Boost Controller: TDA4863 Power Factor Controller IC For High Power Factor and Low THD

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Data Sheet, Rev.2, Feb.

2005

Boost C on t r o l l e r
TDA4863
Power Factor Controller
IC for High Power Factor
and Low THD

Power Management & Supply

N e v e r s t o p t h i n k i n g .
TDA4863

Revision History: 2005-02 Rev.2


Previous Version:
Page Subjects (major changes since last revision)
Document’s layout has been changed: 2002-Sep.
Added green Package and RoHS-compliance

For questions on technology, delivery and prices please contact the Infineon
Technologies Offices in Germany or the Infineon Technologies Companies and
Representatives worldwide: see our webpage at http://www.infineon.com.

Edition 2005-02
Published by Infineon Technologies AG,
St.-Martin-Strasse 53,
81669 München, Germany
© Infineon Technologies AG 2005.
All Rights Reserved.

Attention please!
The information herein is given to describe certain components and shall not be considered as warranted
characteristics.
Terms of delivery and rights to technical change reserved.
We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding
circuits, descriptions and charts stated herein.
Infineon Technologies is an approved CECC manufacturer.

Information
For further information on technology, delivery terms and conditions and prices please contact your nearest
Infineon Technologies Office in Germany or our Infineon Technologies Representatives worldwide.

Warnings
Due to technical requirements components may contain dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies Office.
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be endangered.
TDA4863

Table of Contents Page


1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Improvements Referred to TDA 4862 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 IC Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Voltage Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Overvoltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Multiplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Current Sense Comparator, LEB and RS Flip-Flop . . . . . . . . . . . . . . . . . . 10
2.7 Zero Current Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.8 Restart Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.9 Undervoltage Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.10 Gate Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.11 Signal Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Application Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Results of THD Measurements with Application Board Pout = 110 W . . . . 22

Data Sheet 3 Rev.2, 2005-02


Power Factor Controller TDA4863
IC for High Power Factor
and Low THD

Rev. 2 Boost Controller

1 Overview

1.1 Features
• IC for sinusoidal line-current consumption
• Power factor achieves nearly 1
• Controls boost converter as active harmonic
filter for low THD PG-DIP-8-4
• Start up with low current consumption
• Zero current detector for discontinuous
operation mode
• Output overvoltage protection
• Output undervoltage lockout
• Internal start up timer
• Totem pole output with active shut down
• Internal leading edge blanking LEB
PG-DSO-8-3
• Pb-free lead plating; RoHS compliant

1.2 Improvements Referred to TDA 4862


• Suitable for universal input applications with low THD at low load conditions
• Very low start up current
• Accurate OVR and VISENSEmax threshold
• Competition compatible VCC thresholds
• Enable threshold referred to VVSENSE

Type Ordering Code Package


TDA4863 Q67040-S4452 PG-DIP-8-4
TDA4863G Q67040-A4451 PG-DSO-8-3

Data Sheet 4 Rev.2, 2005-02


TDA4863

Overview

RF-Filter
AC line and DC Output
Rectifier Volage

TDA4863

GND

Figure 1 Typical application

1.3 Description
The TDA4863 IC controls a boost converter in a way that sinusoidal current is taken from
the single phase line supply and stabilized DC voltage is available at the output. This
active harmonic filter limits the harmonic currents resulting from the capacitor pulsed
charge currents during rectification. The power factor which describes the ratio between
active and apparent power is almost one. Line voltage fluctuations can be compensated
very efficiently.

