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Patrol Inspection Report Check List Updated

1. The document is a patrol inspection report for the production of coil switch assemblies. 2. It describes 16 inspection steps to check various quality criteria such as wire diameter, coil dimensions, welding strength, resistance values, and for any visual defects. 3. Tests are conducted on sample sizes of 1-5 units per hour or shift using various measurement tools like micrometers, gauges, and testing devices to check pull strength, resistance, and surge performance.

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anbusaravanan4
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2K views2 pages

Patrol Inspection Report Check List Updated

1. The document is a patrol inspection report for the production of coil switch assemblies. 2. It describes 16 inspection steps to check various quality criteria such as wire diameter, coil dimensions, welding strength, resistance values, and for any visual defects. 3. Tests are conducted on sample sizes of 1-5 units per hour or shift using various measurement tools like micrometers, gauges, and testing devices to check pull strength, resistance, and surge performance.

Uploaded by

anbusaravanan4
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Format No :R-QC-20

PATROL INSPECTION REPORT ISS.NO : 01,Dated: 25.05.2012


Date :
Production Line : Coil Switch assy Part No: 1250968

Test rig / Observation / Result Inspe INSPECT


Sl. Equipment ctor OR Remarks
Method
Operation Master Sample Sign NAME
Specification of
N details sample Qty 10.30 11.30 12.30 1.30 2.30 3.30 4.30 5.30
Check
o OK &
NOT OK s s s s s s s s s s s s s s s s s s s s s s s
s1 s2 s3 s4 s5 s1 s1 s1 s2 s3 s1 s2 s5 s4 s2 s4 s5
2 3 4 5 2 3 4 5 4 5 3 4 1 2 3 5 1 2 3 4 5 1 3
Bobbin
MASTER 1.Brass bush should not projected over
1 Bush,Bobbin & 5nos / Hour VISUAL
SAMPLE the face of bobbin.
Magnetic core

1.Bush face less than Bobbin (Gap>0)


5nos / Hour VISUAL

MASTER 2. No damages in Brass Bush.


2 Pull in coil winding 5nos / Hour VISUAL
SAMPLE

3 places / MICROM
3.Wire Dia 0.895 ± 0.005 with coating.
4 hours ETER

1. No damages in Brass Bush


5nos / Hour VISUAL
Hold in coil MASTER
3
winding SAMPLE
2.Wire Dia 0.584 ± 0.005 with coating 3 places / MICROM
0.535 ± 0.005 4 hours ETER

1.Excess application of Hot melt not


Hot melt MASTER
4 allowed 5nos / Hour VISUAL
application SAMPLE

1. Tight taping over the coil


5nos / Hour VISUAL
MASTER
5 Taping
SAMPLE
2. Tape over wrapping 10.0mm Min 5nos / Hour VISUAL

GAP
1. Coil OD: 38.0mm Max. 5nos / Hour
GAUGE
Coil OD and Bush GO/NOGO
6
ID checking gauges
2. ID - GO - 19.965±0.005, NOGO - PLUG
5nos / Hour
20.050±0.005 GAUGE
Magmates No Burrs and Lock limb should not
7 --- 5nos / Hour VISUAL
terminal cutting damages

Connection Damages Not allowed in Connecting


8 --- 5nos / Hour VISUAL
holder assy holder
Alignment of P &
H Coils in MASTER
9 Wrong Assy not allowed 5nos / Hour VISUAL
connection SAMPLE
holder
1. Projection of magmates 0.00±0.30mm
5nos / Hour VISUAL

Magmates MASTER 2. Pull out Load of P coil magmates 170N LOAD


10 1no/4hours
terminal crimping SAMPLE TESTER

LOAD
3.Pull out Load of H coil magmates 160N 1no/4hours
TESTER

MASTER Projection of copper wire should not


11 Trimming of coils 5nos / Hour VISUAL
SAMPLE exceed 1.0mm

1.Improper removing of enamel in copper


5nos / Hour VISUAL
wire not allowed
Enamel Every 2
12
Removing Hours
2.0.535 ± 0.005 after enamel removing 3 nos / 4 MICROM
(Every 2 Hours hours ETER

1. Weld sparking not allowed 5nos / Hour VISUAL

MASTER 2.Pull out Load 30N min. (once in a shift) LOAD


13 Spot welding 1no/4hours
SAMPLE TESTER

3. Welding area cannot be over than Dia VERNIE


5nos / Hour
30.0mm R

1.Pull in Coil Resistance 290 milli ohms. 5nos / Hour TESTER


Resistance Milli Ohm
14
checking meter
2.Hold in Coil Resistance 850 milli ohms 5nos / Hour TESTER

MASTER SURGE
15 Surge testing Surge fail not allowed 5nos / Hour
SAMPLE TESTER
1. Visual defects and damages not
MASTER
16 Final Inspection allowed 5nos / Hour VISUAL
SAMPLE
(Like Damages,Burr,Appearance etc.,)
VERIFIED BY:
APPROVED BY

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