Sumitomo Global Network

All-electric Small-sized Injection Molding Machine

Austria Russia
United Kingdom Dalian
Poland
Korea All-electric Small-sized Injection Molding Machine
France Tianjin
Cleveland, U.S.A. Hungary Suzhou Tokyo/Chiba
Spain Ningbo
Atlanta, U.S.A. Germany Dongguan/Shenzhen Shanghai
Mexico India Taiwan
Hong Kong Philippines
Thailand Vietnam
Malaysia
Singapore Indonesia
Brazil

Plastics Machinery Div.

TOKYO Sumitomo Heavy Industries, Ltd. Plastics Machinery Div. Global Sales Dept.
1-1, Osaki 2-chome, Shinagawa-ku, Tokyo, 141-6025, Japan
Tel:+81-3-6737-2576 Fax:+81-3-6866-5176
CHIBA Sumitomo Heavy Industries, Ltd. Chiba Works/Technology Center
731-1, Naganumahara, Inage-ku, Chiba-City, 263-0001, Japan
Tel:+81-43-420-1471 Fax:+81-43-420-1591
U.S.A. Sumitomo (SHI) Demag Plastics Machinery North America, Inc. /Technology Center
1266 Oakbrook Drive Norcross, GA 30093, United States
Tel:+1-770-447-5430 Fax:+1-678-990-1716
Sumitomo (SHI) Demag Plastics Machinery North America, Inc. Cleveland Office/Technology Center
11792 Alameda Drive, Strongsville, OH 44149, United States

