HALDIRAM SNACKS PRIVATE LIMITED

PROJECT NAME: HALDIRAM SNACKS PVT. LTD. AT

SECTOR 68 NOIDA

MEP DESIGN BASIS REPORT

CLIENT : M/S. HALDIRAM SNACKS PVT. LTD

ARCHITECT : PANGASA CHETANA DESIGNS PRIVATE LIMITED

PANGASA CHETANA DESIGNS PRIVATE LIMITED

340 SULTANPUR, M.G. ROAD NEW DELHI -110030
Website: www.p-cdesigns.com

1.0 GENERAL PROJECT REQUIREMENTS:

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HALDIRAM SNACKS PRIVATE LIMITED

1.1 GENERAL SCOPE

The scope of MEPF services relates to the design of systems and services within the building demise and up
to the site boundaries.

1.2 SCOPE OF ELECTRICAL SERVICES

The electrical services installation will generally encompass the following:

- Electrical supply utility substation within building (medium voltage switchgear and MV/LV transformer).
- Low voltage switchgear and power distribution to all areas.
- Standby power generators and essential power distribution.
- Earthing and bonding throughout the installation.
- Lightening protection system
- General lighting to all areas
- General purpose power to all areas together with supplies to specific equipment.
- Telecommunications and data infrastructure
- CCTV system
- Security system/ Door access control system to all guestrooms

1.3 SCOPE OF LIFE SAFETY SYSTEMS:

The life safety systems will generally encompass the following

- Fire alarm and detection

- Emergency lighting
- Fire-Sprinkler system
- Fire hydrant system (Internal & External)
- Novec gas flooding system for electrical room

1.4 SCOPE OF PUBLIC HEALTH ENGINEERING

The Public Health Engineering installations generally encompass the following:

- Raw water services

- Raw water storage
- Condensate drainage system
- Soil and waste Drainage system
- Surface rainwater drainage system
- effluent treatment plant/ Recycling water (for irrigation)
- Rain Water Harvesting System

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ELECTRICAL DESING BASIS REPORT

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P. H. E. SYSTEM DESIGN BASIS REPORT

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INTRODUCTION

The proposed Haldiram factory is located at A-11, sector 68, Noida. It comprises of production hall, Raw material
storage, Packing area, finished good material storage, Admin block, Canteen etc.

1. SCOPE

The scope of work under this head includes the following:

 Sourcing, storage & distribution of raw water, RO water in the building to various outlets.
 Disposal of storm water to the rain water recharge shaft than overflow pipe to the external storm water drain
line.
 Disposal of the sewage generated in the building to the external sewer line.
 Disposal of the effluent generated in the production hall to the effluent treatment plant.
 Using Re-cycled water from effluent treatment plant for, Gardening & HVAC Purposes.

2. CODES & STANDARDS

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IS 5329 – 1983 Code of practice for sanitary pipe work above ground for buildings.

Code of practice for selection, installation and maintenance of sanitary

IS 2064 – 1973 appliances

IS 1200 (Part 1) Method of measurement of building earthwork

IS 1200 (Part 16) Method of measurement of laying of water and sewer lines including appurtenant

IS 1200 (Part 19) Method of measurement of Water supply, plumbing and drains.

IS 783 – 1959 Code of practice for laying of concrete pipes

Specification for un plasticized PVC pipes for soil and waste discharge system
IS 13592 – 1992 inside building including ventilation and rainwater.

IS 2527 – 1984 Code of practice for fixing rainwater gutters and down pipes for roof drainage.

IS 6784 – 1984 Method of performance testing of water meters (Domestic type).