Data Sheet 5 Rev.2, 2005-02


TDA4863

Overview

1.4 Pin Configuration

1 VSENSE 8 VCC

2 VAOUT 7 GTDRV

3 MULTIN 6 GND

4 ISENSE 5 DETIN

Figure 2 Pin Configuration of TDA4863

Data Sheet 6 Rev.2, 2005-02


TDA4863

Overview

Pin Definitions and Functions


Pin Symbol Description
1 VSENSE Voltage Amplifier Inverting Input
VSENSE is connected via a resistive divider to the boost converter
output. With a capacitor connected to VAOUT the internal error
amplifier acts as an integrator.
2 VAOUT Voltage Amplifier Output
VVAOUT is connected internally to the first multiplier input. To prevent
overshoot the input voltage is clamped internally at 5 V. If VVAOUT is
less than 2.2 V the gate driver is inhibited. If the current flowing into
this pin exceeds an internal threshold the multiplier output voltage is
reduced to prevent the MOSFET from overvoltage damage.
3 MULTIN Multiplier Input
MULTIN is the second multiplier input and is connected via a resistive
divider to the rectifier output voltage.
4 ISENSE Current Sense Input
ISENSE is connected to a sense resistor controlling the MOSFET
source current. The input is internally clamped at -0.3 V to prevent
negative input voltage interaction. A leading edge blanking circuitry
suppresses voltage spikes when turning the MOSFET on.
5 DETIN Zero Current Detector Input
DETIN is connected to an auxiliary winding and monitors the zero
crossing of the inductor current.
6 GND Ground
7 GTDRV Gate Driver Output
GTDRV is the output of a totem-pole circuitry for direct driving a
MOSFET. An active shutdown circuitry ensures that GTDRV is set to
low if the IC is switched off.
8 VCC Positive Voltage Supply
If VCC exceeds the turn-on threshold the IC is switched on. When VCC
falls below the turn-off threshold the IC is switched off. In switch off
mode power consumption is very low. Two capacitors should be
connected to VCC. An electrolytic capacitor and 100 nF ceramic
capacitor which is used to absorb fast supply current spikes. Make
sure that the electrolytic capacitor is discharged before the IC is
plugged into the application board.

Data Sheet 7 Rev.2, 2005-02


TDA4863

Overview

1.5 Block Diagram

VCC GND DETIN

tres=150us
5V -
20V Restart
Clamp
+ Timer
Reference Current
0.5V
UVLO Voltage +
10V
-
Vref
12.5V +
RS Gate
Detector Flip-Flop Drive GTDRV
0.2V -

Enable 1.0V
-
1.5V
+
2.2V -
Inhibit
Inhibit time delay
-
+ tdVA=2us
LEB
2.5V
+
tdsd=70ns 1V + uvlo
Voltage multout
Multiplier + active
Amp 1V +
- Current shut down
Comp 3.5V -
-
OVR
5.4V Vref +
5p 40k

VSENSE VAOUT MULTIN ISENSE

Figure 3 Internal Block Diagram

Data Sheet 8 Rev.2, 2005-02


TDA4863

Functional Description

2 Functional Description

2.1 Introduction
Conventional electronic ballasts and switch mode power supplies are designed with a
bridge rectifier and a bulk capacitor. Their disadvantage is that the circuit draws power
from the line when the instantaneous AC voltage exceeds the capacitors voltage. This
occurs near the line voltage peak and causes a high charge current spike with following
characteristics: The apparent power is higher than the real power that means low power
factor condition, the current spikes are non sinusoidal with a high content of harmonics
causing line noise, the rectified voltage depends on load condition and requires a large
bulk capacitor, special efforts in noise suppression are necessary.
With the TDA4863 preconverter a sinusoidal current is achieved which varies in direct
instantaneous proportional to the input voltage half sine wave and so provides a power
factor near 1. This is due to the appearance of almost any complex load like a resistive
one at the AC line. The harmonic distortions are reduced and comply with the IEC555
standard requirements.

2.2 IC Description
The TDA4863 contains a wide bandwidth voltage amplifier used in a feedback loop, an
overvoltage regulator, an one quadrant multiplier with a wide linear operating range, a
current sense comparator, a zero current detector, a PWM and logic circuitry, a totem-
pole MOSFET driver, an internal trimmed voltage reference, a restart timer and an
undervoltage lockout circuitry.

