Requisition For HRSG Packages: (10301-H-PKG & 10401-H-PKG)

JOB CODE 0-6739-20-0000 REV
SRC DOC. No. R-GEN-00-215B-001
DMS DOC. No. MCP-1030-MEF-MRQ-JGC-0000-56002-00 4A04
JGC DOC. No. R-215B-001

DATE 10-02-2014 SHEET 1 OF 206
REQUISITION FOR HRSG PACKAGES

(10301-H-PKG & 10401-H-PKG)
AS BUILT
REV DATE ISSUE PURPOSE PREPARED CHECKED APPROVED
2B 10-02-2014 Issue For Enquiry (IFE) RAVI KIRAN Y.SUGIYAMA Y.SUGIYAMA
04 22-06-2015 As Built (AB ) RAVI KIRAN Y.SUGIYAMA Y.SUGIYAMA
4A 0291-023- As Built (AB ) RAVI KIRAN Y.SUGIYAMA Y.SUGIYAMA

JOB CODE 0-6739-20-0000
SRC Doc. No. R-GEN-00-215B-001
DMS Doc. No. MCP-1030-MEF-MRQ-JGC-0000-56002-00
JGC Doc. No. R-215B-001 Rev. 4A04
REQUISITION FOR HRSG PACKAGES Sheet No. 2 OF 206
Contents
1 INTRODUCTION ........................................................................................................... 8
1.1 GENERAL....................................................................................................................... 8
1.2 DEFINITIONS ................................................................................................................. 9
1.3 DEFINED TERMS AND ABBREVIATIONS ................................................................... 10
1.4 ORDER OF PRECEDENCE.......................................................................................... 10
1.5 VENDOR'S RESPONSIBILITY ..................................................................................... 11
1.6 COMPLIANCE WITH REGULATIONS/CONFLICTING REQUIREMENTS.................... 11
2 REFERENCE DOCUMENTS ...................................................................................... 12
2.1 GENERAL..................................................................................................................... 12
2.2 INTERNATIONAL CODES AND STANDARDS............................................................. 12
2.3 NATIONAL LAWS, REGULATIONS, CODES ............................................................... 14
2.4 COMPANY SPECIFICATION AND STANDARDS ........................................................ 15
2.5 PROJECT SPECIFICATIONS, DATASHEETS AND DRAWINGS ................................ 15
2.6 SINGAPORE PRESSURE EQUIPMENT REGULATIONS & REQUIREMENTS ........... 15
3 SCOPE OF SUPPLY .................................................................................................. 15
3.1 GENERAL..................................................................................................................... 15
3.2 GENERAL ITEM EXCLUDED FROM VENDOR’S SCOPE ........................................... 21
3.3 SUMMARY OF TERMINAL POINTS ............................................................................. 21
4 DESIGN DATA ............................................................................................................ 23
4.1 SITE INFORMATION/ATMOSPHERIC CONDITIONS .................................................. 23
4.2 HRSG FUEL DATA ....................................................................................................... 23
4.3 GAS TURBINE FUEL AND FLUE GAS DATA .............................................................. 23
4.4 STEAM PRODUCTION DATA ...................................................................................... 23
4.5 UTILITY DATA .............................................................................................................. 24
4.5.1 Instrument air / service air ............................................................................................. 24
4.5.2 Nitrogen ........................................................................................................................ 24
4.5.3 Cooling water ................................................................................................................ 25
4.5.4 Electrical data ............................................................................................................... 25
4.5.5 Sewer system ............................................................................................................... 25
4.5.6 Demin water .................................................................................................................. 25
4.5.7 Chemicals from dosing skids to injection points HRSG ................................................. 26
4.5.8 LP steam (from existing utility area) .............................................................................. 26
4.5.9 Return condensate to Blow Down tank.......................................................................... 26
4.5.10 Blow down from HRSG to Quench Vessel or Quench Pit ........................................... 27
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4.5.11 Natural gas to burners ................................................................................................ 27

4.6 LAY-OUT DATA ............................................................................................................ 27
4.7 AREA CLASSIFICATION .............................................................................................. 28
5 DESIGN REQUIREMENTS HRSG PACKAGED UNIT ............................................... 29
5.1 GENERAL..................................................................................................................... 29
5.2 FATIGUE ...................................................................................................................... 34
5.3 MODULARIZATION AND TRIAL ERECTION ............................................................... 35
5.4 DESIGN REQUIREMENTS COMBUSTION SYSTEM .................................................. 36
5.4.1 Combustion chamber .................................................................................................... 36
5.4.2 Duct (Supplementary) firing........................................................................................... 37
5.5 THERMAL INSULATION AND PERSONAL PROTECTION OF CASING, DUCTING
AND PIPING ................................................................................................................. 39
5.5.1 Insulation ...................................................................................................................... 39
5.5.2 Personal protection ....................................................................................................... 40
5.5.3 Refractory ..................................................................................................................... 40
5.6 DESIGN REQUIREMENTS STEAM PRODUCTION SYSTEM ...................................... 41
5.6.1 Major pressure parts including steam drums and headers ............................................. 41
5.6.2 HRSG Tube banks and headers ................................................................................... 42
5.6.3 Attemperator ................................................................................................................. 47
5.6.4 Steam Drum .................................................................................................................. 48
5.6.5 HRSG emptying, startup vent and start up drain valves................................................. 48
5.6.6 Steam temperature and output control .......................................................................... 49
5.6.7 Valves and accessories ................................................................................................ 49
5.7 DESIGN REQUIREMENTS CASING, DUCTING AND ASSOCCIATED EQUIPMENT . 50
5.7.1 General ......................................................................................................................... 50
5.7.2 Casing and Ducting ....................................................................................................... 51
5.7.3 Stack............................................................................................................................. 52
5.7.4 Access lanes and access doors .................................................................................... 53
5.7.5 Expansion joints and bellows ........................................................................................ 53
5.8 DESIGN REQUIREMENTS STRUCTURE AND ASSOCIATED MATERIALS ............... 56
5.8.1 DESIGN REQUIREMENTS FOR STRUCTURAL ......................................................... 56
5.8.2 Platforms, stairs and ladders ......................................................................................... 59
5.9 DESIGN REQUIREMENTS BOILER FEED WATER SYSTEM ..................................... 60
5.9.1 HRSG feed water control system .................................................................................. 61
5.9.2 Deaerator system .......................................................................................................... 61
5.9.3 Boiler Feed Water pumps ............................................................................................. 62
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5.10 DESIGN REQUIREMENTS FOR SAMPLING AND CHEMICAL DOSING..................... 63

5.10.1 Steam and water sampling ......................................................................................... 63
5.10.2 Chemical dosing facilities (by Purchaser) ................................................................... 64
5.10.3 Sampling and Dosing Pipe work ................................................................................. 64
5.11 DESIGN REQUIREMENTS FOR BLOW DOWN/DRAIN FACILITIES .......................... 65
5.12 DESIGN REQUIREMENTS FOR PIPING ..................................................................... 65
5.13 DESIGN REQUIREMENTS FOR PRESSURE VESSELS ............................................ 66
5.13.1 General ...................................................................................................................... 67
5.13.2 Drum openings ........................................................................................................... 69
5.14 PERFORMANCE GUARANTEES ................................................................................ 70
5.14.1 Efficiency.................................................................................................................... 70
5.14.2 Efficiency Performance guarantees ............................................................................ 71
5.14.3 Allowable emissions ................................................................................................... 73
5.14.4 Pressure drop............................................................................................................. 73
5.14.5 Steam quality ............................................................................................................. 73
5.15 MATERIALS ................................................................................................................. 73
5.15.1 Limitations on materials used .................................................................................... 73
5.15.2 Material certificates .................................................................................................... 73
5.15.3 Certification base material ......................................................................................... 73
5.15.4 Certification finished product ...................................................................................... 74
5.15.5 Product data sheet and Material Safety Data Sheet .................................................. 74
5.16 GENERAL MECHANICAL ............................................................................................ 74
5.16.1 Fasteners ................................................................................................................... 74
5.16.2 Fastenings to concrete or masonry ............................................................................ 74
5.16.3 Provision for handling ................................................................................................. 75
5.16.4 Protection of moving parts .......................................................................................... 75
5.16.5 Balancing ................................................................................................................... 75
5.16.6 Lubrication ................................................................................................................. 75
5.16.7 Nameplates and labels ............................................................................................... 75
5.16.8 Unit Identification ........................................................................................................ 76
5.16.9 Tools and tackle for maintenance ............................................................................... 76
5.16.10 Corrosion protection ................................................................................................... 76
5.16.11 Surface preparation and painting................................................................................ 76
5.17 FABRICATION ............................................................................................................. 78
5.17.1 Welding ...................................................................................................................... 78
5.17.2 Welding Heat treatment .............................................................................................. 78
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5.18 PIPING ......................................................................................................................... 78

5.19 PIPING NOISE REQUIREMENTS ............................................................................... 80
6 DESIGN REQUIREMENTS INSTRUMENTATION AND CONTROL ......................... 80
6.1 GENERAL .................................................................................................................... 80
6.2 SCOPE OF SUPPLY .................................................................................................... 81
6.3 TAG & LOOP NUMBERING SYSTEM ......................................................................... 82
7 DESIGN REQUIREMENTS ELECTRICAL ................................................................. 82
7.1 SWITCH GEAR ............................................................................................................ 82
7.2 CONTROL OF ELECTRIC MOTORS ........................................................................... 83
7.3 ELECTRIC MOTORS ................................................................................................... 83
7.4 DC SUPPLY OR UPS .................................................................................................. 83
7.5 RADIO INTERFERENCES ........................................................................................... 83
7.6 EARTHING ................................................................................................................... 84
7.7 CABLING ...................................................................................................................... 84
7.8 LIGHTING..................................................................................................................... 84
8 GENERAL (ENGINEERING) ACTIVITIES AND DELIVERABLES .............................. 84
8.1 COMPLETE DESIGN AND ENGINEERING................................................................. 84
8.2 FIELD ACTIVITIES ....................................................................................................... 85
8.3 STANDARDISATION .................................................................................................... 85
8.4 OPERATING AND MAINTENANCE INSTRUCTIONS .................................................. 85
8.5 PROGRESS FOLLOW-UP/REPORTING...................................................................... 86
8.6 PLACES OF MANUFACTURE, AND SUB-ORDERS .................................................... 86
8.7 MAINTENANCE AND CLEARING OF SITE .................................................................. 86
8.8 SPARE PARTS AND CONSUMABLES ........................................................................ 86
8.9 DRAWINGS AND DOCUMENTATION.......................................................................... 88
9 PREPARATION FOR SHIPMENT, TRANSPORT AND ERECTION .......................... 90
9.1 PREPARATION FOR SHIPMENT................................................................................. 90
9.2 MARKING AND IDENTIFICATION................................................................................ 91
9.3 TRANSPORT AND ERECTION .................................................................................... 92
9.4 STORAGE .................................................................................................................... 92
10 INSPECTION, TESTING, COMMISSIONING, START-UP AND OPERATOR’S
TRAINING ................................................................................................................... 93
10.1 GENERAL..................................................................................................................... 93
10.2 TESTING ...................................................................................................................... 95
10.3 SHOP TESTING ........................................................................................................... 95
10.4 NDE / PMI ..................................................................................................................... 96
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10.5 SITE TEST.................................................................................................................... 97

10.6 COMMISSIONING AND START-UP ............................................................................. 98
10.7 TRAINING..................................................................................................................... 98
11 DEVIATIONS,ALTERNATIVES AND CLARIFICATIONS ........................................... 99
12 QUALITY ASSURANCE ............................................................................................. 99
12.1 QUALITY MANAGEMENT SYSTEMS (QMS) ............................................................. 100
12.2 QUALITY MANAGEMENT PLAN (QMP)..................................................................... 100
12.3 DOCUMENT SUBMISSION AT PROPOSAL STAGE ................................................. 100
12.4 SUB VENDOR ............................................................................................................ 100
12.5 AUDITING................................................................................................................... 100
12.6 QUALITY SURVEILLANCE BY COMPANY ................................................................ 101
13 HEALTH, SAFETY AND ENVIRONMENTAL(HSE) MANAGEMENT ....................... 101
14 SID (SAFETY IN DESIGN)........................................................................................ 101
15 ATTACHMENTS ....................................................................................................... 101
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Attachments
Attachment 1 : METEOROLOGICAL DATA ............................................................................................................102
Attachment 2 : UTILITIES DATA ..............................................................................................................................105
Attachment 3 : HRSG FUEL GAS DATA .................................................................................................................113
Attachment 4 : GTG EXHAUST (TEG) DATA ........................................................................................................114
Attachment 5 : GTG TERMINAL POINT DATA......................................................................................................125
Attachment 6 : COGEN PRELIMINARY LAY OUT ................................................................................................127
Attachment 7 : EQUIPMENT LIST ..........................................................................................................................130
Attachment 8 : HRSG INSTRUMENTATION AND CONTROL STANDARD DOCUMENTS (3X........................132
Attachment 9 : APPLICABLE DOCUMENTS ..........................................................................................................140
Attachment 10 : MATERIAL LIST .............................................................................................................................151
Attachment 11 : VENDRO DOCUMENTS REQUIREMENT LIST .........................................................................153
Attachment 12 : SCOPE OF INSPECTION .............................................................................................................155
Attachment 13 : ANCHOR BOLT LIST ....................................................................................................................165
Attachment 14 : VENDOR HSE QUESTIONNAIRE ...............................................................................................167
Attachment 15 : CONSUMABLE LIST .....................................................................................................................168
Attachment 16 : DEVIATION / ALTERNATIVE / CLARIFICATION LIST ..............................................................169
Attachment 17 : APPROVED VENDOR LIST..........................................................................................................170
JOB CODE 0-6739-20-0000
1 INTRODUCTION
1.1 GENERAL
This requisition covers the minimum requirements for the design, engineering,
manufacturing, assembly, inspection, testing, preparation for shipment,
supervision during installation, erection, commissioning and start-up of:
No. off Equipment No. Description

10301-H-PKG Horizontal Heat Recovery Steam Generator
Two (2)
10401-H-PKG (HRSG) packages and pertaining auxiliaries
As far as possible, the equipment shall be factory pre-assembled, acceptance

tested and delivered complete and ready for outdoor operation and will be
located onshore in the new cogeneration facility to be erected at the SRC
Refinery, located in Singapore.
Each Heat Recovery Steam Generator is supplied with turbine exhaust gas
(TEG) from a General Electric Frame 6B (PG6581(B) GTG with gas
characteristics as shown in Attachment 4, turbine exhaust gas data. To provide
required Maximum Continuous Rate steam production the HRSG shall be
provided with a supplementary firing system. The desired maximum rate is
165 t/h net of 44 kg/cm2g, 384 °C superheated steam. Vendor to advise if the
165 t/h rate is achievable with standard metallurgy. If 165 t/h is only achievable
with upgraded metallurgy, vendor to advise added cost for the upgraded
metallurgy. Vendor to also advise the maximum rate achievable using
standard metallurgy and the associated cost. The HRSG will normally be
operated at a low rate of duct burner firing and a steam production at
approximately 80 - 90 t/h, with the GTG operating at about 80% of base load.
The maximum rate will only be used when one HRSG shutdown or other such
circumstances where additional steam is required. The Seller is to optimize the
design of the unit based on normal operation to ensure greatest overall
efficiency and longevity of the units.
The HRSG manufacturer shall provide steam generation capabilities (heat and
mass balance, operating pressure) under no duct firing, minimal duct firing,
and full duct firing for all exhaust conditions specified in this document.
The HRSG’s will be directly coupled to GTG without by-pass stack and
dampers.
Since these HRSGs will be producing the steam supply for a petroleum refinery
and will operate in a load following mode on a continuous basis, it is essential
that they are able to supply the steam requirements under the various GTG
operational scenarios and that the design and construction of the units will
provide reliable and high availability operation. As such, the primary goals for
these HRSGs are to deliver the required steam production and quality to the
extent possible within the defined GTG operating envelope while achieving high
production availability, operational reliability, and system maintainability.
JOB CODE 0-6739-20-0000
The equipment and materials supplied for the package unit shall be in strict
accordance with this requisition. Any deviation from this requisition, its
attachments and referenced
specifications and publications, standards, etc. is only allowed if agreed upon in
writing, by issueing a Deviation Dispersion Request (DDR).
The engineering standard specifications, codes, standards and regulations

specified in this requisition shall be interpreted as an integral part of this
requisition together with the supplementary requirements specified hereafter.
The latest issue of the standards and publications shall apply of the date of this
requisition and shall include all addenda, revisions and supplements thereof.
All equipment and components shall be new of proven and up to

date design.
1.2 DEFINITIONS
Company : Singapore Refining Company Private Limited (SRCRefinery)

Purchaser : JGC Corporation “JGC”
Vendor : Hamon Deltak Inc “ HDI “
(1) Company’s representative means the person or persons designated by the

Company to act on its behalf during the execution of the Work;
(2) Contract means the Agreement between Company and Purchaser that has
been concluded and signed by Company and Purchaser for the execution of
the Plant;
(3) Documents means all documents and data relating to the Material and/or
Work, including but not limited to specifications, drawings, designs and reports
on fabrication, delivery and/or inspection, mill certificates, instructions for
handling and/or assembly, operation and/or maintenance manuals and the like
to be supplied by the Vendor to the Purchaser under the PURCHASE
ORDER;
(4) Material Requisition (“M.R.”) includes specifications and related documents
that describe the technical scope of Material and/or Work.
(5) Material means collectively any material, machinery, equipment, articles,
parts, items provided for in the Purchase Order (P/O);
(6) Plant means facilities composing of equipment and materials to be installed,
tested and commissioning of the MOGAS COGEN Project;
(7) Price means the consideration specified in the Purchase Order to be paid by
the Purchaser to the Vendor for the complete delivery of the Material and
performance of the Work under the Purchase Order;
(8) Project means all activities of Company, Licensors, Purchaser and other
contractors for the establishment of the Plant, including but not limited to,
Engineering, Procurement, Fabrication, Construction, Installation, Supervision,
Testing, Pre-commissioning, Commissioning, Start-up and Test Run, for which
the works under the Contract are being performed;
JOB CODE 0-6739-20-0000
(9) Purchase Order (“P/O”) means the Purchase Order together with all its
attachments and exhibits and any other Document, including this specification
“General Purchase Conditions” and the Material Requisition, that are
expressly specified as Documents to form the Purchase Order;
(10) Site means Construction Site (i.e. existing SRC Oil Refinery Complex in
Jurong Island, Singapore) where the Plant shall be constructed;
1.3 DEFINED TERMS AND ABBREVIATIONS
BFW Boiler Feed W ater (Boiler Feed W ater is BW in PID)

BL Battery Limit
CEMS Continuous Emission Monitoring System
CFC Cogen Field Centre
DCS Distributed Control System
DOL Direct on Line
ESD Emergency Shut Down
FAT Factory Acceptance Test
GT Gas Turbine
GTG Gas Turbine Generator
HP High Pressure
HRSG Heat Recovery Steam Generator
HV High Voltage
IEC International Electro technical Commission
IOM Installation, Operation and Maintenance manual
ITP Inspection & Test Plan
LP Low Pressure
LV Low Voltage
MCC Motor Control Centre
MCR Maximum Continuous rating
MDR Manufacturing Data Record
NDE Non Destructive Examination
TPH Tonnes per hour
RCU Remote Control Unit
SF Supplementary Firing
SH Service Hours, time in operation
TDS Technical Documentation Sheets
TEG Turbine Exhaust Gas
1.4 ORDER OF PRECEDENCE

Reference is made to the order of precedence as detailed in the contract documents.
Should any conflict in technical requirements occur, the order of precedence to be used is
as follows:
1st Singapore Statutory Requirement

2nd The purchase order and relevant attachments
3rd This Requisition
4th Addendum to Company Specification
5th Project General Specifications, Individual specification
6th Company/Purchasers Standards
7th International Codes and Standards.
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1.5 VENDOR'S RESPONSIBILITY

Vendor is fully responsible for the scope of supply, the performance, the implementation
of quality assurance procedures and inspection of materials and components for the
complete unit.
Vendor shall provide all required information and documentation for obtaining all Authority
approvals. On request of Purchaser, Vendor shall participate in dealings with the
Authorities.
Obtaining all package related Authority approvals (in accordance with the applicable
national laws, codes and regulations (latest revision) is Vendor's responsibility.
Providing information during installation and pre-commissioning and final inspection and
testing, as required, at site is included in Vendor's scope of supply.
1.6 COMPLIANCE WITH REGULATIONS/CONFLICTING REQUIREMENTS
Compliance with regulations

All apparatus and material supplied, and all work carried out and matters arising in
fulfilment of the requisition shall conform to the requirements as specified in this
requisition.
Conflicting requirements
In case of conflicting requirements Vendor shall bring these points to the attention of
Purchaser in writing and request a resolution.
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2 REFERENCE DOCUMENTS
2.1 GENERAL
The equipment shall be strictly in accordance with all applicable Authority requirements
and the requirements defined in this requisition, the datasheets, other parts of the
requisition and the documents listed below, including those referred to therein.
For all documents without indicated issue/date, the latest version at the date of
10 September 2013 is applicable.
2.2 INTERNATIONAL CODES AND STANDARDS
No. Description
ASME BPVC Rules for Construction of Power Boilers
Section I
ASME BPVC Material Specification and Properties
Section II, Part D
ASME BPVC Non-Destructive Examination
Section V
ASME BPVC Rules for Construction of Pressure Vessels
Section VIII, Div.I
ASME BPVC Welding and Brazing Qualifications
Section IX
ASME B 16.20 Metallic gaskets for Pipe flanges
ASME B 16.21 Non-metallic flat gaskets for Pipe flanges
ASME B16.34 Valves; flanged, threaded and welding end
ASME B 16.47 Large Diameter Steel Flanges, for NPS 26 through
NPS 60.
ASME B 16.5 Pipe flanges and flanged fittings
ASME B 31.1 Power piping
ASME B 1.1 Unified Inch Screw threads
ASME B 18.2.2 Square & Hex Nuts (Inch series)
ASME STS-1 Steel Stacks
NFPA 85 Boiler and Combustion Systems Hazards Code
API RP 582 Welding Guidelines for Chemical, Oil and Gas
Industries
API 610 Centrifugal Pumps for Petroleum, Heavy Duty
Chemical, and Gas Industry Services.
API 614 Lubrication, Shaft Sealing and Oil Control Systems
and auxiliaries
API 682 Shaft Sealing Systems for Centrifugal and Rotary
Pumps
ISO 10474 International standard: Steel and Steel Products –
Inspection documents
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BS EN 10204 Metallic Products - Types of Inspection Documents

BS 6399-2 Loading for Buildings – Part 2: Code of practice for
wind loads
BS 4076 Specification for Steel Chimneys
IEC 60034 Rotating electrical machines
IEC 60072 Dimensions and output series for rotating electrical
machines
IEC 60079-0 Electrical apparatus for potentially explosive
atmospheres – general requirements
atmospheres – flameproof enclosure ‘d’
atmospheres – increased safety ‘e’
IEC 60079-10 Electrical apparatus for explosive gas atmospheres;
Classification of hazardous areas
atmospheres – intrinsic safety ‘i’
IEC 60204-1 Safety of machinery; electrical
IEC 61508 Functional safety of
electrical/electronic/programmable devices
IEC 61511 Electronic safety-related systems
IEC 61882 Functional safety - Safety instrumented systems for

the process industry sector
IEEE Hazard and operability studies (HAZOP studies) –
Application guide
Standard C37.013
IPPC Integrated Pollution, Prevention & Control
WRC Bulletin 107 Local Stresses in Spherical and Cylindrical Shells due
to External Loadings
WRC Bulletin 297 Local Stresses in Cylindrical Shells due to External
Loadings on Nozzles
BS 648 Schedule of W eights of Building Materials
BS-EN-ISO 898 Mechanical properties of fasteners made of carbon
steel and alloy steel. Bolts, screws and studs.
BS 4320 Specification for metal washers for general
engineering purposes.
BS 5950 Structural Use of Steelwork in Building
BS 5950 – BC 1 : 2008 Design Guide on Use of Alternative Steel Materials
BS 6399:Part 1 Code of Practice for Dead and Imposed Loads
BS 6399:Part 3 Loading for Buildings. Code of Practice for Imposed
Roof Loads
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BS 7668 Specification for W eldable Structural Steels. Hot

Finished Structural Hollow Sections in W eather
Resistant Steels
BS EN 10025 Hot rolled products of structural steels
BS EN 10219 Cold Formed W elded Structural Sections of Non-alloy

and Fine Grain Steel
BS EN 571 Non-destructive Testing. Penetrant Testing
BS EN 1290 Non-destructive Examination of W elds. Magnetic
Particle Examination of W eld
BS EN 1291 Non-destructive Examination of W elds. Magnetic
Particle Testing of W elds
BS EN 1435 Non-destructive Examination of W elds. Radiographic
Examination of W elded Joints
BS EN 1714 Non-destructive Examination of W elded Joints.
Ultrasonic Examination of W elded Joints
BS 3923 Part 2 Methods for Ultrasonic Examination of W elds
ASME PTC 4.4 Performance test code Gas Turbine Heat Recovery
Steam Generators
ASME PTC 19.2 Pressure Measurement (1998 Edition)
ASME PTC 19.3 Temperature Measurement (1998 Edition)
International Standard for Dimensions, Tolerances
and Tests for High Frequency Resistance W elded
Fins
Where there are conflicts between the Singapore and British Standards quoted here, the Singapore
Standard shall take precedence. This statement pertains to Building, Structures-design and
calculation, fabrication, etc.
2.3 NATIONAL LAWS, REGULATIONS, CODES
No. Description
Guidelines for the registration of pressure vessel
in workplaces by authorized examiner-Occupational,
Safety and Health Division, Ministry of Manpower.
Act 9 Singapore Building Control Act Chapter 29
S 666 Singapore Building Control Regulation
Act 39 Singapore Fire Safety Act
Code of Practice on Pollution Control (2000 Edition)
(with amendments in Feb 2001, Jun 2002, Feb 2004
and Feb 2009)
Factories Act Requirement for installation of steam piping in
(Chapter 104), Singapore (W orkplace Safety and Health Act
Section 4 Chapter 354A)
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CP 5 Electrical components, materials and installation

shall conform to requirements of Singapore code of
practice 05: 1998 for Electrical Installations
2.4 COMPANY SPECIFICATION AND STANDARDS
Refer to Attachment-9
2.5 PROJECT SPECIFICATIONS, DATASHEETS AND DRAWINGS

Refer to Attachment-9
2.6 SINGAPORE PRESSURE EQUIPMENT REGULATIONS & REQUIREMENTS

HRSG is a steam generating equipment and comes under the statutory regulations of Singapore. Flash
Vesseltank/Blow down vessel tankis also a steam handling equipment which is also a statutory
pressure vessel. The Vendor is responsible for registration of HRSG with MOM Singapore.
The Vendor Shall ensure that all goods supplied for use within the Singapore shall comply with all
relevant laws including, without limitation, all Workplace Safety and Health Regulations.
Design, fabrication, inspection and testing shall be carried by the Vendor according to the
requirements to fulfil the Singapore regulations.
The Vendor is also responsible for costs involved in obtaining statutory approval as required, and
providing the required documentation.
Third Party Inspection Agencies (Overseas): For Statutory equipment manufactured overseas to
Singapore, Design review, fabrication surveys and certification of survey reports (inspection and
testing of equipment) shall be carried out by the third party inspection agency which is approved by
Ministry of Manpower(MOM) Singapore to facilitate registration of statutory equipment in
Singapore. MOM approved list of Inspection agencies (Overseas to Singapore) to be referred to.
Inspection requirements for steam piping shall comply with Singapore Workplace Safety and
Health Regulation.
Additionally, MOM authorized Engineer will carry out inspection and testing (including
documentation review), when equipment arrives Company. He may requests for more NDE tests,
in addition to the visual examination.
3 SCOPE OF SUPPLY
3.1 GENERAL
The work to be performed under the terms of this requisition includes design, engineering,
manufacturing, shop testing and, supply, preparation for shipment to site, supervision
JOB CODE 0-6739-20-0000
during installation and erection, commissioning, start-up supervision and (performance)

testing on site of two (2) Heat Recovery Steam Generator (HRSG) units.
Vendor shall act as “manufacturer” for the package unit as manufactured and delivered, in
accordance with the definition of ASME Section 1 and shall take up all associated
responsibilities. The latest edition & addenda of applied ASME standard & codes shall be
specified & used
The HRSG unit shall be considered as a complete, self-supported installation supplied

with TEG from a GTG during normal operation as well as natural gas during
supplementary firing.
The extent of supply of the unit shall be as noted below, however, shall include any
additional item (equipment, software, documentation, etc.) considered necessary, or as
required, or defined in any code, standard or specification noted herein, including this
requisition, consistent with good engineering practice or required for the safe operation of
the unit.
The scope of supply for each HRSG shall be as a minimum, however not necessarily
limited to, as per the table below. Also reference is made to the attached P&ID
(preliminary) which further details the scope of supply and indicates the battery limits
(BLs).
Description Scope Comments/Remarks
1. Complete design and engineering X incl. Technical documentation as
per MCP-1030-MEF-VDR-JGC-
0000-00001-00 Technical
Documentation Sheet
2 Complete Heat Recovery Steam X The HRSG shall be built as in
Generator comprising a.o. but accordance with ASME Sect. 1
not limited to and its’ affiliated piping in
o Supplementary firing accordance with ASME B31.1.
section Statutory Inspection is required
o Superheater section(s) where applicable.
o Evaporator section(s)
o Economizer section(s)
including by-pass system
o HP steam system
o HP steam drum
o Integrated Deaerator
section
o Transition ducts, casing,
stack

3. De-super heater facilities in the X Interstage Sweet water type de-
steam supply line. superheater system.
4. Blow down and drain system X Incl. Flash Tankvessel,

atmospheric blow down
JOB CODE 0-6739-20-0000
tankvessel and all piping and

control between HRSG and blow
down tankvessel
5. Steam/water Sampling points X BF W ater, boiler water saturated
including conductivity analysers and superheated steam
for boiler water quality control (i.e.
continuous blow down)
6. Sample coolers X Sampling coil must be stainless

steel including pots
7. Transition piece between GTG X Incl. bellows and gaskets &

outlet flange and HRSG inlet bolting for interconnecting
flange flange. Transition piece shall be
provided with proper access
facilities
8. Burner installation, including Fuel X Natural gas Including BMS logic

supply system + utility/cooling air to be programmed in customer
system (2 x 100% E-driven air fan) Triconix SIS, and logic for burner
process control to be
programmed by customer in their
DCS
9. Design, engineering and supply of X Including but not not limited to:
all required thermal insulation and Internal liner for ducts and
personal protection casing,
10. Design and engineering all X Including but not limited to:
required thermal insulation and External insulation for stack,
personal protection External lining for piping and
drums within the HRSG BL’s.
Vendor shall submit with his bid

a preliminary insulation
summary list. (Best estimate)
11. All necessary piping, valves, incl. X Incl. start-up valve(s)

control and safety valves within
the HRSG BLs
12. All facilities required for remote, X Include local startup
shut down and normal operation panel.Scope of supply shall be
as per Coen scope document
dated 6th May.
13. Local (field) instrumentation X
including instruments
14. Cable list and JB list for X Vendor shall submit with his bid
instrumentation preliminary lists. Material
supply by others.

15. CEMS sampling port provisions in X Incl. platform and access by
stack ladders for future / temporary
instrumentation
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16. Electrical equipment X Incl. all electrical aux.

equipment
17. RCU’s for motors By others
18. Electrical feeder cabling Power and control cabling
between HRSG and CFC and
cabling between VSD,
transformer and motor by others
19. Air craft warning lights By others. (If required)
20. Lightning protection X Vendor shall follow Lightning
protection standard "IEC 61024"
and Singapore code "SS555".
21. Earthing lugs/bolts X Vendor Shall follow Earthing

requirements as per "SS551"
As per client standard.
(Vendor to prepare and
submit all drawings of
equipment and structure
with location of earthing
lugs/bolts for approval.
Earthing bolts/lugs to be
welded in the shop.
22. Noise attenuation provisions and X Including:
equipment steam safety/relief valve
silencers, start up silencer, vent
silencer
23. HRSG (GTG exhaust) inlet X Optional (Vendor shall comply
silencer with Noise requirements as
specified in PLD .However If
noise requirements are met no
need of silencer.)
24. HRSG flue gas outlet silencer X Optional (Vendor shall comply
with Noise requirements as
specified in PLD .However If
noise requirements are met no
need of silencer.)
25. Expansion joints X
26. Steel structures, ladders, X Including required documentation
platforms, galleries safety bars for Singapore Authorities
(according Client standards)
27. Anchor bolts and templates X Anchor Bolt supply is by others.
Vendor to select bolt diameter per
JGC standard D-0000-1320-0005.
Supply by JGC.
Vendor to provide template for
stack.
28. Civil works By others
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29. Clips and cleats X For supporting piping,

instrumentation, lighting, lightning
arrester, thermal insulation, etc.
30. Brackets with nameplates X
31. Lifting facilities X
32. Special lifting devices X Not required
33. All required in- and external X
bolting materials
34. Set of special tools for installation X Not required
and maintenance
35. Pipe supports X Acc. Company’s standard
36. Engineering and design X
37. CFD modelling X
38. Fatigue design X To include finite element analysis from
thermal load & vibration from gas load
39. Pipe stress design X

40. Fabrication and assembly X
41. Post Weld Heat Treatment X
42. Non destructive examination X
43. Surface preparation, protective X
coating and painting
44. Preparation for shipment X
45. Shipment to port X FOB port
46. Transport to site X CFR (Singapore Port)(optional)
47. Off-loading at site, transportation By others
to a designated location and
temporary storage (if applicable)
48. Supervision during Erection, (pre- X Including all activities required
commissioning and start-up and by Local law.
site performance testing, including
recommendations, procedures
and supervision of chemical
cleaning and passivation after
erection
49. Training of operators X
50. Construction, Pre-commission, X
commissioning spare parts
51. Operational spare parts X Spare parts for 6 years operation to be
quoted separately (To include tubes,
expansion joints & metallic bellow
52. Capital spare parts X spares)
53. Documentation according to X As per MCP-1030-MEF-VDR-
requirements JGC-0000-00001-00 Technical
Documentation Sheet
Including documentation and
certificates required for
compliance with the Local
Authority regulations
54. Authority approval and certification X
55. Code stamp (U/S) X
JOB CODE 0-6739-20-0000
56. Area classification X Area classification determined

on installed equipment of HRSG
unit
57 Personal Protection X If casing temp exceeds SID
requirements, PP will be provided
per TEC item 7 and not external
insulation.
Note 1: Main power supply towards consumers at HRSG will be integrated in HV- and LV –
MCC’s not belonging to the scope of the Vendor. Vendor however shall submit with tender all
necessary information so the Client can make all required provisions.
Note 2: Pipe line Classification shall be in accordance with PIPING MATERIAL SPECIFICATION –
MCP-0000-PIP-SPC-JGC-0000-00003-00
Note 3: W here applicable piping design, fabrication and classification within the HRSG complex
shall be in accordance with ASME B31.1 POW ER PIPING.
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3.2 GENERAL ITEM EXCLUDED FROM VENDOR’S SCOPE

Following will be provided by others (PURCHASER)
1. Concrete foundations
2. Grout and grouting
3. Touch-up painting
4. MCC panels with their associated control systems
5. Electric power for local at HRSG to be mounted LV auxiliary switch boards, local
control panels
6. Cabling and cable trays from Cogen Field Centre (CFC) to HRSG area (for
instruments and electrical cabling)
7. Control and display equipment in remote locations (DCS equipment)
8. Cabling from package junction boxes to Cogen Field Centre (CFC)
9. Electrical cabling
10. Lighting
11. Piping outside HRSG BL
12. Burner Management and ESD system
13. Sewer
14. Deaerator drum (non-intergral)
15. BFW pumps with drives
16. Dosing systems
17. CEMS connection port (not CEMS)
3.3 SUMMARY OF TERMINAL POINTS

The limits of supply are summarized as follows:
On- and off-base components : Top of concrete foundation
Flue gas inlet : GTG exhaust flange
Flue gas outlet : Top of stack
BFW : Flanged connection at HRSG BL

Fuel gas : One flanged connection at HRSG BL
Boiler drains (Silencers, level gauges, : One flanged connection at HRSG BL
etc.)
HP steam sampling : Flanged connection at HRSG BL
Saturated steam sampling : Flanged connection at HRSG BL
HP Drum blow down sample : Flanged connection at HRSG BL
Scale inhibitor dosing : Flanged connection at HRSG BL
Individual blow down lines to BD tankvessel : Flanged connections at HRSG BL
(number of connections to be minimized
HP steam ((de-)superheated) : Welded connection one meter outside
the edge of the outer HRSG structure
after the outlet block valve downstream
start-up valve, desuperheater and flow
meter
Natural gas : Flanged connections at skid edge
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Vents/steam blow off : Safe area

Drains : Outlets of drain piping
Blow-down : Outlet of the blow-down valve to sewer
Cooling water (i.e. source conditioned
demin water) : One supply and one return connection at
edge of the unit
Instrument air : One connection at edge of the unit with
block valve
Service air : One connection at edge of the unit with
block valve
(To be connected to temporary supply
system if required)
Nitrogen : One connection at edge of the unit with
block valve and check valve (To be
connected to temporary supply system if
required)
Electrical power : Terminals of electric motors / Terminals of
VSD.
Earthing point for connections to external earthing system (by others)
Field Instrumentation : Instrument connection
HRSG BL is defined to be one meter outside the edge of the outer HRSG structure
Elevations/location/orientation of connections to be determined during detailed design.