All-electric Small-sized Injection Molding Machine

Tel:+1-440-876-8960 Fax:+1-440-876-4383
MEXICO SHI Plastics Machinery de Mexico, S.A. DE. C.V. Monterrey Office
Ignacio Sepulveda 124, Seccion 7, Edificio 1 Parque Industrial Kalos Encarnacion Colonia La Encarnacion,
Apodaca, N.L. C.P. 66633, Mexico
Tel:+52-81-8356-1714, -1720, -1726 Fax:+52-81-8356-1710
SHI Plastics Machinery de Mexico, S.A. DE. C.V. Leon Office
Cluste Industria TBC Rio Conchos No. 101, Col. La Luz Leon, GTO C.P. 37458, Mexico
Tel:+52-477-707-0504
BRAZIL Sumitomo (SHI) Demag do Brasil Comercio de Máquinas para Plásticos Ltda.
Rodovia do Açúcar (SP-075), km 26-Jd. Oliveira-Itu/SP-Cep: 13312-500, Brazil
Tel:+55-11-4403-9286
GERMANY Sumitomo (SHI) Demag Plastics Machinery GmbH (Schwaig) /Technology Center
Altdorfer Str. 15 90571 Schwaig, Germany
Tel:+49-911-5061-0 Fax:+49-911-5061-265
Sumitomo (SHI) Demag Plastics Machinery GmbH (Wiehe) /Technology Center
Donndorfer Str. 3 06571 Wiehe, Germany
Tel:+49-34672-97-0 Fax:+49-34672-97-333
UNITED KINGDOM Sumitomo (SHI) Demag Plastics Machinery (UK) Ltd.
Accent House, Triangle Business Park, Wendover Road, Stoke Mandeville, Bucks, HP22 5BL, United Kingdom
Tel:+44-1296-73-95-00 Fax:+44-1296-73-95-01
FRANCE Sumitomo (SHI) Demag Plastics Machinery (France) S.A.S.
ZAC du Mandinet, 9, Rue des Campanules, 77437 Marne-La-Vallée Cedex 2, France
Tel:+33-1-60-33-20-10 Fax:+33-1-60-33-20-03
SPAIN Sumitomo (SHI) Demag Plastics Machinery España S.L.
Plaza de América 4, 2º - 3ª, ES 46004 Valencia, Spain
Tel: +34-96-111-63-11
POLAND Demag Plastics Group SP. z.o.o.
UI. Jagiellonska 81 - 83, 42 200 Czestochowa, Poland
Tel:+48-34-370-95-40 Fax:+48-34-370-94-86
AUSTRIA Sumitomo (SHI) Demag Plastics Machinery GmbH -Office Austria-
Wolfgang-Amadeus-Mozart-Str. 5/3, 3430 Tulln an der Donau, Austria
Tel:+43-2272-61-868 Fax:+43-2272-61-868-89
HUNGARY Sumitomo (SHI) Demag Plastics Machinery Hungária Kft
H-2045 Törökbálint, FSD Park 2, Fsz. 2, Hungary
Tel:+36-23-531-290 Fax:+36-23-531-291
RUSSIA CJSC Sumitomo (SHI) Demag Plastics Machinery
Prombaza OAO "Stroitransgaz", d. Ascherino Leninskiy raion, 142717 Moscow region, Russia
Tel:+7-495-937-97-64 Fax:+7-495-933-00-78
SHANGHAI SHI Plastics Machinery (Shanghai) Ltd.
11F SMEG Plaza, No.1386 Hong Qiao Road, Chang Ning District, Shanghai, 200336, China
Tel:+86-21-3462-7556 Fax:+86-21-3462-7655
DALIAN SHI Plastics Machinery (Shanghai) Ltd. Dalian Office
Room 7, Floor 12B, Fuyou Building, No.9, Huanghai Xi No.6 Road, Dalian Development Zone, 116600, China
Tel:+86-411-8764-8052 Fax:+86-411-8764-8053
TIANJIN SHI Plastics Machinery (Shanghai) Ltd. Tianjin Office
Room 501, Part 2, No.3 Building, Yougu Industrial Park, Shuanggang Town Industrial Park, Tianjin 300350, China
Tel:+86-22-5871-5537 Fax:+86-22-5871-5531
SUZHOU SHI Plastics Machinery (Shanghai) Ltd. Suzhou Office/Technology Center
Room 2101, Building 2, Jinfeng Urban Design Park, No 211, Zhujiang South Road, Mudu Town, Suzhou City, Jiangsu Prov. 215101, China
Tel:+86-512-6632-1760 Fax:+86-512-6632-1770
NINGBO Demag Plastics Machinery (Ningbo) Co., Ltd.
No.775, Heng Shan Xi Lu, Beilun District, Ningbo, Zhejiang Sheng, 315800, China
Tel:+86-574-2690-6600 Fax:+86-574-2690-6610
DONGGUAN Dongguan SHI Plastics Machinery Ltd. /Technology Center
No.6, Yuan Shan Zai Road, Heng Gang Tou Village, Xin An District, Chang An Town, Dongguan City, Guangdong Province, China
Tel:+86-769-8533-6071 Fax:+86-769-8554-9091
SHENZHEN Dongguan SHI Plastics Machinery Ltd. Shenzhen Office
Rm.1403, New World Centre, No. 6009, Yitian Road, Futian District, Shenzhen, China
Tel:+86-755-8321-8812 Fax:+86-755-2360-2390
HONG KONG SHI Plastics Machinery (Hong Kong) Ltd.
Room 601, Telford House, 12-16 Wang Hoi Road, Kowloon Bay, Hong Kong
Tel:+852-2750-6630 Fax:+852-2759-0008
TAIWAN SHI Plastics Machinery (Taiwan) Inc.
6F., No.33, Dexing W. Rd., Shilin Dist., Taipei 11158, Taiwan
Tel:+886-2-2831-4500 Fax:+886-2-2831-4483
SHI Plastics Machinery (Taiwan) Inc. Taichung Office
Rm D, 6F, No.190, Chung Kong 2nd Rd., Shi Tun Dist., Taichung 40766, Taiwan
Tel:+886-4-2358-7334 Fax:+886-4-2358-9335
KOREA SHI Plastics Machinery (Korea) Co., Ltd.
#203/203-2, Jeiplatz, 459-11, Gasan-dong, Geumcheon-gu, Seoul, 08502, Korea
Tel:+82-2-757-8656 Fax:+82-2-757-8659 Lineup
SHI Plastics Machinery (Korea) Co., Ltd. Southern Office
#207, 48, Dongbu-ro 22-gil, Dong-gu, Daegu 41242, Korea
SINGAPORE
Tel:+82-53-247-8656 Fax:+82-53-247-8659
SHI Plastics Machinery (S) Pte., Ltd. /Technology Center
(500kN)
67 Ayer Rajah Crescent #01-15 to 20, Singapore 139950
Tel:+65-6779-7544 Fax:+65-6777-9211
THAILAND SHI Plastics Machinery (Thailand) Ltd. /Technology Center (750kN)
317 Bangna-Trad Road, Kwaeng Bangna, Khet Bangna, Bangkok 10260, Thailand
Tel:+66-2-747-4053~4056 Fax:+66-2-747-4081
MALAYSIA SHI Plastics Machinery (Malaysia) SDN BHD (1000kN)
Lot AG 16, 17 & 18, Pj Industrial Park, Jalan Kemajuan, Section 13, 46200 Petaling Jaya, Selangor, D.E. Malaysia
Tel:+60-3-7958-2079, 2081 Fax:+60-3-7958-2084
SHI Plastics Machinery (Malaysia) SDN BHD Penang Office
No.7, Ground Floor, Jalan Kelisa Emas, Taman Kelisa Emas, 13700 Seberang Jaya, Penang, Malaysia
(1300kN)
Tel:+60-4-604-397-5725 Fax:+60-4-604-397-5726
VIETNAM SHI Plastics Machinery (Vietnam) Ltd.
C1 Coco Flower Village, 14 Thuy Khue St., Hanoi, Vietnam (1800kN)
Tel:+84-24-3728-0105 Fax:+84-24-3728-0106
SHI Plastics Machinery (Vietnam) Ltd. Ho Chi Minh Branch Our products have acquired ISO9001 certification.
1st floor, Block C, Dat Phuong Nam Building, 241A Chu Van An Street, Ward 12, Binh Thanh District, Ho Chi Minh City, Vietnam
Tel:+84-8-3514-6645 Fax:+84-8-3514-6653
INDONESIA PT. SHI Plastics Machinery (Indonesia)
Jl. Tebet Raya No. 5B, Tebet, Jakarta 12810, Indonesia
Tel:+62-21-829-3872, 3873 Fax:+62-21-828-1645
PHILIPPINES SHI Plastics Machinery (Phils) Inc.
Lot 2-B, No.14 Victoria Street, Cor. EDSA Magallanes Village, Makati City 1332, Philippines
Tel:+63-2-844-0632, 845-0877 Fax:+63-2-886-4670
www.shi.co.jp/plastics/
INDIA SHI Plastics Machinery (India) Private Ltd.
Unit No.12A & 12B, JMD Galleria, Sohna Road, Gurgaon, Haryana-122001, India
Tel:+91-0124-2217056, 64 Fax:+90-0124-2218076

Photographs of machines and details may differ from actual products.

