G460

Multi-gas Detector

Operations Manual

1194 Oak Valley Dr, Ste 20, Ann Arbor MI 48108  USA
(800) 959-0329 • (734) 769-0573 • www.goodforgas.com
GfG Products for Increased Safety

Congratulations on your purchase of a high technology product from GfG

– you have made an excellent choice!

Our detectors are characterized by reliability, safety, peak performance and

economic efficiency. They comply with national and international directives.

This manual will help you operate the detector quickly and safely.

Please take note of these instructions before putting the device into
operation!

If you have any questions, please feel free to contact us.

GfG Instrumentation, Inc.

1194 Oak Valley Drive, Ste 20
Ann Arbor, MI 48108 USA

Phone: (800) 959-0329 or (734) 769-0573

Fax: (734) 769-1888
E-mail: [email protected]
Website: www.gfg-inc.com
 Table of Contents
Introduction 1 Time 17
For Your Safety 1 Options 18
Application and Purpose 1 Latching Alarm Function 18
Design 2 Sensor – Enable 18
Operation 3 AutoCal® – Air 19
Detection Mode 3 AutoCal® – Gas 19
Turning the Device Off 5 Sensor Menu 19
Display Illumination 5 Zeroing – Adjust Zero Point 20
Individual Gas Display / Rotating the Calibration 21
Display 5 Alarms – Adjust Alarm Thresholds 22
Battery 6 Calibration Dates 22
Alarms 6 Information 23
Resetting Latching Alarms 7 CH4 Unit 23
STEL, TWA, Maximum / Minimum Activate Lights 23
Values 8 Replacing the Batteries and
Peak – Adjusting Peak Values 8 the Rechargeable Battery Pack
Service Mode 8 Module 23
Main Menu 9 Charging the Optional NiMH Battery
Location – Entering a Location 9 Pack 24
User – Entering User Name 10 Cleaning 24
Datalogger 11 Maintenance and Inspection 25
Datalogger(sample screen shots) 12 Service – Repair 25
Confidence Blip 13 Sensor Types and Detection Ranges
Options 14 . . . 27
Service Menu 14 Sensor Specifications 28
System Menu 15 Technical Data 31
Bump Test 16 Caution 32
Calibration 16 Warranty 33
Inspection 17
Introduction
For Your Safety
Like any piece of complex equipment, the GfG G460 will do the job it
is designed to do only if it is used and serviced in accordance with the
manufacturer’s instructions.

CAUTION: For safety reasons, this equipment must be operated and

serviced by qualified personnel only. Read and understand
the instruction manual completely before operating or
servicing this device.

The warranties made by GfG with respect to the product are voided if the
product is not used and serviced in accordance with the instructions in this
manual. Please protect yourself and your employees by following them. The
above does not alter statements regarding GfG’s warranties and conditions
of sale and delivery.

Application and Purpose

The G460 is a handheld detector for personal protection from atmospheric
hazards. The detector measures continuously in diffusion mode and gives
visual and audible alarms if a gas-induced danger arises. The G460 meets
the following approval:

Classified as intrinsically safe for use in

Class I, Division 1, Group A, B, C, and D
Hazardous locations Temp code T3
CSA C22.2 No. 152
ANSI / ISA-12.13.01-2000
UL 913

1
Design

Hook for carrying strap

Display

Keys

Diffusion
inlets
Alarm LEDs

Horn

Contacts for
accessories

Screw
connectors
for pump

Battery pack (accessible from back of unit)

2
Operation
GfG recommends frequent verification of accuracy.  The safest course of
action is to verify accuracy with a known concentration of gas prior to each
day’s use.  If the readings are less than 90% or greater than 120%
(-10% to +20% accuracy) the detector must be calibrated before use.
In compliance with c-CSA (Canada) the following requirements must
be observed:
CAUTION: Before each use, sensitivity must be tested on a known
concentration of CO, H2S and combustible gas (depending
on which sensors are installed) equivalent to 25 to 50% of the
full scale concentration.  Accuracy must be within -0 to +20% of
the actual measurement.
Accuracy may be corrected by performing an AutoCal® adjustment (see
calibration).

Detection Mode
Turning the Device On

Turn the G460 on in an environment known

to be free from gases and / or vapors.

Press the right key to turn the G460 on.

After turning the G460 on, the display gives a short message about the
detector, the user, the location (this message can be set in service mode).
Should the date for the next inspection pass, the G460 gives an audible
signal and the display reads “Inspection Overdue.” The display also shows
every gas being measured, its detection range and the set alarm thresholds.

3
NOTE: GfG recommends that you “bump check” the sensors before each
day’s use to confirm their ability to respond to gas by exposing the detector
to a gas concentration which will exceed the alarm set point of the sensors.

4
Turning the Device Off
To turn the G460 off, hold the right key (ZOOM) for approximately 5
seconds.

Display Illumination
Whenever you press a key or any alarm condition is activated, the
display illumination turns on. It turns off automatically after approximately
10 seconds, or when the alarm condition is corrected.

Individual Gas Display / Rotating the Display

The display can be rotated 180° by pressing the right and the left keys
simultaneously.

The G460 allows the user to store and display time-weighted averages
(TWA), short-term exposure levels (STEL), peak values (MAX) and
minimum values (MIN). The stored values have the following meanings:

STEL: The STEL (short-term exposure level) is the average value

of the gas concentration over a period of time, which is
determined by the short-term period. Short-term exposure
levels are used to evaluate exposure peaks. The short-term
period is typically set to 15 minutes.
TWA: The time-weighted average (TWA) is the average value of the
gas concentration over an 8 hour working shift. For calculating
the total dose, the G460 uses all gas levels measured since the
detector was turned on.
MIN / MAX: Minimum and peak values measured since the detector was
switched on or since the stored values were reset.

