TABLE OF CONTENTS

Page

How to Use this Module ..................................................................................... i

Introduction ..................................................................................................... ii
Technical Terms .............................................................................................. iii

Learning Outcome 1: Identifying the parts and functions of a

rice cooker ....................................................................... 1
• Learning Experiences/Activities .............................................................. 2
• Information Sheet 1.1 ............................................................................. 3
• Self-Check 1.1 ......................................................................................... 6
• Answer key 1.1 ....................................................................................... 9

Learning outcomes 2: Diagnose and troubleshoot a rice cooker

and analyze the defects found ........................................................................ 10
• Learning Experiences/Activities ............................................................ 11
• Operation sheet 2.1............................................................................... 12
• Operation sheet 2.2............................................................................... 13
• Job sheet 2.2 ........................................................................................ 14

Learning Outcomes 3: Maintain and repair a rice cooker .............................. 13

• Learning Experiences/Activities ............................................................ 16
• Operation sheet 3.1............................................................................... 17
• Job sheet 3.1 ........................................................................................ 21
• Job sheet key 3.1 .................................................................................. 22
• Information sheet 3.2 ............................................................................ 23

Assessment Plan ............................................................................................ 26

Observation checklist ..................................................................................... 27
Observation and Questioning checklist ........................................................... 28
Demonstration................................................................................................ 29
Written Report ................................................................................................ 30
Performance test............................................................................................. 31
Acknowledgement …………………………………………………………………………. 32
 HOW TO USE THIS MODULE

Welcome to the Module “Maintaining and Repairing a Rice cooker”. This

module contains training materials and activities for you to complete.

The unit of competency “Maintain and Repair Electronically-Controlled

Domestic Appliances” contains the knowledge, skills and desirable attitudes
required for Consumer Electronics Servicing to obtain the National Certificate
(NC) level II.

You are required to go through a series of learning activities in order to

complete each of the learning outcomes of the module. In each learning outcome
there are Information Sheets, Job Sheets, and Operation Sheets . Do these
activities on your own and answer the Self-Check at the end of each learning
activity.

If you have questions, don’t hesitate to ask your teacher for assistance.

Recognition of Prior Learning (RPL)

You have already some basic knowledge and skills covered in this module
because you have been working for some time; on already completed training in
this area.

If you can demonstrate competence to your teacher in a particular skill, talk

to him/her so you don’t have to undergo the same training again. If you have a
qualification or Certificate of Competency from previous trainings show it to
him/her. If the skills you acquired are consistent with and relevant to this
module, they become part of the evidence. You can present these for RPL. If you
are not sure about your competence skills, discuss this with your teacher.

After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.

In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activity.

This module is prepared to help you achieve the required competency, in

receiving and relaying information. This will be the source of information that
will enable you to acquire the knowledge and skills in “Maintaining and
Repairing a Rice cooker” independently at your own pace with minimum
supervision from your teacher.

i
Program/Course: CONSUMER ELECTRONIC SERVICING NC II

Unit of Competency: MAINTAIN AND REPAIR ELECTRONICALLY-

CONTROLLED DOMESTIC APPLIANCES

Module Title: MAINTAINING AND REPAIRING A RICE COOKER

INTRODUCTION:

This module contains information and suggested learning activities on

Maintaining and Repairing a Rice Cooker. It covers the knowledge, skills and
desirable attitudes required to maintain and repair this home appliance.

Completion of this module will help you better understand the succeeding
module on maintaining and repairing electronically-controlled domestic
appliances.

This module consists of three (3) learning outcomes. Each learning outcome
contains learning activities supported by instructional sheets. Before you
perform the instructions, read the information sheets and answer the self-check
and activities provided to ascertain to yourself and your teacher that you have
acquired the knowledge necessary to perform the skill portion of the particular
learning outcome.

Upon completing this module, report to your teacher for an assessment to

check your achievement of knowledge and skills required in this module. If you
pass the assessment, you will be given a certificate of completion.

SUMMARY OF LEARNING OUTCOMES:

Upon completion of the module, you should be able to:

LO1. identify the parts and functions of a rice cooker;

LO2. diagnose and troubleshoot the defects of a rice cooker and analyze the
defects found; and
LO3. maintain and repair a rice cooker.

PREREQUISITES:

• Using Hand Tools

• Preparing and Interpreting technical Drawing used in Shop
• Connecting and Terminating Electronic Circuit
• Applying Quality Standards

ii
 TECHNICAL TERMS

Domestic appliances. They are household appliances like rice cooker, blender,
washing machine, flat iron, etc.

Rice Cooker. It is a domestic appliance designed but not limited to rice

cooking. It can also be used to cook other food stuff and can be
used for other related purpose.

