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DAF Dealernet

VIN:
Vehicle Type: XF_E6-XF 460 FT
H 1602 238203 001 000
replace left-hand door (Doors)

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DAF Dealernet
replace left-hand door
(Doors)

1 replace left-hand door (Doors) 02:34

1.1 remove left-hand door (Doors) 01:05
1.1.1 position door side window (Doors) < 00:01
Explanation

Positioning door window glass, lowering

1. Lower the glass about 20 cm using the
operating switch.

M016177 - 15/11/2005
1.1.2 disconnect battery clamp, negative pole 00:03
1.1.2.1 remove battery box cover between the chassis (Battery box) < 00:01
1.1.2.2 disconnect battery clamp, negative pole < 00:01
Explanation

Warning, battery clamp, negative pole

Eject the driver's card before disconnecting the battery clamp from the negative
pole.
To prevent damage to electronic components, never disconnect the battery
clamps when the engine is running.
Switch off the ignition before disconnecting the battery clamp from the negative
pole.

After switching off the ignition, wait at least 80 seconds before

disconnecting the battery clamp from the negative pole.
Non-observance of this waiting time results in clogging of the AdBlue
lines.
Always disconnect the battery clamp from the negative pole before working on the
vehicle.
Do not place any tools or other materials on top of or close to the batteries. This
can cause a short circuit and, in the worst case, a battery explosion.

M014591 - 15/08/2019
1.1.2.3 install battery box cover between the chassis (Battery box) 00:01
Technical Data

Tightening torque, battery box cover between the chassis

Attachment bolt 30 Nm

M039060 - 30/08/2013
1.1.3 remove knob (Door trim) < 00:01
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Explanation

Removing door knob

1. Press the locking clip (1) using a screwdriver.

2. Remove the door knob (2) by lifting it.

2 1
K102104-2

M014845 - 08/08/2011
1.1.4 remove operating unit, driver door (Electric mirrors control) 00:01
Explanation

Removing control switch, door controls

K102057-3

1. Push the clip (1) in direction (A) using a small

screwdriver.
2. Lift the control switch (2) out of the door panel.
3. Disconnect and remove the control switch (2).
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Make sure that the clip (1) is

pushed back before lifting the
control switch (2).
Prevent the connector from falling
into the door panel.

M029228 - 18/06/2019
1.1.5 remove panel (Door trim) 00:04
Explanation

Removing door panel

1. Remove the protective grille (2).

2. Remove the cover plates (1) from the
attachment screws.
3. Remove the attachment screws from the panel.
4. Remove the panel by undoing the clipped
connections.
5. Remove the connector from the speaker.
6. Remove the connector (3) from the door
lighting. 1
2

K103280-2

M031410 - 06/11/2012
1.1.6 remove outer foil (Doors) 00:06
1.1.7 remove cabin wiring harness, driver door (Door wiring harness) 00:11
Explanation

Removing cabin door wiring harness

1. Remove the wiring clips (1) on the inside of the

door carefully.

The wiring clips (1) are located

at the inner side (B) of the door.
Pull close at the wiring clips (1)
on the wiring, to remove the
clips.

2. Remove the other wiring clips on the outer side

of the door.

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K105085-2

M051165 - 13/10/2015
1.1.8 remove control (Door trim) 00:03
1.1.9 remove door extension piece, left (Doors) 00:04
1.1.10 remove inner window guide (Doors) < 00:01
1.1.11 remove inner window guide (Doors) < 00:01
1.1.12 remove outer window guide (Doors) < 00:01
1.1.13 remove outer window guide (Doors) < 00:01
1.1.14 remove cap (Doors) 00:01
1.1.15 loosen inner foil (Doors) < 00:01
1.1.16 remove protection cover, main mirror (Mirrors) 00:03
Explanation

Removing protection cover, mirror

1. Undo the clipped connections on the inside of

the mirror one by one, by hand.
2. Remove the protection cover from the back of
the mirror.

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K101980

M015551 - 28/05/2013
1.1.17 operate electric window control switch, co-driver side (Electric mirrors control) 00:01
Explanation

Operating control switch, door controls

1. Press the window button (1) to partly lower the

window.

