Airflow Sensors AWM Series Microbridge Mass Airflow: Notice
Airflow Sensors AWM Series Microbridge Mass Airflow: Notice
FEATURES APPLICATIONS
1 State-of-the-art silicon 1 Repeatable response 1 Damper control for heating, ventilation,
micromachining 1 Laser-trimmed interchangeability and air conditioning systems
1 Sensitive to low flows – 0.1 sccm to 1 Accurate, cost effective flow sensing 1 Gas analyzers
20 SLPM 1 In-line printed circuit board terminals 1 Low vacuum control
1 Adaptable for use with higher flows 1 Standard 0.100N (2,54mm) mounting 1 Process control
(See Application Note 2 page 128.) centers 1 Medical respirators and ventilators
1 Fast response time 1 Accurate sensing of low pressure 1 Oxygen concentrators
1 Analog output 0.001N to 4.0N H2O (.003 to 10mBar) 1 Leak detection equipment
1 Low power consumption 1 Vent hoods
1 Anesthesia control
1 Gas metering
OPERATION The microbridge mass airflow sensor us- 1 Gas chromatography
The microbridge mass airflow sensor op- es temperature-sensitive resistors de-
erates on the theory of heat transfer. Mass
airflow is directed across the surface of
posited within a thin film of silicon nitride.
They are suspended in the form of two
NOTICE
Dust contamination may be possible in
the sensing elements. Output voltage va- bridges over an etched cavity in the sil- some applications, the effects of which
ries in proportion to the mass air or other icon, shown below. The chip is located in can be minimized. By design, dust parti-
gas flow through the inlet and outlet ports a precisely dimensioned airflow channel cles that may be present in the air
of the package. The specially designed to provide a repeatable flow response. stream will flow past the chip parallel to
housing precisely directs and controls Highly effective thermal isolation for the the chip surface. In addition, the micros-
the airflow across the microstructure heater and sensing resistors is attained tructure chip produces a thermophoret-
sense element. Mechanical design of the by etching the cavity space beneath the ic effect, which repels micrometer-sized
package allows it to be easily mounted to flow sensor bridges. The small size and dust particles away from the bridge
printed circuit boards. thermal isolation of the microbridge mass structure.
airflow sensor are responsible for the ex-
The microbridge mass airflow sensor has tremely fast response and high sensitivity Dust adherence to chip edges and
a unique silicon chip based on advanced to flows. channel surfaces can be prevented us-
microstructure technology. It consists of ing a simple filter. A disposable five-
a thin-film, thermally isolated bridge Dual Wheatstone bridges control airflow micron filter used in series on the up-
structure containing heater and temper- measurement — one provides closed stream side of the airflow device will
ature sensing elements. The bridge struc- loop heater control, the other contains the provide adequate filtering in most appli-
ture provides a sensitive and fast re- dual sensing elements. The heater circuit cations. For a list of possible filter sourc-
sponse to the flow of air or other gas over minimizes shift due to ambient temper- es, see Filter Manufacturers, page 126.
the chip. Dual sensing elements posi- ature changes by providing an output
tioned on both sides of a central heating proportional to mass flow. The circuit
element indicate flow direction as well as
flow rate. Laser trimmed thick film and thin
keeps the heater temperature at a con-
stant differential (160°C) above ambient
CAUTION
PRODUCT DAMAGE
film resistors provide consistent inter- air temperature which is sensed by a AWM Series Microbridge Mass Airflow
changeability from one device to the next. heat-sunk resistor on the chip. The ratio- Sensors are NOT designed to sense
metric voltage output of the device corre- liquid flow and will be damaged by liquid
sponds to the differential voltage across flow through the sensor.
the Wheatstone bridge circuit.
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Airflow Sensors AWM1000 Series
Microbridge Mass Airflow/Unamplified
Figure 1
Heater Control Circuit
FEATURES
1 Cost-effective microbridge technology
1 Accurate, repeatable airflow sensing
1 Bi-directional sensing capability
1 Low differential pressure sensing
Airflow
ducing voltage offsets to the sensor out-
put (Ref. Equation 1).
