but as a Slave, then select
Config Slave. Press and release the ON
button to select Slave mode of
operation and to enter the sub-menu.
The Master LED will be turned OFF.
To configure a Master unit, follow

Step 4 through Step 15 below.
To configure a Slave unit, follow
Step 16 through Step 23 below.
4. Using the arrow keys (>or?), select
Enter Row No. when it displays.
To enter the Row Number (a number

between 1 and 13), press and release
the ON button on the LHP10 Mark II
front panel to move the selection ROW NUMBER RANGE: 1 to 13
arrow to the number field. default = 1
Use the arrow keys (>or?) on the front

panel until the desired Row Number
displays (row 1-13). Press and release
the ON button to select the displayed
Row Number.
No. of Slaves when it displays.
To enter the number of (slave) lamp

units (a number between 0 and 15)
connected to this Master, press and
release the ON button to move the SLAVE NUMBER RANGE: 0 to 15
selection arrow to the number field. default = 0
Use the arrow keys (>or?) until the

desired number displays. Press and
release the ON button to select the
displayed number of slave units.

CONFIGURATION

Fault Response? when it displays.
To select the type of fault response,

press and release the ON button to
move the selection arrow to the
selection field.
If faults should shut down the entire

system, select System ShutDown. If a CHOICES: Unit ShutDown or System ShutDown
fault should shut down only the default = System ShutDown
affected unit, select Unit ShutDown.
Use the arrow keys (>or?) to select
the desired response. Press and
appropriate option.
NOTE: When unit-only fault is

selected, a unit fault will affect the
single unit only and other units in the
same row will be unaffected and
continue to operate.
Control Option when it displays.
To select the operational mode, press

and release the ON button to move
the selection arrow to the selection
field.
CHOICES: REMOTE or LOCAL
If the unit is to be operated remotely,
default = Local
select the REMOTE option. If the unit is
to be operated locally through the
front panel, select the LOCAL option.
Use the arrow keys (>or?) to choose
the desired response. Press and
appropriate option.
8. There are four different types of power
level control: front panel, 4-bit binary,
0-10V, and 4-20mA. Using the arrow
keys (>or?), choose Select Power
when it displays.
To select the type of power level

CHOICES: Front Panel, 4-20 mA, 0-10 V, 4-bit binary
control, press and release the ON
button to move the selection arrow to default = Front Panel
the selection field.

desired power level displays. Press and
power level.

CONFIGURATION

Front Panel Lock when it displays.
To enable or disable the front panel

lock, press and release the ON button
to move the selection arrow to the
selection field.
CHOICES: NO or YES
If the front panel operation is desired, default = No
select YES. If the unit is to be operated
remotely, select No. Use the arrow NOTE: The CONFIG MODE can still be entered even
keys (>or?) to choose the desired if the front panel lock is active.
response. Press and release the ON
button to select the appropriate NOTE: If the Control Option setting is set to LOCAL,
option. the Front Panel Lock menu cannot be entered and
the setting will remain NO.

Simmer Enable? when it displays.
The Simmer mode provides the ability

reduce the power level to the
minimum required to keep the bulb
ignited and to restart the lamp for a
period of 60 seconds, even
immediately after the lamp has been
switched to STANDBY mode. The
CHOICES: NO or YES
mandatory restart cycle time
default = No
associated with routine operation is
eliminated.
To select the use of Simmer mode,

selection field.
If the Simmer operation (quick restart)

is desired, select YES. If not, then
select No. Use the arrow keys (>or?)
to choose the desired response. Press
and release the ON button to select
the appropriate option.

CONFIGURATION

Missing Slaves Allowed? when it
displays.
If some, but not all, of the lamps in the

system are to be operated, the system
can be set to Allow Missing Slaves.
To select the use of missing slaves,
move the arrow to the selection field. CHOICES: NO or YES
default = No
If some of the slave lamps in the row
will be non-operational, select YES.
With this choice, the warning and fault NOTE: This feature permits non-operational slaves
relays are disabled during initial only during startup (transitioning between Reset
startup. After initial startup, any fault and Standby). After the system has reached
will open the fault relay and any Standby or Lamp On, if any connected Slaves stop
responding to the Master unit, a fault is reported.
warning will open the warning relays.
If the system should not operate when

a slave lamp is not operational upon
startup, select NO. With this choice,
the warning and fault relays are
enabled during initial startup and all
connected lamps must be operational.
Use the arrow keys (>or?) to choose

the desired option. Press and release
the ON button to select the
appropriate option.
12. The arrow keys (>or?) can be used to
cycle through the Master options to
confirm all settings.
13. Press and release the OFF button,
Mark II, to exit the Master menu.
Mark II, to exit the Configure
Master/Slave menu.
for five seconds.

CONFIGURATION
Use the following steps to configure a Slave unit.
16. If the unit is to operate as a Slave unit,

follow the steps below.
If the unit is to operate not in Master

mode but as a Slave, then select
Config Slave. Press and release the ON
button on the LHP10 Mark II front
panel to select Slave mode of
operation and to enter the sub-menu.
Master LED should be OFF at this time.
17. To enter the Row Number (a number

the ON button on the LHP10 Mark II
front panel to move the selection
arrow to the number field.
ROW NUMBER RANGE: 1 to 13
Use the arrow keys (>or?) on the front
default = 1
panel until the desired Row Number
displays. Press and release the ON
button to select the displayed Row
Number.
18. To enter the Slave Address (a number
the ON button to move the selection
arrow to the number field.
Use the arrow keys (>or?) on the front SLAVE ADDRESS RANGE: 1 to 15
panel until the desired number default = 1
button to select the displayed Slave
Address.
Front Panel Lock when it displays.
To enable or disable the front panel

lock, press and release the ON button
to move the selection arrow to the
selection field.
CHOICES: NO or YES
If the front panel operation is desired default = NO
for this unit, select YES. If the unit is
to be operated remotely via the NOTE: The CONFIG MODE can still be entered even
Master, select NO. Use the arrow keys if the front panel lock is active.
(>or?) to choose the desired response.
Press and release the ON button to
select the appropriate option.

CONFIGURATION

Power Offset when it displays.
Power Offset is an optional setting for

Slave units only. It is the percentage
of power level offset for the specific
Slave unit based on the Master unit’s
power level. For example, if the Master OFFSET RANGE: -10 - 0 - +10 %
unit power level is set at 90% and the default = 0%
Slave unit offset is set to -5%, then
the slave power level will be 85% NOTE: The user has the ability to set the power
(90%-5%=85%) level of each unit through the front panel. When
using the front panel, a Slave unit cannot be set to
a power level higher than the Master unit.
To select the power offset amount, However, if the front panel was used to adjust the
press and release the ON button to power level of a Slave unit and then a power offset
move the selection arrow to the is set, the power offset setting will override the
selection field. power level.
If no Power Offset is required, select

0%. Press and release the ON button
to select the option displayed.
If a power offset is required, enter the

required offset. The range is between
-10% to +10%. Use the arrow keys
(>or?) to select the desired offset.
select the option displayed.
Mark II, to exit the Slave menu.
Master/Slave menu.
for five seconds. The unit will
re-initialize to activate any changes.

CONFIGURATION
Configure DeviceNet
The DeviceNet communication method requires a plug-in module
and proper configuration to operate. Contact Heraeus Noblelight
Fusion UV Inc. Technical Services if DeviceNet is required for
your application and it was not installed at the factory. However,
Master/Slave operation is always available on the system for
stand-alone operation.

Operation when it displays and/or
Mode of Operation sub-menu.
FULL TEXT: Configure Mode of Operation
menu.
NOTE: If the configuration settings

are changed or the appropriate
communication protocol module
and proper configuration are not
installed, an error message
displays upon the next system
startup.
3. Using the arrow keys (>or?) move the
--> to the DeviceNet option. Press the
ON key on the LHP10 Mark II front
panel to enter the DeviceNet
sub-menu.
CONFIGURE choices: DeviceNet or Master/Slave
To configure the Master/Slave
communication method, refer to the
“Configure Master/Slave (Dry
Contacts)” section.
4. To set the DeviceNet address, use the
arrow keys (>or?) to select DeviceNet
Addr when it displays. Press and
release the ON button to enter the
DeviceNet Addr sub-menu and to
address field. ADDRESS RANGE: 0-63

CONFIGURATION

desired DeviceNet Address displays.
The arrow keys can be held down to
more quickly advance the numbers.
The DeviceNet address range is 0 to
63. Press and release the ON button to
select the displayed address.
5. To set the DeviceNet baud rate, use
the arrow keys (>or?) to select Set
Data Rate when it displays. Press and
release the ON button to enter the Set
Data Rate sub-menu and to move the
selection arrow to the number field. BAUD RATE CHOICES: 125, 250, and 500 kbps
default = 250 kbps
desired DeviceNet Baud Rate displays.
The DeviceNet baud rate choices are
125, 250, and 500 kilo bits per second
(kbps). Press and release the ON
button to select the displayed rate.
6. The Data Support selection is only
available when the unit is operating in
the LHP10 Mark II mode. Full data
DATA SUPPORT CHOICES: Restricted Data, Full Data, or
mode provides additional system data
No Data
on the network. Restricted data limits
default = Full Data
the available data on the network. No
data will be provided if the No Data
selection is made. NOTE: If the unit was factory set for Legacy
operation, the above screen will not be shown.

DeviceNet menu.
and hold the OFF button for five
seconds.

CONFIGURATION
Configure Profibus
The Profibus communication method requires a plug-in module
and software to operate. Contact Heraeus Noblelight Fusion UV
Inc. Technical Services if Profibus is required for your application
and it was not installed at the factory.

Operation when it displays and/or FULL TEXT: Configure Mode of Operation

menu.
NOTE: If the configuration settings

are changed or the appropriate
communication protocol module
and software are not installed, an
error message displays upon the
next system startup.
--> to the Profibus option. Press the
ON key on the LHP10 Mark II front CONFIGURE choices: Profibus or Master/Slave
panel to enter the Profibus sub-menu.


CONFIGURATION
4. To set the Profibus address, use the

arrow keys (>or?) to select Set
Profibus Addr when it displays. Press
and release the ON button to enter the
Set Profibus Addr sub-menu and to
address field.
PROFIBUS ADDRESS RANGE: 0-125
desired Profibus Address displays. The
arrow keys can be held down to more
quickly advance the numbers. The
Profibus address range is 0 to 125.
select the displayed address.
5. To set the Data Support option, use
the arrow keys (>or?) to select Data
Support when it displays. Press and
Data Support sub-menu and to move
field.
Use the arrow keys (>or?) until the No Data
desired support option displays. The
data support choices are Full Data,
Restricted Data, and No Data. Press
and release the ON button to select
the displayed option.
Full data mode provides additional

system data on the network.
Restricted data limits the available
data on the network. No data will be
provided if the No Data selection is
made.
6. Press and release the OFF button to
exit the Configure Profibus menu.

CONFIGURATION
Configure EtherNet/IP
The EtherNet/IP communication method requires a plug-in
module and software to operate. Contact Heraeus Noblelight
Fusion UV Inc. Technical Services if EtherNet/IP is required for
your application and it was not installed at the factory.

Operation when it displays and/or FULL TEXT: Configure Mode of Operation

menu.
--> to the EtherNet option. Press the
ON key to enter the EtherNet/IP
sub-menu.

CONFIGURE choices: EtherNet/IP or Master/Slave

CONFIGURATION
4. If the IP address, subnet address, and

gateway address are assigned
automatically no further address
assignments are required.
If the addresses are to be user

specified, use the arrow keys (>or?) to
select EtherNet IP Addr when it
displays. Press and release the ON IP OCTET ADDRESS RANGE:
button to enter the EtherNet/IP Addr 0.0.0.0 to 255.255.255.255
selection sub-menu.
The IP address is a series of four

octets; each with a data range of 0 to
255. The address for each octet is
entered the same way.

desired EtherNet IP Address for the
first octet displays. The arrow keys can
be held down to more quickly advance
the numbers. The octet range is 0 to
255. Press and release the ON button
to select the displayed address and to
advance to the next octet. Repeat the
above action until all four octets are
selected.

select the displayed EtherNet IP
address and to return to the EtherNet
Configuration Menu.
5. To enter the EtherNet Subnet Address,
use the arrow keys (>or?) to select
EtherNet Subnet when it displays.
enter the EtherNet Subnet selection
sub-menu.
The Subnet address is a series of four SUBNET OCTET ADDRESS RANGE:

octets; each with a data range of 0 to 0.0.0.0 to 255.255.255.255
255. The address for each octet is
entered the same way as the IP
address described above. Repeat the
above action until all four octets are
selected.

select the displayed EtherNet Subnet
Configuration Menu.

CONFIGURATION
6. To enter the EtherNet Gateway

Address, use the arrow keys (>or?) to
select Network Gateway when it
button to enter the EtherNet Gateway
selection sub-menu.
The Gateway address is a series of four

octets; each with a data range of 0 to GATEWAY OCTET ADDRESS RANGE:
255. The address for each octet is 0.0.0.0 to 255.255.255.255
entered the same way as the IP
address described above.
Repeat the above action until all four

octets are selected.

select the displayed EtherNet Subnet
Configuration Menu.
7. To set the Data Support option, use
the arrow keys (>or?) to select Data
Support? when it displays. Press and
Data Support? sub-menu and to move
field.
Use the arrow keys (>or?) until the No Data
desired support option displays. The
data support choices are Restricted
Data and Full Data. Press and release
the ON button to select the displayed
option.
Full data mode provides additional

system data on the network.
Restricted data limits the available
data on the network. No data will be
provided if the No Data selection is
made.
8. Press and release the OFF button to
exit the Configure EtherNet menu.

CONFIGURATION
View/Reset Hour Meter

To enter the View/Reset Hour Meter sub-menu, follow the steps
below.

front panel, select View/Set/Reset
Hour Meter when it displays and/or FULL TEXT: View/Set/Reset Hour Meter
Hour Meter sub-menu.

and return to the View/Set/Reset Hour
Meter menu.
3. Select the component for which hours
are to be viewed or reset. Select HOUR METER COMPONENT CHOICES: Magnetron Hours,
between Magnetron Hours, Bulb Bulb Hours, or Reflector Hours
Hours, or Reflector Hours. Use arrow
keys (>or?) on the LHP10 Mark II front
panel to move the -> to the desired
selection.
NOTE: The following screen views

use the Magnetron as an example.
The Bulb and Reflector screens are
similar.
4. To view the number of hours for the
specific component, use arrow keys
(>or?) to move the -> to View Hours. COMPONENT CHOICES: View hours, Reset hours, or
Press and release the ON button to Set Point Hours
display the number of hours.
The total number of hours for the

component is displayed on the second
line.
Press the OFF button to return to the

View/Set/Reset Hour Meter menu.

CONFIGURATION
5. To reset the number of hours for a

specific component, use arrow keys
(>or?) to move the -> to Reset Hours.

enter the hour meter reset function.
mistake, press the OFF button to exit COMPONENT CHOICES: View hours, Reset hours, or
Set Point Hours
Meter menu.

reset the hours to 0.
or
Press and release the OFF button to
cancel the reset operation.

return to the View/Set/Reset Hour
Meter menu.
6. To set the setpoint hours for a specific
component, use arrow keys (>or?) to
move the -> to Set Point Hours.

enter the hour meter setpoint function.
Meter menu.
NOTE: When the number of usage

hours reaches the setpoint value, a
soft warning is displayed.
SETPOINT HOUR value
Press and release the ON button to SETPOINT RANGE: 0 to 10,000
move the -> to the hours field.
Use arrow keys (>or?) until the

desired setpoint number displays. The
arrow keys can be held down to more
quickly advance the numbers.

select the setpoint value.
or
cancel the setpoint operation.

CONFIGURATION
7. When complete, press and release the

OFF button to return to the
View/Set/Reset Hour Meter menu.

CONFIGURATION

OPERATION
This unit is intended for installation Category II environment, as

defined by EN61010-1 or UL61010-1 (see SPECIFICATIONS for
standards).
NOTE: On installation of the Light Hammer 10 Mark II in the
end application, an all pole breaker must be provided for the
AC power input to the unit, to provide over current protection,
and to serve as the disconnect device for the unit. The breaker
must be rated at 50 Amps per phase for the low voltage
operation (200-240 VAC) and at 30 Amps per phase for the
high voltage operation (380-480 VAC), and it must meet the
requirement of IEC 60947-1 and IEC 60947-3.
This section describes normal operation of the system; for

installation instructions see the MECHANICAL INSTALLATION and
ELECTRICAL INSTALLATION sections. For configuration
instructions, see the CONFIGURATION section.
Front Panel Indicators/Controls

This section provides details on the operation of the controls and
indicators on the front panel of the LHP10 Mark II.
There are four LED indicators, three lamp state buttons (ON, S/B,
OFF), a lamp disable switch, and a 2-line, 16-character display
for address, power level, data view, configuration, and error
reporting. The two arrow keys are used to set the power level and
to navigate through the menus. Refer to Figure 29.
Figure 29: LHP10 Mark II Front Panel Indicators

OPERATION
Lamp Disable Switch

When the Lamp Disable switch, located in the upper left of the
front panel, is in the Off (O) position, the 12 Vdc circuit is
disabled. When the switch is in the On (|) position, the power
supply cooling fans and control board are energized.
WARNING: When the Lamp Disable switch is in the OFF

position, some of the internal power supply
components may be energized at or above the 3-phase
line voltage.
The Lamp Disable switch must be in the ON position
before the connected lamp can be energized.
Lamp Off (OFF) LED

When operating from the Front Panel, the red Off button is used
to switch the lamp to the OFF/RESET state. When the Lamp
Off/Reset state is achieved, the associated red LED will
illuminate.
Standby (S/B) LED

When operating from the Front Panel, the yellow Standby (S/B)
button is used to switch the lamp to the Standby mode/state.
When the Standby state is achieved, the yellow LED will
illuminate. In STANDBY, power is applied to the magnetron
filament without energizing the bulb. All interlocks and controls
will continue to operate in STANDBY.
Lamp On (ON) LED

When operating from the Front Panel, the green Lamp On (ON)
button is used to switch the lamp to the ON state. When the Lamp
On state is achieved, the green LED will illuminate.
Table 22: Front Panel Indicators
STATE LED DESCRIPTION
Reset Solid Red Unit is in reset. No power is applied to the lamp.
Reset to Standby Flashing Yellow Unit is entering standby. During this time, the unit
runs checks on interlock status (Air Pressure, Cable
Interlock, RF Detector).
Standby Steady Yellow Unit is in standby. Power is applied to the

magnetron filament without energizing the bulb.
Standby to Lamp Flashing Green Unit is entering Lamp On state. During this time,
ON the power supply is performing its safety check.
Lamp ON Steady Green Unit is in Lamp On state; during this time, UV

output is present.

OPERATION
Master LED
The blue Master LED is illuminated when the unit is configured as
a Master unit. For Slave units, this LED remains off (dark).
Power Level Arrow Keys

The Power Level arrow keys are used to set/adjust the power
level at which the unit operates. The power level of the power
supply can be varied between 35 and 100 percent. The power
level can also be set via remote operation.
Fault State
In the case of a fault, the Lamp On, Standby, and Lamp Off LEDs
will flash together and an error code will display on the 2-line,
16-character display. Refer to the TROUBLESHOOTING section
for the cause of the error.
When a fault occurs, correct the fault and reset the unit by
pressing the OFF button before operation can be resumed.
• If a UNIT fault occurs, correct and reset the Master unit.
• If a SYSTEM fault occurs, correct the fault and reset the Master
unit.
If a system is operated by remote switches, reset the Master

power supply when a system or unit fault occurs.
Operating the Light Hammer 10 Mark II with the Front Panel

Switches
Single Unit Operation with Front Panel Switches
If the unit is configured for front panel operation, the buttons on
the front panel display will operate. If the front panel is locked,
operation of the unit must be performed remotely either through
Dry Contact switching or through one of the communication
methods (DeviceNet, EtherNet/IP, Profibus).
After the unit has powered up, different system information is

alternately displayed on the Display.
1. The OFF, STBY, and ON LEDs will blink and the display
indicates Waiting for User Reset. Press the OFF button to reset
the system.
2. The display alternates/toggles between the system address

and the currently set power level. The unit is ready to begin
the Lamp startup procedure.
3. If necessary, change the POWER LEVEL by using the UP and

DOWN arrows. The power level value is displayed on the
LHP10 Mark II front panel display.

