Monitoring Codes of PC300 Machines

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Monitoring codes of PC300 machines.

Value after
Code Value on monitor
Item Unit calculation
No:
Eng off Eng L.Id Eng.Hi On load
2 Engine throttle,pump controller model code -
10 Engine speed 10rpm
11 Pump discharge pressure(f) input kg/cm2
12 Pump discharge pressure(R) input kg/cm2
13 PC-EPC output current 10mA
15 LS-EPC current output 10mA
16 No.2 throttle command value 10rpm
18 Boom raise stroke end throttle EPC current 10mA
19 ATT PPC throttle EPC current 10mA
20 Engine throttle,pump controller switch input condition(1) (6 BIT)
21 Engine throttle,pump controller switch input condtion(2) (6 BIT)
22 Engine throttle,pump controller switch input condition signal(3) (6 BIT)
23 Engine throttle,pump controller solenoid drive condition (6 BIT)
24 Engine throttle,pump controller solenoid drive condition(1) (6 BIT)
27 Engine throttle,pump controller switch input condition signal(4) (6 BIT)
30 Fuel control dial input value 10mv
31 Governor potentiometer feedback voltage. 10mv
32 Battery voltage(VBB voltage) 100mv
33 Governor motor phase A current 10ma
34 Governor motor phase B current 10ma
35 Battery relay output voltage. 100mv
36 Engine throttle pump input condition (6 BIT)
37 Engine throttle pump output condition (6 BIT)
41 Coolant temperature sensor input voltage. 10mv
42 Fuel level sensor input voltage 10mv
43 Alternator(charge) input voltage 100mv
44 Hydraulic oil temperature sensor voltage. 10mv
45 Sensor input condition(1) (6 BIT)
46 Sensor input condition(2) (6 BIT)
49 (Spare) (6 BIT)
60 Boom angle 10mv
200 Program version(monitor)
201 Program version(controller)

Table of service codes.


Service User
Abnormal system
code code
E101 Abnormality in data
E104 Abnormality in air cleanaer clogging sensor detected.
E108 Engine water temperature over 105 detected
E112 Short circuit in wiper drive normal rotation system
E113 Short circuit in wiper drive reverse rotation system.
E114 Short circuit in window washer drive system.
E115 Wiper failure continues for 10 seconds
E116 Stow failure continues for 10 seconds.
E201 Short circuit in travel junction solenoid system
E203 Short circuit in swing holding brake solenoid system E03
E204 Short circuit in pump merge/divider solenoid system.
E205 Short circuit in 2stage releif solenoid system.
E206 Short circuit in travel speed Hi/Lo selector solenoid system.
E211 Disconnection in travel junction solenoid system.
E213 Disconnection in swing holding brake solenoid system. E03
E214 Disconnection in pump mereg/divider solenoid system.
E215 Disconnection in 2-stage releif solenoid system.
E216 Disconnection in travel speed Hi/Lo selector solenoid system.
E217 Error in machine model selection input
E218 Abnormality in S-NET communication
E222 Short circuit in LS-EPC solenoid system. E02
E223 Disconnection in LS-EPC solenoid system. E02
E224 Abnormality in F pump pressure sensor system
E225 Abnormality in R pump pressure sensor system
E226 Abnormality in pressure sensor system power source
E227 Abnormality in engine speed sensor system.
E228** Short circuit in ATT return switching relay.
E232 Short circuit in PC-EPC solenoid system E02
E233 Disconnection in PC-EPC solenoid system E02
E234 Short circuit inBoom raise stroke end throttle EPC system E06
E235 Disconnection in Boom raise stroke end throttle EPC system E06
E238** Disconnection in ATT return switching relay.
E241 Abnormality in Boom angle potentiometer system(outside input value range)
Abnormality in Boom angle potentiometer compensation value (outside
E255
compensation range)
E256 Check sum abnormality.
E306 Abnormality in feedback potentiometer system
E308 Abnormality in fuel control dial input value. E05
E313 Error in automatic grease controller system
E315 Short circuit in battery relay output
E316 Step-out in governor motor.
E317 Disconnection in governor motor system E05
E318 Short circuit in governor motor system E05

**If there is any abnormality when a display of "With Attachment" is selected in the monitor panel, service code is memorized for the abnormality.
Machine NL30016 of G.R.Naidu inspected on 11th October 2004

Monitoring codes of PC300 machines.