Specifications subject to change without notice for performance improvement. B002EN06-1807HG
 Further progress in injection molding.
The age of " " begins. Advanced

Lineage of Sumitomo all-electric injection molding machines " "

Sumitomo’s all-electric injection molding machines have undergone a synergistic evolution
in hardware and software technologies. The SE-EV series debuted as the leader
in the age of innovation and has evolved to the next stage, the SEEV-A series,
which provides overwhelming advances in precision molding.
Improvements to Zero-molding
Improved mold clamping
and injection precision

Incorporation of Zero-molding technologies

Greatly augmented potential
[ Potential of all-electric IMMs ]

Development of Zero-molding applied technologies

Machine performance that brings out the full potential
SE-DU of the latest version of Zero-molding system
Improved machine performance

SE-S
Direct-drive system built-in first in the industry

[ Improvements to molding processes ]

Increased potential of the " " line

1 Simple & Quick

Speedy start up to mass production

The motive force behind

advanced molding technology 2 Precise & Stable
Precise, stable and high-quality production
Zero-molding aims to bring loss, defects and fault vectors
as close to zero as possible. We have pursued broader

3 Smart & Energy-saving

functioning and technological innovation that has enhanced
the potential of our all electric molding machines.
All of these technologies are taking you to Zero-molding.
Minimizing management and environmental loads

Stress-free Molding and Optimized Production

02 03
 Filling process is carried out by automatic setting
Simple and Quick FFC auto setting New!

Speedy start up to mass production FFC solves short shot and burrs at the same time and improves cavity balance.
SEEV-A set FFC time automatically.
2 FFC time is set automatically
FFC is a part of the Zero-molding functions. See page 10 for details.

Conventional setting procedures

Filling up to about Setting the FFC time Adjusting the FFC time 1 FFC Auto setting to "ON"
90% by short shot temporarily with reference manually until complete
method to the filling time filling is achieved

Utilizing new plasticizing system more simply

New!
Automatic SL Screw setting
You can use the advanced performances of the SL screw simply only
by selecting resin and setting the synchronization ratio of the constant
feeding system (GS Loader) automatically on the SL molding support screen.

1 Selecting resin
The SL Screw is effective in preventing black spots/burning and good gas release.
See page 11 for details. The SL Screw is option.

Conventional setting procedures

Selecting resin Checking if the screw torque is
Repeating manual adjustment 2 Setting the mode to "Auto"
of the synchronization ratio
and starting constant and no resin over-flows until the left conditions and
molding from the hopper throat phenomena are cleared
Links humans with machines The new NC-10 controller in a human-centered design (HCD) housing has a large 15-inch color
quickly and gently LCD panel that features high sensitivity for light-touch operations and a wide horizontal
New!
NC-10 controller viewing angle. In addition, it employs a waveform display, quality control, and other functions
for easy operations.
Finding minimum mold clamping force quickly

Minimum mold clamp force detection

The minimum mold clamp force at mold surfaces contact completely is detected
Simple and speedy start up automatically. The necessary mold clamp force can be found from the waveform
based on that value. - Judging necessary clamping force based on actual waveform -
Mold install screen Overall screen B. Clamp force is excessive
MCM reduces the clamping forces remarkably. See page 10 for details.
Mold installation is completed quick You can set setting after mold A. Clamp force is optimum
and easily by procedures shown on installation on ONE (1) screen. 1 Pressing the operation key
screen.

C. Clamp force is not enough

Actual mold clamp force

Actual injection pressure

Minimum mold clamp force
detection is available.
Even though the mold clamp force rises at the peak of the injection pressure,
Measurement is complete automatically 2 the actual clamp force goes down to setting value during holding pressure
process (See waveform A). It can be judged that the set value of the mold
clamp force is sufficient.

Easy-to-see icons for intuitive

operations are used for tabs. Speedy color and mold change

Versatile and advanced mass production management Purging function for resin replacement
The SEEV-A has an automatic purging mode for resin color change.
Molding condition Waveform displays It saves valuable time and resin.
protection function and quality control
Limits of condition protection Waveform items can be - Comparison of purge resin quantity and time -
can be set according to user logged to improve the
levels to prevent incorrect accuracy of quality control Normal purging
settings. judgments.

Enhanced judgment accuracy

of monitored products on
the logging window Resin consumption --30%
Statistical quantity of
each item is calculated
on the waveform screen.
Necessary time --59%
Resin replacement purging

The above values are for reference only. The resin consumption and necessary time depend on molding conditions. Purging conditions A to C are changed automatically.

04 05
 Keeps linearity and parallelism of molds and prevents damages to the molds
Precise and Stable Platen support and bush-less tie bar
Precise, stable and high-quality production SEEV-A provides smooth mold open/close at heavy mold with accurate platen parallelism.
This function demonstrates the mold accuracy 100% and prevents mold damage, such as pin stuck, etc.

Mold posture changes

Amount of parallelism
change (vertical)

--21%

Conventional 180 tf machine

- Comparison of surface pressure distribution

with pressure-sensitive paper -
Superior surface pressure distribution offers good gas vent
and reduces the mold clamp force

Center Press Platen

Center press platen that equalizes the surface pressure distribution is employed
High-precision and quick-response screw control Injection motor as the standard feature. New structure design reduces surface pressure

Direct drive system Rotation motor unevenness at the center further.

Originally-developed low-inertia servomotor is

controlled by an up-to-date control system ISCII
(Intelligent Servo Controller II) for high-precision Quick-response and delicate screw control
and quick-response screw control.
They provides more precise and stable plasticizing, Original algorithm Structure for producing the clamp force from the center
filling, and holding pressure. ISC II High-performance applications Remarkable improvement in the center

