Diesel Fuel Filtration Systems

Filter/Water Separator
Product Information and Part Number List

A variety of modular accessories, element sizes and header configurations give

Stanadyne’s Fuel Manager® filter systems unparalleled versatility to meet the installation
and efficiency requirements of automotive, industrial, agricultural, construction and marine
applications with diesel engines up to 600 BHP.

All Fuel Manager filters remove both particulates and water. It is important that water is
drained regularly to maximize coalescing capabilities.

Installation can be on either the suction side or discharge side of the fuel transfer pump.

Special FM100 marine components (aluminum drain valves and elements with special
corrosion protection) are identified herein as “Marine”.

A new Enhanced Retention System (ERS) with a unique element/header indexing

arrangement is available for the FM100 series.

General dimensions are provided on pages 9 & 10 to assist in identifying potential system
mounting locations.

For additional filtration information reference Fuel Manager Brochure 99889, FM100
Assembly Information Chart 99881, Fuel Manager Cross Reference guide 99642 and the
Fuel Manager Users Guide 99795.

Stanadyne Corporation
92 Deerfield Road, Windsor, CT 06095, U.S.A. Tel: (860) 525-0821; Fax: (860) 683-4581; www.stanadyne.com
FM10 Fuel Filter/Water Separator Systems
⇒ Engine power rating: 10 (7.5 kW) to 200 HP (149.1 kW)
⇒ Max. fuel flow rate: 50 US gallons/hour (190 liters/hour)
⇒ Max. operating pressure: 30 P.S.I. (200 kPa)
• Polymer header assembly with integral barbed inlet/outlet fittings for flex hose use.
• Tool free, environmentally friendly element change.
• Final filter/separator. Accepts optional modular features for custom installation

Complete FM10 Filter/Separator Systems — Mounting Header, Element, and Accessories listed

Replacement Element Installation Dimensions¹ Complete

System Micron Length System Part
Use Rating Accessories Included Part Number in. (mm) “A” “B”* Number
Air Vent Plug 36682 2.8 (71.1) 6.6 (167.6) 4.7 (119.4) 36691
Final Filter 5 See-through Bowl , Air vent plug 35746 4.3 (109.2) 8.1 (205.7) 6.2 (157.5) 36996
See-through Bowl , Air vent plug 36682 2.8 (71.1) 8.5 (217.7) 6.6 (169.5) 37865
¹ Installation dimensions reference Basic Installation Dimensions on page 10.
Replacement Elements

Micron Element Length Part

System Use Application Flow Direction Rating in. (mm) Number
5 2.8 (71.1) 36682
Normal (Orange Label)
5 4.3 (109.2) 35746
On-Off Road,
Final Filter 5 5.1 (129.5) 36995
Agricultural, Industrial
Reverse (Black Label) 5 6 (152.4) 38640
2 6 (152.4) 36994

Service Parts Illustration

D Header Assembly

B D Complete Water Collection Bowl Kit P/N 29899

I Water Collection Bowl Seal Kit P/N 30448
Element
(See Table Above)

C M
F L

E
G
N†
A F O
†
J Not included in Seal Kit P/N 30448
G

Optional Accessories, Kits and Service Parts

Illustration Part
Description Reference Details Number
Complete See-through bowl assembly with header, seals and plastic 29899
Water Collection Bowl Kit A
drain valve
Element restriction indicator - For use with systems mounted on the 37333
Filter Change Indicator B
suction side of lift pump
Air Vent Plug C Plastic plug, Air Vent 28691
D O-Ring - Air Vent Plug & Filter Change Indicator 13494
E O-Ring - Filter element to collection bowl header 10519
F Washer - Three “Lobed” flow path for plastic drain valves 32010
Seals
G O-Ring - Plastic drain valves 29210
H O-Ring - Collection bowl to bowl header 31498
I Water collection bowl seal kit. 30448

Drain Valve Kit J Includes plastic drain valve, sealing washer, O-Ring Seal 32003

-2-
FM 100 Fuel Filter/Water Separator Systems

⇒ Engine power rating: 50 (37.2 kW) to 350 HP (261 kW)

⇒ Max. fuel flow rate: 80 US gallons/hour (300 liters/hour) *
⇒ Max. operating pressure: 60 P.S.I. (413 kPa) without collection bowl
⇒ Top Load Filter: Max. Engine power 325 HP (242.35 kW), max. fuel flow 75 g/h (283 l/h)

• Heavy duty aluminum header assemblies available with a variety of internal threads
sizes and sealing configurations.

