Boost Controller: TDA4863 Power Factor Controller IC For High Power Factor and Low THD
Boost Controller: TDA4863 Power Factor Controller IC For High Power Factor and Low THD
Boost Controller: TDA4863 Power Factor Controller IC For High Power Factor and Low THD
2005
Boost C on t r o l l e r
TDA4863
Power Factor Controller
IC for High Power Factor
and Low THD
N e v e r s t o p t h i n k i n g .
TDA4863
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Edition 2005-02
Published by Infineon Technologies AG,
St.-Martin-Strasse 53,
81669 München, Germany
© Infineon Technologies AG 2005.
All Rights Reserved.
Attention please!
The information herein is given to describe certain components and shall not be considered as warranted
characteristics.
Terms of delivery and rights to technical change reserved.
We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding
circuits, descriptions and charts stated herein.
Infineon Technologies is an approved CECC manufacturer.
Information
For further information on technology, delivery terms and conditions and prices please contact your nearest
Infineon Technologies Office in Germany or our Infineon Technologies Representatives worldwide.
Warnings
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question please contact your nearest Infineon Technologies Office.
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be endangered.
TDA4863
1 Overview
1.1 Features
• IC for sinusoidal line-current consumption
• Power factor achieves nearly 1
• Controls boost converter as active harmonic
filter for low THD PG-DIP-8-4
• Start up with low current consumption
• Zero current detector for discontinuous
operation mode
• Output overvoltage protection
• Output undervoltage lockout
• Internal start up timer
• Totem pole output with active shut down
• Internal leading edge blanking LEB
PG-DSO-8-3
• Pb-free lead plating; RoHS compliant
Overview
RF-Filter
AC line and DC Output
Rectifier Volage
TDA4863
GND
1.3 Description
The TDA4863 IC controls a boost converter in a way that sinusoidal current is taken from
the single phase line supply and stabilized DC voltage is available at the output. This
active harmonic filter limits the harmonic currents resulting from the capacitor pulsed
charge currents during rectification. The power factor which describes the ratio between
active and apparent power is almost one. Line voltage fluctuations can be compensated
very efficiently.
Overview
1 VSENSE 8 VCC
2 VAOUT 7 GTDRV
3 MULTIN 6 GND
4 ISENSE 5 DETIN
Overview
Overview
tres=150us
5V -
20V Restart
Clamp
+ Timer
Reference Current
0.5V
UVLO Voltage +
10V
-
Vref
12.5V +
RS Gate
Detector Flip-Flop Drive GTDRV
0.2V -
Enable 1.0V
-
1.5V
+
2.2V -
Inhibit
Inhibit time delay
-
+ tdVA=2us
LEB
2.5V
+
tdsd=70ns 1V + uvlo
Voltage multout
Multiplier + active
Amp 1V +
- Current shut down
Comp 3.5V -
-
OVR
5.4V Vref +
5p 40k
Functional Description
2 Functional Description
2.1 Introduction
Conventional electronic ballasts and switch mode power supplies are designed with a
bridge rectifier and a bulk capacitor. Their disadvantage is that the circuit draws power
from the line when the instantaneous AC voltage exceeds the capacitors voltage. This
occurs near the line voltage peak and causes a high charge current spike with following
characteristics: The apparent power is higher than the real power that means low power
factor condition, the current spikes are non sinusoidal with a high content of harmonics
causing line noise, the rectified voltage depends on load condition and requires a large
bulk capacitor, special efforts in noise suppression are necessary.
With the TDA4863 preconverter a sinusoidal current is achieved which varies in direct
instantaneous proportional to the input voltage half sine wave and so provides a power
factor near 1. This is due to the appearance of almost any complex load like a resistive
one at the AC line. The harmonic distortions are reduced and comply with the IEC555
standard requirements.