2.3 Voltage Amplifier


With an external capacitor between the pins VSENSE and VAOUT the voltage amplifier
acts like an integrator. The integrator monitors the average output voltage over several
line cycles. Typically the integrator´s bandwidth is set below 20 Hz in order to suppress
the 100 Hz ripple of the rectified line voltage. The voltage amplifier is internally
compensated and has a gain bandwidth of 5 MHz (typ.) and a phase margin of 80
degrees. The non-inverting input is biased internally to 2.5 V. The output is directly
connected to the multiplier input.
The gate drive is disabled when VSENSE voltage is less than 0.2 V or VAOUT voltage
is less than 2.2 V.
If the MOSFET is placed nearby the controller switching interferences have to be taken
into account. The output of the voltage amplifier is designed in a way to minimize these
inteferences.

Data Sheet 9 Rev.2, 2005-02


TDA4863

Functional Description

2.4 Overvoltage Regulator


Because of the integrator´s low bandwidth fast changes of the output voltage can’t be
regulated within an adequate time. Fast output changes occur during initial start-up,
sudden load removal, or output arcing. While the integrator´s differential input voltage
remains zero during this fast changes a peak current is flowing through the external
capacitor into pin VAOUT. If this current exceeds an internal defined margin the
overvoltage regulator circuitry reduces the multiplier output voltage. As a result the on
time of the MOSFET is reduced.

2.5 Multiplier
The one quadrant multiplier regulates the gate driver with respect of the DC output
voltage and the AC half wave rectified input voltage. Both inputs are designed to achieve
good linearity over a wide dynamic range to represent an AC line free from distortion.
Special efforts have been made to assure universal line applications with respect to a 90
to 270 V AC range.
The multiplier output is internally clamped to1.3 V. So the MOSFET is protected against
critical operating during start up.

2.6 Current Sense Comparator, LEB and RS Flip-Flop


The source current of the MOS transistor is transferred into a sense voltage via the
external sense resistor. The multiplier output voltage is compared with this sense
voltage. Switch on time of the MOS transistor is determined by the comparision result
To protect the current comparator input from negative pulses a current source is inserted
which sends current out of the ISENSE pin every time when VISENSE-signal is falling
below ground potential. An internal RC-filter is connected at the ISENSE pin which
smoothes the switch-on current spike.The remaining switch-on current spike is blanked
out via a leading edge blanking circuit with a blanking time of typ. 200 ns.
The RS Flip-Flop ensures that only one single switch-on and switch-off pulse appears at
the gate drive output during a given cycle (double pulse suppression).

2.7 Zero Current Detector


The zero current detector senses the inductor current via an auxiliary winding and
ensures that the next on-time of the MOSFET is initiated immediately when the inductor
current has reached zero. This reduces the reverse recovery losses of the boost
converter diode to a minimum. The MOSFET is switched off when the voltage drop of
the shunt resistor exceeds the voltage level of the multiplier output. So the boost current
waveform has a triangular shape and there are no deadtime gaps between the cycles.
This leads to a continuous AC line current limiting the peak current to twice of the
average current.

Data Sheet 10 Rev.2, 2005-02


TDA4863

Functional Description

To prevent false tripping the zero current detector is designed as a Schmitt-Trigger with
a hysteresis of 0.5 V. An internal 5 V clamp protects the input from overvoltage
breakdown, a 0.6 V clamp prevents substrate injection. An external resistor has to be
used in series with the auxiliary winding to limit the current through the clamps.

2.8 Restart Timer


The restart timer function eliminates the need of an oscillator. The timer starts or restarts
the TDA4863 when the driver output has been off for more than 150 µs after the inductor
current reaches zero.

