WGen12000 Manual Web
WGen12000 Manual Web
WGen12000 Manual Web
WGen12000
Portable Generator
12,000 Running Watts | 15,000 Peak Watts
WARNING
Operating, servicing and maintaining this equipment can expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are known to theState of California to cause cancer and birth
defects or other reproductive harm. To minimize exposure, avoid breathing exhaust,do not idle the engine
except as necessary, service your equipment in a well-ventilatedarea and wear gloves or wash your hands
frequently when servicing your equipment. F or more information go to www.P65Warnings.ca.gov.
DISCLAIMERS:
All information, illustrations and specifications in this manual are based on the latest information available at the time of
publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because
of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain
and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time
without notice. Some images may vary depending upon which model is shown.
DANGER
This manual contains important instructions for operating this generator. For your safety
and the safety of others, be sure to read this manual thoroughly before operating the
generator. Failure to properly follow all instructions and precautions can cause you and
others to be seriously hurt or killed.
WGen12000 12000 15000 40 L 3600 TCI Bosch 713cc 71X80 1.6 L 10W30 <5%
10.5 G F7TC
NOTICE
This generator is not equipped with altitude carburetor modification. Even with a carburetor modification, engine horsepower will decrease
about 3.5% for each 300 meter (1,000 foot) increase in altitude. The effect of altitude on horsepower will be greater if no carburetor
modification is made. A decrease in engine horsepower will decrease the power output of the generator. Contact our service team to order
altitude kits.
HAVE QUESTIONS?
Email us at [email protected]
or call 1-855-944-3571
Date of Purchase:
PRODUCT REGISTRATION
To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator.
You can register your generator by either:
1. Filling in the product registration form below and mailing to:
Product Registration
MWE Investments LLC
777 Manor Park Drive
Columbus, Ohio 43228
SERIAL NUMBER
Model info decal located on back side Serial Number which is located on
above muffler right side of model info decal
Country:___________________________________________
Phone Number:____________________________________
DANGER
Burst/Pressure Hazard
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not Explosion Hazard
avoided, could result in minor or moderate injury.
Fire Hazard
NOTICE
Indicates a situation which can cause damage
to the generator, personal property and/or the Lifting Hazard
environment, or cause the equipment to operate
improperly.
Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate
the generator outside and away from windows, doors and vents.
WARNING
Voltage produced by the generator could result in death or serious injury.
• Never operate the generator in rain or a flood plain unless proper precautions are taken to avoid
being subject to rain or a flood.
• Never use worn or damaged extension cords.
• Always have a licensed electrician connect the generator to the utility circuit.
• Never touch an operating generator if the generator is wet or if you have wet hands.
• Never operate the generator in highly conductive areas such as around metal decking or steel works.
• Always use grounded extension cords. Always use three-wire or double-insulated power tools.
• Never touch live terminals or bare wires while the generator is operating.
• Be sure the generator is properly grounded before operating.
WARNING
Gasoline and gasoline vapors are extremely flammable and explosive under certain conditions.
• Always refuel the generator outdoors, in a well-ventilated area.
• Never remove the fuel cap with the engine running.
• Never refuel the generator while the engine is running. Always turn engine off and allow the generator
to cool before refueling.
• Only fill fuel tank with gasoline.
• Keep sparks, open flames or other form of ignition (such as match, cigarette, static electric source)
away when refueling.
• Never overfill the fuel tank. Leave room for fuel to expand. Overfilling the fuel tank can result in a
sudden overflow of gasoline and result in spilled gasoline coming in contact with HOT surfaces.
Spilled fuel can ignite. If fuel is spilled on the generator, wipe up any spills immediately. Dispose of
rag properly. Allow area of spilled fuel to dry before operating the generator.
• Wear eye protection while refueling.
• Never use gasoline as a cleaning agent.
• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or
source of ignition.
• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.
WARNING NOTICE
Never operate the generator if powered items overheat, electrical Never modify the generator.
output drops, there is sparking, flames or smoke coming from the
generator, or if the receptacles are damaged. Never operate the generator if it
vibrates at high levels, if engine
speed changes greatly or if the
Never use the generator to power medical support equipment. engine misfires often.
CAUTION
Always have assistance when lifting
the generator. The generator is heavy;
lifting it could cause bodily harm.