Development to the - Progress of servomotor development -

third generation Generation Models Max. injection speed

(mm/s)
Rise time
(ms)
Acceleration
(G)
1 SE-S 200 70 0.233
The first-in-the-industry direct drive machine The optional Double Center Press Platens on the movable and fixed sides
SE-S released in 1997 established the SE-D 300 30 0.816 offer higher surface pressure evenness.
reputation of Sumitomo’s all electric technology. 2 SE-DU 300 25 0.980
Development of servomotors exclusive for SE-DUZ 300 25 0.980
injection molding machines has advanced to
the third generation, and motor performances SE-EV 350 20 1.429
First-generation servomotor (stator) 3 Keeping mold clamp force constant in mass production
have been improved remarkably. SEEV-A 350 20 1.429
The value of each model is based on the C360 injection unit.
The rise time is calculated by the time from 10% to 90% of the maximum injection speed. Mold clamp force feedback control
The mold clamp force tends to increase due to thermal expansion of molds in mass production.
More higher cycle molding SEEV-A provides constant mold clamp force by correcting the mold thickness based on the actually value.
Damping acceleration/deceleration control S-MOVE New!
SEEV-A can open and close the mold more quickly with low vibration by generating smooth speed patterns in acceleration and deceleration.
Tie bar
- Actual clamp force transition in mass production -
1500
- Comparison of mold opening/closing time - - Cycle comparison example - Clamp force sensor Controller

[ Actual mold clamp force (kN) ]

Without clamp force feedback control
[ Mold opening/closing speed ]

1400
15% reduction totally Lock up and nozzle touch Actual clamp force detection
S-MOVE:
Enables high-speed setting close Mold close Filling and holding Cooling Mold open Ejection and taking out
to the angular pin insertion position Adjustment commands Input 1300
Mold thickness Control unit
adjusting gear With clamp force feedback control
Angular pin insertion 1.3s 2.1s --5% 1200

Conventional Encoder 1100

machine 1.9s 2.2s
Conventional model: Mold thickness position detection 1000
Multi-step speed setting 0.0 5.0 10.0 15.0 0 300 600 900
for vibration prevention [ Time (s) ] [ Number of shots ]
Mold thickness adjusting servomotor
Example of mold with angular pins [ Time ] S-MOVE reduces the mold open/close time.

06 07
 Protecting molds against accidents
Smart and Energy-saving Mold protection function
Minimizing management and environmental loads SEEV-A has more accuracy mold protection functions than
conventional machine. SEEV-A prevents mold damage, such as
part remaining at parting line by sensitive monitoring.

Detailed setting is enabled according to the monitoring are and sensitivity.

- Operation verification with paper cups -
- Operation verification with paper cups -

--45%
SE100DUZ
0.0 5.0 10.0
[ Crushing amount (mm) ]

Comparison at 50% mold opening/closing speed

Original form Mold protection function active No mold protection function
(Crushing amount: 4.7 mm)

Power-saving type hydraulic unit - Power consumption comparison -

ie Pump Unit ie Pump Unit --70%

The ie Pump Unit reduces power consumption much more than
conventional general core-tractor-driven hydraulic units. Conventional
hydraulic unit
0 1 2 3 4
[ Power consumption (kWh) ]
ie Pump Unit
Reduces power consumption remarkably - Power consumption comparison -

Thoroughgoing energy --83%

saving performances Operating commands Condition setting
All electric machines feature outstanding energy saving performances NC unit
Sumitomo hydraulic Oil tank
overwhelming the hydraulic machines. Reduction of mold clamp force machine of same class
by Zero-molding and improvement of the mechanical efficiency by the Pressure/flow rate detection Monitored values
0.0 5.0 10.0 15.0 20.0
low-friction mechanisms, such as the linear guide platen support, reduce
[ Power consumption (kWh) ] Pump Servomotor
power consumption further in comparison with the conventional machines.
The power saving effects vary with the molding conditions. Controller
The ie Pump Unit is optional. A drive circuit to be used for the pump unit must be selected at the same time.

Power consumption reduction at holding pressure process

New!
Energy saving control - Waveform example in energy saving control -

If the initial large holding pressure need not be maintained, the motor load Actual holding pressure Prevents product and environment pollution with tie bar grease
can be reduced by reducing holding pressure gradually. The reduction rate
(slope) is set by selecting modes.
Reduced power consumption Load of injection motor
Bush-less tie bar and tie bar plating
SEEV-A prevents cosmetic defect by grease scattering, since mold area is clean
by grease free tie bar. Also you have comfortable work environments.

Energy saving control selection

[ Time ]

Setting of the reduction rate can be changed by modes. "Comfortable work without producing defects" is impossible in such environments.

08 09
 Reducing defects, loss, and faults Dosing system based on a new theory
to zero whenever possible that overturns the accepted ideas of screws
Dosing system based on a
new theory that overturns
Standard equipment
MCM SPS FFC Optional equipment the accepted ideas of screws
Minimum Clamping Molding Simple Process Setting Flow Front Control Melting process by the conventional screws
are analyzed visually and in terms of the
Zero-molding is an integrated application that reduces temperature and pressure.
defects, loss, and faults to zero whenever possible. A screw designed based on the results is used
The product offers three elemental technologies of as the core of this new dosing system.
MCM related to clamping, FFC related to filling,
and SPS related to operations.

- Observation of vent deformation with pressure-sensitive paper -

Making the best use of vent effects
MCM Less maintenance and longer mold life
Optimization of improved clamping accuracy and uniform surface
Surface pressure High Low
B
Minimum Clamping Molding
pressure distribution yields the required minimum clamp forces
with well-balanced surface pressure.

Mold touching Full surface contact Mold deformation and vents closed
D
(clamp force is produced) (Clamp force inflection point) (Excessive clamp force)
- Comparison of analyses of conventional screw (left) and SL Screw -
Pellet clogging (A), overshoot due to shear heat (B), pressure variation before
the chip (C), abnormal pressure near the hopper are (D), and melting pressure
C
Excessive clamp force Appropriate clamp force in MCM molding lower than the back pressure (E) are observed in the conventional screw.
A high clamp force causes vent deformation and impedes the exhaust functions. The SL Screw clears all of these problems and enables stable and
normal melting processes. E
A B C
Design value Clamp force is set in this range Maximum - Example of mold clamp force set to 0 kN -
value
Joint / PPS / 1 cav.
Vent deformation volume Inflection point Clamp force
SL Screw provides stable dosing process
0 Venting limit 0 by preventing black spot and good gas/water contents release.
A [ Movable platen position ] B C
The SL Screw improves and eliminates the following defective phenomena.
It is especially effective for high-temperature engineering plastic, super engineering plastic and resins containing flame retardant, GF, etc.

