Redundancy For Control Systems: Possibilities and Examples
Redundancy For Control Systems: Possibilities and Examples
Redundancy For Control Systems: Possibilities and Examples
control systems
Possibilities and examples
All values in this manual are current as of its creation. We reserve the right to change the contents of this manual
without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this
manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly
attributable to the delivery, performance or use of this material. We point out that the software and hardware
designations and brand names of the respective companies used in this document are subject to general trademark,
brand or patent protection.
Table of contents
1 General information.................................................................................................. 3
1.1 Controller redundancy.....................................................................................................................................3
1.2 POWERLINK cable redundancy..................................................................................................................... 4
1.3 POWERLINK ring redundancy........................................................................................................................5
2 Hardware.................................................................................................................... 6
2.1 Overview of modules that can be used..........................................................................................................6
2.2 Controller redundancy in various network topologies.....................................................................................7
2.2.1 Controller redundancy in a basic POWERLINK network.......................................................................... 8
2.2.2 Controller redundancy in a POWERLINK ring.......................................................................................... 9
2.2.3 Controller redundancy in a system with POWERLINK cable redundancy................................................ 9
2.3 System with POWERLINK cable redundancy.............................................................................................. 10
2.3.1 X20IF2181-2 - Interface module............................................................................................................. 10
2.3.2 X20HB8884 - Compact link selector....................................................................................................... 11
2.3.3 X20BC8084 - Bus controller with integrated link selector.......................................................................14
2.4 POWERLINK ring redundancy......................................................................................................................18
2.4.1 CPU as a controlled node in a ring........................................................................................................ 19
2.4.2 X20 bus controller as a node in a ring................................................................................................... 20
2.4.3 Other devices as nodes in a ring............................................................................................................21
2.5 Hubs for POWERLINK networks.................................................................................................................. 22
2.5.1 8-port industrial hub (layer 2)..................................................................................................................22
2.5.2 Modular X20 Ethernet hub...................................................................................................................... 22
2.6 Redundant supply of controller components................................................................................................ 24
2.6.1 Non-redundant supply of X20 standalone devices................................................................................. 24
2.6.2 Redundant supply of X20 standalone devices........................................................................................25
2.6.3 Non-redundant supply of X20 bus controllers.........................................................................................27
2.6.4 Redundant supply of X20 bus controllers............................................................................................... 30
3 Problematic cases...................................................................................................33
3.1 Cable redundancy in a ring topology........................................................................................................... 33
3.2 Multiple errors in a network with cable redundancy..................................................................................... 34
3.3 Multiple errors in a ring topology..................................................................................................................35
4 Topologies............................................................................................................... 36
4.1 Cable redundancy with redundant managing node connection................................................................... 36
4.2 Cable redundancy with non-redundant managing node connection............................................................ 37
4.3 Controller redundancy combined with cable redundancy I...........................................................................38
4.4 Controller redundancy combined with cable redundancy II..........................................................................39
4.5 Controller redundancy combined with ring and cable redundancy...............................................................40
4.6 Controller redundancy combined with double ring redundancy................................................................... 41
Appendix A ................................................................................................................ 42
A.1 Overview of hardware revisions................................................................................................................... 42
1 General information
The basic differentiation in terms of redundancy is made between controller and network redundancy. In the case
of POWERLINK, network redundancy can either be executed as ring redundancy or as cable redundancy. A com-
bination of controller and network redundancy maximizes protection against failures across the entire automation
system.
Information:
In this document, the term "controller redundancy" will be used exclusively (synonymous with "CPU
redundancy").
Aside from the use of controller and network redundancy for increasing operational safety, there is also the option
of setting up the power supply for controller components with redundancy:
• In the X20 system, supply modules can be utilized with redundancy to safeguard X2X Link power supply
and the supply of X20 standalone devices and X20 bus controllers.
• In the X67 system, the X67 system supply module with redundancy can be utilized to safeguard the X2X
Link (see the X67 user's manual).
• The redundant power supply of I/O modules and their sensors/actuators is not possible through the redun-
dant use of X20 power supply modules, but via power supply redundancy (see power supply data sheets).