NOTICE
Assembling the generator will require lifting the unit
on one side. Make sure all engine oil and fuel are
drained from the unit prior to assembling. Once
assembled, the wheel kit is not intended for on-
road use. The wheel kit is designed for use on this
generator only.
5
14
11
7
12
13 15
6 4
1 Push Button Electric Start: Starts and stops 12 Remote Start Pairing Button: Initiates the remote
the engine. key fob pairing function.
2 Fuel Cap: Close until clicking sound is heard. 13 Alternator Cover: Gain access to alternator wiring.
3 Control Panel: Contains the circuit breakers 14 CARB Canister: Required for models sold into and
and outlets. used in California.
4 Battery: Included for electric start models. 15 Muffler and Spark Arrester: Avoid contact until
engine is cooled down. Spark arrestor prevents
5 Oil Fill Plug: Must be removed to add oil. sparks from exiting the muffler. It must be removed
for servicing.
6 Oil Drain Plug: Must be removed to drain
engine oil
OFF
WARNING NOTICE
Make sure to keep the white ground jumper wire in case
Failure to properly ground the you need to bond the neutral.
generator can result in electrocution.
If the bonded neutral is removed the generator must be
relabeled as floating neutral on the control panel.
If your generator is equipped with GFCI receptacles,
removing the bonded neutral may not allow proper
operation of the GFCI receptacles.
POWER CORDS
Using Extension Cords
Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the
responsibility of the user only. This table is intended for reference only. The results produced by using this table are
not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
Always check with local regulations and a licensed electrician prior to installing or connecting an electrical appliance.
LIFTING BRACKET
1. Before lifting the generator, inspect the
bracket and make sure it is securely fastened
to the generator. Do not lift the generator
unless the lifting bracket is securely fastened.
2. Hook a chain or strap through the eye on the
lifting bracket and make sure it is securely
fastened.
3. Connect a suitable lifting device to the chain
or strap. Inspect chain and hook for any
damaged links or any defects that could
cause failure. It is recommended to use hooks
with safety latches installed. Do not lift anywhere
4. Lift the generator slightly to ensure it is else than the eye on
lifting straight and level. Adjust the bracket if the lifting bracket.
required to allow it to lift correctly. Improper lifting could
damage unit.
14 | Westinghouse Outdoor Power Equipment
OPERATION
ADDING / CHECKING ENGINE ADDING GASOLINE TO THE FUEL TANK
FLUIDS AND FUEL
WARNING
BEFORE ADDING/CHECKING ENGINE
FLUIDS AND FUEL, REVIEW SAFETY
SECTION STARTING ON PAGE 5. Never refuel the generator while the
engine is running.
DANGER
Filling the fuel tank with gasoline while Always turn the engine off and allow
the generator is running can cause the generator to cool before refueling.
gasoline to leak and come in contact
with hot surfaces that can ignite the
gasoline.
Required Gasoline – Only use gasoline that meets the
following requirements:
Before starting the generator, always check the level of: • Unleaded gasoline only
• Engine oil • Gasoline with maximum 10% ethanol added
• Gasoline in the fuel tank • Gasoline with an 87 octane rating or higher
Once the generator is started and the engine gets warm, Filling the Fuel Tank – Follow the steps below to fill the
it is not safe to add gasoline to the fuel tank or engine oil fuel tank:
to the engine while the engine is running or the engine 1. Shut off the generator.
and muffler are hot.
2. Allow the generator to cool down so all surface areas
of the muffler and engine are cool to the touch.
CHECKING AND / OR ADDING ENGINE OIL
3. Move the generator to a flat surface.
WARNING
4. Clean area around the fuel cap.
Internal pressure can build in the engine
crankcase while the engine is running. 5. Remove the fuel cap by rotating counterclockwise.
Removing the oil fill plug/ dipstick while 6. Slowly add gasoline into the fuel tank. Be very careful
the engine is hot can cause extremely not to overfill the tank. The gasoline level should NOT
hot oil to spray out of the crankcase and be higher than the filler neck (see Figure 5).
can severely burn skin. Allow engine
oil to cool for several minutes before 7. Install the fuel cap by rotating clockwise until
removing the oil fill plug/dipstick. you hear a click, indicating the cap is completely
installed.
The unit as shipped does not contain oil in the engine.
