ATLAS COPCO Air Compressors GA30-90 GA37 110VSD
ATLAS COPCO Air Compressors GA30-90 GA37 110VSD
ATLAS COPCO Air Compressors GA30-90 GA37 110VSD
screw compressors
GA 30+-90/GA 37-110 VSD+ (30-110 kW/40-150 hp)
GA
Premium compressor
• High performance Free Air Delivery.
• Premium quality at the lowest initial
investment.
• Integrated refrigerant dryer.
• Elektronikon® Touch or Swipe controller.
GA+
Industry-leading performance
• Best-in-class Free Air Delivery.
• Lowest energy consumption for applications
with a stable air demand.
• Low noise emission suitable for workplace
installation.
• Integrated refrigerant dryer.
• Elektronikon® Touch controller.
GA VSD+
Ultimate energy saver
• 50% energy savings on average compared to
fixed speed models.
• iPM motor equals IE5 standards.
• In-house designed NEOS inverter and iPM
motor exceed IES2 (EN 50598) requirements for
power drive efficiency.
• Industry-leading operating turndown range.
• Wide pressure selection: 4-13 bar.
• Start under system pressure, no blow-off.
• Integrated refrigerant dryer.
• Elektronikon® Touch controller.
2 Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors 3
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High-tech fan
Inside the robust GA 37L-110 VSD+ • Compact.
• Low noise level.
• High capacity for optimized cooling.
• Compliant with ERP2020 efficiency standards.
7
1
Classic cooler design
• Integrated water separation.
3 • Separate oil/air cooler.
• Easy access for maintenance.
2
8
Innovative Neos inverter
IE5 • Atlas Copco’s in-house designed
Meeting and exceeding efficiency inverter now also controls iPM motors.
6
benchmarks: 9 • IP5x protection.
• The iPM motor of the GA 37L-110 VSD +
• Robust aluminum enclosure for trouble-free
equals IE5 standards. operation in the harshest conditions.
• Neos inverter and iPM motor exceed • Fewer components: compact, simple and
10
IES2 (EN 50598) requirements for power 10 user-friendly.
drive efficiency. 7
9
1 4
Integrated dryer
Interior Permanent Magnet (iPM) motor
• Extra compact footprint.
• Oil-cooled motor.
• Refrigerant R410A.
• Optimal cooling for all speeds and ambient conditions.
1
• Designed in-house in Belgium.
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• Oil-lubricated motor bearing: no (re)grease(ing), increased 8
uptime. 7 10
3
• IP66: pressure tight.
Elektronikon®
11 Touch controller
2 • High-tech controller with
2 warning indications,
New compressor element 5 5 compressor shut-down
• New improved rotor profile. and maintenance scheduling.
• Reduced pressure losses. • Easy to use and designed to perform in the toughest
• Optimized in and outlet portals. conditions.
5 • Standard SMARTLINK remote monitoring to maximize air
3 Electronic no-loss water drain system performance and energy savings.
• Optional multiple compressor control (2, 4 or 6 compressors).
Direct drive • Ensures constant removal of condensate.
• Manual integrated bypass for effective condensate 12
• Vertical design, less parts.
• Oil-cooled, pressure-tight.
removal in case of power failure. VSD+ Neos cubicle
• Integrated with compressor’s Elektronikon® with 11
• No gears or belts, no shaft seal. • Electrical components remain cool,
4 warning/alarm features. Sentinel no-loss inlet valve
enhancing their lifetime.
Inlet filter • Dedicated drive for iPM technology motors. • Optimizes the inlet flow of the air end.
• Heavy duty. • Heat dissipation of inverter in separate compartment. • No blow-off losses.
• Maintenance every 4,000 hours. • Full aluminum design: maintenance-free
• Pressure drop indicator. (GA 37L-75 VSD+).
4 Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors 5
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Elektronikon® Touch for remote monitoring
• High-tech controller with warning indications, compressor shut-
1
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Maintenance-free drive system
• 100% maintenance-free; totally enclosed and Heavy-duty air intake filter
protected against dirt and dust. • Protects the compressor components by removing
• Suitable for harsh environments. 99.9% of dirt particles down to 3 microns.