Resistance heating appliance. It is an appliance that use resistive load for its
main part. The part that produced heat when
current passes through it.

Thermostat. It is a type of switching system that is controlled by temperature.

Heating element. It is a part of a resistance heating appliance that get hot

when operated.
Cast heater. It is a part of the rice cooker that delivers the heat to the fluro pan
where the food stuff is located.

Electrical components. They are the devices that performs electrical activities
when current is applied to the circuit.

Mica insulator. It is a transparent material that splits readily into thin sheets
which has excellent insulating and heat resisting qualities.

Non - electrical components. These are parts of an appliance that performs

designated function other than electrical application.

ON / Off switch. It is used to designate the operating and the inoperative state
of a device or unit.

Timer. It is a device that opens the electrical circuit after a predetermined

period of time elapses.

Thermistor. It is a device with high negative temperature coefficient or

resistance so its resistance decreases as temperature rises.

Power. It is the rate at which electric energy is fed to or taken from a device
measured in watts.

Watt. It is the basic unit of power which in one second gives rise to energy of
one joule.

Fluro pan. It is an aluminum pan that is used to store food stuff like rice, corn,
etc.

iii
Program/Course: CONSUMER ELECTRONIC SERVICING NC II

Unit of Competency: MAINTAIN AND REPAIR ELECTRONICALLY-

CONTROLLED DOMESTIC APPLIANCES

Module Title: MAINTAINING AND REPAIRING A RICE COOKER

Learning Outcome1: Identify the parts and functions of a rice cooker.

Assessment Criteria

1. Operation of a rice cooker is explained.

2. The parts of a rice cooker are identified based on the manufacturer’s manual.

3. Functions of each part are explained.

References:

1. Tan, Michael Q., Gantalao, Fred T., Lasala, Rommel M. Simple Electronics;
Andes Mountain Printers: 2004
2. Enriquez, Marcelo T. Electronics Technology IV; Souvenir Publications, Inc.:
2003

1
LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome 1: Identify the parts and function of a rice cooker.

Learning Activities Special Instruction

1. Read the attached Information

Sheet 1.1 on rice cooker.
2. Answer the Self Check 1.1. Try to answer the Self-Check
3. Check your answers with the without looking at the information
model answers. sheet.
4. If you missed some of the
questions, go back to the
information sheet 1.1.
5. If you have answered all the
questions correctly, you can
proceed to the next Learning
Outcome 2.

2
 INFORMATION SHEET 1.1

Rice Cooker
Rice Cooker

• This self-contained kitchen appliance is used primarily

for cooking rice.
• It is used to prepare steamed rice and keep them warm
after cooking.
• It consists of an insulated case containing a
removable cooking pot.
• A heating element is located between the two
Containers which is usually controlled by a thermostat.
• The cooking pot is usually calibrated to ensure
proper proportions of the rice and water.

Application and Uses of Rice Cooker

Rice cooker is used both in home and commercial kitchens for

various purposes:
• To cook rice
• To keep rice warm
• To steam fish or vegetables

PROPER HANDLING OF A RICE COOKER

How to use a rice cooker?

Before using any other accessory, make sure that the power
unit is on a suitable work surface and switch it to off position. Put the
protective cover over the drive when you are not using the rice cooker.

How does the rice cooker operate?

In most rice cooker, the rice and the water are poured in at the
start of cooking. The heater then brings the water to its boiling point
during which the rice absorbs the water and expands. While cooking the
rest of the water boil away and the machine either shuts off or switches
to “keep warm” mode.
 Major Parts of a Rice Cooker and their Functions:

Power Cord is a cord that temporarily connects an

electrical appliance to an electrical
power source. The term is generally used
for cables using a power plug to connect
to a single-phase.

Cast Heater is a part of a rice cooker that produces heat

to the aluminum pan which serves as a
heating element of the rice cooker.

Mica heater is consists of an etched-foil sandwiched between

layers of mica. Installed by clamping to heat
sinks, mica heater provides the ultimate
temperature and wattage capability for fast
warm-up.

Thermal fuse is a cut-off device which uses a one-time fuse

link. Unlike the thermostat which
automatically resets itself when
temperature drops, the thermal fuse is
more like an electrical fuse.

Thermostat assembly is a device, as in a home heating

system that automatically responds
to temperature changes and activates
switches controlling the equipment.
Fluro pan is a part of a rice cooker where the rice is
placed.

Outer Lid assembly is one of the major parts of a rice cooker

and which serves as a wife of an aluminum pan, because this
part is responsible to cover the bowl or an aluminum pan.

Body assembly is a part of a rice cooker in which the label is

usually found and the holder of the outer lid
assembly.