Press ZOOM briefly to view one gas at a time (ZOOM mode). Pressing
ZOOM momentarily while in ZOOM mode will cycle to the next detected
gas.

5
To read the stored values, press and hold the right key while in zoom mode.
Press the key repeatedly to display all other measurement values and the
battery capacity one after the other.
Example – Zoom Display for H2S:
Top left: Maximum value
Top right: Actual gas concentration
Bottom left: Short-term exposure level
(STEL)
Bottom right: Time-weighted average
(TWA)

Battery
A fully charged G460 battery pack has a capacity of up to 25 hours of
continuous operation in diffusion mode. The operational time may be
reduced by sampling intervals or alarms. The remaining battery capacity
is indicated by the battery symbol on the left side of the display. The black
area represents the remaining capacity.

When the capacity falls to 4% power save mode is displayed and the G460
gives both a visual (red alarm LED and an “discharged” battery symbol in
the display) and an audible warning.

Alarms
If the measured gas concentration exceeds a pre-set threshold, the detector
immediately gives audible, visual and vibrating alarms. The display also
indicates the exceeded alarm threshold which caused the alarm. A loud
acoustic alarm (103 dB at 30 cm), bright flashing LEDs and a vibrating
alarm warn of dangerous gas concentrations. In case of a gas alarm the
whole display turns orange or red, depending on the gas concentration and
the exceeded alarm threshold.

The G460 provides three instantaneous alarms for oxygen (O2) and
combustible gases (CH4), and two alarms for toxic gases (CO, H2S). The
G460 warns the user of dangerous conditions caused by oxygen deficiency
or enrichment and levels of combustible and toxic gases which exceeds the
alarm threshold.

6
For toxic gases there is an additional alarm for exceeded time-weighted
averages and short-term exposure levels (TWA and STEL).

Number
Alarm Type Sensors Description
of Alarms
An instantaneous alarm is activated
Oxygen 3
immediately if the gas concentration
Instantaneous Combustible 3
exceeds or falls below a pre-set
Value (AL) gases
threshold. The alarm values are
Toxic gases 2
adjustable.
The short-term value (STEL) is the
average concentration over a short
Short Term period of time (e.g. 15 minutes).
Toxic gases 1
Value (STEL) The STEL alarm is not latching; it
resets automatically as soon as the
concentration falls below the threshold.
The long-term value (TWA) refers to an
8-hour shift and calculates the average
Long Term
Toxic gases 1 concentration. The TWA alarm cannot
Value (TWA)
be reset. It is only de-activated if the
detector is switched off.
Over Range All 1 The screen will display
Under Range All 1 The screen will display

Resetting Latching Alarms

When alarm 2 and 3 are set to latching you must reset an activated alarm
by pressing the RESET key. Alarm 1 will automatically reset when the gas
danger has passed.

If the detection range of the LEL sensor is exceeded, the display will read
“ ”, indicating it is over range, instead of a value for gas
concentrations above 110% LEL. To protect the sensor from damage, the
device turns off the sensor. However, the audible and visual alarms and the
“ ” message remain active. The alarms must be reset by pushing the
RESET key. The display will read: “Fresh air?” If you have made sure that
there is no combustible gas in the vicinity of the CH4 sensor, press yes
to resume detection.

7
STEL, TWA, Maximum / Minimum Values
When you turn the G460 on, the unit begins to measure continuously in
diffusion mode. All concentrations are shown on the display. In addition,
short term and long-term averages (STEL and TWA) are calculated for toxic
gases; for non-toxic gases peak and minimum values (MAX and MIN) are
stored. The stored values can be read from the display by accessing the
applicable display mode.

WARNING: To avoid possible personal injury, do not turn off the detector
during a work shift. TWA, STEL and MAX readings are reset
when the G460 is turned off.

Peak – Adjusting Peak Values

During peak mode (activated by pressing
the left key PEAK), peak values can be
monitored and displayed. The display shows
an animated symbol in the bottom left
corner.

Within zoom display the peak value will be displayed instead of the gas
concentration.

Pressing RESET during peak mode will reset the peak memory to the
current gas concentration. Pressing RESET during zoom display will
reset the peak memory and the peak value memory to the current gas
concentration.

By pressing PEAK again peak mode is deactivated.

Service Mode
Hold the middle key (RESET) for approximately 5 seconds to activate
service mode. In the service mode the program parameters of the G460
can be adjusted and changed. A menu highlights the different adjustment
possibilities. Several menu points require an access code (0011) to prevent
accidental modification of important functions. In service mode all alarms
are deactivated.
All adjustments in service mode are menu-controlled. The 3 keys stand for
8
the function which is shown in the bottom line of the display. The main menu
is displayed first when you enter service mode.
Main Menu
The menu points are:
1. Location (the physical location of the G460)
2. User (user identity)
3. Datalogger (adjust datalogger function)
4. Confidence blip (adjust intervals)
5. Service (start service menu)
6. AutoCal®
7. Options (adjust alarm volume and display contrast)

The keys’ functions are explained in the bottom line of the display. In the
main menu the keys have the following functions:

Left key (↓↓scroll down)

Middle key (SELECT) select menu point
Right key (DETECT) back to detection
mode

Location – Entering a Location

From a deposited table one location out of a hundred possible locations
can be selected. The first two digits stand for the number of the table entry.
With the exception of “00” all other 99 entries can only be edited with a PC.
Within “00” up to 15 letters / figures can be entered, which will be stored as
operational place in the G460. Entry is automatically completed when the
cursor reaches the end mark (>).