Equation 1:
VoJ
( )( )( )
2R2+R1
R1
R4
R3
V2-V1 +V offset
where V offsetJVS
( )
R6
R6+R5
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Airflow Sensors AWM1000 Series
Microbridge Mass Airflow/Unamplified
AWM1000 SERIES ORDER GUIDE (Performance Characteristics @ 10.0 ±0.01 VDC, 25°C)
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Airflow Sensors AWM1000 Series
Microbridge Mass Airflow/Unamplified
OUTPUT FLOW VS INTERCHANGEABILITY (Note 1) Performance Characteristics @ 10.0 ±0.01 VDC, 25°C
AWM1100V AWM1200V (Note 2) AWM1300V
Press Flow Nom. Tol. Flow Press. Nom. Tol. Press Flow Nom. Tol.
mBar sccm mV ±mV sccm N H2O mV ±mV mBar sccm mV ±mV
0.49 200 44.25 4.25 120 4.00 31.75 8.0 3.4 1000 55.50 7.0
0.35 150 38.75 3.00 90 3.00 26.75 6.0 2.4 800 52.90 6.0
0.21 100 30.00 1.00 60 2.00 20.00 3.0 1.8 650 50.00 5.0
0.09 50 18.40 2.00 30 1.00 11.20 4.0 0.83 400 42.50 6.0
0 0 0.00 1.00 0 0.00 0.00 1.0 0.31 200 29.20 5.0
−0.09 −50 −18.40 3.90 −30 −1.00 −11.20 7.0 0 0 0.00 1.5
−0.21 −100 −30.00 5.00 −60 −2.00 −20.00 7.0 −0.31 −200 −28.90 15.0
−0.35 −150 −38.75 7.65 −90 −3.00 −26.75 11.0 −0.83 −400 −41.20 26.0
−0.49 −200 −44.25 9.75 −120 −4.00 −31.75 15.0 −1.6 −600 −48.20 30.0
Notes:
1. Numbers in BOLD type indicate calibration type, mass flow or differ-
ential pressure. Tolerance values apply to calibration type only.
2. Differential pressure calibrated devices are not recommended for flow
measurement. Use flow calibrated devices for flow measurement.
OUTPUT CURVES
Airflow
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Airflow Sensors AWM 2000 Series
Microbridge Mass Airflow/Unamplified
Figure 1
Heater Control Circuit
FEATURES
1 Bidirectional sensing capability
1 Actual mass air flow sensing
1 Low differential pressure sensing
Figure 2
The AWM2000 Series microbridge mass Sensing Bridge Supply Circuit
airflow sensor is a passive device com-
prised of two Wheatstone bridges. The
heater control circuit in Figure 1 is re-
quired for operation per specifications.
The sensing bridge supply circuit in Fig-
ure 2 is also required for operation per
specifications. These two circuits are not
on board the package and must be sup-
plied in the application. The differential Figure 3
amplifier in Figure 3 is a useful interface Differential Instrumentation Amplifier Circuit
for the sensing bridge. It can be used to
introduce the gain and to introduce volt-
age offsets to the sensor output as refer-
enced in Equation 1.
Equation 1:
VoJ
( )( )( )
2R2+R1
R1
R4
R3
V2-V1 +V offset
where V offsetJVS
( )
R6
R6+R5
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Airflow Sensors AWM2000 Series
Microbridge Mass Airflow/Unamplified
AWM2000 SERIES ORDER GUIDE (Performance Characteristics @ 10.01 ±0.01 VDC, 25°C)
Airflow
3. Maximum allowable rate of flow change to prevent damage: 5.0 SLPM/1.0 sec.
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Airflow Sensors AWM2000 Series
Microbridge Mass Airflow/Unamplified
OUTPUT FLOW VS INTERCHANGEABILITY (Note 1) Performance Characteristics @ 10.0 ±0.01 VDC, 25°C
AWM2100V AWM2150V AWM2200V (Note 2) AWM2300V
Press. Flow Nom. Tol. Press. Flow Nom. Tol. Flow Press. Nom. Tol. Press. Flow Nom. Tol.