2.9 Undervoltage Lockout


An undervoltage lockout circuitry switches the IC on when VCC reaches the upper
threshold VCCH and switches the IC off when VCC is falling below the lower threshold VCCL.
During start up the supply current is less then 100 µA.
An internal voltage clamp has been added to protect the IC from VCC overvoltage
condition. When using this clamp special care must be taken on power dissipation.
Start up current is provided by an external start up resistor which is connected from the
AC line to the input supply voltage VCC and a storage capacitor which is connected from
VCC to ground. Be aware that this capacitor is discharged before the IC is plugged into
the application board. Otherwise the IC can be destroyed due to the high capacitor
voltage.
Bootstrap power supply is created with the previous mentioned auxiliary winding and a
diode (see “Application Circuit” on Page 21).

2.10 Gate Drive


The TDA4863 totem pole output stage is MOSFET compatible. An internal protection
ciruitry is activated when VCC is within the start up phase and ensures that the MOSFET
is turned off. The totem pole output has been optimized to minimize cross conduction
current during high speed operation.

Data Sheet 11 Rev.2, 2005-02


TDA4863

Functional Description

2.11 Signal Diagrams

IVAOUT
IOVR

DETIN

GTDRV

LEB

VISENSE multout

Icoil

Figure 4 Typical signals

Data Sheet 12 Rev.2, 2005-02


TDA4863

Electrical Characteristics

3 Electrical Characteristics

3.1 Absolute Maximum Ratings

Parameter Symbol Limit Values Unit Remarks


min. max.
Supply + Zener Current ICCH + IZ 20 mA
Supply Voltage VCC -0.3 VZ V VZ = Zener
Voltage
ICC +IZ = 20 mA
Voltage at Pin 1,3,4 -0.3 6.5
Current into Pin 2 IVAOUT 40 mA VVAOUT = 4 V,
VVSENSE = 2.8 V
-10 VVAOUT = 0 V,
VVSENSE = 2.3 V
t < 1 ms
Current into Pin 5 IDETIN 10 DETIN > 6 V
-10 DETIN < 0.4 V
t < 1 ms
Current into Pin 7 IGTDRV -500 500 t < 1 ms
ESD Protection 2000 V MIL STD 883C
method 3015.6,
100 pF,1500 Ω
Storage Temperature Tstg -50 150 °C
Operating Junction Temperature TJ -40 150
Thermal Resistance RthJA 100 K/W PG-DIP-8-4
Junction-Ambient 180 PG-DSO-8-3

Data Sheet 13 Rev.2, 2005-02


TDA4863

Electrical Characteristics

3.2 Characteristics
Unless otherwise stated, -40°C < Tj < 150°C, VCC = 14.5 V
Parameter Symbol Limit Values Unit Test Condition
min. typ. max.
Start-Up circuit
Zener Voltage VZ 18 20 22 V ICC + IZ = 20 mA
Start-up Supply Current ICCL 20 100 µA VCC = VCCON -0.5 V
Operating Supply Current ICCH 4 6 mA Output low
VCC Turn-ON Threshold VCCON 12 12.5 13 V
VCC Turn-OFF Threshold VCCOFF 9.5 10 10. 5
VCC Hysteresis VCCHY 2.5
Voltage Amplifier
Voltage feedback Input VFB 2.45 2.5 2.55 V
Threshold
Line Regulation VFBLR 5 mV VCC = 12 V to 16 V
Open Loop Voltage Gain1) GV 100 dB
Unity Gain Bandwidth1) BW 5 MHz
Phase Margin1) M 80 Degr
Bias Current VSENSE IBVSENSE -1.0 -0.3 µA
Enable Threshold VVSENSE 0.17 0.2 0.25 V
Inhibit Threshold Voltage VVAOUTI 2.1 2.2 2.3 VISENSE = -0.38 V
Inhibit Time Delay tdVA 3 µs VISENSE = -0.38 V
Output Current Source IVAOUTH -6 mA VVAOUT = 0 V
VVSENSE = 2.3 V,
t < 1 ms
Output Current Sink IVAOUTL 35 VVAOUT = 4 V
VVSENSE = 2.8 V,
t < 1 ms
Upper Clamp Voltage VVAOUTH 4.8 5.4 6.0 V VVSENSE = 2.3 V,
IVAOUT = -0.2 mA
Lower Clamp Voltage VVAOUTL 0.8 1.1 1.4 V VVSENSE = 2.8 V,
IVAOUT = 0.5 mA
1)
Guaranteed by design, not tested

