Service Information Calibration & Wiring

CALIBRATION & WIRING

FOR
DYN1-10810 & DYN1-10840 CONTROLLERS

1.0 CALIBRATION PROCEDURE 3.0 OPTIMIZE GOVERNOR PERFORMANCE

1.1 Place SW1-1 in the "ADJUST 1" position. 3.1 As in Step 2.1, turn SW2 clockwise (CW) until the

1.2 Place SW1-2 to the desired generator frequency, 50

n t
engine begins to hunt.
y
or 60 Hz.
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3.1.1 Once the engine begins to hunt, determine the
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1.3 Set SW1-3 to the correct number of engine cylinders. u m
frequency at which the actuator is oscillating. If the
O
actuator is oscillating at a rate greater than 7 Hz (a fast
c e
hunt), change SW3-3 to the "D/2" position. If changing
o
— NOTE —
DYN1-10810 controller does not have SW1-3 D n c
this position does not affect the hunt, reposition SW3-3 to
"D" and proceed to step 3.1.2.
e
ed r
switch.

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3.1.2 If the actuator is oscillating at a rate between 3 to

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1.4 SW2 is a rotary switch which rotates a continuous 6 Hz (a slower audible hunt), change SW3-1 to the "P/2"

o
360°, with "0" being MINIMUM and "F" being MAXIMUM
R
position. If the engine is now stable, proceed to step

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GAIN. Set this switch at "4". 3.1.3. If changing this position does not affect the hunt,
l reposition SW3-1 to the "P" position. Turn SW2 counter-

on a
1.5 Place SW3-1 to the "P" position. clockwise (CCW) until stable and proceed to step 3.3.
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1.6 Place SW3-2 to the "I" position. 3.1.3 With SW3 switches positioned, continue to turn

U t o SW2 clockwise until the engine begins to hunt. Once

hunting, turn SW2 counterclockwise (CCW) until stable.
is
1.7 Place SW3-3 to the "D" position.

H 3.2 Shut off the engine. While watching a frequency

If SW1-3 is not set r

— CAUTION — meter, start the engine. If the overshoot is greater than

o to the correct number of

F may occur.
cylinders, overspeed
the specified limit, change SW3-1 to the "ON" (1/2)
position and repeat step 3.2 to ensure best performance.

3.3 If the governor does not meet the control

2.0 START THE ENGINE specification, place SW1-1 on "ADJUST 2" position
and repeat steps 2 through 3.2.
2.1 With the engine running at the desired speed, slowly
turn SW2 clockwise (CW) until the engine begins a quick
audible hunt. Once the engine begins to hunt, turn SW2
counterclockwise (CCW) until stable. If the generator
does not meet performance requirements, proceed
through Step 3.

LITHO IN U.S.A. DYNA 112-1

4.0 SPEED REFERENCE SIGNAL

Option I Wiring Diagrams — DYN1-10840

Standard Coil Ignition — 1800 RPM
4.560
4.480
.249 4.067
1. Jumper between terminals 5 & 6 must be in. .209 4.057

2. Terminal 6 should be connected to either tachometer

SW1 SW2 SW3

output from coil or negative ( - ) terminal on coil. A5 4 GAIN P I D

D 0 C (0=MIN) / / /
3.810
J HY
2 Z L (F=MAX) 2 2 2
(Negative ignition pulse) 3.730

A 66 PID
D0 C
J HY 3.317
1 Z L
3.307
BATTERY ACTUATOR IGNITION
+ -
1 2 3 4 5 6

.165

Red

Black
.249
Cable A .155

Black
.209

Red
Twisted Pair
1.120

t
#14 Ga.
1.080

ly
.249

n
.209 1.750
+ - Tach Output MAX.
DC Power

m e - n +
u
Cable A

c
Twisted Pair
O
ce
#14 Ga.
Ignition

o
Coil
DYNC
Actuator

D e n
e d r
l f e
ol R
e
Option II tr l
on
DIS (Distributorless) Ignition — 1800 RPM
c ic a 4.560

n
1. Remove jumper between terminals 5 & 6.
o r .249
4.480
4.067

U t
.209 4.057

— Note —
is will be
damaged. H
If jumper is not removed, the ignition module
SW1 SW2 SW3

rto one side of the DIS

A5 4 GAIN P I D
D 0 C (0=MIN) / / /
J HY 3.810

o
2 Z L (F=MAX) 2 2 2
3.730
2. Terminal 5 should be connected

tachometer.
F 6 to the other output for
tachometer output and terminal
BATTERY
A 6
D0
J H
1 Z
6
C
Y
L
ACTUATOR
PID