mBar sccm mV ±mV mBar sccm mV ±mV sccm N H2O mV ±mV mBar sccm mV ±mV
0.49 200 44.50 4.25 53 30 14.0 2.5 120 4.00 31.75 3.50 3.4 1000 55.50 3.70
0.35 150 38.75 3.00 36 20 9.5 1.5 90 3.00 26.75 2.50 2.4 800 52.90 3.50
0.21 100 30.00 1.50 17 10 5.0 1.5 60 2.00 20.00 1.20 1.8 650 50.00 2.50
0.09 50 16.50 2.50 9.8 5 2.5 1.0 30 1.00 11.20 1.80 0.83 400 42.50 3.00
0.00 0 0.00 1.00 7.4 4 2.0 1.0 0 0.00 0.00 1.00 0.31 200 29.20 3.20
−0.09 −50 −16.50 4.50 6.2 3 1.5 1.0 −30 −1.00 −11.20 3.00 0 0 0.00 1.00
−0.21 −100 −30.00 5.00 5 2 1.0 1.0 −60 −2.00 −20.00 3.30 −0.31 −200 −28.90 15.00
−0.35 −150 −38.80 7.65 2.5 1 0.5 0.8 −90 −3.00 −26.75 5.30 −0.83 −400 −41.20 26.00
−0.49 −200 −44.50 9.75 0 0 0.0 0.6 −120 −4.00 −31.75 7.00 −1.6 −600 −48.20 29.50
−9.8 −5 −2.5 2.0 −2.4 −800 −52.20 32.50
−53 −30 −14.0 5.0 −3.4 −1000 −55.00 36.00
Notes:
1. Numbers in BOLD type indicate calibration type, mass flow or differential pressure.
Tolerance values apply to calibration type only.
2. Differential pressure calibrated devices are not recommended for flow measurement.
Use flow calibrated devices for flow measurement.
OUTPUT CURVES
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Airflow Sensors AWM3000 Series
Microbridge Mass Airflow/Amplified
Figure 1
Heater control circuit
FEATURES
1 Laser trimmed for improved sensor
interchangeability
1 Flow sensing up to 1.0 SLPM
1 Low differential pressure sensing
Airflow
Figure 3
Differential instrumentation amplifier circuit
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Airflow Sensors AWM3000 Series
Microbridge Mass Airflow/Amplified
AWM3000 SERIES ORDER GUIDE (Performance Characteristics @ 10.01 ±0.01 VDC, 25°C)
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Airflow Sensors AWM3000 Series
Microbridge Mass Airflow/Amplified
OUTPUT FLOW VS INTERCHANGEABILITY (Note 1) Performance Characteristics @ 10.0 ±0.01 VDC, 25 C
AWM3100V AWM3150V AWM3200V (Note 2) AWM3300V
Press. Flow Nom. Tol. Press Flow Nom. Tol. Flow Press Nom. Tol. Press. Flow Nom. Tol.
mBar sccm VDC ± VDC mBar sccm VDC ± VDC sccm N H2O VDC ± VDC mBar sccm VDC ± VDC
0.49 200 5.00 0.15 2.50 30 3.75 0.70 60.0 2.00 5.00 0.15 3.40 1000 5.00 0.15
0.42 175 4.80 0.16 1.70 20 2.90 0.45 53.0 1.75 4.59 0.15 2.90 900 4.90 0.16
0.35 150 4.50 0.17 0.84 10 1.95 0.20 46.0 1.50 4.16 0.16 2.40 800 4.80 0.17
0.28 125 4.17 0.18 0.42 5 1.50 0.10 38.0 1.25 3.70 0.20 2.00 700 4.66 0.18
0.21 100 3.75 0.19 0.34 4 1.40 0.08 30.0 1.00 3.25 0.22 1.60 600 4.42 0.19
0.14 75 3.27 0.19 0.26 3 1.30 0.08 23.0 0.75 2.65 0.22 1.20 500 4.18 0.20
0.09 50 2.67 0.17 0.17 2 1.20 0.07 16.0 0.50 2.15 0.19 0.80 400 3.82 0.21
0.04 20 1.90 0.13 0.08 1 1.10 0.06 8.0 0.25 1.55 0.11 0.54 300 3.41 0.19
0.00 0 1.00 0.05 0.00 0 1.00 0.05 0.0 0.00 1.00 0.08 0.31 200 2.96 0.17
0.12 100 2.30 0.14
0.00 0 1.00 0.10
Notes:
1. Numbers in BOLD type indicate calibration type, mass flow or differential pressure.
Tolerance values apply to calibration type only.
2. Differential pressure calibrated devices are not recommended for flow measurement.
Use flow calibrated devices for flow measurement.