Data Sheet 14 Rev.2, 2005-02


TDA4863

Electrical Characteristics

3.2 Characteristics (cont’d)


Unless otherwise stated, -40°C < Tj < 150°C, VCC = 14.5 V
Parameter Symbol Limit Values Unit Test Condition
min. typ. max.
Overvoltage Regulator
Threshold Current IOVR 35 40 45 µA Tj = 25°C ,
VVAOUT = 3.5 V
Current Comparator
Input Bias Current IBISENSE -1 -0.2 1 µA VISENSE = 0 V
Input Offset Voltage VISENSEO 25 mV VVAOUT = 2.7 V
(Tj = 25 °C) VMULTIN = 0 V
Max Threshold Voltage VISENSEM 0.95 1.0 1.05 V
Threshold at OVR VISENOVR 0.05 IOVR = 50 µA
Leading Edge Blanking tLEB 100 200 300 ns
Shut Down Delay tdISG 80 130
Detector
Upper Threshold Voltage VDETINU 1.5 1.6 V
Lower Threshold Voltage VDETINL 0.95 1.1
Hysteresis VDETINHY 0.25 0.4 0.55
Input Current IBDETIN -1 -0.2 1 µA VDETIN = 2 V
Input Clamp Voltage V
High State VDETINHC 4.5 4.9 5.4 IDETIN = 5 mA
Low State VDETINLC 0.1 0.4 0.7 IDETIN = -5 mA
Multiplier
Input bias current IBMULTIN -1 -0.2 1 µA VMULTIN = 0 V
Dynamic voltage range VMULTIN 0 to 4 V VVAOUT = 2.75 V
MULTIN
Dynamic voltage range VVAOUT VFB to VMULTIN = 1 V
VAOUT VFB +
1.5
Multiplier Gain Klow 0.3 VVAOUT < 3 V,
VMULTIN = 1 V
Khigh 0.7 VVAOUT > 3.5V,
VMULTIN = 1 V
K = deltaVISENSE /deltaVVAOUT at VMULTIN = constant

Data Sheet 15 Rev.2, 2005-02


TDA4863

Electrical Characteristics

3.2 Characteristics (cont’d)


Unless otherwise stated, -40°C < Tj < 150°C, VCC = 14.5 V
Parameter Symbol Limit Values Unit Test Condition
min. typ. max.
Restart Timer
Restart time tRES 100 160 250 µs
Gate Drive
Output voltage low state VGTL 0.3 V IGT = 0 mA
Output voltage low state VGTL 1.0 V IGT = 2 mA
1.7 IGT = 20 mA
2.2 IGT = 200 mA
Output voltage high state VGTH 10.8 IGT = -5 mA,
see “Gate Drive
Voltage High
State versus
Vcc” on Page 20
Output voltage active shut VGTSD 1 1.25 IGT = 20 mA,
down VCC = 9 V
Rise time trise 80 130 ns CGT = 4.7 nF
Fall time tfall 55 130 VGT = 2...8 V