• Accepts optional modular features. Elements available in different sizes and micron
ratings.
• Special Marine systems and components available with enhanced corrosion resistance.
NOTE: Enhanced Retention System (ERS) elements are not compatible with other elements or headers.

* Based on 3/8 inch port diameter

FM100 Complete Filter/Separator Systems — Mounting Header, Element, and Accessories listed
Installation Complete
Replacement Element Dimensions¹ System
Filter Micron Part Length Part
Use Rating Header Port Size Accessories Included Number in. (mm) “A” “B”* Number
4.3 9.3 7.4
Air Vent Plug 31649 35599
(109.2) (236.5) (189.4)
Marine - Aluminum Drain Valve, Air 4.3 9.3 7.4
3/8-18 NPTF 32200 33643
Vent plug (109.2) (236.5) (189.4)
3.6 8.1 6.2
150 Collection Bowl, Air Vent Plug 33169 33640
(91.4) (205.7) (157.5)
3.6 8.1 6.2
M12 x 1.5 O-ring Collection Bowl, Air Vent Plug 33169 34817
(91.4) (205.7) (157.5)
3.6 8.1 6.2
M14 x 1.5 O-ring Collection Bowl, Air Vent Plug 33169 34818
(91.4) (205.7) (157.5)
4.3 11.3 9.4
1/4-18 NPTF Collection Bowl, Air Vent Plug 31865 33816
(109.2) (286.5) (239.0)
Pre-Filter
4.3 11.3 9.4
Collection Bowl, Air Vent Plug 31865 39452
(109.2) (286.5) (239.0)
4.3 9.3 7.4
3/8-18 NPTF Air Vent Plug 31865 33641
(109.2) (236.5) (189.4)
Marine - Aluminum Drain Valve, Air 4.3 9.3 7.4
30 32177 33644
Vent plug (109.2) (236.5) (189.4)
4.3 9.3 7.4
M12 x 1.5 O-ring Air Vent Plug 31865 34819
(109.2) (236.5) (189.4)
4.3 9.3 7.4
Air Vent Plug 31865 34820
(109.2) (236.5) (189.4)
M14 x 1.5 O-ring
4.3 9.3 7.4
Air Vent Plug - ERS 37294 40253
(109.2) (236.5) (189.4)
1/4 inch Barbed Top Load¹, 100 Watt Heater, 7.66
31712 — — 29367³
1/2 inch Barbed 12 Volt Water in Fuel Sensor (194.6)
2.8 9.7 7.9
Collection Bowl, Air Vent Plug 33168 35726
(71.1) (248.4) (201.0)
Hand Primer Pump, Air Vent Plug - 2.8 7.8 5.9
33168 38630
1/4-18 NPTF Normal Flow (71.1) (198.4) (150.9)

Electric Lift Pump², Collection Bowl, 4.3 11.3 9.4

33959 33945 *
Air Vent Plug- Reverse Flow (109.2) (286.5) (239.0)
5
Final Filter 4.3 9.3 7.4
Air Vent Plug 31873 33642
(109.2) (236.5) (189.4)
3/8-18 NPTF
Marine - Aluminum Drain Valve, Air 4.3 9.3 7.4
32178 33645
Vent plug (109.2) (236.5) (189.4)
4.3 9.3 7.4
M12 x 1.5 O-ring Air Vent Plug 31873 34821
(109.2) (236.5) (189.4)
4.3 9.3 7.4
M14 x 1.5 O-ring Air Vent Plug 31873 34822
(109.2) (236.5) (189.4)
2.8 7.8 5.9
2 1/4-18 NPTF Air Vent Plug 36693 36694
(71.1) (198.4) (150.9)
¹ Installation dimensions reference Basic Installation Dimensions on pages 9&10. ² Important information regarding Electric Lift Pump can be found on page 6
³ Top Load filter systems are standard equipment on GM 6.5L engine applications