IS 12235 (Parts 1 to
11) Methods of test for un plasticized PVC pipes

IS 458 – 1988 Specification for pre-cast concrete pipes (with or without reinforcement)
IS 771 – (Part 3 to 6) Specific requirements for urinals
IS 2548 (Part 1&2) Specification for plastic seats and covers for water closets.
IS 3004 – 1979 Specification for plug cocks for water supply purposes.
IS 1711 – 1984 Specification for self-closing taps for water supply
Specification for ball valves (Horizontal plunger type) including floats for water
IS 1703 – 1977 supply purposes.
IS 4038 – 1979 Specification for foot valves for water works purposes.
IS 1172 – 1983 Code of basic requirements for water supply, drainage & sanitation
IS 1239 – 1990 (Part I) Specifications for mild steel tube, tubular and other steel pipe fittings.
IS 1239 – 1992 (Part
Specifications for mild steel tube, tubular and other steel pipe fittings.
II)
IS 1726 – 1991 Code for cast iron manhole frame and cover
IS 1742 – 1983 Code of practice for building drainage
Code of practice for selection, installation and maintenance of sanitary
IS 2064 – 1973 appliances.
IS 2065 – 1983 Code of practice for water supply to buildings.
IS 4111 – 1986 Code of practice for Ancillary structures in sewerage system
IS 4127 – 1983 Code of Practice for laying glazed stoneware pipe.
IS 651 – 1992 Specification for Salt Glazed stoneware pipes and fittings (fifth revision).
BS 4515 Specification for un plasticized PVC pipe fittings.
IS 4985 – 1988 Specification for un plasticized PVC pipes.
IS 732 & IS 2274-1963 Indian Standard code of practice for electrical wiring & installation.
MEPISDESIGN
771 BASIS REPORT Part I to Part VII-Specification
Page 6 for vitreous china sanitary ware. PC DESIGNS PVT LTD.
Specification for gunmetal gate, globe and check valves for water, steam and oil
IS 778 only.
IS 2373 Specification for water meters (Bulk type).
HALDIRAM SNACKS PRIVATE LIMITED

3. DESIGN STANDARD AND REFERENCE

The following Codes / Standards shall be complied with or referred to for design purposes:
 National building code – 2016 part -9 ,
 American Society of Plumbing Engineers (ASPE) Volume 2 - 2004
 The Institute of Plumbing UK - Plumbing Engineer Services Design Guide (PESD)
 Uniform Plumbing Code (UPC) – 2009

4. DESIGN CRITERIA
 Water Supply system shall be designed based on water supply fixture unit (WSFU) method as per ASPE or
Uniform Plumbing Code-2009.
 Maximum velocity of water supply piping flow to avoid erosion – 3.0 m/sec as per Uniform Plumbing Code
2009 ( Appendix A,A.6.1,page no: 286 )
 Velocity of flow of 1.5 to 2.0 m/s for distribution shall be maintained.
 Water meters shall be provided at the outlet pipe of domestic, flushing water pumping system.
 Grease and fat interceptors shall be installed in a waste water system from the kitchen in buildings (at STP
location).
 Sewage system shall be designed based on drainage fixture unit (DFU) method (inside building) as per ASPE
 Minimum velocity for self-cleaning shall be 0.75 m/sec.
 Design of rain water system shall be done as per Institute of Plumbing design code. Design of rainwater
systems shall as a minimum be rated for a rainfall 80 mm/hr (Assumed).
 Proposed to provide basic water treatment plant (optional depending on quality of water) comprising of
pressure sand filter, softener, disinfection system for domestic application like toilets, wash hand basins,
Kitchen sinks, etc., to meet WHO standard requirements.
 Addressing the ingress of storm water from outside site boundaries.

5. Water supply system

 A logical approach is made to assess the quantity of water required for various applications, based on
guidelines laid down in NBC-Part-9-(2016).

I. Raw water Distribution

 Main water supply from City Water (Municipal Main) and Bore well (s) water shall be brought to
underground fire storage tank, overflow from fire storage tank shall be taken in to raw water storage tank in
order to replenish the fire storage water. The truck fill points provision shall be made to meet emergency
requirement.

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 Water from raw water storage tank shall be pumped into fire water overhead tank and overflow of the fire
water tank shall be taken to overhead raw water storage tank from where the water supply under gravity shall
be provided all toilets & Kitchen Area.

II. Recycled Water Distribution:

 Soil and liquid waste is collected from toilets & Kitchens shall be through by gravity to existing sewer line by
connectivity of manhole.
 Effluent is collected from production halls shall be transfer to existing effluent treatment plant.
 Treated water from ETP shall be used for irrigation etc. and some water shall be drained to municipal sewer
line as per the location available at site.

III. Source of Water:

 Water supply thru local supply authority will be available at site. In addition to that 1 No. bore well have been
proposed to meet domestic water demand.

 One Bore well are drilled /Municipal supply

  
Total water requirement           =    112000 litres/day
 
Say = 112 cum/day

Bore Well:
 
16 cum for 16 hr    =    256 cum
                            =    112/256
                          =    0.437
Say = 1 Nos.