K103380

M031398 - 24/10/2012
1.1.18 remove door side window (Doors) 00:02
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Explanation

Removing door side window

1. Loosen the window support bolts (1)

K103381

2. Remove the window from the door on the

outside

K103382

M032856 - 23/10/2012
1.1.19 remove electric window operation (Doors) 00:02
Explanation

Removing electrically controlled window

1. Lower the window so that the attachment bolts

(1) can be reached.
2. Remove the attachment bolts (1).

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3. Loosen the window from the window

mechanism.
4. Raise the window to the top.
5. Secure the window in the top position.

If the electrical motor (3) of the

window control mechanism is
defective, the window cannot be
raised or lowered. In this case follow
the instructions below.

1 1

K103388

1 1
6. Secure the window.

Make sure to secure the window

properly, because after the wire is
cut, the window may come down of
its own accord.

7. Cut the wire (4) from the window control

mechanism using cutting pliers.
8. Depending on the position of the window, lower
or raise the window carefully so that the bolts 2
(1) can be loosened.
9. Loosen the window from the window
3
mechanism.
10. Raise the window to its highest position and
secure the window.
4

K103389

M032114 - 14/11/2012
1.1.20 loosen door check (Doors) 00:02
Explanation

Loosening door check assembly

1. Remove the circlip and pin of the door check

assembly (2).

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K101501-2

M016439 - 18/06/2019
1.1.21 remove left-hand door (Doors) 00:13
Explanation

Removing left-hand door

1. Suspend the door in a hoist using slings.

Apply protective tape to the door

where it is suspended in the slings,
so that the paint will not be
damaged.

2. Remove the attachment bolts (4) from the

hinge.
3. Remove the door.
4

K101501-2

M032494 - 06/11/2012
1.1.22 dismount door check (Doors) 00:02
1.2 install electric window control switch, co-driver side (Electric mirrors control) 01:29
1.2.1 spray inner right-hand door (Doors) 00:06
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Explanation
Spraying inner door
1.
2. For the paint and anti-corrosion treatment,
consult the manual:Paint and anti-corrosion
treatment

M044889 - 23/10/2014
1.2.2 mount sealing rubber, door outside (Doors) 00:08
Explanation

Installing rubber sealing section

1. Make sure that the part of the door to which
glue is to be applied is clean and free from
grease.
2. Fit the sealing section accurately to the door.

M016717 - 06/03/2006
1.2.3 mount door check (Doors) 00:03
Explanation

Mounting door check assembly

1. Mount the door check assembly and the fixation
plate in the door using the attachment nuts.
2. Tighten the attachment nuts to the specified
torque.

M016744 - 14/02/2011
Technical Data

Tightening torque, door lock

Attachment nuts 10 Nm

M016176 - 19/01/2011
1.2.4 install left-hand door (Doors) 00:12
Explanation

Installing door
1. Suspend the door in a hoist using slings.

Apply protective tape to the door

where it is suspended in the slings,
so that the paint will not be
damaged.

2. Install the door.

3. Fit the attachment bolts (4) and tighten them to
the specified tightening torque.

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K101501-2

M016732 - 06/12/2005
Technical Data

Tightening torque, door hinge

Attachment bolts 30 Nm

M016161 - 19/01/2011
Adjusting data assembly door lock

Adjusting dimensions
(A) control rod.
Adjusting dimensions
control rod (1) 536 mm
Adjusting dimensions
control rod (2) 99 mm
Adjusting dimensions
control rod (3) 637 mm
Adjusting dimensions
control rod (4) 600 mm
Adjusting dimensions
control rod (5) 87 mm

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5
3

K105025

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K105026

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K105027

3
A

K105028

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K105029

5
A

K105030

M019452 - 18/06/2019
1.2.5 fixing door check (Doors) 00:02
Explanation
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Fixing door check assembly

K101501-2

1. Fit the circlip and pin of the door check

assembly (2).

M016440 - 15/11/2005
1.2.6 install electric window operation (Doors) 00:02
Explanation

Installing electrically controlled window

1 1
1. Install the window mechanism on the two upper
position locks and tighten the bolts (2) to the
specified torque.

Tighten the two upper bolts before

tightening the lower bolt.

K103384

2. Temporarily install the control switch.

3. Position the window mechanism so that the
support can be reached.

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4. Lower the window onto the support of the

window mechanism.
5. Tighten the attachment bolts (1) to the specified
torque.