All counter connections at the terminal points shall be provided by others. All terminal
point connections for piping shall be flanged (with exception of the HP Steam TP
connection, which shall be a welded connection) in accordance with pipe specification as
per Piping Material Specification MCP-0000-PIP-SPC-JGC-0000-00003-00
JOB CODE 0-6739-20-0000
4 DESIGN DATA
4.1 SITE INFORMATION/ATMOSPHERIC CONDITIONS

The HRSG will be located at the site of SRC Refinery, Singapore.
For design of the HRSG Unit the ambient conditions as specified in attachment 1 shall be
applicable.
4.2 HRSG FUEL DATA

Fuel gas for the burners shall be natural gas. Attachment 3 shows the composition of the
Natural Gas from diverse sources.
4.3 GAS TURBINE FUEL AND FLUE GAS DATA

Both the GTG’s and the HRSG’s duct burners will be fired with natural gas.
For TEG data of the 6B frame GE-GTG see attachment 4.
4.4 STEAM PRODUCTION DATA

Following are the required superheated steam BL conditions:
Steam pressure : 46 kg/cm2g (max) / 44 kg/cm2g (nom)

Steam temperature : 384 °C
At stable steam production rates the steam temperature shall remain within a margin of ±
5°C.
Net normal Steam capacity per HRSG (excluding deaerator steam): 80 – 90 t/h Net
maximum Steam capacity per HRSG with GTG operation and supplementary firing
operation (excluding deaerator steam): 165 t/h MCR (if no special metallurgy (T91 9Cr)
required – note that T11 (1 ¼” Cr) for superheater tubes would be considered as normal
metallurgy).
Operating and design data HP steam:

Vendor scope:
Operating header pressure : 44 kg/cm2g
Operating temperature : 384 °C
Design pressure : 50.3 kg/cm2g
Design temperature : 399 °C
SRC Piping class: 6S1P. Material CS. Corrosion allowance: 1.6 mm

JOB CODE 0-6739-20-0000
Terminal point (Company scope):

Operating pressure : 44 kg/cm2g
SRC Piping class: 6S1G. Material CS. Corrosion allowance: 1.6 mm
4.5 UTILITY DATA

See also attachment 2
Note: Data provided in this requisition is for guidance. Refer to BEDD “MCP-0000-ADM-PCD-JGC-0000-
00018-00” for confirmed values.
4.5.1 Instrument air / service air
Instrument Air Supply

Operating pressure : 6.0 – 7.5 – 8.8 kg/cm2g
Note: Air to be used for instruments will be dried through an air dryer having an electrical
heater to the dew point of lower than 7 °C at 7 kg/cm2g and oil free.
Pneumatic actuator such as control valves, ESVs, etc. shall be designed to
operate at minimum air pressure of 4.2 kg/cm2g.
SRC Piping class: W1WG. Material CS Galv.. Corrosion allowance: 1.6 mm
Service Air Supply (temporary facilities)

Operating pressure : 6.0 – 8.0 – 8.8 kg/cm2g
SRC Piping class: U1G. Material CS. Corrosion allowance: 1.6 mm
4.5.2 Nitrogen
Operating Pressure : 3.0 – 4.0 kg/cm2g

Operatiing Temperature : 38 °C

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4.5.3 Cooling water
For the Cogen plant the following cooling water requirements are applicable:
Supply operating pressure : 4.3 kg/cm2g

Supply operating temperature : 38 °C / 41 °C @ aver. Ambient / max. ambient
Maximum allowed pressure drop : 2.3 kg/cm2

Maximum allowed return temp. : 42 °C / 45 °C @ aver. Ambient / max. ambient


1P1JG Material SS. TP 304 C.A: 0.8mm if Demin Water is used for
Cooling W ater
4.5.4 Electrical data
24VDC for 2 wire field transmitters

AC 115V 50 Hz Single phase (IPS): For all analyzers, General Instruments & SOV’s, DCS
(IOPs), DCS Controller etc,
AC 115V 50 Hz Single phase (UPS): ESD system, FGS, ESD SOV’s
AC 240V 50 Hz Single phase: For lighting /Level Gauge illuminator
AC 400V 50 Hz Three phase: For Analyzer House sampling and Booster Accessories (By
Electrical)
Available AC supply for electric motors and MCC:

400/230 V, 3-phase +N, PE 50 Hz TN-S for small consumers (up to 75 kW )
3.3 kV, 3phase 50 Hz for heavy consumers (>75 kW)
110 V 1-phase +N, PE 50 Hz IT UPS supply
4.5.5 Sewer system
Sewage water, including blow down and Deaerator overflow, shall be transferred to the
client for disposal.
Maximum discharge temperature : <45 °C
Mechanical design temperature :100 °C
4.5.6 Demin water
The make up for Boiler Feed W ater is demineralised and entering the packages at BL with
following conditions:
Operating Pressure : 5 kg/cm2g
Operating Temperature : 43 °C
SRC Piping class: 1P1JG. Material SS. TP 304. Corrosion allowance: 0.8 mm
JOB CODE 0-6739-20-0000
Demin Water Quality HRSG

Parameter Unit Normal
Turbidity FTU
Colour PtCo/l
El. Conductivity (@ 25 <3
Fe-total ppm
Cu-total ppm
Silicium (SiO2) ppm <0.15
Calcium ppm
Total Hardness (CaCO3) ppm
Magnesium ppm
DOC ppm
4.5.7 Chemicals from dosing skids to injection points HRSG
To be confirmed by Vendor with bid.
Operating pressure : 50 kg/cm2g

Design pressure : 55 kg/cm2g
SRC Piping class: 6P1TAN. Material SS TP 316L. Corrosion allowance: 0.8 mm
4.5.8 LP steam (from existing utility area)
Operating pressure : 3.5 kg/cm2g


4.5.9 Return condensate to Blow Down tankVessel
Maximum flow : xxx t/h (+/- 80% of HP Steam export to refinery)

Operating pressure : 3.5 kg/cm2g
Operating temperature : 121°C

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4.5.10 Blow down from HRSG to Quench Vessel or Quench Pit
Operating Pressure : ‘atmospheric’

Operating Temperature : 40 – 102 °C

4.5.11 Natural gas to burners
From terminal point to filters:
2
Operating Pressure : 2.0 – 5.0 kg/cm g
Operating Temperature : 15 to 40 °C
SRC Piping class: 1P1G. Material CS. Corrosion allowance: 2.5 mm
After filters:
Operating Pressure : 2.0 – 5.0 kg/cm2g
Operating Temperature : 20 °C
SRC Piping class: 1P1G. Material CS. Corrosion allowance: 2.5 mm
4.6 LAY-OUT DATA

Vendor shall deliver a design based on outdoor installation of the package.
The height of the HRSG to be specified by Vendor. The height of the stack is specified on
a minimum of 45 m above ground level. Note that the stack height may change after
environment dispersion studies are performed. Vendor to provide optional pricing per
meter for addition in stack height.
Interconnecting piping within the package such as but not limited to:
o From fuel gas skid to burner(s)
o From HRSG and blow down
tankvessel
o From/to terminal points within the HRSG battery limit
shall be Vendors scope of supply.
Proposed Lay out drawing of the Cogen plant is shown in Attachment 6. The Lay out is
based on the assumed HRSG dimensions. However, Vendor to optimize the plot
dimensions of his HRSG to approach the estimated dimensions. Vendors proposal shall
include lay out of the packages with main dimensions.
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4.7 AREA CLASSIFICATION

Area classification will not be affected by other equipment outside the scope of supply.
The area of the HRSG unit is a “non-classified” area. However because of possible
presence of flammable vapours by leakage of hydrocarbons area classification for
equipment and instrumentation according to API 505 shall apply. Vendor shall prepare the
necessary documents / drawings indicating possible location within the units which
requires area classification. All equipment within these areas shall comply with the area
classification specified.
The area classification for the gas train (up to and including 5 meter margin horizontal and
7.5 meter vertical) shall be Zone 2.
JOB CODE 0-6739-20-0000
5 DESIGN REQUIREMENTS HRSG PACKAGED UNIT
5.1 GENERAL
This chapter covers a number of design requirements, to be considered by the Vendor.
As specified in section 2 the equipment, the complete packages, shall be strictly in

accordance with the requirements as defined in this requisition.
The Power plant shall be designed for a minimum life time of twenty five (25) years, with
the exception of all major civil structures, foundations and structural elements, which shall
have a minimum design life of fifty (50) years.
The Vendor shall obtain all relevant necessary code stamps and certificates. All costs for
approval and inspection by the Authority shall be borne by Vendor too.
The HRSG shall be designed to operate with no duct firing for all GT load conditions
specified in this document. However HRSG vendor shall confirm the safe HRSG operation
range for minimal duct firing and maximum duct firing for all GTG load conditions.
The design of the unit shall be in accordance with good engineering practices; proven in
practice, robust, reliable and such that minimum maintenance is required. A maintenance
shut down once every 2 years is envisaged.
The unit shall have good accessibility for normal operation, inspection, cleaning, removal
and maintenance of such parts as tube bundles and headers. Relevant parts shall have
good accessibility for hoisting equipment.
The mechanical design temperature of any part of the HRSG shall be minimum 30°C
above the maximum operating temperature, unless specifically stated otherwise in this
requisition or required by the design code, whichever is highest.
The mechanical design pressure of any part of the HRSG shall be minimum 10 % above
the maximum operating pressure, unless specifically stated otherwise in this requisition.
The HP evaporator shall be natural circulation. Forced or assisted circulation designs are
not acceptable.
The HRSG blowdown system shall be designed for an intermittent blow down for at least
12 percent of maximum feedwater flow rate, for a duration of 4-10 seconds and once per
eight hour shift be adequate to accommodate the (normal) continuous / quality blowdown.
The HRSG shall be capable of operating continuously to generate the steam at the
quantity and quality specified.
To achieve the greatest overall efficiency, the HRSG shall be designed to achieve the
lowest practical stack temperature possible. The design shall be optimized to also provide
for the lowest possible stack temperature when not duct firing. Materials for the low
temperature gas section shall be selected to prevent dew point corrosion during any mode
of operation.
JOB CODE 0-6739-20-0000
The HRSG and components shall be designed to operate safely and control all
parameters within design limits for all operating conditions including start up, shut down,
part load and transient operations.
The HRSG shall be designed for constant pressure operation. The HRSG shall be
capable of bumpless steam flow rates of change of up to ±20% per minute (to be verified
with GTG supplier ramp up rates), caused by step changes in the GTG load and/or
varying refinery steam demands, without detrimental effect on the HRSG.
Combined GTG load may fluctuate on an hour-to-hour basis by up to 2.5 Mwe (due to
OM activities) and can drop to 30+ Mwe during refinery RCC turn around.
In the latter case one (1) GTG will most likely be shut down. The refinery normal steam
demand can fluctuate on an hour-to-hour basis by up to ±20 TPH and can increase by up
to 50 TPH during heavy rain.
The HRSG shall be suitable for steady state and transient conditions which occur during
GTG start-up and shut down and above mentioned conditions. The Vendor’s design shall
include adequate margins on the components including but not limited to the
attemperators and spray water control valves to safely operate within design limits under
all operating condition stated above.
Material selected for all parts that may contact exhaust gases shall be suitable for the
maximum temperature of the exhaust gas with duct firing. If using standard metallurgy
cannot achieve the desired 165 TPH steam production, Vendor shall inform
Purchaser/Company immediately to discuss way forward.
Steady state and transient thermally induced expansion for all conditions specified in this
document, both within the HRSG and at the Purchaser’s connections, shall be accounted
for by the Vendor. No load shall be transferred to the GTG exhaust flange. The mounting
system shall be adequate to accommodate thermal growth and to withstand the flooded
weight of the unit. The Vendor shall provide, in his proposal, the thermal expansion
concept to be used in the detailed design of his proposed unit.
The HRSG shall be equipped with cable ports at the top of the HRSG for connection of
Sky Climber portable hoist scaffold platforms for maintenance of the full height and width
of each module. Ports shall be distributed across the width of the gas path and shall be
provided above each access bay between modules, behind the first and last modules,
before and after duct burners and flow distribution grids, at gas path expansion joints and
at any other points where maintenance access will be required above areas accessible
from the floor of the HRSG. The Vendor shall provide instructions in the HRSG user
manual for the use of the ports.
Each HRSG will be a single pressure natural circulation type boiler with a (net) capacity of
165t/h MCR, however it will normally be operated at 80 to 90 TPH. The superheated
steam shall have a nominal pressure of 44 kg/cm2g and a max pressure of
47 kg/cm2g. @ a temperature of 384 °C (at the outlet of the non-return valve) with the
GTG operating at base load in combination with supplementary firing.
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The Vendor shall determine the maximum firing temperature that can be achieved using
conventional materials and without sacrificing reliability.
The Vendor shall propose a package with maximum economical and thermal efficiency,
which shall be defined in his proposal.
Vendor to specify following starting points for thermal design (GTG operation – without
supplementary firing):
HP section
 Pinch point -- °C (∆T fluegas leaving evap. Section and water sat. temperature)
 Approach point -- °C (∆T boiler water / sat steam and economizer outlet temperature)
The normal operating mode of the HRSGs will be expected to have some level of duct
firing. Higher / Full duct firing is expected to be used only in situations where one of the
cogen trains is down and the other train must supply the majority of the steam supply for
the refinery. The Vendor is to optimize the design of the unit based on normal operation to
ensure greatest overall efficiency and longevity of the units.
Each HRSG shall be designed for steam production based on the exhaust of a GE Frame
6B GTG. The GTG will be equipped with a dry low Nox combustion system.
The cogen plant is expected to produce 80 to 90 TPH from each HRSG train in
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normal daily operations, with the GTG operating at about 80% of base load, but will need
to produce up to 165 TPH when one cogen is shutdown. Vendor should demonstrate the
optimum design configuration to maximize energy efficiency with respect to capex
investment. The HRSG manufacturer shall provide steam generation capabilities (heat
and mass balance, operating pressure) under no duct firing, minimal duct firing, and full
duct firing for all exhaust conditions specified in this requirements document. Vendor shall
design and specify the steam generation without duct firing and with minimal duct firing at
various GTG loads (refer to APPENDIX 2). Full duct firing shall be defined as that required
to produce 165 TPH of steam at Company’s specified temperature and pressure and
GTG base load operation.
The flue gas emission from the HRSG shall comply with the air emission standards as
required by Singapore Legislation.
Vendor shall report the expected concentration of the flue gas components with reference
to those listed with his quotation based on emissions included in the GTG exhaust
entering the HRSG as shown in the GTG exhaust cases included in attachment 4.
Vendor confirms that emissions from the burner are per the specified values in PO
Attachment H9, PLD and notes contained within.
The Vendor shall be responsible for providing all materials and components for the
complete design, assembly and testing of the equipment defined in this requirements
document
The maximum HRSG unit flue gas pressure drop allowed is 250 mmWC @ GTG base
load operation @ average site ambient conditions and HRSG MCR with supplementary
firing.
The HRSG package shall be designed principally for load following operation, whereby
the steam supplied shall be adjusted in accordance with adjacent refinery requirements
independently from the prevailing GTG load. The Vendor shall provide a set of
Performance Schedules for each of the conditions mentioned in Section 4.4 above under
net minimum technical steam demand of approx. 80 tonnes per hour, and net
maximum technical steam demand of (net) 165 tonnes per hour. The Vendor shall also
provide completed normal operating performance schedules for all the following
combinations of potential plant conditions when at design ambient conditions defined
elsewhere:
a. GTG conditions:
i. Base load output
ii. 80% load
iii. 50% load.
b. HRSG conditions:
i. unfired mode
ii. minimum SF firing mode (max turn down)
iii. maximum SF firing mode.
Regulation on additional natural gas on the SF system or GTG load reduction will be
applied through refinery steam header pressure control.
JOB CODE 0-6739-20-0000
The plant should be designed such that it requires the minimum operator intervention for
routine tests and maintenance. Design and manufacture shall be in accordance with
ASME. The Vendor shall ensure early involvement of the certifying Authority for all
application pressure parts.
As the HRSG is vital for plant operation the Vendor shall aim in his design, including
design of control and safeguarding systems, at a high availability and reliability of the
HRSG:
The minimum HRSG steam supply availability shall be provided by vendor shall be based
on a RAM-analysis (Reliability, Availability and Maintainability).
It is considered that SF is continuous in operation.

HP steam system pressure control will be by varying the supplementary firing. If the
supplementary firing system is at its minimum load, the load of the GTG will be reduced.
Vendor shall provide detailed mass & heat balances for all relevant design cases,
including operating at lower load with maximum demin water temperature.
The temperature variation of the superheated steam is limited to ± 5°C. Therefore, a

steam temperature conditioning station (attemperator) shall be provided.
The quality of the boiler water shall be continuously monitored and automatically
controlled by varying the blow down rate.
The blow down tankvessel will be provided with a level control, which will open the
control valve to drain system.
The blow down system shall be designed for the complete operating envelope, including
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start-up and shut down. However, steam drum shall be designed to accommodate shrink
and swell during the maximum anticipated pressure changes without the need to add
water or drain water during these transients and without reaching low or high level alarm
points.
The unit shall be suitable for unmanned, remotely attended and uninterrupted operation.
The unit shall have sufficient measurement connections to establish the guarantee figures
during the performance test.
The various aspects of thermal expansion shall be taken into account to achieve a good
operation and long lifetime.
All materials used shall be new. The materials shall be in accordance with the applicable
specifications and shall meet the requirements as set forth in the code(s).
Parts welded directly to a pressure part, such as stiffeners, brackets, reinforcing pads, etc.
shall be fabricated from the same material as the material of the pressure part and shall
be in accordance with applicable codes and good engineering practice.
Repair welding of base material is not permitted.
5.2 FATIGUE
Vendor shall model the HRSG for thermal transients and provide recommended start up,
shutdown and load ramp rates which will maintain component stress levels within
acceptable limits. Acceptable stress limits shall be defined as stress values which will not
exceed the component fatigue life for any component based on the annual number of
projected cold, warm and hot starts, shutdowns and restarts following trips (shown below)
for the required 25 year design life of the HRSG. The Vendor shall also analyze the HRSG
design for creep/fatigue interaction of the HRSG components.
O Cold starts – 2 (after 48 hour from shutdown)
o W arm starts – 2 (between 8 and 48 hours from shutdown)
o Hot starts – 4 (less than 8 hours from shutdown)
o Restart immediately following trip – 6
In performing the fatigue-life analysis, Vendor shall pair each startup with an appropriate
shutdown to ensure that both the heating and cooling cycles are properly accounted for in
the analysis.
Fatigue life analysis shall be performed for all thick walled components and areas of the
HRSG that are subject to fatigue cycles. The analysis shall account for the synergistic
effect when creep and fatigue both occur in the same component. This is called “creep-
fatigue interaction” and it occurs when fatigue-induced stresses relax as components
operate in the “creep range” (above 370 °C for boiler steels) between fatigue cycles. The
ratcheting effect significantly reduces both the materials creep and fatigue properties.
The Vendor shall avoid design features which contribute to thermal fatigue and flow
accelerated corrosion (FAC) problems and shall recommend a boiler water chemistry
regime that will minimize FAC caused by water chemistry. Tube metallurgy, tube
JOB CODE 0-6739-20-0000
geometry and flow velocities shall be selected to minimize FAC. The Vendor shall also
rely on their expertise to provide a design which will minimize stress related problems.
5.3 MODULARIZATION AND TRIAL ERECTION
To minimize the erection time, the emphasis must be laid on prefabrication in the shop to
maximum possible extent with respect to maximum transport dimensions or practical
erection dimensions. All prefabricated parts shall be trial assembled in the shop to check
the construction and the alignment of the relevant connecting parts. All parts shall be
marked and tagged clearly for the ease of erection.
If trial assembly is not feasible, Vendor shall specify a clear procedure showing how
assembly, proper fit at site, can be guaranteed. E.g. use of templates.
The HRSG shall be shipped in pre-assembled modules and in the minimum number of
modules possible. The Vendor shall include in his quotation the number of modules that
will be required.
Before shipping, the modules shall be fully shop-assembled to determine that all parts fit
properly. Parts removed for shipment shall be match-marked to permit easy identification
for reassembly in the field.
Lifting provisions and special lifting devices shall be suitable for lifting of the equipment.
The maximum site transportation dimensions inside SRC road:

Length : 20 m
Width : 6 m
Height : 4.5 m
Maximum transport dimensions shall be determined by Vendor and specified in the

quotation
JOB CODE 0-6739-20-0000
5.4 DESIGN REQUIREMENTS COMBUSTION SYSTEM
5.4.1 Combustion chamber
The combustion chamber shall be regarded as a special area of the HRSG and shall be
protected using thermocouples within the flue gas ducts to ensure that, in all operation
cases, the combustion gases remain below a maximum allowable temperature as
determined by the Vendor.
Where a refractory is used to line the combustion chamber it is proposed that the
refractory shall be suitable for the operating conditions with a minimum life of 12 years
without replacement.
The combustion chamber shall be designed such that the flue gases from the burners are
presented to the convective tube banks with a homogeneous velocity and temperature
profile. This shall be demonstrated initially by CFD modelling and verified by Pitot
measurements during commissioning (for all operation modes).
For this purpose a minimum 10 measuring points shall be installed, i.e 5 on each side of
the HRSG wall, equally divided over the height of the HRSG. The measuring points shall
be provided with ball valve and blind.
The platforms at the location of the measuring points shall of sufficient width so the
measuring torques can be inserted without interference with structure or railing. The
elevation of the measuring points shall be approx. 1.3 meter above platform grating.
The Vendor shall perform the CFD flow temperature to confirm that the TEG entering
the superheaters, duct burner and heat exchange surfaces is uniformly distributed to
optimize thermal performance. The Vendor shall make early submission of CFD flow
model report for Company’s review prior to starting the detailed engineering.
The CFD analysis and report shall include following cases.

1) GTG 10% load no duct firing.
2) GTG 50% load no duct firing.
3) GTG 50% load, minimum duct firing.
4) GTG base load with no duct firing
5) GTG base load with minimum duct firing
6) GTG base load with maximum duct firing (MCR)
HRSG vendor shall also demonstrate through CFD analysis the minimum GT load below
which minimum duct firing is not advisable.
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5.4.2 Duct (Supplementary) firing
The supplementary firing system shall utilize an ultra low Nox grid alias inline type duct
burner system. The burner system shall be of a proven design. Make John Zink is
preferred and shall be part of the quotation. Vendor may quote alternative supplier as an
option. Commercial consequence shall be shown in the quotation.
The duct burner shall be provided in the HRSG capable of operating on natural gas only.
Duct burners shall be capable of 20:1 turn-down ratio. If achievement of this high turn-
down ratio is not possible with ultra-low Nox burners, Vendor shall propose an alternate
style of burner. Vendor shall indicate the amount of Nox contribution from the selected
burner for the various operational scenarios. To accommodate a high turn-down ratio,
each burner runner may be equipped with a control valve so that individual runners can be
turned-off independently. W hen a runner is turned-off, its pilot light shall remain lit in order
to accommodate rapid restarting of a runner during an increased steam demand.
The burner shall provide stable operation over the complete range of operation, since
normal operation of the HRSG will be at a low level of auxiliary firing. The Vendor shall
provide the maximum burner duty allowable for the full range of GTG gas flow and
temperatures. The Vendor shall indicate the runner configuration for minimum
supplementary firing in the Technical Proposal.
The design burner capacity shall be 10 % higher than the maximum operating duty.
The duct burner shall consist of series of gas runners which can be independently
controlled. A fuel gas control skid shall be provided to control the fuel flow to the runners.
A minimum of 5 burner runners is recommended to achieve uniform introduction of the

additional heat input requirements to the HRSG.
The design should also include any fan(s) and ducting or pipes required for cooling and
sealing purposes. Margin on head is 20 % for air fan sizing.
O Each burner runner (grid rows) will be equipped with a natural gas fired pilot burner.
O Each pilot burner will be equipped with an auto ignition system, including the high
tension transformers and special high tension cabling.
O Each pilot will be equipped with a BFI 3000/4000 (preferred) or Coen iScan (or
equivalent) flame detection device, including the amplifiers and connecting cabling
between flame detection devices and amplifiers, and between amplifiers and junction
boxes at the edge of the HRSG unit.
O Each burner runner will be equipped with a BFI 3000/4000 (preferred) or Coen iScan
(or equivalent) main flame detection system including all inter-connecting cabling to
junction boxes at the edge of the HRSG unit.
O Each flame scanner will be protected for overheating by means of air cooling.
O Each burner runner shall have its own dedicated control.
O Each burner runner shall be provided with one peep hole viewing coil screen / flame
tip and one peep hole viewing burner throat and pilot. Peepholes to be supplied with
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Pyrex safety glass pane including cooling / purge air facility. Pressure-tight sight
glasses shall be located to permit inspection of the burners, the flame pattern, and
initial row of tubes.
The design of the natural gas train shall be in compliance with NFPA. All igniters and
flame monitors shall be capable of being maintained or replaced whilst the unit is on line.
The vendor shall design and supply all materials, logic, and information as required for the
automatic fuel control system. Control of the fuel system will be programmed by the
customer in customer’s the DCS and the BMS in the customer’s SIS Triconex to be
located in Cogen Field Control Centre which shall ensure satisfactory and safe
combustion of the burners under all HRSG normal modes of operation and including those
identified below:
To allow for aberrations in flame temperatures and steam flow, firing-duct liner materials
and superheater tubes downstream of duct burners shall have adequate margin between
design temperature and anticipated metal temperatures.
Pilots shall be supplied complete with automatic ignition, ignition transformer, selector
switch and push button, suitable for the area classification on the Data Sheet. Flame
scanners shall be mounted in a position that minimizes the accumulation of dirt on the
lens.
The burner frame will be air-cooled, and the casing’s external surface temperature shall
not exceed 60°C during operation.
Vendor shall provide 2 x 100% Manufacturer-standard air blowers to provide the

necessary utility air to burner equipment such as cooling air to the flame scanners, peep
holes and combustion air for the pilot burner. One blower will be in operation and the other
on stand by, which shall be auto take over.
The scanner air blower shall be mounted on the platform deck with a direct drive electric
motor.
The spacing from the duct burner to the down stream heater bundles shall be sufficient to
prevent flame impingement on the bundle tubing during any steady state or transient
operating mode. The first three rows shall be bare tube.
Noise level for all machine / equipment shall not more than 85 dBA, Vendor to supply an
acoustic enclosure if necessary.
The first row of tubes following the combustion chamber shall be provided with 16 skin
thermocouples, located at the highest skin temperature as determined by the heat transfer
calculations and CFD model. Skin temperature thermocouples shall be Gayesco skin
point TI’s per Chevron drawing GD-J1201. Vendor shall provide optional pricing for
additional skin point TI’s as 16 may not provide adequate coverage.
Burner data sheet shall be completed and submitted with bid. If alternative burner make is
offered as well, also for this burner a set of data sheet shall be completed
and submitted with bid.
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5.5 THERMAL INSULATION AND PERSONAL PROTECTION OF CASING, DUCTING AND PIPING
The Vendor shall provide insulation required for heat conservation and personnel
protection.
5.5.1 Insulation
The outer wall temperatures of any casing or sheeting shall not exceed 60°C with 40°C
ambient temperature and zero wind velocity. Solar load shall not be considered in
determination of insulation thickness.
Vendor shall prepare and submit thermal calculations of all different areas, insulation
constructions, for review together with the first issue of the general arrangement. The
calculations showing the input data and results as determined for the insulation thickness.
The HRSG casing surfaces including ducts and breechings shall be internally insulated
(shop installed) to provide surface temperatures equal to or lower than those specified
above.
Ceramic blanket insulation with liner will be applied, however, ceramic fiber block
insulation that requires no liner is preferable.
As required by the Vendor’s design. Insulation shall be of a material that will not shred and
be blown into the gas stream if any liner plates warp or become loose.
Insulation materials shall have no corrosive effect on steel materials. The amount of
water soluble chloride shall not exceed 10 mg per kg of materials (ppm). However,
insulation materials used on stainless steel piping and equipment shall be completely free
of chlorides.
The pH value shall be neutral in wet conditions.
Insulation materials shall contain no asbestos or any other carcinogenic fibre such that
cutting and forming operations will not present a health hazard (PDS and MSDS shall be
submitted to Company for approval).
Internal insulated casing with ceramic wool of 128 kg/m3 density.
Suitable provisions shall be installed in order to avoid condensation on the inside steel
surface. I.e. a vapour barrier consisting of 2 layers 0.05 mm SS 304 foil at approx 50 °C
above condensation temperature at any operation case. Vendor to propose option(s).
External insulation shall be applied to the exhaust stack in easily removable panels.
External insulation shall be covered with stainless steel , reinforced as required.
All exposed drums, headers, downcomers, and other piping, including those projecting
beyond the outer casing of the HRSG shall be insulated with suitable thickness of calcium
silicate.
For valve & flange insulation box, rockwool or mineral wool wire blankets shall be applied.
Expanded perlite shall be used for stainless steel piping
Thermal insulation shall be designed for acoustic insulation as well if required based on
the requirements given in the noise data sheets.
JOB CODE 0-6739-20-0000
The evaporator, super heater and economizer enclosure, and all gas ducts shall be
insulated where possible by preformed slab material (external). The casing finish shall be
stainless steel material sheeting and completely weather tight.
The insulation of all piping, valves and fittings shall be finally covered in aluminium
stainless steel sheeting (20 SWG (0.9 mm) so as to be completely weatherproof.
A moisture barrier shall be provided over the mineral wool insulation.. Steam drum
manways shall be provided with easily removable insulation and covers. All jacketing and
weatherproof enclosures shall accommodate thermal expansion
Access doors in the ducts shall be insulated to a similar degree as the unit casings and
flues which they serve. Insulation of doors shall be removable and replaceable to enable
access to be gained without damage to the surrounding insulation.
Adequate cleats shall be provided together with wire netting reinforcement to ensure a
satisfactory fixing of the insulation to all flues ducts and other similar equipment.
Internal liner
If the design requires a liner, liner panels shall be no less than 16 gauge (1.62 mm) and
12 gauge (2.64 mm) in inlet duct where gas velocity is high and turbulent. Liner material
shall be:
o 310 SS for temperatures greater than 850 °C
o 304 SS for temperatures between 650 °C and 850 °C
o 409 SS for temperatures less than 650 °C.
5.5.2 Personal protection
Metal mesh personnel protection shall be provided on areas where operating personnel
may contact the surface operating above 50°C during routine maintenance or emissions
testing. This includes, but is not limited, to areas around casing test ports, stack
environmental test platforms and access ladders. The personnel protection shall extend to
a point 2.4 meters above grade or access platforms.
5.5.3 Refractory
The use of refractory materials, if required by the design, shall be limited to an absolute
minimum in the area of the GTG exhaust ducting and combustion chamber and this shall
be protected using stainless or high alloy steel sheets and these shall be retained in
position using high temperature bolts and nuts.
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5.6 DESIGN REQUIREMENTS STEAM PRODUCTION SYSTEM
5.6.1 Major pressure parts including steam drums and headers
The Mechanical design conditions for the HRSG components shall be determined by
Vendor based on the HP steam maximum supply design requirements: 47 kg/cm2g @
390 °C (385+5 °C).
All equipment shall be designed, manufactured, installed and tested according to

applicable Code and standards as specified in section 2. Minimum corrosion allowance of
3.2 mm for steam drum shall be applied.
All pressure parts shall be designed for a minimum life of 200,000 hours (approximately
twenty five (25) years at 90% utilization) for any materials in the creep or rupture zone.
The main steam pipe work shall be carefully designed with the regard to anchor points
and expansion provisions to ensure that any thrust transmitted is kept to a minimum.
Adequate pipe supports and anchors shall be supplied for all piping.
An allowance of 3 mm on the calculated flange thickness shall be included for future

machining of gasket facings. Machining of gasket facing of girth flanges shall be done
after welding and post weld heat treatment.
Steam drum internals shall include a vapour/liquid separator system for steam and water
separation and these shall be provided to limit the mechanical carry over of water to 20
ppb in the saturated steam.
All drum nozzles for valves, fittings, and boiler mountings shall be welded to the drums.
There shall be a smooth blend between reinforcing fillets and the shell and nozzle
connections achieved by grinding to ensure a radius blend. All internal and external
attachments to boiler drums and external attachments on headers shall be non-
destructively tested to prove weld integrity.
All HRSG drum(s) shall each be furnished with two fully (on line) maintainable local water
level gauges at each end of the drum. These shall be armoured transparent type designed
for steam drum service in accordance with the ASME Boiler and Pressure Vessel Code
(Section I, Part PG-60) and other applicable codes. Gauge glasses shall be equipped
with illuminators.
Steam drum instrumentation shall be provided for all the steam drums and these shall
include:
a. Guided wave radar level instrument

b. A pressure compensating mechanism.
c. A two out off three voting hierarchy for trip related instruments.
d. Possibility for on-line isolation and replacement of control instruments.
The headers for super heater, evaporator and economizer sections of the HRSG shall be
manufactured from seamless pipes or forged materials and shall be subject to approval of
welded construction procedures. The headers shall be provided with welded end caps and
shall be provided with facilities and connections for internal inspection and cleaning.
Wherever possible, inspection shall be arranged through the header ends in order that the
JOB CODE 0-6739-20-0000
number of inspection openings can be reduced to a minimum. The closure of all

inspection openings shall be of a permanent type and butt welded.
Super heater-, evaporator- and economizer tubes shall be welded to the drums and
headers (Set through type connection). All welding shall be subject to manufacture, quality
control and inspection in accordance with the Design Code and good engineering
practise.
The drums and headers shall be manufactured from carbon steel with a carbon content of
0.25% maximum. Similarly all steels used for stubs, nipples, branches, casing flats etc
welded on to the drums and headers shall have chemical and physical characteristics
closely matching those of the shell and shall be subject to the same carbon content
limitation.
5.6.2 HRSG Tube banks and headers
For each section (super heater, evaporator(s), economizer) the drains shall be collected
separately.
No weld details with integrated notches shall be allowed.
Each tube bank shall be of approved design and construction and is to be of the self
draining type.
Each element and tube bank shall contain tubes on a horizontal and vertical pitch,
adequately supported and shallow depth to enable easy cleaning.
Any fins used shall be solidly attached to the tube throughout the fin length.
Particular attention shall be paid to ease of access for inspection, cleaning and
replacement of elements.
For cleaning and inspection purpose, a cross-over is required after every 8 tube rows in
each tube bank. At each cross-over, an access opening shall be included. Minimum
clearance for access shall be 1000 mm.
Allowance for such factors as unbalanced gas temperature and gas flow shall be made in
the design of the super heater tubes when assessing the maximum metal temperature.
Particular attention is drawn to the use of fin tubing. The Vendor shall specifically ensure
that the selections of tube and fin materials, and subsequent heat transfer surfaces, shall
take consideration of the following recommended material surface oxidation temperature
limits:
a. All Carbon steels – 450°C

b. 1% to 1¼ % Chromium steels – 550°C
c. 2% to 2½ % Chromium steels – 580°C
JOB CODE 0-6739-20-0000
Additional to above mentioned, the preferred tube and header material for the high
temperature superheater is T91 for tubes and P91 for headers. Headers and tubes
fabricated from P91 and T91 shall be properly heat treated after fabrication. The Vendor
shall indicate special material welding and fabrication requirements to achieve acceptable
hardness.
Maximum hardness for carbon steel welds should be limited to 200 BHN and for low alloy
steels to 215 BHN. Production welds shall be subjected to random hardness testing.
The Vendor shall recommend materials for the low temperature superheater subject to
approval by the Purchaser/Company.
All tubes shall be solid drawn seamless, electric resistance welded tubes may only be
considered for low pressure and low temperature applications using carbon steel
materials and where flue gas temperatures are below 350°C.
Electric resistance welded tubes, if any, shall be subjected to two different weld NDE
methods by the tube manufacturer and the results reported on the material test reports.
Minimum requirements of finning design, fabrication and testing shall be in accordance

with the International Standard for Dimensions, Tolerances and Tests for High Frequency
Resistance W elded Fins.
There should be no weld joints in the tubes.
All welds in headers shall be non-destructively examined by RT or UT. The tube to header
welds shall be examined by MT unless more stringent NDE requirements are required by
applicable codes or specifications. If PWHT applies, all NDE for acceptance shall be
performed after PWHT.
Downcomers will be located inside and insulated with mineral wool and stainless steel
(SS) sheeting.
The design of the HRSG must recognize the cyclic nature of the specified duty and must
minimize effects of differential expansions and thermally induced stresses. The Vendor
shall submit the detailed quantitative calculations performed to assess the effect of
thermal cycling of the HRSG in accordance with the recognized procedures found in
ASME I / VIII. The following points should be taken into consideration in the design of the
HRSG(s):
1. The design shall not incorporate a steaming economizer