You must add engine oil before starting the generator
for the first time. See Checking Engine Oil and Adding
Engine Oil for instructions on checking engine oil level
and the procedure for adding engine oil.
NOTICE
Figure 5 - Maximum Gasoline Fill Level
The engine does not contain engine oil as shipped.
Attempting to start the engine can damage engine
components. The owner of the generator is responsible CAUTION
to ensure the proper oil level is maintained during the
operation of the generator. Failure to maintain the Avoid prolonged skin contact with
proper oil level can result in engine damage. gasoline. Avoid prolonged breathing of
gasoline vapors.
DANGER
Never use the generator in a location
that is wet or damp. Never expose the
generator to rain, snow, water spray or
standing water while in use. Protect
the generator from all hazardous
weather conditions. Moisture or ice
can cause a short circuit or other
malfunction in the electrical circuit.
Never operate the generator in an
enclosed area. Engine exhaust
contains carbon monoxide. Only
operate the generator outside and
away from windows, doors and vents.
STARTING THE GENERATOR 6. Push and hold the push button start for 1 second,
Be sure to check oil levels before starting. If it is the first then release. If using remote start then hold down
time starting make sure to add oil (see Adding Engine START on the remote key fob until the generator
Oil). starts, then release (see Figure 9).
OFF
MAINTENANCE
BEFORE PERFORMING MAINTENANCE ON THE GENERATOR, REVIEW THE SAFETY SECTION
STARTING ON PAGE 5, AS WELL AS THE FOLLOWING SAFETY MESSAGES.
WARNING WARNING
Avoid accidentally starting the Internal pressure can build in the
generator during maintenance by engine crankcase while the engine
removing the spark plug boot from is running. Removing the oil fill plug/
the spark plug. For electric start dipstick while the engine is hot can
generators, also disconnect the cause extremely hot oil to spray out
battery cables from the battery of the crankcase and can severely
(disconnect the black negative (-) burn skin. Allow engine oil to cool for
cable first) and place the cables away several minutes before removing the
from the battery posts to avoid arcing. oil fill plug/dipstick.
MAINTENANCE SCHEDULE
WARNING CAUTION
Failure to perform periodic maintenance Avoid skin contact with engine
or not following maintenance oil or gasoline. Prolonged
procedures can cause the generator to skin contact with engine oil
malfunction and could result in death or or gasoline can be harmful.
serious injury. Frequent and prolonged contact
with engine oil may cause
skin cancer. Take protective
NOTICE measures and wear protective
Periodic maintenance intervals vary depending clothing and equipment. Wash
on generator operating conditions. Operating the all exposed skin with soap and
generator under severe conditions, such as sustained water.
high-load, high-temperature, or unusually wet or dusty
environments, will require more frequent periodic Following the maintenance schedule is important
maintenance. The intervals listed in the maintenance to keep the generator in good operating condition.
schedule should be treated only as a general guideline. The following is a summary of maintenance items by
periodic maintenance intervals.
ENGINE OIL MAINTENANCE 6. Check oil level: When checking the engine oil, remove
Engine Oil Specification the oil dipstick and wipe it clean. Push the oil dipstick
all the way back in and then remove and check the oil
1. Only use the engine oil specified in Figure 12. level on the oil dipstick.
2. Only use 4-stroke/cycle engine oil. NEVER USE • Acceptable Oil Level – Oil is visible on the flat part
2-STROKE/CYCLE OIL. Synthetic oil is an of the end of the stick up to the first notch. (see
acceptable substitute for conventional oil. Figure 14).
• Low Oil – Oil is below the first notch on the oil fill
dipstick.
Acceptable oil
level
Figure 12 - Recommended Oil
CHECKING ENGINE OIL
NOTICE Figure 14 - Checking Oil Level
Always maintain proper engine oil level. Failure to
maintain proper engine oil level could result in severe ADDING ENGINE OIL
damage to the engine and/or shorten the life of the
1. Always operate or maintain the generator
engine. Always use the specified engine oil. Failure
on a flat surface.
to use the specified engine oil can cause accelerated
wear and/or shorten the life of the engine. 2. Stop engine if running.
Engine oil level should be checked before every use. 3. Let engine sit and cool for several minutes (allow
crankcase pressure to equalize).