1 1

K103388

M033276 - 08/07/2013
Technical Data

Tightening torque, side window

Attachment bolt (1) 7 Nm
1 1

K103384

M032865 - 09/05/2018
Tightening torque, electrically controlled window
Attachment bolts (2) 9.5 Nm

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1 1

K103384

M032899 - 14/11/2012
1.2.7 install door side window (Doors) 00:03
Technical Data

Tightening torque, side window

Attachment bolt (1) 7 Nm
1 1

K103384

M032865 - 09/05/2018
1.2.8 install assembly door lock, inside (Locks) 00:07
1.2.9 install central door locking motor (Locks) 00:03
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Technical Data

Adjusting data assembly door lock

Adjusting dimensions
(A) control rod.
Adjusting dimensions
control rod (1) 536 mm
Adjusting dimensions 2
control rod (2) 99 mm
Adjusting dimensions
control rod (3) 637 mm
Adjusting dimensions
control rod (4) 600 mm
Adjusting dimensions
control rod (5) 87 mm 1

5
3

K105025

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K105026

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K105027

3
A

K105028

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K105029

5
A

K105030

M019452 - 18/06/2019
1.2.10 fixing inner foil (Doors) < 00:01
1.2.11 install cap (Doors) 00:02
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Technical Data

Tightening torque, cap

Attachment bolts (1). 4 Nm

G001390

M032876 - 06/11/2012
1.2.12 install outer window guide (Doors) 00:01
1.2.13 install outer window guide (Doors) < 00:01
1.2.14 install inner window guide (Doors) 00:01
1.2.15 install inner window guide (Doors) < 00:01
1.2.16 install door extension piece, left (Doors) 00:04
Explanation

Installing door extension piece

1. Install the door extension piece.

2. Fit the four attachment bolts (5) on top of the
extension piece and hand-tighten them.
3. Make sure the extension piece is properly
aligned with the upper part of the door. Then
tighten the attachment bolts (5).

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1
2

5 6
7

K101979

M016451 - 19/12/2005
1.2.17 install assembly handle (Locks) 00:03
1.2.18 install cabin wiring harness, driver door (Door wiring harness) 00:10
1.2.19 install outer foil (Doors) 00:03
1.2.20 install panel (Door trim) 00:05
1.2.21 install operating unit, driver door (Electric mirrors control) 00:01
Explanation

Installing operating switch, door controls

1. Fit the connector.
2. Install the door control operating switch by
pushing it carefully into the panel.

After a new door control operating

switch has been installed the switch
must be programmed .

3. Connect the battery clamp.

4. Contact on.
5. Open the window fully.
6. Close the window.
7. Repeat this procedure for both windows.
8. Contact off and on.
9. Check the functions the door control operating

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switch.

M015769 - 29/09/2015
1.2.22 install knob (Door trim) < 00:01
1.2.23 install protection cover, main mirror (Mirrors) 00:02
1.2.24 install type identification badge (Badges) 00:06
Technical Data

Mounting type identification badge

Range badge door

A 62 mm
B 78 mm A
C 67 mm
D 47 mm B

D
C

K103497

Horsepower badge
door
E 128 mm
F 215 mm

K103498

M034318 - 04/06/2013
1.2.25 connect battery clamp, negative pole 00:03
1.2.25.1 remove battery box cover between the chassis (Battery box) < 00:01
1.2.25.2 connect battery clamp, negative pole 00:01
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Technical Data
Tightening torque, battery clamp
Battery clamp,
attachment nut (1) 7 Nm (1)
2 1
Battery clamp, attachment
nut (2) 15 Nm (1)
(1)Apply Petroleum jelly to
the outside of the connection
to prevent corrosion.

K102948

M019252 - 04/06/2018
1.2.25.3 install battery box cover between the chassis (Battery box) 00:01
Technical Data

Tightening torque, battery box cover between the chassis

Attachment bolt 30 Nm

M039060 - 30/08/2013
This information applies exclusively to the entered chassis number or the selected vehicle series. Please take into account that this information may
change daily. Therefore the provided information is only valid on You cannot derive any rights from the information provided with respect to
vehicles and/or components of another series, with another chassis number and/or of another date

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DAF Dealernet
replace left-hand door
(Doors)
# MPA Number Optional Exchange part Description Comp. group Description Bulletin Supersession
1 PCE 1881862 left-hand door 1602 Doors
1 PCE * foil 1602 Doors

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