Redundancy link
Fiber optic cable
Primary Secondary
controller controller
Active Inactive
B&R's redundant control solution ensures maximum availability for entire systems as well as individual machines.
Controller redundancy allows data to be synchronized within microseconds, whereby max. 2 cycles pass when
switching over to the other controller. This functionality is seamlessly integrated in the real-time operating system
and easy to use. A second, identical X20 CPU is added to the existing control topology which is configured as
redundant via software. An interface module (redundancy link module) handles data exchange completely auto-
matically. Configuration and visualization remain the same for the user. Maximum machine availability really is
only a mouse click away. Additional protection against failure is achieved by combining controller redundancy with
network redundancy (ring or cable redundancy).
Licensing
Information:
It is important to note that a controller redundancy TG license (1TG10X0.1) is required for each con-
troller (primary and secondary). The license must be located on the Technology Guard (dongle) that
is connected to the CPUs.
If the necessary licenses are missing, a corresponding entry is made in the logbook. Blinking LEDs
on the controller also indicate they are missing.
Drive
Network 2
Bus controller
with an integrated link selector
Bus controller
with an integrated link selector
and hot-swap hubs
With this type of network redundancy, two physically separate lines run through the plant. Each network node is
connected to both lines via a link selector. If a cable error occurs, the system automatically switches to the line
that is still functioning. This also allows the lines to be run over separate paths, as it is often specified for process
technology. The manager redundancy capabilities of POWERLINK allow cable redundancy to be combined with
controller redundancy, which ensures a redundancy solution that offers maximum machine and system availability.
POWERLINK cable redundancy offers the following advantages:
• Suitable for process and plant automation
• Seamlessly integrated
• X20 standard components
• Possible to replace components during runtime
• Separate line routing possible
Drive Drive
Ring redundancy is a simple and inexpensive form of
network redundancy. Here, the POWERLINK devices
are connected in a line, with the last unit connected back
Remote I/O
to the manager. Thus the ring is closed. The ring re-
dundancy manager immediately registers any interrup-
tion at any point and then handles the data supply from
both sides. This guarantees that communication to all
Remote I/O nodes remains intact whenever an interruption occurs.
The manager recognizes when the ring is closed again
Control system
and responds accordingly, with data once again only be-
ing supplied from one side of the ring.
Hub Hub
POWERLINK ring redundancy offers the following ad-
vantages:
• Simple design
Hub Hub Hub • Seamlessly integrated
• X20 standard components
• Partial ring possible
• Can be combined with slip ring
Partial ring
A partial ring is when only a certain part of the topology is laid out as a redundant ring. Any type of standard
topology, such as a star, tree or line, can branch off from the ring using a hub. The image above shows an example
of a partial ring.
Combination with slip ring
Rotating applications, such as a turntable where rigid Remote I/O
2 Hardware
Notice!
Malfunction due to faulty wiring!
Suitable organizational measures (e.g. color coding of the cables and connectors on the device) can
prevent wiring errors.
Technical data and detailed descriptions of the listed modules can be found in their respective data sheets.
Information:
All X20 modules used in the examples can also be replaced by the corresponding "coated mod-
ule" (X20c...), if available.
For an overview of the hardware revisions of compatible modules, see chapter "Overview of hardware
revisions" on page 42.
RJ45 FO FO
POWERLINK interfaces
The X20IF2181-2 interface module is required in order to use redundant X20 CPUs in a POWERLINK network:
Order number Short description
X20IF2181-2 X20 interface module, 1x link selector for POWERLINK cable redundancy, POWERLINK functions: - Managing node - Con-
trolled node for iCN operation - Redundant managing node for controller redundancy - Ring redundancy - 2x hub - Multi ASend
- PRC function 2x RJ45
The interfaces integrated in the X20 CPUs are only supported when the redundant controllers are operated in
Ethernet mode (TCP/UDP/IP).