When Location is selected by the middle key (SELECT), the following is

displayed, and the keys have the following functions:
First a location number is specified:
EDIT - Change location name
EXIT - Back to main menu
­­ ↑↑ - Change location number

9
After selecting a location number (by pressing the right key – ↑↑) the
location entry will be displayed. To change the location, press the left key
(EDIT).

The following is displayed, and the keys have the following functions:
ABC↓ ↓ - Select symbol – move down
<<>> - Enter the blinking letter for figure
and move the cursor to the right
012↑↑ - Select symbol - move up

User – Entering User Name

From a deposited table one entry out of ten possible entries can be
selected. The first two digits stand for the number of the table entry. Except
for “00,” the other 9 entries can only be edited with a PC. Within “00” up to
15 characters can be entered, which will be stored as “IDENTIFICATION”
in the G460. Entry is automatically completed when the cursor reaches the
end mark (>). The entry process for user name (ID) is the same as that of
the location entry.
EDIT - Change location name
EXIT - Return to main menu
↑↑ - Change identification number

10
Datalogger
Within the “datalogger” menu point different settings can be accessed:

Full shows the used percentage of the

datalogger memory
↓↓ - Jump to the next parameter
ERASE - Deletes data. A security prompt
will appear (delete data?) →
confirm with yes (right key), deny
with no (left key)
EXIT - Back to main menu

If Mode is selected, the instantaneous value

(Instant), average value (Average) or peak
value (Peak) can be chosen with the left or
right key.

If Interval is selected, the data recording

interval can be set between 1 second and
60 minutes by pressing ↓↓ and ↑↑

11
Datalogger (sample screen shots)

12
Confidence Blip
Within the Confidence blip menu point, the interval between confidence
blips can be chosen.
The confidence blip can be heard in
intervals of 15 to 90 seconds or be
deactivated (- -).
↓↓ - Scroll down
SELECT - Confirm interval
EXIT - Return to main menu

13
AutoCal®
The AutoCal® menu point can be selected in the main menu or occurs
automatically when the calibration adapter (Smart Cap) is connected.

Within the AutoCal® menu point the device can be calibrated with fresh air
(ZERO) or test gas (CAL).
AIR - AutoCal® with fresh air
GAS - AutoCal® with test gas
EXIT - Back to main menu

Options
Within Options you can adjust
• Anti-Lazy battery syndrome
• The buzzer volume (90 dB or 103 dB)
• The screen contrast: 1 (very low) up to 15 (very high)
↓↓ - Scroll down
CHANGE - Change selected parameter
EXIT - Back to main menu

Note: Rechargeable batteries inherently have a tendency to loose capacity

over time. Some of this loss manifest itself as “voltage depresion” (aka Lazy
Battery). With GfG’s advanced battery management technology, some of
the lost capacity can be restored using the “Anti-Lazy Battery” feature. The
overall battery life can be extended if this feature is used at least once every
three months.

Service Menu
Enter the service menu by selecting Service. Within the service menu the
G460 program parameters can be adjusted.

This menu point is only accessible with the code “0011.” The code prevents
important functions from being changed by mistake or by unauthorized
persons. In service mode all alarms are suppressed.
14
 ABC↓↓ - Previous digit
<<>> - Enter (cursor moves
automatically to the next
position). By holding the key
the last entry will be deleted
and the cursor will move one
position back.
012­­↑↑ - Next digit

After entering code “0011,” you enter the service menu (see System Menu)
and can perform general adjustments (zeropoint, span, alarms, calibration,
etc).
Select Sensors to adjust sensor‑specific
functions (alarms, calibration, etc).
DETECT - Back to detection mode

System Menu
Within the System menu the following adjustments are possible:
Bump Test - Date of next bump test
Calibration - Date of next calibration
Inspection - Date of next inspection
Time - Date and time
Options - Change language,
vibrating alarm, latch
and auto save settings
Sensor-Enable - Turn sensors on or off
AutoCal® - Air - Enable AutoCal® to
zero specific sensors
AutoCal® - Gas - Enable AutoCal® to
adjust the sensitivity of
specific sensors
Information - Software version,
instrument serial number,
battery type, etc.

15
Bump Test
The date of the next bump test can be entered under the Bump Test
menu. When the date arrives, the G460 will automatically sound an alarm.
If the bump test date passes, the G460 will give a reminder every time it is
switched on.

To change the interval:

↓↓ - Decreases value
EXIT - Confirms value
­­↑↑ - Increases value

Calibration
The date of the calibration can be entered under the Calibration menu.
When the date arrives, the G460 will automatically sound an alarm. If
the calibration date passes, the G460 will give a reminder every time it is
switched on.

To change the inverval:

↓↓ - Decreases value
EXIT - Confirms value
­­↑↑ - Increases value

16
Inspection
The date of the next maintenance or inspection can be entered under the
Inspection menu. When the date arrives, the G460 will automatically sound
an alarm. If the inspection date passes, the G460 will give a reminder every
time it is switched on.

>> - Moves to the next parameter

SELECT - Selects the blinking parameter
EXIT - Back to system menu

To change a parameter:
↓↓ - Decreases value
EXIT - Confirms value
­­↑↑ - Increases value

Time
The time and date can be adjusted under the Time Menu.

>> - Moves to the next parameter

SELECT - Selects the blinking parameter
EXIT - Back to system menu

To change a parameter:
↓↓ - Decreases value
EXIT - Confirms value
­­↑↑ - Increases value

17
Options
In the Options menu point, the language can be changed, the vibrating
alarm can be activated or deactivated and the latching and auto save
features can be turned on or off.