OPERATION
4. Press the S/B (STANDBY) button to bring unit to Standby. The

yellow LED will flash for a few seconds. Once the unit achieves
the Standby state the yellow LED is steady on.
5. Press the ON button to produce UV light. The green LED will

flash for a few seconds; there is no UV output during this time.
After a few seconds, the green LED will be steady on; UV
output is generated at this time.
Multiple Unit Operation with Front Panel Switches

In a multi-unit Master/Slave system, the Master unit commands
take precedence. The user may change the power level or
operational state of a Slave through the front panel; however,
any changes in mode and/or level cannot exceed those of the
Master. Any settings made directly to a Slave unit will permit that
unit to only reach those settings and no higher and will override
any higher operational commands from the Master.
For example, if the S/B (Standby) button is pressed on a Slave

unit, it will not be able to enter Lamp On when requested by the
Master unit. Conversely, if the Master unit is in Reset mode, a
slave unit cannot enter Lamp On as the Slave cannot be in an
operational mode higher than the Master unit.
To allow the Slave units to be controlled by a Master unit, press

the Lamp On button on the Slave units to permit the highest state
to be Lamp On. At initial power-up, if the Slave unit(s) front panel
switches are not pressed, the Slave unit(s) will follow the Master
unit.
These rules also apply to the power level. Any Slave unit cannot
have a power level higher than the Master unit unless the
optional power offset setting (+%power) is selected for the Slave
unit.
Operating the Light Hammer 10 Mark II Remotely

Single Unit Remote Operation
When the DeviceNet, Profibus, or EtherNet/IP communication
module is installed, the front panel is locked and can only be used
for configuration. All operational commands must be through the
remote interface.
If Dry Contact (Master/Slave) is used and the front panel is

locked, operation of the unit must be performed remotely
through Dry Contact switching via J106 (Customer I/O).

OPERATION
In a remotely controlled Master/Slave system, the Controller

commands take precedence. The user may change the power
level or operational state of a unit through the front panel;
however, any changes in mode and/or level cannot exceed those
of the Remote Controller. Any settings made directly to a unit will
permit that unit to only reach those settings and no higher and
will override any higher operational commands from the Remote
Controller.
Multiple Unit Remote Operation

In a multi-unit Master/Slave system controlled remotely, the
Controller commands take precedence. The user may change the
power level or operational state of a Master unit through the front
panel; however, any changes in mode and/or level cannot
exceed those of the Remote Controller. Any settings made
directly to a Master unit will permit the connected units to only
reach that level and no higher and will override any higher
operational commands from the Remote Controller.
To allow the Master/Slave units to be controlled by a Remote

Controller, press the Lamp On button on the Master and Slave
units to permit the highest state to be Lamp On. There is no need
to push the front panel buttons on the Master unit, it will
automatically follow the remote inputs.
These rules also apply to the power level as well. Any connected
unit cannot have a power level higher than what is set by the
Remote Controller.
Table 23: Operation with Remote Controls
Operation States
Inputs on J106
Initial
Reset Standby Lamp On
Power On State
Reset Input Open Closed Closed Closed

Standby Input Open Open Closed Closed
Lamp ON Input Open Open Open Closed
Closed indicates that the connected relay (switch) shorts this input to GND.

OPERATION
Reduced Power Operation

Operating additive lamps like the “D” and “V” bulb types at
reduced power levels with excessive cooling will result in less
efficient generation of UV output. The lower the power the lower
the operating efficiency. Operating at 35% power level for about
30 seconds will result in condensation of much of the bulb fill
materials with UV output dropping below 10% of full power
operation.
CAUTION: Operating at 35% to 45% power for a

minute or more can result in a very low output level
along with the possibility of LAMP OUT faults (Error
26). This fault is more likely to occur with additive
bulbs in the “209” position in combination with high
cooling levels or very cold air.
NOTE: It may be advisable to use 9mm or 11mm bulb types in

applications that need to alternate between low to midrange
power levels and that don’t require power levels greater than
85%. For more specific information for your process, contact
Heraeus Noblelight Fusion UV Inc.’s Applications Engineering.
Quick Restart Mode

The Quick Restart Mode (QRM) allows the lamp to operate at very
low power for a period of 60 seconds and, during this time, the
lamp can be instantly switched to higher operational power.
Thus, the mandatory restart cycle time associated with routine
operation is eliminated. The QRM allows the magnetron in the
irradiator to maintain an ignited bulb at a very low input power
level (approximately 7 percent) and a very low UV output level
(less than 3 percent) (simmer state). This feature is intended for
use in processes that require occasional periods of decreased UV
output, or in the event of a short duration process interruption.
IMPORTANT NOTE: The QRM is not intended for use as a

shutter in repetitive processes when operated with
normal cooling. This type of use may be detrimental to
bulb and magnetron life span.
The QRM feature is for infrequent use, which is defined
as less than five times per hour with a minimum of 60
seconds between each activation.
WARNING: Although the lamp’s light output is low

during the QRM state, both eye and skin protection
UV
should be worn in the event of possible direct or
indirect exposure. Refer to the SAFETY section for
detailed information regarding ultraviolet radiation
safety.

OPERATION
The simmer state, when enabled, will automatically occur when

the power supply is switched from the LAMP ON state to the
STANDBY state. The simmer state is indicated by the alternate
flashing of the green LAMP ON LED and yellow STANDBY LED on
the front panel of the power supply. The QRM state will last for a
maximum of 60 seconds, after which time it will revert to the
STANDBY state.
To enable the simmer, refer to the “Configure Master/Slave (Dry

Contacts)” paragraph in the CONFIGURATION section. For
Master/Slave operation, when this option is enabled, simmer can
be entered through a command from the front panel or remotely.
When using the communication protocols (DeviceNet, Profibus,
EtherNet/IP), there is a dedicated command for the simmer
operation.

OPERATION

ROUTINE MAINTENANCE
This section provides routine maintenance procedures for the

Light Hammer 10 Mark II System. The only routine maintenance
required for this system is the occasional cleaning and inspection
of the irradiator reflector, UV bulb, and screen and a general
inspection and periodic cleaning of the power supply. The
frequency with which these tasks must be performed varies
widely with the conditions under which the system is operating.
Safety interlocks should also be tested periodically.
Extensive servicing of the irradiator should be done in

consultation with a representative of Heraeus Noblelight Fusion
UV Inc. Refer to the WARRANTY section for the terms of Heraeus’
equipment warranties.
NOTE: Preventive maintenance kits are available from Heraeus
Safety Interlock Tests

The fault indicators, RF detector, and E-stop should be tested at
regular intervals to assure safe operation of the UV system.
• While in STANDBY mode, operate the E-stop. The system

should shut down and produce an E-stop fault message on the
LED display. Reset the unit by pressing the OFF switch if front
panel operation is enable or by sending a Reset command
from a remote controller.
• While in STANDBY mode, depress the TEST button on the RF

detector and hold for four seconds to actuate self-test of the
RF detector. The system should shut down and produce an RF
fault message on the LED display. Reset as before.
Power Supply Routine Maintenance

The only maintenance required on the power supply is periodic
cleaning including the fan filters. The service interval will vary
depending on the environment in which the unit is operated.

ROUTINE MAINTENANCE
The mechanical placement of the power supplies should always

allow for the unrestricted movement of air at the front and rear
of the power supply chassis. Since dirt and/or dust deposits can
settle on internal electrical components during use, it is advised
that this material be removed with a source of dry, compressed
air during normal scheduled downtime.
WARNING: Before servicing the unit, disconnect the

J101 power connector and wait 30 seconds to ensure
all stored capacitance has been depleted. Exercise
caution; some Power Supply internal voltages may
exceed 750 Vdc.
CAUTION: The integrated circuits on the board

assemblies can be damaged by relatively small charges
of static electricity. Static charges transmitted by
fingertip (for example, those generated by walking
across a carpet) may be sufficient to cause damage.
Always touch a grounded metal surface before
removing or examining any board assembly.
Inspect the power supply every three to six months (depending

on the environment) and perform the following preventive
maintenance:
• Clean excessive dust and debris from the exterior of the power
supply by removing the air filter, fan assembly, and rear
access plate and then blowing compressed air through the air
flow path. Excessive dust and debris can limit cooling
efficiency and encourage arcing or tracking failures across HV
components. Periodically replace the air filters, located on the
front panel.
• Check that all connectors are seated properly. The

connections must be securely connected to provide good
electrical contact. Damaged wire assemblies should be
replaced.
Air Filter Replacement

If the air filters are installed on the front of the fans, periodically
examine for excessive debris.
Replace the filters by following the steps below.
1. Unsnap the cover for each air filter. There are four clips; one
on each side.
2. Remove the filter and replace with a new one.
3. Snap the cover back into place.

ROUTINE MAINTENANCE
Irradiator Routine Maintenance

Routine maintenance required for the irradiator consists of the
periodic cleaning and inspection of the reflector, UV bulb, and
screen. The frequency with which these tasks must be performed
varies widely with the conditions under which the system is
operating.
NOTE: The more often the lamp system cooling air filter is
replaced, the less frequent the bulb, screen, and reflector will
need to be cleaned.
Access to the cavity for changing the bulb or for routine cleaning
of the bulb and reflector is easily accomplished by removing the
screws which secure the screen assembly to the bottom of the
lamp. This procedure is explained in detail below in the “Bulb
Cleaning” section. The fine mesh screen must be intact and firmly
secured to the lamp if the system is to work properly and safely.
The RF leakage interlock automatically shuts the system off if
excess microwave energy passes through a damaged screen.
Bulb, Screen, and Reflector Maintenance

At least every 500 hours of operation, the irradiator should be
removed from the light shield, and the screen, lamp bulb, and
reflector inspected carefully. Clean as needed. Instructions for
removing and replacing these components are described later in
this section. Guidelines for cleaning these components follow.
There are three hour meter setpoints that can be set to provide
a soft warning or reminder that a maintenance activity is
required. Refer to the “View/Reset Hour Meter” paragraph in the
CONFIGURATION section for further information.
If the reflector or bulb surfaces show signs of dirt, oil, or

vaporized materials, they should be removed and cleaned with a
good industrial cleaner, using a lint-free cloth or tissue. The
cleaner should contain no waxes, silicones, dyes, or perfumes.
Simple Green® and Windex® are recommended. Wipe away any
residues, using a lint-free cloth or tissue with pure water.
Alcohol, isopropyl, or methanol may be used for final removal of
residues, except when alcohol is not permitted as a solvent.
If deposits on the screen, bulb, and reflector are consistently

found at the 500-hour inspections, the blower filters should be
changed more frequently, or a more efficient filter should be
used. These deposits can cause premature failures when
particles burn into the quartz lamp or result in dulling of the
reflectors.
When the lamp is reassembled, all gaskets must be properly

installed to prevent RF leakage.

ROUTINE MAINTENANCE
Bulb Cleaning
IMPORTANT NOTE: Handle bulbs with a lint-free cloth

or tissue. Do not leave fingerprints on the bulb surface.
Baked on material can be removed from bulbs with a MILD

abrasive cleaner such as Soft Scrub®, followed by a thorough
rinse with water. If alcohol is allowed, do a final wipe with
alcohol. Harsh abrasives and steel wool should NEVER be used on
bulbs.
Reflector Cleaning
If the reflector surface is dull or discolored, it should be cleaned.
Abrasives should NEVER be used on reflectors.
If cleaning reflectors while assembled in the irradiator, drying

with compressed air is NOT recommended because particles or
residues can be driven into spaces between components or into
optical sensing elements.
Screen Cleaning
Screens may be cleaned with the same cleaners cited in the “Bulb
Cleaning” paragraph. Screens may be soaked, if necessary.
Brush lightly and rinse well. Care should be taken not to damage
the gaskets or the fine screen wires.

DIAGNOSTICS
This section describes the steps when navigating through the

on-board diagnostic data stored during operation or faults of the
Light Hammer 10 Mark II UV Lamp System.
NOTE: To enter the Diagnostic Mode, the unit must be in one of
the three operational states (OFF/Reset, Standby, or Lamp
On) and cannot be in a Fault state.
Navigating the View Data/Diagnostic Menu

To enter the View Data Menu, press the
arrow keys (>and ?) at the same time and
hold for three seconds. After entering Data
View, DATA VIEW MODE displays on the
top line of the display.
To advance to the next menu item, press

the arrow keys (>or?) on the LHP10 Mark
II front panel.
To enter a Data View menu selection after

entering Data Mode (see above), press and
release the button, located on the front
panel of the LHP10 Mark II, corresponding
to the current operational state of the
Lamp.
For example, if the unit is in Lamp On and
DATA VIEW MODE is displayed, press and
release the ON button to enter a menu
selection.
To exit a Data View menu selection, press

and hold (for 3 seconds) the button NOTE: The Operational state can be
corresponding to the current operational determined by the LED associated with the
state of the Lamp, located on the front button. The illuminated LED indicates the
current Lamp mode.
panel of the LHP10 Mark II.
For example, if the unit is in STANDBY and
DATA VIEW MODE is displayed, press and Operational state can be changed while in
hold the S/B button for 3 seconds to exit a Data View Mode.
menu selection.
NOTE: The Data View Mode cannot be entered
To exit the View Data Mode, press and hold while an error message is displayed.
the arrow keys (>and ?) simultaneously
for three seconds. This key combination
can be used to exit the mode at any time.

DIAGNOSTICS
The Data View/Diagnostic Menu contains the following

selections:
• Display Parameters
• Enter Diagnostic Mode
• Display PS and Modules S/N
• Display Hours
• Software Version
• View Factory Settings
• View User Settings
• View EEPROM Data
Data View Mode

1. If the View Data Menu is not displayed,
press and hold the arrow keys (>and
?) simultaneously for three seconds to
enter this mode. After entering Data
View, DATA VIEW MODE displays on
the top line of the display.
2. Use the arrow keys (>or?) on the front SELECTIONS:
panel to cycle through the various
Display Parameters, Enter the Diagnostic Mode, Display
menu options. PS and Modules S/N, Display Hours, Software Version,
View Factory Settings, View User Settings, and View
Select between the following choices: EEPROM Data
Display Parameters, Enter the
Diagnostic Mode, Display PS and
Modules S/N, Display Hours, Software
Version, View Factory Settings, View
User Settings, and View EEPROM Data.
3. Press and release the corresponding
Lamp State button (OFF, S/B, or ON),
located on the LHP10 Mark II front
panel to enter the desired sub-menu.
4. To exit the View Data Mode, press and
hold the arrow keys (>and ?)
simultaneously for 3 seconds. This key
combination can be used to exit the
mode at any time.

DIAGNOSTICS
Display Parameters
During operation, the system displays the status of various
parameters. This display is active in RESET, STANDBY, and LAMP
ON states.

2. When Display Parameters displays FULL TEXT: Display Parameters
and/or scrolls across the LHP10 Mark
II front panel display, press and
release the corresponding Lamp State
button (OFF, S/B, or ON), located on NOTE: Operational state can be determined
the LHP10 Mark II front panel to enter by the LED associated with the button. The
illuminated LED indicates the current Lamp
the Display Parameters menu.
mode.
Parameter values will change based on

the operational state of the Lamp.
3. Use the arrow keys (>or?) on the front

panel to cycle through the list of
parameters. The parameters include:
Magnetron Voltage, Magnetron
Current, Filament RMS Voltage,
Filament Average Current,
Photodetector Voltage, Irradiator Air
Pressure, Power Supply Internal
Temperature, Line Voltage, Aux
Voltages, Power Factor Correction
(PFC) Temperatures, HV Converter
Temperature, Converter Switch
Temperature, Fans rpm, Fans Current,
Exhaust Air Temperature, Blower
Voltage, Blower Current, Blower
Control Voltage, and Blower Line
Voltage.
This menu is for viewing purposes and

no changes can be made.
4. When a desired parameter is
displayed, press and release the
corresponding Lamp State button
(OFF, S/B, or ON). The value
associated with the selected parameter
displays.

DIAGNOSTICS
5. To return to the parameter listing,

press and hold the button
corresponding to the current
operational state for 3 seconds.
6. To exit the Display Parameters menu,
press and hold the corresponding
Lamp State button (OFF, S/B, or ON)
for 3 seconds.
mode at any time.

DIAGNOSTICS
Enter Diagnostic Mode

2. When Enter Diagnostic Mode displays
FULL TEXT: Enter Diagnostic Mode
release the button, located on the
front panel of the LHP10 Mark II,
corresponding to the current NOTE: Operational state can be determined
operational state of the Lamp to enter by the LED associated with the button. When
the LED is illuminated, this indicates the
the Diagnostic menu.
current Lamp mode.
panel to cycle through the two
available options.
Option 1: Last Fault Data

Option 2: Chk Slaves Comm
Option 3: Chk Network Comm
Option 1 displays the last error

number and the fault name for this
unit.
Option 2 displays any missing Slaves

units by Slave ID.
NOTE: Option 2 only displays for a
Master unit.
Option 3 displays the status of the

network communication link.
NOTE: Option 3 only displays for
EtherNet, Profibus, and DeviceNet
communication methods.
4. To return to the Diagnostic Mode
menu, press and hold the button
5. To exit the Diagnostic Mode menu,
mode at any time.

DIAGNOSTICS
Display PS and Modules SN

2. When Display PS and Modules SN
displays and/or scrolls across the
FULL TEXT: Display PS and Modules S/N
LHP10 Mark II front panel display,
press and release the button, located
on the front panel of the LHP10 Mark
II, corresponding to the current NOTE: Operational state can be determined
operational state of the Lamp to enter by the LED associated with the button. When
the Display SN menu.
current Lamp mode.
component serial numbers. The
available serial numbers include: Unit
S/N, CPU S/N, Display S/N, Engine A
S/N, Engine B S/N, Fan assembly S/N,
Connector board S/N, Blower Module
S/N (if installed), EEPROM S/N,
Network Communication Module S/N.

4. To return to the Display PS and
Modules SN menu, press and hold the
button corresponding to the current
5. To exit the Display Parameters menu,
mode at any time.

DIAGNOSTICS
Display Hours
2. When Display Hours displays and/or
panel display, press and release the
button, located on the front panel of
the LHP10 Mark II, corresponding to NOTE: Operational state can be determined
by the LED associated with the button. When
the current operational state of the
Lamp to enter the Display Hours
current Lamp mode.
sub-menu.
component usage hours. The available
runtime hours include: Magnetron
Hours, Bulb hours, Reflector hours,
and Power Supply Standby hours,
Power Supply Lamp On hours.

4. To return to the Display Hours
sub-menu, press and hold the button
5. To exit the Display Hours menu, press
and hold the button corresponding to
the current operational state for 3
seconds.
mode at any time.

DIAGNOSTICS
Software Version
2. When Software Version displays
NOTE: Operational state can be determined
by the LED associated with the button. When
corresponding to the current current Lamp mode.
operational state of the Lamp to enter
the Software Version sub-menu.
panel to cycle through the installed
software version for the Engine A,
Engine B, the CPU, and Blower (if
installed). Some components have
more than one software version
installed (e.g., Engine A has four:
primary, primary-boot, secondary, and
secondary-boot).