1. Always operate or maintain the generator
on a flat surface. 4. Thoroughly clean around the oil fill plug.
2. Stop engine if running. 5. Remove oil fill plug and wipe clean. (See Figure 15)
5. Replace the air filter with the correct side up. (See
NOTICE Figure 18). Make sure filter is seated properly.
Top of filter Bottom of filter
Never dispose of used engine oil by dumping the
oil into a sewer, on the ground, or into ground
water or waterways. Always be environmentally
responsible. Follow the guidelines of the EPA or
other governmental agencies for proper disposal
of hazardous materials. Consult local authorities or
reclamation facility. Figure 18 - Air Filter
1. Stop the generator and let it cool for several minutes 7. Install the spark plug by carefully following the steps
if running. outlined below:
2. Move the generator to a flat, level surface. a. Carefully insert the spark plug back into the
3. Remove the spark plug boot by firmly pulling the cylinder head. Hand-thread the spark plug until it
plastic spark plug boot directly away from the engine bottoms out.
(see Figure 19). b. Using the spark plug socket wrench provided, turn
the spark plug to ensure it is fully seated.
MAINTENANCE REMINDERS
NOTICE
Never apply any side load or move the spark plug laterally when
removing the spark plug. Applying a side load or moving the spark The VFT meter on this unit has programmed maintenance
plug laterally may crack and damage the spark plug boot. reminders. When the VFT meter shows:
4. Clean area around the spark plug.
6. Place a clean rag over the opening created by the P25: This is to remind you to change the oil after the
removal of the spark plug to make sure no dirt can initial 25 hours of run time.
get into the combustion chamber.
Checking and adjusting valve lash 8. Recheck the valve lash after tightening the jam nut.
must be done when the engine is cold. 9. Perform this procedure for both the intake and
exhaust valves.
1. Remove the rocker arm cover and carefully remove
10. Install the rocker arm cover, gasket and spark plug.
the gasket. If the gasket is torn or damaged, it must
be replaced. BATTERY SERVICE
2. Remove the spark plug so the engine can be To ensure the battery remains charged, the generator
rotated more easily. should be started every 2 to 3 months and run for a
minimum of 15 minutes or a charger should be plugged
3. Rotate the engine to top dead center (TDC) of the into the generator and the generator should be charged
compression stroke. Looking through the spark overnight. Plug the cord from the charger into the
plug hole, the piston should be at the top. charging port on the generator. Plug the charger into a
4. Both the rocker arms should be loose at TDC on 110/120-volt AC outlet.
the compression stroke. If they are not, rotate the
engine 360°.
5. Insert a feeler gauge between the rocker arm and
the push rod and check for clearance (see Figure
20). See table below for valve lash specifications ON
2
OFF
4
Battery Replacement
1. Remove the spark plug wire from spark plug.
WARNING
Before attempting to service or troubleshoot the generator, the owner or service technician must first read the owner’s
manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that can
lead to voiding of the EPA certification or product warranty, serious personal injury, property damage or even death.
1. Fuel shutoff valve is in the OFF 1. Move the fuel shut off valve to the ON
position. position.
2. Generator is out of gasoline. 2. Add gasoline to the generator.
3. Fuel flow is obstructed. 3. Inspect and clean fuel delivery passages.
4. Starting battery may have insufficient 4. On electric start models only. Check
charge battery output and charge battery as
necessary.
5. Dirty air filter 5. Check and clean the air filter.
Engine will not start or
remain running while 6. Low oil level shut down switch is 6. Check oil level and add oil if necessary.
preventing the unit from starting.
trying to start.
7. Spark plug boot is not fully engaged 7. Firmly push down on the spark plug boot
with the spark plug tip. to ensure the boot is fully engaged
8. Spark plug is faulty. 8. Remove and check the spark plug.
Replace if faulty.
9. Stale fuel 9. Drain fuel and replace with fresh fuel.
10. If trying 1-9 above does not solve 10. Take the generator to your nearest
the problem, the cause might be the authorized service dealer.
generator has a fault.
Engine runs 2. Applied loads maybe cycling on and 2. As applied loads cycle, changes in engine
off speed may occur; this is a normal condition.
erratic; does not hold a
3. If trying 1-2 above does not solve 3. Take the generator to your nearest
steady RPM.
the problem, the cause might be a authorized service dealer.
fault in the generator