2. Start up characteristics and the suitability of the design to be started remotely from
“hot”, “warm” or “cold”. The design shall be based upon the operational
requirements outlined elsewhere in this document, especially with regard to the load
following aspects required for this project.
Cold end flue gases shall remain above their acid dew point temperature whilst BFW
(Boiler Feed W ater) temperature entering the HRSG is greater than 105°C;
JOB CODE 0-6739-20-0000
Facilities shall be provided to permit the injection of chemicals into steam drum and BFW
system for the control of the BFW conditions at sufficiently high pH (Vendor to verify) in
order to minimize erosion, corrosion and scaling.
The HRSG and its associated feed-water and steam pipes shall be cleaned before being
put into service by means of procedures to be agreed in advance but shall include the
following activities:
A. Water flushing,
B. Alkaline boil out on degreasing,
C. Acid clean,
D. Surface passivation
E. Steam blowing incorporating a disturbance factor greater than 1.4 and thermal
cycling.
All pipe work and pipe work connections necessary to chemically clean the installation
shall be provided. The Vendor shall be responsible for the safe disposal of boiler cleaning
wastes including contaminated water and chemicals.
5.6.2.1. Tubes and Headers

All tube-to-header connections shall be shop welded.
Tube connections to superheater, economizer and feed water preheater headers and
steam drum shall utilize tube stubs or nipples which are full penetration welded to the
steam drum or header. Alternate attachment methods may be proposed subject to review
and approval of the Purchaser/Company. Breakout pricing shall be provided for base and
alternate attachment methods in the proposal. However, weld methods which result in a
notch at the weld’s root will not be considered since this notch prevents inspection via X-
ray and ultrasonic testing, and introduces a “stress riser” not present in a properly
executed full penetration weld.
Welding of full-length tubes directly to the headers shall utilize full penetration welds.
All welds shall be properly executed by qualified welders and must match those modelled
in the HRSG fatigue-life assessment.
Tube and header materials shall be of the same material. Dissimilar metal welds directly
between tubes and headers are not permitted. ASME Sect.1 PW-9.3 states “a tapered
transition piece” is utilized for joints between Materials of Unequal Thickness.
All tubes shall be seamless. Vendor shall supply a list of materials for tubes and headers.
Alternate materials may be specified subject to approval by the Purchaser. Vendor shall
specify the construction, and wall thickness of all tubes and headers including corrosion
allowance. The design and thickness shall be selected for conservative design conditions
that will provide ample margin in tube stresses between unfired and fired operation.
Thickness shall be calculated in accordance with ASME B & PVC Section I.
JOB CODE 0-6739-20-0000
Tubes in the same row with different layout to a common header will not be acceptable as
differential expansion will cause premature failure.
Individual tubes with shapes different than the adjacent tubes shall not be allowed as
differential expansion will cause the uniquely routed tube to fail quickly.
To facilitate cleaning, the minimum distance between tubes (fin tip to fin tip) shall be no
less that 13 to 19 mm if tubes are arranged in-line with gas flow and 6 to 13 mm if tubes
are staggered.
Modules should be limited to a depth of no more that eight rows of tubes.
The HRSG Vendor shall design and furnish all required inlet and outlet headers, drain
headers and blowdown collection headers.
Interconnecting piping between headers and evaporator sections shall be sufficiently

flexible to accommodate thermal expansion. Short, stiff piping interconnections are not
acceptable.
5.6.2.2. Superheater
The unit shall be supplied with a fully drainable superheater designed, constructed and
located to ensure uniform distribution of steam through all tube elements under all
conditions of operation.
The Vendor shall utilize a combination of bare and finned tubes to optimize the
superheater surface area and maintain safe metal temperatures over the entire duct
burner operating range.
The lower superheater headers shall be provided with drain connections within a few
inches of each header end cap to prevent condensate formation and warping of the
headers. The headers shall be independently drainable and drain headers shall not be
interconnected.
Superheater interconnecting piping shall be adequately sloped to effectively drain

condensate.
The Vendor shall determine the maximum amount of condensate generated in each
superheater panel for various startup conditions. The superheater drains shall be sized for
the highest condensate formation rate.
Superheater headers that operate at even slightly different pressures shall be equipped
with a drain pot containing high and low level condensate detection devices that can be
isolated for service and repair/replacement with the HRSG pressurized.
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Headers located for and after in the gas path shall not be interconnected and shall have
individual drain pots.
Superheater tubes in the same row shall have the same layout, shape and routing if
possible. Tubes with dissimilar shape shall be provided with separate headers. Minimum
corrosion allowance of 0.8 mm for superheater tubes shall be applied.
Superheater headers shall be provided with ports for internal inspection by video probes
and/or borescopes.
5.6.2.3. Evaporator Sections
Evaporator sections shall be designed with adequate circulation. Proper circulation ratio
shall be maintained for all load condition including rapid startup, load swings, and
shutdowns.
HRSG evaporator tube arrangement, type, size, and quantity shall be per Vendor’s
recommendation and in accordance with the applicable standards referenced herein.
Staggered tube configuration is acceptable. Tube bank spacing shall be adequate to

provide access for maintenance and inspection. All tubes shall be fully drainable.
Finned tube design shall be optimized to give maximum heat transfer with minimum
fouling. Fins shall be manufactured from continuous metal strips coiled around the tubes
and shall be continuously welded to optimize heat transfer. Both continuous and serrated
fins are acceptable. The maximum fin density shall not exceed 235 fins/meter. Minimum
corrosion allowance of 0.8 mm for evaporator tubes shall be applied.
The evaporator lower header shall be provided with an appropriate number of intermittent
blowdown connections to permit removal of sediment. Each blow down connection shall
have a double block valve and shall be routed to a common header.
5.6.2.4. Economizer and Feedwater Preheater Sections
The economizers shall be a welded construction and fully drainable. The economizers
shall be sized or the system arranged to prevent steaming over the entire operating range
of the HRSG. Economizer tube shall be minimum 2” OD & with minimum corrosion
allowance of 1.6mm
The economizers shall be designed using conservative water velocities and return bend
radii to minimize the effects of flow accelerated corrosion and erosion.
Header inlets shall be located to provide uniform distribution of feed water to an inlet pass
tubes. Inlet tube rows shall be up flow and shall consist of a single row of tubes.
Common lower preheater headers in cross-flow harps will not be acceptable. The inlet
pass shall have a separate lower header to provide for differential expansion.
Where multiple headers are employed, the headers shall be individually drainable to a
common header with double block valves on each header drain.
JOB CODE 0-6739-20-0000
The drain valves shall have bolted bonnets to permit servicing without removing the valve.
The HP Economizer tubes and headers shall be fabricated from carbon steel.
5.6.3 Attemperator
An interstage attemperator shall be provided between the superheater sections to provide

constant HP steam outlet temperature through the entire range of operation as allowed by
the GTG gas temperature.
Attemperator shall be flange connected to piping.
The distance between the attemperator and elbows or entrance to the downstream
superheater section shall be selected to assure complete vaporization of the attemperator
water before it contacts elbows or enters the superheater coil.
Piping containing the interstage attemperator shall be installed with a continuous

downward slope (minimum 2%) in the direction of steam flow under all operating
conditions (hot and cold) to low point drains equipped with automatic drain pots.
Low point drain pots must be located and sized to prevent spray water from a fully open
attemperator spray valve at zero steam flow from entering either the upstream or
downstream coil.
Attemperator protective logic shall reliably prevent feedwater spray flow at zero steam
flow. Vendor shall provide attemperator control logic for programming by customer in
customer DCS.
A minimum of 28 °C superheat shall be maintained at the superheater attemperator outlet

at all steady-state and transient conditions, while at no time outlet steam temperature
design values shall be exceeded.
Attemperators shall be provided with ports for internal inspection of thermal liners by video
probes and/or borescopes if inspection cannot be accomplished via removal of spray
nozzles.
Attemperation water shall be supplied from the outlet of the steam drum via a sweetwater
condenser. Cooling for the condenser will be from boiler feedwater.
As an alternative to using sweetwater condenser, the Vendor is requested to propose

option of using steam blending to control the superheat temperature. The steam blending
method bypasses some of the saturated steam around the superheater and mixes it with
the superheated steam to achieve the desired temperature. The Vendor must ensure that
the superheater tubes can handle the higher temperature when saturated steam is
bypassed around the superheater.
JOB CODE 0-6739-20-0000
5.6.4 Steam Drum
There shall be a minimum of one drum per evaporator. The orientation of the drum(s)
shall be horizontal.
The drum(s) shall be designed, fabricated and stamped in accordance with ASME Boiler
and Pressure Vessel Code, (B&PVC) Section 1 and Company Specifications.
The steam drum shall be fusion welded construction. Plates for steam drums shall be
ASTM A516 (this is required by UTL-2829)
All steam drum nozzle attachment welds shall be full penetration welds. Any nozzle
attachment weld made by flux core arc welding shall be subjected to full volumetric
ultrasonic examination.
The drum shall be sized for at least five minutes of feed water storage (between normal
water level and low trip level) at the maximum steam flow rate, no blow down. However a
larger drum may be provided if required to maintain steam purity and prevent carry-over
during maximum swell conditions or activating the low level alarm during maximum shrink
condition. If an LP steam drum is supplied as an integral deaerator, the steam drum shall
be sized for the entire feed water flow to the HRSG.
The drum internals shall typically consist of centrifugal separators for initial steam/water
separation followed with a system of primary and secondary scrubbers and baffles.
Alternate multiple stage systems attaining equivalent steam purity are acceptable.
Steam drum internals shall be designed to supply steam purity of 10 to 20 ppb total
dissolved solids carryover over the entire steam production range with the dissolved solids
in the steam drums at the maximum concentration recommended by the American Boiler
Manufacturers Association (ABMA).
Drum volume shall be sufficient to accommodate drum level fluctuations during startup
without tripping the boiler due to highest or lowest level conditions without the need of
intermittent blow down.. The Vendor shall state drum volume available for surge
conditions.
5.6.5 HRSG emptying, startup vent and start up drain valves
Double isolation valves operating as master/martyr shall be provided on all HRSG

emptying, venting and drain lines. Vent and drain valves shall be motorized for remote
JOB CODE 0-6739-20-0000
operation. Vendor to implement provisions for safe and proper remote start-up (e.g.
temperature sensors, valve position switches).
All drains shall be connected to the HRSG blow down vessel/tank.
For maintenance vent & drain connection, two block valves in series shall be provided,
manual operation.
For start-up / shut down and operational vent & drains, two block valves in series shall be
provided, each equipped with a motor operation device, including an open/close position
switch.
The entire water/steam cycle shall be capable of being drained in approximately ONE hour
5.6.6 Steam temperature and output control
Regulation of the final steam temperature by de-super-heater water injection is employed

as control method. The accuracy tolerances for this method of control should be within ±
5°C during steady load conditions but need to remain within requirements provided in
Section 4.4 irrespective of changing load conditions.
The HRSG steam output shall be controlled in response to signals from the Cogen Field
Centre and the steam drum water level/FW regulating and steam temperature control
loops of the HRSG shall respond accordingly.
5.6.7 Valves and accessories
5.6.7.1. Safety valves
Boiler and super heater safety valves for all steam circuits shall be provided and shall be
specified in accordance with design code recommendations. Each safety valve shall be
fitted with its own vent-pipe, silencer and suitable drain and shall be designed and
constructed to prevent back-pressure from interfering with the proper operation of the
valve. Safety valves shall be flanges types
An electrically operated valve shall be provided on the steam main local to the HRSG
main stop valve for the purpose of venting steam during start-up and pressure excursions.
The maximum setting of the HP superheater relief valve shall be 50.3 kg/cm2g (i.e.
mechanical design pressure of downstream steam distribution system).
5.6.7.2. Main steam valves stop and non-return valves
An electric motor operated stop valves and a non-return valves, together with motor
operated drain valves shall be installed in all main steam lines from the HRSG to the
appropriate connection to the outlet header/pipe.
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The main steam stop valve shall each be provided with an electric motor operated by-
pass globe valve to enable downstream warming starting up of the steam distribution
system and pressure equalization.
The stop and bypass valves shall each be provided with two limit switches for open/close
remote indication.
5.6.7.3 HRSG feedwater control valve
Vendor shall include a 100% manual bypass valve.
5.7 DESIGN REQUIREMENTS CASING, DUCTING AND ASSOCCIATED EQUIPMENT
5.7.1 General
The HRSG structure shall be designed to give adequate support to the HRSG body under
the most adverse operating conditions taking into consideration expansion and wind
loading.
Special consideration shall be given to the avoidance of noise and vibration throughout
the system.
The Vendor shall conduct calculations to ensure that the tube banks are not subject to
noise and vibration caused by Karmann vortices.
Minimum thickness requirements shall be such that:

o Adequate structural integrity exists at design conditions and
o The appurtenance does not resonate as a result of turbine vibratory excitation or
impact of exhaust gas.
All structural steel reinforcement members shall be all around seal welded with full welds
to the pressure casing to prevent corrosion.
All bolting directly exposed to exhaust gases at operating temperature inside of the HRSG
shall be designed for the maximum operating temperature and contaminants in the
exhaust gases.
For further structural steel design requirements reference is made to section 5.6.
The HRSG sections shall be supported in a shop assembled structural steel frame with
gas-tight, carbon steel (8.0 mm minimum thickness) outer pressure casing.
Ducts shall be fabricated from 6.5 mm minimum thickness carbon steel plate.
Internal design pressure of the casing and ducts shall be not less than 500 mm W.G., or
one and half (1½) times the HRSG design gas side pressure drop (whichever is higher)
and no visible distortion of the ducts under this pressure will be permitted.
External surface including the duct work shall be sloped to prevent ponding of rainwater in
order to avoid corrosion.
The casing shall be provided with expansion joints to allow for movement of all parts. All
joints shall be welded for air tightness or leak proof flanged type.
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The inside of the casing shall be coated with high temperature corrosion resistant mastic
in areas where water washing of the tubes is anticipated. The mastic shall be applied to
the bottom casing and a minimum of 4 feet up the sides.
Casing drains shall be provided to facilitate draining during water washing. The drains
shall be minimum 2” diameter and located at a low point in the casing and liner.
Measuring points:
Three test ports shall be provided between each heat transfer section to measure
temperature and emissions. The emissions and temperature test ports shall be evenly
spaced vertically on the casing.
5.7.2 Casing and Ducting
The TEG flow will be supplied via a duct. For preliminary details of the outlet ducting of the
GTG and the interconnecting flange dimensions reference is made to the attachment 5.
All ducts shall be designed to give an equal distribution of gas to the various portions of
the unit such as upstream the burners and upstream the coil sections. A series of test
points shall be arranged in the flues at approved positions so that the distribution of the
gas can be tested using Pitot tube measurements. Ducts shall be designed to minimize
resistance to flow and pressure drops.
External structural and load bearing elements of the ductwork shall be all welded steel
plate construction of 6.5 mm minimum thickness, stiffened where necessary by means of
sectional members secured to the outside of the flue.
Access doors and frames shall be gas-tight and arranged in approved locations, each
being provided with an access ladder and platform where necessary.
Tapping points for draught and temperature measurement shall be provided at inlet and
outlet from each section of plant. All test and instrument tapping points shall be fitted with
covers so arranged that their removal does not interfere with nor damage the surrounding
insulation. They shall be completely gas tight and retained against loss by chain or other
approved means.
All ductwork shall be heavily reinforced with external structural steel. Structural steel shall
be welded to the ducts with full seal welds to prevent corrosion in the area between duct
and structural steel. Casing and ducting material shall be based on ASTM standard
Ducts shall be shop-fabricated in sections as large as shipping limits will permit. Field
connections will be made with structural shapes that are to be complete with fit-up holes.
Ductwork and transition sections shall be designed to prevent flow separation and
pulsation. Turning vanes and/or perforated plates shall be provided if necessary to assure
uniform flow distribution entering the duct burner. The Vendor shall perform a flow model
test to determine the optimum turning vane configuration.
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Ductwork shall have a shop installed internal layer of insulation covered by 12 gauge
stainless steel (or preferably be covered with a ceramic fibre block insulation that does not
require a liner).
5.7.3 Stack
Minimum height of HRSG stacks shall be 45 m above ground level.
The minimum stack exit velocity under normal working conditions for design case should
be at least 15 m/sec and absolute minimum of 9 m/sec during turn-down operation. The
stack exit flue gas velocities would need to be approved by the Singapore Regulations
based on dispersion studies to ensure adequate dispersion of pollutants in the exhaust
flue gas.
The flue gas stack shall be constructed of mild steel and self supporting.
The stack shall be designed to withstand all loads due to wind, vibration, etc. Vendor shall
prepare and submit stack oscillation calculation to determine requirement of oscillation
dampener. If required oscillation dampener shall be part of vendors scope of supply.
The stack shall be insulated and clad to platform level. Above platform level the stack
shall be painted externally with heat and corrosion resistant paint of a type and colour
approved by the Client. At ground level, valved pipe connections shall be provided on the
flue stack to enable draining of rain water and any condensates and access doors shall
provide a means for internal inspection.
An expansion joint shall be provided between the HRSG outlet and the stack to isolate
thermal expansion of the HRSG from the stack.
The stack shall be provided with four 100 mm diameter sample ports with blinds for
emissions testing, one 100 mm diameter port for Continuous Emissions Monitoring
(CEMS) and one 50 mm diameter port for stack temperature indication.
The sample ports and CEMS ports shall be located a minimum of 8 stack diameters
downstream of any flow disturbing element and shall be a minimum of 4 stack diameters
from the stack exit. All ports shall be 150# RFWN.
Vendor shall provide optional quote for CEMS.
The stack floor shall be sloped to a drain that can be easily opened.
The stack drain shall be located so that no standing water is possible.
The interior of the stack shall be coated with a corrosion resistant material on the floor and
for two feet up the stack from the floor.
The stack shall be provided with grounding and lightning protection system.
If stack height exceeds 45 m above grade (to be approved by Company), provision for air
craft warning lights (ACWL) shall be made at the top of stack, in accordance with
International Civil Aviation Organization requirements. ACWL will be provided by
Purchaser. Attachments (lugs) for ACWL and platform/access shall be provided by
Vendor.
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If deemed necessary a HRSG flue gas outlet silencer shall be installed to meet the noise
requirements of the stack outlet given in the noise data sheets.
5.7.4 Access lanes and access doors
For the inspection and cleaning of the heat transfer sections and maintenance of HRSG
internals, sufficient number of access and inspection doors shall be designed.
Access doors in each separated duct section, casing section, drum etc., between the tube
bundles of the HRSG and one at each site of the HRSG.
Access doors shall have a minimum net free opening of 600 mm diameter, square or
diametrical. One door per main heater section shall be 600 mm width and 120 mm high.
The access doors shall be hinged, gasketed and insulated with adjacent grab bars and
shall be designed to be opened and closed by one person without the use of tools.
The access doors shall be accessible from the service platforms.
Access doors shall be located so that personnel can enter and exit without need to pass
through internal access doors to reach:
o All maintenance bays between modules
o The GTG exhaust duct before and after duct burners
o Before and after flow distribution screens and superheaters
o Between the economizer and the stack
o The transition duct between the GTG and the main section of the HRSG
Access doors both internal and external shall not be obstructed by equipment, support
elements, pressure parts, or piping and they shall be of a size to allow the entry of
ladders, sky climber equipment (man baskets, picks, etc.) and stacked scaffold
equipment.
Internal access doors shall be designed and constructed to be sufficiently light weight to
be removed and installed by one person without assistance. These doors shall be quick-
release and not require the use of bolts and nuts to secure them.
Access doors shall be provided on top of the HRSG for routine inspection of all
superheater hangers and piping, and upper header nozzle attachments.
Access doors on top of the HRSG shall incorporate a raised combing to prevent ingress of
rainwater.
5.7.5 Expansion joints and bellows
Expansion joints and bellows shall be provided at the following locations:
a. The outlet of GTG exhausts diffuser and inlet HRSG transition duct;
b. Stack flange with the cold end HRSG duct;
c. Tube / header penetrations through HRSG casing;
d. Any other location as deemed necessary by Vendor.
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Expansion joints, metal bellows or other approved type and shall be provided with internal
plates to prevent eddies of flue gases in to the fabric materials of the joint. The expansion
joints used in the gas ductwork shall be proven design, with at least ten years successful
operation on similar plant(s).
Expansion joints and bellows shall be gas tight and the design life shall be the greater of
10 times the anticipated number of cycles in 25 years, or 1000 cycles. References of
selected type of expansion joints used in similar gas ductwork shall be proven design and
with at least ten years successful operation on similar plant(s) shall be submitted by
vendor.
With the quotation, Vendor shall submit an expansion joint bidder’s list for
Purchaser/Company approval, and shall only purchase expansion joints or metal bellows
from Purchaser approved suppliers.
Vendor shall submit detailed drawings of expansion joints or metal bellows and Data
Sheets for Purchaser review and comment.
Vendor shall not initiate procurement until such time as Purchaser’s requirements and
comments are included in Vendor’s design.
Vendor shall develop the expansion joint and metal bellow strategy and shall provide for
Purchaser review and comment prior to the initiation of any detailed design.
Design temperature of expansion joints and bellows shall be 30°C above maximum short
duration temperature. For the TEG inlet expansion joint the Mechanical Design
temperature stated by GTG Vendor shall be applicable.
Internal design pressure of:

o expansion joints shall be not less than 500 mm W.G.,
o metal bellows 0.30 kg/cm2g,
or one and half (1½) times the HRSG design gas side pressure drop (whichever is
higher).
5.7.5.1. Expansion joints
For the design of the TEG connection and TEG inlet expansion joint the GTG Vendor will
provide the following (during the detail engineering stage), via Purchaser or his
representative:
o Detailed dimensions of the flanged connection;
o Elevation and coordinates of BL flange;
o Maximum movements in all planes due to thermal expansion of the ducting materials
from ‘cold’ situation to peak operating conditions of the GTG;
o Mechanical design temperature;
o TEG composition
The location of expansion joints shall be positioned within the ducts so as to minimize
lateral movements at the joints and these shall be lower than maximum recommended
values from equipment suppliers.
Expansion joints shall be:

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o Fabric type ;
o Made of non-permeable composite reinforced material, and
o Designed and fabricated to withstand continuous service temperature and design
pressure, including calculated thermal expansion and lateral offsets of the ducting
system.
O Expansion joint fabric shall be externally removable multi-ply belts with internal
ceramic fiber insulation pillow with 316 SS mesh.
O An internal baffle shall be provided to protect the flexible element from debris in the air
or gas stream.
Expansion joints shall be designed with sufficient lateral offset and compression so as to
absorb all thermal expansion, and to absorb a total of ½ inch radial and ½ inch axial
misalignment.
The expansion joint elements shall contain an integral neck formed at each end and an
internal liner.
End connections shall be flanged type with material and design same as ducting flanges.
All expansion joints shall be supplied with the appropriate number of lifting lugs.
O Lifting lugs shall be fabricated from the same material as flanges, affixed to the
periphery of flange by continuous weld
o Lugs shall be attached prior to any machine operations performed on flange(s).
Finished expansion joints shall be cleaned and de-greased prior to packaging and
shipment.
Structural shape channel shipping bars shall be furnished to maintain proper shipping
length, alignment, flange parallelism, and concentricity, and attached by fillet weld to each
flange.
O Shipping bars shall be painted bright yellow;
o Each expansion joint shall be shipped with recommended installation instructions;
o Each expansion joint shall be marked to indicate flow direction, in addition to a
permanent identification plate
Expansion joint shall be provided with a shield to prevent exposure to rain or sunlight. The
shield shall be vented to facilitate natural circulation of air to prevent the joint from
overheating.
Small dams and drains shall be installed in the gas path upstream of the expansion joint
to prevent GTG wash water and chemicals from wetting the expansion joint.
5.7.5.2. Metal Bellows
Metal bellows shall be fabricated from austenitic stainless steel, Type 321.
Adequate steel flexible seals or gas tight enclosures shall be provided to prevent hot gas
leakage through the casing at locations where the openings are required for pipes,
headers, etc. The gas tightness shall be tested before the insulation is installed.
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Casing penetrations for piping, drains and instrumentation shall be provided with
expansion joints designed for the anticipated movement of the penetration. The expansion
joints may be one piece stainless steel bellows where movements are well understood
and are moderate.
For casing penetrations where large movements must be accommodated, particularly in

the bottom of the high gas temperature section where space is restricted and large
movements occur, special controlled leakage mechanical penetration seals that are
precision machined to fit each specific application and that can be installed without cutting
the pipe, shall be utilized. Since packing in these seals needs to be replaced periodically,
sufficient access shall be provided to allow replacement of the packing material.
Stainless steel bellows exposed to outside weather shall be provided with a shield to
prevent direct impingement of rain. Small dams shall be installed in the gas path around
the penetration and expansion joints to prevent any wash water and debris form entering
the penetration and expansion joint.
Welding specifications for the expansion bellows to be submitted with the MDR/IOM.\
5.8 DESIGN REQUIREMENTS STRUCTURE AND ASSOCIATED MATERIALS

The HRSG structure shall be designed to give adequate support to the HRSG body under
the most adverse operating conditions taking into consideration expansion and wind
loading.
5.8.1 DESIGN REQUIREMENTS FOR STRUCTURAL
5.8.1.1. Codes and regulations
The proposed structural components for this project shall be designed in accordance with
the design requirements of relevant Government Gazettes and appropriate Singapore and
British Standards and codes of practice.
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5.8.1.2. National regulations
• Singapore Building Control Act Chapter 29.

• Singapore Building Control Regulation
• Singapore Fire Safety Act
5.8.1.3. Design codes and standards
For design codes and standards, reference is made to section 2.

Where there are conflicts between the Singapore and British Standards quoted here, the
Singapore Standard shall take precedence
5.8.1.4. Chevron basic engineering standard
If conflict arises between this requisition and Chevron Basic Engineering Standards, this
requisition document shall precede as the modified requirements due to the need to
localise the standards in compliance with the local by-laws.
5.8.1.5. Thermal loads – Coefficient of friction
Surfaces Friction Coefficient

Teflon-to-Teflon 0.08
Teflon to Steel 0.1
Graphite-to-Graphite 0.15
Steel-to-Steel 0.3
Steel to Concrete 0.4
5.8.1.6. Lateral Load
5.8.1.6.1. Wind Load
Wind load assessment shall be carried out in accordance with BS 6399-2: 1997
- Loadings for Buildings, Part2: Code of Practice for Wind Loads. 22m/sec shall be
used for the entire project.
5.8.1.6.2. Notional Load
All buildings should be capable of resisting a notional design horizontal load applied at
each floor or roof level simultaneously equal to 1.5% of the characteristic dead weight of
the structure between mid-height of the storey below and either mid-height of the storey
above or the roof surface as per CP 65: 1999.
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5.8.1.6.3. Load Factors and Combinations
In checking the strength of a structure, or of any part of it, at Ultimate Limit State (ULS), the
specified loads should be multiplied by the relevant partial factors of safety (gs). The
factored load should be applied in the most unfavourable realistic combination for the part
or effect under consideration. The value of the load factors and load combinations shall be
provided in accordance with CP 65-1:1999 Table 2.1 and BS 5950-1:2000 Table 2.
Load factors and load combinations of following table shall serve as a guide of minimum
requirements,
Load Factor of Safety (γs)

Combinations Dead Live Wind Notional
1 1.4 1.6 - -
2 1.4 - 1.4 -
3 1.2 1.2 1.2 -
4 1.2 1.2 - 1
5 1 - 1.4 -
6 1 - - 1
5.8.1.7. Earthquake
Singapore is not located within zones that require design considerations for earthquake
and therefore all structures in Singapore are not designed to cater for any seismic force.
5.8.1.8. Structural Steel
All structural steel elements used shall be of minimum grade S275 unless noted otherwise
and they shall be in accordance with BS 5950-1:2000 Table 9, the specification of which
shall conform to relevant Specification Standards as stipulated in BS 5950-2: 2001 Table
1.
All structural steel elements specified in the drawings – including bolts and washers are
deemed to be BC1:2008 compliant. Main structural column with casing and ducts shall
not be hot dip galvanized
5.8.1.9. Grating
Grating shall be electro welded anti-slip with serrated bearing bars and shall be hot-
dipped galvanized.
Removable panels shall not exceed 75kg in weight for each panel.
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5.8.1.11. Bolts
All structural connections; including equipment connections, shall be performed by high

strength bolts (H.S.B.)
All structural bolted connections are bearing type connections. Torque value is taken as
75% of proof load as specified in ISO 898-1.
Bolts shall conform to grade 8.8 according to BS-EN-ISO 898. The minimum diameter of
bolts for structural connections shall be 16 mm except for special conditions. W ashers
shall conform to BS 4320
5.8.1.12. Welding
All arc welding shall comply with the requirements of BS 5135. W elding consumables
shall produce welds with strength, ductility and notch toughness properties at least equal
to those specified for the base metal being welded. W elding consumables shall be in
accordance with BS 639, BS 2901 or BS 4165, as appropriate.
All welds shall be continuous welds.
Material Factor of Safety for Design

Material strength at ultimate limit state shall be applied with partial factors of safety (γm) in
accordance with CP 65-1: 1999.
5.8.2 Platforms, stairs and ladders
The HRSG and its accessory equipment shall be fitted with adequate platforms, galleries,
stairways and ladders to allow safe evacuation by two alternative routes and shall allow
ample access for cleaning, lubrication, surveillance or maintenance. Option for canopy for
steam drum & monorail with manual/electrical hoist on its platform level shall be provided
Because A stairway shall at least extend to the top of HRSG and from HRSG top platform
a staircase shall be provided to the stack instrument platform.
Reference is made to the attached lay-out drawing.
The main stack shall be provide with one full diameter platform at instrument
/environmental nozzles elevation. Minimum width shall be 2 meters or larger if deemed
necessary for proper insertion of measuring devices.
General ladder requirements:

o Intermediate platforms on every 9 meter interval.
O Cage ladder shall be provided from grade access to the top platform.
O Cage ladders shall be provided with self closing safety gates.
O All ladders shall be site step exit/accessible.
O Also as a minimum platforms and stairs shall be provided to access burner
locations for proper operation and maintenance. A minimum of lay down area shall be
incorporated in the platform design near the burner. Proper lifting and drop down of
burner parts or associated equipment shall be incorporated in the design.
O At bottom entry of ladder, safety bars shall be applied from cage to nearby railings,
without interference of walkway.
O Ladder bar distances shall be 300 mm.
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Single leg railing sections are not allowed.