6.0 EXTERNAL SEWAGE SYSTEM

I. Sewerage system design as per NBC & local by-law.
II. Soil & waste internal piping system (Inside the toilets) is separate piping system from warehouse.
III. Soil pipe shall be connecting to manhole. And waste pipe shall be connected to gully trap after than connected
to Sewer manhole.
IV. All sewer are collected to manhole and go threw to Existing sewer line.
V. The following parameters are considered for design of sewerage system:
 Flow of sewage = 80% of water supply

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 Peak flow = 3 x Average flow

 Min. velocity of flow in pipes flowing half full = 0.75 m/sec
Max. Preferable velocity of flow = 3.00 m/sec.
VI. Formula for calculation for design of sewer lines Manning’s formula:
v = 1/n S1/2 R2/3
Where,
V= Velocity in m/sec.
R= Hydraulic radius in m
S= Slope or hydraulic gradient in m/m
N= Manning’s co-efficient
Manning’s co-efficient = n = 0.015

(On the basis of above, calculations for tentative discharge and dia of main sewer line are worked out.
The minimum diameter of sewer line = 150mm

7.0 STORM WATER DRAINAGE SYSTEM

I. The factory is situated on the plain ground entire storm water shall be collected through storm water drainage
system as per the existing layout at site from the proposed Warehouse area.
II. The rainfall is considered 80 mm max per hour for design purposes.
III. Rain water from terraces area shall be collected through rain water down-take pipes and discharge in the catch
basins and drain channel at the ground level. UPVC pipe will be used for rain water disposal pipe in
warehouse building.
IV. Proposed to provide drain channel and hume pipe for site drainage system.
V. Runoff & rain water downpipe sizing calculation – Design procedure.
The rational method is the most used empirical formula for calculation of runoff.
The relationship between rainfall, intensity, catchment area and runoff, as follows:

Q = CxIxA
Where, Q = Peak discharge (LPS)
C = Runoff coefficient (0.65 to 0.85)
I = Rainfall intensity for the selected frequency and for a storm duration
equal to the time of concentration (l/s/ha)
A = Catchment area (ha)
The rain water downpipe sizing is based on the formula: (As per Plumbing Engineering Services Design
Guide -Institute of Plumbing- UK)
Q = K d8/3
Where,

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Q = Discharge capacity (LPS)

D = Stack diameter (mm)
K = Co-efficient of Pipe
Value of runoff coefficient are taken from table Storm water Drainage Design Manual

S. No. Type of Area Runoff Coefficient value

1 Park 0.10- 0.25

2 Concrete 0.80-0.95
3 Brick 0.70-0.85
4 Roof 0.75-0.95
5 Asphalt 0.70-0.95
6 Green area 0.10-0.20
7 Sandy soil, flat 2% 0.50-0.10
8 Sandy soil, average 0.10-0.15
2 - 7%
9 Sandy soil, steep 7% 0.15-0.20
10 Heavy soil, flat 2% 0.13-0.17
11 Heavy soil, average 0.18-0.22
2 - 7%
12 Heavy soil, steep 7% 0.25-0.35

Table 1 : Area Runoff Coefficient

8. MANHOLES

i) The manholes shall be constructed of brick masonry as per standard specifications of National
Building Code and shall be having details as follows: -

a) Type `A’ - Rectangular of size 900x1200mm upto 1.5 metre depth.

b) Type `B’ - Circular of size 1400mm dia for depth 1.5 m and above.

ii) Minimum depths of manhole

a) On branches - 1.0 M
b) On laterals and mains - 1.5 M
iii) Spacing

a) Manholes shall be provided at all junctions, change of directions, as per connection

requirement from every house/unit and for any significant drop in levels.

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b) A distance of 35 metres on the main trunk sewer lines, depending on dia of pipe and local
conditions.
c) Maximum 15-20 metres on branch sewer lines.

iv) Manhole covers

a) Medium duty for manholes on service roads, having approximate total weight of frame and cover
as 116 Kg.
b) Heavy duty for manholes on main roads, having frequent heavy traffic, having approximate total
weight of frame and cover 170-208 Kg

9. MATERIAL OF CONSTRUCTION

 Water Supply System –GI/CPVC pipes & fittings.

 Sewerage System – PVC Pipes ,Cast iron &fittings with inspection chambers, Manholes etc.,
 Storm water Drainage system – uPVC, RCC pipes drains
 Internal process drain (Effluent) – HDPE pipes

10. SANITARY FIXTURES AND FITTINGS

 All sanitary wares shall be white vitreous china.