Data Sheet 16 Rev.2, 2005-02


TDA4863

Electrical Characteristics

3.3 Electrical Diagrams

Icc versus Vcc VCCON/OFF versus Temperature


5 14

4,5
13
4

12 VCC ON
3,5

3
11

Vcc / V
Icc / mA

2,5

10
2 VCC OFF VCC ON
VCC OFF
1,5
9

1
8
0,5

0 7
0 5 10 15 20 -40 0 40 80 120 160
Vcc/V
Tj / °C

Iccl versus Vcc ICCL versus Temperature, VCC = 10 V


50
50

45 45

40 40

35 35

30 30
Iccl / uA

ICCL / uA

25 25

20 20

15 15

10 10

5 5

0 0
0 2 4 6 8 10 12 14 16 -40 0 40 80 120 160
Vcc / V Tj / °C

Data Sheet 17 Rev.2, 2005-02


TDA4863

Electrical Characteristics

VFB versus Temperature Open Loop Gain and Phase versus


(pin1 connected to pin2) Frequency
GV/dB Phi/deg
2,55

120 180
2,54

2,53 160
100 Gv
2,52 140

2,51 80 120
VFB / V

2,5 100
60
Phi
2,49 80

2,48 40 60

2,47 40
20
2,46 20

2,45 0 0
-40 0 40 80 120 160 0,01 0,1 1 10 100 1000 10000
Tj / °C f/kHz

Overvoltage Regulator VISENSE Leading Edge Blanking


versus Threshold Voltage versus Temperature
1,2 300
VVAOUT = 3.5V
VMULTIN = 3.0V
1 250

0,8 200
VISENSE / V

LEB / ns

0,6 150

0,4 100

0,2 50

0 0
35 37 39 41 43 45 -40 0 40 80 120 160

Iovp / uA Tj / °C

Data Sheet 18 Rev.2, 2005-02


TDA4863

Electrical Characteristics

Current Sense Threshold VISENSE Current Sense Threshold VISENSE


versus VMULTIN versus VVAOUT
1 1
4.5V
0,9 0,9 Vmultin=4.0
4.0V 3.0
0,8 0,8
3.5V 2.0
0,7 0,7
1.5
0,6 0,6
VISENSE/ V

VISENSE / V
3.25V 1.0
0,5 0,5

0,4 0,4
0.5
0,3 0,3
3.0V

0,2 0,2 0.25

0,1 0,1
VAOUT=2.75V

0 0
0 1 2 3 4 2,5 3 3,5 4 4,5

VMULTIN / V VVAOUT / V

Restart Time versus Temperature


220

200

180
trst / us

160

140

120

100
-40 0 40 80 120 160
Tj / °C

Data Sheet 19 Rev.2, 2005-02


TDA4863

Electrical Characteristics

Gate Drive Rise Time and Fall Time Gate Drive Voltage High State
versus Temperature versus Vcc

12

140
11,5 IGT =-2mA

120 IGT =-20mA


11

100
rise 10,5 IGT =-200mA
rise time / ns

V GTH / V
time
80
10

60
fall 9,5
time
40
9

20
8,5

0
8
-40 0 40 80 120 160
11 13 15
Tj / °C
Vcc / V

Data Sheet 20 Rev.2, 2005-02


TDA4863

Application Circuit

4 Application Circuit

Application circuit: Pout=110W, universal Input Vin=90-270V AC


L1=750uH
E36/11,N27; gap=2mm
W1=85 turns,d=40x0.1 D5
W2=17 turns, d=0.3 MR856
RF filter
Vin and Vout
90-270V AC rectifier 410V DC

C13
D7 3.3n R12
400V 470

D6 R8A R8B
120k 120k

R9 CoolMOS
33k R10
SPP04N60S5
12
0.95 Ohm
C8
C10 47uF
R6A 8 7 6 5 450V
47uF C9
470k 25V R4A
220n 820k
TDA4863
R6B
470k 1 2 3 4
R4B
820k
C1
1u
R7 C2
9.1k 1u

R11 R5
R7 C4
0.5 10k
9.1k 10n
GND

Figure 5 Pout = 110 W, Universal Input Vin = 90 - 270 V AC

Data Sheet 21 Rev.2, 2005-02


TDA4863

Application Circuit

4.1 Results of THD Measurements with Application Board Pout = 110 W


(Measurements according to IEC61000-3-2.
150% limit (red line): Momentary measured value must be below this limit.
100% limit (blue line): Average of measured values must be below this limit.
The worst measured momentary value is shown in the diagrams.)
Current RMS(Amps)

