Characteristics of The Synthesis of Methanol Using Biomass-Derived Syngas
Characteristics of The Synthesis of Methanol Using Biomass-Derived Syngas
The characteristics of methanol synthesis from biomass-derived syngas were studied in a high-
pressure microreactor with a commercial Cu/ZnO/Al2O3 catalyst. A series of experiments was
conducted at a temperature range of 215-270 °C, with three different pressures of 2.6, 3.6, and
4.6 MPa and space velocities of 4000-12 000 h-1. Four model bio-syngases with different H2/
CO/CO2/N2 ratios, which were configured according to the results of biomass gasification, were
used in the studies. The effect of temperature, pressure, and space velocity on the space-time
yield and selectivity of methanol was explored. The sensitivity analysis of the yield and selectivity
of methanol with different H2/(CO + CO2) and CO2/CO ratios was investigated. Results show
that both yield and selectivity of methanol are affected by the operating parameters, and optimum
conditions exist within the tested range. The yield of methanol is sensitive to the H2/(CO + CO2)
ratio, whereas the selectivity of methanol is more sensitive to the CO2/CO ratio. It is concluded
that the yield of methanol from the syngas derived from air-steam gasification is lower than
that from catalytic gasification, whereas the selectivity of methanol is the reverse. With a partial
removal of CO2, both yield and selectivity of methanol can be improved.
Table 1. Composition of Syngases and Their H2/(CO + CO2) and CO2/CO Ratios
syngas H2/CO/CO2/N2 H2/(CO + CO2) CO2/CO remark
1 39.9/35.2/19.9/5.0 0.7 0.56 low H/C ratio; represents air-steam gasification
2 50.1/24.9/19.9/5.1 1.1 0.8 medium H/C ratio, medium CO2/CO ratio; represents catalytic gasification
using an air-steam gasification agency
3 66.2/26.8/3.1/3.9 2.2 0.1 high H/C ratio, low CO2 content; represents catalytic gasification with
partial removal of CO2 (or a conventional syngas)
4 50.7/21.5/22.8/5.0 1.1 1.1 medium H/C ratio, high CO2/CO ratio; represents catalytic gasification
using an air-steam gasification agency
A new possible way of methanol synthesis is to mass,18-20 and related results were analyzed in the work by
convert bio-syngas directly to methanol, according to a Yin.20 Different gasification methods can produce syngas with
once through methanol (OTM) concept. With this con- different compositions. These process routes exhibit varying
cept, inexpensive biomass syngas can be directly syn- efficiencies, as well as capital and operating complexities. Note
thesized to methanol, because the syngas adjustment that a suitable method would be dependent on specific project
step, which is adopted in traditional way, can be and/or site-specific circumstances. In this paper, gaseous
products derived from air-steam gasification and catalytic
omitted, thus greatly reducing the cost of syngas
gasification using air-steam as the agency were configured
production. The total efficiency of the system can be
as model syngases for methanol synthesis. As known, gasifica-
improved by combining heat and power generation. In tion produces a gaseous product that contains H2, CO, CO2,
such case, however, water would be produced, along N2, CH4 and CnHm, etc. CH4 and CnHm can be considered to be
with methanol, during the synthesis process, which inert gases that have passed through the methanol synthesis
could accelerate the crystallization of copper and ZnO reactor with unchanged composition but can be utilized in the
and lead to deactivation of the catalyst.10 Based on the downstream process to supply heat or power, as in the OTM
previous studies on methanol synthesis from CO2 hy- concept. The existence of a large amount of inert gases in the
drogenation,10,13,14 it was possible to assume that the syngas decreases the effective partial pressure of H2 and CO.
