Oscilloscope Diagnostics: A Picoscope Guide
Oscilloscope Diagnostics: A Picoscope Guide
Oscilloscope Diagnostics: A Picoscope Guide
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What to do
How to succeed
www.picoauto.com
Foreword
By Alan Tong, Founder and Managing Director, Pico Technology
When I started designing and building Pico oscilloscopes over 25 years ago, I could not have imagined how technology within
the automotive industry would develop. Today I am proud that Pico is at the forefront of diagnostics in this industry.
We work closely with our ever-growing customer base of vehicle manufacturers. Whether we are continuously developing
the product at our headquarters near Cambridge, UK, or in our USA office in Texas, we are committed to meeting vehicle
manufacturers’ needs through advancements in technology. As such, PicoScope is no longer limited to just electrical systems,
but can also test and diagnose pressure, noise, vibration and harshness issues like never before.
It’s this heritage that allows us to create products for the aftermarket that continually grow in capability and have become
the benchmark for scope-based diagnostics. We hope that this guide will show how the power of PicoScope can help benefit
businesses, as we demonstrate the ease and simplicity of our PicoScope 6 Automotive software.
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Contents
Foreword 1
The diagnostic journey 3
Finding and testing the root cause with PicoScope 3
What can PicoScope do? 5
Oscilloscope diagnostics using PicoScope 6 software 6
PicoDiagnostics 6
Scope diagnostics is only for the experts – right? 7
Guided Tests 8
Understanding and analyzing waveforms 10
Voltage
Timebase
PicoScope top 10 tests 13
TEST 1: Relative Compression / Cranking 14
TEST 2: Battery, Alternator and Starting Test 15
TEST 3: Diesel injector current 16
TEST 4: Ignition Coil-On-Plug 17
TEST 5: Cam and Crank sync 18
TEST 6: Wiggle Test 19
TEST 7: Lambda (Oxygen) Sensor Testing 20
TEST 8: Air Flow Meter (AFM) also known as MAF 21
(Mass Airflow Sensor)
TEST 9: CAN High and CAN Low 22
TEST 10: WPS500X Compression Testing 23
Top tip for more Guided Tests 24
Choosing the right kit for you 25
Kit contents summary 25
Essential accessories 27
PicoScope Storage Solutions 29
Pressure testing 31
NVH - Noise, Vibration and Harshness 33
So is that all PicoScope can do? 34
The Diagnostic Journey
To understand how you ultimately get the very best out of oscilloscope diagnostics with your PicoScope, we must first understand where
PicoScope fits into the diagnostic process. Our aim is for PicoScope to help your workshop give your customers the very best diagnostic
service.
Let us start with an example: A customer arrives with an engine running issue. Just like all
forms of mechanical diagnostics, the first step is to ask the customer about the problem. This is
often (but not always) accompanied by a dashboard warning light.
The camshaft sensor was replaced, the engine code erased, and the vehicle returned to the owner.
In this example, the customer returned the next day with the same fault.
When the test was completed, the PicoScope results initially gave the view that the
camshaft sensor was working correctly.
Running the test again, while gently wiggling the wiring loom, it
quickly became apparent that there was a wiring issue.
The customer left the workshop, happy with a successful diagnosis. With
no fault recurrence, this professional diagnostic workshop ensured future
business with their customer.
This is of course just one example of where PicoScope fits in the diagnostic
journey. As technicians you will understand there are many tools at your
disposal, including: technical information, training, knowledge, serial
diagnostic tools, gas analyzers, and of course PicoScope.
It’s your ability to use these together that will ensure you remain a successful workshop in the future. Armed with PicoScope and the
knowledge that you are able to see, analyze and understand the electrical signals that vehicle components produce, you will be confident
that you can discover the root cause of a problem. This in turn will enhance the image of your business as professional diagnostic
providers.
Don’t just take our word for it. More than twenty of the world’s leading vehicle manufacturers already use PicoScope in their dealer
diagnostics, and it’s our heritage and commitment that makes PicoScope the scope of choice.
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What can PicoScope do?
