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For Fillet Weld Joint Project:Production Manifold

This welding procedure specification provides details for fillet welding of manifold joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. Key information includes welding parameters for the root, fill and cap passes using ER70S-6 and E7018 electrodes. Joint details specify a 30 degree groove design for butt welds with backing and multiple passes as needed based on thredolet thickness. Post weld heat treatment is not required, and argon shielding gas is used at 12 L/mn. Welding positions include all configurations, and techniques involve stringing and weaving beads done manually.

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abdallah ahmed
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67% found this document useful (3 votes)
3K views1 page

For Fillet Weld Joint Project:Production Manifold

This welding procedure specification provides details for fillet welding of manifold joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. Key information includes welding parameters for the root, fill and cap passes using ER70S-6 and E7018 electrodes. Joint details specify a 30 degree groove design for butt welds with backing and multiple passes as needed based on thredolet thickness. Post weld heat treatment is not required, and argon shielding gas is used at 12 L/mn. Welding positions include all configurations, and techniques involve stringing and weaving beads done manually.

Uploaded by

abdallah ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Client CFTP

WELDING PROCEDURE SPECIFICATION (WPS)


FOR FILLET WELD JOINT REV 0
Project:Production Manifold PAGE 1 of 1

Welding Procedure Specification WPS N° :08 Date : 01/02/2021


Qualified by PQR No : PQR 02/2020 Revision: 0
Welding Process(es): GTAW /SMAW Standards: ASME IX / Ed 2010
Specification: NA
Joint Design: See Sketch Weld sequence

BUTT WELD
Backing: NA
a. 30°
b. As per thredolet size
c. 0 mm NB: Number of passes is accordance to the thickness of thredolet
d. 2-4 mm

JOINTS (QW -402) POST WELD HEAT TREATMENT (QW -407)


Groove Design : See sketch Temperature : NA
Backing: Yes : No.: X Time Range : NA
Backing Material(Type): NA Other : NA
Other : NA
GAS (QW -408)
Shielding Gas : Argon
Percent Composition(mixtures): 100%
BASE METALS (QW -403) Flow Rate: 12 L / mn
P.No/Group.No: 1/1 To P.No/Group.No: 1/1 Gas Backing : NA
Specification: A 106 / A105 Percent Composition(mixtures): NA
Type or Grade: Gr B Flow Rate: NA
Thickness range: All thickness Other: NA
Pipe Dia : All diameters

ELECTRICAL CHARACTERISTICS (QW -409)


FILLER METALS (QW -404) Current AC or DC : DC
Process/Filler GTAW SMAW Polarity : EN/EP
SFA Spec A 5.18 A5.1 Amps(Range): 80-150
AWS Class E7018
Volts(Range): 12-30
ER70S-6
Other: Heat imput : 10 - 23 KJ / cm
F No *** 4
A No *** 1
Size Filler metal (mm) 2.4 2,5
Deposit Weld t (mm) 2,5 3 TECHNIQUE (QW -410)

String or Weave Bead : String and weave


POSITION (QW -405)
Position of Groove: 5G Orifice or Gas Cup Size: NA
Welding Progression: : NA Initial & Interpass Cleaning: Brushing & Grinding
Position(s) of fillet: All Method of Back Gouging : NA
Other : NA Oscillation NA

Contact Tube to Work Distance NA


PREHEAT (QW -406) Multiple or single Pass(per side): Multiple
Preheat Temp: moisture remove Multiple or Single Electrodes : Multiple
Max Interpass Temp: Max 250°C Travel Speed(Range) : 8-10 cm/min
Preheat Maintenance: : NA Manual, Semi-Automatic or Machine Automatic : Manual
Preheat Type: NA
Other : NA Other : NA

ELECTRODES
Welding Speed Heat Imput
Pass N° Welding progression Diameter Volt. Amp.
Process AWS Polarity (cm/min) (KJ/Cm)
mm
Root pass GTAW Uphill ER70S-6 2.4 DCEN 12-15 80-150 8 10-15

Fill pass GTAW Uphill ER70S-6 2.4 DCEN 12-15 80-150 8 10-15

Fill pass SMAW Uphill E7018 2,5 DCEP 20-30 80-150 10 15-23

Cap pass SMAW Uphill E7018 2,5 DCEP 20-30 80-150 10 15-23

Prepared Third Parties

Name : HACHICHA Anis Name :

Date : 01/02/2021 Date :

Signature : Signature:

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