OUTPUT CURVES
Airflow
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Airflow Sensors AWM3000 Series
Microbridge Mass Airflow/Amplified
AWM3000 SERIES ORDER GUIDE (Performance Characteristics @ 10.01 ±0.01 VDC, 25°C)
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Airflow Sensors AWM3000 Series
Microbridge Mass Airflow/Amplified
OUTPUT FLOW VS INTERCHANGEABILITY (Note 1) Performance Characteristics @ 10.0 ± 0.01 VDC, 25 C
AWM3200CR (Note 2) AWM3201CR (Note 2) AWM3303V
Flow Press. Nom. Tol. Flow Press. Nom. Tol. Press Flow Nom. Tol.
sccm N H2O mA DC ± mA DC sccm N H2O mA DC ± mA DC mBar sccm VDC ± VDC
0 0.00 4.00 0.3 0 0.00 4.0 0.4 3.49 1000 5.00 0.15
7 0.25 5.75 0.3 35 0.10 7.2 0.4 2.42 800 4.82 0.18
15 0.50 7.70 0.4 42 0.13 8.0 0.4 1.59 650 4.67 0.20
22 0.75 9.75 0.4 53 0.17 9.4 0.5 0.83 400 4.42 0.20
25 0.81 10.21 0.5 61 0.20 10.4 0.5 0.31 200 3.96 0.15
30 1.00 12.00 0.6 71 0.25 12.0 0.6 0.00 0 3.00 0.05
37 1.25 13.90 0.7 81 0.30 13.6 0.7 -0.31 -200 2.03 0.18
45 1.50 16.00 0.8 87 0.35 15.2 0.8 -0.83 -400 1.62 0.20
52 1.75 18.00 0.8 97 0.40 16.8 0.9 -1.59 -600 1.35 0.25
55 1.83 18.50 0.9 105 0.45 18.4 1.0 -2.42 -800 1.15 0.30
60 2.00 20.00 1.0 113 0.50 20.0 1.0 -3.44 -1000 1.00 0.35
Notes:
1. Numbers in BOLD type indicate calibration type, mass flow or differential pressure.
Tolerance values apply to calibration type only.
2. Differential pressure calibrated devices are not recommended for flow measurement.
Use flow calibrated devices for flow measurement.
OUTPUT CURVES
Airflow
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Airflow Sensors AWM40000 Series
Microbridge Mass Airflow/Unamplified and Amplified
Figure 1
Heater Control Circuit
FEATURES
1 Manifold mount/o-ring sealed
1 Ceramic flow-tube (non-outgassing),
0-1000 sccm
1 Plastic flow tube, 0-6 SLPM
1 High common mode pressure
(150 psi ceramic flow-tube only)
1 Operating temperature up to 125°C
(unamplified only) Figure 2
1 High stability at null and full-scale Sensing Bridge Supply Circuit
Equation 1:
VoJ
( )( )( )
2R2+R1
R1
R4
R3
V2-V1 +V offset
where V offsetJVS
( )
R6
R6+R5
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Airflow Sensors AWM40000 Series
Microbridge Mass Airflow/Unamplified and Amplified
AWM40000 SERIES ORDER GUIDE (Performance Characteristics @ 10.01 ±0.01 VDC, 25°C)
Airflow
1. Response time is typically 1 msec from 10 to 90%.
2. Repeatability & Hysteresis tolerances reflect inherent inaccuracies of the measurement equipment.
3. Maximum allowable rate of flow change to prevent damage: 5.0 SLPM/1.0 sec.
Notes:
1. Numbers in BOLD type indicate calibration type, mass flow or differential pressure.
Tolerance values apply to calibration type only.
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Airflow Sensors AWM5000 Series
High Flow Mass Airflow/Amplified
FEATURES
1 Linear voltage output
1 Venturi design
1 Remote mounting capability
1 Active laser trimming improves inter-
change ability
1 Separate gas calibration types:
– Ar (argon)
– N2 (nitrogen) or
– CO2 (carbon dioxide)
In-Line Flow Measurement
AWM5000 Series Microbridge Mass Air-
flow Sensors feature a venturi type flow
housing. They measure flow as high as 20 Figure 1
standard liters per minute (SLPM) while
inducing a maximum pressure drop of
2.25N H2O. The microbridge chip is in di-
rect contact with the flow stream, greatly
reducing error possibilities due to orifice
or bypass channel clogging.