With ever more complex diagnostic problems facing the diagnostic workshop, a tool to get to the real cause of the problem has never
been more valuable. Only with PicoScope do you have such a high level of help available as a first-time user, as well as lightning-fast
capture rates to cope with the most advanced modern-day vehicle signals.
Pico Technology is unique within the automotive industry, in the way we specialize in the manufacture of PC-based scopes for automotive
use, and work with an ever increasing number of the world’s leading vehicle manufacturers for dealer-level oscilloscope diagnostics. This
experience makes sure that PicoScope is ahead of its competition, and constantly advancing to tackle the fast-paced developments within
the automotive industry.
Over the following pages you will find a summary of PicoScope and what it can do. We hope this will help show you that, by investing in
PicoScope, your business can become proficient in vehicle diagnostics, staying ahead of the competition.
Remember, PicoScope can be used on a wide range of vehicles and equipment including: cars, trucks, bikes, agricultural vehicles, boats,
and more. When used with our range of accessories, PicoScope can also detect signals relating to: vacuum, fuel and hydraulic pressures,
noise, vibration and harshness. It is also safe to use with no risk to the vehicles or equipment, thanks to our non-intrusive testing
methods.
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Oscilloscope diagnostics using PicoScope 6 software
Pico Technology’s advanced diagnostics software is always on hand to help you, no matter what your experience of capturing component
waveforms is. At this point it is worth reminding ourselves what a waveform is. Simply put, it shows how voltage levels change over a
period of time:
What makes the PicoScope so powerful is the ability to capture these waveforms. It turns the vehicle’s electrical signals into a picture that
you can see, measure, manipulate, and compare, to understand exactly what is going on within a vehicle’s systems in real time.
PicoDiagnostics
Arguably PicoScope’s best-kept secret is our PicoDiagnostics software. This ever-evolving software is downloaded for free alongside
our PicoScope Automotive software. It not only gives you an accurate, powerful battery and alternator tester, but also includes a test
for relative compression and cylinder balance. Note that performance of these tests is limited by some modern vehicle’s smart charging
systems.
As your journey into more advanced vehicle diagnostics continues, the purchase of our
NVH Diagnostics Kit opens up the possibility of detecting and
analyzing issues with noise, vibration and harshness.
Remember
PicoScope 6 Automotive along with PicoDiagnostics are available
to download for free from our website: www.picoauto.com.
There are no charges or annual fees for updates, as our software
constantly evolves, improving your tool long after the initial
purchase.
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Scope diagnostics is only for the experts – right?
vs.
This perception could not be further from the truth. While PicoScope may be used by some of our industry’s foremost experts (thanks
to its outstanding performance and resolution), it is surprisingly intuitive and easy to use for a novice. Let us start at the beginning.
You are probably already familiar with using a multimeter as a basic check, to make sure that a component is receiving a signal voltage.
You will also know that the multimeter is relatively easy to connect to the component. A scope requires a more secure connection, but
apart from this the process is much the same as connecting a multimeter.
For our scope connection we use back-pinning probes or breakout leads to give a better connection, but in truth these are no more
difficult to use. Let us look at an example of connecting to a camshaft sensor.
Locate the sensor you wish to test by using a combination of experience and technical data.
For a camshaft sensor we recommend that you use a back-pinning probe. When this connection is
made it is simple to attach your diagnostic tool.
The simplicity of the connection is where the similarity stops. Only with a PicoScope can you see
high levels of detail in your test results. More importantly, the waveform is much more valuable to
you as a technician than a simple multimeter reading.
For example, a multimeter measurement of 7.46 V is displayed. However, with the same connection,
PicoScope displays a clear and concise waveform, showing a 12 V camshaft sensor switching off and
on with a regular pattern.
Granted, this example is one of the easiest components to both connect to and analyze, but with
PicoScope there really are an unlimited number of tests you can undertake. We even include an
ever-increasing selection of Guided Tests (currently over 150) in the PicoScope 6 Automotive
software, to help you test the most common components.