>> - Moves to the next parameter

SELECT - Selects the blinking parameter
EXIT - Back to system menu

Latching Alarm Function

The detector is shipped with the latching alarm function disabled. If the
alarms are set to latch, the audible and visual alarms will persist until the
alarm is acknowledged by pressing the center key (RESET). To enable
latching alarms, press the left key (↓↓) until Latching is highlighted. Press
the center key (CHANGE) to enable latching alarms.

Sensor – Enable
Each individual sensor can be activated or deactivated for each
measurement. This function is necessary for applications in which a gas
does not need to be measured or if the G460 will be upgraded with different
sensors.

ON or OFF indicates the status of the

sensor (active or inactive).
↓↓ - Scroll down
On/Off - Turns sensor on or off
Exit - Return to system Menu

18
AutoCal® – Air
This menu point is to enable AutoCal® for sensors, using fresh air (zero
calibration). Generally all sensors will be zero calibrated and show “ON.”

↓↓ - Scroll down to next sensor

On/Off - Calibration/non-calibration of
sensor in AutoCal® program
Exit - Return to service Menu

AutoCal® – Gas

This menu point is to enable AutoCal® for sensors, using a test gas (gas
calibration). Generally all sensors (except O2) will be calibrated and show
”ON.”

↓↓ - Scroll down to next sensor

On/Off - Calibration/non-calibration of
sensor in AutoCal® program
Exit - Return to service Menu

Sensor Menu
The following functions refer to individual sensors in the G460. In the sensor
menu each individual sensor can be selected. The adjustments are only
valid for the selected sensor.

For a description of sensor-specific adjustments, the O2 sensor is being

used as an example. The adjustment options are the same for all sensors.

↓↓ - Move to next sensor

SELECT - Select sensor
Exit - Return to service Menu

19
 For each sensor, the following adjustments
can be made:
Zero - Adjust the zero point
Calibrate - Sensitivity calibration
with test gas
Alarms - Adjust alarm thresholds
Calibration dates - View the date and
status of the last
calibration and zero
Information - View sensor information

↓↓ - Move to next menu point

SELECT - Select menu point
EXIT - Return to service menu

Zeroing – Adjust Zero Point

To adjust the zero point, the sensor menu point Zero must be selected.

START - Start zero point adjustment

GAS - Enter zero gas concentration
EXIT - Back to “O2 menu”

After entering GAS the display reads:

↓↓ - Zero gas value decreases by
one unit
EXIT - Enter Value
↑↑ - Zero gas value increased by
one unit

NOTE: To set the zero point for oxygen, supply the unit with 100%
nitrogen through a calibration adapter.

20
Calibration
During calibration, the sensitivity of the G460 is adjusted. Before starting
calibration, make sure that the zero point adjustment has been done.

For calibration you need a suitable test gas, e.g.:

Detection Range Test Gas
TOX Carbon monoxide (CO), hydrogen sulfide (H2S)
Fresh air or test gas with 20.9% volume oxygen (O2) in
OX
nitrogen (N2)
EX Methane (CH4)

NOTE: Please call GfG for the correct calibration gas for your instrument.

To adjust sensitivity, the sensor menu point Calibrate has to be selected.

START - Start calibration

GAS - Enter calibration gas
concentration
EXIT - Return to O2 Menu

After entering GAS the display reads:

↓↓ - Decreases calibration gas
value by one unit
EXIT - Saves value
↑↑ - Increases calibration gas
value by one unit

21
Alarms – Adjust Alarm Thresholds
The G460 provides 3 alarm thresholds for each non-toxic gas (O2, CH4).
For each toxic gas (H2S, CO) the G460 provides 2 alarm thresholds. The
alarms are triggered when the gas concentration exceeds or falls below the
threshold. For toxic gases an additional alarm for exceeded long-term and
short-term averages can be set.

After selecting the sensor menu point

Alarms the following reading is displayed
(here, for an O2 sensor):
↓↓ - Scroll down
EDIT - Change alarm threshold
EXIT - Back to O2 menu

After selecting the alarm thresholds by pressing EDIT (e.g.: Alarm 1), the
value can be entered:

↓↓ - Decreases alarm value by

one unit
EXIT - Back to Alarm menu
↑↑ - Increases alarm value by
one unit

WARNING: If alarm points are set to off (--), the user will not be notified
of an alarm condition. This could result in injury or death.

Calibration Dates

Within the sensor menu point Calibration

dates, the date of the last calibration can be
displayed, as well as if the calibration was
successful (√) or not ().

22
Information
In this menu point, specific information for the sensor can be displayed:

Type of sensor (ID) - Type of sensor

Serial number (SN) - Serial number
Detection range (NR) - Detection range
Temperature range (TR) - Temperature
range

CH4 Unit
A unit equipped with a CH4 sensor has an additional Unit and gas menu
point in which you can set the CH4 sensor to detect in % LEL or % volume
along with a variety of combustiable gases.

Activate Lights
The G460 provides an optional battery pack with lights. The lights can be
switched on or off by holding down the left key for approximately 5 seconds.
The lights are useful when the device is tied to a cord and lowered down
into a sewer system. Using the lights can prevent the device from being
dunked under water.

Replacing the Batteries and the Rechargeable Battery Pack

Module
NOTE: Batteries must not be replaced in hazardous locations.
Replace only in non‑hazardous locations.

Turn the detector off before you replace the batteries. To replace the
batteries or the supply module, unscrew the two screws on the front of the
detector and pull the whole module backwards or insert the allen wrench
through one of the screw holes to push the module backwards.