0,30
0,25
0,20
0,15
0,10
0,05
0,00
4 8 12 16 20 24 28 32 36 40
Harmonic #

Figure 6 THD Class C:


Pmax = 110 W, Vinac = 90 V, Iout = 250 mA, Vout = 420 V, PF = 0.998
Current RMS(Amps)

0,225
0,200
0,175
0,150
0,125
0,100
0,075
0,050
0,025
0,000
4 8 12 16 20 24 28 32 36 40
Harmonic #

Figure 7 THD Class C:


Pmax = 110 W, Vinac = 220 V, Iout = 250 mA, Vaout = 420 V, PF = 0.992

Data Sheet 22 Rev.2, 2005-02


TDA4863

Application Circuit
Current RMS(Amps)

0,175
0,150
0,125
0,100
0,075
0,050
0,025
0,000
4 8 12 16 20 24 28 32 36 40
Harmonic #

Figure 8 THD Class C:


Pmax = 110 W, Vinac = 270 V, Iout = 250 mA, Vaout = 420 V, PF = 0.978
Current RMS(Amps)

0,30
0,25
0,20
0,15
0,10
0,05
0,00
4 8 12 16 20 24 28 32 36 40
Harmonic #

Figure 9 THD Class C:


Pmax = 110 W, Vinac = 90 V, Iout = 140 mA, Vaout = 420 V, PF = 0.999

Data Sheet 23 Rev.2, 2005-02


TDA4863

Application Circuit
Current RMS(Amps)

0,125

0,100

0,075

0,050

0,025

0,000
4 8 12 16 20 24 28 32 36 40
Harmonic #

Figure 10 THD Class C:


Pmax = 110 W, Vinac = 220 V, Iout = 140 mA, Vaout = 420 V, PF = 0.975
Current RMS(Amps)

0,10
0,09
0,08
0,07
0,06
0,05
0,04
0,03
0,02
0,01
0,00
4 8 12 16 20 24 28 32 36 40
Harmonic #

Figure 11 THD Class C:


Pmax = 110 W, Vinac = 270 V, Iout = 140 mA, Vaout = 420 V, PF = 0.883

Data Sheet 24 Rev.2, 2005-02


TDA4863

Package Outlines

5 Package Outlines

PG-DIP-8-4
(Plastic Dual In-line Package)

4.37 MAX.
1.7 MAX. 7.87 ±0.38

0.38 MIN.

2.54 0.25 +0.1


3.25 MIN.

0.46 ±0.1
0.35 8x 6.35 ±0.25 1)
8.9 ±1
8 5

1 4
9.52 ±0.25 1)

Index Marking
1)
Does not include plastic or metal protrusion of 0.25 max. per side

GPD05583
Figure 12

Data Sheet 25 Rev.2, 2005-02


TDA4863

Package Outlines

PG-DSO-8-3
(Plastic Dual Small Outline)

0.33 ±0.08 x 45˚


4 -0.21)

1.75 MAX.
0.1 MIN.

8˚ MAX.
0.2 +0.05
.01
(1.5)

-0
1.27 C
0.1 0.64 ±0.25
0.41 +0.1
-0.05
0.2 M A C x8 6 ±0.2
8 5

Index
Marking 1 4
A
5 -0.21)
Index Marking (Chamfer)
1)
Does not include plastic or metal protrusion of 0.15 max. per side

GPS09032
Figure 13

You can find all of our packages, sorts of packing and others in our
Infineon Internet Page “Products”: http://www.infineon.com/products. Dimensions in mm

Data Sheet 26 Rev.2, 2005-02


www.infineon.com

Published by Infineon Technologies AG

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