4. To return to the Software Version
5. To exit the Software Version menu,
mode at any time.

DIAGNOSTICS
View Factory Settings

2. When View Factory Settings displays
FULL TEXT: View Factory Settings
NOTE: The values displayed are for viewing
purposes only and cannot be changed by the user.
the View Factory Settings sub-menu.
panel to cycle through the factory
settings. These settings indicate the
options installed at the time of
manufacture.

4. To return to the View Factory Settings
5. To exit the View Factory Settings
mode at any time.

DIAGNOSTICS
View User Settings

2. When View User Settings displays
FULL TEXT: View User Settings
purposes only while the unit is operating. To
corresponding to the current change the settings, enter the Configuration menu
operational state of the Lamp to enter while the lamp unit is in Reset mode.
the View User Settings sub-menu.
panel to cycle through the user
settings. These settings indicate the
items set by the user during setup
and/or configuration.

4. To return to the View User Settings
5. To exit the View User Settings menu,
mode at any time.

DIAGNOSTICS
View EEPROM Data

2. When View EEPROM Data displays
release the button, located on the purposes only and cannot be changed by the user.
the View EEPROM Data sub-menu.
panel to cycle through the EEPROM
data. These values indicate the
setpoints/limits used by the software.

4. To return to the View EEPROM Data
5. To exit the View EEPROM Data menu,
mode at any time.

DIAGNOSTICS

TROUBLESHOOTING
Many of the system parameters can be viewed directly from the

front panel display. Therefore, no tools are required to measure
these data values.
WARNING: To troubleshoot the power supply with the

cover removed, first turn off and disconnect all power
to the unit including the J101 power connector from
the rear of the unit.
Only trained service personnel should perform

troubleshooting on this system.
Use extreme caution at all times when troubleshooting

the power supply. Line voltages are present even when
the lamp control switch is set to STANDBY.
Do not measure any voltages not specified in the

troubleshooting procedures; dangerously high voltages
exist in the power supply. After disconnecting power
J101 connector), wait 30 seconds to ensure all stored
capacitance has been depleted. Exercise caution; some
Power Supply internal voltages may exceed 750 Vdc.
Do not touch power supply/irradiator cable connectors
while the system is on. High voltages are present in the
connector.
Do not touch any power supply components or wiring

while the unit is operating.
Magnetrons within the irradiators are high voltage

components. As such they may retain a charge after
power has been disconnected. Using industry level
practices, physically shorting the contact pins of J10
(pins 1-6 to pin 7, ground) with an insulated tool prior
to removing the irradiator cover is advised as an
additional level of safety.
WARNING: Do not test the irradiator without using
adequate ultraviolet light shielding and never look
UV
directly at the UV lamp. Severe ultraviolet burning of
the skin and eyes can result without proper safeguards.

TROUBLESHOOTING
CAUTION: Exercise extreme caution; the power supply

weighs up to 27 kg (60 lbs). A minimum of two people
are required to lift and carry the unit onto and off of the
Figure 30: Front Panel of LHP10 Mark II Power Supply
Fault messages are displayed on the LED display on the front

panel of the LHP10 Mark II power supply as shown in Figure 30.
A listing of fault messages and their probable cause are
presented in “Troubleshooting Guide for the Light Hammer 10
Mark II” section.
HINTS: If a unit fault occurs, only the LED indicators on

the faulted unit will flash.
Some soft faults (warnings) warn the user of a
problem; the lamp system may shut down after the
warning period has expired for some warnings.
Basic Checks
Check that input power is connected properly at J101. Actual line
voltage must be within ±10% of the voltage rating shown on the
equipment label. Labels are located on the front of the power
supply. If input voltage does not match, contact Heraeus
Communication Module Status LEDs

There are two status LEDs on the back panel (located on the
optional communication module connector) that provide device
status for experienced DeviceNet, Profibus, or EtherNet/IP users.

TROUBLESHOOTING
Master/Slave and local operation is the standard mode of

operation for LHP10 Mark II units (including those with a network
communication module installed (e.g., DeviceNet, etc.)). The
user can configure, through the user configuration steps, a unit
with a Network Module to operate from the front panel. During
this condition, the Network Module LEDs will not indicate any
status and the network (DeviceNet, Profibus, or EtherNet/IP) will
not function.
DeviceNet Module Status LEDs

The DeviceNet Network Status (NS) LED is a bi-color (green/red)
LED that indicates the status of the communication link. It is
located on the upper left of the connector (see Figure 19).
Table 24 defines the DeviceNet Network Status LED states. This
LED is OFF during Local Mode (front panel) operation; it is only
functional during remote operation.
Table 24: DeviceNet Network Status LED

LED State Description
Off No power or no IP address
Steady Green Online, network active
Flashing Green Online but no established connections with a Master PLC
Steady Red Duplicate IP address
Flashing Red Connection timed out
The DeviceNet Module Status (MS) LED is a bi-color (green/red)

LED that provides the status of the device and indicates whether
or not the device has power and is operating properly. It is
located on the upper right of the connector. Table 25 defines the
DeviceNet Module Status LED states. This LED is OFF during Local
Mode (front panel) operation; it is only functional during remote
operation.
Table 25: DeviceNet Module Status LED

Off No power
Steady Green Operating in a normal condition
Flashing Green Configuration missing
Steady Red Unrecoverable fault
Flashing Red Minor recoverable fault
A test sequence for the DeviceNet NS and MS LEDs is performed

during startup.

TROUBLESHOOTING
EtherNet/IP Module Status LEDs

The EtherNet/IP Network Status (NS) LED is a bi-color
(green/red) LED that indicates the status of the communication
link. It is located on the upper left of the connector (see
Figure 26). Table 26 defines the EtherNet/IP Network Status LED
states. This LED is OFF during Local Mode (front panel)
operation; it is only functional during remote operation.
Table 26: EtherNet/IP Network Status LED

Off No power or no IP address
Steady Green Online, network active
Flashing Green Online but no established connections
Steady Red Duplicate IP address
Flashing Red Connection timed out
The EtherNet/IP Module Status (MS) LED is a bi-color (green/red)

LED that provides the status of the device and indicates whether
or not the device has power and is operating properly. It is
located on the upper right of the connector. Table 27 defines the
EtherNet/IP Network Module Status LED states. This LED is OFF
during Local Mode (front panel) operation; it is only functional
during remote operation.
Table 27: EtherNet/IP Module Status LED

Off No power
Steady Green Operating in a normal condition
Flashing Green Configuration missing
Steady Red Unrecoverable fault
Flashing Red Minor recoverable fault

TROUBLESHOOTING
Profibus Module Status LEDs

The Profibus Network Status (NS) LED is a bi-color (green/red)
LED that indicates the status of the communication link. It is
located on the upper left of the connector (see Figure 23).
Table 28 defines the Profibus Status LED states. This LED is OFF
during Local Mode (front panel) operation; it is only functional
during remote operation.
Table 28: Profibus Operation Mode LED

Off No power or not online
Steady Green data exchange
Flashing Green Clear
Flashing Red (1 flash) Parameterization error
Flashing Red (2 flashes) Configuration error
The Profibus Status LED is a bi-color (green/red) LED that

provides the status of the device and indicates whether or not the
device is operating properly. It is located on the upper right of
the connector. Table 29 defines the Profibus Status LED states.
This LED is OFF during Local Mode (front panel) operation; it is
only functional during remote operation.
Table 29: Profibus Status LED

Off Not initialized
Steady Green Initialized
Flashing Green Initialized but with diagnostic event
Red Exception error
Parameter Values
The parameters shown in Table 30 can be viewed from the
Display Parameters menu. This menu is for viewing purposes
only and no changes can be made to the values displayed.
However, the displayed parameter values may change based on
the operational state of the Lamp. For instructions on accessing
this menu, refer to “Display Parameters” in the DIAGNOSTICS
section.

TROUBLESHOOTING
Table 30: Parameter Value Ranges

Parameter Range Description
Aux Voltage 4.75-5.25 V DC (for +5V) Housekeeping operational voltages used by the engine and
11.0-13.0 V DC(+13V) CPU. Each voltage is shown separately (+5, +13, +24 Vdc)
22.5-25.5 V DC (+24V) This parameter can be checked in the Reset, Standby and
Lamp On states; values may be different in each state.
Exhaust Air 0-65 °C Exhaust air temperature of Engine A and Engine B. Each
Temperature engine air temperature is shown separately.
This parameter can be checked in the Reset, Standby and
Fans rpm 4000-6000 rpm Power Supply fan speed for fans 1, 2, and 3. Each fan’s
speed is shown separately.
Filament Average 0 mA to 600 mA AC * Average current for Magnetron A and Magnetron B
Current filament. Each current is shown separately.
* For Legacy systems, the value range is calculated from

the Primary current measured for the filament transformer.
The range for Legacy systems is 0-20 Amps AC.
For the Mark II systems, the value is the current for the
primary side of the filament transformers.
Filament RMS 0 to 210 Volts AC The rms voltage for Magnetron A and Magnetron B
Voltage filament. Each voltage is shown separately.
HV Converter 0-100 °C Temperature of HV Converter module.
Temperature This parameter can be checked in the Reset, Standby and
Line Voltage 200 to 480 VAC ±10% Incoming line voltage. Each phase is shown separately (L1,
L2, and L3).
Magnetron Current 0 to 890 mA DC Magnetron A and Magnetron B current. Each current is
shown separately.
Magnetron Voltage 0 to 5kV DC Magnetron A and Magnetron B voltage. Each voltage is
shown separately.
Photodetector 0 to 2.5 Volts DC Voltage of Photodetector within irradiator.
Voltage This parameter can be checked in the Reset, Standby and
Power Factor 0-100 °C Temperature of Power Correction Factor (PFC) module in
Correction (PFC) Engine A. The temperature of two different sensors is
Temperature displayed separately.
Power Supply -10 to + 60°C Internal temperature of the Power Supply.
Internal This parameter can be checked in the Reset, Standby and
Temperature Lamp On states; values may be different in each state.

TROUBLESHOOTING
Troubleshooting Guide for the Light Hammer 10 Mark II

NOTE: If operating in Legacy mode, please refer to
“Troubleshooting Guide for the Legacy Operation of the Light
Hammer 10 Mark II.” Legacy mode is when the Mark II power
supplies are operated in a manner that mimics the older LH10
power supply.
The Light Hammer 10 Mark II system is designed to signal the

operator when a failure occurs in one unit or a multiple unit
system. This error code will be displayed on the LED display on
the front panel of the power supply as well as provided on the
communication bus. Additional fault information can be saved
from the unit to a USB device for fault analysis purposes. Refer
to “Save Fault Data to USB” for instructions.
Determining the Likely Cause of a Fault

To determine the likely cause of a failure in an Light Hammer 10
Mark II unit, make note of the operating sequence in which the
failure occurred. Also, record which fault message is indicated on
the LED display.
HINTS: To aid in determining the exact cause of a fault,

note the error number and reset the system after the
initial fault occurrence.
If the error returns, swap the control cable connections

with another irradiator or swap irradiators.
If the fault returns with a different irradiator and same
power supply installed, the fault is in the power supply.
If the fault does not return with a different irradiator
and the same power supply installed, investigate
possible causes within the initial irradiator.
Fault Tables
The tables below list the error messages by classification and
error number.
NOTE: When operating in DeviceNet, Profibus, or EtherNet/IP
mode, Fault 11 acts as a timed warning. The warning time (60
seconds) allows customers to provide a controlled shutdown
to their process. After the predefined time, the fault is
immediate and the system shuts down.

Table 31: Common Faults
©Heraeus-Light Hammer 10 Mark II
Mark II Legacy
Error Error Error Message Error Description Possible Causes
Number Number
0 0 no fault
1 1 MAG-A CURRENT HI Magnetron A current above threshold. 1. Magnetron end of life.
2. Defective Engine A.
2 2 MAG-B CURRENT HI Magnetron B current above threshold. 1. Magnetron end of life.
2. Defective Engine B.
3 3 MAG-A CURRENT LO Magnetron A current below threshold. 1. Magnetron end of life.
4 4 MAG-B CURRENT LO Magnetron B current below threshold. 1. Magnetron end of life.
5 NOT USED This error is only available on the LHP10 units
and not on the LHP10 Mark II units. There fore,
this error message will ONLY display on the
original LHP10 units. When LHP10 Mark II units
June 2014
are operated in Legacy mode, the error message

is coded to match the Mark II error messages.
6 6 PS OVER TEMP Ambient temperature exceeds threshold. 1. Fans not functioning
2. Inlet air is blocked (dirty fan filter)
3. Ambient temperature for the Power
Supply is above specification.
7 7 PS LOW TEMP Temperature of the cooling air is below 1. Ambient temperature for the power
threshold. supply is below specification.
8 8 EEPROM R/W Error reading and/or writing data to CPU 1. EEPROM data is corrupted. Defective
EEPROM. EEPROM board.
9 9 PS INTERNAL FANS Power Supply internal fans not functioning 1. Defective fan(s).
properly. 2. Defective Engine A.
TROUBLESHOOTING
10 10 AIR PRESSURE Air Pressure within irradiator out of specification 1. Air pressure interlock open.
range. 2. Remote blower(s) are not delivering
This error is caused by an electrical Open in the specified air pressure to irradiator.
power supply System Air Pressure circuit. This 3. Air pressure switch dirty.
fault can indicate low irradiator air pressure.
4. Defective CPU board.
114
Table 31: Common Faults (continued)
Mark II Legacy
Number Number
11 11 RF DETECTOR RF Detector sensor not functioning properly. If error occurs from RESET to STANDBY:
This error is caused by a defective RF-1 model 1. RF detector failed self test.
RF detector. Possible internal short-circuit. If error occurs from STANDBY to LAMP ON:
1. Torn RF screen.
2. Failed lamp bulb.
June 2014

14 14 FIL-A CURRENT LO Filament A current below threshold. 1. Magnetron end of life.
15 15 FIL-B CURRENT LO Filament B current below threshold. 1. Magnetron end of life.
16 16 FIL-A RMS V LOW Filament A voltage supplied to lamp is below 1. Magnetron end of life.
threshold 2. Defective Engine A.
17 17 FIL-A RMS V HIGH Filament A voltage supplied to lamp is above 1. Magnetron end of life.
threshold 2. Defective Engine A.
18 18 FIL-A CURRENT HI Filament A current above threshold. 1. Magnetron end of life.
TROUBLESHOOTING
19 19 FIL-B CURRENT HI Filament B current above threshold. 1. Magnetron end of life.
20 20 MAG-A VOLT HIGH Magnetron A voltage is above maximum 1. Magnetron end of life.
threshold. 2. Defective Engine A.
21 21 MAG-A VOLT LOW Magnetron A voltage is below minimum 1. Magnetron end of life.
115
threshold. 2. Defective Engine A.

Mark II Legacy
Number Number
22 22 NO RF DETECTOR No RF detector detected. 1. No RF detector installed.
This error indicates a disconnected or damaged 2. Defective RF harness.
RF detector. The LHP10 Mark II control card 3. Defective RF cable.
must recognize a working RF detector during
power supply or irradiator operation.
5. Damaged internal harness.
6. Defective RF detector.
24 24 NO BULB IGNITION Power Supply cannot maintain the start up If the UV bulb did not light, replace bulb.
power level. 1. Magnetron end of life.
June 2014
This error is caused when the control board does 2. Defective photodetector.
not detect a proper signal from the irradiator NOTE: A defective photodetector does
photodetector at UV bulb startup. not prevent the UV bulb from lighting.
HINT: Substitute another irradiator to verify 3. Defective Engine A or Engine B.
source of fault.
25 25 PHOTODETECTOR This error is caused by a fault photodetector 1. Defective photodetector.
SHORT assembly which is located in the LHI10-series 2. Defective CPU board.
irradiator. The cause can usually be traced to a
photodetector that has lowered substantially in 3. Defective wiring and/or cables.
resistance when the irradiator is in the STANDBY
mode. An incorrect resistance reading will be
seen by the power supply control card as a
photodetector that has shorted. (DC voltage
drop across the photodetector is too low,
simulating the "UV Lamp ON" condition.)
TROUBLESHOOTING
116
Mark II Legacy
Number Number
26 26 LAMP OUT Photodetector sensor not sensing lamp on. 1. Defective photodetector.
This error usually means that the UV bulb has 2. Bulb failure.
come on; however, the photodetector signal 3. Defective magnetron.
from the irradiator did not meet the required
4. Overcooled bulb.
voltage setpoint within 10 seconds of bulb
ignition. This is usually a sign of photodetector 5. Torn screen on Irradiator.
interlock failure due to degraded irradiator
components.
HINT: Substitute another irradiator to verify
source of fault.
27 27 ESTOP DETECTED E-stop circuit is open. 1. E-stop interlock is open.
2. Incorrect E-stop wiring and/or contacts
used.
3. Defective E-stop harness.
June 2014

5. Defective Engine A or Engine B.
30 30 CONTROL-V LOW One or more of the housekeeping voltages 1. Defective CPU board.
TROUBLESHOOTING
(3.3V, 5V, or 13V) is low. 2. Defective Engine A.
117
Mark II Legacy
Number Number
31 31 COMM TIMEOUT Slave unit did not receive message from Master Communication timeout fault.
unit.
This error means that this particular power
supply control board has lost the BUS
communication signal, which is carried between
all power supplies operating in a group
(MASTER/SLAVE(s)). The specific signals from
the PLC (controller) are not being received by
this power supply.
and not on the LHP10 Mark II units. Therefore,
June 2014
33 33 CABLE INTERLOCK One of the Cable Interlocks is open. 1. Cable interlock input open.
2. Open HV cable in power supply or
irradiator.
3. Open control cable.
34 34 RAM FAULT RAM Fault. CPU board software data mismatch.
36 36 NETWORK POWER Network has lost power. DeviceNet network power problem.
37 20-37 MAG-B VOLT HIGH Magnetron B voltage is above maximum 1. Magnetron end of life.
TROUBLESHOOTING
threshold. 2. Defective Engine B.
38 21-38 MAG-B VOLT LOW Magnetron B voltage is below minimum 1. Magnetron end of life.
threshold. 2. Defective Engine B.
118
Mark II Legacy
Number Number
39 16-39 FIL-B RMS V LOW Filament B voltage supplied to lamp is below 1. Magnetron end of life.
threshold 2. Defective Engine B.
40 17-40 FIL-B RMS V HIGH Filament B voltage supplied to lamp is above 1. Magnetron end of life.
threshold 2. Defective Engine B.
41-50 reserved for future use
June 2014
TROUBLESHOOTING
119
Table 32: Other Faults
Mark II Legacy
Number Number
ENGINE A FAULTS
51 30-51 5V Low Engine A internal 5V is low. Defective Engine A hardware. Refer to
“Determining the Likely Cause of a Fault” on
page 113.
52 30-52 5V High Engine A internal 5V is high. Defective Engine A hardware. Refer to
page 113.
page 113.
page 113.
June 2014

page 113.
page 113.
57 30-57 ADC Vref Low Engine A internal ACD reference voltage low. Defective Engine A hardware. Refer to
page 113.
58 30-58 ADC Vref High Engine A internal ACD reference voltage high. Defective Engine A hardware. Refer to
page 113.
59 32-59 Phase 1-2 Low Engine A input voltage measurement between Defective Engine A hardware. Refer to
phase 1 & 2 is low; input AC voltage is low. “Determining the Likely Cause of a Fault” on
page 113.
60 32-60 Phase 1-2 High Engine A input voltage measurement between Defective Engine A hardware. Refer to
TROUBLESHOOTING
phase 1 & 2 is high; input AC voltage is high. “Determining the Likely Cause of a Fault” on
page 113.
page 113.
120
Table 32: Other Faults (continued)
Mark II Legacy
Number Number
page 113.
phase 3 &1 is low; input AC voltage is low. “Determining the Likely Cause of a Fault” on
page 113.
phase 3 &1 is high; input AC voltage is high. “Determining the Likely Cause of a Fault” on
page 113.
65 28-65 Conv. Freq. Low Switch mode power converter module switching Defective Engine A hardware. Refer to
frequency is low. “Determining the Likely Cause of a Fault” on
page 113.
66 6628- Conv. Freq. High Switch mode power converter module switching Defective Engine A hardware. Refer to
frequency is high. “Determining the Likely Cause of a Fault” on
page 113.
June 2014
67 7-67 Temp Δ PFC1 Lo Temperature delta between PFC1 and air inlet is
low.
68 5-68 Temp Δ PFC1 Hi Temperature delta between PFC1 and air inlet is 1. Inlet air is blocked.
high. 2. Fan filters are dirty.
3. Defective fan or fans.
4. Defective Engine A hardware.
low.
TROUBLESHOOTING
71 7-71 Temp Δ Conv Lo Temperature delta between HV converter section
and air inlet is low.
72 5-72 Temp Δ Conv Hi Temperature delta between HV converter section 1. Inlet air is blocked.
and air inlet is high. 2. Fan filters are dirty.
121
Mark II Legacy
Number Number
73 32-73 Mains Freq. Low Input AC power frequency (50/60 Hz) is low. Defective Engine A hardware. Refer to
page 113.
74 32-74 Mains Freq. High Input AC power frequency (50/60 Hz) is high. Defective Engine A hardware. Refer to
page 113.
75 32-75 AC Unbalanced Load between the 3-phase input is unbalanced. Defective Engine A hardware. Refer to
page 113.
76 28-76 HV Phase 1 Low Internal Engine A hardware fault. Defective Engine A hardware. Refer to
page 113.
77 28-77 HV Phase 1 High Internal Engine A hardware fault. Defective Engine A hardware. Refer to
page 113.
June 2014
78 28-78 HV Phase 2 Low Internal Engine A hardware fault. Defective Engine A hardware. Refer to
page 113.
79 28-79 HV Phase 2 High Internal Engine A hardware fault. Defective Engine A hardware. Refer to
page 113.
80 21-80 Mag V Low Magnetron low voltage fault. Output disabled. Refer to “Determining the Likely Cause of a
Fault” on page 113.
1. Magnetron end of life.
81 20-81 Mag V High Magnetron overvoltage fault. Output disabled. Refer to “Determining the Likely Cause of a
TROUBLESHOOTING
82 31-82 Comm. Fault Mod Bus communication fault. Refer to “Determining the Likely Cause of a
1. Check cable connection between CPU and
Engine A.
122