When the alkaline batteries have to be replaced, use a thin object to push
the two battery cells out through the PCB holes. When inserting new
batteries, check for the correct polarity (see plastic holder). Use only size AA
batteries, Duracell MN1500 LR6. Secure the supply module by replacing the
two screws.

23
Charging the Optional NiMH Battery Pack
WARNING: The detector must not be charged in a hazardous location. Only
charge in non-hazardous atmospheres of 4 to 122°F (-20 to 50°C). Charge
the detector using only the recommended
charging adapter. Do not use any other
charging adapter, as a fire or an explosion
may result. Do not connect the charging
adapter to voltages other than those used
in North America, or an explosion may
result.

The rechargeable G460 battery pack

module can be charged with the GfG
Drop-in Charger. The Drop-in Charger is also available as a vehicle charging
unit. Make sure the maximum connected voltage does not exceed 30 V. To
charge the G460, simply slide the device into the charging unit. The G460
will beep and then display either “quick charge” or “trickle-charge.” These
two modes indicate the charge status of the G460. When the rechargeable
battery pack is completely depleted, it will take approximately 6 hours to
recharge in quick-charge mode. Then the Drop-in Charger will automatically
switch to trickle‑charge mode so that it is impossible to overcharge the
battery pack. Both charging modes are indicated on the G460’s display.
When the charger changes to trickle-charge mode, the battery pack has
reached at least 80% of its capacity. An additional 2-3 hours of trickle-charge
will fully charge the detector. The G460 will keep charging as long as it is
plugged into the charger. Charging can be stopped by removing the G460
from the Drop-in Charger or by unplugging the charger.

Cleaning
The casing can be cleaned with a damp cloth. Never use solvents or
detergents!

24
Anti-lazy Battery Deep Discharge Cycle
NiMH batteries can develop voltage depression. Even though the normal amount
of power is stored in the battery, the peak voltage in “lazy” batteries drops more
quickly than usual. To the user it appears the battery is not holding its full charge.

Fully charged instruments that fail to operate for the expected time should be
exercised by means of the “anti-lazy battery” deep discharge cycle.

G450 instruments with version 3.41 and higher firmware have the enhanced
“anti-lazy battery” feature. GfG recommends updating your instrument firmware
and updating to the latest version charger cradle and power adapter to take full
advantage of the latest “anti-lazy battery” options. The latest version has a blue
case and the serial number ends with a “D”. Contact an authorized GfG service
center or distributor for assistance.
The “anti-lazy battery” procedure is initiated by following these steps:
1. Press and hold the “Reset” button until “Main menu” choices appear
2. Select “Options”, you will need to arrow down the list to select it
3. From the “Options menu” choose “Anti-Lazy-Batt.”
4. Press “Change” to turn on the one-time deep discharge feature
5. Display will show “1X” instead of “Off” to the right
6. Press “Exit” then “Detect” to return the instrument to normal operation
NOTE: Do not turn the instrument off!
7. Allow it to run until the battery is completely drained, then recharge as
normal

If you have the latest version of firmware on the instrument and the latest version
charger cradle and power adapter, when the battery icon shows it is down to
the last 10% remaining voltage the instrument can be placed in the charger and
the instrument will complete the anti-lazy battery deep discharge, then charge
normally.

NOTE: The instrument needs to be programmed for automatic

activation.

To set the instrument for automatic activation, follow steps 1 through 4 above,
then follow these steps:
5. Choose “Days”
6. Select “Anti-Lazy days”, you will need to arrow down the list to select it
7. Press “Change”
8. Select the desired days for the automatic activation of this feature
9. Select “Exit” twice then “Detect” to return the instrument to normal operation
25
Maintenance and Inspection
Maintenance includes service, calibration and adjustment, as well as repair
if it is necessary. Gas monitoring devices can react differently depending
on environmental conditions. It is important, independent from maintenance
duties, to test the device before putting it into operation each day. Bump
testing before each use is highly recommended.

Service – Repair
WARNING: To avoid personal injury or damage to the detector, use only
the specified replacement parts.

A function test must be executed before the first operation and at least once
a year. This test comprises (depending on use and sensor exposure to
poisons and contamination):
• Check zero point
• Charge battery (optional)
• Check pump (optional) and diffusion inlets
• Test display with standard test gas (bump test) and adjust, if necessary
• Check alarm signals
• Test response time

NOTE: GfG recommends that you “bump check” the sensors before each
day’s use to confirm their ability to respond to gas by exposing
the detector to a gas concentration which will exceed the alarm
set point of the sensor.

Any G460 repair must be done according to the manufacturer’s instructions

and with genuine spare parts. Return to GfG for proper service.