Hand railings shall be continuous and smooth with no impediments, attachments or pinch
points on the top rail.
Vendor shall make templates and anchor bolts available in time to ensure correct
execution of the concrete parts of the foundation.
Skids and supports to accommodate the whole package, ready for mounting on
foundations, including embedment steel, templates, anchor bolts and shims for fixation
and levelling shall be provided by Vendor.
Clips and cleats for supporting of piping, instrumentation, insulation, etc. shall be provided
too.
The unit shall be provided with a walkway around the complete unit, for routine operation
and maintenance including access to valves, instruments etc. Handrails must be isolated
from heat conducting surfaces to ensure there is no risk of operatives sustaining surface
burns.
The Vendor shall furnish a system of operating and maintenance open grating platforms,
ladders, and stairways for access to the HRSG drums, valves, instruments and trim, pilots,
igniters, observation ports, major access doors, drum manholes, block and relief valves on
steam drum, superheater inlet and outlet headers, steam drum water columns, glasses and
level controller, de-superheating equipment, thermowells, draft gauges, pressure gauges,
locally mounted instruments, superheater vent, emissions test ports, and any other
locations which require operator attention during operation and to comply with Singapore
safety regulations, Singapore Ministry of Manpower (MOM) and SRC “Safety in Designs”
Standards.
Platforms shall be provided for access to valves that will be (or are expected to be) operated
during startup, operation, transients, and shutdown. The centre of the valve operator shall
not exceed 1.8 meters above the platform.
Platforms at which routine operator attention is required (e.g., burner levels, steam drum
platforms, furnace peepholes) shall have stairs.
Safety valves that weigh 100 pounds or more shall have davits to facilitate removal.
5.9 DESIGN REQUIREMENTS BOILER FEED WATER SYSTEM

Sizing of all equipment and components shall be based upon the ability to satisfy the
complete operating range, including the (net) maximum technical steam demand.
The make-up water to this plant shall be from a demineralised source.
The feed system shall be furnished with all necessary equipment required for both manual
and automatic control from the Cogen Field Centre during operations associated with
start-up, synchronizing, loading and shut down of the GTG/HRSG sets.
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5.9.1 HRSG feed water control system
The control of feed-water flow to the HRSG shall be achieved by the variable speed driven
BFW pumps supplied by others. VSD cabinets shall be located in the CFC.
Vendor shall specify with his bid required BFW pressure at HRSG BFW terminal point.
Vendor shall specify steam drum relief valve settings and HP steam supply relief valve
setting with his bid.
5.9.2 Deaerator system
External Deaerator shall be supplied by others.
The deaerator shall be capable of heating the design feed water flow temperatures to the
saturation temperature at the corresponding operating pressure and reducing the
dissolved oxygen content to 10 to 20 ppb. The current refinery condensate system is
designed for 50 ppb dissolved oxygen content.
The deaerator shall be designed, fabricated and stamped in accordance with the ASME
B&PV Code, Section VIII, Div. I and Chevron Specifications referenced in section 2. The
deaerator shall be designed to withstand full vacuum.
The deaerator shell shall be fabricated from carbon steel and shall not be exposed to
concentrated non-condensable gasses or undeaerated feed water.
Deaerator shall be PWHT. Statutory Inspection is required.
The deaerator shall be provided with an internal direct contact vent condenser made of
clad or solid 304 stainless steel to minimize the loss of steam through venting.
The deaerator shall be provided with spring loaded valves made of solid 316 SS. The
valves shall maintain spray pattern from 10% to 110% of rated capacity. The maximum
pressure loss through the valves shall be 0.2 BAR at design flow.
Deaerator trays shall be 430 SS and of one piece construction. The trays shall be
securely supported and held down in an internal compartment.
When designing the deaerator system Vendor shall take into account following:
• Operation with 100% non heated make up water shall be possible at maximum load
operation
• The hold-up volume of the deaerator between normal level and minimum level (i.e. trip
boiler feed water pumps) shall be minimum 15 minutes at maximum load operation).
The deaerator shall consist of a deaerator vessel, water storage, internal vent condenser,
pipes, valves, ancillary equipment, instruments and controls necessary to maintain
operation under all normal conditions. Equipment shall be provided to maintain the
minimum deaerator pressure at all loads. Provision shall be made for deaerator heating
via external LP steam supply system.
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The deaerator shall be provided with sufficient connections to accommodate all Boiler
Feed Pump suction and recirculation pipes, BFW Hot water return, make-up water, LP
steam, discharge to blow down tank vessel over flow, chemical dosing and
instrumentation. The deaerator shall be located at high level such that the Boiler Feed
Pump NPSH requirements are satisfied.
The deaerator shall be designed to reduce the oxygen content of the D/A feed-water
outlet to not greater then 0.020 mg/l.
Piping interconnections between and around the deaerator shall include valves and piping
enabling the fully flexible operation of the deaerator and all its Boiler Feed-W ater pumps in
order to supply the HRSG
Fittings to be provided on deaerator unit include:
a. Relief valves (discharge to a safe area complete with outlet silencers)

b. Connections for chemical injection including, a chemical injection point upstream of the
deaerator and a sample point downstream of the deaerator)
c. Pressure tapings
d. Connections with isolating valves for test pressure gauges on water inlet(s) and
outlet(s) and steam inlet
e. Thermometer pockets on steam and water inlets, vent outlet
f. W ater level indicators, local with transmitter function for remote purpose
g. Level instrumentation to raise High and Low level alarms.
h. Equipment and connections for removal of air and incondensable gases
i. Drain connection with associated valves and pipe work led to a safe place
j. Stairway and access platforms
k. Adequate number of access manholes
Boiler Feed W ater Treatment Facilities

Boiler Feed W ater comprises condensate return from Refinery and Demin water make-up.
Vendor shall design a condensate polishing or treatment system to meet the BFW quality
as provided in utility data.
Vendor shall also furnish the list of recommended chemicals required for such condensate
treatment.
5.9.3 Boiler Feed Water pumps
The Boiler Feed W ater Pumps shall be supplied by others.
Boiler Feed W ater pumps to operate on a duty and standby scenario. 2x100% BFW
pumps shall be installed. A failure of one BFW pump will not result in a restriction on plant
output/operation.
HRSG Vendor shall specify with his bid required BFW pressure at ground level.
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Vendor shall also specify with his bid steam drum relief valve settings.
5.10 DESIGN REQUIREMENTS FOR SAMPLING AND CHEMICAL DOSING
Suitable sampling points shall be provided to enable continuous monitoring of final steam,
saturated steam and feed-water lines of the HRSG unit for conductivity, sodium, silica, pH
and oxygen concentrations as necessary in maintaining final steam quality in accordance
with process requirements.
All analyzer units shall be assumed to be package units housed in a dedicated cabinet,
located in the Local Control Room and supplied by others.
5.10.1 Steam and water sampling
Vendor shall design and supply a water and steam sampling system at their operating
temperature and pressure. The system shall be complete in all respect and be designed
to supervise and maintain the quality of Boiler Feed W ater, boiler water and steam.
Vendor shall provide ASTM D-1066 iso kinetic samplers for sampling of HP superheated
steam and HP saturated steam.
The following samples analysers shall be installed (to be confirmed by Vendor) to provide
all necessary sample take-off points including sample probes and if required.
Sample
SC ACC pH Oxygen Silica Sodium Grab
Sample
Water supply after X X

chemical feed
Feed-water at X X X X
deaerator outlet
Boiler water X X X X
Saturated steam X
(from each boiler
drum)
Final steam from X X X
HRSG
Closed circuit X
cooling water
X Analysis required
SC Specific conductivity
ACC After cation conductivity
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5.10.2 Chemical dosing facilities (by Purchaser)
Chemical dosing equipment for dosing the HRSG shall be provided by others. The boiler
chemistry shall be based on the ‘VGB Guidelines for Boiler Feed-water: Boiler W ater and
Steam of Steam Generators with a Permissible Operating Pressure <68 bar” VGB-R 450
LE or approved international equivalent. Hydrazine or carbohydrazide shall not be used as
the oxygen scavenging agent. A hydrazine replacement shall be used as the oxygen
scavenging agent. A hydrazine replacement shall be used such as diethylhyroxylamine
(DEHA), catalysed by mixture of aminomethylpropanol / diethylaminoethanol /
ureacarbamide (ADU). It is anticipated that the dosing chemistry will be based on an
alkalizing agent (NO ammonia), an oxygen scavenger (ADU-catalysed DEHA) and
phosphate. The deaerator system shall be designed to achieve oxygen content in the
outlet of no greater than 20 mg/l, thus minimising the use of any oxygen scavenger.
A chemical dosing system for each dosing chemical shall be provided at each dosing
station. 1 x 100% dosing pump shall be supplied for each chemical. Pump calibration
columns shall be supplied. Positive chemical delivery flow detection shall be provided on
each dosing pump with automatic changeover to the standby pump on failure to dose.
Chemical dosing pumps shall be equipped with variable stroke device.
Chemical Dosing units shall be assumed to be package units located nearby the HRSG.
They shall be complete with all necessary ancillary equipment including dosing tanks,
dilution tanks, pressure gauges, pulsation dampers, filters, relief valves, vent scrubbers,
spillage, retention bunds etc. Dilution tanks shall be sized to contain a minimum of 72
hours dosing solution at maximum steam rates. A safety shower and eyewash facility shall
be provided by others. The design shall ensure minimal and safe handling of water
treatment chemicals.
Equipment shall be controlled in a suitable manner to maintain full chemical control of

feed-water, boiler water, steam and condensate at all times. Control of dosing pumps shall
be automatic proportional control based on input data from flow meters and monitoring
analysers as appropriate. All control, alarm and auto change over shall be carried out
from the Client supplied DCS.
5.10.3 Sampling and Dosing Pipe work
All sampling and dosing piping materials from the process sample take-off point to the BL of the
package shall be Type 316L. The pipe or tubing shall be continuously supported. Terminal
points at edge off package are to be fitted with an isolation block valve. Sample and dosing
piping from battery limit to sample unit is not in scope vendor.
JOB CODE 0-6739-20-0000
5.11 DESIGN REQUIREMENTS FOR BLOW DOWN/DRAIN FACILITIES
Complete blow down and drain systems shall be supplied, including a blow down
tankvessel designed to ASME VIII div 1. All HRSG pressure circuits shall be fitted with
blow down facilities that shall be designed to operate on both intermittent and continuous
basis.
The Vendor shall provide a continuous blowdown drum which flashes to the LP steam
header, which then drains to the intermittent blowdown drum.
5.12 DESIGN REQUIREMENTS FOR PIPING
All piping outside of Section I of BVPC shall be designed, manufactured and erected in
compliance with a recognized International Standard such as ASME B31.1 and Singapore
legislation, and specifications listed in section 2. All terminal point connections and
interfaces with the Central Treatment Facility shall be in accordance with SRC piping
classification.
Pressure part thickness calculations shall be based upon material selections and
requirements for an anticipated plant life of 25 years.
Flange sizes up to DN 600 (24”) shall be in accordance with ASME B16.5. Flanges shall
be welding neck type (WN). Plate flanges or flanges machined from plate material are not
allowed. Flange sizes above DN600 (24”) shall be in accordance with ASME B16.47
Series B
Up to and including 900# the facing shall be raised face. Flanges shall be bored to the
same inside diameter of the pipe neck or shell to which they are attached.
Piping pressure thickness calculations for all steam headers and main piping connections
shall include for an allowance of 1.6 mm associated with the effects of corrosion.
All piping arrangements shall take due consideration of expansion movements and shall
be provided with appropriate supports connected local structural steelwork or ground
based foundations.
Piping shall be provided to interconnect the components defined below:

o Feedwater piping from terminal point to deaerator inlet connection.
O Piping as required to convey feedwater from the base of the HRSG to the economizer
inlet header.
O Feedwater piping from economizer(s) to evaporator(s).
o Evaporator interconnecting piping (if evaporator is split).
O Steam crossover from evaporator to superheater.
O Piping as required to connect HP primary superheater to attemperator and
attemperator to HP secondary superheater.
O Piping to steam non-return valves (NRVs) and from non-return valve to stop valve with
valved drain connection in between as required by ASME Boiler and Pressure Vessel
Code, Section I for multiple boiler installations.
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O Vent and drain lines from external casing with drains terminating approximately four
feet above grade.
O Blowdown piping and blowdown control valves.
O Steam sample piping and sample metering valves.
Trim valves and fittings
Interstage attemperator for HP superheater.
All piping terminal points shall be provided with a flange or valve.
Intermittent blowdown connections shall be provided with double gate valves and shall be
piped to a common manifold.
Feedwater piping terminal points shall be on the same side of the HRSG as the
corresponding piping terminal points of the Purchaser.
To facilitate preoperational chemical cleaning and subsequent cleanings during the

service life of the HRSG, the following design features shall be included in the HRSG:
The entire water/steam cycle shall be capable of being drained in approximately one hour.
Drains shall be dimensioned accordingly.
Flushing nozzles with closures with a minimum size of 65 mm diameter shall be provided
at both ends of the lower drains headers. In general the mechanical design should place
emphasis on minimization of dead flow zones.
Flushing and drain connections on headers shall be arranged eccentrically such that
dead-flow zones are prevented.
Drains shall be provided at all system low points.
Vents shall be provided at all system high points.
Valves and control valves that will come into contact with chemical fluid during chemical
cleaning shall be of a chemical-proof design.
All materials used in the in the boiler shall be compatible with chemical cleaning.
5.13 DESIGN REQUIREMENTS FOR PRESSURE VESSELS
All pressure vessels outside of Section I shall be designed in accordance to ASME
Section VIII Div. 1 with latest amendments, and welding shall conform to ASME Section IX
for welding as well as for welder’s qualifications. Pressure vessels shall comply local
legislation as appropriate.
JOB CODE 0-6739-20-0000
All welds shall be 100% examined by appropriate non-destructive technique. Radiographs

shall be interpreted using the porosity charts in the above standard.
The pressure vessel weld examinations shall be per the applicable Code as
supplemented by the specifications listed in section 2 and local legislation.
5.13.1 General
i. Dimension indication should be inside diameter & tangential lines distance

ii. Head shape should be ASME 2:1 elliptical heads normally & hemispherical heads
for HP vessels.
iii. Size limitation for transportation of shop fabricated vessels. Diameter and Length
limitation should be determined by Purchaser.
iv. Connection on equipment should be basically flanged and maybe for
large diameter connections, for 30” and larger. V. Small
nozzle installed directly on equipment, except tanks
a) Minimum connection size: 2 inch (for instruments only). All other connection
sizes shall be based on design requirement. Nozzle size of less than 2” may still
be applicable for small equipment subject to case-to-case approval.
b) There is no requirement for minimum of 300# flanges. Flange rating for all
nozzles (including instrument nozzles) shall be based on design requirement.
The above criteria,(a) and (b) shall also be applied for shell & tube exchangers, air
coolers, and fired heaters.
vi. Separate steam-out connection on vessel shall be provided. Size shall be same as
vent & drain nozzles, and as follows:
Vessel Capacity Vessel Capacity Connection, inch

(m3) (ft3)
~28 ~1000 1
28~57 1000~2000 1.5
57~1400 2000~5000 2
1400~ 5000~ 3
Note: Vessel nozzle should be 2” minimum and reducer to be installed for

correction, if necessary
vii. Manhole
(a) – 900 mm and under vessel size(inside diameter), 18 “ or body flange

- 901mm & over vessels size (Inside diameter), 24” or body flange
JOB CODE 0-6739-20-0000
- 24 inches inside diameter minimum for fixed bed reactors.

(b) Manhole in trayed columns
To be provided on the top head, below the bottom tray, at the feed tray, and at
intermediated points specified by standard spacing of manholes, if practical.
Maximum distance between manholes in the tray section shall be every 20 ~ 25
trays.
(c) Manhole installation on horizontal vessel head is acceptable.
viii. Nozzle for instrument
Drain and vent (See item 5.13.1. (v) for small nozzle installed directly on
equipment)
(a) Size
Vessel Capacity Vent Size, inch Drain Size,

(m3) inch
~1.5 1 1
1.5~6 1 1.5
6~17 1 2
17~71 1.5 3
71~ 2 3
Note: Vessel nozzle should be 2” minimum and reducer to be installed for

correction if necessary.
(b) Ending of nozzle
- Drain
• Plugged. ( ≤ ANSI CL.600 and ≤ 1 ½)

• Flanged with blind. ( ≥ ANSI CL.900 or ≥ 2”)
• Capped.
- Vent
• Plugged ( ≤ ANSI CL.600 and ≤ 1 ½”)

• Flanged with blind. ( ≥ ANSI CL.900 or ≥ 2”)
• Capped.
© Installation of drain nozzle on vessel’s bottom line may be acceptable.
x. Ventilation nozzle on horizontal vessels should be provided on the top of the vessel
near the end opposite the man way.
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Ventilation nozzle with blind flange on vertical vessels should be also provided on
the top head of the vessels unless two or more man ways are specified at the top
and bottom of the vessel respectively.
Vessel Tangent Length, mm Ventilation Nozzle Size,

inches
3000 through 4500 mm 4
Over 4500 thorough 7500 mm 6
Over 7500mm 8
xi. Liquid drop legs should be welded to the vessel when their inside diameter is more
than 300 mm. (The legs to be lined by the same material as for the vessel, if the
vessel is lined).
xii. Holding Time Requirement in Vessels
CHEVRON Pressure Vessel Manual, Section 333 shall be applied to holding time
requirements for newly provided vessels.
Holding time of the existing equipment (including replacement) shall be decided
item by item based on discussion between SRC and Engineering Contractor.
xiii. Connections for pressure and temperature instruments and drains, can be located
on connecting piping instead of installing directly on equipment.
5.13.2 Drum openings
All drum openings shall be in accordance with the ASME B&PVC

Section I.
Each steam drum shall have a minimum 40 cm x 46 cm hinged elliptical manway

in each head.
The manways shall be sized to permit entry for inspection and repairs and removal
of steam separation devices and to allow for removal of internally captive doors if
repair or replacement of damaged surfaces is required.
Manway doors shall be hinged so as to fully swing out of the

opening.
Accurate and complete documentation shall be provided for each drum

closure.
JOB CODE 0-6739-20-0000
5.14 PERFORMANCE GUARANTEES
5.14.1 Efficiency
Vendor shall provide guaranteed efficiency for the following cases with natural gas at 33
°C ambient temperature:
1) GTG 50% load no supplementary firing (xx.xx%);
2) GTG 50% load, minimum firing at duct burner 20:1 turndown (xx.xx%);
3) GTG base load with no supplementary firing (xx.xx%);
4) GTG base load with minimum firing at duct burner 20:1 turndown (xx.xx%);
5) GTG base load with maximum supplementary firing (MCR) (xx.xx%);
Note: xx.x% means efficiency to be determined by Vendor
EXPECTED PERFORMANCE HEAT RECOVERY STEAM GENERATOR BASED ON

GTG EXHAUST DATA SUPPLIED IN ATTACHMENT 4.
1) Unfired Mode (NG fired GTG 50% load ; ISO conditions)

• Thermal efficiency xx.xx %
• Net steam generating capacity (44 kg/cm2g @ 384 °C) xxx t/h
2) Unfired Mode (NG fired GTG base load ; ISO conditions)

3) Fired Mode (NG fired GTG base load and NG SF burners (MCR) ; ISO conditions)
BASIS FOR UNIT PERFORMANCE

The efficiency of the HRSG is defined as follows:
E= ms * hs - mdw * hdw - mrc * hrc + mlps * hlps * 100%

mGTG * hGTG + mfg * (LHVfg + hfg )
Where:
E = HRSG efficiency % ms
= HP Steam production kg/s
mlps = LP Import Steam kg/s
mdw = Demin W ater Make-up flow kg/s
mrc = Return Condensate kg/s
hs = Steam enthalpy kJ/kg
hlps = LP Import Steam Enthalpy kJ/kg
hdw = Demin W ater Make-up enthalpy kJ/kg
mGTG = Gas turbine exhaust flow kg/s
mfg = Natural Gas flow to duct burners kg/s
hGTG = Gas turbine exhaust enthalpy at HRSG inlet kJ/kg
hfg = Natural Gas enthalpy at HRSG inlet conditions kJ/kg
LHVfg = Lower Heating Value natural gas kJ/kg
JOB CODE 0-6739-20-0000
Efficiency calculation shall be based on following data:

1 GTG Flow rate = xxxTPH
2 GTG Exhaust gas temperature = xxx°C
GTG gas composition on % Vol N2+Ar -75.49, O2-13.72, CO2-3.27, H2O-
3 7.52
4 GTG Exhaust enthalpy is considered as xxx kJ/kg net enthalpy with respect
to 15°C @ 1 bara.
5 Blowdown is closed.
6 The performance test shall be subjected to tolerances/uncertainities as per
PTC 4.4 code (Energy balance method)
7 Water/steam enthalpy is zero at 0°C and 1 bara.
The HRSG capacity shall be proven during a site performance verification test for
following conditions:
For GTG 50% operation mode without SF and for GTG Base Load without SF
A performance test run shall be conducted for the duration of 10 hours uninterrupted,
where the efficiency of the HRSG will be calculated based on every hour operation data
gathering and applying the appropriate correction curves. Any additional required
calibrated instrument for testing purpose, not required for normal operating service shall
be installed by Vendor and removed afterwards.
Vendor shall specify ALL specified data in tables as per specified guarantee case.
5.14.2 Efficiency Performance guarantees
The Vendor shall provide the following:

o Thermal performance and flow guarantees.
O Acoustic guarantees
o Emissions
o Others
• Minimum Performance Level (MPL): MPL is defined as the minimum performance the
vendor has to meet otherwise the Company has the right to reject the unit.
• Performance Liquidated Damages (PLD): PLD Performance Liquidated Damages
represent an agreed genuine pre-estimate of the loss likely to be suffered by the
Company in the event that the Performance Guarantees are not attained but the
Minimum Performance Levels are attained.
• The performance test tolerance, MPL and PLD shall be referred in the Commercial
Terms and Conditions.
The Vendor shall furnish, with his bid, a complete set of performance adjustment curves
and instruction for their use. Only these curves will be used to adjust the performance
from measured values to the guarantee conditions. Performance adjustments will be
limited to that presented in the furnished curves; and, once submitted the curves may not
be modified, added to or deleted without the written permission of the Purchaser/Company.
JOB CODE 0-6739-20-0000
Except as allowed for above, recorded values will be used for guarantee purposes, and no
allowance for test uncertainty and/or testing margin will be allowed.
The Vendor shall confirm and guarantee the maximum HP steam generation at the
maximum recommended duct firing temperature.
The Vendor shall guarantee the HP steam condition at 44 kg/cm2g and 384 ± 2 5°C.
The Vendor shall provide expected HP steam production with and without supplementary
firing and at minimal duct firing for each of the off-design cases in addition to the
guarantee point.
The Vendor shall guarantee the maximum sound pressure level shall be less then 85
dB(A) at 1 m at any location of any equipment surface of the package.
Vendor shall guarantee that expected flow induced vibration frequency of boiler tubes
differs by +50% of calculated own-frequency of same tubes, to avoid resonance vibrations
- adequate measures (e.g. detuning tubes) shall be taken where necessary.
Surface preparation, coating and painting shall be done in accordance with Vendor’s
standard to guarantee a 5 year protection and a durability of 10 years.
Noise at HRSG shall be guarantee with maximum 85 dBA at 1.0m at each measured point
from HRSG/Equipment.
Noise at HRSG during startup and safety relief valves testing shall be guarantee with
maximum 105 dBA at 1.0m at each measured point from HRSG/Equipment.
A guarantee/acceptance test will be performed in accordance with Power Test Code PTC
4.4, Gas Turbine Heat Recovery Steam Generators, using the Input – Output method to
confirm the Vendor’s performance guarantees stated in the contract documents. (see also
10.4)
JOB CODE 0-6739-20-0000
5.14.3 Allowable emissions
The combined emissions (HRSG supplementary firing + GTG exhaust emissions)

between GTG 50% load and base load over the complete SF operating range, shall
comply with HDI emission guarantees
HRSG vendor shall guarantee emission for burner firing from 10% to 100% for a GT
load from 100% to 50% across all ambient conditions. HRSG vendor shall provide an
incremental emission and emission at stack in mg/Nm3.
5.14.4 Pressure drop
Under conditions as per above Vendor shall guarantee the pressure drop at the flue gas
side, within the BLs as stated below :-
a. HRSG pressure drop at ISO condition (100% GT load and maximum firing) is 230.2mm of H2O.
b. HRSG pressure drop at 33 Deg. C (100% GT load and maximum firing) is 197.68 mm of H2O.
5.14.5 Steam quality
The steam quality, downstream the steam drum as well as at the BL, shall be according
VGB guidelines (< 64 barg) as stated above, in combination with the blow down
percentage to be specified by the Vendor.
Vendor shall guarantee steam purity of 10 to 20 ppb total dissolved solids carryover and
0.02% moisture carryover, over the entire steam production range.
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5.15 MATERIALS
5.15.1 Limitations on materials used

Vendor shall not use the following material:
• Asbestos
• Mercury switch or Mercury filled type device
• Mercury vapor light
5.15.2 Material certificates
Following material certificates shall be supplied in accordance with the specifications as

listed in section 2.
5.15.3 Certification base material
Base materials shall be procured and supplied with mill certificates in accordance with
ASME.
JOB CODE 0-6739-20-0000
For BS EN 10204 3.1 certificates: W here the material manufacturer has an appropriate
quality-assurance system, certified by a competent body and having undergone a specific
assessment for materials, certificates issued by the manufacturer are presumed to certify
conformity with the relevant requirements of this section.
For BS EN 10204 3.2 certificates: all tests under the certificate have to be executed during
complete production cycle by an approved/accredited verification third party.
5.15.4 Certification finished product
Finished products shall be procured provided that the following is arranged:

For BS EN 10204 3.1 certificates: Where the material manufacturer has an appropriate
quality-assurance system, certified by a competent body and having undergone a specific
assessment for materials, certificates issued by the manufacturer are presumed to certify
conformity with the relevant requirements of this section.
For BS EN 10204 3.2 certificates: all tests under the certificate have to be executed during
complete production cycle by an approved/accredited verification third party.
Stainless Steel and Low Alloy Steel shall be certified by PMI as described in section 10.3
‘Shop Testing’.
Proper traceability and reference shall be shown on all documents and drawings.
5.15.5 Product data sheet and Material Safety Data Sheet
Vendor shall supply all product data sheet and material safety data sheet of bulk materials
such as oils, greases, paints, insulation materials, silica gels, etc. The PDS and MSDS
shall be in the English language. Any registration required by Singapore law shall be
vendor responsibility.
5.16 GENERAL MECHANICAL
5.16.1 Fasteners
All bolts, nuts, studs and stud bolts, including those required for installation at terminal
points shall be provided by the Vendor.
Lock tight W ashers shall be provided under all nuts and bolt heads.
All bolting directly exposed to exhaust gases at operating temperature inside of the
WHRU shall be designed for the maximum operating temperature and contaminants in the
exhaust gases.
5.16.2 Fastenings to concrete or masonry
Anchor bolts for the fixing of small items shall be of the torque - expanded type of
approved make.
Where the base material will not withstand the expansion stresses imposed by the torque
expanded type or where the highest degree of resistance to vibration is required an
approved type of chemically bonded anchor bolt may be used.
JOB CODE 0-6739-20-0000
5.16.3 Provision for handling
Suitable provisions (lifting lugs etc.) shall be made to facilitate the handling of all items in
excess of 20 kg. Lifting calculations and certificates shall be provided.
This means that all removable components, including inspection covers and tube bundles,
shall be provided with handles and/or lifting lugs adequately designed and attached for its
weight and method of removal or handling.
O All lifting lug arrangements shall be designed for single point lift.
O Components in excess of 20 kg shall incorporate lifting lugs.
O Components weighing less than 20 kg shall have handles attached.
O Lifting lugs shall be fabricated from the same material as the flanges or the body of
the component. They shall be affixed to the periphery of flange or body by
continuous weld suitable for a single point lift.
O Appropriate number and location shall be determined by the Vendor.
O Each lifting lug and its attachment shall be designed with at least a Safety Factor
of 2.0.
5.16.4 Protection of moving parts
All moving parts where accessible to operation personnel shall be protected and suitably
guarded to meet to relevant regulations. All guards shall be designed to facilitate easy
removal.
5.16.5 Balancing
All rotating parts of the Package Unit shall be statically and dynamically balanced unless
otherwise agreed in writing by the Purchaser.
5.16.6 Lubrication
Any components requiring manual lubrication shall be provided with greasing nipples
mounted on a panel and identified.
The Vendor shall specify for all grease and oil (incl. lube oil) required for testing at works
and site.
The first filling will be provided by the Purchaser. Vendor shall submit details (incl. PDS
and MSDS) of his recommended lubricants, which shall be available from any of the major
oil companies.
5.16.7 Nameplates and labels
Instruction plates, nameplates and labels shall be provided for all major items (including
instrument and control valves) giving particulars of duty, size, serial number and full
information for identification and operation.
The instruction plates, nameplates and labels should be made of stainless steel and
properly secured to equipment.
JOB CODE 0-6739-20-0000
Drawings shall be submitted for approval of compliance.
5.16.8 Unit Identification
After final painting, all major items shall be identified.

Details and numbering system shall be advised by Purchaser.
5.16.9 Tools and tackle for maintenance
For maintenance purposes lifting facilities shall be provided for removal of man doors,
valves etc. Design calculations of theses facilities shall submitted for approval.
5.16.10 Corrosion protection
All surfaces shall be adequately protected in transit, and any damage shall be renovated
immediately on off-loading and on completion of erection.
After cleaning and inspection but before the unit leaves the Vendor’s works, the machined
surfaces of steel and ironwork shall be covered with a preserving fluid of an approved
type.
5.16.11 Surface preparation and painting
All equipment and material covered in this requisition shall be painted up to finish coat in
accordance with S-0000-13A0-0001, “General Specification for Painting”(Later).
All important parts (such as machined surfaces) of Materials shall be rust-proofed adequately in
accordance with S-0000-1450-0002 “Project Packing Instruction to Vendor” and CPM-SU-5244
“Preservation of New Equipment during Transportation and Storage”.
Grease, plastic or other suitable substance which Vendor recommends. Vendor shall submit
their detail rust prevention procedure.
For carbon steel fittings, rust prevention shall be applied for external and internal surface with
easy removable thin film, hard drying, cold application type such as MIL-P-116G Type P-1.For
stainless steel fittings, protection shall be the same as carbon steel fittings with chloride free
materials, or equivalent such as enclosing in moisture resistant polyethylene sheeting.
Surface preparation and painting shall comply with COM-SU-4743 External Coatings and
COM-SU-5191 Coating Systems. Including the Addendum to COM-SU-4743-E External
Coatings & MCP project specification and addendum MCP-0000-CRR-SRC-JES-0000-
00001-002
5.16.11.1. Internal Surfaces
All internal surfaces shall be free of gross contaminants such as heavy deposits of mill or
heat treating scale, oil, oxide films, slag, flux, weld splatter, dirt, metal chips, and abrasive
particles. Achievement of this criterion shall be determined by visual inspection.
The Vendor’s cleaning plan shall ensure that cleaning materials do not adversely affect
the surface or base metal in the cleaning, manufacturing, or operational environments and
that once established the cleanliness level will be maintained during later manufacturing,
shipping, and storage operations.
JOB CODE 0-6739-20-0000
Internal surfaces which rust shall be protected against corrosion during shipment, storage,
and installation with a protective coating which shall be removable using a water flush and
shall present no disposal problems after removal.
Each tube shall be air blown and a sponge shall be passed through the complete length of
the tube prior to welding them to the headers.
A swab shall be passed through each header after drilling holes and before welding on
end caps.
5.16.11.2. External Surfaces
External surfaces shall be smooth and free of gross contaminants such as heavy scale,
rust, sand, blisters, weld splatter, metal chips, and heavy deposits of oil or grease.
External surfaces, with the exception of machined surfaces, shall be given a shop painted
prime coat per Company’s external coating specifications. Wherever possible the
components shall be shop finish painted.
Machined surfaces shall be protected against corrosion during shipment, storage, and
installation with the application of one coat of a water soluble, rust-inhibiting coating.
For valve flange and equipment flange, outer surface area from the outer-edge of raised
face to outer-edge of flange and inside surface of bolt hole shall be painted by the same
painting system.
Shop primer painting of external surfaces shall be the Vendor’s standard.
The Vendor shall provide detailed written cleaning, preparation and painting procedures
for touch up of the Vendor’s paint.
Surface preparation, coating and painting shall be done in accordance with Vendor’s
standard to guarantee a 5 year protection. However, the following minimum requirements
shall be adhered: after shot blasting to grade SA 2.5 all steel and piping materials shall
receive at least one layer of shop primer and two layers of topcoat; also those parts that
will be insulated at a later stage. Coating, shop and final painting shall be provided by
Vendor. The colour scheme for the final painting will be advised in a later state.
All cleaning, coating and painting materials shall be supplied by Vendor.
The whole preparation and paint system shall be suitable for the operating environment.
Painting shall be done at Vendor’s facilities to the maximum extend possible.
Paint materials to be used shall be suitable for the maximum operating temperature.
Paint quality inspection reports shall be provided by Vendor for all painting executed in his
facilities or those of sub-suppliers. These reports shall be provided with the manuals and
shall be used for finishing all paint work to be done at site.
Touch-up painting of surfaces in the field shall be done by others after completion of the
installation.
JOB CODE 0-6739-20-0000
Vendor shall supply a sufficient quantity, minimum one (1) Container (18 Liters) of paint
with every coats and colors, solvent to allow site touch up, using the same paint material as
applied in shop.
5.17 FABRICATION
5.17.1 Welding
All welding shall be in accordance with the codes and specifications, as mentioned in
section 2 and local legislation.
All internal and external welds for the non-pressure parts, shall be continuously welded to
prevent corrosion behind the attachment and be sized to satisfy structural requirements.
Due consideration shall be given to venting of voids behind continuously welded
attachments.
All internal and external welds on pressure parts shall be full penetration welds (full
strength welding).
Tube-to-header connection shall be set through type.

All vendor and sub-vendor welding procedure specifications (WPS) and welding
procedure qualification records (PQR) are subject to review and approval by the
Purchaser/Company before fabrication starts.
Weld joint details and weld maps shall be submitted for review and approval along with
WPS / PQR.
5.17.2 Welding Heat treatment
Heat treatment shall be in accordance with the codes as per section 2 and in those cases
where it is explicitly specified on specifications and the data sheets for process reasons.
No welding shall be allowed on materials which have been PWHT.
Vendor shall submit his QA/QC procedures for review and approval by
purchaser/Company as specified in section 10.1.
5.18 PIPING
For the entire packaged unit Vendor shall provide piping including lay-out and support
drawings. These drawings shall detail the piping fully and provide all information
concerning pipe spool numbering (for prefabricated pipe spools) and location and types of
pipe supports.
All lines shall be listed in line lists. For all piping, authority approval, prefab piping, field
routed piping, etc., isometric drawings with requirements and references and bill of
material shall be prepared. Isometric drawings shall include the non-destructive
examination scope.
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The auxiliary piping (piping outside section I and ASME B 31.1 ) shall fully comply
with ASME B 31.3. Materials of piping used for the various services shall be suitable for
the intended service.
Material certificates according ASME shall be provided for all piping and fittings, valves
etc, unless stricter requirements are imposed by Authority requirements.
Vendor’s auxiliary piping shall be planned in an orderly manner. The overall lay-out and
routing of piping shall be established in close cooperation with and subject to approval of
Purchaser/Company to avoid interference and clashers.
Adequate clearances shall be given to parallel piping to allow easy maintenance without
disturbing the other lines.
Clearance for thermal movement of piping shall be based on extreme conditions and shall
consider minimum clearance requirements between any insulation and adjacent
equipment or structural members.
In case of interference and conflicting interest, priority shall be given to the biggest line or
the line which is more complex to plan with regard to geometry-, stress- and support
aspects.
Piping connections at BL shall be flanged and in accordance with Company’s piping class.
All terminal points shall be flanged except for the HP steam line.
All terminal points shall be located at one side of the package unit.
Terminal points connections shall be (supported as fixed point) anchored to the HRSG
boiler structure as close as possible to the BLs.
Looking plan North all terminal points are located on the west side of the HRSG.
All flanges shall be of the butt weld type.