Mark II Legacy
Number Number
83 12-83 PFC Bus V-Pos Hi PFC positive bus voltage is high. Defective Engine A hardware. Refer to
page 113.
84 12-84 PFC Bus V-Neg Hi PFC negative bus voltage is high. Defective Engine A hardware. Refer to
page 113.
85 12-85 PFC Bus I-Pos Hi PFC positive bus current is high. Defective Engine A hardware. Refer to
page 113.
86 12-86 PFC Bus I-Neg Hi PFC negative bus current is high. Defective Engine A hardware. Refer to
page 113.
87 13-87 PFC Bus V-Pos Lo PFC positive bus voltage is low. Defective Engine A hardware. Refer to
page 113.
June 2014
88 12-88 Converter-I High HV converter module overcurrent condition. Refer to “Determining the Likely Cause of a
89 13-89 PFC Bus V-Neg Lo PFC negative bus voltage is low. Defective Engine A hardware. Refer to
page 113.
90 18-90 Filament-I High Filament A overcurrent condition. Refer to “Determining the Likely Cause of a
2. Filament transformer defective.
91 12-91 PFC P-Pos High PFC positive bus power is high. Defective Engine A hardware. Refer to
TROUBLESHOOTING
page 113.
92 12-92 PFC P-Neg High PFC negative bus power is high. Defective Engine A hardware. Refer to
page 113.
123
Mark II Legacy
Number Number
93 13-93 Primary I-Pos Lo Positive primary side low current condition. Refer to “Determining the Likely Cause of a
94 12-94 Primary I-Pos Hi Positive primary side overcurrent condition. Refer to “Determining the Likely Cause of a
95 13-95 Primary I-Neg Lo Negative primary side low current condition. Refer to “Determining the Likely Cause of a
96 12-96 Primary I-Neg Hi Negative primary side overcurrent condition. Refer to “Determining the Likely Cause of a
June 2014

97 13-97 Bus Balance Low Internal Bus balance is low. Defective Engine A hardware. Refer to
page 113.
98 12-98 Bus Balance High Internal Bus balance is high. Defective Engine A hardware. Refer to
page 113.
100 31-100 SPI Comm. Engine A internal communication fault.
101 27-101 ESTOP Input Open E-Stop signal is open to Engine A. Refer to “Determining the Likely Cause of a
1. Check cable between CPU and Engine A.
TROUBLESHOOTING
103 7-103 Temp Air Low Ambient air temperature is lower than threshold.
104 7-104 Temp PFC1 Low Ambient air temperature is lower than threshold.
124
Mark II Legacy
Number Number
106 6-106 Temp Air High Ambient air temperature exceeds threshold. 1. Inlet air is blocked.
2. Fan filters are dirty.
107 5-107 Temp PFC1 High Ambient air temperature exceeds threshold. 1. Inlet air is blocked.
June 2014
109 7-109 Temp Conv Low Ambient air temperature is lower than threshold.
110 5-110 Temp Conv High Ambient air temperature exceeds threshold. 1. Inlet air is blocked.
111 1-111 Mag-I High Magnetron current high. Refer to “Determining the Likely Cause of a
1. Possible magnetron end of life.
114 17-114 Fil Over Power Refer to “Determining the Likely Cause of a
TROUBLESHOOTING
116 31-116 SPI Comm. Engine A internal communication fault.
125
Mark II Legacy
Number Number
118 28-118 Interlock Circuit
119 6-119 Temp Air Out Hi Exhaust temperature from Engine A is higher Defective Engine A hardware. Refer to
than threshold. “Determining the Likely Cause of a Fault” on
page 113.
120 7-120 Temp Air Out Low Exhaust temperature from Engine A is lower than Defective Engine A hardware. Refer to
threshold. “Determining the Likely Cause of a Fault” on
page 113.
121 9-121 Fans rpm Low Two or more fan’s rpm is lower than threshold 1. Defective fans.
124 31-124 Comm. fault ModBus communication fault Refer to “Determining the Likely Cause of a
June 2014

125 28-125 HV Over Power Refer to “Determining the Likely Cause of a
page 113.
page 113.
page 113.
TROUBLESHOOTING
page 113.
135 30-135 ADC Vref Low Engine A internal ACD reference voltage low. Defective Engine A hardware. Refer to
page 113.
126
Mark II Legacy
Number Number
136 30-136 ADC Vref High Engine A internal ACD reference voltage high. Defective Engine A hardware. Refer to
page 113.
137 30-137 50mV Vref Low Engine A internal 50mV reference voltage low. Defective Engine A hardware. Refer to
page 113.
138 30-138 50mV Vref High Engine A internal 50mV reference voltage high. Defective Engine A hardware. Refer to
page 113.
139 9-139 V Fans Low Fans voltage is low. Defective Engine A hardware. Refer to
page 113.
140 9-140 V Fans High Fans voltage is high. Defective Engine A hardware. Refer to
page 113.
June 2014
141 9-141 I-Fans Low Fans total current is low. Defective Engine A hardware. Refer to
page 113.
142 9-142 I-Fans High Fans total current is high. Defective Engine A hardware. Refer to
page 113.
151 20-151 Mag V High Vout Mag High Refer to “Determining the Likely Cause of a
ENGINE B FAULTS
201 30-201 5V Low Engine B internal 5V is low. Defective Engine B hardware. Refer to
page 113.
TROUBLESHOOTING
202 30-202 5V High Engine B internal 5V is high. Defective Engine B hardware. Refer to
page 113.
page 113.
127
Mark II Legacy
Number Number
page 113.
page 113.
page 113.
207 30-207 ADC Vref Low Engine B internal ACD reference voltage low. Defective Engine B hardware. Refer to
page 113.
208 30-208 ADC Vref High Engine B internal ACD reference voltage high. Defective Engine B hardware. Refer to
page 113.
June 2014
209 32-209 Phase 1-2 Low Engine B input voltage measurement between Defective Engine B hardware. Refer to
page 113.
210 32-210 Phase 1-2 High Engine B input voltage measurement between Defective Engine B hardware. Refer to
page 113.
page 113.
page 113.
phase 3 &1 is low; input AC voltage is low. “Determining the Likely Cause of a Fault” on
TROUBLESHOOTING
page 113.
phase 3 &1 is high; input AC voltage is high. “Determining the Likely Cause of a Fault” on
page 113.
215 28-215 Conv. Freq. Low Switch mode power converter module switching Defective Engine B hardware. Refer to
128
page 113.
Mark II Legacy
Number Number
216 28-216 Conv. Freq. High Switch mode power converter module switching Defective Engine B hardware. Refer to
page 113.
low.
4. Defective Engine B hardware.
low.
June 2014

223 32-223 Mains Freq. Low Input AC power frequency (50/60 Hz) is low. Defective Engine B hardware. Refer to
page 113.
224 32-224 Mains Freq. High Input AC power frequency (50/60 Hz) is high. Defective Engine B hardware. Refer to
page 113.
225 32-225 AC Unbalanced Load between the 3-phase input is unbalanced. Defective Engine B hardware. Refer to
TROUBLESHOOTING
page 113.
226 28-226 HV Phase 1 Low Internal Engine B hardware fault. Defective Engine B hardware. Refer to
page 113.
129
Mark II Legacy
Number Number
227 28-227 HV Phase 1 High Internal Engine B hardware fault. Defective Engine B hardware. Refer to
page 113.
228 28-228 HV Phase 2 Low Internal Engine B hardware fault. Defective Engine B hardware. Refer to
page 113.
229 28-229 HV Phase 2 High Internal Engine B hardware fault. Defective Engine B hardware. Refer to
page 113.
230 21-230 Mag V Low Magnetron low voltage fault. Output disabled. Refer to “Determining the Likely Cause of a
231 20-231 Mag V High Magnetron overvoltage fault. Output disabled. Refer to “Determining the Likely Cause of a
June 2014

Engine B.
233 12-233 PFC Bus V-Pos Hi PFC positive bus voltage is high. Defective Engine B hardware. Refer to
page 113.
234 12-234 PFC Bus V-Neg Hi PFC negative bus voltage is high. Defective Engine B hardware. Refer to
TROUBLESHOOTING
page 113.
235 12-235 PFC Bus I-Pos Hi PFC positive bus current is high. Defective Engine B hardware. Refer to
page 113.
236 12-236 PFC Bus I-Neg Hi PFC negative bus current is high. Defective Engine B hardware. Refer to
130
page 113.
Mark II Legacy
Number Number
237 13-237 PFC Bus V-Pos Lo PFC positive bus voltage is low. Defective Engine B hardware. Refer to
page 113.
238 12-238 Converter-I High HV converter module overcurrent condition. Refer to “Determining the Likely Cause of a
239 13-239 PFC Bus V-Neg Lo PFC negative bus voltage is low. Defective Engine B hardware. Refer to
page 113.
240 19-240 Filament-I High Filament B overcurrent condition. Refer to “Determining the Likely Cause of a
2. Filament transformer defective.
June 2014

241 12-241 PFC P-Pos High PFC positive bus power is high. Defective Engine B hardware. Refer to
page 113.
242 12-242 PFC P-Neg High PFC negative bus power is high. Defective Engine B hardware. Refer to
page 113.
TROUBLESHOOTING
131
Mark II Legacy
Number Number
247 13-247 Bus Balance Low Internal Bus balance is low. Defective Engine B hardware. Refer to
page 113.
248 12-248 Bus Balance High Internal Bus balance is high. Defective Engine B hardware. Refer to
page 113.
250 31-250 SPI Comm. Engine B internal communication fault.
251 27-251 ESTOP Input Open E-Stop signal is open to Engine B. Refer to “Determining the Likely Cause of a
1. Check cable between CPU and Engine B.
June 2014

256 6-256 Temp Air High Ambient air temperature exceeds threshold. 1. Inlet air is blocked.
TROUBLESHOOTING
132
Mark II Legacy
Number Number
261 2-261 Mag-I High Magnetron current high. Refer to “Determining the Likely Cause of a
264 17-264 Fil Over Power Refer to “Determining the Likely Cause of a
266 31-266 SPI Comm. Engine B internal communication fault.
June 2014
269 6-269 Temp Air Out Hi Exhaust temperature from Engine B is higher Defective Engine B hardware. Refer to
than threshold. “Determining the Likely Cause of a Fault” on
page 113.
270 7-270 Temp Air Out Low Exhaust temperature from Engine B is lower than Defective Engine B hardware. Refer to
threshold. “Determining the Likely Cause of a Fault” on
page 113.
274 31-274 Comm. fault ModBus communication fault Refer to “Determining the Likely Cause of a
TROUBLESHOOTING
275 28-275 HV Over Power Refer to “Determining the Likely Cause of a
133

Mark II Legacy
Number Number
page 113.
page 113.
page 113.
page 113.
285 30-285 ADC Vref Low Engine B internal ACD reference voltage low. Defective Engine B hardware. Refer to
page 113.
June 2014
286 30-286 ADC Vref High Engine B internal ACD reference voltage high. Defective Engine B hardware. Refer to
page 113.
287 30-287 50mV Vref Low Engine B internal 50mV reference voltage low. Defective Engine B hardware. Refer to
page 113.
288 30-288 50mV Vref High Engine B internal 50mV reference voltage high. Defective Engine B hardware. Refer to
page 113.ware.
301 20-301 Mag V High Vout Mag High Refer to “Determining the Likely Cause of a
BLOWER MODULE FAULTS
TROUBLESHOOTING
351 10-351 5V Low Blower control module internal 5V is low. Defective Blower control module. Refer to
page 113.
352 10-352 5V High Blower control module internal 5V is high. Defective Blower control module. Refer to
page 113.
134
Mark II Legacy
Number Number
353 10-353 12V Low Blower control module internal 12V is low. Defective Blower control module. Refer to
page 113.
354 10-354 12V High Blower control module internal 12V is high. Defective Blower control module. Refer to
page 113.
357 10-357 ADC Vref Low Blower control module internal ACD reference Defective Blower control module. Refer to
voltage low. “Determining the Likely Cause of a Fault” on
page 113.
358 10-358 ADC Vref High Blower control module internal ACD reference Defective Blower control module. Refer to
voltage high. “Determining the Likely Cause of a Fault” on
page 113.
359 10-359 Phase 1-2 Low Blower control module input voltage Defective Blower control module. Refer to
measurement between phase 1 & 2 is low; input “Determining the Likely Cause of a Fault” on
AC voltage is low. page 113.
June 2014
360 10-360 Phase 1-2 High Blower control module input voltage Defective Blower control module. Refer to
measurement between phase 1 & 2 is high; input “Determining the Likely Cause of a Fault” on
AC voltage is high. page 113.
measurement between phase 2 & 3 is low; input “Determining the Likely Cause of a Fault” on
measurement between phase 2 & 3 is high; input “Determining the Likely Cause of a Fault” on
measurement between phase 3 &1 is low; input “Determining the Likely Cause of a Fault” on
measurement between phase 3 &1 is high; input “Determining the Likely Cause of a Fault” on
TROUBLESHOOTING
365 10-365 Conv. Freq. Low Switch mode power converter module switching Defective Blower control module. Refer to
page 113.
366 10-366 Conv. Freq. High Switch mode power converter module switching Defective Blower control module. Refer to
135
page 113.
Mark II Legacy
Number Number
low.
4. Defective Blower control module.
low.
June 2014

373 10-373 Mains Freq. Low Input AC power frequency (50/60 Hz) is low. Defective Blower control module. Refer to
page 113.
374 10-374 Mains Freq. High Input AC power frequency (50/60 Hz) is high. Defective Blower control module. Refer to
page 113.
375 10-375 AC Unbalanced Load between the 3-phase input is unbalanced. Defective Blower control module. Refer to
page 113.
TROUBLESHOOTING
Blower control module.
136
Mark II Legacy
Number Number
383 10-383 PFC Bus V-Pos Hi PFC positive bus voltage is high. Defective Blower control module. Refer to
page 113.
384 10-384 PFC Bus V-Neg Hi PFC negative bus voltage is high. Defective Blower control module. Refer to
page 113.
385 10-385 PFC Bus I-Pos Hi PFC positive bus current is high. Defective Blower control module. Refer to
page 113.
386 10-386 PFC Bus I-Neg Hi PFC negative bus current is high. Defective Blower control module. Refer to
page 113.
387 10-387 PFC Bus V-Pos Lo PFC positive bus voltage is low. Defective Blower control module. Refer to
page 113.
June 2014
389 10-389 PFC Bus V-Neg Lo PFC negative bus voltage is low. Defective Blower control module. Refer to
page 113.
391 10-391 PFC P-Pos High PFC positive bus power is high. Defective Blower control module. Refer to
page 113.
392 10-392 PFC P-Neg High PFC negative bus power is high. Defective Blower control module. Refer to
page 113.
TROUBLESHOOTING
137
Mark II Legacy
Number Number
397 10-397 Bus Balance Low Internal Bus balance is low. Defective Blower control module. Refer to
page 113.
398 10-398 Bus Balance High Internal Bus balance is high. Defective Blower control module. Refer to
page 113.
June 2014
401 10-401 ESTOP Input Open E-Stop signal is open to Blower control module. Refer to “Determining the Likely Cause of a
1. Check cable between CPU and Blower
control module.
406 10-406 Temp Air in High Ambient air temperature exceeds threshold. 1. Inlet air is blocked.
TROUBLESHOOTING
138
Mark II Legacy
Number Number
SYSTEM FAULTS
501 DUPLICATE ADDR Duplicate Address in system Two or more units have the same address.
502 MISSING SLAVE(S) No response from a Slave configured in the The number of Slave units connected does not
June 2014
network. match the number of Slave units in the user

settings.
503 NO RF DETECTOR No RF Detector found. No RF Detector is connected to the Master or to
any of the Slaves.
504 NO MASTER No active master found in the network. Master unit not connected in the network or
incorrectly configured.
505 EXT INTERLOCK The External Interlock is open. J106 connector not connected or jumper is
missing.
506 SYSTEM BLOWER Blower Interlock is open. J106 connector not connected or jumper is
missing.
COMMUNICATION MODULE FAULTS
601 NO COMM MODULE Communication Module not properly installed. 1. No Module detected.
2. Incorrect date rate setting.
3. Defective Communication Module or CPU.
TROUBLESHOOTING
602 WRONG COMM Incorrect Module installed 1. Incorrect Configuration.
MODULE 2. Incorrect module installed.
3. Defective Communication Module or CPU.
139
Mark II Legacy
Number Number
USB FAULTS
651 CHECKSUM
652 MSD not found Mass storage device (MSD) not connected at the
USB port
653 File not found Required file not found for Read operation.
654 File Read File may have incorrect value or be corrupted
655 Format error. Please FAT of MSD not supported or corrupted. Format the MSD and try again.
format the MSD using
PC and try again
656 MORE FACT FILE More than one Factory configuration file found in
MSD
657 MORE USER FILE More than one User configuration file found in
MSD
June 2014
MODBUS FAULTS
701 31-701 Engine A Comm. Engine A ModBus communication is not working. Check the cable connection.
702 31-702 Engine B Comm. Engine B ModBus communication is not working. Check the cable connection.
703 31-703 Blower Comm. Blower ModBus communication is not working. Check the cable connection.
MISC. FAULTS
751 30-751 POWER FAIL CPU board power failure
ACCESS ACCESS KEYPAD LOCKED Front panel locked. User has tried to access the front panel when
ERROR ERROR the front panel lock is enabled.
TROUBLESHOOTING
140
TROUBLESHOOTING
Troubleshooting Guide for the Legacy Operation of the Light

Hammer 10 Mark II
NOTE: If operating in MARK II mode, please refer to
“Troubleshooting Guide for the Light Hammer 10 Mark II.”
When operating in the Legacy mode and because the original
LHP10 power supply contained only 36 error messages, the
LHP10 Mark II error messages are coded with an ‘old’ (legacy
error number) and then the new Mark II error message
number. These coded legacy numbers are listed in the
previous tables (Table 31 and Table 32) in the Legacy Error
Number column.
Since the new Mark II error codes are more specific than the
original LH10 codes, a few of the Legacy error codes correlate
to many different Mark II codes. This mapping was done to
allow any current customer PLC programming to be used
without change.
Some error/fault codes from the original LHP10 power
supplies are no longer valid for the Mark II power supplies as
those parts or circuitry are no longer contained within the new
design.
The Light Hammer 10 Mark II system is designed to signal the

operator when a failure occurs in one unit or a multiple unit
system. This error code will be displayed on the LED display on
the front panel of the power supply as well as provided on the
communication bus.
IMPORTANT NOTE FOR PLC USERS: If operating the

LHP10 Mark II power supply in legacy mode, only the
old (legacy) code is transmitted to the PLC. However,
the Mark II code is displayed on the front panel.
Additional fault information can be saved from the unit to a USB

device for fault analysis purposes. Refer to “Save Fault Data to
USB” for instructions.