Value on Value after


Code monitor calculation
Item Unit
No:
Eng off Eng L.Id Eng.Hi On load
2 Engine throttle,pump controller model code - 300
10 Engine speed 10rpm 192 183
11 Pump discharge pressure(f) input kg/cm2 357
12 Pump discharge pressure(R) input kg/cm2 357
13 PC-EPC output current 10mA 89 99
15 LS-EPC current output 10mA 90
16 No.2 throttle command value 10rpm 210
18 Boom raise stroke end throttle EPC current 10mA 0
19 ATT PPC throttle EPC current 10mA 1
20 Engine throttle,pump controller switch input condition(1) (6 BIT)
21 Engine throttle,pump controller switch input condtion(2) (6 BIT)
22 Engine throttle,pump controller switch input condition signal(3) (6 BIT)
23 Engine throttle,pump controller solenoid drive condition (6 BIT)
24 Engine throttle,pump controller solenoid drive condition(1) (6 BIT)
27 Engine throttle,pump controller switch input condition signal(4) (6 BIT)
30 Fuel control dial input value 10mv 427 70
31 Governor potentiometer feedback voltage. 10mv 199
32 Battery voltage(VBB voltage) 100mv 262 281
33 Governor motor phase A current 10ma 70 70
34 Governor motor phase B current 10ma 70 69
35 Battery relay output voltage. 100mv 282 282
36 Engine throttle pump input condition (6 BIT)
37 Engine throttle pump output condition (6 BIT) 0
41 Coolant temperature sensor input voltage. 10mv 253 275
42 Fuel level sensor input voltage 10mv 13 13
43 Alternator(charge) input voltage 100mv 285 26
44 Hydraulic oil temperature sensor voltage. 10mv 298 264
45 Sensor input condition(1) (6 BIT)
46 Sensor input condition(2) (6 BIT)
49 (Spare) (6 BIT)
60 Boom angle 10mv 0
200 Program version(monitor) 134
201 Program version(controller) 62
122 79e
121 884
120 523
17 1
47 0
48
1 100
3 300
8
123 717
124 947
125 a50
126 487
127 0
128 999
129 200
130 7.7
131 485
132 0

Errors occurred in the machine as on 11th October 2004


Code Hours/problem occurred or existing.
118 78.6 hours.Not in the list of errors
317 78.6 hours.Disconnection in governor motor system
115 99.9 hours.Wiper failure continues for 10secs
314 99.9 hours.Not in the lsit of errors
233 99.9 hours.Disconnection in PC-EPC solenoid system.

Table of service codes.


Service User
Abnormal system
code code
E101 Abnormality in data
E104 Abnormality in air cleanaer clogging sensor detected.
E108 Engine water temperature over 105 detected
E112 Short circuit in wiper drive normal rotation system
E113 Short circuit in wiper drive reverse rotation system.
E114 Short circuit in window washer drive system.
E115 Wiper failure continues for 10 seconds
E116 Stow failure continues for 10 seconds.
E201 Short circuit in travel junction solenoid system
E203 Short circuit in swing holding brake solenoid system E03
E204 Short circuit in pump merge/divider solenoid system.
E205 Short circuit in 2stage releif solenoid system.
E206 Short circuit in travel speed Hi/Lo selector solenoid system.
E211 Disconnection in travel junction solenoid system.
E213 Disconnection in swing holding brake solenoid system. E03
E214 Disconnection in pump mereg/divider solenoid system.
E215 Disconnection in 2-stage releif solenoid system.
E216 Disconnection in travel speed Hi/Lo selector solenoid system.
E217 Error in machine model selection input
E218 Abnormality in S-NET communication
E222 Short circuit in LS-EPC solenoid system. E02
E223 Disconnection in LS-EPC solenoid system. E02
E224 Abnormality in F pump pressure sensor system
E225 Abnormality in R pump pressure sensor system
E226 Abnormality in pressure sensor system power source
E227 Abnormality in engine speed sensor system.
E228** Short circuit in ATT return switching relay.
E232 Short circuit in PC-EPC solenoid system E02
E233 Disconnection in PC-EPC solenoid system E02
E234 Short circuit inBoom raise stroke end throttle EPC system E06
E235 Disconnection in Boom raise stroke end throttle EPC system E06
E238** Disconnection in ATT return switching relay.
E241 Abnormality in Boom angle potentiometer system(outside input value range)
Abnormality in Boom angle potentiometer compensation value (outside
E255
compensation range)
E256 Check sum abnormality.
E306 Abnormality in feedback potentiometer system
E308 Abnormality in fuel control dial input value. E05
E313 Error in automatic grease controller system
E315 Short circuit in battery relay output
E316 Step-out in governor motor.
E317 Disconnection in governor motor system E05
E318 Short circuit in governor motor system E05
**If there is any abnormality when a display of "With Attachment" is selected in the monitor panel, service code is memorized for the abnormality.

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