All flanges shall be ANSI standard.
Socket weld fittings are not allowed.
Screwed pipe connections shall not be used.
All stainless steel piping shall be pickled and passivated.

The 300 series stainless steel piping material type 304/304L and 316/316L shall be specified
with dual stamping (dual grade).
All unit related piping shall be sized for 100% of the relevant flows.
Suitable drain points shall be positioned in such locations to allow complete drainage of
the contents of pipe work and valves.
Vendor shall include all drain piping and manifolds and utility piping in his scope of supply.
Safety relief valves shall be in accordance with ASME.
All valves shall be of flanged construction. Seal welded bonnets are not allowed (socket
weld valves are allowed up to and including 1½” for carbon steel only, except ball valves).
Valves in horizontal lines shall be installed with the stems orientated, preferably vertically
upward. Vertically downward orientation shall be avoided.
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Chain operated valves are not allowed.
All support and hangers shall be suitable for carrying the weight of the piping, when filled
with water during hydrostatic pressure testing. In this regard the Vendor shall be
responsible for carrying out a thorough stress analysis on all piping systems.
Vendor shall be responsible to assure pipe stress and reaction forces executed to
equipment within allowable limits (as above). Reaction forces on the equipment
connections shall be calculated and recorded by the Vendor on the equipment drawings
along with acceptable limits.
Pipe supports can be in accordance with manufacturer standard.

All supports shall be robust, reliable and so designed to minimize moisture retention and
subsequent pipe corrosion.
Interconnecting piping and utility piping in Vendor’s scope shall be prefabricated to the
maximum possible extend allowing for dimensional adjustments during field erection.
5.19 PIPING NOISE REQUIREMENTS
Maximum allowable noise levels are specified in the attached noise data sheet. If these
levels shall be exceeded the vendor shall indicate the additional noise abatement measures
and additional costs to meet the guaranteed level.
In the quotation the vendor shall provide the sound power levels from each noise source
including noise spectrum without positive tolerances or shall clearly state the tolerance on
the noise data sheet.
Tonal or impulse corrections that have been included shall be clearly stated by the vendor.
The maximum sound pressure level shall be less then 85 dB(A) at 1 m at any location of
any equipment surface of the package.
For steam blowing Vendor shall provide blow-off piping with silencer(s) to ensure sound
pressure levels do not exceed 85 dB(A) re 1 pW. These facilities shall be removed (by
others) after cleaning has been completed. If these levels are not achievable the vendor
shall specify the maximum reachable sound pressure level.
6 DESIGN REQUIREMENTS INSTRUMENTATION AND CONTROL
6.1 GENERAL
Principle of plant operation
The two Heat Recovery Steam Generators (HRSGs) are part of the Cogeneration plant.
It is the aim of the client that the control and ESD systems including the burner
management part which perform the control, start up and shut down of the package are
not a part of the Vendors scope.
The exception to this approach could be any proprietary control or safeguarding which will
form part of the Vendors scope.
The Vendor shall indicate this in his bid.
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DCS and ESD systems will enable start-up, shut-down and operation of the HRSG. These
panels will be installed in a separate instrument room in the CFC located on the
Cogeneration plot,
Plant DCS system will be Honeywell or PKS Experion. Operator stations will be installed
both in the Central Control Building and in the CFC.
Plant ESD system will be Triconnex TMR.
The Cogeneration plant can be remotely controlled and monitored either from the Central
Control Building or CFC.
Under normal operation, the Cogeneration plant is controlled from the Central Control
Building.
In an emergency, the control of the Cogeneration plant can be switched from Central
Control Building to the CFC.
After a trip, the alarms will need to be reset and the unit concerned will after rectification
of the problem be restarted.
6.2 SCOPE OF SUPPLY

Engineering
The scope of Instrumentation and Control includes the following activities and supplies, as
necessary for a trouble-free start-up, operation and safeguarding of the HRSG and
auxiliary equipment in accordance with this requisition and applicable Codes and
Standards:
• Engineering, including detailed PID’s with interface boundaries marked up, logics,
control- and safeguarding narratives etc.
• Process Control Narratives and Safeguarding Narratives
• Participation in HAZOP and SIL verification and certification and implementation
• Detailed design
• Assistance in the basic design of the overall control system
• Basic process control mimics for CFCs
• Process automation software and configuration
• Design specification
• Testing procedures
• Documentation and drawings
• Final drawings and documents with agreed tag numbers.
• Sufficient information (sizes, location, of junction boxes etc.) necessary for proper
design of cable trenches.
Manufacturing and supply Scope of work
• All field instrumentation

• Control valves and remotely operated on-off valves inside system limits
• Local startup panel
• BMS logic
• Junction boxes mounted at edge of BL
• Option for utilizing hydrastep type instrumentation on steam drum level control
• Commissioning and start-up spares and consumables
• Special tools required for any instrumentation or control cabinets.
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• Shop inspection and testing

• Packing and Shipment
Exclusions from the scope
Following is the items required to be supplied by Purchaser :

• Cable trenches and cables between Junction boxes, local panel(s) and Plant Control
Room
• DCS and ESD systems
6.3 TAG & LOOP NUMBERING SYSTEM
Tag numbers for the package shall follow the P&ID codes.
The units are called1030 and 1040 and the instrument tag numbers distinction between
both units is A and B.
Each instrument loop is given a discreet number and these loop numbers shall be
sequential and are related to the type of loop (See below). Each loop number shall contain
6 characters.
Unit No. Loop Type Loop No.
1030 F10A 01
1030 L10A 01
1030 P10A 01
1030 T10A 01
The tag number for each item within the loop can be derived from the loop number
see example below.
Loop No. Tag No.
F10A01 FT10A01
FC10A01
FCV10A01
Each instrument shall be tagged according above system.
Tag numbers for package unit instruments are assigned by the Purchaser and given to the
Vendor to be used on all applicable Vendor documents.
7 DESIGN REQUIREMENTS ELECTRICAL
7.1 SWITCH GEAR
The HV- and LV MCC’s are not part of Vendor’s scope, all provisions for main power
supply and controlling of E-motors will be by switchgear provided by Client.
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7.2 CONTROL OF ELECTRIC MOTORS
RCU’s By Others
7.3 ELECTRIC MOTORS

Three-phase squirrel cage-type induction motors of the standard industrial type shall be
used for AC drives unless precluded for practical and economical reasons.
Motor frame sizes shall be selected from the standard metric series to IEC 60072-1/72-2
Electric motors shall be suitable for direct on-line starting and for restart with full opposite
residual voltage under full load conditions and at any voltage between 80% and 100% of
the rated voltage at the terminals of the motors (including the unit transformer, if
applicable).
Electric motors shall be suitable for the following number of sequential starts:
• Three successive starts with motor initially at ambient temperature.
• Two (2) successive starts with the motor already at full load working temperature,
between successive starts the motor coasting to rest decelerating under operating
conditions.
• After a 30 minutes cooling period at standstill another starting sequence of at least two
(2) successive starts shall be possible.
Electric motors shall be suitable for continuous running duty. Duty type S1 in accordance
with IEC 60034-1.
The minimum insulation for motors, including motor reductors, shall be class “F” without
exceeding allowed temperature rise for class “B” insulation motor operating at rated
output.
Motors for use in zone 2 shall be Exn
Temperature limitation of motors use in zone 2 areas shall be T3
Motor terminal box shall have a degree of protection of IP 55.
LV Motors shall be suitable for 400 V, 50 Hz, HV motors DOL shall be suitable for 3.3 kV,
50Hz. (LV Motor=< 75kW, HV Motor>75kW)
7.4 DC SUPPLY OR UPS
An UPS (Uninterruptible Power Supply) distribution panel is available in the Cogen

substation to power vital loads with 110 V AC, if required.
7.5 RADIO INTERFERENCES

HRSG solid state electronic control systems shall meet the radio interference
requirements of class 3 to IEC 60255 of class G to DIN 57875. Their operation shall not
be hampered by radio interference caused by equipment installed in their vicinity and/or
portable telecommunication equipment (walky-talkies) having a radio interference class 3
to IEC 60255 class G to DIN 57875 or worse.
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7.6 EARTHING
Two adequately sized earthing bonding stations shall be provided on opposite sides of the
HRSG frame.
All equipment (E-motors, lighting fixtures, local panels, etc) shall have suitable earthing
provisions and follow local standards.
All this equipment shall be earthed via the bonding stations. Earthing of the equipment
including delivery of the earthing cables and bonding stations belongs to Vendor’s scope.
Connection of the bonding station to the common earthing grid (2x) will be done by others.
7.7 CABLING
Cable shall be of the XLPE-insulated type with PVC outer sheeting, where appropriate it
shall be of armoured-type.
Cable specs:
• Surface; XLPE/ SWA/ PVC
•Buried; XLPE/ LS/ SWA/ PVC (Must be Lead Sheath)
Conductors and cable shall be constructed and tested in conformity with IEC publications.
Conductors shall be of high-conductivity annealed copper in conformance with the
International Annealed Copper Standard (IACS).
The selection of high voltage cables shall be based on IEC 60183.
Current carrying capacity of cables shall be calculated to IEC 60287.
On-skid cables shall be of the flame-retardant type complying with IEC 60331 and IEC
60332.
Vendor shall be responsible to design the cable routing and prepare drawings for this
purpose. Trench digging, cable laying in trench and refill shall be done by others.
7.8 LIGHTING
The complete lighting (fixtures, cabling, JBs etc) on the HRSG shall be supplied by others.
8 GENERAL (ENGINEERING) ACTIVITIES AND DELIVERABLES
8.1 COMPLETE DESIGN AND ENGINEERING
Regarding the complete design and engineering incl. technical documentation at least the
following activities shall be provided:
• All design and engineering necessary with regard to fabrication and proper functioning
of the unit.
• All required static- and dynamic loads to develop the concrete foundation.
• All applicable foundation typicals
• All documentation, drawings including “as built” drawings, calculations, reports
manuals (see attached Technical Documentation Sheets), and test certificates
• Process flow diagram shall show equipment, main process lines, main control process
instruments, flow quantities, temperatures, pressures and material balance.
• Piping and instrumentation diagram shall show equipment, all process and utility lines,
all instrumentations for control, safety and shut-down system and all process valves,
vents and drains.
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8.2 FIELD ACTIVITIES

Responding to Purchaser’s time to time request after delivery of the Materials, Vendor is required
to dispatch qualified personnel who are able to communicate in English sufficiently to perform the
following service(s) (as Purchaser’s request) in accordance with “General Conditions for Vendor
Specialist “ (JGS 300-011-5-07E):
Following field activities (i.e. supervision of), at least, shall be provided:

• Check on position of base plate anchors
• Off loading, and transport to a designated location
• Installation
• Testing and commissioning
• Cleaning of systems after installation
• Tests on completion and issue of certification and records
• Setting to work
• Performance testing
• Training of Company’s operation and maintenance personnel at
Company’s facilities and on site.
The field service fee and number of days the services will be provided and shall be included in the
proposal and/or Vendor shall include his per diem rate for the cases where the period of field service
will be extended or shortened.
8.3 STANDARDISATION
The International System of Units (SI) shall be used and all materials, fittings,
components, items of plant and equipment supplied for incorporation in the W orks shall be
standardised accordingly.
SI units shall be used in all correspondence, documentation, calculations, drawings,
measurements etc.
For pressure bar absolute (bara) shall be used.
8.4 OPERATING AND MAINTENANCE INSTRUCTIONS
The Purchaser shall supply as early as possible, but at the least Six months before the
date of completion, four (4) draft paper copies of general operating and maintenance
instructions for the unit and electronic copy.
Six (6) paper copies and 3 electronic copies of the final operating and maintenance
instruction each complete with black-on-white paper prints of all necessary drawings shall
be supplied to be available at Site at least one month before the scheduled completion
date. Revisions to instructions shall be provided where running experience shows them to
be necessary.
The text of the operating and maintenance instructions, together with all drawings,
illustrations and diagram shall refer specifically to the unit being supplied under this
requisition, and shall be specially prepared where necessary. General
i n s t r u c t i o n s referring to a range of equipment will not be acceptable.
Operating instructions shall detail all normal starting up, running and shutting down
procedures, emergency operating procedures and any precautions recommended to
prevent plant deterioration during periods of non-operation.
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The whole of the operating and maintenance instructions shall be securely bound in
approved covers and provided with an index for easy reference.
8.5 PROGRESS FOLLOW-UP/REPORTING
Detailed monitoring of the progress will be achieved by the use of critical path network
planning and review techniques.
The Vendor shall plan in detail his activities using the same technique. The work shall be
broken down into sufficient detail to enable a correct logical sequence of activities to be
established.
The issue and approval of drawings covered in detail with appropriate check points to
cover design information interface event with others.
The manufacturing work shall be broken down sufficiently for the information supplied to
service the overall project programme.
Six copies of a summary progress report shall be submitted on the latest working day of
each month.
8.6 PLACES OF MANUFACTURE, AND SUB-ORDERS

The places of manufacture, testing and inspection before despatch to site for the various
portions of the works shall be stated and shall not be dispatched without the agreement of
the Purchaser.
The Vendor shall supply an approved number of copies of all sub-orders. Information shall
be given on each sub-order sufficient to identify the material or equipment to which the
sub-order relates and stating that the material is subject to inspection by the Purchaser
before dispatch.
8.7 MAINTENANCE AND CLEARING OF SITE
Not applicable
8.8 SPARE PARTS AND CONSUMABLES

General
Vendor shall supply and/or recommend the spare parts necessary for construction, pre-
commissioning & commissioning, Six years operational spare parts, and the capital/Insurance
spare parts in accordance with S-0000-1470-0001 “Spare Parts Plan & Procedure”.
Spare parts shall be packed and preserved to ensure a shelf life of at least three years without
any deterioration or loss of effectiveness.
Spare parts must be strictly interchangeable and suitable for use in place of the
corresponding parts supplied with the unit. They shall comply with the specification and
must be suitably marked and numbered for identification and packed for indoor storage.
A normal complement of startup and commissioning spare parts will be included with the
original order and shall be shipped with the unit.
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The Vendor shall also include in his proposal a list with the unit prices of routine spare
parts for three years of operation, consistent with the availability goal specified.
Any spare parts supplied shall be identical to, or interchangeable with the corresponding
part originally supplied and shall in all respects conform to the technical specifications
governing such original parts.
All spare parts shall be wrapped separately and sealed against moisture. Packaging shall
prevent damage caused by normal shipping and handling.
As a minimum the following spare parts shall be provided with each HRSG and accessory
as specified herein:
o Two set of seals of each type used.
O Two set of all gaskets expected to be required during initial operation, startup, and
checkout.
Vendor shall include in their quotation (listing and quotation):
Construction and (Pre-)commissioning spare parts:

These spare parts are required to prepare the equipment ready for start-up.
The recommended Construction and Pre-commissioning spare parts shall include as a minimum
following, unless specified elsewhere:
No. Description Quantity
(a) All gaskets including steam drum 2 sets

manhole
(b) Bolts & Nuts 10 %
(c) Sight Glass for View Ports Vendor to advise
(d) Flame scanners Vendor to advise
(e) Transparent glass for level gauges Vendor to advise
(f) Coil for Solenoid valves etc Vendor to advise
Initial spare parts:

These spare parts are to safeguard the operation of equipment during running-in and start-
up periods and for
Normal operation spares

These spare parts as required for 6 year normal operation..
Capital spare parts:

Those parts of equipment, equipment assemblies or complete items of equipment that are
required for replacement of items not subject to deterioration by normal use but failure of
which is really critical for continuous operation of the plant. They items to be delivered shall
be in line with the maintenance contract (separate order).
No. Description Quantity

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(a) Tube materials Vendor to advise

(b) Expansion joint & Metallic bellow spares Vendor to advise
Consumables
Consumables for commissioning shall be included.
All other consumables will be delivered by others
Vendor shall include, in the Proposal, the specifications, quantities, and maintenance
frequency for pre-commissioning, commissioning, start-up and operational consumables, such
as lubricants and fillings, etc., if any.
Lubricants (including flushing oil and hydraulic oil) / greases and filling required shall be listed
in the Attachment 10 “Consumable List”. Where brand names are specified in Purchaser’s
document, Vendor shall follow the requirement. If it is difficult to comply with it, Vendor shall
provide his deviation list with reasons. Electronic form shall be provided by Purchaser to the
successful Vendors during detailed engineering. Lubricants products shall be selected locally
available.
If the consumables are Vendor’s exclusive products or special product that is not
available locally, Vendor shall provide their price list for initial charge separately as
Special Tools and testing equipment
Special tools required for the operation and maintenance of the unit shall be furnished with
the unit.
The Vendor shall furnish any special tools required for the erection of the unit. These tools
shall remain the property of the Company.
Vendor shall also supply Testing Equipment those are not a type normally used by craftsmen.
These tools are required for installation, disassembly, assembly, removal, replacement,
commissioning, calibration or testing of the equipment.
8.9 DRAWINGS AND DOCUMENTATION

(1) Drawings and Documents
Vendor shall submit to Purchaser the documents in accordance with the requirements specified
in S-1030-135B-0006 ”Technical Documentation Sheet(HRSG PACKAGES)”. All documents
shall be provided in accordance with S-0000-1440-0001, “ Instruction for Vendor
Documentation”and using job formats to be provided by Purchaser during detailed engineering.
(2) Language
All Vendor drawings and documents shall be in the English language. In case Vendor needs to
use another language, as his normal practice, English shall be added.
(3) Shipping Volume Information
Vendor shall indicate the best estimated shipping volume and weight in his proposal.
(4) Monthly Status Report
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Vendor shall provide in his proposal a time schedule for the fabrication including order and
material delivery from Sub-Vendors, testing and inspection, ready for shipment at workshop and
port for export, etc.
The manufacturing status report shall electronically be submitted monthly.
(5) Electronic-SPIR Form
Vendor shall complete inputting required data of Spare Parts in electronic-SPIR form specified
in S-0000-1470-0001 “Spare parts plan and procedure”, and other electronic data specified in
S-0000-11F1-0001 “Instructions for Tag Attribute Data by Vendor” and transmit them to
Purchaser.
(6) Data Book
The Data book shall be prepared in accordance with S-0000-1520-0104,”Instruction of As-Built
documentation”.
(7) Tag Attribute Data
Vendor shall supply the Tag Attribute data in applicable format for Company’s FED (Facility
Engineering Database) requirements. Scope of work is defined in S-0000-11F1-0001
“Instruction for Tag Attribute Data by Vendor”. The format will be provided by Purchaser during
detail engineering phase for successful Vendor.
(8) Units
Units of measurement shall be Metrics as defined in S-0000-1222-0001, “Basic Engineering
Design Data”.
(9) Maintenance Data
During detailed engineering Vendor shall supply required input data the Company’ CMMS
(Computerized Maintenance Management System), in accordance with S-0000-11F1-0001
“Instruction for tag attribute data by vendor”.
(10) Life Cycle Data
Vendor shall provide expected utility consumption data for Purchaser’s assessment in terms of
Life Cycle cost parameter conducted by Purchaser during bidding.
SPECIFIC DELIVERABLES
Vendor’s proposed equipment shall include design features that will achieve an efficient,
safe, and reliable operation. As a minimum, Vendor’s technical proposal shall include the
following as minimum (see also TDS attached):
o Completed equipment data sheets
o General arrangement drawings – plan and elevation
o Equipment dimensions, quantities, sizes and weights
o Summary of exceptions and clarifications
o Statement of qualifications and experience including reference list
o Vendor shall provide performance data including gas and water/steam side
temperatures, pressures, and flows for all exhaust cases listed in section 5.13.
o Vendor shall furnish the typical Factory Acceptance Test (FAT) procedures for
Purchaser/Company review.
O Vendor shall provide all the delta Capex for all the options mentioned from the defined
base case (e.g. Sweet W ater Condenser system for Spray Attemporator)
o Vendor shall submit the following documents with the proposal
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o Preliminary dimensional outline with weight and centre of gravity

o Tube layout
o Casing/Liner details
o Instrument list (I/O list)
o Instrument cable list with type and length
o Instrument Junction Box List
o Thermal/acoustic insulation List with line sizes, length and insulation thickness.
O Recommended spare parts list with prices
o Purchaser shall engage Vendor to discuss the above technical deliverables.
9 PREPARATION FOR SHIPMENT, TRANSPORT AND ERECTION
Vendor’s shipping and packing work shall be done in accordance with the following applicable
document.
S-0000-1450-0001 “Project Shipping Instruction to Vendors”
S-0000-1450-0002 “Project Packing Instruction to Vendors”
Vendor shall clearly show the Country of Origin of Materials to each package and contents
9.1 PREPARATION FOR SHIPMENT
The Vendor shall be responsible for preparation for shipment, loading, transportation by
others, and protection. Delivery to the site and unloading at the site shall be provided by
others.
The Vendor shall prepare and submit to the Purchaser written procedures for the
handling, storage, shipping, and preservation of the equipment to prevent degradation of
the supplied equipment. This shall include recommendations for onsite storage outdoors
for up to one year.
The equipment shall be packaged and shipped in a suitable fashion to withstand shipment
without losing electrical and mechanical integrity demonstrated by factory tests.
After all testing has been completed, the equipment shall be drained and checked to be
clean inside.
Where required to avoid deterioration internal and external surfaces shall be preserved.
The HRSG parts and all accessories shall be protected against possible damage during
shipping, receiving, storing, and handling.
All openings shall be closed with plastic covers and flange facings shall be protected
against corrosion and covered with wooden blanks securely fastened.
Fabric or plastic tarps are not an acceptable closure material.
Bag(s) with moisture absorbing material shall be hung in a nozzle of the equipment.
Directly after fabrication and cleaning, modules shall be shrink-wrapped in Intercept

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Technology™ Shrink Film to provide an active barrier for effective long-term, corrosion
protection against rust, oxidation, mould and mildew. The Intercept shrink film has had a
highly reactive copper formulation reacted into it such that it becomes a tortuous path for
corrosive gases and airborne contaminants preventing contaminants from penetrating the
film. It also cleanses the interior air space, creating a neutralized micro-environment
inside, free from destructive corrosive gases and contaminants. This shrink film is
available from Xtend Packaging Incorporated (www.xtendpackaging.com).
Vendor’s manual shall list all the conservation applied and all measures required for up-
keeping the conservation used. Also measurements to be taken if the construction period
would be longer as expected.
Vendors manual shall also describe measurements for removal of conservation if this is
necessary.
Piping spools shall be cleaned internally and the correct spool marking in accordance with
the relevant piping drawing shall be indicated by a durable method at both ends of each
spool. Spools shall be properly closed with standard plastic covers.
Materials and components supplied loose shall be durable identified in accordance with a
marking and tagging list. A system allowing easy identification shall be used. All openings
shall be closed with suitable covers to avoid entrance of debris and foreign matter.
9.2 MARKING AND IDENTIFICATION

Each package, skid, box, and crate shall be marked on the outside with the following
information so that it is readily visible:
o Purchaser’s name and address
o The Purchase Order number.
O Any special instructions for handling.
O Shipping weight and weight lift points or the centre of gravity.
O The Purchaser’s equipment tag number.
Each crate or container shall be numbered or lettered to correspond with the packing list
furnished.
The packing list shall specify quantity of the various items with their serial number,
catalogue number, purchase order number, or other specific identifying information to
facilitate check-off of material when received.
If the item must be disassembled prior to shipping:

o All loose shipped items shall include an itemized list of parts,
o This parts list shall be placed inside the box with re-assembly drawings and
instructions as required;
o A second copy of the itemized list shall be placed in a waterproof pouch securely
attached in an accessible location on the outside of the weatherproof container.
A corrosion-resistant nameplate shall be attached to each HRSG in a clearly visible, easily

accessible location. The nameplate shall be stamped with the following information:
o Name of equipment.
O Vendor’s name.
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o Vendor’s model number.

O Vendor’s shop order number.
O Vendor’s serial number.
O Date of manufacture.
O Purchaser’s equipment tag number.
O Service.
O Design output, listing the steam output, steam temperature and pressure as specified
in the HRSG Data Sheets.
9.3 TRANSPORT AND ERECTION
With respect to transport of parts of the installation, adequate provisions shall be made to
prevent damage and corrosion. All parts of the installation, including open ends of coils,
prefabricated piping, nozzles on vessels etc. shall be provided with suitable and strong
covers. Reference is made to section 9.1.
In case special lifting equipment is required for lifting the equipment, this will be supplied
by the Vendor. Lifting equipment shall be designed to an approved lifting standard and
properly tested and certified. The lifting device shall be designed with at least a Safety
Factor of 2.0.
Design and testing of Lifting beams shall be in compliance with “Workplace safety &
Health Act” of Singapore Regulation.
Vendor shall supply detailed transportation plan, off loading methodology and installation
instructions including a risk assessed lifting plan.
Although erection and assembly at site are excluded from Vendor’s scope of supply, the
Vendor shall provide Vendor site representative in order to supervise during erection,
commissioning, start-up and performance testing.
Vendor shall submit with quotation a preliminary erection schedule, based on this order
scope and vendor’s experience.
9.4 STORAGE
Equipment shall be prepared for a minimum of twelve (12) months outdoor storage in a
salt laden, humid atmosphere environment (e.g., VCI-309 corrosion inhibitor on furnace
and water side, and/or silica gel).
The Vendor shall furnish instructions for receipt, handling and storage that affect
warrantees and/or guarantees and to preserve integrity of equipment placed in outdoor
storage.
Storage rate at vendor works

Vendor shall quote schedule of rates for storage of Materials at Vendor works and include in his
Proposal. This rate will be applicable upon instruction from Purchaser, requesting that the
Material should be stored until further delivery instruction.
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10 INSPECTION, TESTING, COMMISSIONING, START-UP AND OPERATOR’S TRAINING
10.1 GENERAL
Inspection Level
[ ] Level 1
[ ] Level 2
[X ] Level 3
[ ] Level 4
The definition and requirement of the planned inspection level is classified as shown in S-0000-
1520-0101 “Quality Control Requirements to Vendor (Procurement phase)”.
Vendor as a minimum shall conduct tests and inspection in accordance with the applicable
documents listed in Attachment 9 “Applicable Documents” and minimum Purchaser’s inspection
requirements are shown in Attachment 12 “Scope of Inspection”.
After order assignment, Vendor shall issue his own ITP and test procedures for Purchaser
approval and definition of involvement.
The ITP approval does not relieve in any case Vendor from his responsibilities to comply with all
test, inspection and certification requirements defined in the applicable job specifications listed in
Attachment 9 “ Applicable Documents”, applicable international standards, and governing
statutory regulations and codes.
Purchaser reserves the right to increase his inspection surveillance, as he deems necessary,
without any additional cost and extension of lead time.
Vendor shall be fully responsible for test, inspection and certification of his Sub-vendors.
Material certification shall conform to job specification S-0000-1520-0103 “Material Certification
and Traceability Requirements”.
Control of measuring and test equipment shall be in accordance with JGS-499-999-5-02E,
“Control of Monitoring and Measuring Devices, Product Status and Nonconforming Products”.
Vendor shall submit inspection notification to Purchaser in accordance with S-0000-1520-0101
“Quality Control Requirements for Vendors(Procurement phase)”.
The HRSG shall be inspected and tested in accordance with the Inspection and Test Plan
to verify compliance with the requisition.
Vendor shall specify his Authorised Inspectors.

Inspection will be performed by inspectors of the Engineer and/or Company and by
Authorities/Authorized Inspector if applicable, indicated in the subsequent texts as “the
Inspector”.
Vendor shall submit a detailed inspection and test plan (ITP), indicating the items to be
inspected/tested and their status of fabrication, construction, the inspection and test
methods, and the inspection/witnessing by the Vendor and/or Purchaser and/or Company
and the witnessing by Authority. This plan will be reviewed and approved by Purchaser.
SRC shall be take part in the review.
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The Vendor shall give the Inspector, without charge, all reasonable facilities and access
for satisfying himself that the equipment is being manufactured in accordance with the
requisition, drawings and technical specification.
All closures for shop testing shall be supplied by the Vendor.
All inspections and tests shall be carried out according to methods specified in codes,
specifications, and standards, or proposed by the Vendor and agreed upon by the
Company & Purchaser.
In case when it is not possible to show full compliance with the acceptance criteria as per
this requisition test methods for further tests or inspections may be agreed upon between
the Vendor and the Inspector. These inspections will be on the account of the Vendor.
Any manufactured item or part of it which does not comply with the requirements or
material and which shows defects during inspection by Purchaser/Company will be
rejected. The Vendor will be notified in writing.
Rework, repair or remanufacturing of item not fulfilling requirements shall be performed on

account of the Vendor. Subsequent repeated inspections and tests shall also be on
account of the Vendor, including personal costs of inspections.
The Purchaser or his representative may survey the Vendor’s facilities before award of
purchase order.
The Purchaser or his representative will inspect the completed shop work prior to packing
for shipment.
The Vendor shall provide or arrange proper notification (minimum 5 working days upfront)
and facilities for all the purposes listed in this section.
Tolerances for fitup during construction shall be defined on the Vendor’s erection drawings
or in a separate procedure (Erection Quality Inspection Plan).
Vendor’s standard QA Manual shall be submitted to the Purchaser for review and should
be in such a form as to enable assessment of the manufacturing sequence and inspection
set-up and other control procedures.
As a minimum, the following technical data sheets are requested:
o Description of Vendor’s quality assurance plan.
O Organizational chart of quality assurance department and quality control showing
relationship to other groups.
O Typical inspection, test and QA audit procedures. Typical instrument calibration
procedures, including frequency of calibration of standard and production test
instruments.
During the execution of the purchase order, manufacturing and quality control procedures
shall be available for reference by the Purchaser or his representative at the place of
manufacture.
JOB CODE 0-6739-20-0000
Unless otherwise waived, a Vendor surveillance release form (tag) will be issued by the
Purchaser’s quality control representative and attached to equipment, following final
successful inspection at the Vendor’s plant.
Equipment shall not be shipped without having a Vendor surveillance release form
attached, unless authorization is received from Purchaser.
Inspection release for shipment at the Vendor’s plant does not relieve the Vendor of the
responsibility from complying completely with the requirements of this specification,
except for deviations specifically brought to the Purchaser’s attention and specifically
waived in writing.
The Vendor shall certify in writing that all applicable codes, standards and requirements of
this specification have been complied with.
10.2 TESTING
All testing must be done using certified test equipment and operators. The methods of
testing, the test results together with details and serial numbers of the test equipment,
shall be issued on the Vendor’s standard certificate of tests. The Vendor shall confirm
levels of competence and that his own testing quality standards and procedures are being
adhered to for any elements of the W orks which are sub-contracted.
Tests shall be carried out in the manufacturing shops and at site.
For all steel, minimum impact test values as per Code shall be adhered to.
The Vendor must give at least 2 weeks notice and location of the factory acceptance tests
and shall provide transportation and accommodation for the Engineer and
Purchaser/Company personnel.
10.3 SHOP TESTING
Vendor shall perform, as a minimum, the following inspections, checks and tests in the
shop. They will be witnessed by the Inspection. Said Inspector shall be given free access
to the workshops of Vendor to witness these tests.
a. Verification of the construction material of the pressure vessels for conformity with the
requirements.
b. Verification that piping and fittings are all according the specification for materials and
fabrication.
c. Inspection of welding and non destructive examination of welds as required by
the design code.
d. Hydrostatic tests of the fabricated pipe work and equipment necessary according
Code.
e. Performance tests (curves, etc.) and functional tests of pumps, fans and drives (at sub-
Vendor’s workshop).
g. Supplier instrumentation test and calibration certificates are complete
h. Burner testing (functional test at burner Vendor’s workshop)
JOB CODE 0-6739-20-0000
i. Integrated testing of interface to DCS & ESD System

J. Other inspections and tests as noted on the requisition, specifications, and equipment
data sheets.
Pressure Test
The shop assembled pressure parts of the HRSG and all pressure vessels shall be
hydrostatically tested per respective ASME B&PVC Sections in the Vendor’s shop. The
pressure tests shall be witnessed by Authority and Purchasers representative.
Only water with conductivity less than 10 µS/cm shall be used for shop hydrostatic
testing.
Following hydrostatic testing, warm dehumidified air shall be circulated through the
assembled coil until a relative humidity of 35% is measured in the air exiting the coil
assembly.
The interior of completed and dried-out coils shall be treated with phase inhibitors and
the coils shall then be capped and shrink wrapped, using Intercept Technology™ Shrink
Wrap and subsequently protected from exposure to moisture, debris and damage during
storage and shipping. See also section 9.1.
10.4 NDE / PMI
NDE of components and welds as required by design codes, specifications, and local
legislation shall be performed per ASME B&PVC Section V, and approved Source
Inspection and Test Plan of the Requisition shall be performed.
Tests shall be certified as having been properly performed and that all components have
successfully passed these tests.
Certified test results shall be reviewed by Purchaser’s inspector and Authority (if deemed
necessary) and incorporated in the MDB.
POSITIVE MATERIAL IDENTIFICATION (PMI) OF ALLOY MATERIALS
PMI test shall apply according to the requirements of S-0000-1520-0201 “General Requirements
of Positive Identification for Purchased Equipment and Materials”.
Positive Material Identification (PMI) as in accordance with MCP-0000-QAC-SPC-JES-

0000-00001-00 “Positive Material Identification (PMI) Specification and Material
Traceability Procedure”shall be performed for all alloy materials.
Each component part (plate, cladding, pipe, flanges, fittings, etc) of completely fabricated
equipment shall be 100% Positivity Material Identified (PMId) with results recorded. A 10%
random sampling of tubes of the same heat number is acceptable.
Each accessible final weld pass in fabricated components shall be 100% PMId with
results recorded; this includes all final weld passes in base material before covering with
weld overlay or cladding. A 10% random sampling of the alloy tube to header welds is
acceptable.
For each heat of weld consumables (before being used on production welds), a weld
button shall be made and PMId. A record shall be kept of:
JOB CODE 0-6739-20-0000
o These weld buttons,

o The heats of consumable they represent, and
o Confirmation that an alloy ID match has been made by PMI.
Test locations shall be analyzed for the required chemistry on an alloy match basis
(element percentage not individually measured and recorded). A complete element
analysis is required when the analyzer does not give a positive match.
Alloy content of deposited weld metal shall be in the range specified by ASTM
specification for the material welded.
If any test result does not meet the requirements for alloy content, the material and /or the
weld shall be replaced and retested unless specifically approved by Company.
The Vendor shall be responsible for engaging an Approved Overseas Inspection Agency,
approved by the Singapore Ministry of Manpower (MOM), to certify that all pressure parts
have been fabricated and tested in accordance with ASME standards. This 3rd party
fabrication survey report shall be provided to the Purchaser.
The Purchaser or his designated agent shall have the right to inspect and/or witness any
or all tests on all components and equipment under this specification.
All factory tests shall be successfully completed before equipment is shipped to
Purchaser.
10.5 SITE TEST
Site testing shall be carried out according to Vendor’s Test and Inspection Plan by others;
however Vendor shall supply Vendor representatives in order to monitor the site testing.
Vendor is responsible for all (temporary) connections incl. blinds / vlaves, as required for
site tests.
Vendor’s Test and Inspection plan shall provide for a detailed schedule, covering test
items method, procedures, applicable standards and or practices as well as the expected
test period, required manpower and personnel qualification, with the minimum
requirements as specified in the standards as specified in section 2 of this requisition and
the minimum requirements as specified in this requisition.
The site performance verification shall be done after completion of the commissioning of
the unit.
A guarantee/acceptance test will be performed in accordance with Power Test Code PTC
4.4, Gas Turbine Heat Recovery Steam Generators, using the Input – Output method to
confirm the Vendor’s performance guarantees stated in the contract documents.
Prior to performance of the test, all equipment shall be functionally tested and inspected to
demonstrate that it has been properly maintained and operated by the Purchaser and is
ready for testing. The readiness for the test shall be to the satisfaction of both Purchaser
and Vendor.
JOB CODE 0-6739-20-0000
Performance test procedures to meet the intent of ASME PTC 4.4 shall be prepared by
the Vendor and submitted to the Purchaser for review and approval.
Instruments used to determine guaranteed performance must be calibrated and traceable.