TROUBLESHOOTING

SYSTEM LOGS
Table 33 gives an example of a Heraeus Noblelight Fusion UV Inc.

form to use for tracking Lamp System maintenance.

SYSTEM LOGS

Table 33: Lamp System Maintenance Log

LAMP SYSTEM LOG
Irradiator Model Number ___________________ Heraeus Noblelight Fusion UV Inc

Irradiator Serial Number ___________________ 910 Clopper Road
Gaithersburg, MD 20878-1357
USA
Bulb Serial Number at start of log ____________ (301) 527-2660
Bulb Type _________
Removal/Installation Data Repair Data
Location Position Date Hours of By Repairs made (Record all Replacement (serial By
Operation items replaced) number)
June 2014
SYSTEM LOGS
145
SYSTEM LOGS

IRRADIATOR MAINTENANCE
This section provides maintenance procedures for the

LHI10-series Irradiator. Refer to the ROUTINE MAINTENANCE
section for the occasional cleaning and inspection of the irradiator
reflector, UV bulb, and screen. The frequency with which these
tasks must be performed varies widely with the conditions under
which the system is operating.
Heraeus Noblelight Fusion UV Inc. provides all necessary

information for the plant personnel to maintain and service the
irradiator, including lamp bulb and magnetron. However, some
special tools and bench techniques are required for this servicing.
Extensive servicing of the irradiator should be done in

consultation with a representative of Heraeus Noblelight Fusion
UV Inc. Refer to the WARRANTY section for the warranty period
for this system.
NOTE: Removal and replacement procedures given for the
LHI10 irradiator; where the procedures for the LHI10_01,
LHI10_02, LHI10_03 or LHI10_06 differ, they are so
indicated.
Figure 31: LHI10 and LHI10B Mark II Irradiators

Irradiator Description
Microwave energy is directed into the cavity formed by an
aluminum reflector and a screen over the bottom of the reflector.
The lamp bulb is located inside this chamber. The screen keeps
microwaves inside the chamber but allows UV light to pass
through onto the material to be cured.
The top of the reflector contains rectangular slots which admit

microwave energy into the cavity. The slots are fed by two 3000
Watt, 2450 MHZ magnetrons located in the top half of the lamp
enclosure and connected to the cavity by a waveguide launcher.
Electrical inputs to the lamp module are provided by two

connectors, which supply power for the magnetrons, filament
transformers, and the interlock circuitry.
Screen Assembly Removal/Replacement

IMPORTANT NOTE: In handling the irradiator or screen
assembly, try to avoid all direct contact with the screen
as it punctures easily. Do not apply pressure to the
screen.
NOTE: The new Quick-Change Screen (QCS) has self-retaining

(captive) screws, which reduce the maintenance and
replacement time.
The screen mounting holes on the associated QCS reflectors
are threaded to use the quick-change screen retaining screws
that remain fastened to the screen.
Perform the following steps to remove and replace the irradiator

screen assembly. Refer to Figure 33.
1. For screens with quick change screws:

Loosen the four screen retaining screws approximately four
turns each. The screws will remain in the screen frame.
2. Grasp the screen frame by both ends, taking care not to twist
or bend the screen itself, and remove the screen assembly.
3. To replace the existing screen or to install a new one, place

the screen assembly in position.
NOTE: Newer style screens have reflector screw access holes
for tightening the reflector once the screen is in place.
4. Apply pressure to the frame only and press firmly into place.
Refer to Figure 32 for screen screw tightening sequence.
Tighten each to a snug position; finally tighten to 0.9 N-m
(8 inch-lbs) using a torque-controlled screwdriver.

Figure 32: Screen Screw Tightening Sequence
NOTE: The QCS reflectors are threaded to use the quick-change

screen retaining screws that remain fastened to the screen. If an
older style reflector is used, remove the quick-change screen
retaining screw and use the M3 screws provided in the screen
replacement kit to fasten the screen to the reflector.
Figure 33: Reflector Assembly

Lamp Bulb Removal / Replacement

WARNING: During operation, the lamp bulb and
adjacent surfaces become very hot. Operate the blower
for approximately one minute to cool hot surfaces prior
to servicing.
IMPORTANT NOTE: Handle bulbs with a lint-free cloth

or tissue. Take care not to leave fingerprints on the
bulb surface.
Perform the following steps to remove and replace the lamp bulb.
1. Remove the screen as described in “Screen Assembly

Removal/Replacement.”
2. Refer to Figure 34. Using clean cotton gloves or a lint-free

tissue, grasp the lamp bulb at one end between the thumb and
fingers. Apply firm pressure axially toward the opposite end.
When the tip of the bulb has cleared its retaining hole and is
free to move past or along the end reflector, gently slide it up
and out.
3. Clean any deposits from the surface of the bulb. See “Bulb
Cleaning” in the ROUTINE MAINTENANCE section.
IMPORTANT NOTE: Do not apply a bending force to the

lamp bulb. Do not touch the bulb with bare fingers or
allow it to contact dirty or greasy surfaces.
Contaminants can be burned into the quartz envelope
causing premature bulb failure.
Retaining hole
Figure 34: Removing or Replacing the Bulb

4. To replace a lamp bulb in the reflector, hold it near the middle

and insert the tip of the bulb into the retaining hole of one end
reflector. Apply pressure in the direction of the length of the
bulb, moving it toward the end that is inserted. This will allow
the free end to clear the end reflector. Gently slide the end of
the bulb down to the retaining hole and allow it to pop into
position.
IMPORTANT NOTE: The “209” end reflector (Heraeus

P/N 029838), shown in Figure 35, has two bulb-tip
holes for alternate positioning of the bulb.
The standard hole positions the bulb in focus with
respect to a substrate located 53.4 mm from the face of
the irradiator and the “209” hole positions the bulb out
of focus with respect to a substrate located 53.4 mm
from the face of the irradiator.
The standard end reflector (Heraeus P/N 029834) has
only one bulb-tip hole which positions the bulb in focus.
Certain applications and processes (e.g., curing of
three-dimensional parts) may benefit from use of the
“209” end reflector. Contact Heraeus Noblelight Fusion
UV Inc. for further information and recommendations.
Retaining hole
“209” End Reflector
Standard bulb position
Retaining hole
“209” bulb position
Figure 35: “209” End Reflector
5. Replace the screen assembly as described in “Screen

Assembly Removal/Replacement.”
Reflector Removal / Replacement

Replace the reflector only if it becomes dull and its surface cannot
be cleaned successfully, or if severe arcing is apparent.
NOTE: The gaskets under the main reflector and the end
reflectors should be replaced every time the reflectors are
removed from the casting. Installing new gaskets each time
will help prevent arcing. Gasket kits are available.

1. Remove the screen assembly as described in “Screen

Assembly Removal/Replacement.”
2. Remove the quartz bulb as described in “Lamp Bulb Removal

/ Replacement.”
3. Remove the four (4) flat head screws and lift the reflector out.
Remove and discard the four (4) gasket strips. If evidence of
arcing is present (dark or burned spots), clean the gasket
grooves with emery cloth to remove all oxide.
4. Refer to Figure 36. If new end reflectors are to be installed,

remove and discard the two end reflectors and the gaskets
underneath.
Figure 36: Removing or Replacing the Reflector
5. Insert both end reflectors, being sure that they both seat fully
and evenly. The replacement end reflectors must be installed
before installing the new RF gasket.
6. Install the four pre-cut RF gaskets. Insert one end flush with
the top of the mounting surfaces. Working toward the other
end of the groove, press the gasket strip down firmly with a
thumbnail so that it rests at the bottom of the groove. Refer
to Figure 37.
Figure 37: Gasket Installation

NOTE: The LHI10-series irradiators have a key notch to

prevent installation of an I223 or I250 reflector. Installing the
wrong reflector will cause the UV bulb to fail.
7. Align the reflector squarely over the opening. With gentle

pressure and a teeter-totter rocking motion, slide the reflector
down into place. It should not bind against the end reflectors
as it goes into place. As a final motion, grasp the sides of the
reflector and force them gently together and down over the
mounting surfaces. Start the four flat head screws in the
reflector, but do not tighten. Tighten the four screws in the
sequence 1 to 4 as shown in Figure 38. Finally, tighten to
3.4 N-m (30 inch-lbs) using a torque-controlled screwdriver in
the sequence shown in Figure 38.
Figure 38: Reflector Screw Tightening Sequence
IMPORTANT NOTE: Do not use the flathead screws to

pull the reflector into place. Excessive pull on these
screws will cause deformation of the reflector face at
its bend radius or loosening of its rivets. This would
result in a failure of the screen assembly to seat
properly and subsequent damage to the screen
gaskets.
When the reflector is properly installed, the face should be

flush and even with the outer face of the two end reflectors as
shown in Figure 39.

Figure 39: Correct Reflector Alignment
8. Clean the reflector to remove fingerprints. Refer to the

“Reflector Cleaning” in the ROUTINE MAINTENANCE section.
9. Clean and insert the lamp bulb as described in “Lamp Bulb

Removal / Replacement.”
10.Replace the screen assembly. Tighten the screen retaining

screws to 0.9 N-m (8 inch-lbs.).
NOTE: After installing the reflector in the irradiator, the
reflector mounting screws should be re-tightened to 3.4 N-m
(30 inch-lbs) using a torque-limiting screwdriver after a
minimum of 10 minutes of operation. Use the access holes in
the RF screen to re-tighten the reflector screws. Refer to
Figure 33.
Irradiator Housing Removal / Replacement

Refer to Figure 40 for the irradiator components. The irradiator
enclosure is removed from the main frame as follows:
LHI10 and LHI10_02 Irradiators Only

The LHI10 and LHI10_02 irradiators have front connectors. The
LHI10 irradiator has a top air plenum connection and the
LHI10_02 irradiator has a rear air plenum connection.
WARNING: Disconnect all power sources before

servicing the irradiator and/or power supply.
1. Turn off main power from the associated power supply.

2. Disconnect the power supply cables from connectors J10 and

J11 on the front of the irradiator.
3. For the LHI10 irradiator, rotate the four quick disconnect

screws on the air intake flange one quarter turn
counterclockwise and lift the flange off of the irradiator.
For the LHI10_02 irradiator, remove the six M6 screws and
remove the air inlet plenum.
Remove the irradiator from the lightshield and place it on a

clean, level surface with the screen down.
NOTE: Take care not to damage RF screen with items on the
level surface.
4. Remove the four M5 Phillips head screws at the base of the

housing, two on the front panel, and two on the rear. Also,
remove the six M3 screws from the connector plate on the
front of the unit.
5. Carefully lift the irradiator enclosure straight up and off of the

irradiator main frame.
6. To re-install the enclosure, reverse the above steps.
LHI10_01 and LHI10_03 Irradiators Only

The LHI10_01 and LHI10_03 irradiators have top connectors.
The LHI10_01 irradiator has a top air plenum connection and the
LHI10_03 irradiator has a rear air plenum connection.


J11 on the top of the irradiator.
3. For the LHI10_01 irradiator, rotate the four quick

disconnect screws on the air intake flange one quarter turn
counterclockwise and lift the flange off of the irradiator.
For the LHI10_03 irradiator, remove the six M6 screws and
remove the air inlet plenum.
Remove the irradiator from the lightshield and place it on a

level surface.

4. Remove the four M5 Phillips head screws at the base of the

housing, two on the front panel, and two on the rear. Also,
remove the six M3 screws from the connector plate on the
front of the unit.
Magnetron “A” Power Connector J10

(LHI10 Model)
Magnetron “B”
Filament A Filament B
Terminal Terminal
I/O Interface
Connector J11 Magnetron
(LHI10 Model) Anchor Nut
(4 per Mag)
Waveguide
Pressure
Assembly
Switch
Photodetector
Assembly
Filament
Transformer Reflector
Figure 40: LHI10 Irradiator Components

(LHI10_01/LHI10_03 connectors are on top)
5. For LHI10_01 models only, remove the four M3 screws

from the connector plate at the top of the housing.
6. For LHI10_03 models only, unthread the hex nut securing

the power connector (J10) and free the connector from the
housing. Reach through the front connector opening to hold
the connector plate while removing the four M3 screws
securing the I/O connector (J11) to the top of the housing.
7. Carefully lift the irradiator enclosure straight up and off of the

irradiator main frame.
8. To re-install the enclosure, reverse the above steps.

LHI10_06 Irradiators Only

The LHI10_06 irradiator has front connectors and a rear air
plenum connection with alignment slots for tower mounting.


3. Remove the irradiator from the mounting fixture. Access the

M8 mounting bolts by rotating the access covers.
4. Place the irradiator on a clean, level surface with the screen

down.
level surface.
5. Remove the seven M5 Phillips head screws from the housing,

two on the front panel, two on each side, and one on the top.
Also, remove the six M3 screws from the connector plate on
the front of the unit.
NOTE: Do not remove the back plate. It was installed at the
factory during manufacture for proper alignment.
6. Carefully lift the irradiator enclosure straight up off the rear

plate.
7. To re-install the enclosure, reverse the above procedure.

Torque the M8 mounting bolts on the mounting fixture to
6.8 N-m (60 in-lbs).
LHI10B Mark II Irradiators Only

The LHI10B Mark II irradiator has front connectors and an
integral blower.

servicing the irradiator, blower, or power supply.


J11 on the front of the irradiator/blower unit. Disconnect the
blower input power cable, J12.
WARNING: Exercise caution; the irradiator/blower unit

weighs up to 28 kg (61 lbs). Make sure that the unit can
be safely supported before attempting to lift it.
3. Place the irradiator/blower unit on a clean, level surface with

the screen down.
level surface.
4. Remove the six M3 crosspoint screws securing the connector

panel to the front of the irradiator housing. The connector
panel will remain with the irradiator.
5. Remove the four M5 crosspoint screws at the base of the

housing (2 on the front panel and 2 on the rear).
6. Carefully lift the irradiator/blower enclosure straight up and

off of the irradiator main frame.
7. To re-install the enclosure, reverse the above procedure.
Filament Transformer Removal / Replacement

WARNING: Magnetrons are high voltage components.
As such they may retain a charge after power has been
disconnected. Using industry level practices, physically
shorting the contact pins of J10 (pins 1-6 to pin 7,
ground) with an insulated tool prior to removing the
irradiator cover is advised as an additional level of
safety.
All Irradiators except LHI10_06

Perform the following steps to remove and replace the filament
transformer.
1. Remove the irradiator housing as described in “Irradiator

Housing Removal / Replacement.”
2. Tilt the connector plate forward and unhook it from the slot in
the irradiator frame.
3. Cut the cable ties and slide the PVC tubing off of the
magnetron connections.

4. Remove the filament terminal screws. Disconnect the leads at

the primary terminals. Remove the two anchor screws holding
the transformer to the side rail, and the one screw used to
mount the electrostatic shield to the side rail. Then remove
the front transformer.
5. Install the replacement front transformer and re-install the

two anchor screws. Reconnect the transformer wires to the
magnetron leads and tighten the terminal screws to 1.47 N-m
(13 inch-lbs) using a torque-controlled driver.
6. Reposition the PVC tubing over the terminal screws and install
cable ties.
7. Remove the reflector to access the rear transformer as

described in “Reflector Removal / Replacement.”
8. Remove the two anchor screws securing the transformer to

the rear plate.
9. Install the replacement rear transformer and re-install the two

anchor screws. Reconnect the transformer wires to the
10.Reposition the PVC tubing over the terminal screws and install
cable ties.
11.Re-install the connector plate to the irradiator frame.
12.Install the irradiator housing as described in “Irradiator


Perform the following steps to remove and replace the filament
transformer within an LHI10_06 irradiator.

2. Tilt the connector plate forward and unhook it from the slot in
the irradiator frame.
3. Cut the cable ties and slide the PVC tubing off of the
magnetron connections.
4. Remove the filament terminal screws. Disconnect the leads at

the primary terminals. Remove the two anchor screws holding
the transformer to the side rail, and the one screw used to
mount the electrostatic shield to the side rail. Then remove
the front transformer.

5. Install the replacement front transformer and re-install the

two anchor screws. Reconnect the transformer wires to the
6. Reposition the PVC tubing over the terminal screws and install
cable ties.
7. Remove the reflector to access the rear transformer as

described in “Reflector Removal / Replacement.”
8. Remove the two anchor screws securing the rear transformer

to the rear plate.
9. Install the replacement rear transformer and re-install the two

anchor screws. Reconnect the transformer wires to the
10.Reposition the PVC tubing over the terminal screws and install
cable ties.
11.Re-install the connector plate to the irradiator frame.

Housing Removal / Replacement.” Torque the M8 mounting
bolts on the mounting fixture to 6.8 N-m (60 in-lbs).
Magnetron Removal / Replacement

WARNING: Magnetrons are high voltage components.
As such they may retain a charge after power has been
disconnected. Using industry level practices, physically
shorting the contact pins of J10 (pins 1-6 to pin 7,
ground) with an insulated tool prior to removing the
irradiator cover is advised as an additional level of
safety.
NOTE: When replacing magnetrons, install both new

magnetrons at the same time.
All Irradiators except LHI10_06

Perform the following steps to remove and replace the
magnetrons.

2. Disconnect the filament transformer wires from each

magnetron by removing the cable ties and sliding back the
PVC tubing. Remove the terminal screws.
3. Remove eight magnetron anchor nuts holding the magnetrons

to the casting. Save the hardware.

4. Remove the wire assembly from the coils on both magnetrons.

Take note of the wire termination orientation and colors prior
to disassembly.
5. Lift the magnetrons off of the waveguide assembly and place

them upside down in a clear area on a wooden bench, at least
five inches from any magnetic materials (iron, steel, etc.).
6. Install the replacement magnetrons as shown in Figure 40.

Ensure that Magnetron “A” (label on top of magnetron) is on
the left side and Magnetron “B” is on the right side as shown
in Figure 40. Fasten the magnetrons to the casting using the
associated hardware.
7. Refer to Figure 41. Hand tighten the magnetron fasteners in

the sequence shown until snug. Then, tighten the fasteners
1/4 turn in sequence. Finally, tighten the fasteners in
sequence to 3.4 N-m (30 inch-lbs) using a torque-controlled
nut driver or wrench.
Figure 41: Magnetron Screw Tightening Sequence
8. Reconnect the filament transformer wires to the magnetron

and tighten the terminal screws to 1.47 N-m (13 inch-lbs)
using a torque-controlled screwdriver. Reposition the PVC
tubing over the terminal screws and install cable ties.
9. Install wire assemblies to the magnetron coils. Ensure that the

labels on the wire assemblies coincide with the labels on the
magnetron.


