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Assignment 2

The document contains multiple engineering design problems related to mechanical components including shafts, keys, power screws, welded brackets, bolted joints, flywheels, springs, belts, and wire ropes. It asks the reader to determine sizes and ratings based on given parameters, materials properties, and stress/load criteria. Formulas are provided or derived as needed to calculate necessary dimensions, power requirements, efficiencies, and other metrics from the technical specifications and diagrams given for each problem.

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sonawanepms
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46 views

Assignment 2

The document contains multiple engineering design problems related to mechanical components including shafts, keys, power screws, welded brackets, bolted joints, flywheels, springs, belts, and wire ropes. It asks the reader to determine sizes and ratings based on given parameters, materials properties, and stress/load criteria. Formulas are provided or derived as needed to calculate necessary dimensions, power requirements, efficiencies, and other metrics from the technical specifications and diagrams given for each problem.

Uploaded by

sonawanepms
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Assignment No 2 :-

A steel shaft made of 40C8 is used to drive a machine. The pulleys X, Y


and bearings A, B are located as shown in Fig. 1 Belt tensions are also
shown. Determine diameter of the shaft using ASME code. Take Syt of the
shaft material as 330 N/mm2 and Sut = 600 N/mm2. Assume Kb = 1.5
and Kt = 1.2.If the rectangular key is made of the same material, design
the key.

Derive formula for torque required to raise the load and torque required
to lower the load by a square threaded power screw.

A lead screw of a lathe has ACME threads of 50mm outer diameter and a
pitch of 8mm the axial load on the lead screw is 3000N the thrust is
carried by a collar of 120mm outer diameter and 60mm inner diameter.
The lead screw rotates at 40 rpm. Find the power required to drive the
screw and the efficiency of the screw. Assume friction in threads as 0.15
and that at the collar as 0.12. Evaluate the results based on uniform
pressure theory and uniform wear theory.

A bracket supporting an eccentric load is welded by three fillet welds as


shown in fig. 3. Determine size of weld, if permissible shear stress is
Limited to 66 MPa.

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An eccentrically loaded bolted joint as shown in (fig. 2), is to be designed.
All bolts are to be of same size. Determine the size of bolts, if permissible
shear stress for bolt is 50 MPa.

Design a Rimmed Flywheel using following data


Flywheel has 6 Elliptical arms Flywheel is used for a punching press
Punching press executes 20 holes of 26 mm diameter in a plate of 17 mm
thickness per minute. For the plate material, permissible shear strength is
365 Mpa. Actual punching lasts for 1/4 angular rotation of crank shaft.
Flywheel shaft is joined with crankshaft of press using a reduction gear of
ratio 8 : 1. Mechanical efficiency of punching machine is 81%. During
punching flywheel speed drops by 9% of mean speed. Flywheel rim radius
is 0.45 m. Density of rim material is 7649.33 kg/m3. Permissible tensile
stress for rim is 8.5 Mpa. For the rim ratio of width to thickness is 3.8 Rim
contributes 83% of the total flywheel effect. Assume ratio of maximum
torque to average torque as 2. Assume arm effect up to the shaft and
neglect hub effect while designing arms.

The torque developed by an engine is given by the following equation:


T = 14250 + 2200sin 2θ – 1800 cos2θ
Where T is the torque in N-m and θ is the crank angle from the IDC
position. The resisting torque of the machine is constant throughout the
work cycle. The coefficient of speed fluctuations is 0.01. The engine speed
is 150 rpm. A solid circular steel disk, 50 mm thick is used as a flywheel.
The mass density of steel is 7800 kg/m3. Calculate the radius of the
flywheel disk

a) Explain the different types of stresses induced in


• i) Flywheel Rim
• ii) Flywheel Arm

Design a helical compression spring for a pressure relief valve using


following data
Operating pressure 14.5 bar
Valve lift 7 mm at 18% pressure rise
Diameter of valve 37 mm
Limiting mean coil diameter 36 mm
Permissible value of shear stress for spring material 465 MPa
Modulus of rigidity 83 GPa
Standard spring wire diameters are ..., 6, 6.5, 7, 7.5, 8, 8.5,...
Clash clearance is 15% of maximum deflection of spring
End style for the spring is squared and ground
Find pitch of the spring p using equation for free length LF as LF = pn +
2d. Where n is number of active turns and d is spring wire diameter

Explain nipping of Leaf springs

The following data is given for an open-type ‘v’ belt drive :


diameter of driving pulley = 150 mm
diameter of driven pulley = 300 mm
centre distance = 1m
groove angle = 40°
mass of belt = 0.25 kg/m
maximum permissible tension = 750N
coefficient of friction = 0.2
Determine the maximum power transmitted by the belt and the
corresponding belt velocity. Neglect power losses.

Discuss stresses developed in wire ropes.


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