Airflow
calibration. Figure 1 (Heater Control Cir-
cuit) and Figure 2 (Sensor Bridge Circuit
and Amplification Linearization Circuit) il-
lustrate the on-board electrical circuitry
for the AWM5000 Series. A 1 to 5 VDC
linear output is possible for all listings
regardless of flow range (5, 10, 15, or 20
SLPM) or calibration gas (nitrogen, car-
bon dioxide, nitrous oxide, or argon). All
calibration is performed by active laser
trimming.
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Airflow Sensors AWM5000 Series
Highflow Mass Airflow/Amplified
SPECIFICATIONS (Performance Characteristics @ 10.0 ±0.01 VDC, 25°C)
NOTICE
AWM5000— Chimney Effect
AWM microbridge mass airflow sensors detect mass airflow caused by heat transfer. The thermally isolated
microbridge structure consists of a heater resistor positioned between two temperature sensing resistors.
The heater resistor maintains a constant temperature, 160°C above ambient, during sensor operation. Airflow
moving past the chip transfers heat from the heater resistor. This airflow warms the downstream resistor and
cools the upstream resistor. The temperature change and the resulting change in resistance of the
temperature resistors is proportional to the mass airflow across the sensing element.
When the sensor is mounted in a vertical position, under zero flow conditions, the sensor may produce an
output that is the result of thermally induced convection current. This occurrence is measurable in the
AWM5000 Series, particularly in the 5 SLPM versions. When designing the sensor into applications where null
stability is critical, avoid mounting the sensor in a vertical position.
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Airflow Sensors AWM5000 Series
High Flow Mass Airflow/Amplified
OUTPUT CURVES (Performance Characteristics @ 10.0 ±0.01 VDC, 25°C)
Airflow
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Airflow Sensors AWM5000 Series
Highflow Mass Airflow/Amplified
AWM5000 ORDER GUIDE
Note: All listings have 1 - 5 VDC linear output with 10 VDC supply over given flow range for a
specific calibration gas.
1. N2 calibration is identical to 02 and air calibration.
2. CO2 calibration is identical to N2O calibration.
3. For additional gas correction factors, see Application Note 3.
OUTPUT CONNECTIONS
Pin 1 + Supply voltage
Pin 2 Ground
Pin 3 No connection
Pin 4 Output voltage
Arrow on bottom of housing indicates direction of flow.
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Mass Airflow Sensors
AWM720P1 Airflow
AWM700 Series
FEATURES
• Flow tubes for ranges up to
200 SLPM
• Highly stable null and full-
scale
• Compact package design
• Extremely low hysteresis
and repeatability errors,
less than 0.35% of reading
• Fast response time, 6 ms
typical
• Low power consumption,
less than 60 mW
TYPICAL APPLICATIONS
• Oxygen concentrators AWM700 Series microbridge mass airflow sensors provide in-line flow
• Oxygen conservers measurement with a specially designed bypass flow housing. The sensors
• Respirators and ventilators measure flow as high as 200 standard liters per minute (SLPM) while
• Nebulizers inducing a pressure drop of 1 inch H2O, typically. The AWM700 has a high
• Continuous positive airway flow range capability in a small package.
pressure (CPAP) equipment The AWM700 has a 6 millisecond response time, requires a 10 Vdc
• Anesthesia delivery supply, but consumes only 60 mW of power. The compact plastic package
• Leak detection withstands overpressures of 25 psi without compromising performance.
• Spectroscopy The snap-in AMP compatible connector provides reliable connection. The
• Mass flow controllers sensor is also well suited for use in portable devices and battery-powered
• Telecommunication applications.
systems The AWM700 Series provides a combination of time proven reliability,
• Environmental climate high accuracy, and precision operating characteristics. This inherent
controls accuracy over life reduces need for recalibration. AWM700 sensor circuitry
• Fuel cell controls performs amplification and temperature compensation.
The AWM720P1 200 LPM Mass Airflow Sensor, developed primarily for
WARNING the medical ventilation market, meets the high performance requirements
PERSONAL INJURY of many medical and analytical instrumentation applications.