IGNITION
3.317
3.307
+ -
— Note — 1 2 3 4 5 6

Ford 1.1 liter and 1.3 liter: Tachometer leads are

yellow/black and yellow/white routed to coil. There
should be connectors coming off of these leads.
Red

Black

.249
Cable A
Black

.209
Red

Terminals 5 & 6 would be connected to these con- Twisted Pair

#14 Ga.
nectors. (Not polarity sensitive) .249
.209 Tach Output
+ -
DC Power

Tach Output
Cable A Ignition
Twisted Pair Coil
#14 Ga.

DYNC Ignition
Actuator Coil

2
 4.560
4.480
.249 4.067
.209 4.057
Option III
DIS (Distributorless) Ignition — 3600 RPM
SW1 SW2 SW3
A5 4
1. Remove jumper between terminals 5 & 6. GAIN P I D
D 0 C (0=MIN) / / /
J HY 3.810
2 Z L (F=MAX) 2 2 2
3.730

— Note — A 6
D0
6
C
PID
3.317
J H Y
If jumper is not removed, the ignition module will be BATTERY
1 Z L
ACTUATOR IGNITION
3.307

damaged. +
1 2
-
3 4 5 6

2. Terminal 6 should be connected to one side of the DIS

tachometer output and terminal 5 should be left open.

Red

Black
.249
Cable A

Black
.209

Red
Twisted Pair
#14 Ga.
.249
.209 Tach Output
+ -

n t
DC Power

y
e
Cable A

n l Ignition

u m Twisted Pair
#14 Ga.

O
Coil

c
ce
DYNC Ignition
Coil Note:

o
Actuator
Do not connect
tach output lead

D e n of second coil to
controller.

e d r
l f e
ol e
Wiring Diagram — DYN1-10810
R
tr l 4.560

on a 4.480
.249

i
4.067
c
nc
.209 4.057

o r
U t
is SW1
A 5 GAIN
SW2
PID
SW3

H
D 0 (0 = MIN) / / /
J H (F = MAX)
222 3.810
2 Z
3.730

or
—ON— —ON—

1 2 123
A 6 PID
3.317

F
D 0
J H
1 Z GENERATOR START 3.307
(250 VRMS MAX) SIGNAL
BATTERY ACTUATOR
+
1 2 3 4 5 6 7
Black

.165
Red

.249
.155
Black

.209
Red

Cable A
Twisted Pair 1.120
#14 Ga. Momentary
1.080
Generator Switched
.249 Voltage Battery Voltage 1.750
.209 + - Min. 50 VRMS (Such as Start MAX.
DC Power Solenoid Signal)

Cable A
Twisted Pair
#14 Ga.

DYNC
Actuator

3
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D n c
e
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R
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on i c a
nc o r
U t
is
H
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F

Barber-Colman Company
CAUTION
AEROSPACE & POWER CONTROLS DIVISION
As a safety measure, the engine should be equipped with an DYNA Product Group
independent overspeed shutdown device in the event of 1354 Clifford Avenue Phone: (815) 637-3000
failure which may render the governor inoperative. P.O. Box 2940 Fax: (815) 877-0150
Loves Park, IL U.S.A. 61132-2940

NOTE In Europe contact: Barber-Colman GmbH

Barber-Colman believes that all information provided herein is Am neuen Rheinhafen 4, D-6720 Speyer, West Germany
Tel: 06232-29903, Fax: 06232-299155
correct and reliable and reserves the right to update at any
time. Barber-Colman does not assume any responsibility for In Japan contact: Ranco Japan Ltd.
its use unless otherwise expressly undertaken. Shiozaki Bldg. 7-1, 2-chome, Hirakawa-Cho, Chiyoda-Ku
Tokyo 102, Japan
Tel: 3261-4293, Fax: 3264-4691
DYNA 112-1