26
Accessories and Replacement Parts
Part Number
Aspirator, hand (with wand) 7711-450
Batteries, alkaline (AA) 4002-001
Battery hardware kit (includes 6 screws and hex key) 4003-450
Battery pack, alkaline (without batteries) with vibrator 1450-202
Battery pack, rechargeable NiMH with vibrator 1450-211
Battery pack, rechargeable NiMH with vibrator and lights 1450-212
Cable, data downloading / USB interface (for PC) 1650231
Calibration adapter with tubing 7771-450
Calibration connector 1450225
Charger, plug-in (110 VAC) wall pack
4001-650
(for use with drop‑in charger)
Charger, vehicle 4001-650V
Crocodile clip 943450
Datalogging kit – alkaline
1450235
(cable, software and drop-in cradle charger)
Datalogging kit – rechargeable (cable and software) 1450235R
Drop-in cradle charger (charge and data transfer) 1450220
Regulator, (for aluminum calibration gas cylinders)
2603-025
0.5 lpm fixed flow rate with pressure gauge and on / off knob
Regulator, (for steel calibration gas cylinders)
2603-020
0.5 lpm fixed flow rate with pressure gauge and on / off knob
Sensor - carbon monoxide, (CO) 0 - 500 ppm 1318232
Sensor - hydrogen sulfide, (H2S) 0 - 100 ppm 1318236
Sensor - methane, (CH4)
0 - 100 %LEL 1460710
(combustible gases)
Sensor - oxygen, (O2) 0 - 25% volume 1318231
CO 0 - 300 ppm
Sensor - COSH 1650730
H2S 0 - 100 ppm
Sensor - PID 0 - 2,000 ppm 1460704
Software, datalogging (CD only) 1450233
Spare parts and accessories should be stored at ambient temperatures of 32 to 86°F (0 to 30°C).
Storage time should not be longer than 5 years. Electrochemical sensors should not be stored for
more than 6 months. When you store oxygen sensors, be aware that storage reduces the expected
lifetime of the sensor. When storing spare sensors, make sure that the ambient atmosphere is free
from corrosive substances and sensor poisons.

27
Sensor Types and Detection Ranges
Warning: To avoid personal injury, use only sensors specifically designed
for this detector.

Plug Sensor Part Detection Range Gas Resolution T-Band*

Number
EC1 1650730 0-500 ppm Carbon monoxide (CO) 1 ppm ±3 ppm
0-100 ppm Hydrogen sulfide (H2S) 0.5 ppm ±0.2 ppm
1460232 0-300 ppm Carbon monoxide (CO) 1 ppm ±3 ppm
1460235 0-1000 ppm Carbon monoxide (CO) 1 ppm ±5 ppm
EC1 1460018 0-2000 ppm Carbon monoxide (CO) 1 ppm ±4 ppm
EC2 1460231 0-25% volume Oxygen (O2) 0.1% volume ±0.3% volume
EC3 1460258 0-2000 ppm Hydrogen (H2) 2 ppm ±50 ppm
1460260 0-1.00% volume Hydrogen (H2) 0.01% volume ±0.02% volume
1460259 0-4.00% volume Hydrogen (H2) 0.01% volume ±0.05% volume
1460236 0-100 ppm Hydrogen Sulfide (H2S) 0.1 ppm ±0.2 ppm
EC2
1460238 0-50 ppm Nitrogen Dioxide (NO2) 0.2 ppm ±0.6 ppm
EC3
PID/ 1460703 0-500 ppm Isobutylene (C4H8) 0.1 ppm ±0.2 ppm
EC2 1460704 0-2000 ppm Isobutylene (C4H8) 0.5 ppm ±1.0 ppm
0-100% LEL Methane (CH4) 0.5% LEL ±2.5% LEL
PL 1460710
0-100% LEL Propane (C3H8) 0.5% LEL ±2.5% LEL
IR 1460780 0-5% volume Carbon Dioxide (CO2) 0.01% volume -
* T-Band = Tolerance band

28
Sensor Specifications

MK211-6 Catalytic combustion sensor for combustible gases and vapors (GfG part number 1460710)
Response time: t90: <30 seconds
Pressure 950 to 1,100 hPa: Maximum ±5% of detection range or ±15% of display (1,013 hPa)
Humidity 5% to 90% r.h.: Maximum ±5% of detection range or ±15% of display (55% r.h.)
-4 to 122°F
Temperature Maximum ±3% of detection range or ±10% of display (68°F or 20°C)
(-20 to +50°C):
2.00Vol.% H2: approx.140%;0.70Vol.% C4H10: approx.72%;
2.20Vol.% CH4: 100%;0.70Vol.% C5H12: approx.71%;
0.85Vol.% C3H8: approx.85%;0.50Vol.% C6H14: approx.55%;
Cross sensitivities at 50% LEL:
The above information refers to the detection range for methane.
It may vary from sensor to sensor and depends on the gas
concentration and on the age of the sensor.
Expected lifetime: 3 years
MK222-2/-3 Photo-ionisation sensor for toxic combustible vapors Isobutylene i-C4H8 (GfG part number
1460703/1460704)
Response time: t90: <30 seconds
Ionisation potential: 10.6 eV
Kerosene: approx.250%; C8H8: 250%; C7H8: 190%; C6H6: 190%;
Diesel: approx.110; Benzine: approx.90%; C3H60: 83%; C8H18:
Cross sensitivities: 45%; C7H16: 40%; H2S: 30%;
C6H14: 22%; NO: 14%; NH3: 11%; C5H12: 10%;
C4H10=C3H8=CH4=H2=0%
Expected lifetime: 3 years
MK224-1 Infrared sensor for carbon dioxide CO2(GfG part number 1460780)
Response time t50: <20 seconds t90: <60 seconds
Pressure 800 to 1,200 hPa: <1.7% of display per 1% pressure change (refered to 1,000 hPa)
Humidity 0% to 90% r.h.: Maximum ±0.10Vol% or ±10% of display (refered to 50% r.h.)
-4 to 122°F
Temperature Maximum ±0.10Vol% or ±10% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Expected lifetime: 6 years
MK348-5 Electrochemical sensor for nitrogen dioxide NO2 (GfG part number 1318238)
Response time t90: <30 seconds
Pressure 800 to 1,200 hPa: Maximum ±0.3 ppm or ±5% of display (refered to 1,000 hPa)
Humidity 15% to 90% r.h.: Maximum ±0.3 ppm or ±5% of display (refered to 50% r.h.)
-4 to 122°F
Temperature Maximum ±0.3 ppm or ±% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Cross sensitivity: Cl2 ≈ 100%; H2S ≈ -8%; CO=SO2=NO=0% (*1)
Expected lifetime: 3 years