• DO NOT USE these
products as safety or
emergency stop devices or WARNING
in any other application MISUSE OF DOCUMENTATION
where failure of the product • The information presented in this product sheet is for reference only. Do
could result in personal not use this document as product installation information.
injury. • Complete installation, operation, and maintenance information is
Failure to comply with these provided in the instructions supplied with each product.
instructions could result in Failure to comply with these instructions could result in death or serious
death or serious injury. injury.
PERFORMANCE SPECIFICATIONS
Flow Range (Full Scale) + 200 SLPM
Min. Typ. Max. Units
Excitation (1) 9.990 10.000 10.010 Vdc
Power Supply 8.000 10.000 15.000 Vdc
Power Consumption 60 mW
Output Load
Sinking 10 mA
Sourcing 20 mA
Calibration gas Air
Null Voltage Shift
+25°C to -25°C,
+25°C to +85°C ± .025 typ. Vdc
Full Scale Output Shift
+25°C to +10°C -2.0 % Reading
+25°C to +40°C +2.0 % Reading
Ratiometricity Error (1) ± 0.30 typ. % Reading
Repeatability and Hysteresis (2) ± 0.50 % Reading
Response Time 6 typ. ms
Pressure Drop 1.0 typ. inch H2O
@ Full Scale 2,5 typ. mBar
Overpressure 25 max. psi
Temperature Range
Operating -25°C to +85°C [-13°F to +185°F]
Storage -40°C to +90°C [-40°F to +194°F]
Weight 34 [1.20 oz] gram
Connector—4 pin receptacle AMP 103956-3 (provided with sensor)
FLOW SPECIFICATIONS
Flow Nominal ±Tolerance Pressure Drop
(SLPM) (Vdc) Typical (Vdc) (inch H2O) (mBar)
0 1.00 0.05 0 0
25 2.99 — 0.04 0.10
50 3.82 0.18 0.13 0.33
75 4.30 — 0.21 0.53
100 4.58 — 0.34 0.85
150 4.86 — 0.65 1.64
200 5.00 0.36 1.09 2.74
Notes: 1. Output voltage is ratiometric to supply voltage.
2. Repeatability and Hysteresis tolerances reflect inherent inaccuracies of the measurement equipment.
5.000 1.000
4.000
0.800
Vo Pressure
(Vdc) (inch H2O)
3.000 0.600
2.000
0.400
1.000
0.200
0.00
0
0 25 50 75 100 125 150 175 200 0.000
Airflow (SLPM) 0 25 50 75 100 125 150 175 200
Airflow (SLPM)
Figure 1. Voltage Output vs. Airflow Figure 2. Pressure Drop vs. Airflow
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Mass Airflow Sensors
AWM90000 Airflow AWM90000 Series
FEATURES
• Mass flow and differential
pressure versions
• Bi-directional sensing capability
• Highly stable null and full-scale
• Extremely low pressure drop
• Compact package design
• Extremely low hysteresis and
repeatability errors, less than
0.35% of reading
• Fast response time, 1 ms typical
• Low power consumption,
50 mW max.
TYPICAL APPLICATIONS
• Continuous Positive Airway
Pressure (CPAP) equipment
AWM90000 Series microbridge mass airflow sensors are
• Sleep apnea monitors
available in two versions, Mass Flow and Differential Pressure.
• Respirators and ventilators
The AWM92100V has a flow range of +/- 200 sccm with a
• Oxygen conservers
pressure drop of only 0.49 mBar, typically. The AWM92200V is
• Oxygen concentrators
a differential pressure version that has a range of +/- 2” H2O.
• Nebulizers
The AWM90000 Series sensors have a 1 millisecond
• Spirometers
response time, operate with a supply voltage from 8.0 Vdc to
• Anesthesia delivery
15.0 Vdc, while consuming only 50 mW of power. The compact
• Variable Air Volume (VAV) –
plastic package will withstand a maximum overpressure of
damper control
25 psi without compromising performance. The sensor is well
• Clogged filter detection
suited for use in portable devices and battery-powered
• Fuel to air ratio sensing
applications.
• Leak detection equipment
The AWM90000 Series provides customers with a
• Spectroscopy equipment
combination of time proven reliability, repeatable flow sensing,
and the ability to customize the sensor functions to meet their
specific application needs.