Low-pressure and smooth filling Stable molding is enabled for some products

FFC
at the mold clamp force set to 0 kN.
Improves cavity balance by good gas release
Flow Front Control Screw control before and after V-P switch over enables low-pressure,
smooth, and complete filling. It improves the cavity balance and
eliminates burrs and short shot at the same time.
- Comparison of filling - Black spots, burning, discoloration Mold deposit by gas and water contents Screw, screw tip and barrel wearing Unstable plasticizing
Increased cosmetic defects Increased cosmetic defects Increased barrel maintenance Unstable product accuracy
FFC molding control time and screw maintenance and mold maintenance and production efficiency
FFC molding There are some instructions on the resin types, etc., when using the SL Screw.
Screw position Normal molding Refer to the catalog or make an inquiry for details.
Coil bobbin / PBT / 8 cav. (Uneven runner layout) / Product mass: 4.8 g
Holding pressure lowers gradually

Variable screw assemblies that meet all needs

Holding pressure detection
Controls the screw position
Normal molding

Specifications Nitride Plating Corrosion and wear resistant A Corrosion and wear resistant B Corrosion and wear resistant C High temperature
Material Screw Nitride coating Plating Corrosion and wear resistant A Corrosion and wear resistant B Corrosion and wear resistant B Corrosion and wear resistant A
[ Time ] FFC molding
Barrel Nitride coating Nitride coating Corrosion and wear resistant A Corrosion and wear resistant B Corrosion and wear resistant C Corrosion and wear resistant A
Screw tip Rotation type Rotation type Corrosion and wear resistant A Corrosion and wear resistant B Corrosion and wear resistant C Corrosion and wear resistant A
Non-rotation type Non-rotation type Non-rotation type Non-rotation type
Type SD Screw 〇 〇 〇 〇 〇 〇
- Comparison of operability - SM Screw 〇 〇 〇 − − −
Wear resistance ★ ★ ★★ ★★★ ★★★ ★★
Error-free and simple setting --35%
SPS Reduces operation time (NC-10 controller)
SPS Corrosion resistance
Applicable resins
★
Resin that is not
★
Likely to burn resin
★★ ★★ ★★★
Resin and flame-retardant Resin containing 30 - 40% Resin containing approx.
★★
Resin molded at
wearing-resistant or resin containing GF GF or resin containing 40 - 60% GF and highly high temperature
Simple Process Setting Troublesome settings are not required. Conventional model corrosion-resistant less than 30% much filler (GB, CF, MR) corrosion-resistant resin
Production engineers and general operators
can make full use of the advanced performance.
Overall evaluation of operation difficulties
★★★ Most suitable ★★ Applicable ★ Usable