 Water closets (European pattern) shall be wall hung white vitreous china, having "P" traps for all Public
toilets. "S" trap pans may be provided where back shaft is not available.
 All wash basin throughout the toilet shall be of vitreous china, below-counter, oval wash basins with cold
and hot water spout coming through the counter and waste coupling with CP ‘P’ trap fixed to the outlet.
 All toilets and Public toilets shall have push tap for cold water.
 All sinks in pantries and kitchen shall be of stainless steel with single / double drain board and cold and
hot mixer fittings. CP waste coupling and bottle trap shall be provided in the pantries.
 Urinals shall be large magnum flat back vitreous china, with full height vitreous partition, mounted on the
wall, auto-flushing system, CP spreader and waste coupling with CP bottle trap connected to deep seal
floor trap.
 Suitable accessories such as toilet paper holder, soap dispenser and hand drier shall be provided for public
toilets at suitable locations.

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FIRE-FIGHTING SYSTEM DESIGN BASIS REPORT

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1.0 FIRE PROTECTION SYSTEM

1.1 OBJECTIVES AND STRATEGIES OF THE FIRE PROTECTION DESIGN:

This report describes the design parameters, system requirements of fire protection for Production hall, raw
material storage, packing area and Admin and canteen buildings etc. The building height is above 15m. The
objective of this report is to design a fire protection system which shall provide;

 Wet Riser system.

 Yard Hydrants with external ring main

 Down comer system

 Automatic Sprinkler System.

 In-Rack Sprinkler System.

 Portable Fire Extinguisher system

 Gas suppression system

 Centralized firewater tank and Fire pump room equipment in the pump room.

2.0 DESIGN BASE DATA, APPLICABLE CODES & DESIGN APPROACH

 NFPA standards and local guide lines together form the basis for the fire protection design of the Entire
building.
 Fire protection system shall be designed and install as per NFPA standards, and UL/FM approved.
 As per NFPA, the Entire building has been classified as Ordinary Hazard (NFPA13-ANX-A. p.g.no.15, Group
2) (Clause A.5.3.2), building height exceeding 15m in height.

2.1 DESIGN STANDARD AND REFERENCE

The following Codes / Standards shall be complied with or referred to for design purposes:
Local Codes:
 National building code 2016 (Part -4 Fire & life safety)

2.2 INTERNATIONAL CODES:

 NFPA 14- 2010 Edition -Standard for the Installation of stand pipe, private Hydrant and House systems
 NFPA 20 - 2010 Edition - Standard for the Installation of stationary pumps for Fire Protection

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 NFPA 24 - 2010 Edition - Standard for the Installation of Private Service Mains

Following functional system shall be followed with the listed reference Standards:

a. Piping System : NFPA 14 & NFPA 24

b. Fire water static Storage capacity : MEW Guidelines
c. Fire Pumping system : NFPA 20.
d. Hydrant system : NFPA 14.

3. HYDRANT SYSTEM (INTERNAL & EXTERNAL)

Code Requirements:
 Water supplies for Fire hydrant systems (Internal & External) are required to be capable of providing
the water pressure and flow characteristics required by the systems being served.

 Buildings protected throughout by automatic sprinkler/rack sprinkler systems, are required by the
NFPA standards and M+H guide lines. Yard Hydrants at every 45m of periphery of the Building with
Single headed Hydrant valve, 2 x 15 mts / 1 x 30 mts long fire hoses and Branch pipe with Nozzle.

 The Internal fire hydrant station consisting of landing valve and swinging type hose reel shall be
provided at every 1000sqm interval at landing near the staircase in side the dedicated Shaft.

Proposed Design:

 Fire hydrant system (Internal Hydrants): System shall be hydraulically designed to provide water flow
at minimum residual pressure of 3.5 bar at outlet of most remote hydrant valve. Each hydrant station
shall comprise of single headed landing valve, swinging type hose reel and associated equipments.

 Internal hydrant stations shall be provided for every 1000sqm floor area at each floor landing near the
staircase.

 Orifice plate shall be used to restrict the pressure up to 4.5 bars for hose reels and 7 bars for internal
and external hydrant valves.

 The minimum flow rate of 4550 LPM.

 Internal Hose connection and hose station shall be unobstructed and shall be located near to the
staircase, opening to the common area.

 The hydrant risers shall be terminated with air release valve at the highest points to release the trapped
air in the pipe network.

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 The External hydrants shall be provided around building near to the face of building with the
maximum spacing of 45 meters between two external hydrants.

 The ring main shall be connected with exiting ring main(Ring-1) hydrant system through isolation
valve and supervisory switch;

 Four way Fire Brigade inlet connections shall be provided at ground level (Suitable location) to fill the
ring mains of hydrant system in case of failure of pumps.

