Hidden LED Floating Shelf: Step 1: Make Upper and Lower Panels
Hidden LED Floating Shelf: Step 1: Make Upper and Lower Panels
by travis.muszynski
First, I determine how big you want your shelf to be, Use a scrap piece of LED light channel to determine the
then cut your upper and lower panels out of ½” size of the rabbet in the edge of the bottom panel. I cut
plywood. The panels should be the size of the shelf the rabbet on a table saw with multiple passes and then
minus the width of your perimeter panels. In my case I cleaned it up with a chisel.
subtracted ¾” for the front panel and 1 ½” for the two
side panels.
Measured and cut the side and front panels. I used 1x3 boards with basic miter joints in the corners.
Now assemble the front and side panels to the top and bottom panels using glue and brad nails.
Because I could not nail into the front edge with the rabbet, I added a support to help align the bottom panel in the
middle and just glued it in place.
I had one gap I wanted to close, so instead of using a brad nail in that corner, I pre drilled a hole and used a nishing
screw.
Cut a test piece to make sure the frame ts right inside Then cut them all to the right length.
the shelf. It should be snug, but not tight.
Lay out the frame and then clamp all the pieces into
Once you like the t, determine how much wood you place.
will need for the frame. I like to make the frame about 2”
smaller than the opening on all sides. This allows a bit of Pre drill all the holes with a countersinking bit and then
adjustment later and ensures you won't hit any nails that screw the frame together.
may have poked through during assembly.
Finally, test t the frame inside of the shelf.
Then rip all the frame pieces to the right width.
Step 9: Prime
Once the primer is dry, drill some holes with a countersink bit to screw the shelf to the frame and then, lightly sand again
with 220 grit sandpaper.
Lay down a bead of CA glue and then install the LED light strip channel. Before doing this I spray painted it white to
match the shelf.
Next, drill a hole for the wire, feed the wire into the hole and solder the wires to the LED light strip.
Mark out a level line where you want to put the shelf and mark out all the stud locations
Now mark out the location for the wall plate. Be sure it's in the same wall cavity as the hole you drilled above.
Install the frame. Start by drilling a hole where the wire will pass through. Then mark the location of the studs on the
frame and start the screws. I used 3” wood screws with washers.
Run the wire through the hole and screw in one of the screws. Now, make sure the frame is perfectly level, and then
screw in the rest of the screws.
Install the LED light controller of your choice using the manufacturers instructions.
Run the wires through the frame and connect the wires, tuck them back into the shelf cavity and push the shelf against
the wall.
Before screwing the shelf to the frame, test the LED lights to make sure they function how you want them to. I use
Smartthings and Google Home to control these lights.