10 11
 Standard Equipment Standard Equipment
Plasticizing and injection unit Monitor unit Zero-molding features
1. SD ion-nitride screw assembly (Open nozzle) 1. Actual value display function 1. Zero-molding main screen: Simple process setting 17. Decomp. by Revers after plasticizing
2. Programming control of injection 2. Heater breakage monitor 2. Zero-molding main screen : Product molding monitor (Product count, process, abnormal, detect) 18. Zero-molding: Clamp force feed back
3. Programming control of holding pressure 3. Auxiliary facility monitor (3ch) *1 3. Screen for confirm spec. and functions (Standard, option, abnormal transaction, specification list, monitoring system) 19. MULTI clamp force control (X_head pos. control)
4. Screw pull back (Before dose start/after dose end) 4. Abnormal monitor (Max. cushion, min. cushion, filling pressure, mold protection, cycle time, dosing time) 4. Minimum clamp force detect (Automatic) 20. Multi-toggle by objective (Gas release, deformation prevention)
5. Screw position digital display (Setting 0.01 mm) 5. Automatic setting for abnormality monitoring condition 5. Setup guidance: Mold installation screen (Mold thickness, mold contact, clamp force, mold open/close in preparations, ejector) 21. Zero-molding: Molding condition guidance monitor (Peak clamp force, pack press., situation monitor)
6. Holding pressure time 0.01 sec setting 6. Abnormality history display (Abnormal item, occurrence time display) 6. Setup guidance: Mold condition setting screen (Open/close, ejector multi-step) 22. Detect monitor change (Detect, detail, detect+real time, wave, temp. graph)
7. V-P switchover controller (Pressure, position) 7. Quality control function (Actual value statistics function, various graphing function, 100,000 shots stored data check function) 7. Setup guidance: Teaching of mold opening limit and ejector protrusion point (Actual value input) 23. Protection for molding condition
8. Filling delay timer 8. Product control (Product quality control device, automatic production stop, stocker signal, logging, counter) 8. Setup guidance: Mold protection setting screen (Mold protection, ejector protection) 24. Initial molding by auto change (Condition)
9. Auto purging with IJ unit status confirmation (Nozzle touch or IJ unit retract end) 9. Auto start device (Heater, external output signal) 9. SET-UP guidance: Multi purge 25. Protection: Screw protection
10. Cylinder temperature control 5 zones (φ18-φ20: 4 zones) 10. Cylinder heater temperature monitor (All zones) 10. SET-UP guidance: Reference & call temp. condition 26. Wave: Display by process (Injection, holding press., plasticizing., mold open, mold close, ejector)
11. Cylinder temperature mode setting (Molding/Lowered/Purge) 11. Self diagnosis function 11. SET-UP guidance: Supervise & warning remain resin 27. Wave: Wave preservation message
12. Zone 1 high capacity heater (More than C250 is optional) 12. Alarm buzzer 12. SET-UP guidance: Nozzle/Heating cylinder heated up mode (Step/Nozzle delay) 28. Quality Control: Wave distinction
13. Screw cold start prevention with variable timer 13. Shot counter 13. Zero-molding: Molding condition setting screen Z-Screen (Filling, holding press., plast.time, temp.,clamp force) 29. Quality Control: Molding process monitor logging
14. Sprue break stroke remote setting (With Detection of nozzle touch, moving time and delay timer) 14. Processing at cycle monitor abnormality (Heater processing mode change) 14. Zero-molding: Flash control 30. Production control: Production count control (Cavity count setting)
15. Digital indicator of screw rotation speed 15. List setting screen 15. Zero-molding: Flash control auto setting 31. Production control: Operation status control (Operation time, motor over load monitor, electricity consumption monitor)
16. Purging cover (With limit switch) 16. Function to prevent use of monitor 16. Zero-molding: Short shot mode by Flash control
17. Swivel injection unit (With nozzle center adjust device) 17. Ejector torque monitoring
18. Remaining cooling time indicator 18. Maintenance time notification (Shot number/Elapsed time)
19. Dose delay timer 19. Injection pressure monitoring function (5 points)
20. Injection/Holding response 10-mode 20. Cycle analysis
Optional Equipment
21. Holding pressure speed setting
22. Pull back delay control Clamp unit Plasticizing selection Clamp unit
23. Synchro dose 1. Programming control of opening/closing speed (5 stages/3 stages) 1. Hard chromium plating screw assembly 1. Core tractor control circuit 1 system (Control circuit+piping) *3
24. Reverse control software 2. Mold protection 2. Wear & corrosion resistant A screw assembly 2. Core tractor drive circuit (The ie Hydraulic Pump is included)
25. Temperature control for nozzle 3. Low pressure clamp unit 3. Wear & corrosion resistant B screw assembly 3. Pneumatic core pull control circuit 1 system (Control circuit+piping) *3
26. Standard heated cylinder cover 4. Mold opening/closing pause 4. Wear & corrosion resistant C screw assembly 4. Rotating core control circuit (Motor: less than 1.5 kW)
27. Water cooling jacket temperature control device 5. Remote control of clamp force 5. High-temperature screw assembly (Max. temp. 450ºC) 5. SPI take-out robot connection circuit *4
28. Mold open operation during dose (Needle nozzle drive control) 6. Remote control of mold space 6. SM screw assembly 6. Product chute
29. Filling pressure multi-level control 7. Ejector remote setting (2 speed control, pressure, stroke, delay timer, multiple time protrusions) 7. SL screw assembly 7. High precision heat insulating plate (5 mm/10 mm, cross type)
30. Resin residence protection 8. Current value input (Ejector protrusion limit position) 8. Screw tip set - rotation type TiN coating 8. Mold clamp control unit
31. One touch dose 9. Current value input (Mold open limit position) 9. Needle nozzle (Needle is operated by pneumatic.) 9. Valve gate drive circuit (Control circuit+pneumatic circuit) *3
32. High nozzle touch force and precision unit (Nozzle touch force: 3 stages changeable) 10. Mold clamp mode (Lock up) 10. FTCII nozzle (Open nozzle : ø18 -- ø36, Less than SE130EV-A) 10. Full metallic toggle cover
33. Stainless purge resin receiving tray 11. Ejector protrusion interlock (Possible only at mold open limit during manual operation) 11. High capacity heater 11. Hydraulic package (The ie Hydraulic Pump is included)
34. SL screw: Automatic synchronization ratio tuning (SL screw is option) 12. Ejector protrusion during mold opening 12. Zone 1 high capacity heater (Less than C160 are standard) 12. SPI pattern platen
13. Ejector protrusion during mold closing 13. Extension nozzle 13. Ejector compression device (SE50EV-A/SE75EV-A: 50 kN, SE100EV-A -- SE180EV-A: 59 kN) *5
Control unit 14. Ejector plate return signal (Input signal to machine) Connected by metal consent *1 14. Cylinder nozzle 14. Mold space extension 50 mm *6
1. 15 inch TFT Color LCD screen 15. Mold opening/closing signal (Spear control signal) Dry A contact *1 15. High insulated cylinder cover 15. Mold space extension 100 mm (SE100EV -- SE180EV) *7
2. Touch panel setting input device 16. Valve gate drive circuit (Control circuit only) *1 16. Double center press platens (SE100EV -- SE180EV) *8
3. Internal memory of molding conditions (200 conditions) 17. Stand by mode for mold installation (Low mold opening/closing speed) Plasticizing and injection unit 17. Ejector force power up (SE50EV-A/SE75EV-A: 50 kN, SE100EV-A -- SE180EV-A: 59kN) *9
4. Operation support function 18. Clamp cover with polycarbonate window 1. Resin temperature sensing device (Only when needle valve nozzle is equipped) 18. Ejector stroke extension (SE50EV-A/SE75EV-A: 100 mm)
5. Forming support function 19. Emergency stop push button (Operation side and non operation side) 2. Standard type hopper 19. Ejector tie in rod *10
6. Molding profiles display function (Mold profiles storage, cursor, display and so on) 20. Safety door with polycarbonate window 3. V/P switchover by mold cavity pressure 20. Pneumatic control circuit
7. Screen snap shot function 21. Threaded holes for takeout robot mounting 4. Needle valve nozzle drive circuit
8. Take-out robot connection circuit *1 22. Grease central lubrication for injection and clamp unit 5. FTC nozzle electric control circuit (ø18 -- ø36 screw) Spare parts and accessories
9. 15 languages selection 23. Mold close interlock device (Electrical, mechanical type) 6. High temperature heater control circuit (Max. temp. 499ºC) 1. Spare parts (Mechanical parts: Lub. parts)
10. Maintenance guide (Screen display of inspection timing, grease application timing, item, method) 24. Mold opening/closing with low vibration or high speed mode 7. Hopper swivel mounting plate 2. Spare parts (Electrical parts: Thermocouple)
11. Auto start/stop function (Lowered temp, heater on, machine shut down) *1 25. Moving platen support device – liner guide type 8. Plating resin inlet of cooling water jacket 3. Spare parts for export. (Encoder, limit switch, and Inductive proximity sensors)
12. Process display function 26. Center press platen 9. High function nozzle touch (Nozzle touch pressure release) 4. Leveling pads (For one machine)
13. SSR heater drive circuit 27. Ejected products sensor circuit *1 10. High duty IJ unit *2 5. Anchor bolts (For one machine)
14. Input of industrial unit for speed, position, pressure and rotation rate 28. Multi-toggle 11. GS Loader control circuit 6. Locating ring (Transition fit) Inner diameter: ø100/outer diameter: ø120 (Only for SE180EV-A)
15. Machine status output signal (5ch) *1 29. Tie bar plating 7. Locating ring (Transition fit) Inner diameter: ø110/outer diameter: ø120 (Only for SE180EV-A)
16. USB connection circuit (Memory) 30. Ejector unit with brake Control and monitor unit 8. Tool A
17. Protection for molding condition 31. S-MOVE (Low vibration control) 1. Leak circuit breaker (AC200V, 220V 3ø3W+E) (Japan and Asia only) 9. Ejector rods
18. Abnormal processing selection 32. Ejector stand by 2. Mold temperature monitor 2 zone (Without thermocouple and type K) 10. Grease gun
19. Initial reject and interruption reject function 33. Mold space control by servo motor 3. Mold temperature monitor 4 zone (Without thermocouple and type K) (Unavailable for SE50EV-A) 11. Grease cartridge for automatic lub (700 cc)
20. Screen color change 34. Dust prevention cover above toggle (Fixed type) 4. Production control (2-directional rejection chute) 12. Grease cartridge for manual lub (400 cc) plasticizing
21. Number & character entry key layout change (Selection from two types) 35. Dry cycle mode 5. Mold temp. controller (K=CA, 2 zone on Moving Platen) 13. Easy clamp
22. Economical use of energy mode: Energy saving control 6. Mold temp. controller (K=CA, 4 zone on Moving Platen) (Unavailable for SE50EV-A) 14. Box end wrench for open nozzles
23. Signal for takeout robot during mold opening Others 7. Automatic starting system (Heater+water supply+external output signal) 15. Offset wrench for needle valve shut-off nozzle
1. Auto grease supply unit (Cartridge grease type) 8. Revolving alarm lamp
*1 All input and output signals are no-voltage contact signals. (Power is not supplied with output signals.) 2. Three-directional ejection frame 9. Multi function 3 colors LED alarm lamp
*2 The injection duty is 50%. The maximum injection speed is 350 mm/s for C160 only.
*3 All input signals are no-voltage contact signals. All output signals are 24 V DC signals. 3. Mold cooling water block (2 systems) (Flow indicator and valve are options) 10. Closed circuit type cooling water pipe 4 lines (With flow detector, stop valve)
*4 All input and output signals are 24 V DC signals. 4. Standard spare parts (Hook for hosting machine, fuse, air filter) 11. Closed circuit type cooling water pipe 2 lines (With flow detector, stop valve)
*5 The ejector stroke will be shortened.
12. Spare power supply outlet selection
*6 The overall machine length is larger by 50 mm (SE100EV-A -- SE180EV-A: 100mm),
and maximum mold thickness is larger by 50 mm. 13. Electric power supply receptacles (Installed on operation side)
*7 The overall machine length and maximum mold thickness are larger by 100 mm. 14. iii-System Standard Edition
*8 You cannot choose this option with 100 mm mold thickness extension.
*9 The compression time with above compression force is less than 20% of cycle time, 15. Motion07
and the ejector stroke will be shortened.
*10 Tie in rod type is the SHI type (bolt type).
Specifications are subject to change without notice for performance improvement.