Data Data
sync. Hub sync. Hub
RJ45 RJ45
Hub
POWERLINK network
Data Data
sync. RR sync. RR
X1 X1
RJ45 RJ45
Node 2 Node 3
N2 N2
rCPU IF10X0 IF2181-2 rCPU IF10X0 IF2181-2
FO RJ45 FO RJ45
Data Data
sync. sync.
RJ45 RJ45
Hub Hub
Information:
Networks 1 and 2 must always have the same topology and run parallel from a logical standpoint. The
following characteristics of the two networks must be identical:
• Number of hubs
• Logical arrangement of hubs
• Cable lengths of the two networks
• Direction of telegram transfer
The double cabling used with POWERLINK cable redundancy makes it possible to bypass one or more
errors on a network. At any given time, the errors must be isolated to only one of the two networks.
Errors occurring on both networks at the same time can cause nodes to fail.
The following modules can be used to set up a POWERLINK network with cable redundancy:
• X20IF2181-2 interface module
• X20HB8884 compact link selector
• X20BC8084 bus controller
Interface module X20IF2181-2 is used to connect X20 CPUs to a POWERLINK network with cable redundancy.
Order number Short description
X20IF2181-2 X20 interface module, 1x link selector for POWERLINK cable redundancy, POWERLINK functions: - Managing node - Con-
trolled node for iCN operation - Redundant managing node for controller redundancy - Ring redundancy - 2x hub - Multi ASend
- PRC function 2x RJ45
Examples of connecting a managing or controlled node to a POWERLINK network with cable redundancy:
N2
CPxx8x IF2181-2 ... ... ...
RJ45
Managing node
or Hub
Controlled node
X20 modules N2
CPxx8x IF2181-2 ... ... ...
RJ45
RJ45 Managing node
or
N1 X20 modules
Controlled node
RJ45
N1
Hub
Nodes can be connected to a POWERLINK cable redundancy system via the X20HB8884 compact link selector
and hub expansion modules:
Order number Short description
X20HB8884 X20 compact link selector, 2x RJ45, order bus base, power supply module and terminal block separately.
X20HB2880 X20 hub expansion module, integrated 2-port hub, 2x RJ45
X20HB1881 X20 hub expansion module, integrated 1-port hub, for multimode fiber optic cable
X20HB2881 X20 hub expansion module, integrated 2-port hub, for fiber optic cable
X20HB2885 X20 hub expansion module, integrated active 2-port hub, 2x RJ45
X20HB2886 X20 hub expansion module, integrated active 2-port hub, 2 fiber optic interfaces
Information:
When using X20HB2881 or X20HB2886 modules, observe the derating requirements for the operating
temperature (see data sheet)!
Operating principle
Nx N1 Nx N1 N2 Nx
HB1881 HB1881 HB8884 HB2880/1 HB8884 HB2885/6 HB2885/6 HB8884
RJ45 RJ45 RJ45
RJ45 FO RJ45 FO FO RJ45
N1 N2 Nx N2 Nx N1 N2 Nx
N1/N2 are connected to cable-redundant network segment. In contrast, Nx can only be used to branch off or
connect to a non-redundant network segment.
This section contains examples of how an X20HB8884 compact link selector and passive hub expansion modules
can be used to connect individual nodes to a POWERLINK network with cable redundancy:
N1
HB2880 HB8884 PS
RJ45 RJ45
Hub
N1
RJ45 RJ45 HB2880 HB8884 PS
RJ45 RJ45
N2
POWERLINK nodes
RJ45 RJ45
N2
Hub
POWERLINK nodes
N1
HB2881 HB8884 PS
FO RJ45
FO
Hub
N1
FO RJ45 HB2881 HB8884 PS
FO RJ45
N2
POWERLINK nodes
FO RJ45
FO
N2
Hub
POWERLINK nodes
FO FO RJ45 FO FO RJ45
N1 N2 N1 N2
FO
Hub
This section contains examples of how an X20HB8884 compact link selector and active hub expansion modules
can be used to connect individual nodes to a POWERLINK network with cable redundancy:
N1 N2 N1 N2
HB2886 HB2886 HB8884 PS HB2885 HB2885 HB8884 PS
FO FO RJ45 RJ45 RJ45 RJ45
N1 N2 N1 N2
N1 N2 N1 N2
HB2886 HB2885 HB8884 PS HB2885 HB2886 HB8884 PS
FO RJ45 RJ45 RJ45 FO RJ45
N1 N2 N1 N2
The X20BC8084 bus controller with built-in link selector and active hub expansion modules can be used to connect
remote I/O nodes to a POWERLINK network with cable redundancy:
Order number Short description
X20BC8084 X20 bus controller, 1 POWERLINK interface, 1x link selector for POWERLINK cable redundancy, supports expansion with ac-
tive X20 hub modules, 2 RJ45, order bus base, power supply module and terminal block separately.