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Guided Tests
The Guided Tests cover a variety of component tests, including:
• Starting and Charging circuits • Sensors • Actuators • Ignition • Communication networks
• Advanced tests • Pressure sensors • Motorcycle-specific
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When you select any of these tests a Guided Test sheet is opened containing:
How we recommend you connect to the component: Notes about the waveform to help with your analysis:
An example waveform:
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In addition, when you select the Guided Test, the PicoScope software also opens a data file which sets up the PicoScope to run the given
test. This means that in your first days of using PicoScope you don’t have to worry about setting up the software manually – you are
simply ready to start running your test.
Timebase
By default, the timebase is set to
5 milliseconds per division (5 ms/div) of
which there are ten. A setting of
5 ms/div gives you 50 ms of time across
the entire capture. The timebase setting
is controlled by a drop-down menu
located on the toolbar. To view more
detail of a single event, simply reduce the
timebase. To view more events with less
detail, simply increase the timebase. The
zoom functions give you the best of both
worlds, capturing with a fast timebase
every piece of information, but being
able to view the waveform at any level of
detail.
It is worth taking the time to become familiar with these settings, as they will let you make small changes to how the waveform is
displayed on the screen. This can prove invaluable to you, as it enables you to see it in the detail you require. Do not forget that the
Auto Setup button is there to help, and will adjust your capture settings to show you sensible waveforms.
When you are connected to the component, and your settings are complete, you just press the start button (or alternatively the
spacebar on your keyboard). PicoScope will start to record the data. Stop the test at any time and scroll back through your waveforms
with the waveform buffer: This is particularly useful for spotting intermittent faults.
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We have now covered a little about the screen and some basics about setting up and understanding the parameters. Next, let us take a
look at how we best analyze and understand waveforms. Of course there is no magic wand here, but PicoScope allows you to easily view
waveforms in the very best way possible. Combine this with our Guided Tests and the Waveform Library (see below) and we provide
you with some great tools to help understand and analyze what you see. The ability to interpret waveforms is still where the skill lies.
We supply many reference waveforms, both within our Guided Tests and on the Waveform Library. It is, however, worth remembering
that you are usually not looking for an exact match, but a way to compare and evaluate (as in our example) whether a component is
working correctly.
The Reference Waveform in the example above has been captured at a slightly different voltage scale to our test component. At first
glance it appears difficult to use as a comparison, but it is still valuable. We know that the green waveform signal has come from a good
coil pack, and despite the blue waveform from our coil pack having been recorded at a different voltage scale, it is easy to see that there
is no coil oscillation taking place; so we indeed have a faulty coil pack. We could also adjust the scaling and offset of our signal to make
visual comparison easier.
As you can see from the example above, interpretation is key when viewing and analyzing waveforms. This once again emphasizes the
importance of the data in the Guided Tests and of course in the Waveform Library.
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The Waveform Library lets you search for a valuable reference waveform as a comparison for your test. When you have found a
waveform, you can import the full captured waveform or individual channels. This makes it easy to compare with your own captured
signal. Often rulers become very powerful when comparing, and again our previous example highlights this well.
It is worth remembering that this powerful feature will allow you to save and share your own waveforms with the PicoScope community,
and if you get stuck you can always email or call our support team for further advice.
You can find more help and advice at www.picoauto.com. Our online forum is a great source of help and information, as well as the
many case studies and online training articles we have published. You will also find a list of our recommended trainers and links to their
various training courses, so that you can increase your understanding and knowledge about using PicoScope even further.
Over the next few pages we will look at the specifics of some of the most valuable tests you can run with PicoScope, and look in more
detail at how these can help you. We hope that you feel inspired to start working with PicoScope.
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PicoScope top 10 tests
If you are new to PicoScope you may be wondering exactly how you can use it, and what benefits it will have for your workshop. With
this question in mind (and because we have spent years working with scope diagnostics) we have created what we feel are the top ten
uses for PicoScope. We have included a brief overview of each test, the benefits the test offers you, and most importantly, how to:
Remember: Many of the following tests are supported with a full Guided Test and settings file built into the PicoScope Automotive
software. We are proud to have over 150 of these Guided Tests, but these are by no means the limit of what PicoScope can be used to
test for.