Perform the following steps to remove and replace the
magnetrons within an LHI10_06 irradiator.


2. Disconnect the filament transformer wires from each

magnetron by removing the cable ties and sliding back the
PVC tubing. Remove the terminal screws.
3. Remove eight magnetron anchor nuts holding the magnetrons

to the casting. Save the hardware.
4. Remove the wire assembly from the coils on both magnetrons.

Take note of the wire termination orientation and colors prior
to disassembly.
5. Lift the magnetrons off of the waveguide assembly and place

them upside down in a clear area on a wooden bench, at least
five inches from any magnetic materials (iron, steel, etc.).
6. Install the replacement magnetrons as shown in Figure 40.

Ensure that Magnetron “A” (label on top of magnetron) is on
the left side and Magnetron “B” is on the right side as shown
in Figure 40. Fasten the magnetrons to the casting using the
associated hardware.
7. Refer to Figure 41. Hand tighten the magnetron fasteners in

the sequence shown until snug. Then, tighten the fasteners
1/4 turn in sequence. Finally, tighten the fasteners in
sequence to 3.4 N-m (30 inch-lbs) using a torque-controlled
nut driver or wrench.
8. Reconnect the filament transformer wires to the magnetron

and tighten the terminal screws to 1.47 N-m (13 inch-lbs)
using a torque-controlled screwdriver. Reposition the PVC
tubing over the terminal screws and install cable ties.
9. Install wire assemblies to the magnetron coils. Ensure that the

labels on the wire assemblies coincide with the labels on the
magnetron.

Housing Removal / Replacement.” Torque the M8 mounting
bolts on the mounting fixture to 6.8 N-m (60 in-lbs).
Direct View Photodetector Replacement

The LHI10-series irradiators are equipped with a direct view
photodetector assembly. The photodetector looks directly at the
UV bulb through a small aperture in the main reflector.
The replacement photodetector board is already mounted to the

block. The block contains an alignment pin and is secured with
one mounting screw. This assembly is a direct replacement for
any of the older assemblies contained within the LHI10 lamp
system. Refer to Figure 42.
Perform the following steps to replace the photodetector.


2. Unplug the photodetector connector from the photodetector

PWB.
3. On older assemblies, remove the two M5 screws securing the

photodetector assembly and block to the casting. On newer
assemblies, only one mounting screws is used. The new
assembly completely replaces the older one.
HINT: For better access to the photodetector block mounting
screw(s), the filament transformer may need to be removed.
4. Install the new photodetector assembly on the casting using

the dowel pin for proper alignment. Secure the assembly to
the casting using the new M5 sockethead cap screw provided
in the kit. Only one mounting screw is required. An allen
wrench is included in the kit. Refer to Figure 42 for the correct
orientation of the photodetector assembly.
5. Orient the connector correctly to ensure the proper polarity of

the connection. Re-connect the photodetector connector to
the PWB.
6. Re-install the housing.
7. Re-install irradiator in the lightshield. Connect the irradiator

cable and re-connect power to the power supply.
Figure 42: Direct View Photodetector Assembly Mounting

Orientation
Air Pressure and Flow Verification

To test the air pressure inside the irradiator, perform the
following steps.
1. Locate the air pressure test point indicated in Figure 43.

2. Remove the M5 screw and connect the high pressure hose

from a pressure measuring gauge to the irradiator air pressure
test point (screw hole).
NOTE: Do not connect to the gray port (air pressure switch) on the
front of the unit. Instead remove the M5 screw (see Figure 43)
and connect the pressure gauge.
3. Connect the low pressure hose from a pressure measuring

gauge to the lightshield or the space under the irradiator. The
gauge will indicate the pressure differential between the
irradiator and the lightshield (or space beneath the irradiator).
Refer to Table 34 for the cooling air requirements.
4. Disconnect the pressure hose and replace the M5 screw.
Table 34: Cooling Requirements
Irradiator Air HVAC Requirements

Pressure Differential (Total pressure drop : lamp inlet to exhaust)
Lightshield
(Note 1) See Note 2
Design
Minimum Maximum Non-Swept Reflector Swept Reflector
Unrestricted 1600 Pa 2000 Pa 7.7 m3/min @ 2500 Pa 8.9 m3/min @ 2750 Pa

Lightshield (6.4" H2O) (8.0" H2O) (270 scfm @ 10.0" H2O) (315 scfm @ 11.0" H2O)
Quartz window 2000 Pa 2500 Pa 7.7 m3/min @ 2875 Pa 8.9 m3/min @ 3125 Pa
(25-30 mm) (8.0" H2O) (10.0" H2O) 270 scfm @ 11.5" H2O) 315 scfm @ 12.5" H2O)
(Note 3)
F10T2/C10T2 For air requirements when using the F10T2 or C10T2 Lightshields, please refer to the F10T
Lightshield and C10T Manuals.
(no quartz window)
SPECIAL NOTE FOR LHI10B Mark II IRRADIATORS: The use of a

quartz plate or a restrictive lightshield is not recommended with
the LHI10B Mark II irradiator since the blower performance
cannot be increased. Due to the differential pressure
requirements, the use of a non-swept reflector is required for
optimal bulb cooling in LHI10B Mark II units.
NOTES:
1. Specified air flow is determined by measuring the pressure

differential between the irradiator housing test point and the
lightshield/F10T/C10T pressure directly downstream from the
lamp. When a quartz window assembly is being used and the
low pressure port is downstream from the quartz plate
assembly, the pressure differential requirements are
increased due to the extra flow restriction of the quartz
window assembly.

2. The supply air pressure specification at the lamp inlet

represents the total pressure drop across the lamp system,
including a quartz window assembly if specified. If a quartz
window assembly is used along with a sealed exhaust system,
the exhaust blower can be sized to provide a negative
pressure in the exhaust plenum. This will reduce the inlet
pressure requirement needed to obtain the total pressure drop
specification.
3. Swept reflectors help reduce fouling from contamination

present in the curing zone under the lamp. There is no need
to use swept-type reflectors in quartz window/F10T/C10T
applications since the reflector assembly is isolated from the
curing zone. If swept reflectors are installed in these
applications, blowers that provide additional pressure and flow
are required.
All airflow specifications assume standard air density of 1.2
kg/m3 (0.075 lbs/ft3). Air flow and pressure requirements
must be corrected to local conditions using temperature,
elevation, and relative humidity correction factors. Please
refer to the Heraeus Noblelight Fusion UV Inc.’s Air Handling
Manual or contact Heraeus representatives for assistance in
determining correction factors, air flow and pressure
requirements for your local conditions.
High
Pressure High
Pressure Hose
Measuring Pressure
Irradiator Pressure Hose Pressure
Gauge Test Point Measuring
Gauge
Low Low
Pressure Pressure
Hose Hose
Lightshield Lightshield
LHI10 & LHI10_02 LHI10_01 & LHI10_03

Figure 43: Differential Air Pressure Test Points
Air Pressure Switch Replacement

Perform the following steps to replace the air pressure switch.


3. Remove the irradiator from the lightshield and place it on a

level surface.
4. Remove the six M3 screws from the connector plate on the

front of the unit. Carefully disengage the connector plate.
5. Remove the two Phillips head screws from the front of the
connector plate that hold the pressure switch in place. Refer
to Figure 40.
6. Disconnect the two electrical leads and remove the switch.
7. Replace the switch.
8. Re-install the connector plate by reversing the above steps.

POWER SUPPLY MAINTENANCE
The LHP10 Mark II does not contain any user-serviceable parts.
WARNING: Only trained service personnel should

perform maintenance on this unit.
Safety Procedures
Before servicing the Light Hammer 10 Mark II UV Lamp System,
first turn off and disconnect all power to the unit.
WARNING: Before servicing the unit, disconnect the

J101 power connector and wait 30 seconds to ensure
all stored capacitance has been depleted. Exercise
caution; some Power Supply internal voltages may
exceed 750 Vdc.
WARNING: Exercise extreme caution; the power supply

weighs up to 27 kg (60 lbs). A minimum of two people
are required to lift and carry the unit onto and off of the
CAUTION: The integrated circuits on the board

assemblies can be damaged by relatively small charges
of static electricity. Static charges transmitted by
fingertip (for example, those generated by walking
across a carpet) may be sufficient to cause damage.
Always touch a grounded metal surface before
removing or examining any board assembly.
Power Supply Description

Each lamp system has its own DC power supply. The power
supply unit houses the high voltage circuitry necessary to
energize the magnetrons, as well as all control and interlock
electronics, and the built-in cooling fans.
The high voltage circuit inside the LHP10 Mark II power supply
consists of two solid state switching engines, which supply a
regulated source of power (approximately -5000V, 890 mA DC)
to each magnetron.

All electrical connections to the power supply are made through

connectors at the rear panel. Instructions for wiring are provided
in the ELECTRICAL INSTALLATION section.
The standard control method is Master/Slave. In a multiple-unit

installation, typically one unit will operate as the Master and all
others as Slaves to the ON/OFF commands of this Master unit. A
single LHP10 Mark II power supply can be operated via the front
panel switches when configured as a Master.
When the DeviceNet option is installed, the LHP10 Mark II power

supply is a DeviceNet slave supporting polling functions and
requires explicit messaging as defined by DeviceNet. This unit is
equipped to receive commands from any DeviceNet master
scanner.
When the Profibus option is installed, the LHP10 Mark II power

supply can receive commands through the Profibus network
connection.
When the EtherNet/IP option is installed, the LHP10 Mark II

power supply can receive commands through the EtherNet/IP
network connection.
The CPU board within the power supply monitors cooling air
pressure, detection of RF, power levels, bulb ignition, and
interlocks. If a problem arises, the control system turns off all
high voltage power to the lamp, and flashes a fault indicator on
the power supply control panel.
Figure 44: Power Supply Rear Panel

Installing Software Updates

The power supply software is updated via the USB connector using a
USB memory device on the front panel. The CPU and each Engine
Module contain software.
When it becomes necessary to update the software or to re-install

software, enter the Update Firmware screen and follow the prompts.
The USB memory stick containing the software update is inserted
into the USB port on the front panel. When not in use, a dust cover
protects the USB port. ‘See “Update Engine or CPU Firmware” on
page 63.
Replacing the Fan Air Filters

Air filters are installed on the front of the fans. Periodically
examine for excessive debris.
NOTE: The filter material must be polyurethane foam

with a PPI rating (pores per inch) of 30.
Replace the filters by following the steps below.
1. Unsnap the cover for each air filter. There are four clips; one
on each side.
2. Remove the filter and replace with a new one.
3. Snap the cover back into place.


BLOWER MAINTENANCE
The integral blower is designed to supply filtered, pressurized

cooling air to the LHI10B irradiator. The blower unit uses a
long-life brushless DC motor that allows it to deliver the same
amount of air at either 50 or 60 Hz.
The power supply provides the electrical power and control to the
irradiator/blower unit.
Repairs
Removing Blower Cover
WARNING: TURN OFF ALL POWER TO THE UNIT BEFORE

SERVICING.
Remove the blower cover as follows (see Figure 45):
1. Remove the eight M5 blower cover mounting screws (4 on the

front and 4 on the rear).
2. Lift the blower cover and filter straight up and off of the
irradiator.
3. Reverse the above steps to install the blower cover. Tighten

the blower cover screws to 3.4 N-m (30 inch-lbs).
Blower Replacement
WARNING: TURN OFF ALL POWER TO THE UNIT BEFORE

SERVICING.
Perform the following steps to replace the blower unit.
1. Remove the blower cover as described in “Removing Blower

Cover.”
2. Disconnect the motor wires.
3. Using a 13 mm hex wrench, loosen the four M8 hex nuts and

washers that secure the blower to the irradiator.
4. Remove the blower unit.

BLOWER MAINTENANCE
5. Replace the blower and reverse the above steps. Tighten the
blower mounting nuts (M8) to 10-10.5 N-m (7.3-7.7 lb-ft) and
the blower cover screws (M5) to 3.4 N-m (30 inch-lbs).
Figure 45: Blower Assembly

OUTLINE DRAWINGS
LHP10 Mark II Power Supply Outline Drawing

Figure 46 illustrates the LHP10 Mark II Power Supply.
LHI10 Irradiator Dimensions and Clearances

Figure 47 illustrates the LHI10 Irradiator.
LHI10_01 Irradiator Dimensions and Clearances

Figure 48 illustrates the LHI10_01 Irradiator.



LHI10B Mark II Irradiator Dimensions and Clearances

Figure 55 illustrates the LHI10B Mark II Irradiator.
RF Detector Dimensions and Clearances

Figure 56 illustrates the RF-1 RF Detector.

OUTLINE DRAWINGS
J102 J111
J105 MASTER/SLAVE COMM BUS
J104 RF DETECTOR J106 J107
IRRAD CNTL CUSTOMER I/O E-STOP
J103
HV CNTL J108 BLOW ER
(option al)
J108
J107
BLOWER (optional)
E-STOP
J111 COMM BU S
J101 AC INPUT
J103 J104 J105 J106 J102
HV CNTL IR RAD C NTL RF DETECTOR CU STOMER I/O MA STER/SLAVE J101 AC INPU T
EARTH GROUND
AIR EXHAUST OUTLET
USB PORT
LED DISPLAY
LAMP DISABLE
kVA
Lamp Disable LightHammer Mark II

10
217 mm
+
+
(8.54”)
+
+
+
+
+
+
MA STE R
ON
POWER LEVEL
S/B
AIR INTAKE OFF
FILTERS (3)
+
+
+
+
+
418.5 mm LOCAL CONTROL

(16.48”) PANEL
764.7 mm
(30.11”)
700.5 mm
(27.58”)
616 mm
(24.25”)
582 mm
42.5 mm 308 mm (22.91”)
(1.67”) (12.13”) REAR
LIFTING
FRONT 34 mm (1.34”) TAB
LIFTING
TAB
157.5mm
(6.2”)
131.72 mm
(5.19”)
Recommended 23.5 mm
Recommended
Front 656 mm (0.93”)
Rear
clearance (25.83”)
clearance
203 mm (8.0”) 305 mm (12.0”)
(minimum) (minimum)
FOR REFERENCE ONLY NOTES:

1. ALL DIMENSIONS ARE IN mm (inches).
NOT TO BE USED FOR 2. ALLOW ADDITIONAL 305 mm (12”) BEHIND
SPECIFICATION POWER SUPPLY FOR CABLE CONNECTION AND
COOLING AND 203 mm (8”) IN FRONT.
Contact Heraeus Noblelight Fusion UV Inc. 3. OPERATING ENVIRONMENT:
for current revision of DWG 601450 A) TEMPERATURE: 0-50 °C
before designing an installation. B) HUMIDITY: 30-95% NON-CONDENSING
Figure 46: LHP10 Mark II Power Supply Dimensions and

Clearances

OUTLINE DRAWINGS
133.5
(5.26)
84.6
(3.33)
FOR REFERENCE ONLY
NOT TO BE USED FOR
SPECIFICATION
Contact Heraeus Noblelight Fusion UV Inc.
for current revision of DWG 573540
before designing an installation.
44.5
(1.75) NOTE 3
434
M6 (8) (17.07)
J10
HV
384
150 (15.13) J11
(5.91) Control
Center
185 of
(7.3) Gravity
115 154 Pressure
(4.52) (6.1) Switch
150 53.3 NOTE 2

(5.91) (2.10)
25
(0.99)
206
NOTES: (8.12)
1. Dimensions in mm (inches). 173
2. Geometric center of Focus. 200 (6.81)
Optimum substrate location 212 (7.88)
may vary based on the (8.35)
specific process.
3. See Specifications for the
cooling air requirements.
29 70
(1.13) (2.76) M5 (8)
267
(10.53)
Figure 47: LHI10 Irradiator Dimensions and Clearances

OUTLINE DRAWINGS
133.5
(5.26)
FOR REFERENCE ONLY
NOT TO BE USED FOR 84.6
SPECIFICATION (3.33)
OPTIONAL AIR
INLET DUCT
J10 J11
161
(6.34)
44.5
(1.75) NOTE 3
M6 (8)
384 Pressure
150 (15.13) Switch
(5.91)
254
(10.0)
Center
of
Gravity
185
115 (7.3)
(4.52)
150 53.3 NOTE 2

(5.91) (2.10)
25
(0.99)
206
(8.12)
NOTES: 173
1. Dimensions in mm (inches). 200 (6.81)
Optimum substrate location (8.35)
may vary based on the
specific process.
29 70
(1.13) (2.76) M5 (8)
267
(10.53)
Figure 48: LHI10_01 Irradiator Dimensions and Clearances

OUTLINE DRAWINGS
FOR REFERENCE ONLY

NOT TO BE USED FOR
SPECIFICATION
44.5
(1.75)
Optional NOTE 3
air inlet M6 (8)
plenum
J10
HV
381
150 (14.98) J11
(5.91) Control
115 154 Pressure

(4.52) (6.1) Switch
150 53.3 NOTE 2

(5.91) (2.10)
25
(0.99)
206
(8.12)
NOTES: 173
1. Dimensions in mm (inches). 200 (6.81)
Optimum substrate location (8.35)
may vary based on the
specific process.
29 70
(1.13) (2.76) M5 (8)
267
(10.53)

OUTLINE DRAWINGS
235
(9.25)
203 25
(8.00) 102 (1.00)
(4.00)
M6 blind insert
for mounting
transition inlet (6)
108 221 40
(4.25) (8.70) (1.56)
190
169 (7.49)
(6.64)
Bulb contains Mercury. Dispose According to Local,

State or Federal Laws.
NOTE: Dimensions in mm (inches)
FOR REFERENCE ONLY

NOT TO BE USED FOR
SPECIFICATION

(Rear View)

OUTLINE DRAWINGS
FOR REFERENCE ONLY

NOT TO BE USED FOR
SPECIFICATION
44.5 J10 J11

(1.75)
Optional NOTE 3
air inlet
plenum
336 Pressure
150 (13.23) Switch
(5.91)
254
(10.0)
115
(4.52)
150 53.3 NOTE 2

(5.91) (2.10)
25
(0.99)
206
NOTES: (8.12)
1. Dimensions in mm (inches). 173
Optimum substrate location 212 (7.88)
may vary based on the (8.35)
specific process.
29 70
(1.13) (2.76) M5 (8)
267
(10.53)

OUTLINE DRAWINGS
235
(9.25)
203 25
(8.00) 102 (1.00)
(4.00)
M6 blind insert
for mounting
transition inlet (6)
108 221 40
(4.25) (8.70) (1.56)
190
169 (7.49)
(6.64)
Bulb contains Mercury. Dispose According to Local,

State or Federal Laws.
NOTE: Dimensions in mm (inches)
FOR REFERENCE ONLY

NOT TO BE USED FOR
SPECIFICATION

(Rear View)

OUTLINE DRAWINGS
268
(10.54)
FOR REFERENCE ONLY
NOT TO BE USED FOR
SPECIFICATION
204 for current revision of DWG 584220
(8.02) before designing an installation.
101
(3.99)
LIFT HANDLES
2 PLACES NOTES:
1. All dimensions in mm (inches).
2. Cooling air inlet 224 mm (8.81) x 67 mm
J10 (2.65) with integral O-ring seal.
HV 3. Handles may be removed (user option).
J11 4. Mating mount plate shall incorporate two
Control
0.375 in. Diameter alignment pins,
Pressure
Switch 250 mm apart.
5. Captive, spring-loaded, threaded fasteners
(2) secure irradiator to mating M8 holes in
mounting plate. Use an M5 hex wrench.
6. Refer to the Specifications listed in
Equipment the Air Flow Requirements Table in
ID Plate this Document for the HVAC and
337
(13.25) differential pressure operating
requirements.