Switch assembly is a part of a rice cooker that controls

the whole operation automatically.
Program/Course: CONSUMER ELECTRONIC SERVICING NC II

Unit of Competency: MAINTAIN AND REPAIR ELECTRONICALLY-

CONTROLLED DOMESTIC APPLIANCES

Module Title: MAINTAINING AND REPAIRING A RICE COOKER

Learning Outcome 2: Diagnose and troubleshoot the defects of a rice

cooker and analyze the defects found.

Assessment Criteria

1. Pre-testing procedure is performed in accordance with the manufacturer’s

instructions.

2.System defects/fault symptoms are identified using the appropriate tools

and equipment.

3.Identified defects and faults are explained to the person in authority.

4.Results of diagnosis and testing are documented.

5. Troubleshooting is performed in accordance with the service manual.

References:

1. Tan, Michael Q., Gantalao, Fred T., Lasala, Rommel M. Simple

Electronics; Andes Mountain Printers: 2004

2. Enriquez, Marcelo T. Electronics Technology IV; Souvenir

Publications, Inc.: 2003
LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome 2: Diagnose and troubleshoot the defects of rice cooker

and analyze the defects found.

Learning Activities Special Instruction

Read the attached Operation Sheet

2.1 on pre-testing a rice cooker.

Try to answer the job sheet with

Read the Operation Sheet 2.2. out looking at the operation sheet.

Perform the Job Sheet 2.2.

Answer assessment plan

If you have answered perfectly the
test, you can proceed to the next
Learning Outcome 3.
 OPERATION SHEET 2.1

Pre-Testing Procedure of a Rice Cooker

If a … Possible cause How to fix

Check AC power
Unit cannot be turned AC power cord is not cord if there is loose
on. properly plugged in. connection in the
The plug is not connected power plug.
properly.
Unit does not operate The front cover is not Plug-in properly.
when turned on. properly closed.

Unit has light indicator The cast heater doesn’t Push front cover/
ON but the cast heater functions well. front lid properly.
doesn’t function.

Unit has bogs down The thermal fuse is not Check and
during operation. active. continuously check
the cast heater.
Unit has poor boiling The pan bottom is not Follow the instruction
condition. properly brought into for the thermal fuse
contact with the cast protection.
heater.
Unit has excessive The relay doesn’t operate. Replace the inner pan
burning period. or the cast heater.
Replace the relay and
replace the PCB
completely.
 OPERATION SHEET NO. 2.2
Faults and Trouble of a Rice Cooker
Trouble Cause Inspection Remedy
No power Overloading Use the multi- Refer to the
tasked check component
Rice cooker is continuity of the testing.
continuously ff. parts: Replace defective
operated for more a.) fuse parts.
than 3 hrs. without b.) power cord Refer to the next
rest. Learning outcome
repairing
procedure.
Doesn’t light Rice cooker lamp is
continuously Check the rice Replace the
operated for more cooker lamp. busted lamp.
than 3hrs.
With power but Foreign materials
doesn’t heat are shorted to the Check it by Replace the
circuit board. using the VOM switch assembly.
for
continuity test.

With power but Refer to the

doesn’t heat component
Defective Use the multi - testing procedure.
cast heater tester to check
continuity of Explain to the
cast heater customer that the
filament. cast heater is
defective.
 Tools Used in Pre-Testing a Rice Cooker

• VOM (multitester)
• Instructional/Operational Manual
• Screw Driver
• Pliers
• Side cutting pliers
• Long nose pliers
 JOB SHEET 2.2
Faults and Trouble of a Rice Cooker
Instruction: Fill out the table with the data corresponding to the trouble,
causes, inspection procedure and remedy when troubleshooting a rice
cooker. Write your answers on a separate sheet of paper. Do not write
anything in this module.
Trouble Cause Inspection Remedy

No power

Doesn’t light

W/power
won’t heat

W/power
doesn’t heat
Program/Course: CONSUMER ELECTRONIC SERVICING NC II

Unit of Competency: MAINTAIN AND REPAIR ELECTRONICALLY

CONTROLLED DOMESTIC APPLIANCES

Module Title: MAINTAINING AND REPAIRING A RICE COOKER

Learning Outcome 3: Maintain and repair a rice cooker.

Assessment Criteria;

1. Personal protective equipment are used in accordance with the occupational

health and safety practices.

2. Defective parts/components are replaced with the appropriate equivalent

ratings.

3. Control settings/adjustments are performed in conformity with the service

manual specifications.