Test Instrumentation shall meet the accuracy requirements defined in PTC 19.2, Pressure
Measurement (1998 Edition), and PTC 19.3, Temperature Measurement (1998 Edition).
A final test report shall be prepared by the Vendor documenting the test result to confirm
that the specified performance objectives have been met.
Except as noted and agreed upon by Vendor and Purchaser, retests shall be performed to
verify acceptability of equipment in the event of questionable test data, or in the event of
adjustments and/or corrections and/or parts replacement during acceptance tests
10.6 COMMISSIONING AND START-UP
After completion of installation on site but before the site test as the unit shall be
commissioned in order to make sure that the unit has been properly erected, is complete
and ready for start-up.
The Vendor shall prepare a comprehensive commissioning schedule and check lists to
record the completion of these activities. Copies of all settings and/or calibrations of
instruments and controls, pressure switches and alarm settings confirmed and recorded in
the commissioning schedules shall be forwarded to be included in the operating
instructions.
Commissioning and initial start-up shall be performed by others in accordance with

Vendor’s standard procedure. Vendor shall supply representative(s) to monitor
commissioning and start-up
Acceptance criteria
Conditions for acceptance are as follows:
• All inspections and tests on completion and performance tests, described in this
requisition have been executed and show satisfactory results.
• All required Authority documents have been obtained.
• All spare parts have been delivered to site
• Training of Purchaser’s or other personnel has been completed.
• “As built” drawings and documentation have been finalized and supplied.
10.7 TRAINING
Training of Purchaser’s / Client’s personnel in the operation, preventive maintenance and
repair shall be performed by Vendor in the English language.
Company has a plan for class room including site visit (by delivered Material) training
program as tabulated below. All the training shall be conducted in the Company’s premises.
JOB CODE 0-6739-20-0000
Vendor shall review the below table and provide recommend Training Plan in his proposal.
Typical Methodology of Trainee competency system shall be included.
Vendor shall submit training cost comprising of:
Trainer daily rate
Expense such as travel expense, hotel accommodation, insurance
Equipment/Facility for the training if any. Vendor shall provide detail of the
Equipment/Facility
Classroom Training materials
The quotation shall be prepared with price breakdown
Should the actual requirement of training to Company personnel vary from the below table,
LUMP SUM PRICE shall be adjusted utilizing the unit rates.
Personnel to be dispatched must have qualified and capable to perform their duties and be
able to understand/speak/read/write English language sufficiently for their work. He shall be
also Supervisor or Senior Engineer Level and have previous experience in conducting
similar Material training sessions.
Vendor’s personnel shall be dispatched in compliance with JGS 300-011-5-07E “General
Conditions for Vendor Specialist “.
11 DEVIATIONS,ALTERNATIVES AND CLARIFICATIONS
Vendor shall submit a base proposal complying strictly with this requisition and all applicable
documents. Any technical deviations from the Purchaser inquiry and its attachments
including, but not limited to, the data sheets and narrative specifications shall be sought by
the Vendor only through Deviation / Alternative / Clarification Sheet (Attachment 16
“Deviation/Alternative/Clarification List”).
It is agreed that the only deviations, exceptions and alternatives to be considered by
Purchaser shall be limited to those separately specified in a proposed Deviation / Alternative
/ Clarification Sheet accompanying Vendor proposal. Purchaser has no responsibility to
discover any deviations, exceptions or alternatives entered in other parts of Vendor proposal
than the said Deviation / Alternative / Clarification Sheet.
If in the experience/knowledge of Vendor and/or his Sub-vendor, any requirements of the
specification create or have a potential to create unsafe (for personnel and/or plant) and/or
less reliable situation in the plant during start-up/normal/emergency operations, it is Vendor’s
sole responsibility to bring, in writing, such situations to the attention of the Purchaser. If no
situations have been identified in writing and Company’s concurrence sought, it is construed
that equipment and services will be provided as per the specification with sole responsibility
resting with Vendor for safe and reliable operation of the plant during various operating and
environmental conditions throughout the plant life.
Concession requests after P/O assignment require Purchaser’s and Company’s
review/approval, prior to the proposed technical changes being implemented. Technical
changes implemented prior to Company approval are subject to rejection.
12 QUALITY ASSURANCE
JOB CODE 0-6739-20-0000
12.1 QUALITY MANAGEMENT SYSTEMS (QMS)

Vendor shall have a Quality Management System (QMS) that shall fully satisfy all the
elements of ISO 9001:2008 “Quality Management Systems – Requirements”. The QMS shall
provide for planned and systematic control of all quality-related activities performed during
design, procurement, manufacturing, inspection and testing, shipment and/or transportation
(if applicable), installation (if applicable), and commissioning (if applicable).
When Vendor has been certified in accordance with ISO 9001:2008 by the certification body
accredited by the internationally recognized accreditation body, Vendor shall submit to
Purchaser a copy of “Certificate of Approval” with the proposal.
12.2 QUALITY MANAGEMENT PLAN (QMP)

Implementation of the Project shall be in accordance with the QMS and Quality Management
Plan developed to address all of the specific project requirements.
The Quality Management Plan shall be submitted for Purchaser’s approval within 30 days
after P/O issued. (Applicable for Criticality Rating-1 Vendor)
12.3 DOCUMENT SUBMISSION AT PROPOSAL STAGE

Vendor shall submit their ISO 9001 Certificate with Quality Manual according to the
Attachment-5 “Vendor Document Requirement List”.
12.4 SUB VENDOR

In principle Vendor shall manufacture major components by himself. If he will purchase them
from Sub-vendor, Vendor shall notify it to Purchaser.
The Vendor is fully responsible for the quality management of their Sub-vendor’s and/or
Subcontractor’s activities and Purchaser will request Vendor for submission of Sub-vendor’s
and/or Subcontractor’s Quality Manual in case if it deemed necessary.
Vendor shall submit the list for the sub-vendors/suppliers. The following information shall be
included in the Sub-vendor list as a minimum.
• Sub-vendor’s/supplier’s name
• Description and specifications of materials or parts to be supplied
• Location, Country of the sub-vendor/supplier
• Supplier of the Raw Material with the location.
• Contact Information, including the identity of the person in charge, a telephone
number, e-mail address, etc.
Purchaser will review and approve them confirming that Sub-vendors have sufficient
capability of quality control.
12.5 AUDITING
Purchaser will implement the project compliance audit to Vendor who will be specified as
Criticality Rating 1 & 2 and also Purchaser will reserve the right to implement same audit to
JOB CODE 0-6739-20-0000
Vendor who will be specified as Criticality Rating 3 & 4 in case if Purchaser will have certain
concern.
Where Vendor propose to subcontract more than 25% of any stage of the actual works (i.e.
Design, Procurement, Manufacturing, Inspection and Testing, Installation etc.), Purchaser
reserve the right to carry out auditing jointly with Vendor and Sub-vendor.
12.6 QUALITY SURVEILLANCE BY COMPANY
The Company carries out the Quality System Surveillance to perform design appraisal,
inspection surveillance and specific witness of key Quality Control Activities in the Vendor’s
Works.
This Quality System Surveillance will be conducted by the Third Party employed by the
Company.
13 HEALTH, SAFETY AND ENVIRONMENTAL(HSE) MANAGEMENT
Vendor should have arrangements for managing HSE, and overview of such arrangements
shall be included in his proposal. Vendor shall fill out its response to the Vendor HSE
Questionnaire (Attachment 14)
14 SID (SAFETY IN DESIGN)
Vendor is requested to follow Company’s standard SID-SU-5106-A “Safety In Designs” and

the addendum MCP-0000-HES-SPC-SRC-0000-00001-00. Applicable portions of the
documents are specified in Attachment 7 “Technical Requirement”.
15 ATTACHMENTS
JOB CODE 0-6739-20-0000
Attachment 1 : METEOROLOGICAL DATA

Note: Data provided in this requisition is for guidance. Refer to BEDD “MCP-0000-ADM-PCD-JGC-
0000-00018-00” for confirmed values.
1. Temperatures
(1) Design base temperature:

Maximum 36°C Minimum 19.4°C
(2) Temperature of 23°C is the basis of design for heating, ventilation and insulation.
(3) Design temperature for cooling tower, air cooled heat exchanger, compressor
and other equipment shall be 33°C at dry bulb, 27°C at wet bulb.
(4) Design temperature for electrical equipment shall be 40°C
(5) Design conditions of HVAC

Outside: 35°C dry bulb, 28°C wet bulb (62% RH)
2. Rainfall Data
(1) Design rainfall Intensity.

Design rainfall intensity should be determined according to the attached “Rainfall
Intensity-Duration-Frequency Curves for Singapore Island” for once-two-year
occurrence, see Attachment 2 (4/4) for details. Time of concentration depends on
the area of contribution but should not be less than 10 minutes.
However, the review of the facilities built before the new project shall be done
based on the following data.
(a) 5.2 inch/hr for storm-water drain
(b) 3.5 inch/hr for oil separator
(c) 2.5 inch/hr for tank roof drain pipe.
(2) Design Rainfall for Floating Roof Tanks

63.5 mm/hr for a period of 2 hours.
3. General
(1) Average barometric pressure is 759.5 mm Hg.
(2) Climate is tropical
(3) Humidity values as follows:

(a) 24 hr mean/Aural 84.1%
(b) Mean daily maximum/Aural 96.0%
© Mean daily minimum/Aural 64.0%
(4) No earthquake design is required.

JOB CODE 0-6739-20-0000
Wind
1. Direction of prevailing wind is as follow:
(1) (a) Winter (December/January) North-East Monsoon

(b) Summer (July/August) South-W est Monsoon
(2) Wind velocity for dispersion studies

2.4 m/s (average) at 40.2m above ground and the data in Jurong is attached in
(Table below).
2. Wind loads
Wind load shall be calculated in accordance with BS 6399-2: 1997 “Loadings for
Buildings, Part 2: Code of Practice for W ind Loads”.
Basic wind speed (hourly mean value) for the design of new equipment and structure
installed for the project shall be 22 m/sec.
Sa =1 (altitude factor)
Sa = 1 + 0.001 x Δs = 1 + 0.001 x 3.5 = 1.0035 ~ 1
Δs: site altitude = 3.5 m
Sd =1 (direction factor)
Ss =1 (seasonal factor)
Sd =1 (probability factor)
The terrain and building factor , Sb, should be selected from Table 4 of BS 6399-2:
1997 using the selection “Site in country or up to 2 km into town”, and the column for
“Closest distance to sea upwind”, which is <0.1 km.
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
Attachment 2 : UTILITIES DATA
1. Water sheets 2/11 to 5/11
2. Steam sheet 6/11
3. Air & Nitrogen sheet 7/11
4. NG, Fuel Gas, LPG sheets 8/11 to 10/11
5. Electric Power sheet 11/11
Water:
For Other Units (CDU1/CDU2/HCU2/CRU/Cogen)) (*9)

Service Operating Condition Design Condition Max.
Temp
Pressure Temperature Pressure Temperature For
At At Heat
grade grade Exch.
Kg/cm2 Deg-C Kg/cm Deg-C Deg
G 2G -C
47
Potable W ater
Supply 5.0 28 (*6) 10.0 (*6) 32
(*2)
Return 2.1 - - - 49
Sea W ater Supply 3.5 30 7.0 46 31
(*2) Return 1.3 42 3.9 63 49
Fresh Cooling Supply 3.1 (*7) 30 (*10) 6.7 32 32
Water (*4) Return 2.1 36 (*10) 3.9 49 49
Refinery
Water
(NEW ater) Supply 4.2 32 6.0 46 -
BFW Makeup 6.7
(*1)(*2) Supply (*5) 43 (*5) 8.5 57 -
75 psig BFW Supply 5.3 116 - - -
HP BFW Supply 50.0 116 60.5 135 -
MP BFW Supply 14.1 116 18.0 135 -
HP BFW > 60
(*12) Supply (*12) 116 - - -
Fire W ater Supply 10.0 29 (*6) 14.0 -
46 (*6)
(*6)
JOB CODE 0-6739-20-0000
Notes :
(*1) Demineralised water shall be BFW make-up source

(*2) See the W ater Quality Data attached hereto
(*3) 29 deg-C is to be used for the closed cooling after cooler (plate type)
(*4) Closed Cooling System using Plate Type Heat Exchanger for new unit and Cooling Tower
System for the other units/facilities than the new complex.
(*5) For Process Design
(*6) Used figures of the new unit, since no data were found
(*7) The new CRU Cooling Tower should be designed to deliver supply pressure of 5kg/cm²g.
(Note, there is no new CRU Cooling Tower, only new pump for NSU unit)
(*8) CDU3 (9100U) and FRCCS HDS (7100U), ATU-5 (7150U)
(*9) HDS-2 (5200U) and new Naphtha Splitter Unit (6100U)
(*10) For CRU cooling water system, the supply and return temperature will be 30 & 40 deg C
respectively provided the cooling water tower is revamped as part of CF Project.
(*11) For the FRCCS cooling water system, the supply and return temperature will be 30 & 39
deg C respectively. The source of cooling water is from RCC revamp cooling tower (open
re-circulation type)
(*12) For Cogen dedicated BFW system. Data to be confirmed later.
JOB CODE 0-6739-20-0000
QUALITY OF WATER
1. Potable W ater (PUB Water)
Colour : < 5 Hazen Unit

Turbidity : < 5 NTU
Conductivity : 250 – 550 us/cm
pH : 7.0 – 9.0
Taste : Unobjectionable
Odour : Unobjectionable
Nitrate : 0.5 - 7.0 as NO3
Fluoride : 0.4 - 0.6 as F
TDS : 200 – 350 ppm
20 – 60 ppm as
Total Alkalinity :
CaCO3
50 – 120ppm as
Total Hardness :
CaCO3
Chloride : 35 – 100 ppm as Cl
30 - 60 ppm as
Sulphate :
SO4
Phosphate : < 0.1 ppm as PO4
Silica : 1 - 10 ppm as SiO2
Iron : < 0.04 ppm as Fe
Manganese : < 0.05 ppm as Mn
Copper : < 0.05 ppm as Cu
Aluminium : < 0.1 ppm as Al
< 2.0 ppm as Cl,
Residual Chlorine :
Total
< 1E.Coli
Bacteriological
: (cfu/100ml, 35ºC, 24
Characteristics
hrs)
JOB CODE 0-6739-20-0000
2. Demineralised W ater
pH 7.5 – 8.0
Conductivity (us/cm) <2
Silica (mg/l as SiO2) 0.1 Max
Total Hardness (mg/l as CaCO3) 0.2
Sulphate (mg/l as SO4) 7.5
3. NEW ater (Refinery W ater) Quality
USEPA /WHO
Water Water Quality Parameters NEWater
Standards
A) Physical
Turbidity (NTU) <5 5/5
Colour (Hazen units) <5 15 / 15
Heterothropic Plate Count (CFU/ml, < 300 -
35deg C, 48 h)
Conductivity (µS/cm) <200 Not Specified(- / -)
pH Value 7.0 – 8.5 6.5-8.5 / -
Total Dissolved Solids (mg/L) <100 500 / 1000
Total Organic Carbon (mg/L) <0.5 -/-
Total Alkalinity (CaCO3) (mg/L) <20 -/-
Total Hardness (CaCO3) (mg/L) <20 Not available
B) Chemical (mg/l)
Ammoniacal nitrogen (as N) <1.0 - / 1.5
Chloride (Cl) <20 250 / 250
Fluoride (F) <0.5 4 / 1.5
Nitrate (NO3) <15 -/-
Silica (SiO2) <3 -/-
Sulphate (SO4) <5 250 / 250
Residual Chlorine (Cl, Total) <2 -/5
Total Trihalomethanes (as mg/l) <0.08 0.08 / -
C) Metals (mg/l)
Aluminium <0.1 0.05-0.2 / 0.2
Barium (Ba) <0.1 2 / 0.7
Boron (B) <0.5 - / 0.9
Calcium (Ca) <20 -/-
Copper (Cu) <0.05 1.3 / 2
Iron (Fe) <0.04 0.3 / 0.3
Manganese (Mn) <0.05 0.05 / 0.5
Sodium (Na) <20 - / 200
Strontium (Sr) <0.1 -/-
Zinc (Zn) <0.1 5/3
D) Bacteriological
Total Coliform Bacteria (Counts/100 Not detectable Not detectable
ml)
JOB CODE 0-6739-20-0000
Enterovirus Not detectable Not detectable
4. HRSG feed water (minimum requirement)

Before Chemical Treatment
Silica (mg/l as SiO2) < 0.15
Oxygen 10 ppb
After Chemical Treatment
Total Dissolved Solids (TDS) 2.2 ppm
Oxygen 0 ppb (scavenger residue ends
chemicals)
pH 8.5 – 9.5
Fe (mg/l as Fe2O3) 0.05
Copper (mg/l as Qu0) 0.02
Eliminox 0.6 – 1.0
Total Hardness (mg/l as CaCO3) 0.5
P Alkalinity (mg/l as CaCO3) 70
M Alkalinity (mg/l as CaCO3) 100
Sulphate (mg/l as SO4) 10
5. Condensate
pH 7.8 – 8.0
Iron (mg/l as Fe2O3) 0.05
Amine Reserve 0.5 – 1.0
Att. 2.2 Steam and Condensate:

JOB CODE 0-6739-20-0000
For the RCC Complex (*4) For Other Units (CDU1/CDU2/HCU2/CRU) (*5)
Operating Condition Mechanical Design Operating Condition Mechanical Design
Service
Pressure Temperature Pressure Temperature Pressure Temperature Pressure Temperature
(kg/cm2G) (deg-C) (kg/cm2G) (deg-C) (kg/cm2G) (deg-C) (kg/cm2G) (deg-C)
HP Steam (*1) @ Nor. 44.0 384.0 44.0 384.0
Boiler Max. 46.0 399.0 46.0 399.0
Min. 42.0 371.0 42.0 371.0
@ Nor. 42.0 324.0 50.3 399.0 42.0 324.0 45.8 399.0
Process Max. 44.5 384.0 45.7 (*3) 44.5 384.0
Min. 39.0 308.0 39.0 308.0
@ Nor. 44.0 384.0 - - - -
Cogen Max. 46.0 399.0 - -
Min. 42.0 371.0 - -
MP Steam @ Nor. 10.5 252.0 14.1 353.0 10.5 252.0 11.6 288.0
Process Max. 11.1 338.0 12.3 (*3) 11.1 288.0
Min. 10.5 232.0 10.5 -
LP Steam @ Nor. 3.5 177.0 6.3 319.0 3.5 177.0 4.6 288.0
Process Max. 3.8 304.0 4.6 (*3) 200.0 (*2) 4.6 288.0
Min. 3.2 145.0 3.2 -
MP @ Nor. 4.2 160.0 14.1 198.0 4.2 160.0 11.6 190.6
Condensate Process Max. 11.1 188.0 - -
Min. 4.2 160.0 - -
LP @ Nor. 1.4 127.0 6.3 167.0 1.4 127.0 4.6 157.0
Min. 1.4 127.0 - -
Cold @ Nor. 5.6 67.0 10.0 115.0 - - - -
Min. 5.6 67.0 - -
(Notes)
(*1) Outlet temperature of superheater for fuel firing is 384 deg-C at 100% and 60% No.4 Boiler at MCR.
Outlet temperature of superheater for fuel firing is 750 deg-F at 100% No. 1 – 3 Boiler at MCR.
(*2) For steam tracing which is fed from header below 185 deg-C. Mech design emperature in 200 o C.
(*3) Relief valve set pressure.
(*4) CDU 3 (9100U) and FRCCS HDS (7100U)
(*5) HDS 2 (5200U) and New Naphtha Splitter (6100U)
Air and Nitrogen
Air
1. Conditions
Pressure (kg/cm2g) Temp. (°C)
Design Min. Nor. Max. Design Nor.
Instrument Air 10.5 6.0 7.5 8.8 54 40
Plant Air 10.5 6.0 8.0 8.8 54 40
2. Air to be used for instruments shall be dried through an air dryer having an electrical
heater to the dew point of lower than 7°C at 7 kg/cm2g and oil free.
Nitrogen Gas
1. The nitrogen gas used shall be supplied at a normal operating pressure 3 – 4 kg/cm2g at
38°C.
JOB CODE 0-6739-20-0000
2. The design pressure and temperature for equipment and piping handling nitrogen gas
shall be 10.2 kg/cm2gand 52°C respectively.
3. Nitrogen Condition: CDU1/CDU2/HCU2/CRU RCC

(1) Pressure (kg/cm2g) : Design 10.2 10.2
Operating 3.0(Min) 7.8
(2) Temperature (°C) : Design 52.0 52.0

Operating 38.0 38.0
Att 2.5 Electrical Power
1. System Voltage
No.of Frequency No.of System
System Phase (Hz) Wiring Voltage (V)
Incoming 3 50 3 22,000
High Voltage 3 50 3 3,465
Low Voltage 3 50 4 420/240
Emergency Source 3 50 4 420/240
2. Rated Voltage of Equipment

No.of Frequency Rated
Equipment Phases (Hz) Voltage(V)
76KW & up for the RCC Complex 3 50 3,300

(7100u, 7150u, 9100u)
112 KW & up for CRU (6100u) 3 50 3,300
100KW & up for Other units 3 50 3,300

(1000u, 1100u, 5200u)
75KW & below for the RCC Complex 3 50 400

(7100u, 7150u, 9100u)
111 KW & below for CRU (6100u) 3 50 400
99KW & below for Other units 3 50 400

(1000u, 1100u, 5200u)
Fractional Motors 1 50 240
Lighting Fixtures 1
JOB CODE 0-6739-20-0000
Instrument 1 50 115
Welding Outlet 3 50 400/230
Emergency Power Source 3 50 420/240
Solenoid Valves 1 50 115

JOB CODE 0-6739-20-0000
Attachment 3 : HRSG FUEL GAS DATA

Note: Data provided in this requisition is for guidance. Refer to BEDD “MCP-0000-ADM-PCD-JGC-0000-
00018-00” for confirmed values.
Natural Gas specifications (Subject to changes as per NG supply source )

Case 1 2 3 4 5 6
Singapore Nat Gas
ALNG ELNG Equatorial
Source Gas used in NLNG Brass LNG
T2/3/4 T1/2 Guinea
Specs GTGPro
N2 Max 5.0 Vol% 0.52 0.02 0.05 0.05 0.02 0.00
Min 80 vol%
C1 86.50 96.44 95.35 91.87 93.48 94.00
C2 Vol% 6.20 3.00 3.70 4.93 6.47 6.00
C3 Vol% 2.33 0.37 0.80 2.29 0.03 0.00
iC4 Vol% 0.55 0.04 0.03 0.39 0.00 0.00
nC4 Vol% 0.46 0.03 0.03 0.45 0.00 0.00
iC5 Vol% 0.19 0.10 0.05 0.02 0.00 0.00
nC5 Vol% 0.10 0.00 0.00 0.00 0.00 0.00
Hexanes Vol% 0.10 - - - - -
C7+ Vol% 0.30 - - - - -
Max Max Max 5
Hydrogen Max 8 8 max Max 0.0004 Max 5
0.0004 0.0004 mg/Nm
Sulphide vppm vppm mol% mg/Nm3
mol% mol% 3
Max 30 Max 30 Max 30
Max 30 Max 30 Max 30
Total Sulphur 30 wppm mg/Nm mg/Nm mg/Nm
vppm mg/Nm3 mg/Nm3
3 3 3
LHV Btu/lb 19,727 21,410 21,380 21,260 21,370 21,390
50,643 ~
Gross Calorific Min 948 ~ Max
45,820 1,047 1,057 1,106 1,064 1,060
Value (Btu/scf) 1,350
kJ/kg
Min 1,213
Wobbe Index
~ Max 1,353 1,380 1,385 1,412 1,389 1,388
(Btu/scf)
1,396
+7%/-8%
from
base
Wobbe Index
- Wobbe - - - - -
Range (Btu/scf)
Index of
1320
Btu/scf
Hydrocarbon Max 55 °F
- - - - - -
Dew Point (°F) @ 725 psi
≤ 55°F at
Water Dew Point Max 49°F delivery
- - - - -
(°F) @ 725psi pressure
range
Max 15
lbs H2O
Free Liquids Zero - - - - -
per
mmscf
JOB CODE 0-6739-20-0000
Max 0.1
Oxygen vol% - - - - - -
Carbon Dioxide Max 5 2.75 - - - - -
vol%
Total Inerts Max 10
(including CO2) vol% - - - - - -
Max 10 10 max
Particulate Size microns microns - - - - -
Particulate Max 3 3 max
Quantity wppm wppm - - - - -
Potassium and Max 0.5 0.5 max
Sodium wppm wppm - - - - -
Max 1 1 max
Lead wppm wppm - - - - -
Max 2 2 max
Magnesium wppm wppm - - - - -
Attachment 4 : GTG EXHAUST (TEG) DATA

JOB CODE 0-6739-20-0000
11.1. Gas Turbine Estimated Performances- Natural gas operation

11.2.1.1. ISO conditions (with 4.5m altitude) for information only since minimum site ambient temperature is 19°C
11.2.1.2. Ambient temperature 19°C

JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
11.2.1.3. Ambient temperature 25°C

JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
11.2.1.4. Ambient temperature 30oC

JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
11.2.1.5. Ambient temperature 33oc

JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
11.2.1.6. Ambient temperature 36oC

JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
Attachment 5 : GTG TERMINAL POINT DATA

JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
Attachment 6 : COGEN PRELIMINARY LAY OUT

JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
Attachment 7 : EQUIPMENT LIST
SRC Equipment List HRSG FINAL
Actual Equipment Actual Equipment

# # Description
10301-H-PKG 10401-H-PKG HRSG-1 / HSRG-2
10301-C 10401-C Economiser
JOB CODE 0-6739-20-0000
10302-C 10402-C Evaporator

10303-C 10403-C Primary Superheater
10304-C 10404-C Secondary Superheater
10305-C 10405-C Sweet water condensor
10303-L 10403-L Desuperheater
10306-F 10406-F Blow Down TankVessel

10301-F 10401-F Steam Drum
10311-JA 10411-JA Cooling Air Blower A
10311-JB 10411-JB Cooling Air Blower B
10303-H 10403-H Duct Burner
SIL-10305 SIL-10405 Startup Silencer
10307-C 10407-C Sample cooler

10302-F 10402-F Flash TankVessel

10302-H 10402-H Fuel gas skid
10302-L 10402-L Stack
JOB CODE 0-6739-20-0000
Attachment 8 : HRSG INSTRUMENTATION AND CONTROL STANDARD DOCUMENTS (3X

JOB CODE 0-6739-20-0000
JGC Doc. No. R-215B-001 Rev. 04A
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
JGC Doc. No. R-215B-001 Rev.4A04
Attachment 9 : APPLICABLE DOCUMENTS
REVISION AT
RFQ= REQUEST
CHANGE FOR QUOTATION
STATUS Purchaser
DMS DOCUMENT PO=PURCHASE
DOCUMENT TITLE
A=Addition DOCUMENT ORDER
C=Change NUMBER APO =AFTER PO
D=Delete NUMBER
RFQ PO APO
DATA SHEET
MCP-1030-MEF-DAS- S-1030-135B-003 02 HRSG datasheet (UTL-
JGC-0000-00003-00 DS-5123 WHRU)
(Typical)
MCP-1030-MEF-DAS- S-1030-135B-004 02 Steam drum datasheet
JGC-0000-00005-00 (Typical)
MCP-1030-MEF-DAS- S-1030-135B-005 02 Blow Down Drum
JGC-0000-00006-00 datasheet (Typical)
MCP-1030-MEF-DAS- S-1030-135B-002 02 Burner datasheet
JGC-0000-00002-00 (Typical)
MCP-1030-MEF-DAS- S-1030-135B-001 02 NOISE DATA SHEET
JGC-0000-0001-00 HRSG PACKAGES
PFD/P&ID
MCP-1030-PRO-PFD- Later 1B Process Flow Diagram

JES-0000-00003-00 HRSG and BFW System
HRSG-1
MCP-1030-PRO-PFD- Later 1B Process Flow Diagram
JES-0000-00004-00 HRSG and BFW System
HRSG-2
MCP-1030-PRO-PID-JES- Later 1D P&ID HRSG 1
0000-00001-00
MCP-1030-PRO-PID- JES- Later 1C P&ID HRSG 2
0000-00003-00
D
A D-GEN-00-1225- 2 General notes and

201 symbols for Piping and
Instrumentation
Diagram (1/5)
Instrumentation
Diagram (2/5)
Instrumentation
Diagram (3/5)
A MCP-0000-PRO-LGN- D-GEN-00-1225- 1A Piping and
JES- 0000-00003-00 103 Intsrumentation
Diagram Genral notes
and Symbols (3/3),
Sample connections,
miscellanous
connections, drains &
vents instrument
connections.
Diagram Hook up for
Pressure guage
category A
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO

Diagram Hook up for
Connection for sampling
(1/5)
Diagram Hook up for
(2/5)
Diagram Hook up for
(3/5)
Diagram Hook up for
(4/5)
Diagram Hook up for
(5/5)
Diagram Hook up for
Connection for Utility to
Analyser
Diagram Motor Typical
for Pumps. Air Fin
Cooler and Compressor
PROJECT GENERAL
SPECIFICATION
A MCP-0000-ADM-PCD- S-0000-1222-0001 02 BASIC ENGINEERING

JGC-0000-00018-00 DESIGN DATA
MCP-0000-HES-SPC- Later 02 ADDENDUM TO
SRC-0000-00001-00 SAFETY IN DESIGNS
(SID-SU-5106-A)
A MCP-0000-CRR-SPC- S-0000-1390-0001 02 ADDENDUM TO IRM-
JGC-0000-00002-00 SU-1381-M THERMAL
INSULATION FOR HOT
LINES,VESSELS AND
EXCHANGERS
Later S-0000-13A0-0001 02 GENERAL
SPECIFICATION FOR
PAINTING
Later S-0000-13A0-0002 02 PROJECT
SPECIFICATION FOR
RUST PREVENTION
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO
MCP-0000-ITM-SPC-JGC- S-0000-11F1-0001 0A INSTRUCTION FOR

0000-11001-00 TAG ATTRIBUTE DATA
BY VENDOR
MCP-0000-ICS-SPC-JES- ADDENDUM TO
0000-00001-00 INSTRUMENTATION
FOR PACKAGED
EQUIPMENT (CES
ICM-SU-4929-B)
PROCUREMENT
MCP-0000-PUR-PCD- S-0000-1470-0001 02 SPARE PARTS PLAN &

JGC-0000-00701-00 PROCEDURE
MCP-0000-PUR-PCD- S-0000-1450-0001 02 PROJECT SHIPPING
JGC-0000-40501-00 INSTRUCTIONS TO
VENDORS
MCP-0000-PUR-PCD- S-0000-1450-0002 02 PROJECT PACKING
JGC-0000-40502-00 INSTRUCTIONS TO
VENDORS
DOCUMENTATION
MCP-1030-MEF-VDR- S-1030-135B-0006 02 TECHNICAL

JGC-0000-00001-00 DOCUMENTATION
SHEET(HRSG
PACKAGES)
MCP-0000-ITM-PCD-JGC- S-0000-1140-0002 03 DMS NUMBERING
0000-00002-00 AND CODING
PROCEDURE
MCP-0000-ITM-PCD-JGC- S-0000-1140-0003 02 SRC NUMBERING AND
0000-00003-00 CODING PROCEDURE
MCP-0000-ITM-PCD-JGC- S-0000-1140-0007 02 JGC DOCUMENT
0000-00007-00 NUMBERING AND
CODING PROCEDURE
MCP-0000-PUR-PCD- S-0000-1440-0001 02 INSTRUCTION FOR
JGC-0000-00001-00 VENDOR
DOCUMENTATION
QA/QC
MCP-0000-QAC-SPC- S-0000-1520-0101 02 SPECIFICAITON FOR

JGC-00101-00 QUALITY CONTROL
REQUIREMENTS TO
VENDORS
(PROCUREMENT
PHASE)
MCP-0000-QAC-PCD- S-0000-1520-0102 02 NONCONFORMITY
JGC-00102-00 CONTROL
PROCEDURE FOR
PURCHASED
EQUIPMENT AND
MATERIALS
MCP-0000-QAC-SPC- S-0000-1520-0103 02 SPECIFICAITON FOR
JGC-00103-00 MATERIAL
CERTIFICATION AND
TRACEABILITY
REQUIREMENTS
MCP-0000-QAC-SPC- S-0000-1520-0104 02 INSTRUCTION FOR
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO
JGC-00104-00 AS-BUILT
DOCUMENTATION
MCP-0000-QAC-PCD- S-0000-1520-0105 02 PROCEDURE FOR
JGC-00105-00 KIZUKI SYSTEM
(PROCEDURE FOR
JGC QUALITY
OBSERVATION
SYSTEM)
MCP-0000-QAC-SPC- S-0000-1520-0201 02 GENERAL
JGC-00201-00 REQUIREMENTS OF
POSITIVE MATERIAL
IDENTIFICATION FOR
PURCHASED
EQUIPMENT AND
MATERIALS
MCP-0000-QAC-SPC- S-0000-1520-0301 02 SPECIFICATION FOR
JGC-0000-00301-00 STATUTORY
REQUIREMENTS FOR
PRESSURE VESSELS
BY MINISTRY OF
MANPOWER (MOM)
OF REPUBLIC OF
SINGAPORE
PIPING
MCP-0000-PIP-SPC-JGC- S-0000-1360-0003 1A Piping Material

0000-00003-00 Specification
ROTATING EQUIPMENT
D
INSTRUMENTATION
MCP-0000-ICS-BOD-JES- Later 1C Basis of Design-
0000-00001-00 Instrument and Control
Systems
MCP-0000-ICS-SPC- JES- Later 1B Addendum to

0000-00001-00 Instrumentation for
Packaged Equipment
(CES ICM-SU-4929-B)
MCP-0000-ICS-FRM- JES- 0B Instrument Index
0000-00001-00 Template
MCP-0000-ICS-FRM-JES- 0B DCS I/O List Template Commented [RK1]: Not listed in ITB document list
0000-00009-00
MCP-0000-ICS-FRM- JES- 0B ESD I/O List Template Commented [RK2]: Not listed in ITB document list
0000-00010-00
A MCP-0000-ICS-SPC-JES- SIF conceptual Design
0000-00004-03 and SIL verification
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO
A MCP-0000-ICS-SND-JES- 1 Typical Instrument