29
MK369-5/-6 Electrochemical sensor for carbon monoxide CO (GfG part number 1318232)
Response time t50: <10 seconds t90: <30 seconds
Pressure 800 to 1,200 hPa: Maximum ±3 ppm or ±10% of display (refered to 1,000 hPa)
Humidity 15% to 90% r.h.: Maximum ±3 ppm or ±10% of display (refered to 50% r.h.)
14 to 104°F
Temperature Maximum ±3 ppm or ±10% of display (refered to 68°F or 20°C)
(-10 to +40°C):
-4 to 122°F
Temperature Maximum ±3 ppm or ±15% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Cross sensitivity: H2S<±3%; C2H4<60%; NO<35%; NO2<10%; H2<10%; SO2=0% (*1)
Expected lifetime: 3 years
MK376-5 Electrochemical sensor for oxygen O2 (GfG part number 1318231)
Response time: t50: <10 seconds t90: <20 seconds
Pressure 800 to 1,200 hPa: Maximum ±0.2Vol.% or ±2.5% of range (refered to 1,000 hPa)
Humidity 15% to 90% r.h.: Maximum ±0.2Vol.% or ±2.5% of range (refered to 50% r.h.)
Temperature -4 to 122°F
Maximum ±0.5Vol.% or ±2.5% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Expected lifetime: 3 years
MK380-5 Electrochemical sensor for carbon monoxide CO and hydrogen sulfide H2S (COSH)
(GfG part number 1650730)
Response time: t50: <15 seconds t90: <45 seconds
Pressure 800 to 1,200 hPa: Maximum ±3ppm or ±7% CO reading or (refered to 1,000 hPa)
±10% CO reading
Humidity 15% to 90% r.h.: Maximum ±3ppm or ±7% CO reading or (refered to 50% r.h.)
±10% CO reading
Temperature -4 to 122°F
Maximum ±3ppm or ±15% display (refered to 68°F or 20°C)
(-20 to +50°C):
Cross sensitivities CO-portion: H2S ≈ 0..40%; H2 ≈ 20%; SO2<20%; NO2<2%; NO<0.3%; Cl2=0% (*1)
Cross sensitivities H2S-portion: CO<2%; NO2 ≈ -20%; SO2 ≈ 8..20%; NO<3%; H2≈ 0.03%; Cl2=0% (*1)
Expected lifetime: 3 years
MK396-5 Electrochemical sensor for hydrogen H2 (*2) (GfG part number 1318258)
Response time: t50: <30 seconds t90: <90 seconds
Pressure 800 to 1,200 hPa: Maximum ±10ppm or ±10% of display (refered to 1,000 hPa)
Humidity 15% to 90% r.h.: Maximum ±10ppm or ±10% of display (refered to 50% r.h.)
Temperature -4 to 122°F
Maximum ±20ppm or ±20% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Cross sensitivities: C2H4 ≈ 80%; NO ≈ 35%; HCN ≈ 30%; CO<20%; H2S<20%;
NO2=SO2=Cl2=HCl=0% (*1)
Expected lifetime: 2 years

30
MK396-5 Electrochemical sensor for hydrogen H2 (*2) (GfG part number 1318260)
Response time: t50: <45 seconds t90: <90 seconds
Pressure 800 to 1,200 hPa: Maximum ±0.01Vol% or ±10% of display (refered to 1,000 hPa)
Humidity 15% to 90% r.h.: Maximum ±0.01Vol% or ±10% of display (refered to 50% r.h.)
Temperature -4 to 122°F
Maximum ±0.02Vol% or ±20% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Cross sensitivities: NO2 ≈ -400%; CO ≈ 150%; H2S ≈ 20%; C2H4:n/d;
NH3=CO2=Cl2=SO2=HCN=0 (*1)
Expected lifetime: 2 years
MK396-5 Electrochemical sensor for hydrogen H2 (*2) (GfG part number 1318259)
Response time: t50: <45 seconds t90: <90 seconds
Pressure 800 to 1,200 hPa: Maximum ±0.01Vol% or ±10% of display (refered to 1,000 hPa)
Humidity 15% to 90% r.h.: Maximum ±0.01Vol% or ±10% of display (refered to 50% r.h.)
Temperature -4 to 122°F
Maximum ±0.02Vol% or ±25% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Cross sensitivities: H2S ≈ 220%; C2H4:n/d; NH3=CO2=CO=Cl2=HCN=NO=NO2=0 (*1)
Expected lifetime: 2 years
MK429-5/-6 Electrochemical sensor for hydrogen sulfice H2S (GfG part number 1318236)
Response time: t50: <15 seconds t90: <45 seconds
Pressure 800 to 1,200 hPa: Maximum ±2ppm or ±10% of display (refered to 1,000 hPa)
Humidity 15% to 90% r.h.: Maximum ±2ppm or ±10% of display (refered to 50% r.h.)
Temperature 14 to 104°F
Maximum ±2ppm or ±10% of display (refered to 68°F or 20°C)
(-10 to +40°C):
Temperature -4 to 122°F
Maximum ±2ppm or ±15% of display (refered to 68°F or 20°C)
(-20 to +50°C):
Cross sensitivities: SO2≈ 20%; NO2<-20%; CO<1%; NO<0,2%; H2<0,1%; (*1)
Expected lifetime: 3 years

(*1) Displayed value with reference to the supplied gas concentration

(*2) Not approved for LEL monitoring for applications of primary explosion protection