 The fire water monitor shall be provided around building.

4.0 AUTOMATIC SPRINKLER SYSTEM:

 The purpose of automatic sprinkler protection is to control the growth and spread of fire to provide
increased protection to occupants and the building structure.

Code Requirements:
As per NBC - building as been classified, as Ware house buildings, Group–H. Above 15m in height. And the
sprinkler system shall be designed accordingly.
 The water supply shall be capable of providing the system demand for 60 to 90 minutes.

Proposed Design:
 The sprinkler system shall be hydraulically designed accordance with the above classification.

 Minimum Pressure: Not less than 40.6 psi (2.8 bars) for remotest sprinkler.

 The sprinklers in the building shall be fed from different risers, located in the landing of staircases. The
sprinkler piping network shall be provided with suitable size of butterfly valve with in-built supervisory
switch, flow switch and test and drain assembly.

 The Sprinkler system shall be provided in all areas except the electrical room (Transformer room),
communication rooms, Fire control room, switch rooms, and toilets.

 Installation control valve shall be provided for sprinkler riser, at suitable location, for alarming incase of
fire.

 Ball valve of suitable size shall be provided for drain of sprinkler system at the farthest point and shall be
taken to nearest drain outlet by means of piping.

 Four way Fire Brigade inlet connections shall be provided at ground level (Suitable location) to fill the
rising mains of sprinkler system in case of failure of pumps.

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5.0 FIRE PUMPS

Proposed Design:
 Independent electrical driven main fire pumps and jockey pumps shall be used for hydrant and electrical
driven main fire pump and jockey pump shall be used for sprinkler system. However the 2 Nos. of diesel
driven engine for both the system shall be common with necessary pressure reducing valve (If required)
to compensate the difference between operating pressure of both the systems.

 The hydrant pump shall be 4550Lpm @ 125m head. The minimum pressure required at farthest and
remotest hydrant valve is 7 bars and pump head is calculated accordingly.

 The sprinkler pump shall be of 4550 LPM @ 125m head. The head is calculated after considering flow
and pressure requirement of 40.6 PSI (2.8 bars) at the farthest and highest sprinkler point.

Note: 1) Proposed Hydrant system can be run by replacing the existing pump of 2850LPM to enhanced
capacity of hydrant pump capacity of 4500 LPM.

 Separate jockey pump for both the systems shall be of 180Lpm @ 125m head.

 Common Diesel engine driven pumps for both the systems shall be of 4550Lpm @ 125m head.

 The jockey pump shut down shall be automatic whereas the main pumps and diesel engine for both the
system shall have manual shut down.

 Fire Pump Test connection with flow measuring station shall be provided with piping to re-circulate the
pump’s discharge to water supply tank or to the pump’s suction.

 Water flow from hydrant pump system shall be allowed towards the sprinkler system but under any
condition sprinkler pumps flow shall not be allowed towards hydrant system.

6.0 Head of Fire Pump:

 Total height of the building – 15.9 mts (from average ground level around the building to the last livable
floor)

 A minimum of 7 kg/ cm2 (70 MWC) of pressure required to be provided at the farthest / last hydrant point.
Plus a minimum of 10% of Hydraulic pressure loss is considered in the entire system.

= (70 + 35) X 1.1 = 115 MWC

 So the fire pumps are selected with a head of 125 MWC (12.5 kg/cm2) to deliver the necessary pressure.

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7.0 SYSTEM OPERATION

 When the sprinkler head, hose reel or hydrant valve opens, the pressure drop in respective piping
network which will be sensed by pressure switches installed in delivery header of pumping system. This, in
turn switches on the respective jockey pump automatically to meet the water requirement. In case of further
pressure drop, the system’s main pump will start to meet the water supply requirement. The jockey pumps
will start and shut off automatically as per pressure adjustment, whereas the main pumps of both the system
and common diesel engine driven pump will have auto start and manual OFF feature.

8.0 PORTABLE FIRE EXTINGUISHERS

Proposed Design:
 Portable fire extinguishers are provided at locations mentioned below,

 HFC 236 Clean agent Fire Extinguishers Conforms to ISI standards, CE certified and ISO 9001certified.
Located in each staircase landing on every floor

 ABC powder based MAP Fire Extinguishers Conforms to ISI standards, CE certified and ISO
9001certified. Located in each staircase landing on every floor.

 Monnex powder Fire Extinguishers Conforms to ISI standards, CE certified and ISO 9001certified.
Located in each staircase landing on every floor.

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