2.2 IC Description
The TDA4863 contains a wide bandwidth voltage amplifier used in a feedback loop, an
overvoltage regulator, an one quadrant multiplier with a wide linear operating range, a
current sense comparator, a zero current detector, a PWM and logic circuitry, a totem-
pole MOSFET driver, an internal trimmed voltage reference, a restart timer and an
undervoltage lockout circuitry.
Functional Description
2.5 Multiplier
The one quadrant multiplier regulates the gate driver with respect of the DC output
voltage and the AC half wave rectified input voltage. Both inputs are designed to achieve
good linearity over a wide dynamic range to represent an AC line free from distortion.
Special efforts have been made to assure universal line applications with respect to a 90
to 270 V AC range.
The multiplier output is internally clamped to1.3 V. So the MOSFET is protected against
critical operating during start up.
Functional Description
To prevent false tripping the zero current detector is designed as a Schmitt-Trigger with
a hysteresis of 0.5 V. An internal 5 V clamp protects the input from overvoltage
breakdown, a 0.6 V clamp prevents substrate injection. An external resistor has to be
used in series with the auxiliary winding to limit the current through the clamps.
Functional Description
IVAOUT
IOVR
DETIN
GTDRV
LEB
VISENSE multout
Icoil
Electrical Characteristics
3 Electrical Characteristics
Electrical Characteristics
3.2 Characteristics
Unless otherwise stated, -40°C < Tj < 150°C, VCC = 14.5 V
Parameter Symbol Limit Values Unit Test Condition
min. typ. max.
Start-Up circuit
Zener Voltage VZ 18 20 22 V ICC + IZ = 20 mA
Start-up Supply Current ICCL 20 100 µA VCC = VCCON -0.5 V
Operating Supply Current ICCH 4 6 mA Output low
VCC Turn-ON Threshold VCCON 12 12.5 13 V
VCC Turn-OFF Threshold VCCOFF 9.5 10 10. 5
VCC Hysteresis VCCHY 2.5
Voltage Amplifier
Voltage feedback Input VFB 2.45 2.5 2.55 V
Threshold
Line Regulation VFBLR 5 mV VCC = 12 V to 16 V
Open Loop Voltage Gain1) GV 100 dB
Unity Gain Bandwidth1) BW 5 MHz
Phase Margin1) M 80 Degr
Bias Current VSENSE IBVSENSE -1.0 -0.3 µA
Enable Threshold VVSENSE 0.17 0.2 0.25 V
Inhibit Threshold Voltage VVAOUTI 2.1 2.2 2.3 VISENSE = -0.38 V
Inhibit Time Delay tdVA 3 µs VISENSE = -0.38 V
Output Current Source IVAOUTH -6 mA VVAOUT = 0 V
VVSENSE = 2.3 V,
t < 1 ms
Output Current Sink IVAOUTL 35 VVAOUT = 4 V
VVSENSE = 2.8 V,
t < 1 ms
Upper Clamp Voltage VVAOUTH 4.8 5.4 6.0 V VVSENSE = 2.3 V,
IVAOUT = -0.2 mA
Lower Clamp Voltage VVAOUTL 0.8 1.1 1.4 V VVSENSE = 2.8 V,
IVAOUT = 0.5 mA
1)
Guaranteed by design, not tested
Electrical Characteristics
Electrical Characteristics