X20HB1881 X20 hub expansion module, integrated 1-port hub, for multimode fiber optic cable
X20HB2885 X20 hub expansion module, integrated active 2-port hub, 2x RJ45
X20HB2886 X20 hub expansion module, integrated active 2-port hub, 2 fiber optic interfaces
*) The X20HB1881 hub expansion module can be operated on the X20BC8084 bus controller with hardware revision >D0.
Information:
When using the X20HB2886 module, observe the derating requirements for the operating temperature
(see the corresponding data sheet)!
Operating principle
N1 N1 N2 N1
HB1881 HB1881 BC8084 HB2885/6 HB2885/6 BC8084
RJ45 RJ45
RJ45 FO FO RJ45
Hub Hub
MAC MAC
Hub Hub
Hub Hub
RJ45 RJ45
FO FO RJ45 FO FO
RJ45
N1 N2 N2 N1 N2 N2
*) The X20HB1881 hub expansion module can be operated on the X20BC8084 bus controller with hardware revision >D0.
Hub
N1 N2 N1
HB2885 HB2885 BC8084 PS ... BC8084 PS ...
RJ45 RJ45 RJ45 RJ45
N1 N2 N2
Hub
The X20BC8084 bus controller can be used to create a cable-redundant branch to a network node.
N1 N2 N1 N1
HB2885 HB2885 BC8084 PS ... BC8084 PS ...
RJ45 RJ45 RJ45 RJ45
N1 N2 N2 N2
POWERLINK network 2
POWERLINK network 1
When connecting two X20BC8084 bus controllers with only one network cable, keep the following in mind:
N1 N2 N1 N1
HB2885 HB2885 BC8084 PS ... This node is no longer BC8084 PS ...
RJ45 RJ45 RJ45 connected to the network RJ45
POWERLINK network 2
POWERLINK network 1
N1 N2 N1 N1
HB2886 HB2886 BC8084 PS ... BC8084 PS ...
FO FO RJ45 RJ45
FO FO RJ45 RJ45
N1 N2 N2 N2
POWERLINK network 2
POWERLINK network 1
N1 N1
HB1881 HB1881 BC8084 PS HB1881 HB1881 BC8084 PS
RJ45 RJ45
BC+ BC+
FO FO RJ45 FO FO RJ45
N1 N2 N2 N1 N2 N2
FO
Hub
FO
Hub
*) The X20HB1881 hub expansion module can be operated on the X20BC8084 bus controller with hardware revision >D0.
N1 N2 N1 N2
HB2885 HB2886 BC8084 PS ... HB2886 HB2885 BC8084 PS ...
RJ45 FO RJ45 FO RJ45 RJ45
N1 N2 N1 N2
RJ45
Test RJ45
Test RJ45
Test RJ45
Node 5 Node 4
RR X20 modules
RJ45
Hub Node 10 Node 11
Ring redundancy in the
POWERLINK network
Node 1
Node 2 Node 3
Notice!
It is important to note that devices from 3rd-party manufacturers with a 2-port hub do not generally
support ring redundancy. Only devices that have been tested and approved by B&R are permitted (see
"Overview of hardware revisions" on page 42).
POWERLINK ring
RJ45
POWERLINK ring
Interface modules
For an overview of compatible interface modules, see section "Overview of hardware revisions" on page 42.