-3-
 FM100 Replacement Elements
Micron Element Length
System Usage Rating Description inch (mm) Part Number
4.3 (109.2) 32200
Marine - Normal Flow
6.0 (152.4) 32201
3.6 (91.4) 33169
4.3 (109.2) 31649
Normal Flow
150 6.0 (152.4) 31648
3.6 (91.4) 33962
4.3 (109.2) 33963
Reverse Flow
6.0 (152.4) 33965
Reverse Flow, ERS 4.3 (109.2) 39870
4.3 (109.2) 32177
Marine - Normal Flow
6.0 (152.4) 32180
3.6 (91.4) 31863
4.3 (109.2) 31865
Normal Flow
5.1 (129.5) 31867
6.0 (152.4) 31869
Pre-Filter
3.6 (91.4) 37079
Normal Flow, ERS
30 4.3 (109.2) 36810
3.6 (91.4) 34878
4.3 (109.2) 35014
Reverse Flow
5.1 (129.5) 35632
6.0 (152.4) 35634
4.3 (109.2) 37294
Reverse Flow, ERS 5.1 (129.5) 37296
6.0 (152.4) 37302
4.3 (109.2) 37293
Marine - Reverse Flow, ERS
6.0 (152.4) 37301
4.3 (109.2) 37258
10 Reverse Flow
6.0 (152.4) 37255
4.3 (109.2) 39851
Reverse Flow, ERS
6.0 (152.4) 37300
Top Load¹ 3.8 (96.0) 31712
4.3 (109.2) 32178
Marine - Normal Flow
6.0 (152.4) 32179
2.8 (71.1) 33168
3.6 (91.4) 31871
Normal Flow 4.3 (109.2) 31873
5.1 (129.5) 31875
6.0 (152.4) 31877
2.8 (71.1) 37290
5
Normal Flow, ERS 4.3 (109.2) 37292
6.0 (152.4) 37299
2.8 (71.1) 33957
3.6 (91.4) 33958
Final Filter
Reverse Flow 4.3 (109.2) 33959
5.1 (129.5) 33960
6.0 (152.4) 33961
4.3 (109.2) 37295
Reverse Flow, ERS
6.0 (152.4) 39442
4.3 (109.2) 37291
Marine - Normal Flow, ERS
6.0 (152.4) 37298
2.8 (71.1) 36693
Normal Flow 4.3 (109.2) 35614
2
6.0 (152.4) 35612
4.3 (109.2) 39187
Normal Flow, ERS
6.0 (152.4) 37297
Reverse Flow 6.0 (152.4) 36012

¹ Top Load filter systems are standard equipment on GM 6.5L engine applications

-4-
 FM100 Service Parts Illustration

V D Complete Water Collection Bowl Kit P/N 29899

Y
T Water Collection Bowl Seal Kit P/N 30448
A
S
x

R
M
E W L
I

H B G
B N†
K O
†
Not included in Seal Kit P/N 30448
C
G Top Load FM System
U
P/N 29367
J Element Z
See Table

Q Filter Element
U P/N 31712
O
Filter Housing
N Assembly
P N
L P
C
F4 S
F3
F1 A
D O F5
F N
F2