• High-efficiency drive arrangement; no coupling or • Differential inlet pressure for proactive maintenance
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slippage losses. while minimizing pressure drop.
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• Standard up to 46˚C/115˚F and for high ambient
version 55˚C/131˚F. 4
8
2 Cubicle cooling booster
IE3/NEMA Premium Efficiency • Cubicle in overpressure minimizes ingress of conductive dust.
10 • Electrical components remain cool, enhancing their lifetime.
electrical motors
• IP55, insulation Class F, B rise.
• Non-drive side bearing greased for life. 9 3
• Oil-lubricated drive side bearings. 9
• Designed for continuous operation in harsh 5
environments.
Integrated highly
efficient R410A dryer
7 • Excellence in air quality.
• 50% reduction in energy
3 consumption compared to
Robust spin-on oil filter 1 2
traditional dryers.
• Zero ozone depletion.
• High-efficiency; removes 300% smaller particles
• Incorporates optional UD+ filter
than a conventional filter. 10
according to Class 1.4.2.
• Integrated bypass valve with the oil filter.
High-tech fan
• Compact.
• Low noise level.
4 • High capacity for optimized cooling.
6 Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors 7
A step ahead in VSD+ for 50%
monitoring and controls average energy savings*
The next-generation Elektronikon® operating system offers a great variety of control and monitoring Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the
features that allow you to increase your compressor’s efficiency and reliability. To maximize energy generation of compressed air can account for more than 40% of a plant’s total electricity bill.
efficiency, the Elektronikon® controls the main drive motor and regulates system pressure within a To cut your energy costs, Atlas Copco pioneered Variable Speed Drive+ (VSD+) technology in the
predefined and narrow pressure band. compressed air industry. VSD+ leads to major energy savings, while protecting the environment
for future generations. Thanks to continual investments in this technology, Atlas Copco offers the
widest range of integrated VSD+ compressors on the market.
• Integrated Elektronikon® Touch controls the motor • Eliminates peak current penalty during start-up.
speed and high-efficiency frequency inverter.
• Minimizes system leakage due to a lower system
• No wasted idling times or blow-off losses during pressure.
operation.
• EMC compliance to directives (2004/108/EG).
* Compared to fixed speed compressors, based on measurement performed by an independent energy audit agency.
In almost every production environment, air demand fluctuates depending on different factors such as the time of
the day, week or even month. Extensive measurements and studies of compressed air demand profiles show that
many compressors have substantial variations in air demand.
GA 37, GA 45, GA 55 & GA 75: GA 90, GA 30+-75+ & GA 37L-110 VSD+: Air demand Energy consumption
50%
Ethernet connection. Ethernet connection.
• Easy to upgrade. • Increased reliability: new, user-friendly, multilingual user
SAVINGS
interface and durable touch screen.
8 Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors 9
Why dry your compressed air? Advanced monitoring, control
Untreated compressed air contains moisture, aerosols and dirt particles that can & connectivity
damage your air system and contaminate your end product, creating the risk of
corrosion and compressed air system leaks. Maintenance costs can far exceed air Whether you call it
treatment costs. An air dryer is therefore essential to protect your systems and Industry 4.0 or the
processes. The GA, GA+ and GA VSD+ compressors have an integrated dryer option Internet of Things
to ensure your peace of mind. (IoT), interconnectivity
is the future. Your GA
comes fully prepared. Its
Integrated dry air advanced monitoring,
• Optimized sizing for the compressor, avoiding control and connectivity
excessive energy consumption.
features allow you to
• Fit for your application.
• Controlled and monitored by the Elektronikon®. optimize compressor
• Space-saving all-in-one solution with low performance, resources,
installation costs. efficiency and
productivity.
CONNECT SMARTLINK*:
Integrated purity
Dual Pressure Set Point Data Monitoring Program
Create two different system pressure settings to reduce energy use and • Remote monitoring that helps you
ISO QUALITY CLASS* DIRT PARTICLE SIZE
WATER PRESSURE
OIL CONCENTRATION
costs during fluctuating demand. optimize your compressed air system
DEW POINT**
and save energy and costs.