Note regarding interface module configuration:
• Network redundancy mode must be set to "No network redundancy".
Note: In Automation Studio, the network redundancy mode "Ring redundancy" is not available for selection
when a module is in "Controlled node" mode.
POWERLINK nodes
outside the ring
HB1881 BC8083 PS ... ... ... HB2880 BC8083 PS ... ... ... BC0083 PS ... ... ...
RJ45 RJ45 RJ45 RJ45
Information:
Modules X20HB1881, X20HB2881 and X20HB1882 are not suitable for POWERLINK ring redundancy
applications.
POWERLINK ring
POWERLINK nodes
outside the ring
POWERLINK nodes
outside the ring
POWERLINK ring
For an overview of compatible devices, see section "Overview of hardware revisions" on page 42.
The following B&R products can be used as a hub in an Ethernet network (e.g. POWERLINK network):
Order number Short description
0AC808.9-1 8-port industrial hub (layer 2), 24 VDC, 10/100 Mbit/s with autonegotiation, automatic MDIX, order TB704 terminal block sepa-
rately!
The following X20 modules can be used to create a modular hubs with 2-6 ports:
Order number Short description
X20HB8880 X20 base hub module, integrated 2-port hub, 2x RJ45
X20HB2880 X20 hub expansion module, integrated 2-port hub, 2x RJ45
X20HB2881 X20 hub expansion module, integrated 2-port hub, for fiber optic cable
X20HB1881 X20 hub expansion module, integrated 1-port hub, for multimode fiber optic cable
Information:
When using the X20HB2881 module, observe the derating requirements for the operating temperature
(see the corresponding data sheet)!
Options for combining an X20HB8880 base hub module with RJ45 hub expansion modules:
*) With Hardware Revision H0 or higher, the X20HB8880 base hub module can be operated independently (without hub expansion module).
Options for combining the X20HB8880 base hub module with fiber optic hub expansion modules:
Options for combining the X20HB8880 base hub module with RJ45 and fiber optic hub expansion modules:
Hub
FO RJ45 RJ45
5-port hub
1x FO, 4x RJ45
The X20PS8002 supply module may be used exclusively for the non-redundant supply of X20 stand-alone devices.
Order number Short description
X20PS8002 X20 power supply module for standalone hub and compact link selector
An appropriate X20 bus base must be selected depending on how many hub expansion modules1) are being
operated on the X20HB8880:
PS8002
PS8002
RJ45 RJ45 RJ45
An appropriate X20 bus base must be selected depending on how many hub expansion modules2) are being
operated on the X20HB8884:
BB82 BB81
PS8002
RJ45 RJ45
RJ45 RJ45
1) For hub expansion modules permitted on the X20HB8880, see "Modular X20 Ethernet hub" on page 22.
2) For hub expansion modules permitted on the X20BC8084, see "X20HB8884 - Compact link selector" on page 11.
2.6.1.3 Wiring
A detailed description and technical data for the X20PS8002 can be found on the data sheet.
BB8x
PS8002
PS
+
Power supply
for X20 standalone devices _
2 supply modules (1x X20PS9400 and 1x X20PS33x0) are required for the redundant supply of X20 standalone
devices:
Order number Short description
X20PS9400 X20 power supply module, for bus controller and internal I/O power supply, X2X Link power supply
X20PS3300 X20 power supply module, for X2X Link and internal I/O power supply
X20PS3310 X20 power supply module, for X2X Link and internal I/O power supply, integrated microfuse
An appropriate X20 bus base must be selected depending on how many hub expansion modules3) are being
operated on the X20HB8880:
PS33x0
PS9400
PS33x0
PS9400
PS33x0
3) For hub expansion modules permitted on the X20HB8880, see "Modular X20 Ethernet hub" on page 22.
An appropriate X20 bus base must be selected depending on how many hub expansion modules4) are being
operated on the X20HB8884:
BM01 BM01
BB82 BB81
PS9400
PS33x0
PS9400
PS33x0
RJ45 RJ45
RJ45 RJ45
2.6.2.3 Wiring
A detailed description of the supply module and related technical data can be found in the corresponding data sheet.