4. Repair activity is performed within the required time frame.

5. The unit is cleaned after the maintenance and repair activity.

References:

Tan, Michael Q., Gantalao, Fred T., Lasala, Rommel M. Simple

Electronics; Andes Mountain Printers: 2004
Enriquez, Marcelo T. Electronics Technology IV; Souvenir Publications, Inc.:
LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome 3: Maintain and repair a rice cooker

Learning Activities Special Instruction

Read the attached Operation Sheet

3.1 component checking and
replacement.
Try to answer the Self-Check
without looking at the information
Perform the job sheet 3.1. sheet.

Read the Information sheet 3.2.

If you have answered perfectly

yes, you are ready to proceed to
the next module.
 OPERATION SHEET 3.1
COMPONENT CHECKING AND REPLACEMENT

PROCEDURE:
• Prepare all the tools and materials needed.

• Bubbling test
Fill water until the center area of the pan bottom
is dipped and the lid is closed.
When steam is produced while boiling, remove
the lid immediately and check the bubbling condition on
the pan bottom.
See the figures at the right.

• Evaporation Test

Check if the water is boiling properly, then open the lid,

place weight and find out what happens.

NOTE:
1. Be sure to open the lid fully to prevent plastic the part from
deformation.

2. Be sure that water on the pan bottom evaporated

completely a minute after the boiling
switch is turned-off.
• Heat reserving test
Put approximately 1 liter of water into the pan. Close the lid and
turn on the switch to 70 degrees Celcius. After the warming heater
is activated, check the heat-serving temperature after I hour or
more. When it reaches 70 degrees Celcius, close the lid after the
warming heater is activated.

Check the heat-serving temperature after one hour or more.

• Hinge cover removal (Hinge cover)

Remove the hinge cover with a mounting screw.

As shown in the figure, insert a narrow flat

screw driver just below and pry off the hinge
cover.

• Inner enclosure and upper frame removal

As shown in the figure, pry up three fastening hooks. Fixing the

upper frame, turn the inner enclosure in the arrow direction.

The upper frame will be separate the upper frame from the inner
enclosure.
• Disassembling a control unit
Pull out the hinge shaft.
Pull out wiring fir lid heater and then
the outer lid assembly.

Loosen the screw from the button frame.

Loosen the screw (2pieces) from

the P.C.B base.

Use a screwdriver to pry the bottom frame.

Pull out the body from the upper frame.

Pull out the switch assembly.

Loosen the screw to disassemble electronic parts.

• Disassembling Cast Heater and Thermostat Case Assembly.

Loosen the screw from the cast heater.

Bend the leg of the thermostat.

Lift the thermostat.

Pull out a side heater.

 INFORMATION SHEET 3.2
IDENTIFYING THE SPECIFICATION OF REPLACEMENT PARTS
 PARTS LIST OF THE RICE COOKER

Ref. no. Part name Part no.

1 OUTER LID ASSY. ARBO111935W9U

2 STEAM DOME ARB19T920-W9
3 STEAM VENT ARC00T920-W9
4 STEAM VENT HOLDING PACKING ARB82T920
5 HOOK LEVER ARE05H617-W9
6 HOOK LEVER SPRING ARE06H6167
7 HOOK LEVER BASE ARC31H617
8 HANDLE COVER ARB15T920-W9
9 HANDLE ARB10920W-9
10 LID CAUTION LEVEL ARB32H920
11 OUTER LID COMP ARB01T935-WU
12 FLIRO PAN ARE50T935
13 CAST HEATER ASSY. ARL20909-0U
14 THERMOSTAT CASE ASSY. ARS24T908-OU
15 OUTER SPRING ARS62H616
16 UPPER FRAME ARE00A6171W-9
17 HINGE SHAFT ARB74H616
18 PROTECTING FRAME ARE20T935
19 SIDE HEATER ASSY. ARL10P75200U
20 BODY ASSY. ARE10Y929Z3U
21 SWITCH ASSY. ARN01H935UHU
22 DECORATIVE PANEL ARN21H935-UH
23 HINGE COVER ARE40H6262W9
24 DEW COLLECTOR ARK20H616-0C
25 BOTTOM FRAME ASSY. ARH30T935W9U
26 FOOT RUBBER ARH90H66327
27 NAME PLATE ARY30H935-CS
28 POWER CORD ASSY ARQ14509943
29 INLET ARG10T9200U
30 STEAMING BASKET ARK53H617-W9
31 MEASURING CUP ASR7234R0-454BK
32 SCOOP ASR79WE281AK
A TAPPING SCREW XTB4+10GPJ
B SEMS SCREW XYN4+C10FNS
C SEMS SCREW XYM4+C7FNS
D SPRING WASTLE XWA4BPW
E TAPPING SCREW XTN4+8FFJ
F TAPPING SCREW ASR118-972-W
G TAPPING SCREW XTN4+16AZW
H TAPPING SCREW XPB4+25CFJ