OUTLINE DRAWINGS
235
(9.24)
Alignment Slot
M8 Mounting
Bolt (2)
250
(9.84)
Alignment 115
(4.54)
Bushing
101
(3.98)
Geometric center of focus. Optimum

substrate location may vary based
on the specific process.
NOTE: Dimensions in mm (inches).
FOR REFERENCE ONLY

NOT TO BE USED FOR SPECIFICATION

(Rear View)

OUTLINE DRAWINGS
313 AIR INLET

(12.32)
662
(26.07)
J12
Blower
M6 (8) NOTE 3
J10
HV
384
150 (15.13) J11
(5.91) Control
115
(4.52)
150 53.3 NOTE 2

(5.91) (2.10)
25
(0.99)
NOTES:
1. Dimensions in mm (inches).
2. Geometric center of Focus.
229 173
Optimum substrate location (9.00) 200 (6.81)
may vary based on the 212 (7.88)
specific process. (8.35)
3. See Specifications in Manual
for the cooling air requirements.
FOR REFERENCE ONLY

NOT TO BE USED FOR 29 70
(1.13) (2.76) M5 (8)
SPECIFICATION 267
Contact Fusion UV Systems (10.53)
for current revision of DWG 10000 236617
Figure 55: LHI10B Mark II Irradiator Dimensions and

Clearances

OUTLINE DRAWINGS
Figure 56: Heraeus’ RF Detector, RF-1 Dimensions

OPTIONAL EQUIPMENT/ACCESSORIES
NOTE: The following options may not be applicable to all

applications.
Optional Equipment Available

The following options are available for purchase with a Light
Hammer 10 Mark II UV Lamp System. Not all combinations of
options are available or recommended for certain applications.
C10T/C10T2 Lightshield: Both the C10T and the C10T2

lightshields are fully modular optional lightshield/reflector
assemblies and may be used in wire, cable, tube, filament, and
rod marking applications.
DRS 10/12 Conveyor: This conveyor may be used with one or

two 10-inch lamp units.
F10T/F10T2 Lightshield: Both the F10T and the F10T2

lightshields are fully modular optional lightshield/reflector
assemblies and may be used for curing fiber optic buffer
coatings, marking wire and cable, or curing fiber optic ribbon
cables.
Optional Accessories Available

External R500 End Reflector: This end reflector is used to
redirect the photons at the extreme edge of a row of lamps back
onto the substrate. It slides into the lightshield boot.
Quartz Plate: A quartz plate is used to protect the material

being cured from the air blowing out of the irradiator. This plate
may be mounted below the UV lamp to block the air carrying heat
away from the bulb. An increase in supply air pressure will be
required to compensate for this restriction.
Optional Monitoring Software Available

The Advanced Integrated Monitoring System Mark II (AIMS
Mark II) is a software-based application used to monitor the
system parameters of the Light Hammer Mark II UV Lamp
System during operation. This tool uses a Heraeus proprietary
network to capture the parameters of the Light Hammer Mark II
systems connected to the network.

OPTIONAL EQUIPMENT/ACCESSORIES
The application can be used to track the magnetron, bulb, and

reflector ON (or use) hours. These items are tracked separately
and can be reset when the item is replaced or changed during
maintenance activities.

UNPACKING
This Heraeus Noblelight Fusion UV Inc. lamp system has been

thoroughly tested, inspected, and packed prior to shipment.
Before unpacking, examine all shipping containers for damage.
After unpacking, examine the equipment for damage. Any
damage should be reported immediately to the shipper and to
Heraeus Noblelight Fusion UV Inc. A delay of more than 10 days
may invalidate future claims for damages.
IMPORTANT NOTE: Irradiators are particularly

vulnerable to dust, dirt, metal chips, and RF screen
damage. They are shipped with a protective covering
over the screen. The covering should not be removed
until just prior to installation.
When unpacking, identify and compare each item with the

packing list enclosed. Remember to examine each component for
damage. Preliminary unpacking and inspection should be
completed immediately on receipt of equipment to allow time for
repair or replacement, if necessary, prior to installing the
equipment.
After the inspection is completed, all components must be

carefully re-packed and stored until actual installation.
Returned Material Authorization Number

Equipment may not be returned, whether for warranty or other
purposes, without prior authorization and issuance of a Returned
Material Authorization (RMA) Number by Heraeus Noblelight
Fusion UV Inc. Equipment returned for credit may be subject to
a handling and restocking charge. Returned equipment must be
shipped prepaid.
Packing Materials
Save the packing materials. They will be valuable if any
component must be returned to Heraeus Noblelight Fusion UV
Inc. for service.

UNPACKING

WARRANTY
Warranty Policy
Items manufactured by Heraeus Noblelight Fusion UV Inc. are
warranted (under normal and proper use) to be free from defects
in material and workmanship. Heraeus Noblelight Fusion UV Inc.
(HNFN) will repair or replace, at its option, any defective parts
when returned to HNFN by the purchaser, transportation paid,
within the warranty period stated on your Sales Contract. See the
Terms & Conditions included with your sales order for the length
of the warranty period for irradiators, power supplies, conveyors,
lamp bulbs, magnetrons, reflectors, and conveyor belts.

Material Authorization Number (RMA) by HNFN. Equipment
returned for credit may be subject to a handling and restocking
charge.
Heraeus Noblelight Fusion UV Inc. assumes no expense or

liability for repairs made outside its plant without written consent
nor for any labor costs which are so incurred. For equipment
manufactured by others, HNFN will pass along to the purchaser
whatever warranty it receives and will not be responsible for any
incurred expense outside of such warranty.
If repair of equipment is required but return of such equipment

to HNFN is not feasible, then by mutual consent of HNFN and the
purchaser, an authorized Heraeus service representative will be
sent to the purchaser’s plant to effect necessary repairs. The
purchaser will be charged for the representative’s time and
expense.
Heraeus lamp systems contain consumable parts. The specific

warranties for these components are detailed in the Terms and
Conditions on the sales contract.
NOTE: Any repairs or alterations, including the use of
non-Heraeus parts, made by the user of this product without
prior written consent of Heraeus Noblelight Fusion UV Inc.
shall void all warranties provided by HNFN and such
warranties shall cease to be in effect. No allowance will be
granted for such repairs or alterations. No person, agent,
representative, or distributor is authorized to give any
warranties on behalf of Heraeus Noblelight Fusion UV Inc., or
to accept for HNFN any other liability in connection with any
of Heraeus Noblelight Fusion UV Inc. products.

WARRANTY
Return Shipping Instructions

Read the following sections carefully to ensure compliance with
the requirements and recommendations for returning products or
components, whether for credit, replacement, or repairs.
Returned Material Authorization Number

Material Authorization (RMA) Number by Heraeus Noblelight
Fusion UV Inc. Equipment returned for credit may be subject to
a handling and restocking charge. Returned equipment must be
shipped prepaid.
General Packing Instructions

If possible, original packaging materials should be reused for
return shipment to Heraeus Noblelight Fusion UV Inc. If the
original packaging materials are not used, equivalent packaging
is to be used.
Power Supply
Power supplies should be returned in their original packaging. If
this is not available, the power supplies should be packaged as
follows:
Secure the chassis to the cover by ten M5 x 8 mm screws.
Box: Bursting Test: 24 kg/cm2 (350 lbs./sq. in.)
Gross Weight Limit: 46 kg (100 lbs.)
Fills: Rigid high density styrofoam or cardboard

fills as required to ensure power supply does not shift in the
box during shipment.
IMPORTANT NOTE: Packaging materials should not

push against connectors or controls.
Irradiators
Irradiators should be returned in their original packaging. If this
is not available, lamps must be double boxed, as follows:

WARRANTY
The lamp is to be placed in an inner box, using cardboard fills to

assure a snug fit. The RF screen should be protected by taping a
piece of cardboard over it. The inner box should then be placed
in an outer box that provides about a two-inch clearance on all
sides. High density styrofoam corner pads should be placed in the
corners between the outer and inner boxes to isolate the lamp
from impact.
Box: Bursting test: 24 kg/cm2 (350 lbs./sq. in.)
Gross Weight Limit: 20.4 kg (45 lbs.)
Magnetrons
If available, use the original shipping box. Otherwise,
magnetrons must be double boxed as described below.
Wrap magnetrons in three layers of plastic “bubble wrap” or

equivalent. Place magnetrons in the box and add loose styrofoam
fill. Place this inner box in an outer box and surround the inner
box with loose styrofoam fill.
UV Bulbs
Place the intact bulb in a rigid tube (use Heraeus Noblelight
Fusion UV Inc. original plastic shipping tube, if available). Secure
ends to prevent impact against the tube and wrap the tube in
three layers of plastic “bubble wrap” or equivalent. Ship with
loose styrofoam fill in the box.
Control Cards
The integrated circuits in control board assemblies are
susceptible to damage from static electrical charges which may
be transmitted by handling or packaging materials. To guard
against static, place control cards in anti-static bags, if available.
If not, wrap control cards in aluminum foil. Isolate the cards from
impact with additional wrapping of “bubble wrap” or equivalent.
RF Detectors
RF Detectors should be wrapped in two layers of “bubble wrap”
or equivalent and placed in a box with loose styrofoam fill.
Waste Electrical and Electronic Equipment (WEEE)

Recommendations
Although the equipment manufactured by Heraeus Noblelight
Fusion UV Inc. does not fall under the requirements of Waste
Electrical and Electronic Equipment (WEEE) Directive, the
following guidelines are recommendations for the disposal of
consumable items and replaced parts.

WARRANTY
Equipment being returned to Heraeus Noblelight Fusion UV Inc.

for any reason (including disposal) must have authorization and
must have had an RMA issued by HNFN prior to its return.
Returned equipment or parts must be shipped prepaid.
UV Bulbs
UV bulbs contain a small amount of mercury. In some
communities, disposal of items containing mercury are
restricted. Intact bulbs may be returned to Heraeus Noblelight
Fusion UV Inc. in their original containers for disposal. If this
option of disposal is not feasible, dispose of the bulb according to
your local regulatory requirements.
Reflectors
Reflectors are aluminum with a reflective coating. In some
communities, aluminum items are collected separately from
other waste items. Follow your local regulatory requirements for
the environmentally sound disposal of reflectors.
Magnetrons
Magnetrons are primarily constructed of different types of
metals. In some communities, metal items are collected
separately from other waste items. Follow your local regulatory
requirements for the environmentally sound disposal of
magnetrons.
Printed Circuit Boards

Printed circuit boards are used within the Irradiators, Power
supplies, RF Detectors, and Conveyors. In some communities,
printed circuit boards are collected separately from other waste
items. Consider environmentally sound disposal methods of the
printed circuit boards with respect to your local regulatory
requirements.
Conveyor Belts
Disposal of conveyor belts will be dependent upon the
composition of the conveyor belt. Each type of belt may have
specific disposal requirements in your local area. Follow your
local regulatory requirements when disposing of these items.

CERTIFICATES
The following certificates are included:
• Declaration of Conformity/Incorporation
• TÜV Certificates

CERTIFICATES

CERTIFICATES

SPECIFICATIONS
System Designation
Table 35: Light Hammer 10 Mark II System Component
Designations
Component Parameter
Power Supply LHP10 Mark II
Irradiator LHI10-series
System Operating/Environmental Requirements

Table 36: Light Hammer 10 Mark II System Component
Designations
Component Parameter
Available Input Voltages (50/60 Hz) 200V - 480 V ±10%

auto-ranging
System Ambient Operating Temperature 0-50°C
System Ambient Storage Temperature -40°C to 70°C
Relative humidity 30-95% (non-condensing)
Altitude 0-2000m
Mobility Stationary rack-mounted operation
Environmental Indoor use only

Pollution Degree 2
Specifications subject to change without notice.
Agency Approvals
Table 37: Test Standards
Quality Measured Standard
Electrical Safety EN 61010-1
Emissions (CE) EN55011 (CISPR-11) for Class A Group 2 device

Immunity (CE) EN 61000-6-4
EN 61000-6-2
EN 61000-4-x

SPECIFICATIONS
Irradiator
Table 38: Irradiator Model LHI10-series Specifications
Component Parameter
ELECTRICAL:
Operating Voltage Powered through the LHP10 Mark II Power Supply
MECHANICAL:
Dimensions see OUTLINE DRAWINGS
Footprint 266.7 mm x 200 mm (10.5 in. x 7.87 in.)
Weight Irradiator unit only: 19 kg (42 lbs)

Irradiator/Blower unit: 28 kg (61 lbs)
Mounting Position Any angle with respect to vertical
Substrate Location 53 mm (2.1 inch) from face of lamp, for maximum irradiance
Reflector Geometry Elliptical (with bulb at focus)
Altitude 0-1000 m (for LHI10B irradiators)

0-2000 m (for all other LHI10 irradiators)
OPERATING CONDITIONS:
Bulb Fills D, H, H+, M, Q, and V
Magnetron Output @ 100% Power 240 W/cm (600 W/inch)
COOLING:
Minimum Cooling at 100% Power Refer to Table 39 for the cooling requirements.
Exhaust Recommend 130% of the nominal volume of cooling air be exhausted.
Air Delivery Top Connection: 152 mm (6 inch) diameter for LHI10 and LHI10_01
Rear Connection: 40mm x 221 mm (1.56 inch x 8.7 inch) for LHI10_02
and LHI10_03
Table 39: Cooling Requirements
Irradiator Air HVAC Requirements

Pressure Differential (Total pressure drop : lamp inlet to exhaust)
Lightshield
(Note 1) See Note 2
Design
Minimum Maximum Non-Swept Reflector Swept Reflector
3/min
Unrestricted 1600 Pa 2000 Pa 7.7 m @ 2500 Pa 8.9 m3/min @ 2750 Pa
Lightshield (6.4" H2O) (8.0" H2O) (270 scfm @ 10.0" H2O) (315 scfm @ 11.0" H2O)
Quartz window 2000 Pa 2500 Pa 7.7 m3/min @ 2875 Pa 8.9 m3/min @ 3125 Pa
(25-30 mm) (8.0" H2O) (10.0" H2O) 270 scfm @ 11.5" H2O) 315 scfm @ 12.5" H2O) (Note 3)
F10T2/C10T2 For air requirements when using the F10T2 or C10T2 Lightshields, please refer to the F10T
Lightshield and C10T Manuals.
(no quartz window)
SPECIAL NOTE FOR LHI10B Mark II IRRADIATORS: The use of a quartz

plate or a restrictive lightshield is not recommended with the LHI10B
Mark II irradiator since the blower performance cannot be increased.
Due to the differential pressure requirements, the use of a non-swept
reflector is required for optimal bulb cooling in LHI10B Mark II units.

SPECIFICATIONS
NOTES:
1. Specified air flow is determined by measuring the pressure

differential between the irradiator housing test point and the
lightshield/F10T/C10T pressure directly downstream from the
lamp. When a quartz window assembly is being used and the
low pressure port is downstream from the quartz plate
assembly, the pressure differential requirements are
increased due to the extra flow restriction of the quartz
window assembly.
2. The supply air pressure specification at the lamp inlet

represents the total pressure drop across the lamp system,
including a quartz window assembly, if specified. If a quartz
window assembly is used along with a sealed exhaust system,
the exhaust blower is required to provide a negative pressure
in the exhaust plenum. A negative pressure in the exhaust
plenum can be used to generate more airflow at lower air
density/higher altitudes. This will reduce the inlet pressure
requirement needed to obtain the total pressure drop
specification.
3. Swept reflectors help reduce fouling from contamination

present in the curing zone under the lamp. There is no need
to use swept-type reflectors in quartz window/F10T/C10T
applications since the reflector assembly is isolated from the
curing zone. If swept reflectors are installed in these
applications, blowers that provide additional pressure and flow
are required.
All airflow specifications assume standard air density of 1.2
kg/m3 (0.075 lbs/ft3). Air flow and pressure requirements
must be corrected to local conditions using temperature,
elevation, and relative humidity correction factors. Please
refer to the Heraeus Noblelight Fusion UV Inc.’s Air Handling
Manual or contact Heraeus representatives for assistance in
determining correction factors, air flow and pressure
requirements for your local conditions.

SPECIFICATIONS
Blower Specifications
Table 40: LHI10B Mark II Blower Specifications
LHI10B Mark II
ELECTRICAL:
Operating Voltage Powered through the LHP10 Mark II Power supply.
MECHANICAL:
Maximum Dimensions Irradiator/Blower: 267 mm x 313 mm x 662 mm
(W x D x H) (10.53 in. x 12.32 in. x 26.07 in.)
Weight Irradiator/Blower unit: 28 kg (61 lbs)

Altitude 0-1000 m
OPERATING CONDITIONS:
Ambient Conditions 40°C max. inlet temperature

95% max. relative humidity, non-condensing
Performance LHI10B Mark II blower delivers a minimum pressure of 1750 (7.0 inches to the
LHI10B Mark II irradiator test port. (Use non-swept reflectors only.)
Air Filtration In order to prevent fouling of the bulb or reflectors, cooling air should be
filtered using a filter with a minimum ASHRAE average efficiency of 34%. If
the National Institute of Standards and Technology (NIST) ratings are used, a
filter with a minimum of 60% efficiency is recommended. Efficiency is based
on NIST discoloration type test, using atmospheric dust as the test aerosol.
Filters must be non-woven, bonded polyester fiber with a maximum
continuous operating temperature of 250°F. The bonding agent must be flame
and fungus retardant as well as moisture proof. The air velocity is 200-450
fpm.
Replacement filters are available from Heraeus Noblelight Fusion UV Inc.
Noise 76 dbA (at 1 meter)
NOTE: The LHI10B Mark II should be used in lightshields with

unrestricted air flow. When a quartz plate assembly is used below
the irradiator, a negative pressure exhaust system is required that
eliminates back pressure at the base of the irradiator.
Operating the lamp with a swept reflector installed may lead to bulb
overheating and reduced bulb life.

SPECIFICATIONS
Power Supply
Table 41: Power Supply Model LHP10 Mark II
ELECTRICAL:
Input Voltages 200 V-480 V (auto-ranging)
3-phase 50/60 Hz
Max. Line Current 200 - 480 V: 30-12 A
Output Range 35% to 100%
Mag Current @ 100% Power 890 mA/magnetron
Mag Current Output Accuracy ±1%
Line Power @ 100% 10 kVA
MECHANICAL:
Dimensions (W x H x L) 419mm x 217mm x 767mm with connector

(16.48” x 8.54” x 30.11” with connector)
See OUTLINE DRAWINGS.
Weight 25 kg (55 lbs) (no blower control module)
27 kg (60 lbs) with blower control module
Mounting position Horizontal

unit can be free standing, stacked, or rack mounted
Clearance Allow 305 mm (12 inches) clearance front and rear of the power supply
for cooling air flow and cable connections.
Stacking 5 units maximum

Enclosure Rating IP20 (NEMA 1)
CONTROLS:
Safety Interlocks E-stop

External interlock (customer I/O)
System Blower (customer I/O)
RF fault
Front Panel Indicators/Controls Power On/Off switch
USB port
Display unit with ON/Standby/OFF buttons and Power Level control
buttons
Rear panel Connectors J101: AC power input

J102: Master/Slave
J103: HV Control
J104: Irradiator Control
J105: RF Detector
J106: Customer I/O
J107: E-stop
J108: Optional Blower
J111: Optional Comm Bus
COOLING:
Ventilation Internal fans
Cooling Air Flow Air flow path: front to rear
Filter Polyurethane foam, 30 pores per inch (PPI)
Audible Noise Level 65 dBa @ 1 meter (at Lamp Off/Reset)

SPECIFICATIONS
DeviceNet Communications Bus

Table 42: LH10 Communications Bus
Transmission Media DeviceNet
Configuration Two twisted pair wires (24 Vdc power and signal)
plus drain in one cable
Theoretical Bus 63 nodes
Capacity
Data Rates Max Cable Distance (Drop & Trunk)
*Thin Cable Thick Cable Flat Cable
500 Kbps 100 meters 100 meters 75 meters
* Only Thin cable media is available for purchase from Heraeus

Noblelight Fusion UV Inc. All other cable types can be purchased
from approved DeviceNet manufacturers. A list may be obtained
from the ODVA website at www.odva.org under DeviceNet
Products.
RF Detector
Table 43: RF-1 RF Detector Specifications
Component Parameter
Mechanical (without bracket):

Length 60 mm (2.35 in.)
Height 75 mm (2.94 in.)
Width 75 mm (2.94 in.)
Mechanical (with bracket):
Length 108 mm (4.28 in.)
Height 137 mm (5.4 in.)
Width 75 mm (2.94 in.)