Pack compressor 3.-.4 5 microns - 3 ppm Integrated Saver Cycles • Provides a complete insight in your
Fan Saver Cycle reduces energy consumption by switching off the fan in compressed air network.
Integrated refrigerant dryer 3.4.4 5 microns +3°C/37°F 3 ppm
light load applications. • Anticipates potential problems by
DD+ 2.4.2 1 micron +3°C/37°F 0.1 ppm warning you upfront.
UD+ 1.4.2 0.5 micron +3°C/37°F 0.1 ppm Timer * Please contact your local sales representative for
more information.
A built-in clock supports any working schedule – per day, per week or
* The table values reflect the maximum limits according to the ISO quality air standard (ISO 8573-1:2010).
** Water pressure dew point based on 100% RH at 20°C/68°F. customized to your specific situation and needs.
10 Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors 11
Optimize your system Variable Speed Drive: GA VSD+
Some applications may need or may benefit from additional options and more refined control/air
treatment systems. To meet these needs, Atlas Copco has developed options and easily integrated
compatible equipment. Compressed air
without free water
GA 30+/37/45 GA 37+/45+
GA 55+-75+
GA 37L-110 VSD+
Wet compressed air
GA 55-90
Integrated filter kit class 1* • • • • Condensate
Air treatment Integrated filter kit class 2* - - • -
Dry compressed air
Dryer bypass* - - • -
Condensate OSCi - - • - Intake air
Oil retaining frame • • • -
Air/oil mixture
Motor space heater + thermistors - • • -
Water shut-off valve** - • • • Oil
Phase sequence relay (GA 55-90) - - • -
Tropical thermostat • • • •
Protection
Freeze protection • • • -
NEMA 4 cubicle - • • -
NEMA 4X cubicle - • • -
Pre-filter • • • •
Advanced monitoring - • • -
ANSI flange outlet • • • -
DIN flange outlet • • • -
Rain protection • • • -
Public works
Main power isolator switch - • • -
Lifting device • - • -
Oversized motor (except GA 45+ & GA 90) - - • -
ES 100 relays*** • • • -
Communication
Elektronikon® Touch upgrade (only for GA 37 to GA 75) • - • -
EQ2i/EQ4i/EQ6i • • • •
Digital I/O expansion module • • • •
Oils
Food grade oil • • • •
Roto Synthetic Xtend oil (8,000 hours) • • • •
Witness performance test • • • •
Energy recovery • • • •
General options
Power duct fan • • • •
Modulating control - • • -
High-ambient temperature version (HAV 55°C, 131°F)**** • • • •
IT/TT ancillaries - - - • Fixed speed: GA+ & GA
* FF units only. • : Optional - : Not available A Intake air
** Water-cooled units.
*** Includes potential-free contacts: motor running, compressor load/unload.
**** FF units max 50°C/122°F. B Air/oil mixture
F
Transformer included for 200-230-575V units. Oil
C
As much as 90% of the electrical energy used by a compressed air on the compressor’s performance. Through efficient usage of the E
F Dried compressed air
system is converted into heat. Using Atlas Copco’s integrated recovered energy, you generate important energy cost savings
energy recovery systems, you can recover up to ≈ 75% of that and a high return on investment.
power input as hot air or hot water without any adverse influence
Applications A D
B
• Auxiliary or main heating of warehouses, • Canteens and large kitchens. E
workshops... • Food industry.
• Industrial process heating. • Chemical and pharmaceutical industries.
C
• Water heating for laundries, industrial • Drying processes. Vp
cleaning and sanitary facilities.
**
A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB
(with uncertainty 3 dB).