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 Main Specifications
Item Unit

Clamp unit
Clamp system Double toggle (5 points) Double toggle (5 points) Double toggle (5 points) Double toggle (5 points) Double toggle (5 points)
Clamp force kN 500 750 1000 1300 1800
Clearance between tie-bars (WxH) mm 360 x 360 420 x 420 460 x 460 510 x 510 560 x 560
Platen size (WxH) mm 500 x 500 580 x 580 650 x 650 720 x 720 800 x 795
Daylight 600 710 800 850 950
(When mold thickness extension 50 mm is selected) mm (650) (760) (850) (900) (1000)
(When mold thickness extension 100 mm is selected) --- --- (900) (950) (1050)
Mold opening stroke mm 250 300 350 400 450
Platen speed mm/s 1200 1200 1200 1200 1200
Mold thickness (min. - max.) 160∼350 160∼410 180∼450 180∼450 200∼500
(When mold thickness extension 50 mm is selected) mm (160∼400) (160∼460) (180∼500) (180∼500) (200∼550)
(When mold thickness extension 100 mm is selected) --- --- (180∼550) (180∼550) (200∼600)
Locating ring diameter ø100 ø100 ø100 ø100 ø120
mm
(When the option is selected) --- --- --- --- (ø100)
Ejecting points Motor driven type (5 points) Motor driven type (5 points) Motor driven type (5 points) Motor driven type (5 points) Motor driven type (5 points)
Ejector force 21 26 32 32 45
(When ejector compression device is selected) kN (49) (49) (49) (49) (49)
(When ejector force power up is selected) --- --- (59) (59) (59)
Ejector speed 333 333 333 333 333
mm/s
(When ejector compression device/ejector force power up is selected) (250) (250) (333) (333) (333)
Ejector stroke 70 80 100 100 120
(When ejector stroke extension is selected) mm (100) (100) --- --- ---
(When ejector compression device/ejector force power up is selected) (60) (70) (80) (80) (100)