REPLACEMENT PARTS
Fusion UV Systems (now Heraeus Noblelight Fusion UV Inc.)

received full ISO certification in 1993 and we maintain that
certification today to the ISO 9001:2008 standard, which
underscores our commitment to providing the highest quality
components, systems, support, training, process development,
and after sales service.
A separate Parts Listing document was provided with this Manual.

Please refer to that document for your genuine Heraeus
replacement part numbers.
-or -
For the most current Replacement Parts Listing for the Light
Hammer 10 Mark II system, please visit:
http://www.fusionuv.com/LH10_MarkII_Parts_listing.aspx
On-Line Store
Customers can now place parts orders online*. Our Web Store
provides a new level of efficiency and convenience and features:
• 24/7 access
• fully secure website
• pictorial catalog of parts
• ability to review open or closed parts orders, invoices, and

returns
• ability to track your parts shipments
• A discount is given for ALL parts ordered online
If you are not yet registered for the Web Store but would like to
do so, please contact Sales Support on 1-301-990-8600 or
[email protected].
* Only customers who place orders directly with Heraeus

Noblelight Fusion UV Inc. may register for the online store. If you
currently order parts through a local Heraeus distributor, please
contact them directly for all parts orders.

REPLACEMENT PARTS

Light Hammer 10 Mark II PHOTOS
This section contains photos of the LHI10 irradiator and the

LHP10 Mark II power supply. Callouts have been included to
identify the connectors and various parts within these units.

LHI10 Irradiator Photos
Figure 57: LHI10 Irradiator, front view
Figure 58: LHI10 Irradiator Components, Bottom view

Figure 59: LHI10 Irradiator Components

LHP10 Mark II Power Supply Photos
Figure 60: LHP10 Mark II Power Supply, front view
Figure 61: LHP10 Mark II Power Supply Connectors, rear view

SCHEMATICS
System Schematic, 597200

SCHEMATICS

GLOSSARY
Area under Irradiator - space directly beneath the lamp and

RF screen but within the lightshield and above any restrictive
element (quartz plate/window).
Bulb Spectra (bulb fills)
H bulb - spectral distribution typically used for clearcoats and

varnishes (concentrated in the UVA-UVB-UVC bands)
D bulb - spectral distribution typically used for inks, thick

coatings, or adhesives
(concentrated in the UVA + UVV bands)
V bulb - spectral distribution typically used for curing white

basecoats (UVV)
Other bulb fills are specialty bulbs
Dichroic - exhibiting significantly different reflection or

transmission in two different wavelength ranges. Dichroic
reflectors which have reduced reflectance to the long
wavelengths (IR) are also called “cold mirrors.”
Differential pressure (irradiator-to-lightshield) - the

pressure difference between the irradiator housing test point and
the space directly under the irradiator. If the lightshield pressure
test point is located downstream from any restrictive element,
such as quartz window or internal baffles, then the extra
pressure drop within the lightshield design should be subtracted
in order to determine the irradiator differential pressure.
Lightshield - used to contain the UV and light, direct the air

flow, and to support the lamps in the desired position.
Magnehelic® - an instrument for measuring static air pressure

in inches of water.
Peak irradiance - the intense peak of focused UV power directly

under a lamp. The maximum point of the irradiance profile.
Measured in W/cm2.
Photometer - an instrument for measuring visible light, usually

filtered or corrected to match the human eye response.
Programmable Logic Controller (PLC) - used to remotely

control the power supply of the lamp system.

GLOSSARY
Quick Restart Mode/Quick Restart Option - the ability to

restart the lamp for a period of 60 seconds, even immediately
after the lamp has been switched to Standby mode. The lamp
operates in a low power simmer mode. The mandatory restart
cycle time associated with routine operation has been eliminated.
This feature is not available in all Heraeus lamp systems.
Radiometer - an instrument for measuring UV exposure in a

specific UV wavelength band.
Variable Frequency Drive (VFD) - option for variable cooling

using automatic blower control. This feature is not available in all
Heraeus UV lamp systems.

INDEX
INDEX Master/Slave 65
navigation guide 55
A Profibus 74
read config data 58
AC power source save config data 59
power supply 23 save fault data 61
Air pressure startup/initializing 56
switch replacement, irradiator 165 View/Reset Hour Meter 79
test point 165 Configuration Menu 57
verification, irradiator 163 Control cards, packing instructions 191
Ambient operating temperature 201 Cooling requirements
Analog power control irradiator 163
0-10 Vdc 35 Credit for returns 190
4-20 mA 35 Cross reference for faults 113
ANSI Standard C95.1-1999 9 Cross reference for Legacy faults 141
Authorization number for returns 187, 190 Curable materials 12
Current
B
leg 26
Basic troubleshooting checks 108 line 25
Blower Customer responsibilities 13
cover removal 171
remote 16 D
replacement 171 Data View menu items
sizing 16 Diagnostic menu items 96
specifications 204 Data View Mode 97
Blower control module, leg currents 27 display hours 101
Bureau of Radiological Health 8 display S/N 100
EEPROM data 105
C
enter diagnostic mode 99
Cable factory settings 103
irradiator connections 27 how enter 96
irradiator/blower connection 27 software version 102
power supply/blower connection 53 user settings 104
RF connection 28 DeviceNet
Checklist configuration 72
electrical installation 53 connections 42
mechanical installation 22 status LEDs 109
Communication bus terminating resistor 43
DeviceNet 42 Diagnostic Mode
DeviceNet configuration 72 how enter 99
EtherNet configuration 76 Differential pressure configuration 17
EtherNet/IP 50 Digital power control 35
Master/Slave configuration 65 Dimensions
Profibus 46 irradiator 175
Profibus configuration 74 power supply 174
specification 206 quartz plate 18
Communication Port configuration 65 RF detector 184
Components Direct view photodetector replacement 162
designations 201 Display Parameters 97
irradiator 156 display parameters 97
Configuration Disposal
DeviceNet 72 conveyor belts 192
EtherNet/IP 76 magnetrons 192
firmware update 63 printed circuit boards 192

INDEX
reflectors 192 FCC Rules and Regulations 10

requirements 191 Filament transformer
UV bulbs 192 removal/replacement 158, 159
Document conventions xiii Firmware update
cautions xiii CPU 63
danger xiii engine 63
notes xiii Front panel indicators 83
warnings xiii fault state 85
Dry Contact configuration 65 LAMP OFF LED 84
LAMP ON LED 84
E MASTER LED 85
EEPROM data, view 105 Power Level keys 85
Electrical installation STBY LED 84
analog power control 35
blower 27 H
blower connection 53 Hour
checklist 53 display 101
connecting a PLC 32 Hour meter reset 79
customer interlocks 37 Housing removal/replacement
DeviceNet connections 42 I256 irradiator 157
digital power control 35 Housing, irradiator
E-stop connection 29 removal/replacement 154
EtherNet/IP connections 50 HVAC requirements 163
external power source 32
internal power source 32 I
irradiator cable connections 27 Icon listing xiv
leg currents 26 Input power connections 25
Master/Slave connection 30 Instructions, shipping 190
output connections (J106) 34 Interference, radio 10
power source 23 Interlock tests 91
Profibus connections 46 Interlocks
remote inputs 37 customer use (J106) 37
RF cable connections 28 Internal power source 32
rotating phases 26 Irradiator
system input power connections 25 air pressure switch replacement 165
system power connections 25 air pressure verification 163
End reflector 151 bulb cleaning 94
Equipment returns 189 cable connections 27
E-stop component location 156
connection (J107) 29 cooling 16
interlock test 91 cooling requirements 163
EtherNet/IP description 2, 148
configuration 76 differential pressure configuration 17
connections 50 dimensions and clearances 175
status LEDs 110 end reflector 151
External power source 32 filament transformer removal/ replace-
Eye pain 8 ment 158
filament transformer removal/replace-
F ment 159
Factory settings, view 103 housing removal/replacement 154
Fault diagnosis table 113 housing removal/replacement, I256 157
Fault diagnosis table legacy 141 J10 connection 27
Fault state 85 J11 connection 27

INDEX
lamp bulb removal/replacement 150 Leg currents 26

magnetron removal/replacement 160, 161 Legacy
model types 2, 5 data support 73
mounting 14 system faults 141
mounting description 14 Light shielding
opposing lamp configuration 19 louvers 18
outline drawing 175 Line currents 25
part locator photos 210 Load last faults to USB 61
photodetector replacement 162 Log forms
reflector cleaning 94 lamp system maintenance 145
reflector removal/replacement 151 Louvers, light shielding 18
routine maintenance 93
screen cleaning 94 M
screen removal/replacement 148 Magnetron
shipping instructions 190 remote current operation 39
specifications 202 removal/replacement 160, 161
temperature 11 shipping instructions 191
UV light shielding 16 Maintenance log
vertical mounting 15 lamp system 145
weight 202 MASTER LED 85
Master/Slave
J configuration 65
J10, irradiator HV connection 27 Mechanical installation
J102, Master/Slave connection 30 checklist 22
J103 to J10 connection 27 customer responsibilities 13
J104 to J11 connection 27 irradiator mounting 14
J105, RF detector 28 light shielding louvers 18
J106 opposing lamp configuration 19
analog power control 35 power supply mounting 14
customer interlocks 37 quartz plate 18
digital power control 35 remote blowers 16
output relay connection 34 RF detector mounting 22
remote magnetron current 39 UV light shielding 16
J107, e-stop connection 29 Mercury fill in UV bulbs 10
J108, blower connection 53 Microwave radiation, safety considerations 8
J11, irradiator control connection 27 Mounting
J111, communication bus connection 42 irradiator 14
J12, blower connection 27 opposing lamp configuration 19
power supply 14
K quartz plate 18
K1-K4 output connections 34 remote blowers 16
RF detector 22
L Multiple lamp control
Lamp bulb remote operation 40
cleaning 94
N
description 3
removal/replacement 150 Navigation guide, configuration 55
LAMP OFF LED 84 Number of rows, maximum 4, 13
LAMP ON LED 84
Lamps O
cooling 16 On-site repairs 189
temperature 11 Operating hazards 12
Leg current, blower control module 27 Operation

INDEX
fault state 85 Power supply

front panel indicators 83 connecting a PLC 32
front panel switches 85 description 3, 167
LAMP OFF LED 84 dimensions and clearances 174
LAMP ON LED 84 external power source 32
MASTER LED 85 front panel 24
multiple lamp control (remote) 40 input power connections 25
Power Level keys 85 input voltages 205
QRM 88 internal power source 32
reduced power 88 mounting 14
remote magnetron current 39 part locator photos 212
remote, multiple unit 86 power connections 25
remote, single unit 86 rear panel 24
single lamp control (remote) 40 rotating phases 26
STBY LED 84 routine maintenance 91, 92
Opposing lamp configuration 19 S/N display 100
Optional connections safety 167
output relays (J106) 34 shipping instructions 190
Optional items specifications 205
AIMS application 185 weight 205
C10T lightshield 185 Preliminary unpacking 187
DRS 10/12 conveyor 185 Product returns 190
external end reflector 185 Product risks xiii
F10T lightshield 185 Profibus
quartz plate 185 configuration 74
OSHA Standard 29CFR 1910.97 9 connections 46
Outline drawings status LEDs 111
irradiator 175 terminating resistor 47
power supply 174
RF detector 184 Q
Ozone 10 QRM
operation 88
P Quartz plate
Packing instructions description 18
control cards 191 mounting design example 18
irradiator 190 Quick Restart Mode (QRM) 88
magnetrons 191
power supply 190 R
returns 190 Radiation, microwave 8
RF detector 191 Radio interference 10
UV bulb 191 Read configuration data 58
Parameter, view 97 Reduced Power Operation 88
Part Locator Photos Reflector
irradiator 210 cleaning 94
power supply 212 description 148
Parts, non-Heraeus 189 removal/replacement 151
Photodetector Relay outputs 34
replacement 162 Remote blowers 16
Physical installation 13 Remote inputs, J108 37
PLC Remote mode
connections 32 connections 42
Power connections 25 Remote operation
Power Level arrow keys 85 multiple lamp control 40
Power source 23

INDEX
single lamp control 40 RF detector 191

Repairs UV bulb 191
on-site 189 Single lamp control
warranty 189 remote operation 40
Returned Material Authorization Number 189 Slave units, number controlled 4, 13, 30
Returns Software version, display 102
authorization number 187, 190 Specifications
packing instructions 190 blower 204
product 190 communication bus 206
RF detector irradiator 202
cable connections 28 power supply 205
description 20 RF detector 206
dimensions 184 system 201
interlock test 91 Startup, initializing 56
mounting 22 STBY LED 84
shipping instructions 191 System
specifications 206 alterations 189
RF screen damage 187 ambient operating temperature 201
Risks, product use xiii component designations 201
Rotating phases 26 components 5
Routine maintenance description 1
bulb cleaning 94 irradiator description 2
irradiator 93 power supply description 3, 167
power supply 91, 92 repairs 189
reflector cleaning 94 RF detector description 20
screen cleaning 94 troubleshooting 107
System configuration
S save data 59
Safety update 58
during troubleshooting 107
eye pain 8 T
high voltage 12 Temperature
microwave radiation 8 ambient operating 201
ozone 10 lamp/irradiator 11
power supply 167 Terminating resistor
protective clothing 8 DeviceNet 43
radio interference 10 Master/slave 40
temperature 11 Profibus 47
UV bulb fill 10 Terms & Conditions statement 189
Safety goggles 8 Test point
Safety interlock tests 91 air pressure 165
Sales order, warranty period 189 Troubleshooting
Save configuration data 59 basic checks 108
Save fault data 61 common faults 114
Screen fault diagnosis table 113
cleaning 94 legacy systems 141
damage 187 parameter values 111
removal/replacement 148 safety 107
Serial number, display 100 safety interlock tests 91
Shipping instructions 190
control cards 191 U
irradiator 190 Ultraviolet radiation 8
magnetrons 191 Unpacking and Inspection 13, 187
power supply 190

INDEX
User settings, view 104

UV bulb
breakage cleanup 11
disposal 10
fill 10
shipping instructions 191
UV curable materials 12
UV light shielding 16
V
Vertical mounting
design example 15
irradiator 15
View
bulb hours 101
EEPROM data 105
factory settings 103
mag hours 101
parameters 97
reflector hours 101
serial numbers 100
software version 102
user settings 104
View/Reset Hour Meter 79
W
Warranty
period 189
voiding 189
WEEE recommendations 191

P/N 340003 Rev. S 4.2014
Heraeus Noblelight Fusion UV Inc.
Corporate Headquarters Phone: +1 301-527-2660
910 Clopper Road Fax: (Technical Service) +1 301-527-2663
Gaithersburg, MD 20878-1357 USA Fax: (Sales) +1 301-527-2661
www.fusionuv.com email: [email protected]
Heraeus Noblelight GmbH

Heraeusstraße 12-14 Phone: +49 6181 35 4966
63450 Hanau, Germany Fax: +49 6181 35 9926
email: [email protected]
Heraeus K.K.
Noblelight Fusion Division Phone: +81 3 6902 6602
Sumitomo Fudosan Otowa Fax: +81 3 6902 6613
Bldg. 1F, 2F, 5F email: [email protected]
2-9-3 Otsuka, Bunkyo-ku,
112-0012, Tokyo Japan
Heraeus Noblelight (Shenyang) Ltd.

No. 99 TianZhou Road Phone: +86 (21) 5445 2255
16th Building, Room 502, 5F Fax: +86 (21) 5445 2410
200233 Shanghai, P.R. China email: [email protected]
P/N 340003 Rev. S 4.2014

LH10 - MarkII MANUAL Rev B 595431 For Emailing

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Installation, Operation, and Maintenance Manual

Light Hammer 10 Mark II UV Lamp System

Manual No. 595431 Revision B, dated June 2014

Heraeus Noblelight Fusion UV Inc.

The following are trademarks of their respective companies or organizations:

©Heraeus-Light Hammer 10 Mark II June 2014 iii

Mechanical Installation Checklist .............................................................. 22

iv June 2014 ©Heraeus-Light Hammer 10 Mark II

Configuring the Communications Port ....................................................... 65

©Heraeus-Light Hammer 10 Mark II June 2014 v

Display Hours ...................................................................................101

SYSTEM LOGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

IRRADIATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

vi June 2014 ©Heraeus-Light Hammer 10 Mark II

POWER SUPPLY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 167

BLOWER MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

OUTLINE DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

OPTIONAL EQUIPMENT/ACCESSORIES . . . . . . . . . . . . . . . . . . . . 185

©Heraeus-Light Hammer 10 Mark II June 2014 vii

REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Light Hammer 10 Mark II PHOTOS . . . . . . . . . . . . . . . . . . . . . . . 209

viii June 2014 ©Heraeus-Light Hammer 10 Mark II

©Heraeus-Light Hammer 10 Mark II June 2014 ix

Figure 40: LHI10 Irradiator Components (LHI10_01/LHI10_03 connectors

x June 2014 ©Heraeus-Light Hammer 10 Mark II

©Heraeus-Light Hammer 10 Mark II June 2014 xi

Table 39: Cooling Requirements...................................................................... 202

xii June 2014 ©Heraeus-Light Hammer 10 Mark II

Indications of Note, Caution, Warning, and

Notes serve to point out additional information about a

CAUTIONS generally indicate areas where a user should take

WARNINGS indicate actions that can cause recoverable

DANGER indications identify conditions where death or

©Heraeus-Light Hammer 10 Mark II June 2014 xiii

Exclamation Mark: This icon is used for other

CAUTION: Risk of Electric Shock

This icon identifies instances where

CAUTION: Microwave Radiation

The Heraeus UV Lamp System is powered by

CAUTION: Ultraviolet Radiation

UV This icon identifies instances where

xiv June 2014 ©Heraeus-Light Hammer 10 Mark II

CAUTION: Radio Interference

Heraeus lamps operate at a fundamental

High concentrations of ozone can cause

CAUTION: Hot Temperature, Do Not Touch

Surface temperatures of the lamp during

©Heraeus-Light Hammer 10 Mark II June 2014 xv

Protective Conductor Terminal

CAUTION: Static Electricity

The integrated circuits on the board

xvi June 2014 ©Heraeus-Light Hammer 10 Mark II

The Heraeus Ultraviolet Lamp System has been designed

An ultraviolet (UV) lamp system for industrial curing must

The unique properties of the Heraeus Noblelight Fusion UV Inc.

Figure 1: Light Hammer 10 Mark II System

©Heraeus-Light Hammer 10 Mark II June 2014 1

IMPORTANT NOTE: This equipment is for industrial use

The Light Hammer 10 Mark II UV Lamp System (Figure 1) is a