Cu/ZnO-based catalysts could be active and stable for To simplify the methanol synthesis process, the model syn-
a long period in a continuous methanol synthesis gases were made, consisting only of H2, CO, CO2, and a small
operation from CO2-rich syngas with the development amount of N2. N2 acts as a balance gas for the calculation of
of catalyst for CO2 hydrogenation. On the other hand, mass balance, because N2 is neither consumed nor produced
with the development of liquid-phase methanol synthe- under the reaction conditions. The air-steam gasification
sis technology,15-17 the reactor can operate at a wide produced a feed gas with a H2/(CO + CO2) ratio of 0.7 and a
range of H2/(CO + CO2) ratios and without any catalyst CO2/CO ratio of 0.56 at a temperature of T ) 900 °C, steam to
biomass weight ratio (S/B) of 2.7, and equivalence ratio (ER)
deactivation, even at low H/C ratios. This makes the
of 0.22. Thus, syngas 1, which represents the air-steam
biomass-derived syngas suitable for methanol synthesis.
gasification conditions, was referenced as a low H/C ratio
The two previously mentioned aspects, together with the syngas. Catalytic gasification produced various feed gases with
advancement in biomass gasification technology, open different H2/CO and CO2/CO ratios, depending on the catalyst
up great research opportunities for methanol synthesis used and operating conditions; thus, it is difficult to identify
via biomass gasification. a model syngas that can represent this gasification method
Methanol synthesis directly from bio-syngas has exclusively. In the present study, two syngases with similar
recently attracted much interest; however, there is only H2 content but different CO2/CO ratios were configured as
a small amount of literature aimed at investigating the syngas 2 and syngas 4, which represent medium H/C ratio
characteristic of methanol synthesis using bio-syngas. syngas, with medium CO2/CO and high CO2/CO ratio, respec-
In this paper, we try to investigate the effect of the tively. With a partial removal of CO2, the ratios of H2/(CO +
operation parameters (i.e., temperature, pressure, space CO2) and CO2/CO in the feed gas can be changed greatly, which
velocity) on the space time yield (STY) and selectivity may strongly affect the result of methanol synthesis. Syngas
3, was configured as a H2-rich syngas, and its composition is
of methanol, with the use of a commercial Cu/ZnO/Al2O3
similar to that of conventional syngas. The characteristics of
catalyst. Sensitivity analysis of the yield and selectivity
the four model syngases are listed in Table 1.
of methanol that was related to the H2/(CO + CO2) and
Apparatus and Catalyst Used. The catalyst used in this
CO2/CO ratios was also studied. The purpose of the
experiment, with a molar ratio of 2:1 for copper and zinc, was
present study is not only to study the characteristic of
a commercial Cu/ZnO/Al2O3 catalyst for methanol synthesis.
CO/CO2 hydrogenation, but also to explore an economic
The catalyst was packed into a high-pressure microreactor and
way to produce methanol from biomass. reduced in a gas mixture of H2 (5%) and N2 (95%) at a space
velocity of SV ) 5000 h-1 and a pressure of P ) 2 MPa. Details
Experimental Details of the microreactor are described elsewhere.20 Methanol
synthesis reaction was then performed over the catalyst in a
Preparation of Syngas. The composition of syngases used temperature range of 215-270 °C, at three different pressures
in this experiment was configured according to the result of (i.e., 2.6, 3.6, and 4.6 MPa) and at space velocities of SV )
air-steam gasification and catalytic gasification with bio- 4000-12 000 h-1.
(13) Saito, M.; Fujitani, T.; Takeuchi, M.; Watanabe, T. Appl. Catal., (17) Setinc, M.; Levec, J. Chem. Eng. Sci. 1999, 54 (15-16), 3577-
A 1996, 138 (2), 311-318. 3586.
(14) Saito, M.; Takeuchi, M.; Watanabe, T.; Toyir, J.; Luo, S.; Wu, (18) Lv, P. M., Chang, J., Wang, T. J., Fu, Y., Chen, Y.; Zhu, J. X.
J. Energy Convers. Manage. 1997, 38, S403-S408. Energy Fuels 2004, 18 (1), 228-233.
(15) Tjandra, S.; Anthony, R. G.; Akgerman, A. Ind. Eng. Chem. Res. (19) Lv, P. M.; Chang, J.; Xiong, Z. H.; Huang, H. T.; Wu, C. Z.;
1993, 32 (11), 2606-2607. Chen, Y.; Zhu, J. X. Energy Fuels 2003, 17 (3), 677-682.
(16) Pass, G. G.; Holzhauser, C.; Akgerman, A.; Anthony, R. G. (20) Yin, X. L. Study on the Synthesis of Methanol from Biomass-
AIChE J. 1990, 36, 1054-1060. Derived Syngas, Ph.D. Thesis, The University of Hong Kong, 2004.