FM100 Optional Accessories, Kits and Service Parts

Illustration Part
Description Reference Details Number
12 Volt - 100 Watt (Also fits Top Load System) 31341
Heater Kit (Top Load) includes seals, wire
A 12 Volt - 150 Watt 32364
leads with connector and instructions
24 Volt - 150 Watt 33649
12 Volt - 1/4 - 18 NPT 32283
12 Volt - 3/8" - 18 NPT 35160
12 Volt - 1/2" - 20 straight thread 30939
12 Volt - M12 x 1.5 34743
Heater Kit (Side Load) includes seals, wire 12 Volt - 1/2" - 20 straight thread, Deutsch term. 36550
B
leads with connector and instructions
All Side Load Heaters shown here are 100 watt 24 Volt - 1/4" - 18 NPT 34144
24 Volt - 3/8" - 18 NPT 34145
24 Volt - 1/2" - 20 straight thread 34146
24 Volt - M12 x 1.5 35334
12 Volt - with M16 x 1.5 adapter 40144
24 Volt - Plastic Drain Valve 33651
Electronic Water Sensor Kit C 12 Volt Aluminum Drain Valve - Marine 30866
12 Volt - Top Load, Complete kit 29996
Complete assembly (See-through bowl, seals, bowl header, draw
Water Collection Bowl Kit D 29899
bolt, drain valve)
Normal Flow 29578
Hand Primer Pump Kit E Reverse Flow 35474
Normal Flow - Marine 30841
F1 Standard Drain, Plastic (use 32003 for service) 32002
F2 Standard Drain, Plastic 32003
Drain Valve Kits F3 Standard Drain, aluminum (Marine use) 30552
Includes Valve and seals
F
F4 Water Sensor Drain, Plastic 32342
F5 Water Sensor Drain, aluminum (Marine use) 30660
Element restriction indicator - For use with systems mounted on
Filter Change Indicator G 37333
the suction side of lift pump
Ports: 1/2” - 20 Straight Thread 30837
Ports: 1/4” - 18 NPTF (Replaces 29888) 33260
Header Assembly H Ports: 3/8”- 18 NPTF 33648
Ports: M12 x 1.5 O-ring 34504
Ports: M14 x 1.5 O-ring 34306
Pre-Filter Screen I 150 micron - For FM 100 29575
Air Vent Plug J Plastic plug, Air Vent 28691

-5-
FM100 Optional Accessories, Kits and Service Parts (continued)

Illustration Part
Description Reference Details Number
K O-Ring for Air Vent Plug 13494

L O-Ring for see-through bowl header to element 10519

M O-Ring for see-through bowl to bowl header 31498

N O-Ring for Plastic Drain Valve 29210

O Washer - Three “Lobed” flow path for plastic drain valves 32010
Seals
P Washer for Aluminum Drain Valves - Marine 29675

Q Dust Seal under Retaining Ring, Large diameter 29577

R O-Ring for Header Top (quad cross-section) 28869

O-Ring for Header Top (round cross-section) use 28869 for

S —
service

T Water collection bowl seal kit 30448

U Large Diameter (Element) 29458

Retaining Nut
V Small Diameter (Cap, heater, etc.) 28849

Volume Plug W Used under Cap Plate 29552

12 volt (replaces 29988) (non-Marine) 32343

Water Sensor (circuit board, wire leads Not Shown on
Top Load water in fuel sensor assembly 30831
and terminals) illustration
24 volt (non-Marine) 31942

Cap Plate X Top of FM100 Header Assemblies 28853

100 Watt—Top Load 30446

Heater Element - 12 Volt Y
150 Watt—Top Load 30447

Lift Pump Wiring Harness Z Comes with 33945 Lift Pump Assy 34061

FM100 Electric Lift Pump/Filter Separator Assembly (P/N 33945)

Electric Lift Pump

• Power: 12 Volt, 4 amp
• Constant running when keyed “On”.
• Pressure:10 psi (68.95 kPa). Preset Internal regulator
• Flow: 60 Gal/Hr (230 Lt/Hr) maximum
• Five foot (152.4 cm) wire harness with weather proof connector

Header Assembly
• Flow reversed to protect pump by filtering fuel before it enters the pump
• Heavy duty cast aluminum construction with special anti-corrosion coating
• Four 1/4” - 18 NPTF ports, marked for inlet and outlet

Filter Element (P/N 33959)

• 5 micron Final Filter
• 4.3 inch (109.2 mm) long
• Reverse Flow
• Water collection bowl with plastic drain valve

• Aftermarket use only. This is NOT a replacement for any similar OEM lift pump/filter made by Stanadyne.