Values determined according to noise level test code ISO 2151 and noise measurement
Dimensions
standard ISO 9614. Weight
Weight
Compressor Max. working pressure Capacity FAD* (min-max) Installed motor power Noise level** WorkPlace
FAD is measured at the following working pressures: WorkPlace
Full Feature
type
- 7.5 bar versions at 7 bar
- 8.5 bar versions at 8 bar bar(e) psig l/s m³/h cfm kW hp dB(A) kg kg
- 10 bar versions at 9.5 bar 4 58 26-133 94-479 55-282 37 50 67 860 1060
- 13 bar versions at 12.5 bar 7 102 26-132 93-475 55-279 37 50 67 860 1060
GA 37L VSD+
9.5 138 25-116 89-418 53-246 37 50 67 860 1060
12.5 181 38-99 138-355 81-209 37 50 67 860 1060
Reference conditions:
4 58 26-159 94-573 55-337 45 60 67 860 1060
- Absolute inlet pressure 1 bar (14.5 psi)
7 102 26-157 93-565 55-332 45 60 67 860 1060
- Intake air temperature 20°C/68°F GA 45 VSD+
9.5 138 25-137 89-494 53-291 45 60 67 860 1060
H
12.5 181 38-115 138-359 81-211 45 60 67 860 1060
Pressure dew point of integrated refrigerant dryer at reference conditions: 4 58 26-189 93-680 55-400 55 75 67 900 1100
2ºC to 3ºC, 36°F to 37°F 7 102 26-188 94-677 55-399 55 75 67 900 1100
GA 55 VSD+
9.5 138 26-166 93-598 55-352 55 75 67 900 1100
12.5 181 40-140 145-504 85-297 55 75 67 900 1100
4 58 26-226 93-815 55-480 75 100 70 920 1120
7 102 27-225 97-809 57-476 75 100 70 920 1120
GA 75 VSD+
9.5 138 27-198 96-712 57-419 75 100 70 920 1120
D 12.5 181 42-167 150-600 88-353 75 100 70 920 1120
W 4 58 47-269 169-967 100-569 75 100 73 1207 1496
7 102 48-266 172-957 101-563 75 100 73 1207 1496
GA 75L VSD+
9.5 138 58-235 210-847 124-498 75 100 73 1207 1496
12.5 181 70-194 252-699 149-411 75 100 73 1207 1496
Standard Full Feature 4 58 48-311 174-1121 102-660 90 125 74 1213 1503
Dimensions
7 102 49-306 176-1101 104-648 90 125 74 1213 1503
GA 90 VSD+
D (mm) W (mm) H (mm) D (in) W (in) H (in) D (mm) W (mm) H (mm) D (in) W (in) H (in) 9.5 138 60-269 215-969 127-570 90 125 74 1213 1503
GA 30-45/30 -45+ +
1310 890 1790 51.57 35.04 70.47 1810 890 1790 71.26 35.04 70.47 12.5 181 71-218 255-784 150-461 90 125 74 1213 1503
GA 55+/75+/55/75/90 1080 2248 1955 42.52 88.50 76.97 1080 2248 1955 42.50 88.50 76.97 4 58 47-348 170-1251 100-736 110 150 76 1222 1573
7 102 49-345 175-1241 103-731 110 150 76 1222 1573
GA 37L-75 VSD+ 1100 1153 1968 43.31 45.39 77.48 1100 1656 1968 43.31 65.20 77.48 GA 110 VSD+
9.5 138 59-309 211-1111 124-654 110 150 76 1222 1573
GA 75L-110 VSD+ 1400 1300 1968 55.12 51.18 77.48 2178 1300 1968 85.75 51.18 77.48 12.5 181 71-268 254-965 150-568 110 150 76 1222 1573
*
Unit performance measured according ISO 1217 ed. 4 2009, annex E, latest edition. Maximum working pressure:
Mean noise level measured at a distance of 1 m at max. working pressure according to ISO
** 13 bar(e) (188 psig)
2151: 2004 using ISO 9614/2 (sound intensity method); tolerance 3 dB(A).
14 Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors 15
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16 Atlas Copco GA 30+-90/GA 37-110 VSD+ oil-injected rotary screw compressors
2935 0892 41 © 2020, Atlas Copco Airpower NV, Belgium. All rights reserved. Designs and specifications are subject to
change without notice or obligation. Read all safety instructions in the manual before usage.