Synthesis of Methanol Using Biomass-Derived Syngas Energy & Fuels, Vol. 19, No. 1, 2005 307
has a high H/C ratio and low CO2 level. The maximum
yield can be observed to be dependent on the gas
composition. The yield for syngas 1 and syngas 2 are
less than that of syngas 3, within the tested range;
however, the differences are different at different tem-
peratures. For syngas 1, the difference at lower tem-
perature range is smaller than that at higher temper-
ature range. The differences vary from 27% to 53%. For
syngas 2, the yields are very similar to that of syngas 3
for T ) 245-260 °C, with a decrement of 4%-5%.
Comparison of syngas 1 and syngas 2 shows that the
yield of methanol for syngas 1 is less than that for
syngas 2, by ∼11%-49% within the tested range. The
difference between the three syngases is mainly caused
by their difference in the H2/(CO + CO2) and CO2/CO
Figure 1. Space-time yield of methanol, as a function of
temperature at a pressure of P ) 3.6 MPa and space velocity ratios.
of SV ) 7000 h-1. Figure 2 shows that the selectivity of methanol for
both syngas 1 and syngas 3 decreases as the tempera-
ture increases, whereas that of syngas 2 increases as
the temperature increases up to ∼245 °C and then
decreases thereafter. However, the selectivity of water
shows the opposite trend as that of the methanol, with
a minimum at ∼250 °C. The selectivity of methanol for
syngas 1 and syngas 2 are less than that of syngas 3,
with a decrement of 0.6%-2% for syngas 1 and 2%-5%
for syngas 2. The selectivity for syngas 1 is ∼1%-5%
higher than that of syngas 2, despite the fact that its
H/C ratio is lower than the latter. The selectivity of
methanol seems more related to the CO2/CO ratio than
that of the H2/(CO + CO2) ratio.
The heat of reaction of methanol synthesis from CO2
hydrogenation is 60% of that from CO hydrogenation;
therefore, the reaction from the former can be operated
Figure 2. Selectivity of methanol and H2O, as a function of at a lower temperature than the latter. It has been
temperature, at P ) 3.6 MPa and SV ) 7000 h-1. observed that methanol can be produced more rapidly
at a lower temperature with CO2 than with CO.22 The
Results and Discussions reaction rate of CO hydrogenation increases as the
temperature increases, up to a certain value, causing
Effect of Temperature. The effect of operating the change in selectivity. This may be one of the reasons
temperature on the yield and selectivity of methanol why the selectivity of methanol increases as the tem-
was investigated in the range of 210-270 °C with a perature increases, up to an optimum temperature for
fixed pressure of P ) 3.6 MPa and a space velocity of syngas 2. At higher temperature, the reactions are
SV ) 7000 h-1. Syngases 1, 2, and 3 were used for the controlled by the thermodynamics; the hydrogenation
test. Figure 1 presents the yield of methanol, as a of CO2 is more significant than that of CO, causing the
function of temperature, whereas Figure 2 shows the decrease in the selectivity of methanol beyond the
selectivity of methanol and water, as a function of optimum temperature.
temperature, for different syngases. Effect of Pressure. The effect of operating pressure
As shown in Figure 1, the yield of methanol for the on the yield and selectivity of methanol was investigated
three syngases increases as the temperature increases, in the pressure range of 2.6-4.6 MPa with T ) 250 °C
reaches its maximum yield at ∼250 °C, and then and SV ) 7000 h-1, using syngas 2. Figures 3 and 4
decreases thereafter. The presence of a maximum yield show the yield and selectivity of methanol, respectively,
of methanol indicates the shifting from kinetics-limited as a function of operation pressure.