TEST 1: Relative Compression / Cranking
Software PicoScope 6 Automotive – Guided Test AT004
Checking Suspected compression issues
Skill level 🔧 🔧 🔧 🔧 🔧
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TEST 2: Battery, Alternator and Starting Test
Software PicoDiagnostics (remember that this is a separate software package to PicoScope 6)
Checking Vehicle starting and charging circuits
Skill level 🔧 🔧 🔧 🔧 🔧
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TEST 4: Ignition Coil-On-Plug
Software PicoScope 6 Automotive – Guided Test AT077
Checking Vehicle Single Coil Packs
Skill level 🔧 🔧 🔧 🔧 🔧
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TEST 6: Wiggle Test
Software PicoScope 6 Automotive
Checking Wiring loom or connection faults
Skill level 🔧 🔧 🔧 🔧 🔧
Remember to have a
good earth point for
this sensor.
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TEST 8: Air Flow Meter (AFM) also known as MAF (Mass Airflow Sensor)
Software PicoScope 6 Automotive – Guided Test AT008 & AT095
Checking Air Flow Meter testing
Skill level 🔧 🔧 🔧 🔧 🔧
3
6
7
10
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14
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communication signals. When it is connected to the
vehicle’s EOBD socket, the LEDs on the breakout box
4 8 12 16
7 6 15
pin 14.
Note: Some vehicles can have multiple CAN connections
on the 16-pin connector, and some vehicles may use pin
5 (Signal GND) instead of pin 4.
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Test 10: WPS500X Compression Testing
Software PicoScope 6 Automotive – Guided Test AT157
Checking Petrol engine compression (advanced)
Skill level 🔧 🔧 🔧 🔧 🔧
Connect the WPS500X Pressure Transducer to PicoScope with the BNC to BNC cables provided. Attach the transducer, as you would
any compression gauge, by removing a spark plug and properly disabling the fuel system (if possible) and ignition for that cylinder.
Run Start PicoScope and the engine. You may need to adjust the timebase and voltage scales to achieve the best signal display.
Read Once you have captured your waveform you will be able to see everything that is taking place in every 720° cycle of the engine. To
help you understand what you are seeing, use the rotation markers (found in the bottom right-hand section of your PicoScope screen).
You can adjust these markers to show 4 partitions, dividing the waveform into 180° sections and revealing the 4-stroke cycle.
Now, with every stroke of the engine you can reveal exactly how the cylinder under test is operating:
TDC > Ex Valve Opening > Exhaust Valve Closing > Inlet Valve Opening > Inlet Valve Closing > BDC.
Switching the pressure transducer from one cylinder to the next is an easy way to have a direct and valuable comparison. Remember, it is
not any more difficult to attach than a standard compression gauge, but it will give you so much more information. You can also save the
first cylinder as a reference against the remaining cylinders. Viewing all this lets you make a complete and accurate engine diagnosis. You
can do this before you undertake a time-consuming and expensive engine dismantle. In addition, should a dismantle be required, it lets
the technician identify where a fault is most likely to be found when work begins.
Exhaust
Intake
This does not have to be as difficult or daunting as you may think, as it is highly likely that the test you want to undertake already has
been done by one of our team, or other customers. First, search the Waveform Library for the component you wish to test. When you
find the waveform, you simply open it.
When you open up a PicoScope waveform, the software automatically adjusts the timebase and voltage scale to the parameters set
when the test was undertaken. At this point, you will have to use the technical data, and of course your own knowledge base, to find the
component and connect to it.
Remember you can also load a reference waveform to see on screen while you capture your own data. That way, you can make a post-
capture comparison.
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Choosing the right kit for you
After establishing your need for a PicoScope, how do you choose the right kit? Below is a summary of our kits, ranging from starter kits
(giving you a basic set of adaptors to get going with PicoScope), right up to our 4-Channel advanced kit (offering a comprehensive range
of accessories within the kit). The kits are available in a carry case, foam trolley trays, or both.