0000-00001-00 Support Details
A MCP-0000-ICS-SND-JES- 1A Typical Instrument
0000-00002-01 Hookup details Cover
sheet
0000-00002-02 Hookup details Index
Sheet
0000-00002-03 Hookup details Index
Sheet
0000-00002-04 Hookup details General
Notes
0000-00002-05 Hookup details DP Flow
Transmitter - LFT01
Liquid Service (Tube
Fitting)
Transmitter - LFT02
Liquid Service (Pipe
Fitting)
Transmitter - LFTS01
Liquid Service with
Steam Tracing
0000-00002-08 Hookup details
Reserved For Future
Use
Reserved For Future
Use
Transmitter - GFT01
Gas Service
Transmitter - GFT02
Hydrogen Service
Transmitter - GFT03
LPG Service
Transmitter - SFT01 HP
Steam Service
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO

Reserved For Future
Use
0000-00002-15 Hookup details Integral
Orifice Type Flow
Transmitter - FT01
Reserved For Future
Use
0000-00002-17 Hookup details Level
Gauge Glass / Magnetic
Level Gauge - LG01
(Vessel Mounted)
Reserved For Future
Use
0000-00002-19 Hookup details Guided
Wave Radar Level
Transmitter - LT01
(Vessel Mounted)
0000-00002-20 Hookup details DP
Level Transmitter -
DPLT01
Magnetic Level Gauge /
Guided Wave Radar
Level Transmitter -
LGT01 (Bridle
Connection)
0000-00002-22 Hookup details Pressure
Gauge - PI01
Gauge - PI02
Diaphragm Seal
Gauge - PI03 LPG
Service
Reserved For Future
Use
Transmitter - LPT01
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO
Liquid Service (Tube

Fitting)
Transmitter - LPT02
Liquid Service (Pipe
Fitting)
Transmitter - LPTS01
Liquid Service with
Steam Tracing
Transmitter - SPT01 HP
Steam Service
Reserved For Future
Use
Transmitter - PT01
Hydrogen Service
Transmitter - PT02
Diaphragm Seal
(Remote Mounted)
Transmitter - PT03 LPG
Service
Differential Pressure
Transmitter - DPT01
Differential Pressure
Transmitter - DPT02
Hydrogen Service
(Vessel Mounted)
Temperature Gauge -
TG01 (Pipe / Vessel
Mounted)
Temperature
Transmitter - TT01 (Pipe
/Vessel Mounted)
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO

0000-00002-38 Hookup details Control
Valve
0000-00002-39 Hookup details On-Off
Valve / ESD Valve
A MCP-0000-ICS-SND-JES- 0 Typical Instrument
Analyzers
A MCP-0000-ICS-LOP-JES- Typical Instrument Loop
0000-00001-00 Diagram
ELECTRICAL Commented [RK3]: Not listed in ITB document list
A MCP-0000-ELE-BOD-JES- 1D Basis of Design

0000-00001-00
A MCP-1000-ELE-DAS-JGC- Data Sheet of Motor

0000-38015
CIVIL
A MCP-0000-STR-PLS-JGC- D-0000-1330-101 2 Standard details for

0000-00001-00 Stairway 1/2

0000-00002-00 Stairway 2/2

0000-00003-00 Ladder 1/2

0000-00004-00 Ladder 1/2

0000-00005-00 Handrail 1/2

0000-00006-00 Handrail 2/2

0000-33001-00 grating floor
A MCP-0000-CIV-SPC-JES- Later 1A Addendum specification

0000-00004-00 to CIV-SU-398-0
Fabrication of Structural
and Miscellaneous steel
PAINT SYSTEM
MCP-0000-CRR-SPC- JES- Later 01 Addendum to COM-SU-

0000-00001-002 4743-E (External
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO
Coatings)
PURCHASER
STANDARD
JGS 300-011-5-07E 1 GENERAL CONDITION
FOR VENDOR
SPECIALIST
JGS 499-999-5-02E 1 CONTROLS OF

MONITORING AND
MEASURING
DEVICES, PRODUCT
STATUS AND
NONCONFORMING
PRODUCT
COMPANY STANDARD
IRM-SU-1381-M THERMAL
INSULATION FOR HOT
LINES, VESSELS AND
EXCHANGERS
GD-J1201 Gayesco skin point TI’s
(Chevron drawing)
C UTL- DU-2829 D Design and fabrication
of steam generators
PIM-SU-2505 N Carbon Steel Piping
Fabrication
PIM-SU-4770 D Stainless Steel Piping
Fabrication
PIM-SU-4772 C Low Alloy Steel Piping
Fabrication
PVM-SU-4750 E Carbon Steel Pressure
Vessels (Applies to
Steam Drums,
Dearator, gas knock out
vessels, etc.)
PVM-SU- 4748 D Stainless Steel Pressure
Vessels
FRS-SU-5057 Overpressure protection

FRS-SU-5032 B Relief Valves Commented [RK4]: Not in document list
FRS-SU-5056 Sizing, selection, and
installation of relief
valves
ICM-SU-5102 Selection of control Commented [RK5]: Not in ITB document list
valves
ICM-SU-5103 Control valves
ICM-SU-5117 Instrument junction
boxes
ICM-PU-5139 A Installation, inspection,
testing, and
commissioning of
instrumentation
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO
CPM-SU-5244 Preservation of new

equipment during
transportation and
storage
ICM-SU-4929 B Instrumentation for
Packaged
Equipment(Application
Onshore)
ICM-DU-6025 Safety Instrument
Systems
ELC-SU-4371 C Low Voltage AC
Adjustable Speed drive
ELC-SU-5178 A IEC Small Motors (upto
and including 350 kW
D
D
PIM-DU-5153 Design of pipe Supports
CPM-PU-5074 A Positive Material

Identification Program
for Source PMI
MAC-SU-7.02 Monorails and Hoists
COM-SU-4743 F External Coatings
COM-SU-5191 Coating Systems
GEN-SU-3042 E Equipment warranties
NCM-DU-5096 Design for Onshore

Noise Control
UTL DU-2829 C Design and Fabrication
of Steam Generators
UTL DU-5123 A Design and Fabrication
of WHRU’s
D
SID-SU-5106 A Safety In Design
A Fabrication of Structural
CIV-SU-398-0 O and miscellaneous steel
A Instrument Data Sheet
ICM-DS-5127 Format
A Single layer fusion
bonded expoxy for
COM-SU-4042-F - external pipeline coating
A Standard insulation for
GD - N99783-6 - hot piping
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
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RFQ PO APO
A Standard insulation for

hot vessels, Heat
Exchangers and Hot
GD-N99785-7 - Equipments
A Standard Insulation Item
GD-N99993-10 - numbers
A General electrical
design for Onshore
ELC-DU-5135 - facilities
A Electrical facilities for
PAK-SU-17.01 - onshore facilities.
A Documentation
requirments for
fabrication and erection
CIV-DR-398 - of structural steel
A Purchasing specification
IRM-SU-4785-D - - Monolithic refractories
A Drawing for Monolithic
refractory material
GC-N1268 - 5 - requirements
A Installation of fired
IRM-SU-4789-E - heater refractories
A Squirrel cage induction
motor upto and
DRI-SU-1824-Q - including 500 HP
A Structural design
criteria,Exception to PIP
CIV-DU-5009-H - STC01015
A Standard manway cover
GF-C87280 - 28 - davits and hinges.
A Low voltage motor
control
centers,Exception to
ELC-SU-366 - B - PIP ELSMC13
A Hydro testing of onshore
PIM-SU-3541- D - piping systems
A Piping material line
PIM-SU-5112 - B - classes
A
PIM-DU-5138 - A - Piping design
A Standard pipe details
GC-L34496 - 11 - and construction notes
A Horizantal pressure
vessel fabrication
GA-C1266 - 0 - tolerances
A Fired heaters
excemption to API560 (
HTR-SU-1350 - S - for stack design)
A
GF-M99645 - 20 - Standard railings
A
GD-M13966 - 13 - Standard steel stairs
JOB CODE 0-6739-20-0000
REVISION AT
RFQ= REQUEST
STATUS Purchaser
DOCUMENT TITLE
D=Delete NUMBER
RFQ PO APO
A Standard ladders ,cages

GF-M88575 - 25 - & guards
A
PIM-EF-403 - Sample connections
A
GD-Q68922 - 19 - Standard anchor bolts
A Details for installation of
layered blanket and
blanket/board for
refractory ceramic fiber
GD-N1263 - 1 - linings in fired heaters
A Installation details for
Monolithic Refractory
linings thicker than 1
GD-N1269 - 3 - inch
A Sample boxes for
refractory materials
qualification, crew pre
qualification, and
GD-N1271 - 2 - production sampling
A Gasket specifications
(PIM) GD-L1264 - 6 - and Acceptable brands
A Standard vent and drain
connections for Lines
(PIM) GD-L31335 - 10 - and Equipment
A Specifying valves for
Purchase - Exception to
PIM-SU-5104 - B - PIP PNSM0110
A Installation of Electrical
ELC-SU-1675 - K - Facilities
A Electrical Systems
Checkout and
ELC-SU-4744 Commissioning
Attachment 10 : MATERIAL LIST

Criticali Inspecti
Item No. Service Name Total Q’ty ty on Level Remarks
Rating
JOB CODE 0-6739-20-0000
HRSG-1 10301–H-PKG
1 2 II
10301-C ECONOMISER
10302-C EVAPORATOR 1 2 II
10301-C PRIMARY SUPERHEATER 1 2 II
SECONDARY
10304-C 1 2 II
SUPERHEATER
SWEET WATER
10305-C 1 2 II
CONDENSER
10303-L DESUPERHEATER 1 2 II
10307-C TO
SAMPLE COOLERS 3 2 II
10309-C
10301 –F STEAM DRUM 1 2 II
10302-F FLASH TANKVESSEL 1 2 II Commented [RK6]: Included as per HAMON Proposal
BLOWDOWN TANK
10306-F 1 2 II
VESSEL
10303-H DUCT BURNER 1 2 II
10302-H FUEL GAS SKID 1 2 II
10302-L STACK 1 2 II
SIL-10305 START UP SILENCER 1 2 II
10311-JA COOLING AIR BLOWER A 1 2 II

10311–JB COOLING AIR BLOWER B 1 2 II
HEAT RECOVERY STEAM GENERATOR – 10401–H–PKG
10401 –C 1 2 II
ECONOMISER
10402-C EVAPORATOR 1 2 II
10403-C PRIMARY SUPERHEATER 1 2 II
SECONDARY
10404-C 1 2 II
SUPERHEATER
SWEET WATER
10405-C 1 2 II
CONDENSER
10403-L DESUPERHEATER 1 2 II
10407-C TO
SAMPLE COOLERS 3 2 II
10409 –C
10401-F STEAM DRUM 1 2 II
10402 –F FLASH TANKVESSEL 1 2 II
BLOWDOWN TANK
10406-F 1 2 II
VESSEL
10403-H DUCT BURNER 1 2 II
JOB CODE 0-6739-20-0000
10402-H FUEL GAS SKID 1 2 II

10402-L STACK 1 2 II
SIL-10405 START UP SILENCER 1 2 II
COOLING AIR BLOWER A

10411-JA 1 2 II
FAN
10411–JB COOLING AIR BLOWER B 1 2 II
Attachment 11 : VENDRO DOCUMENTS REQUIREMENT LIST
Vendor document submission shall be in accordance with MCP-1030-MEF-VDR-JGC-

0000-00001-00 .
JOB CODE 0-6739-20-0000
JOB CODE 0-6739-20-0000
Attachment 12 : SCOPE OF INSPECTION
General Requirements
(1) The attached table summarizes the minimum requirements of tests and
inspections to be conducted by Purchaser, Company and Third Party as
applicable.
(2) Purchaser, Company and Third Party reserve the right to witness or
audit the Vendor's quality control at Vendor's facilities when they deem it
necessary.
(3) Purchaser's witnessed inspections and document reviews do not relieve
the Vendor of his responsibility for compliance to project requirements.
(4) Tests and inspections shall be carried out in accordance with applicable
documents and approved vendor documents. Any
witness/testing/inspection without the approved documents shall be
invalid.
(5) The inspection and test records or certificates (both witnessed and non-
witnessed) shall be available to Purchaser, Company and Third Party at
their visit.
(6) If nonconformity is found during witness inspection, the extent of
inspection may be adjusted at the discretion of the Purchaser.
(7) When tests and inspections are to be witnessed by Purchaser,
Company and Third Party, Vendor shall provide all test equipment,
facilities and suitable number of assistants required for performing the
tests and inspections at his own cost
(8) Monitoring and measuring devices used for tests and inspections shall
be controlled in accordance with JGS 499-999-5-02E “Control of
Monitoring and Measuring Devices, Product Status and Nonconforming
Products” .
(9) Abbreviations, symbols and definitions for the scope of inspection are
shown in below:
H: Hold Point:
Vendor is not allowed to proceed with the test / inspection unless a written
release is issued by the Purchaser. Vendor shall submit inspection
notification to Purchaser.
W: Witness inspection:
Vendor can proceed with the test/inspection when the Purchaser’s inspector
is not present at the notified time. Vendor shall submit inspection notification
to Purchaser.
RW: Random W itness inspection:
Vendor is requested to notify the Purchaser of the initial inspection date/time.
Vendor can proceed with the test/inspection when the Purchaser’s inspector
JOB CODE 0-6739-20-0000
is not present at the notified time. Subsequent test/inspection will not be

witnessed unless any deficiencies are found at the initial inspection.
S: Surveillance:
Vendor is not requested to notify the Purchaser. The Purchaser’s inspector
will monitor manufacturing conditions, workmanship and test/inspection
during his visit or periodical inspection.
R: Record review:
Vendor shall provide the Purchaser with certificates, reports and records as
applicable for review and confirmation.
OR: Official Records:
Vendor is requested to provide the official records to submit as the
Manufacturing Data Record (MDR).
IR: Internal Records:
Vendor is requested to provide the records for the Purchaser’s Inspector to
verify the quality.
--: Not applicable for the inspection items by Purchaser/Company.
JOB CODE 0-6739-20-0000
CATEGORY : GENERAL
DESCRIPTION : HEAT RECOVERY STEAM GENERATOR
Note: Once a revised ITP has been submitted, Contractor inspection & test activities
will be reviewed by Company and Company Inspection activities will be added.
Inspected by Record and

certificates
Test and Inspection Remarks
Contractor Company (Required or
Not)
- Pre-Inspection Meeting H H OR
- Periodical inspection S -
surveillance and specific stage
inspection S -
- Unspecified inspection
surveillance and specific stage
inspection
Skid Frame
- Material Certificate R R OR
- Visual Inspection RW R OR
- Dimensional Inspection RW S OR
Painting Inspection As per project
RW/S R specification
- Shot Blasting Check RW/S S OR
- Painting Check OR Material and Dry Film
Thickness
Preparation for Shipping
- Drying RW/S R
- Preservation RW/S R
- Name Plate Check W/S R OR
- Protection on Machined RW/S R OR
Contact
Surface RW/S R OR Including photo record
- Flange Face Inspection RW R
- Spare Parts Check RW/S R
- Packing RW R
- Marking
Final Inspection
- Confirmation of Completion W S OR
for all OR Test and Inspection
- Certificate of Compliance W W OR
- Manufacturing Record Books H R OR
Review (Progressive review
throughout manufacturing
period)
CATEGORY: BOILER PRESSURE PARTS

JOB CODE 0-6739-20-0000

certificates
Not)
Material
- Material Test Certificate R R OR For steels Minimum
- UT R R OR impact test values as
- Identification of Materials S S OR per code shall be
- Transfer of Material Marking S S/R OR adhered to
Plates 50mm and
thicker
Qualifications
- WPS/PQR R R OR
- Welders/Operator S/R R OR
Qualifications R R OR
- NDT procedure and Operator
Qualifications
Formed Head
-Review of Manufacture’s R R OR
Report R R OR
-Dimensional / Visual Check
Fabrication
-Welding Control S S
-Edge Preparation and Fit-up S -
-Back Gouging before Welding S R OR
Reverse Side
-Welding Parameters S R OR Incl. Welding
Monitoring conditions and
S R OR identification of
-Removal of Temporary Welds R R OR welders
-PWHT Chart W W OR
- Mock-up test for tube weld If applicable
Non-Destructive Testing (NDT) Before and after
RW RW PWHT
-Visual inspection on Weld RW RW OR
-PT/MT RW RW OR
-UT R R OR
-Radiographic Examinations OR
and
Film Review
Destructive Testing
-Hardness Check S R OR If applicable
-Production Test W W OR If applicable
Inspection of Completed
Equipment H W
-Visual inspection H W OR As specified in section
-Dimensional inspection W W OR 10.3 of this requisition
-Air Tightness Test of Re-Pads H W OR DM water with
-Pressure Test S/R R OR conductivity less than
-Confirmation of Material OR 10S/cm shall be
JOB CODE 0-6739-20-0000

certificates
Not)
Traceability S S used for shop
-Cleaning and Drying Check OR hydrotesting.
CATEGORY : DUCT BURNER

certificates
Not)
Material
- Material Test Certificate R R OR
- Transfer of Material Marking S S OR
Qualifications
- WPS/PQR W/R R OR W: When newly
- Welders/Operator R R OR qualified
Qualifications
- NDT procedure and Operator R R
Qualifications
Fabrication
- Welding Control S - IR Incl. Welding conditions
- Welding Parameters S R OR and identification of
Monitoring welders
S R PWHT
- Visual inspection on Weld RW R OR
- PT/MT R R OR
- Radiographic Examinations OR
and Film Review
Equipment H W
- Visual inspection H W OR
- Dimensional inspection R R OR
- Confirmation of Material OR
Traceability W R
- Pressure Test R R OR
- Air Flow Test W W OR
- Performance Test by Firing OR
Test
CATEGORY: BOILER CASING / DUCT / STACK

JOB CODE 0-6739-20-0000

certificates
Not)
Material
-Material Test Certificate R R OR
-Transfer of Material Marking S W OR
Qualifications
-WPS/PQR R R OR
- Welders/Operator S/R R OR S: When newly
Qualifications R R OR qualified
Qualifications
Fabrication -
-Welding Control S S
-Edge Preparation and Fit-up S
-Back Gouging before Welding S R OR If applicable
Reverse Side
-Welding Parameters S R OR Incl. Welding
Monitoring conditions and
S R OR identification of
-Removal of Temporary Welds W RW/S OR welders
- Inspection of stack/duct liner
plate (Orientation/Direction)
Non-Destructive Testing (NDT)

-Visual inspection on Weld S S OR
-PT/MT RW R OR
-Radiographic Examinations R R OR
and Film Review
Equipment H W
-Visual inspection H W OR
-Dimensional inspection H W OR
-Trial fit H W OR
-Smoke or Soap Test R R OR
-Confirmation of Material OR
Traceability S R
-Cleaning Check OR
CATEGORY: LV MOTOR
Test and Inspection Inspected by Record and Remarks
JOB CODE 0-6739-20-0000
certificates
Not)
Routine Test (Including below) R/W (*2) R/W (*2) OR
Measurement of Speed and - - -
Current at No Load
Determination of Locked Rotor - - -
Current
High Potential Test - - -
Observation of Bearings and - - -
Mechanical Operation at No
Load
Measurement of Vibration per - - -
section 6.5 of Specification
Type test certificate R R OR
Complete Test (*1) W R OR
Hazardous Area Certificate R R OR
(*1) In case of absence of type test certificate.
(*2) Witness is required for one of each rating group greater than 30kW.
The motor less than 30kW is record only.
CATEGORY: FAN
certificates
Not)
Material
- Transfer of Material S R OR
Marking
Equipment
- Visual inspection W W OR
- Dimensional inspection W W OR
- Confirmation of Material R R OR
Traceability
- Cleaning Check W R OR
Dynamic Balance Test W R OR
Lead Test for Casing W R OR
Running Test
- Mechanical Running Test W R OR
- Vibration Measurement W R OR
- Sound Level W R OR
Measurement
- Performance Test W W OR
CATEGORY : INSTRUMENTATION
JOB CODE 0-6739-20-0000
certificates
Not)
Local Panel
-Quantities Check W R OR
-Continuity and insulation test R R OR
of wiring
-Insulation resistance W R OR
measurement
-Appearances Check R R OR
-Dimensional Inspection W R OR
-Tightness Test R R OR
-Function Test W W OR
Field Instrument including
Control and On/Off Valve
-Quantities Check R R OR
-Calibration test for instruments
-Appearances Check R R OR
-Pressure Test R R OR
-Continuity and leak test of R R OR
pneumatic lines
-Continuity and insulation test R R OR
of wiring
-Insulation resistance R R OR
measurement
-Dimensional Inspection R R OR
-Tightness Test R R OR
-Function Test R R OR
Electrical hazardous area R R OR
certificate
Material Inspection R R OR
Integrated testing of interface to W
DCS & ESD system
CATEGORY : PIPING
JOB CODE 0-6739-20-0000
certificates
Not)
Material
- Identification of Materials R R OR
- Transfer of Material Marking S W OR
Qualifications
- WPS/PQR R R OR
- Welders/Operator R R OR
Qualifications R R OR
Qualifications
Fabrication
- Welding Control S -
- Edge Preparation and Fit-up S -
- Welding Parameters S R OR
Monitoring S R OR
- Removal of Temporary Welds
Non-Destructive Testing (NDT)
- Visual inspection on Weld S R OR
- PT/MT RW R OR
- Radiographic Examinations R R OR
and Film Review
Equipment H W
- Dimensional inspection H W OR
- Pressure Test R R OR
- Confirmation of Material OR
Traceability S R
- Cleaning and Drying Check OR
Safety Relief Valves
- Material certificate R R OR
- Visual inspection IW R OR
- Dimensional inspection IW R OR
- Hydrostatic Test IW R OR
- Leak Test IW R OR
- Performance Test IW R OR
- Quantity Check R R OR
CATEGORY : BLOWDOWN TANKVESSEL

JOB CODE 0-6739-20-0000

certificates
Not)
Material
- Identification of Materials W R OR Plates 50mm and
- Transfer of Material Marking R R OR thicker
Qualifications
- WPS/PQR W/R R OR When newly qualified
- Welders/Operator R R OR
Qualifications
- NDT procedure and Operator R R OR
Qualifications
Formed Head
- Review of Manufacture’s R R OR
Report
- Dimensional / Visual Check R R OR
Fabrication
- Welding Control S S IR
- Edge Preparation and Fit-up RW/S - IR
- Back Gouging before Welding S R OR
Reverse Side
RW R Incl. Welding conditions
- Welding Parameters OR
and identification of
Monitoring RW R OR welders
- Removal of Temporary Welds R R OR If applicable
- PWHT Chart
RW R PWHT
- Visual inspection on Weld RW/S R OR
- PT/MT RW/S R OR
- UT R R OR
- Radiographic Examinations OR
and Film Review
Destructive Testing
- Hardness Check S R OR If applicable
- Production Test W W OR If applicable
Equipment H W
- Dimensional inspection W W OR
- Air Tightness Test of Re- H W OR
Pads R R OR
- Pressure Test OR
- Confirmation of Material H S
Traceability OR
- Cleaning and Drying Check
CATEGORY : REFRACTORY AND INSULATION MATERIALS

JOB CODE 0-6739-20-0000

certificates
Not)
Material Batch Certificates and R R OR
Dates
Pre-qualification Batch Test R R OR
Sampling Test before Application H W OR
Work
Visual Check of Anchor RW/S S OR
Installation
Hammer Test of Anchor RW/S S OR
Installation
Material Traceability S R OR
Conditions of Casing Surface W S OR
Storage Conditions for Material S R OR
Check of Water Quality RW R OR
Check of Installation W R OR
Temperature
Thickness Check during W R OR
Application
As-installed Test Pieces and As- R R OR
installed Test Record
Dimensional Check after Lining W R OR
Work
Specific verification of orientation W RW/S OR
of liner plates in stack/duct to
confirm direction of flow
Attachment 13 : ANCHOR BOLT LIST

JOB CODE 0-6739-20-0000
ANCHOR BOLT LIST

PROJECT : MCP Project
CLIENT : Singapore Refining Company Pte. Ltd.
LOCATION : Jurong Islnad SHEET NO. OF
DATE :
VENDOR
NAME
:
EQUIPMENT JOB REV
ITEM NO. : CODE 0-6739-20 .
DOC.
NO.
EQUIPMENT TEMPLATE ANCHOR BOLT
SUPPLY Q’TY
No. SUPPLIER Remarks
(Yes/No) Size Length Projection (PCS)
ITEM NO. Type of
(inch) (inch/mm) (inch/mm)
Nut
JOB CODE 0-6739-20-0000
Attachment 14 : VENDOR HSE QUESTIONNAIRE
PART A
Vendor’s Name and address-
SIGNATURE & DATE:
POSITION:
PART B
Name and address of premises of manufacturer or service provider, if different from above:
Name and title of ‘Management Representative’ responsible for the manufacturer’s HSE
management system:
PART C
Purchaser is committed to the effective management of Health, Safety and Environmental
matters as an integral part of its business. Our goal is that our operations should cause
no harm to our employees or other people and to minimize the impact on the local and
global environment. As part of our commitment to HSE we seek to do business with
organizations that share this philosophy and goal.
Please provide an overview of your arrangements for managing HSE, including copies of the
following documentation:
(1) Corporate Health, Safety, and Environment (HSE) Policy
(2) Corporate HSE Organization with names of key personnel
(3) Table of contents of the HSE Corporate Manual
(4) List of HSE procedures for HSE implementation, monitoring and control
(5) Frequency, content and attendees of HSE meeting
(6) Inspections and audits
(7) Safety performance statistics
(8) A brief description of the facilities where manufacturing will take place and the
management organization of such facilities.
(9) A brief description of the production activities requiring particular attention from the HSE
point of view, such as lifting, welding, testing, transportation and shipping.
(10) Vendor’s HSE Performance track record
Confirm, by ticking the appropriate boxes, which national or international standards are fully
covered by your HSE Management System and provide copy of the certification
 ISO 14001  OHSAS 18001  Others ( )
If your company has been assessed against any of the above standards and approved by
a third party accredited by a designated national body, please return a copy of your
current approval certificates with this questionnaire, together with a copy of your most
recent appraisal report and your response to any non-conformances raised.
JOB CODE 0-6739-20-0000
Attachment 15 : CONSUMABLE LIST
To be prepared by Vendor by his format where necessary.

JOB CODE 0-6739-20-0000
JGC Doc. No. R--215B-001 Rev.4A04
Attachment 16 : DEVIATION / ALTERNATIVE / CLARIFICATION LIST

DEVIATION / ALTERNATIVE / CLARIFICATION LIST
Requisition No. : Material No. : VENDOR

Name :
Referenced Deviation / Alternative / Cost Impact Schedule Impact if Purchaser's

Project Requirement Mark
Document No. Clarification If rejected (US$) rejected (Month) Disposition
Mark * A = Alternative, D = Deviation (Exception), C = Clarification

JOB CODE 0-6739-20-0000
Attachment 17 : APPROVED VENDOR LIST

No. Sort of Materials Vendor name Country E-mail address,
Telephone No. Person
in charge
1.3.5 Fan Hudson Australia, USA
1.6.2 Gas Burner John Zink Japan
1.6.3 Furnace & Boiler Tubes Alfa Laval KK Japan, UK, Germany, Italy,
Sweden, Netherlands
2.3.1 Motor LV Brook Crompton UK
Fuji Electric Japan
Siemens Germany
Toshiba Japan
Mitsubishi Japan
F&G ATB Motorentechnik Germany
Alstom Power (Motors & Drive) France
Areva ( Small Electric Motor) Italy
2.4.1 Mechanical Seal Nippon Pillar Japan, Singapore
Flowserve USA, Singapore
John Crane USA, Singapore
Eagle Burgmann Diaphram Coupling Germany, Japan
2.5.1 Coupling John Crane (Flexibox-Metastream) UK , USA
Eagle Burgmann (Diaphragm Coupling) Germany , Japan
3.1.1 Carbon Steel – Seamless BAOSHAN IRON AND STEEL (SHANGHAI) CHINA
BENTELER GERMANY
BRITISH STEEL UK
CHENGDU IRON & STEEL COMPANY (CHENGDU) CHINA
DALMINE ITALY
HENGYANG STEEL TUBE COMPANY (HENGYANG) CHINA
ICARUS (Vector Group) BELGIUM
JFE (formerly KAWASAKI) JAPAN
KOPPEL STEEL USA
LAKESIDE STEEL CORP LTD (formerly STELPIPE) CANADA
MANNESMANN GERMANY
JOB CODE 0-6739-20-0000
MITTAL STEEL (formerly ISCOR) (NEWCASTLE) SOUTH

AFRICA
NIPPON KOKAN JAPAN
NIPPON STEEL CORP JAPAN
NKK JAPAN
SHARON TUBE USA
SIDERCA (BUENOS AIRES)
ARGENTINA
SITA ITALY
SUMITOMO JAPAN
TENARIS CANADA, ITALY, JAPAN,
(CAMPANAG)
ARGENTINA, MEXICO,
ROMANIA
TIANJIN PIPE (TPCO INC) USA
US STEEL USA
TUBOS REUNIDOS (ALAVA) SPAIN
V&M GERMANY, FRANCE, USA,
(BELO HORIZONLE)
BRAZIL
VOEST-ALPHINE (KINDBERG) AUSTRIA
3.1.2 Carbon Steel – Welded AMERICAN STEEL PIPE USA
BERGROHR GERMANY
BERG USA
BRITISH STEEL UK
CALIFORNIA STEEL CANADA
CORINTH PIPE WORKS (THISVI) GREECE
CORUS UK
CALIFORNIA STEEL CANADA
EISENBAU KRAMER (EBK) GERMANY
EUROPIPE – BERG STEEL USA, FRANCE, GERMANY
EVRAZ- Camrose Pipe CAMROSE, AB, CANADA
FUCHS GERMANY
JOB CODE 0-6739-20-0000
HYUNDAI (ULSON) KOREA

IIVA ITALY
IPSCO (Evraz) CANADA
JFE – NKK JAPAN
JINKEL (JINDEL) SAW (MUNDRA) INDIA
KRAEMER GERMANY
LONE STAR USA
LONE STAR - TEX TUBE USA
MANNESMANN GERMANY
MAVERICK PIPE #6 MILL USA
MHP GERMANY
MFR – MANN, FUCHS ROHR (MLP) GERMANY
NEWPORT STEEL USA
NKK JAPAN
NKK KELHIN WORKS JAPAN
OSM – CAMROSE PIPE CANADA
PRUDENTIAL CANADA
SEAH – PUSAN STEEL KOREA
STUPP CORP. USA
SUMITOMO JAPAN
TENARIS ARGENTINA, ITALY,
JAPAN, MEXICO, USA
TUBULAR SUPPLY AND SERVICES UK
US STEEL (Camp Hill) USA
V & M TUBES BRAZIL, FRANCE,
GERMANY, USA
WELSPUN (GUJARAT) INDIA
3.1.3 Low Chrome (Up to 13% Cr) BENTELER GERMANY
– Seamless BRITISH STEEL UK
DALMINE ITALY
JOB CODE 0-6739-20-0000

JFE (formerly KAW ASAKI) JAPAN
MANNESMANN GERMANY
NKK JAPAN
SUMITOMO JAPAN
TENARIS – SIDERCA/TAMSA (CAMPANAG)
ARGENTINA,
(VERACRUZ) MEXICO,
ITALY, JAPAN, USA
USS (United States Steel Corporation) USA
V&M FRANCE, GERMANY,
BRAZIL, USA
WYMAN GORDON (PRECISION CASIPARTS USA
CORP)
3.1.4 Stainless Steel – Seamless AST (HELMOND)
NETHERLANDS
- Stainless steel includes AVESTA SANDVIK TUBE (FAGERSTA, TORSHARLIA
TP 304, 316, 321, and 347 & STORFOS) SWEDEN,
materials USA
BRITISH STEEL UK
DMV STAINLESS FRANCE, GERMANY, ITALY
JARO/FINERO (KAUSALA) FINLAND
JIULI HI-TECH METALS CHINA
KOBE STEEL JAPAN
MANNESMANN STAINLESS FRANCE, ITALY, USA
PEXCO USA
PRODUCTOS TUBULARES (BILBAO)SPAIN
ROCKWELL COLLINS ROLLMET (formerly KAISER) USA
SANDVIK (SANDVIKEN)SWEDEN,
USA, UK
JOB CODE 0-6739-20-0000
KOBE STEEL JAPAN

MANNESMANN STAINLESS FRANCE, ITALY, USA
PEXCO USA
SUMITOMO JAPAN
TUBACEX (LIODIO) SPAIN
WYMAN GORDON (PRECISION CASIPARTS CORP) USA
3.2.1 Buttweld End Fittings AFFLERBACH (Caps only) GERMANY
(ASME B16.9) – Carbon APP (SHAW) USA
Steel AWAJI SANGYO (ASK) (SAMULPRAKARN)
THAILAND
BASSI LUIGI ITALY
BENEX CORP – BENKAN JAPAN
BUSCH & KUNZ GERMANY
CANADOIL FORGE CANADA
CRANE USA
CUSTOM ALLOY USA
DELCORTE FRANCE
DYNAMIC PRODUCTS INC (DPI) USA
EPG USA
ERNE (SCHLINS,
MURZZUSCHLAG)
AUSTRIA
EZEFLOW CANADA
FABRICORN (BRUSSELS) BELGIUM
FILMAG ITALY
FLOBEND USA
GAM RACCORDI ITALY
GERLIN – PICOR USA
GRINNELL USA
GROUP GENOYER (CARLYLE) - WILHELM GELDBACH GERMANY
HACKNEY LADISH USA
HUNTING PARK ENG. UK
JOB CODE 0-6739-20-0000
IBF ITALY
IWFI USA
MECALLOY FRANCE
MI YORKSHIRE UK
MILLS ALLOY USA
MILLS IRON WORKS (Reducers only) CANADA
PENN MFG USA
PETROL RACCORD ITALY
RACCORDI FORGIATI ITALY
RACCORDTUBI ITALY
RHEINAUER (RMA) GERMANY
SIEKMANN GERMANY
SSE PIPE FITTINGS UK
SUMIKIN JAPAN
SUMITOMO JAPAN
TAYLOR FORGE USA
TEAKWANG BEND IND. KOREA
TECHNOBEND ITALY
TECHNOFORGE (Valvitalia Group) ITALY
TECTUBI ITALY
TENARIS MEXICO
THAI BENKAN – BKL (BANGKOK) THAILAND
TK CORP (BUSHAN) KOREA
TOYB JAPAN
TRINITY INDUSTRIES: HACKNEY- LADISH USA
TUBE FORGINGS OF AMERICA (TFA) USA
TUBELINE USA
TUBE TURNS USA
UHLIG ROHRBOGEN GERMANY
VALLOUREC GROUP – INTERFIT FRANCE
WELDBEND USA
WESTDEUTSCHE (WSR) GERMANY
JOB CODE 0-6739-20-0000
WESTFALENWERKE (WFW) (Elbows only) GERMANY