Injection unit
C65 C110 C160 C110 C160 C250 C110 C160 C250 C360 C160 C250 C360 C450 C250 C360 C450 C560
Plasticizing capacity
S S S S S M S S M M S M M M M M M M
Screw diameter mm 18 20 22 25 22 25 28 25 28 32 22 25 28 25 28 32 28 32 36 22 25 28 25 28 32 28 32 36 32 36 40 25 28 32 28 32 36 32 36 40 36 40 45 28 32 36 32 36 40 36 40 45 40 45 50
Injection pressure max. *1,*2 MPa 274 265 220 170 274 212 174 274 218 167 274 212 174 274 218 167 284 217 171 274 212 174 274 218 167 284 217 171 273 215 175 274 218 167 284 217 171 273 215 175 259 209 165 284 217 171 273 215 175 259 209 165 274 216 175
Holding pressure max. *1,*2 MPa 274 265 220 170 274 212 174 274 218 167 274 212 174 274 218 167 284 217 171 274 212 174 274 218 167 284 217 171 273 215 175 274 218 167 284 217 171 273 215 175 259 209 165 284 217 171 273 215 175 259 209 165 274 216 175
Theoretical injection capacity cm3 20 25 30 38 40 51 64 51 64 84 40 51 64 51 64 84 86 113 143 40 51 64 51 64 84 86 113 143 129 163 201 51 64 84 86 113 143 129 163 201 163 201 254 86 113 143 129 163 201 163 201 254 201 254 314
Injection mass (GPPS) g 19 24 28 37 38 49 61 49 61 80 38 49 61 49 61 80 83 108 137 38 49 61 49 61 80 83 108 137 124 156 193 49 61 80 83 108 137 124 156 193 156 193 244 83 108 137 124 156 193 156 193 244 193 244 302
Plasticizing rate *3, *4 kg/h 10 13 18 26 18 26 37 26 37 53 18 26 37 26 37 53 37 53 76 18 26 37 26 37 53 37 53 76 53 76 101 26 37 53 37 53 76 53 76 101 76 101 136 37 53 76 53 76 101 76 101 136 101 136 193
Injection rate cm3/s 140 173 209 270 190 245 308 196 246 322 190 245 308 196 246 322 216 281 356 190 245 308 196 246 322 216 281 356 281 356 440 196 246 322 216 281 356 281 356 440 356 440 557 216 281 356 281 356 440 356 440 557 440 557 687
Screw stroke mm 78 104 104 104 104 140 104 104 140 160 104 140 160 160 140 160 160 160
Injection speed max. 400 400 400 400
mm/s 550 500 500 350 500 350 350 350 350 350 350 350 350 350
(When high load filling spec. is selected) (350) (350) (350) (350)
Screw rotating speed max. min-1 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400
Number of temperature control zone 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Heater capacity kW 3.1 3.5 3.8 4.2 3.8 4.2 4.8 4.2 4.8 5.4 3.8 4.2 4.8 4.2 4.8 5.4 6.5 7.5 8.4 3.8 4.2 4.8 4.2 4.8 5.4 6.5 7.5 8.4 7.5 8.4 10.3 4.2 4.8 5.4 6.5 7.5 8.4 7.5 8.4 10.3 8.4 10.311.5 6.5 7.5 8.4 7.5 8.4 10.3 8.4 10.311.510.311.512.6
Nozzle contact force kN 14 14 43 14 43 43 14 43 43 43 43 43 43 43 43 43 43 43
Injection moving stroke mm 250 250 250 300 300 300 320 320 320 320 335 335 335 335 380 380 380 380
Protrusion mm 30 30 30 30 30 45 30 30 45 45 30 45 45 45 65 65 65 65
Hopper capacity (When the standard hopper selected) L (15) (15) (15) (15) (15) (30) (15) (15) (30) (30) (15) (30) (30) (50) (30) (30) (50) (50)

Machine dimensions and mass

Machine dimensions (LxWxH) *5 3620 x 1082 x 1575 4195 x 1152 x 1575 4503 x 1195 x 1691 4728 x 1295 x 1750 5133 x 1365 x 1831
(When mold thickness extension 50 mm is selected) mm (3670 x 1082 x 1575) (4245 x 1152 x 1575) (4603 x 1195 x 1691) (4828 x 1295 x 1750) (5233 x 1365 x 1831)
(When mold thickness extension 100 mm is selected) --- --- (4603 x 1195 x 1691) (4828 x 1295 x 1750) (5233 x 1365 x 1831)
Machine mass t 2.7 2.7 2.8 3.5 3.6 3.7 4.3 4.4 4.5 4.6 5.3 5.4 5.5 5.5 7.0 7.1 7.1 7.4

*1 The max. injection pressure and max. hold pressure are calculated values and represent machine output, not resin pressure.
*2 The max. injection pressure and max. hold pressure are not sustained pressure levels.
*3 The plasticizing rate is given for a machine mounted with the SD Screw.
*4 50% of the value in the table is the threshold value when the SL screw is selected.
*5 The total length of the machine is to the front end of the injection unit when mounting the screw of the smallest diameter.
The total height of the machine does not include the dimensions of leveling pads and hopper.
Specifications are subject to change without notice for performance improvement.

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