31
Technical Data

Type: G460
Electrochemical (EC): toxic gases and oxygen
Catalytic combustion (CC): combustible gases and vapors
Detection principle:
(up to 100% LEL)
Infrared (IR): Carbon dioxide
Detection range: See Sensor Type and Detection Range
Response time t90: See Sensor Specifications
Expected sensor life: 3 years
Gas supply: Diffusion
Display: Illuminated full-graphic LCD, automatic size adjustment for optimal read
out, battery capacity display, gas concentration as instantaneous and
peak value
Alarm: Depending on gas type; 2 or 3 instantaneous and 2 dosimeter alarms,
low battery alarm
Visual and audible warning and display indication, coloring of display
depending on alarm status (orange/red)
Buzzer: 103 dB (can be restricted to 90 dB)
Climate conditions:
for operation: -4 to 122°F (-20 to +55°C) / 5 to 95% r. F. / 70 to 130 kPa
for storage: -13 to 122°F (-25 to +50°C) / 5 to 95% r. F. / 70 to 130 kPa
(recommended 32 to 86°F (0 to +30°C)
Zero point and
Manual or automatic with calibration program
sensitivity calibration:
Operational time: Up to 25 hours
Power supply: 1. NiMH battery module, rechargeable
Im=1 A (maximum charging current)
Um=30 VDC (maximum voltage) or
2. Alkaline battery module, non-rechargeable with 2x size AA Duracell
MN1500 LR6
Casing:
Material: Rubberized plastic
Dimensions: 4.3x3.0x2.2 inches (110x75x55 mm) (HxWxD)
Weight: 10.23 oz. (290 g)
Protection: IP 67
Approvals:
CSA Approval: cCSAus Class I, Division 1, Group A, B, C and D Hazardous locations
Temp code T3
CSA C22.2 No. 152
ANSI / ISA-12.13.01-2000

32
Caution
¾¾ Substituting components may hinder intrinsic safety.
¾¾ For safety reasons, this equipment must be operated and serviced by
qualified personnel only. Read and understand the user manual completely
before operating or servicing this device.
¾¾ Do not use the detector if it is damaged. Before you use the detector,
inspect the case. Look for cracks or missing parts.
¾¾ If the detector is damaged or something is missing, contact
GfG Instrumentation, Inc. immediately.
¾¾ Calibrate the detector before first-time use and then on a regular
schedule, depending on use and sensor exposure to poisons and
contaminants.
¾¾ GfG recommends that you “bump test” the sensors before each use
to confirm their ability to respond to gas. To do this, expose the detector to
a gas concentration that exceeds the alarm set points. Manually verify that
the audible and visual alarms are activated. Calibrate if the readings are not
within the specified limits.
¾¾ It is recommended that the combustible sensor be checked with a
known concentration of calibration gas after any known exposure to catalyst
contaminants/poisons (sulfur compounds, silicon vapors, halogenated
compounds, etc).
¾¾ The combustible sensor is factory calibrated to 50% LEL methane. If
monitoring a different combustible gas in the % LEL range, calibrate the
sensor using the appropriate gas.
¾¾ High off-scale readings may indicate an explosive concentration.
¾¾ Only the combustible gas detection portion of this instrument has been
assessed for performance by CSA International.
¾¾ Protect the combustible sensor from exposure to lead compounds,
silicones and chlorinated hydrocarbons. Although certain organic vapors
(such as leaded gasoline and halogenated hydrocarbons) may temporarily
inhibit sensor performance, in most cases the sensor will recover after
calibration.
¾¾ For use only in hazardous locations where oxygen concentrations do
not exceed 20.9% volume (v/v).
¾¾ Any rapidly increasing reading followed by a declining or erratic
reading may indicate a gas concentration beyond the upper scale limit,
which may be hazardous.
33
¾¾ Extended exposure of the G460 to certain concentrations of
combustible gases and air may stress detector elements, which can
seriously affect the device’s performance. If an alarm occurs due to a high
concentration of combustible gases, recalibration should be performed, or if
needed, the sensor replaced.
¾¾ Do not test the combustible sensor’s response with a butane cigarette
lighter; doing so can damage the sensor.
¾¾ Do not expose the detector to electrical shock and/or severe
continuous mechanical shock.
¾¾ Do not attempt to disassemble, adjust or service the detector unless
instructions for that procedure are contained in the manual and/or that part
is listed as a replacement part.
¾¾ Electromagnetic interference (EMI) signals may cause incorrect
operation of this detector.

Warranty
GfG Instrumentation warrants our products to be free from defects in
material and workmanship when used for their intended purpose, and
agrees to remedy any such defect or to furnish a new part (at the option
of GfG Instrumentation) in exchange for any part of any product that we
manufacture that under normal use is found to be defective; provided that
the product is returned, by the purchaser, to GfG’s factory, intact, for our
examination, with all transportation costs prepaid, and provided that such
examination reveals, in our judgment, that it is defective.

This warranty does not extend to any products that have been subjected to
misuse, neglect, accident, or unauthorized modifications; nor does it extend
to products used contrary to the instructions furnished by us or to products
that have been repaired or altered outside of our factory. No agent or
reseller of GfG Instrumentation may alter the above statements.

34
GfG Instrumentation, Inc.
1194 Oak Valley Dr.
Suite 20
Ann Arbor, MI 48108
USA

US/Canada: (800) 959-0329

US/Canada Fax: (734) 769-1888
International: +1 734 769 0573
International Fax: +1 734 769 1888
Website: www.goodforgas.com

Worldwide Manufacturer of Gas Detection Solutions

2014 7004-460 Rev 7 (02/14)