TUBE TURNS USA
3.2.2 Buttweld End Fittings AFFLERBACH (Caps only) GERMANY

(ASME B16.9) – Low
Chrome (Up to 13% APP (Shaw) USA
Chrome) AWAJI (ASK) (SAMULPRAKARN)
THAILAND
BASSI LUIGI ITALY
BENEX CORPORATION – BENKAN JAPAN
CRANE USA
CANADOIL FORGE CANADA
CUSTOM ALLOY USA
DELCORTE FRANCE
EPG USA
ERNE (SCHLINS,
MURZZUSCHLAG)
AUSTRIA
EZEFLOW CANADA
FILMAG ITALY
FLOBEND USA
GAM RACCORDI ITALY
GRINNELL USA
GROUP GENOYER (CARLYLE) – GERMANY
WILHELM GELDBACH
HACKNEY LADISH USA
HUNTING PARK ENG. UK
IBF ITALY
JOB CODE 0-6739-20-0000
IWFI USA
MECALLOY FRANCE
MILLS ALLOY USA
PENN MFG USA
SK BEND (BUSAN), S KOREA
SUMIKIN JAPAN
SUMITOMO JAPAN
TAYLOR FORGE USA
TECTUBI ITALY
TENARIS MONTERREY, MEXICO
TK CORP (BUSAN) S KOREA
TOYB JAPAN
TRINITY INDUSTRIES: HACKNEY- LADISH USA
TUBE FORGINGS OF AMERICA (TFA) USA
TUBE TURNS USA
VALLOUREC GROUP – INTERFIT FRANCE
WELDBEND USA
WESTDEUTSCHE (W SR) GERMANY
WESTFALENWERKE (WFW) (Elbows only) GERMANY
WFI (BONNEY FORGE) USA
WILHELM SCHULZ GERMANY
3.2.3 Buttweld End Fittings ALASKAN COPPER USA
(ASME B16.9) - Stainless APP (Shaw) USA
JOB CODE 0-6739-20-0000
Steel AWAJI (BANGKOK) THAILAND

BASSI LUIGI ITALY
- Stainless steel includes TP BENEX CORPORATION – BENKAN JAPAN
304, 316, 321, and 347 CANADOIL FORGE CANADA
materials CORE PIPE (GERLIN) USA / CHINA
COPROSIDER ITALY
CRANE USA
CUNICO USA
EPG USA
ERNE (SCHLINS,
MURZZUSCHLAG)
AUSTRIA
EZEFLOW CANADA
FELKER PIPING PRODUCTS USA
FILMAG ITALY
FLOBEND USA
FLOWLINE USA
GAM RACCORDI ITALY
GRINNELL USA
GROUP GENOYER (CARLYLE) – USA
CUSTOM ALLOY
GROUP GENOYER (CARLYLE) – GERMANY
WILHELM GELDBACH
IBF ITALY
IWFI USA
KUZE BELLOWS JAPAN
MACH INDUSTRIES USA
MECALLOY FRANCE
MILLS ALLOY USA
JOB CODE 0-6739-20-0000
NORTHWEST COPPER USA

PENN MFG USA
ROKUDE JAPAN
RTI INDUSTRIES FRANCE
SUPAFLO UK
SUMIKIN JAPAN
SUMITOMO JAPAN
TAYLOR FORGE USA
TECHNOBEND ITALY
TECTUBI ITALY
TK CORP (BUSAN) S KOREA
TOYB JAPAN
TRINITY INDUSTRIES: HACKNEY-LADISH USA
TUBELINE USA
TUBE TURNS USA
WESTDEUTSCHE (WSR) GERMANY
WESTFALENWERKE (WFW) (Elbows only)
GERMANY
WILHELM SCHULZ GERMANY
3.2.12 Forged Steel Fittings, ANVIL USA, CANADA
Socket-Welding and AWAJI SANGYO (ASK) (SAMULPRAKARN)
Threaded (ASME B16.11) – THAILAND BENEX
Carbon Steel CORPORATION – BENKAN
BENEX CORPORATION - BENKAN JAPAN
BONNEY FORGE USA
JOB CODE 0-6739-20-0000
DASON STAINLESS PRODUCTS USA

DELCORTE FRANCE
ENAKA (ALAVA)SPAIN
FLOBEND USA
HEERBAART (HENGELO)
NETHERLANDS
ICARUS (Vendor Group) BELGIUM
IML ITALY
J&J USA LA.ME
LA.ME ITALY
MECALLOY FRANCE
MEGA (Weldolets only) ITALY
OMC ITALY
PHOENIX FORGE GROUP – CAPITOL MFG USA
PENN FORGE USA
PENN FORGE USA
PENNSYLVANNIA MACH USA
SCANFIT UK
SPROMAK UK
STANDARD FITTINGS USA
SUMIKIN JAPAN
TEAKWANG BEND IND. (BUSAN) KOREA
TK CORP (BUSAN) KOREA
TOYB JAPAN
ULMA (ONALI) SPAIN
VALVITALIA GROUP (Technoforge S.p.A) ITALY
VIAR ITALY
VOGT USA
WELDING OUTLETS (WOI) USA
WESTBROOK (WMI) USA
WFI USA
3.2.13 Forged Steel Fittings, ANVIL USA
Socket-Welding and BENEX CORPORATION – BENKAN JAPAN
JOB CODE 0-6739-20-0000
Threaded (ASME B16.11) – BONNEY FORGE USA

Low Chrome FLOBEND USA
(Up to 13% Chrome)
HEERBAART (HENGELO)
NETHERLANDS
IML ITALY
LA.ME ITALY
MECALLOY FRANCE
PENN FORGE USA
PENN MACHINE W ORKS USA
PHOENIX FORGE GROUP – CAPITOL MFG USA
SPROMAK UK
SUMIKIN JAPAN
TOYB JAPAN

VOGT USA
WESTBROOK (W MI) USA
3.2.14 Forged Steel Fittings, ALLOY STAINLESS PRODUCTS (ASP) USA
Socket-Welding and BENEX CORPORATION – BENKAN JAPAN
Threaded (ASME B16.11) – BONNEY FORGE USA
Stainless Steel DELTINOX FRANCE
FITTINOX ITALY
FLOBEND USA
HEERBAART (HENGELO)
NETHERLANDS
IML ITALY
LA.ME ITALY
JOB CODE 0-6739-20-0000
MECALLOY FRANCE
PENN FORGE USA
PENN MACHINE WORKS USA
PENNSYLVANNIA MACH USA
PHOENIX FORGE GROUP – CAMCO FITTINGS USA
PROCHEM PIPELINE PRODUCTS (WELSHPOOL) AUSTRALIA
STANDARD FITTINGS USA SUMIKIN
SUMIKIN JAPAN
TOYB JAPAN
VOGT USA
WESTBROOK (WMI) USA
3.2.19 Swage Nipples and Bull IML ITALY
Plugs JB SMITH USA
(MSS SP-95) – Carbon
Steel MILLS IRON WORKS CANADA P
PENN MACHINE WORKS USA
PHOENIX FORGE GROUP – CAPITOAL MFG USA
WESTBROOK (WMI) USA
WELDING OUTLETS (WOI) USA
3.2.20 Swage Nipples and Bull JB SMITH USA
Plugs (MSS SP-95) – MILLS IRON W ORKS CANADA
Low Chrome (Up to 13% PHOENIX FORGE GROUP – CAPITOL MFG USA
Chrome)
VALVITALIA GROUP (Technoforge S.p.A) WEStBROOK ITALY
(WMI)
3.2.21 Swage Nipples and Bull JB SMITH USA

Plugs (MSS SP-95) – MILLS IRON WORKS CANADA
Stainless Steel PHOENIX FORGE GROUP – CAPITOL MFG USA
JOB CODE 0-6739-20-0000
3.3.1 Carbon Steel Flange AKAHAGI FLANGE JAPAN

ALBERT GREIFENBERG GERMANY
AMERIFORGE – COFFER USA
BEBITZ GERMANY, INDIA
BOLTEX USA
BRUCK GERMANY
BUFFALO USA
BURTON DELINGPOLE UK
CAF SPAIN
CRANE USA
ECHJAY INDUSTRIES (RAJKOL) INDIA
ENARA SPAIN
EPG USA
FAD (Fad Flange Acciaio & Derivati SpA) ITALY
FEDERAL USA
FLOBEND USA
FORGEROSSI ITALY
FRIEDRICH GELDBACH GERMANY
FUTAWA JAPAN
GALPERD ITALY
GALPERTI USA
GERLIN – TUBE-LINE USA
GRINNELL USA
GROUP GENOYER (CARLYLE) - FRANCE, GERMANY,
ROMANIA, USA
HEERBAART NETHERLANDS
IWFI USA
KERKAU USA
KOFCO (ULSAN) KOREA
LADISH USA
LENAPE USA
JOB CODE 0-6739-20-0000
LINVIC (Linvic Engineering Ltd. Accura Group.) UK

MAASS Flange Corp. USA
MELESI ITALY
METALFAR ITALY
MI YORKSHIRE UK
MILLS ALLOY USA
NATIONAL FLANGE USA
RAM FORGE USA
TAYLOR FORGE USA
TFA (TUBE FORGINGS) USA
TRILAD CANADA
TUBE-LINE USA
TUBEMAKERS AUSTRALIA
TUBE TURNS USA
ULMA – FORJA (ONATI) SPAIN
VOGT USA
WELDBEND USA
WELDING UNITS UK
YAHATA JAPAN
3.3.2 Low Chrome (Up to 13% Cr) AKAHAGI FLANGE JAPAN
Flange - Seamless ALBERT GREIFENBERG GERMANY
AMERIFORGE USA
BEBITZ GERMANY, INDIA
BOLTEX USA
BRUCK GERMANY
BUFFALO USA
BURTON DELINGPOLE UK
CRANE USA
EPG USA
FEDERAL FLANGE USA
JOB CODE 0-6739-20-0000
FLOBEND USA
FORGEROSSI ITALY
FRIEDRICH GELDBACH GERMANY
FUTAWA JAPAN
GALPERD ITALY
GALPERTI USA
GRINNELL USA
GROUP GENOYER (CARLYLE) FRANCE, GERMANY,
ROMANIA, USA
IWFI USA
KOFCO (ULSAN) KOREA
LADISH USA
LENAPE USA
LINVIC (Linvic Engineering Ltd Accura Group) UK
MELESI ITALY
METALFAR ITALY
MILLS ALLOY USA
NATIONAL FLANGE USA
RAM FORGE USA
TAYLOR FORGE USA
TFA (TUBE FORGINGS) USA TRILAD
CANADA
TUBE TURNS USA
ULMA – FORJA (ONALI) SPAIN
VOGT USA
WELDBEND USA
WELDING UNITS UK
JOB CODE 0-6739-20-0000
WESTBROOK (WMI) USA

WESTERN FORGE USA
WILLIAM OXLEY UK
YAHATA JAPAN
3.3.3 Stainless Steel Flange AKAHAGI FLANGE JAPAN
- Stainless steel includes TP ALASKAN COPPER USA, CANADA
304, 316, 321, ALBERT GREIFENBERG GERMANY
and 347 materials AMERIFORGE USA
AMOREBIETA SPAIN
BEBITZ GERMANY, INDIA BRUCK
BRUCK GERMANY
BUFFALO USA
CAF SPAIN
CRANE USA
EPG USA
FAD (Fad Flange Acciaio & Derivati SpA) ITALY
FEDERAL USA FLOBEND
FLOBEND USA
FORGEROSSI ITALY
FUTAWA JAPAN
GALPERD ITALY
GALPERTI USA
GERLIN – TUBE-LINE USA
GRINNELL USA
GROUP GENOYER (CARLYLE) FRANCE, GERMANY,
ROMANIA, USA
HANS V TRIEL GERMANY
HERTECANT BELGIUM
IDEAL USA
IWFI USA
KERKAU USA
JOB CODE 0-6739-20-0000
KOFCO (ULSAN) KORE

LADISH USA
LINVIC UK
(Linvic Engineering Ltd. Accura Group.)
MELESI ITALY
METALFAR ITALY
MILLS ALLOY USA
NATIONAL FLANGE USA
PIPING SRL ITALY
RAM FORGE USA
ROKUDE JAPAN
TAYLOR FORGE USA
TUBE TURNS USA
ULMA – FORJA (ONALI) SPAIN
VOGT USA
WESTBROOK (WMI) USA
WESTERN FORGE CANADA, USA
WILHELM MAASS GERMANY
WILLIAM OXLEY UK
YAHATA JAPAN
3.4 Tubes
3.4.1 Tube Mills Carbon Steel Seamless Tubes KOREA
Aluminum Fin KOREA
Benteler GERMANY
Koppel Steel USA
USS / Kobe USA
US Steel USA
Tenaris (CAMPANA) ARGENTINA
JOB CODE 0-6739-20-0000
Voest Alphine (KINDBERG) AUSTRIA

V&M (BARREIRO) BRAZIL,
FRANCE
Baoshan (SHANGHAI) CHINA
Tianjin (TIANJING) CHINA
JFE JAPAN
Nippon JAPAN
Tenaris – NKK JAPAN
Sumitomo JAPAN
4. Valves
4.1 Valves – Gate/Globe/Check
4.1.1 API 600 – Cast Carbon BEL UK
Steel BELL-O-SEAL INDIA
Class 150 and Class 300 DSI CHINA, CZECH REPUBLIC,
ITALY
FAVRA ARGENTINA
FLOW SERVE USA
IL-SHIN KOREA
KITZ JAPAN, CHINA
KVC JAPAN
LARSEN & TOUBRO LTD – AIL INDIA
NEWAY VALVES CO. CHINA
PAN KOREA S. KOREA
PETROLVALVES ITALY
POYAM SPAIN
TBH GROUP – WALWORTH (INVAL) MEXICO
TONG YUNG (TY) KOREA
VELAN CANADA, KOREA,
PORTUGAL, USA
WILLIAMS VALVE KOREA
YONEKI JAPAN
JOB CODE 0-6739-20-0000
ZY-TECH CZECH REPUBLIC, CHINA

LOCKW OOD USA
CAMERON USA
4.1.2 API 600 – Cast Carbon BEL UK
Steel BELL-O-SEAL INDIA
Class 600 and above DSI CHINA, CZECH REPUBLIC,
ITALY
FLOW SERVE USA
IL-SHIN KOREA
KINKA KIKAI JAPAN
KITZ JAPAN
KVC JAPAN
MSA (ZY-TECH) – DSI CZECH REPUBLIC
PACIFIC USA
PAN KOREA S. KOREA
PETROLVALVES ITALY
POW ELL USA Not for Steam Service
POYAM SPAIN
RAIMONDI (TYCO) ITALY
PORTUGAL, USA
YONEKI JAPAN
LOCKW OOD USA
4.1.3 API 600 – Cast Low Chrome BEL UK
(Up to 13% Cr) Class 150 BELL-O-SEAL INDIA
JOB CODE 0-6739-20-0000
and Class 300 DSI CHINA, CZECH REPUBLIC,

ITALY
FLOWSERVE – EDW ARD USA
IL-SHIN KOREA
KITZ JAPAN
KVC JAPAN
PACIFIC USA
PAN KOREA S. KOREA
PETROLVALVES ITALY
POYAM SPAIN
PORTUGAL, USA
YONEKI JAPAN
4.1.4 API 600 – Cast Low Chrome BEL UK
(Up to 13% Cr) Class 600 BELL-O-SEAL INDIA
and above DSI CHINA, CZECH REPUBLIC,
ITALY
FLOW SERVE USA
IL-SHIN KOREA
KINKA KIKAI JAPAN
KITZ JAPAN
KVC JAPAN
JOB CODE 0-6739-20-0000

PACIFIC USA
PAN KOREA S. KOREA
PETROLVALVES ITALY
POYAM SPAIN
RAIMONDI (Tyco) ITALY
PORTUGAL,
YONEKI JAPAN
4.1.5 API 600, API 603 BEL UK
and/or ASME BELL-O-SEAL INDIA
B16.34 - Stainless COOPER USA
Steel CRANE – ALOYCO KOREA
Class 150 and Class 300 FAVRA ARGENTINA
IL-SHIN KOREA
KITZ JAPAN
KVC JAPAN
LADISH USA
OIC KOREA
PACIFIC USA
PAN KOREA S. KOREA
PETROLVALVES ITALY
JOB CODE 0-6739-20-0000
POYAM SPAIN
PORTUGAL, USA
YONEKI JAPAN
4.1.6 API 600 and/or ASME BEL UK
B16.34 – Stainless Steel DSI CHINA, CZECH REPUBLIC,
Class 600 and Above ITALY
FLOW SERVE USA
IL-SHIN KOREA
KINKA KIKAI JAPAN
KITZ (SERIES C) JAPAN
KVC JAPAN
PACIFIC USE
PAN KOREA S.KOREA
PETROLVALVES ITALY
POWELL USA Not for Steam Service
POYAM SPAIN
PORTUGAL, USA
YONEKI JAPAN
4.1.7 API 600 – Pressure Seal FLOWSERVE USA
Bonnet Class 600 and KITZ JAPAN
above KVC JAPAN
PACIFIC USA
JOB CODE 0-6739-20-0000
POWELL USA Not for Steam Service

RAIMONDI (TYCO) OTALY
PORTUGAL, USA
YONEKI JAPAN
4.1.8 API 600, API 602 and/or BONNY FORGE ITALY
MSS SP-117 – Cast Bellows
EKK EAGLE AMERICA – EAGLE USA
Seal
KVC JAPAN
Class 150 and above OMB ITALY
SWL KOREA
VALEN CANADA, KOREA,
PORTUGAL, USA
YONEKI JAPAN
4.1.10 API 602, ASME B16.34 – ALCO INTERNATINOAL (Deleted) – ITALY
Forged Carbon Steel, Low SMITH (NEW DELL)
Chrome Alloy ALCO INTERNATIONAL (Deleted) – DSI (ZY-TECH) ITALY
(1-1/4Cr to 9Cr) & Stainless BONNEY FORGE USA,ITALY
Steel Class 150 and above CONVAL USA
FLOW SERVE USA, INDIA
IL-SHIN KOREA
KVC JAPAN
LVF SpA – LVF ITALY
LVF SpA – NEWCO (NEWMANS) ITALY
LVF SpA – DSI (ZY TECH) ITALY
OMB ITALY
OMB (Assembly & Testing only) SINGAPORE
SACCAP/SAPAG FRANCE
SMITH ITALY
TBH GROUP – W ALW ORTH MEXICO
JOB CODE 0-6739-20-0000

PORTUGAL, USA
VOGT USA
4.1.11 API 602 – Forged Bellows BONNEY FORGE ITALY ITALY
Seal KVC JAPAN
Class 800 and above OMB ITALY
PORTUGAL, USA
VOGT USA
4.1.12 API 602 – Forged Steel BONNEY FORGE ITALY ITALY
Class 800 and above DSI ITALY
KVC JAPAN
OMB ITALY
SEO-HEUNG KOREA
SMITH ITALY
PORTUGAL, USA
VOGT USA
4.1.13 API 6D – Cast Carbon BEL UK
Steel & Alloys KVC JAPAN
Class 150 and above M&J USA
OFM USA
WKM USA
4.1.15 API 594 – Wafer/Wafer-
Lug/Double Flanged AMRI FRANCE
Check APCO USA
CRANE USA
GOODW IN UK
GULF USA
HY-GRADE USA
MERWEDE VALVES BV NETHERLANDS
JOB CODE 0-6739-20-0000
MUELLER USA
PROQUIP (VELAN) CANADA
STOCKHAM/MISSION IRELAND, USA
VAL – MATIC USA
4.1.16 Tilt Disc Check Valves – FLOW SERVE USA
ASME B16.34 PACIFIC USA
PAN KOREA KOREA
POYAM SPAIN
PORTUGAL, USA
4.1.17 In-Line Check Valves – MSS CRANE (NOZ-CHEK) N IRELAND
SP-126 DURABLA USA
4.1.18 Check – Special ADAMS GERMANY
APCO USA
ATWOOD & MORRILL USA
CROWN JUDD USA
FLOW SERVE USA
HOERBIGER CANADA, USA
HY-GRADE USA
TEXSTEAM USA
VICTAULIC USA
WHEATLEY USA
4.2 Valves – Butterfly
4.2.1 API 607, API 609 High BRAY VALVES AND CONTROLS - USA
Performance - Soft Seated DEZURIK USA
(Double Offset Type) FISHER CONTROLS / POSI SEAL USA
FLOW SEAL USA
FLOW SERVE USA
JOB CODE 0-6739-20-0000
KEYSTONE USA
METSO AUTOMATION – JAMESBURY USA
NELES – JAMESBURY USA
KEYSTONE/VANESSA ITALY
WKM USA
XOMOX USA
4.2.2 API 607, API 609 Utility – ADAMS (MAK) GERMANY, USA
Resilient Metal AMRI FRANCE
(Graphite Laminate) Sealed BRAY USA
(Triple Offset Type)
CENTERLINE USA
COOPER CAMERON USA
CRANE – FLOW SEAL GERMANY
DEMCO USA
DeZURIK USA
GRINNELL USA
KEYSTONE USA
NORRIS USA
POW ELL USA Not for steam
service
TOMOE (TRITEC) UK
TYCO VALVES – VANESSA ITALY
VELAN (TORQSEAL) CANADA, KOREA,
PORTUGAL, USA
ZWICK (TRI-CON) GERMANY
4.2.3 API 607, API 609 – Metal ADAMS GERMANY, USA
Seated KEYSTONE ITALY
(Triple Offset Type/Double METSO AUTOMATION – NELES FINLAND
Flanged)
TYCO VALVES ITALY
ZWICK (TRI-CON) GERMANY
4.3 Valves – Ball
JOB CODE 0-6739-20-0000
4.3.1 API 607, API 608 Soft BALON USA

(Graphite) Seated - Floating CONBRACO – APOLLO USA
Ball
COOPER CAMERON USA
FLOW SERVE USA
KF INDUSTRIES (CIRCOR) – USA
Contromatics
KITZ SPAIN, JAPAN, TAIW AN
KTM (TYCO) JAPAN
MILW AUKEE USA
PBV-USA (ZY-TECH) USA
QUADRANT (KONG JIH) TAIW AN
TBV USA
TK USA
WALW ORTH CHINA, MEXICO
VALBOL (W ORCESTER) ARGENTINA
PORTUGAL, USA
WHITEY USA
4.3.2 API 607, API 608 Soft COOPER CAMERON USA
(Carbon & Stainless Steel) FLOW SERVE GERMANY,USA
Seated – Floating Ball
GROVE-DRESSER ITALY, USA
(Bronze) Seated - Floating GRINNELL USA
Ball KITZ JAPAN
NIBCO USA
SMITH USA
WATTS CANADA, USA
JOB CODE 0-6739-20-0000

(Carbon & Stainless CAMERON FRANCE, USA
Steel & Graphite) Seated – FLOW SERVE GERMANY,USA
Trunnion Mounted
GROVE-DRESSER ITALY, USA
KTM (TYCO) JAPAN
MARPAC USA
MILW AUKEE USA
NIBCO USA
PETROLVALVES ITALY
PIBIVIESSE (CIRCOR) ITALY
TK USA
TK FLOW SPAIN
VELAN CANADA,
KOREA,
PORTUGAL,
USA
WATTS USA
WKM USA
WORCESTER USA
4.3.5 ASME B16.34/API 608
Metal Seated – Floating COOPER CAMERON USA
Ball FLOW SERVE GERMANY,USA
METSO AUTOMATION – NELES USA
MOGAS USA
JOB CODE 0-6739-20-0000

PETROLVALVES ITALY
TYCO – KTM JAPAN, USA
PORTUGAL, USA
VALVTECHNOLOGIES USA
4.3.6 ASME B16.34/API 608 FLOW SERVE GERMANY,USA
Metal Seated - Trunnion COOPER CAMERON USA
Mounted GROVE USA
KTM (TYCO) JAPAN, USA
METSO AUTOMATION – NELES USA
PETROLVALVES ITALY
PIBIVIESSE (CIRCOR) ITALY
TK USA
PORTUGAL, USA
WKM USA
4.3.7 Metal Seated – Oxygen FLOWSERVE - ARGUS GERMANY
Service MOGAS USA
VALVTECHNOLOGIES USA
VALVTRON USA
4.3.8 Metal Seated – Severe MOGAS USA
Service VALVTECHNOLOGIES USA
VALVTRON USA
4.4 Valves – Plug
4.4.1 API 599, API 607 COOPER CAMERON USA
JOB CODE 0-6739-20-0000
Expanding Seal
Type (Tight shutoff, DANEX – EX (DANIEL) USA
integrated double block and
bleed) (Non Lubricated)
4.4.2 API 599 Lubricated Type - CHRISTENSEN DENMARK
Cast Steel and Low Chrome FLOW SERVE USA
RESUN USA
SERCK AUDCO UK
TEXSTEAM USA
WALW ORTH CHINA
XOMOX USA
4.4.3 Lined/Sleeved Type – FLOW SERVE USA
Carbon Steel and FLUOROSEAL CANADA
Stainless Steel
CRANE – XOMOX TUFLINE USA
4.4.4 Wedge Type PACIFIC – W EDGEPLUG USA
POYAM – LIFTPLUG SPAIN
5.1 STRUCTUAL STEEL Megasteel (HRC and plate cut from coils) MALAYSIA
and Jikang
PT Gunung Rajapaksi, PT Krakatau Steel INDONESIA
POSCO SOUTH KOREA
CSC (China Steel Corporation) TAIWAN
AZOVSTAL Iron and Steel Works UKRAINE
Alchevsky Iron & Steel Works UKRAINE
SC Ispat Sidex Galati ROMANIA
Ilyich Iron And Works UKRAINE
Corus Group PLC (now TATA Steel) UKRAINE
Voesrtalpine AG AUSTRIA
Nippon Steel Corporation JAPAN
Dongkuk Steel Mill Co., Ltd, SOUTH KOREA
JFE Steel Corporation (Kawasaki Steel) JAPAN
JOB CODE 0-6739-20-0000
Sumitomo Metal Industries, Ltd. JAPAN

Companhia Siderurgica Paulista (COSIPA) BRAZIL
Iscor (now MITTAL STEEL) SOUTH AFRICA
Nanjing Iron and Steel Group CHINA
Bao Steel CHINA
Dneprovsky Iron & Integrated Steel UKRAINE

NKK Bars & Sections JAPAN
Arcelor LUXEMBOURG
Valourec & Mannesmann Tubes FRANCE
Hyundai Steel SOUTH KOREA
Metalfar International SA ITALY
AK Steel USA
Wuxi Jinxin CHINA
6.3 Field Transmitters Emerson (Rosemount) JAPAN, SINGAPORE, USA

Endress + Hauser SINGAPORE
Yamatake JAPAN, USA
Honeywell SINGAPORE
6.4 Electronic Transmitters – Emerson (Rosemout) SINGAPORE, USA
Differential Endress + Hauser SINGAPORE
Pressure/Pressure/Temp Yamatake Japan, USA
Honeywell SINGAPORE
6.5 Machine Monitoring System Bently Nevada USA
(MMS)
6.6 Anti-Surge Control System Compressor Control Corporation (CCC) USA
6.7 Ultrasonic Flow Meter Panametric Singapore SINGAPORE
Emerson SINGAPORE
Instromet SINGAPORE
JOB CODE 0-6739-20-0000
SICK SINGAPORE
6.8 Variable Area Flow Meters Tokyo Keiso Japan
Krohne Japan, Switzerland
6.9 Coriolis Flow Meters Emerson USA, SINGAPORE
Endress + Hauser SINGAPORE, Germany,
japan
6.10 Pressure Switch Beta USA
6.11 Level Switches Magnetrol Japan
Motoyama Japan
Endress + Hauser USA
6.12 Vortex Flow Meters Yokogawa JAPAN, SINGAPORE
Emerson JAPAN
Endress + Hauser JAPAN
FMC USA
OVAL USA
6.13 Turbine Meter Daniel Singapore SINGAPORE, USA
AO Smith JAPAN
Brooks USA
6.14 Guided Rader Level Emerson JAPAN, SINGAPORE, USA
Transmitters Endress + Hauser SINGAPORE, Germany,
JAPAN
Magnetrol USA
6.15 Displacer Type Level Masoneilan JAPAN, SINGAPORE
Emerson (Fisher) JAPAN, SINGAPORE

Magnetrol USA
Tokyo Keiso JAPAN
6.16 Tank Gauges Emerson (Saab/Rosemount) JAPAN, SINGAPORE
Tokyo Keiso JAPAN For Mechanical Type
Enraf HOLLAND
Endress + Hauser SINGAPORE, Germany,
JOB CODE 0-6739-20-0000
JAPAN
6.17 Level Gauge (Glass Type) BEAVER CONTROMATIC SINGAPORE
SYSTEM DYNAMICS PTE LTD SINGAPORE
BUNKA BOEKI KOGYO JAPAN
DOUGLAS ITALIA ITALY
Bont ITALY, JAPAN
Jerguson USA
6.18 Level Gauge (Magnetic) Magnetrol USA

iSolv THAILAND
Bont ITALY, JAPAN, UK
Nihon Klingage JAPAN
6.19 RTD & Thermo Couple & Emerson Japan
Thermowells
Wika Germany
Emerson SINGAPORE, Japan
Yamari Japan
Okazaki Japan
Texas USA
Daily Thermetrics USA
Gayesco International USA
6.20 Pressure Gauge Nagano Keiki Japan
Bourden France
Ashcroft USA, Germany
Asahi Japan
Wika Germany
6.21 Temperature Gauges Nagano Keiki Japan
Yamari Japan
Endress + Hauser Germany
6.22 Orifice Plates / Meter Run KS Corp Japan
Tokyo Meter Japan
JOB CODE 0-6739-20-0000
Flow Engineering Japan, USA

System Dynamics Pte Ltd. SINGAPORE
Seal Control Pte Ltd. SINGAPORE
6.23 Control Valves Fisher (Emerson) Japan, Singapore
Masoneilan Japan
Motoyama Japan
Fisher Control Inc. (Emerson) Singapore, USA, Malaysia
6.24 Safety Relief Valves Motoyama Crosby Japan, USA
Crosby USA
Dresser Industries Singapore, USA
6.25 On-Off Valves Adams Germany
Kitz Japan
Metso Finland
If not qualified
OMS Italy by Company,
Contractor shall
be entitled to
Clause 11
Change Order
US$1,240,000
Kitazawa Japan
6.26 Motor Operated Valve Rotork USA
Limitorque USA
6.29 Solenoide Valves Asco USA
Herion USA
6.38 Analyzer – Smoke Density Opal Australia
(Flue Gas) SICK UK
6.39 Analyzer – Oxygen (Flue Servomax Singapore, USA
Gas) Enotec Germany
6.40 Analyzer – Combustible Servomax Singapore, USA
(CO) Enotec Germany
JOB CODE 0-6739-20-0000
6.41 Compression Fitting Swagelock SINGAPORE, USA

Gyrolock USA
Parker USA
6.42 Instrument Cable Kerpen Germany
Draka Germany
Fujikura Malaysia
Dekoron Wire & Cable Inc. USA , SINGAPORE
Singapore Cable Manufacturer SINGAPORE
7.4 Panel Ito Denki Japan
Iwasaki Denki Japan
Shimada Electric Japan
Seiwa Electric Japan
7.5 Switch Ito Denki Japan
Iwasaki Denki Japan
Stahi International
7.6 Thermal Boxes Crousse Hinds Singapore
Stahi International
Ito Denki Japan
Iwasaki Denki Japan

7.7 Junction Box Hawke UK
Crousse Hinds Singapore
Eye Japan
Weidmuller Germany
7.8 Cable Gland Hawke UK
CMP UK
7.9 Cable Thernination & Rayshem (Tyco) Singapore
Splicing Kit 3M USA
7.17 JSD Fuji Electric Singapore
JOB CODE 0-6739-20-0000
ABB USA
Rockwell Automation Germany
Siemens Singapore

Requisition For HRSG Packages: (10301-H-PKG & 10401-H-PKG)

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JOB CODE 0-6739-20-0000 REV

SRC DOC. No. R-GEN-00-215B-001

DMS DOC. No. MCP-1030-MEF-MRQ-JGC-0000-56002-00 4A04

JGC DOC. No. R-215B-001

REQUISITION FOR HRSG PACKAGES

REV DATE ISSUE PURPOSE PREPARED CHECKED APPROVED

2B 10-02-2014 Issue For Enquiry (IFE) RAVI KIRAN Y.SUGIYAMA Y.SUGIYAMA

04 22-06-2015 As Built (AB ) RAVI KIRAN Y.SUGIYAMA Y.SUGIYAMA

4A 0291-023- As Built (AB ) RAVI KIRAN Y.SUGIYAMA Y.SUGIYAMA

4.5.11 Natural gas to burners ................................................................................................ 27

5.10 DESIGN REQUIREMENTS FOR SAMPLING AND CHEMICAL DOSING..................... 63

5.18 PIPING ......................................................................................................................... 78

10.5 SITE TEST.................................................................................................................... 97

No. off Equipment No. Description

As far as possible, the equipment shall be factory pre-assembled, acceptance

The engineering standard specifications, codes, standards and regulations

All equipment and components shall be new of proven and up to

Company : Singapore Refining Company Private Limited (SRCRefinery)

(1) Company’s representative means the person or persons designated by the

1.3 DEFINED TERMS AND ABBREVIATIONS

BFW Boiler Feed W ater (Boiler Feed W ater is BW in PID)

1.4 ORDER OF PRECEDENCE

1st Singapore Statutory Requirement

1.5 VENDOR'S RESPONSIBILITY

1.6 COMPLIANCE WITH REGULATIONS/CONFLICTING REQUIREMENTS

Compliance with regulations

2.2 INTERNATIONAL CODES AND STANDARDS

BS EN 10204 Metallic Products - Types of Inspection Documents

IEC 61882 Functional safety - Safety instrumented systems for

BS 7668 Specification for W eldable Structural Steels. Hot

BS EN 10219 Cold Formed W elded Structural Sections of Non-alloy

2.3 NATIONAL LAWS, REGULATIONS, CODES

CP 5 Electrical components, materials and installation

2.4 COMPANY SPECIFICATION AND STANDARDS

2.5 PROJECT SPECIFICATIONS, DATASHEETS AND DRAWINGS

2.6 SINGAPORE PRESSURE EQUIPMENT REGULATIONS & REQUIREMENTS

during installation and erection, commissioning, start-up supervision and (performance)

The HRSG unit shall be considered as a complete, self-supported installation supplied

Description Scope Comments/Remarks

4. Blow down and drain system X Incl. Flash Tankvessel,

tankvessel and all piping and

6. Sample coolers X Sampling coil must be stainless

7. Transition piece between GTG X Incl. bellows and gaskets &

8. Burner installation, including Fuel X Natural gas Including BMS logic

Vendor shall submit with his bid

11. All necessary piping, valves, incl. X Incl. start-up valve(s)

Description Scope Comments/Remarks

16. Electrical equipment X Incl. all electrical aux.

21. Earthing lugs/bolts X Vendor Shall follow Earthing

29. Clips and cleats X For supporting piping,

39. Pipe stress design X

56. Area classification X Area classification determined

3.2 GENERAL ITEM EXCLUDED FROM VENDOR’S SCOPE

3.3 SUMMARY OF TERMINAL POINTS

BFW : Flanged connection at HRSG BL

Vents/steam blow off : Safe area

Elevations/location/orientation of connections to be determined during detailed design.

4.1 SITE INFORMATION/ATMOSPHERIC CONDITIONS

4.2 HRSG FUEL DATA