BB8x BM01
PS9400 PS33x0
PS PS
Jumper
Power supply
for X20 standalone devices
and for X2X Link
1) The jumpers are required for the correct operation of Error LEDs of the two supply modules.
4) For hub expansion modules permitted on the X20BC8084, see "X20HB8884 - Compact link selector" on page 11.
One of the following supply modules can be used for the non-redundant supply of X20 bus controllers:
Order number Short description
X20PS9400 X20 power supply module, for bus controller and internal I/O power supply, X2X Link power supply
X20PS9402 X20 power supply module, for bus controller and internal I/O power supply, X2X Link power supply, supply not electrically iso-
lated
The power supply of X2X Link and bus controllers including expansion modules described in this section can also
be used for other X20 bus controllers that are operated on a BB80, BB81 or BB82 X20 bus base.
An appropriate X20 bus base must be selected depending on how many hub expansion modules5) are being
operated on the X20BC8084:
BB82 BB80
PS940x
RJ45 RJ45
RJ45 RJ45
5) For hub expansion modules permitted on the X20BC8084, see "X20BC8084 - Bus controller with integrated link selector" on page 14.
2.6.3.2 Wiring
A detailed description and technical data for the X20PS940x can be found on the data sheet.
Variant 1
BB8x
PS940x
PS
+24 VDC
GND
Power supply
for X20 bus controller
and for X2X Link 10 A slow-blow
+
Variant 2
BB8x
PS940x
PS
+24 VDC
GND
10 A slow-blow
+
Variant 3
BB8x
PS940x
PS
Jumper
+24 VDC
GND
10 A slow-blow
+
1) The jumper is required for X2X Link power supply via the X20PS940x supply module.
Information:
Only the supply of the bus controllers and the X2X Link can be executed with redundancy.
The redundant use of supply modules for I/O power supply is not possible.
Two power supply modules (1x X20PS9400 and 1x X20PS33x0) are required for the redundant supply of X20
bus controllers:
Order number Short description
X20PS9400 X20 power supply module, for bus controller and internal I/O power supply, X2X Link power supply
X20PS3300 X20 power supply module, for X2X Link and internal I/O power supply
X20PS3310 X20 power supply module, for X2X Link and internal I/O power supply, integrated microfuse
The power supply of X2X Link and bus controllers including expansion modules described in this section can also
be used for other X20 bus controllers that are operated on a BB80, BB81 or BB82 X20 bus base.
An appropriate X20 bus base must be selected depending on how many hub expansion modules6) are being
operated on the X20BC8084:
BM01 BM01
BB82 BB80
PS33x0
PS9400
RJ45 RJ45
6) For hub expansion modules permitted on the X20BC8084, see "X20BC8084 - Bus controller with integrated link selector" on page 14.
2.6.4.2 Wiring
A detailed description of the supply module and related technical data can be found in the corresponding data sheet.
Variant 1
BB8x BM01
PS9400 PS33x0
PS PS
Jumper
+24 VDC
GND
Power supply
for X20 bus controller
and for X2X Link 10 A slow-blow
+
1) The jumper is required for the correct operation of the error LED of the X20PS9400 supply module.
2) The external fuse is only required when using the X20PS3300 A fuse is integrated into the X20PS3310 supply module.
Variant 2
BB8x BM01
PS9400 PS33x0
PS PS
Jumper
+24 VDC
GND
10 A slow-blow
+
1) The jumper is required for the correct operation of the error LED of the X20PS9400 supply module.
2) The external fuse is only required when using the X20PS3300 A fuse is integrated into the X20PS3310 supply module.
Variant 3
BB8x BM01
PS9400 PS33x0
PS PS
Jumper 1
Jumper 2
+24 VDC
GND
10 A slow-blow
+
1) Jumper 1 is required for the correct operation of the error LED of the X20PS9400 supply module.
2) Jumper 2 is required for X2X Link power supply via the X20PS33x0 supply module.