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4-Ch Diesel kit Order Code: Case PP924, Foam PQ004
4-Channel PicoScope 4425
Contains all the items in the 4-channel starter kit plus:
1 x additional S-hook
1 x additional 20 A/60 A DC current clamp
1 x 60 MHz scope probe
1 x 2–pin breakout lead
1 x 6–way universal breakout lead, micro
1 x 6–way universal breakout lead, small
1 x 6–way universal breakout lead, medium
1 x 6–way universal breakout lead, large
2 x additional Secondary ignition pickup leads
4 x HT Extension leads
2 x Large dolphin/gator clips (black & red)
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Essential accessories
Here is an overview of our essential accessories: what they are, what they do, and how they can enhance your diagnostic capabilities. For
our full range of PicoScope kits, accessories, and current pricing, please visit: www.picoauto.com
Current clamps
60 A / 20 A 2000 A / 200 A 30 A
A Pico current clamp is an essential addition to our starter kits to open up current measurements and waveform captures.
From fuel pumps and injectors to ignition coils, never again will you have to disconnect or strip the component wiring. Add extra clamps
to your Standard kit to capture multiple injectors at the same time.
Order Code: TA018 Order Code: TA167 Order Code: TA234
This range of four common breakout leads Our universal breakout lead kit contains Our CAN test box allows connection
makes component connections easy. They four leads, each with different sized between your PicoScope and a vehicle’s
are the preferred method of connection connectors. This allows you to connect 16-pin OBD port. We recommend this
for vehicle manufacturers and professional to a multitude of sensors in the engine method for obtaining your vehicle’s CAN
diagnostic experts, as their design allows compartment of any vehicle. High and Low signals (see Guided Test
for access to individual wires. AT126). The CAN Test Box terminals
accept standard 4 mm plugs.
Order Code: PQ030 Order Code: PP943 Order Code: TA069
Ignition accessories
Coil-On-Plug and Signal probe Secondary ignition pickup HT Extension lead (set of 4
(capacitive with BNC) leads)
Add to Starter kits to pick up secondary The MI074 is a capacitive pickup that This set of breakout leads is ideal for
ignition waveforms from most coil-on-plug connects around the insulation of an Multi COP packs. Simply fit one lead
or coil-per-cylinder systems. ignition circuit component (such as a between each coil pack and plug, place an
plug wire), avoiding the need for direct MI074 secondary ignition pickup on each
connection. Use our MI074 in conjunction lead, and your scope will show accurate
with our HT extension leads to read Multi ignition waveforms with correct kV
COP signals. measurements.
Essential additions
Back-pinning probes Fuse extension leads kit 1400 V Differential probe
The back-pinning probes slip down the side Do you find it hard to break into particular Add our 1400 V differential probe to any
of the insulation on the back of multi-plug vehicle circuits? With Pico’s fuse extension kit and it allows the measurement of much
terminals, allowing you to pick up signals leads, you can easily extend the fuse higher voltages, which is ideal for hybrid
without stripping wires or disconnecting connection to allow space for a current and electric vehicles.
plugs. With spare pins and screws included, clamp and measure the current draw for This probe has a bandwidth of 25 MHz,
these are a must have for any diagnostic the circuit. Set includes ATC, mini-ATC, with differential voltage ranges of 1400 V,
technician. JCASE, and Maxi style fuse extensions. and is CAT III rated.
Pico Technology’s range of foam trays let you store your valuable PicoScope and accessories in a toolbox of your choosing.
We also offer a cable storage boom, allowing you to have your PicoScope kit ready for use as soon as you need it.
You can also buy empty trays to store your existing Pico Technology products, or buy a range of pre-filled trays to extend your own kit’s
testing capabilities.
The foam trays come in two sizes: 185 mm(W) x 390 mm(D), and 370 mm(W) x 390 mm(D) depending on function. Both sizes include
a removable 20 mm strip so they will fit in 370 mm deep trays. Available either pre-packed with various kit options, or empty if you
already have your kit.
To view our entire range of accessories, kits and storage solutions, please visit our website: www.picoauto.com
Low amps current clamps High & low amps current clamps Complete 6-way universal
breakout lead kit
Our two low amps current clamps Our two most popular current clamps This kit contains all four breakout leads,
pre-loaded in a Pico foam tray. pre-loaded in a Pico foam tray. with connector sizes of:
This option combines the TA018 This option combines the TA018 Micro: 0.6 mm
20A / 60 A and TA234 30 A clamps in one 20A / 60 A and TA167 2000 A clamps in Small: 1.5 mm
bundle. one bundle. Medium: 2.3 mm
Large: 2.8 mm
CAN test box HT extension leads (set of 4) WPS500X Pressure Transducer kit
The CAN test box connects to a vehicle’s This kit includes four TA037 HT extension The WPS500X kit includes the WPS500X
OBDII / EOBD connector and makes it leads for measuring secondary ignition. Automotive Pressure Transducer, as well
easy to diagnose electrical faults. This allows the user to test all four coils on as a large selection of hoses and adapters –
a 4-coil cartridge pack. In addition, the kit everything you might need.