• Non-serviceable lift pump and header ONLY available as a complete Filter/Lift Pump assembly.

• Can also be used for pre-filtration when fitted with a 10 to 30 micron element. This requires an additional final filter to be
installed on the lift pumps discharge side.

-6-
FM1000 Fuel Filter/Water Separator Systems

⇒ Engine power rating: 200 (149 kW) to 350 HP (447 kW)

⇒ Max. fuel flow rate: 180 US gallons/hour (680 liters/hour) *
⇒ Max. operating pressure: 100 P.S.I. (688 kPa) without collection bowl

• Heavy duty aluminum header assemblies available with a variety of

internal threads sizes and sealing configurations.

• Accepts optional modular features. Elements available in different sizes

and micron ratings.
• Larger capacity for longer filter life and extended change intervals

FM1000 Complete Filter/Separator Systems — Mounting Header, Element, and Accessories listed

Installation
Element Dimensions

Micron Accessories Part Length Part

Filter Use Rating Header Port Size Included Number in. (mm) “A” “B”* Number

9.2 7.0
Air Vent Plug 33634 4.0 (101.6) 33688
(233.7) (178.6)
1/2” x 14 NPTF
13.2 11.0
Air Vent Plug 33638 8.0 (203.2) 33692
(335.3) (280.2)
30
9.2 7.0
Pre-Filter Air Vent Plug 33634 4.0 (101.6) 33696
(233.7) (178.6)
7/8” x 14 O-Ring
13.2 11.0
Air Vent Plug 33638 8.0 (203.2) 33700
(335.2) (280.2)

24 volt Water Sensor

13.3 11.3
150 M22 x 1.5 O-Ring Hand Primer 36223 8.0 (203.2) 36224
(339.1) (286.0)
Air Vent Plug

9.2 7.0
1/2” x 14 NPTF Air Vent Plug 33119 4.0 (101.6) 33686
(233.7) (178.6)

13.2 11.0
1/2” x 14 NPTF Air Vent Plug 33636 8.0 (203.2) 33690
(335.2) (280.2)

9.2 7.0
Final Filter 5 7/8” x 14 O-Ring Air Vent Plug 33119 4.0 (101.6) 33694
(233.7) (178.6)

13.2 11.0
7/8” x 14 O-Ring Air Vent Plug 33636 8.0 (203.2) 33698
(335.2) (280.2)

300 Watt Top Heater

15.6 13.4
7/8” x 14 O-Ring Collection Bowl 33636 8.0 (203.2) 37776
(396.3) (341.1)
Air Vent Plug

FM1000 Replacement Elements

Micron Element Length Part
Filter Use Rating Description inch (mm) Number
150 Normal Flow 8.0 (203.2) 36223

4.0 (101.6) 33634

Pre-Filter 30 Normal Flow
8.0 (203.2) 33638

10 Reverse Flow 8.0 (203.2) 37968

4.0 (101.6) 33119

5 Normal Flow
Final filter 8.0 (203.2) 33636

5 Reverse Flow 3.0 (76.2) 39595

-7-
FM1000 Service Parts Illustration

R
H
S D Complete Water Collection Bowl Kit P/N 35635

J
K†
G
O B

L
P
C M
I
N T
†
Not available separately
F

N
D T2
T M

T1

FM1000 Optional Accessories, Kits and Service Parts

Part
Description Illustration Reference Details Number

A 12 Volt - 300 Watt (Top Load) 36238

Heater Kit
B 12 Volt - 200 Watt (Side Load) M16 x 1.5 40145
12 Volt 29268
Electronic Water Sensor Kit C
24 Volt 38023

Water Collection Bowl Kit D Complete Water Collection/Storage Bowl 35635

E Smaller Diameter (Cap) 28694

Retaining Nut
F Large Diameter (Element) 33108
Black “E” coated. Ports: 1/2” - 14 NPTF 33564
Header Assembly G
Black “E” coated. Ports: 7/8” - 14 O-ring 33102