Electrical Characteristics
4,5
13
4
12 VCC ON
3,5
3
11
Vcc / V
Icc / mA
2,5
10
2 VCC OFF VCC ON
VCC OFF
1,5
9
1
8
0,5
0 7
0 5 10 15 20 -40 0 40 80 120 160
Vcc/V
Tj / °C
45 45
40 40
35 35
30 30
Iccl / uA
ICCL / uA
25 25
20 20
15 15
10 10
5 5
0 0
0 2 4 6 8 10 12 14 16 -40 0 40 80 120 160
Vcc / V Tj / °C
Electrical Characteristics
120 180
2,54
2,53 160
100 Gv
2,52 140
2,51 80 120
VFB / V
2,5 100
60
Phi
2,49 80
2,48 40 60
2,47 40
20
2,46 20
2,45 0 0
-40 0 40 80 120 160 0,01 0,1 1 10 100 1000 10000
Tj / °C f/kHz
0,8 200
VISENSE / V
LEB / ns
0,6 150
0,4 100
0,2 50
0 0
35 37 39 41 43 45 -40 0 40 80 120 160
Iovp / uA Tj / °C
Electrical Characteristics
VISENSE / V
3.25V 1.0
0,5 0,5
0,4 0,4
0.5
0,3 0,3
3.0V
0,1 0,1
VAOUT=2.75V
0 0
0 1 2 3 4 2,5 3 3,5 4 4,5
VMULTIN / V VVAOUT / V
200
180
trst / us
160
140
120
100
-40 0 40 80 120 160
Tj / °C
Electrical Characteristics
Gate Drive Rise Time and Fall Time Gate Drive Voltage High State
versus Temperature versus Vcc
12
140
11,5 IGT =-2mA
100
rise 10,5 IGT =-200mA
rise time / ns
V GTH / V
time
80
10
60
fall 9,5
time
40
9
20
8,5
0
8
-40 0 40 80 120 160
11 13 15
Tj / °C
Vcc / V
Application Circuit
4 Application Circuit
C13
D7 3.3n R12
400V 470
D6 R8A R8B
120k 120k
R9 CoolMOS
33k R10
SPP04N60S5
12
0.95 Ohm
C8
C10 47uF
R6A 8 7 6 5 450V
47uF C9
470k 25V R4A
220n 820k
TDA4863
R6B
470k 1 2 3 4
R4B
820k
C1
1u
R7 C2
9.1k 1u
R11 R5
R7 C4
0.5 10k
9.1k 10n
GND
Application Circuit
0,30
0,25
0,20
0,15
0,10
0,05
0,00
4 8 12 16 20 24 28 32 36 40
Harmonic #
0,225
0,200
0,175
0,150
0,125
0,100
0,075
0,050
0,025
0,000
4 8 12 16 20 24 28 32 36 40
Harmonic #
Application Circuit
Current RMS(Amps)
0,175
0,150
0,125
0,100
0,075
0,050
0,025
0,000
4 8 12 16 20 24 28 32 36 40
Harmonic #
0,30
0,25
0,20
0,15
0,10
0,05
0,00
4 8 12 16 20 24 28 32 36 40
Harmonic #
Application Circuit
Current RMS(Amps)
0,125
0,100
0,075
0,050
0,025
0,000
4 8 12 16 20 24 28 32 36 40
Harmonic #
0,10
0,09
0,08
0,07
0,06
0,05
0,04
0,03
0,02
0,01
0,00
4 8 12 16 20 24 28 32 36 40
Harmonic #
Package Outlines
5 Package Outlines
PG-DIP-8-4
(Plastic Dual In-line Package)
4.37 MAX.
1.7 MAX. 7.87 ±0.38
0.38 MIN.
0.46 ±0.1
0.35 8x 6.35 ±0.25 1)
8.9 ±1
8 5
1 4
9.52 ±0.25 1)
Index Marking
1)
Does not include plastic or metal protrusion of 0.25 max. per side
GPD05583
Figure 12
Package Outlines
PG-DSO-8-3
(Plastic Dual Small Outline)
1.75 MAX.
0.1 MIN.
8˚ MAX.
0.2 +0.05
.01
(1.5)
-0
1.27 C
0.1 0.64 ±0.25
0.41 +0.1
-0.05
0.2 M A C x8 6 ±0.2
8 5
Index
Marking 1 4
A
5 -0.21)
Index Marking (Chamfer)
1)
Does not include plastic or metal protrusion of 0.15 max. per side
GPS09032
Figure 13
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