Instantly check power and ground circuits. includes a TA205 maxi fuse extension for
Identify communication link protocols. measuring current in high current circuits.
The ultimate accessory to all of our PicoScope kits. View your vehicle’s engine and vital
components, alongside the electrical signals, for a truly unrivaled diagnostic view.
The kit comes supplied with a standard compression hose, and adaptors to fit the most
common spark plug apertures. You can further enhance your WPS500X kit with our
range of accessories that will substantially increase the possible uses and available tests
for your pressure transducer.
We can also supply adaptors enabling you to fit our transducer to other vehicle
components.
Our WPS500X Maxi kit allows you to purchase the WPS500X WPS500X WPS500X
Automotive Pressure Transducer together with our full set of hoses and Adaptor Kit A Adaptor Kit B
adapters, giving you the posibility to connect to a variety of components. Order Code: PP970 Order Code: TA250
Vacuum tap
Order Code: PP972
The below is just one example of our WPS500X in use. With three different pressure ranges
the WPS500X is optimized for measuring a vast array of vehicle pressures ranging from
cylinder compression, to positive and negative fuel line pressures and exhaust gas pulsations
at the tailpipe (in relation to combustion). The variety of tests available with our WPS500X is
invaluable.
Nothing shows engine Expansion pocket. Intake Exhaust stroke. Intake Intake stroke. Intake Compression stroke.
compression like our and exhaust valves valve closed, exhaust valve open, exhaust valve Intake and exhaust valves
pressure transducer closed. valve open. closed. closed.
– see it all with the
WPS500X.
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Noise, vibration, harshness and balancing
The PicoDiagnostic NVH kit enables the identification and diagnosis of unwanted vehicle vibration and noise sources.
The kit is the cost-effective answer to the many NVH problems technicians are facing today. Providing real-time diagnostics in the form of
either: a bar graph, a frequency chart, a 3D frequency chart, RPM order, or road speed view. The ability to start the recording before a
road test, and play back the recording for analysis upon return to the workshop, lets the driver focus on the driving during the road test.
Our NVH kit works with the PicoScope 4000 Series Automotive oscilloscopes, and it is available in a number of configurations to suit
your needs (J2534 scan tool or VCI not supplied).
The root of all NVH problems is vibration. In some cases these are abnormal vibrations, and in other cases they are always present (e.g.
engine combustion). They should, however, never reach the driver or the passengers.
Noise is vibration transmitted through the air and is heard when it reaches a person’s ear. The ‘perfect hearing’ range is 20 Hz to
20 kHz, and vibrations are usually felt at frequencies below 200 Hz; in the overlapping frequency range, vibrations can both be felt
and heard. In order to deal with this frequency range effectively, the PicoDiagnostics NVH kits contain microphones (for sound) and
accelerometers (for vibration).
Traditionally, NVH problems have been viewed as being both difficult to solve and subjective, as people have different levels of NVH
sensitivity. For technicians to tackle these issues effectively, they require the right tools and procedures to diagnose objectively and simply
- PicoDiagnostics NVH.
Add our Optical Sensor kit so that you can also use the tool for the balancing of propshafts (drive shafts). The simple user interface lets
you easily identify and correct imbalance in a quick and consistent manner.
3-axis NVH Diagnostics Kit 4-axis NVH Diagnostics Kit Optical sensor kit
Order Code: PP986 Order Code: PP987 Order Code: PP991
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So is that all PicoScope can do?
Simply put, no. This guide is written to help new users get started with PicoScope. As you become more proficient with using PicoScope
you can start working with more of our advanced features, including:
DO253-4 Copyright © 2016 Pico Technology Ltd. All rights reserved. #testnotguess