H O-ring under Top Cap 29588

I FM1000 Element Dust Seal 33104

J O– ring, Element to Collection bowl header 10519

O-ring, Collection Bowl Header to Bowl (only in Seal Kit P/N Not Available
K 36768) Separately

L O-ring, Draw Bolt to bowl 32884

Seals
M O-Ring, Plastic Drain Valve 29210

N Washer seal for Drain Valve, Three “Lobes” 32010

O O-Ring, Air Vent Plug and Filter Change Indicator 13494

Not Available
— Hand Primer, Outer Seal (Not Shown) Separately
— Hand Primer, Inner Seal (Not Shown) 22591
— FM1000 Seal Kit, includes all seals listed above 36768
Element restriction indicator - For use with systems mounted on
Filter Change Indicator P 37333
the suction side of lift pump

-8-
FM1000 Optional Accessories, Kits and Service Parts (continued)
Illustration Part
Description Reference Details Number
Air Vent Plug Q Plastic Vent Plug 28691
Not Available
Volume Plug R Plastic plug under cap Separately
Normal Flow 36910
Hand Primer Kit
S Reverse Flow 37348

T1
Plastic Drain Valve, Standard 32003
Drain Valve Kit T
T2 Plastic Drain Valve, Water Sensor 32342

Basic Fuel Manager System Dimensions

NOTE: Theses are typical dimensions. Some systems may vary.

FM10

3.32 2.25
Air Vent (84.2) (57.1)
1.22
(30.9)
Fittings
Ø .35 O.D.
(Ø 8.8 O.D.)

Dimension “A” .35

Element Removal (8.8)

Dimension “B”
Element Installed

Ø3.12 1.97
(Ø 79.2) (50.0)

Ø 3.73 Collection Bowl

(Ø 94.7) Assembly

FM100
3.95 4.12
Electric Lift
(100.5) (104.6)
1.47 Pump
2.50 2.77 (37.3) 2.57
(63.5) Air Vent (70.4) (65.3)

Ports
Dimension “A” .425
Element Removal (10.8)

Dimension “B”
Dimension “B” Subtract 1.0 (25.4)
Element Installed For Drain Valve

1.97
(50.0)
Collection Bowl
Ø 3.73 Assembly
(Ø 94.7)

Complete Assembly
P/N 33945

-9-
 Basic Fuel Manager System Dimensions
FM 1000
7.34 4.13
(186.4) (104.9)
6.00 3.30
(152.4) (83.8) Air vent
3.78 2.33
(96.0) (59.2)

2.70
(68.6)

0.53
(13.4)

Dimension “A”
Element Removal

Dimension “B”
Element Installed

2.70*
1.28 (68.6) 0.86*
Ø 0.31* (21.8)
(32.5)
(Ø 7.9)

5.59 Collection Bowl

Ø 4.23 (149.0)
Assembly
(Ø 107.4)

* Drain Valve dimension vary with type, these are average dimensions. Applicable for FM10 and FM100 also.

FM100 Top Load

Inlet Outlet

4.88 Ø 3.78
(123.9) Ø(96.0)

Drain
Vent

7.66
(194.6)

7.93
(201.4)

Water Heater
Sensor

- 10 -
 Stanadyne Corporation
92 Deerfield Road
Windsor, CT 06095, U.S.A
Tel: (860) 525-0821
www.stanadyne.com

Stanadyne SpA
Via Matteotti 158
25014 Castenedolo (Brescia), Italia
Tel: (39) 030 213 0070

Stanadyne Amalgamations Private Ltd.

96, Aranvayal Village
Poonamalle-Thiruvallur High Road
(Near Pratyusha Engg College)
Thiruvallur District- 602025, India
Tel: +91 044 37678300

Stanadyne Changshu Corporation

155# Huangshan Road
Southeast Economy Development Zone
Changshu City, 215500, Jiangsu Province
P.R.C. (People's Republic of China)
Tel: + 86 512 8156 5000

99920B Printed in U.S.A. Rev. 05/10