3) The external fuse is only required when using the X20PS3300 A fuse is integrated into the X20PS3310 supply module.
3 Problematic cases
This section documents a number of problematic cases that should be kept in mind when designing a network
topology.
Well-planned wiring prevents malfunctions:
Notice!
Malfunction due to faulty wiring!
Suitable organizational measures (e.g. color coding of the cables and connectors on the device) can
prevent wiring errors.
Key:
Redundancy link
Redundant controller Redundant controller Network 1
(managing node) (managing node)
Network 2
Non-redundant network
In the case of the error shown, (Network 1 and Network 2 interrupted at two different locations), the ring manager
would detect the interruption of the ring and send data on both POWERLINK interfaces.
Were this to happen, not only a limited number of nodes would fail. Under certain conditions, the entire POWERLINK
network might fail.
Warning!
It is not permitted to set up segments of a POWERLINK ring topology with cable redundancy.
Key:
Managing node
Network 1
Network 2
Non-redundant network
Due to the two interruptions, the marked network cables are no longer carrying data. As a result, 2 nodes are
separated from the network.
Warning!
Redundant networks only serve their intended purpose when the entire network is monitored constant-
ly and corrective measures are taken promptly in the event of an error.
Node 5 Node 4
Managing node
Ring manager
Node 1
Node 2 Node 3
Node 5 Node 4
Managing node
Ring manager
Node 1
Node 2 Node 3
4 Topologies
The previous sections described the basic usage of the hardware and how it can be implemented in individual
cases. This section contains more in-depth examples for topologies.
Key:
Network 1
Network 2
POWERLINK network 1 POWERLINK network 2
Non-redundant network
X20HB8884
with 2x X20HB2885
X67BC8321-1
X20BC0083
X20BC0083
X20HB8884
with 2x X20HB2885
X20BC8084
X20BC8084
with 2x X20HB2885
Motion control
X20HB8884
with 2x X20HB2885
ACOPOS ACOPOS
X20CP158x
with 1x X20IF2181-2
(controlled node)
Motion control
X20HB8884
with 2x X20HB2885
ACOPOSmulti
POWERLINK Network 1 POWERLINK Network 2
X20BC8084
with 2x X20HB2885
Motion control
X20HB8884
with 2x X20HB2885
ACOPOSinverter P84
X20BC8084
X20BC8084
with 2x X20HB2885
X20HB8884
with 1x X20HB2880
X67BC8321-1
X20BC8084
with 2x X20HB2885
X20BC8084
with 2x X20HB2885
SafeLOGIC
X20SL81xx
X20HB8884
with 2x X20HB2885
X67BC8321-1
X20BC8084
X20BC8084
with 2x X20HB2885
X20CP158x
with 1x X20IF2181-2
(controlled node)
Legend:
Ring topology
Redundancy link
Redundancy link Ring topology
Controller redundancy Redundant fiber optic network
X20CP3585
X20IF10X0 Non-redundant network
X2 X2
X1 X20IF2181-2 X1
Redundant controllers
(managing nodes)
X20BC0083
Remote I/Os:
X20BC0083
+ PS and various I/Os
X67BC8321-1
Remote I/Os: Remote I/Os:
X20BC1083 X20BC0083
X20IF... + PS and various I/Os X67BC8321.L12
+ PS and various I/Os
Key:
Redundancy link
POWERLINK Ring 1
Redundancy link
POWERLINK Ring 2
Controller redundancy
X20CP3585
X2 X20IF10X0 X2
X1 2x X20IF2181-2 X1
Redundant controllers
(managing nodes)
Controlled node
X20CP358x
2x X20IF2181-2
Controlled node
X20CP358x
2x X20IF1082-2
The application must include logic to determine which network ring is used as the active ring.
Instead of the two X20IF2181-2 interface modules, it is also possible to use other interface modules that support ring
redundancy(e.g.: X20IF1082-2). It is recommended to use two identical interface modules within a controlled node.
Appendix A
Information:
B&R does not check and therefore cannot ensure the compatibility of devices from 3rd-party manu-
facturers.
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