to thermodynamics-limited reactions. It is well-known From the molar analysis, the reactions of methanol
that the reaction rate of CO/CO2 hydrogenation always synthesis results in a decrease in gas volume, thus
increases as the temperature increases.21 However, reducing pressure. Therefore, the expected increase in
because it is an exothermic reversible reaction, the yield methanol yield with increasing pressure can be observed
of methanol will be controlled by both kinetics and in Figure 3. Figure 4 shows that the selectivity of
thermodynamics. Its equilibrium constant decreases as methanol increases as the pressure increases, whereas
the temperature increases, so the yield of methanol is the selectivity of water has the opposite trend. These
reduced beyond the optimum temperature. The change results indicate that high pressure does not favor the
in the yield of methanol with temperature for syngas 1 conversion of CO2, which is consistent with the predic-
and syngas 2 shows a similar trend as syngas 3, which tion from chemical equilibrium calculation.20
(21) Liu, X.-M.; Lu, G. Q.; Yan, Z.-F.; Beltramini, J. Ind. Eng. Chem. (22) Thivolle-Cazat, J.; Bardet, R.; Trambouze, Y. Prepr. Symp.s
Res. 2003, 42 (25), 6518-6530. Am. Chem. Soc., Div. Fuel Chem. 1984, 29 (5), 189.
308 Energy & Fuels, Vol. 19, No. 1, 2005 Yin et al.
Figure 3. Yield of methanol, as a function of pressure, at T Figure 6. Selectivity of methanol and H2O, as a function of
) 250 °C and SV ) 7000 h-1 for syngas 2. space velocity (SV), for syngas 2 at P ) 3.6 MPa and T ) 240
°C.
(1) The temperature should be controlled within a (2) The yield and selectivity of methanol from bio-
suitable range, to keep a higher yield and selectivity of syngas are less than those from conventional syngas.
methanol. The decrement is dependent on the composition of the
(2) Higher pressure can increase the yield and selec- bio-syngas. The yield of methanol from syngas with a
tivity of methanol. However, considering the cost of the greater H2/(CO + CO2) ratio is higher than that from
methanol synthesis process, the operation pressure syngas with a lesser H2/(CO + CO2) ratio, whereas the
range should be maintained as low as possible and selectivity of methanol from syngas with a greater CO2/
should match with the upper and downstream process. CO ratio is lower than that from syngas with a lower
(3) The choice of space velocity should be determined CO2/CO ratio. At the optimum temperature range, the
by the composition of syngas, which should be operated difference in yield and selectivity between bio-syngas
at the lowest possible range. and conventional syngas can be small. The difference
(4) Methanol synthesis, combined with electricity or in yield is 27% and 5%, respectively, and the difference
heat supply, is highly recommended to improve the total in selectivity is 0.6% and 2%, respectively, for syngas 1
efficiency of the system in practical application. and syngas 2. When the CO2/CO ratio is >1, the
(5) The life of the catalyst is relevant to the operating selectivity of methanol decreases sharply. The yield of
parameter and composition of the syngas. methanol is sensitive to the H2/(CO + CO2) ratio,
In the present study, the test run is ∼100 h. Catalyst whereas the selectivity of methanol is more sensitive
deactivation was measured after 100 h, because of the to the CO2/CO ratio.
influence of water in the product. Thus, it is important
(3) Because of the specific composition of the syngas
to seek a highly stable catalyst for biomass-derived
derived from air-steam gasification, the yield of metha-
syngas application.
nol would be lower than that from catalytic gasification,
whereas the selectivity of methanol is higher for the
Conclusions
former syngas. With a partial removal of CO2, both yield
The characteristics of methanol synthesis from bio- and selectivity of methanol can be improved. The
mass-derived syngas have been investigated, and the optimum selectivity of methanol for syngas derived from
following conclusions can be drawn from the results: air-steam gasification is 98%. Optimum selectivity for
(1) Both the yield and selectivity of methanol are syngas derived from catalytic gasification is dependent
affected by the operating parameters, such as temper- on the CO2/CO ratio of the syngas, exhibiting values of
ature, pressure, and space velocity. Optimum conditions 92% and 97% for syngas 2 and syngas 4, respectively.
for the yield of methanol exist at certain temperatures It suggests that the partial removal of CO2 in the
and are favorable with higher pressure and space further process can lighten the burden of separating
velocity at the tested ranges, whereas for the selectivity water from methanol.
of methanol, the optimum conditions are heavily related
to the composition of the syngas. For a typical bio-
Acknowledgment. The authors acknowledge the
syngas derived from catalytic gasification (syngas 2), the
CRCG of the University of Hong Kong and Chinese
optimum temperature is ∼245°C; higher pressure and
Academy of Sciences for supporting this project.
lower space velocity can increase the selectivity of
methanol. EF0498622