WARNING WARNING
PERSONAL INJURY MISUSE OF DOCUMENTATION
DO NOT USE these products as safety • The information presented in this product sheet is for reference only.
or emergency stop devices or in any Do not use this document as product installation information.
other application where failure of the • Complete installation, operation, and maintenance information is
product could result in personal injury. provided in the instructions supplied with each product.
Failure to comply with these Failure to comply with these instructions could result in death or
instructions could result in death or serious injury.
serious injury.
PERFORMANCE SPECIFICATIONS
Catalog Listings AWM92100V AWM92200V
Flow Range (Full Scale) +/- 200 sccm
Pressure Range +/- 2.0 H2O (5 mBar)
Null Voltage Shift, Typ.
-25 °C to 25 °C [-13 ºF to 77 ºF] +/- 2.0 mV
(1)
+/- 2.0 mV (1)
25 °C to 85 °C [77 ºF to 185 ºF] +/- 2.0 mV
(1)
+/- 2.0 mV
(1)
100
80
60
40
Vout (mV)
20
0 Typical
-20
-40
-60
-80
-100
-200 -150 -100 -50 0 50 100 150 200
Flow (sccm)
50.0
40.0
30.0
20.0
Vout (mV)
10.0
0.0 Typical
-10.0
-20.0
-30.0
-40.0
-50.0
-2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 2.0
Pressure (Inches H2O)
WIRING DIAGRAMS
Sensor Bridge Circuit Used With Heater Control Circuit Heater Control Circuitry (Suggested)
10 Vdc
6
10 Vdc
Rb 5K
1 1
24.9 K 24.9 K 7 Pin 6
Ra
5 1.82 K
2 - Pin 5
2 8 1K LM124
Rh
+ Pin 7
3
Pin 4
Rr
1 4
Customer supplied 24.9 KΩ matched bridge circuit resistors (affects null output voltage). Output is
1 measured differentially from pins 8 to 2.
2 Customer supplied 1 KΩ resistor (affects temperature compensation and span voltage).
2,54
(.100)
8X Ø 0,762
(.030) 1,27
(.050)
Ø 3,81
16,89 (.150)
17,5 0.665
0.69 2X Ø 1,40
(.055 min.)
36,0
(1.400)
13,21
(.520)
30,5
(1.20)
NOTICE
LAMINAR FLOW
Due to the fast response time of the sensor, these specifications were generated using laminar flow. Airflow instability or
“turbulence” present in the airstream will result in an increase in measurement uncertainty.
The turbulent flow problem can be corrected by either straightening the airflow using flow laminarizing or by slowing the
response of the sensor using a simple RC time constant on the output of the sensor. This, of course, slows down the
sensor response time. The values needed depend on the amount of turbulence present in the application.
Several techniques for laminarizing the flow include adding hex shaped honeycombs, foam, screen materials or adding
constrictors (frits) to the flow stream. There are various commercial laminar flow elements that can be purchased.
Unfortunately the greater the efficiency of the laminarizer, the greater the increase in pressure drop in order to establish
a given flow rate. Plastic honeycomb material probably gives the most improvement for the least pressure drop. In any
test fixture, the avoidance of sharp radii is an absolute requirement.
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture While we provide application assistance
as being free of defective materials and faulty personally, through our literature and the
workmanship. Contact your local sales office for Honeywell web site, it is up to the customer to
warranty information. If warranted goods are determine the suitability of the product in the
returned to Honeywell during the period of application.
coverage, Honeywell will repair or replace without For application assistance, current
charge those items it finds defective. The specifications, or name of the nearest Authorized
foregoing is Buyer’s sole remedy and is in Distributor, check the Honeywell web site or call:
lieu of all other warranties, expressed or 1-800-537-6945 USA
implied, including those of merchantability 1-800-737-3360 Canada
and fitness for a particular purpose. 1-815-235-6847 International
Specifications may change without notice. The FAX
information we supply is believed to be accurate 1-815-235-6545 USA
and reliable as of this printing. However, we INTERNET
assume no responsibility for its use. www.honeywell.com/sensing
[email protected]
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™
DESCRIPTION
Honeywell Zephyr™ Analog Airflow Sensors: HAF Series-High These sensors operate on the heat transfer principle to
Accuracy, provide an analog interface for reading airflow over measure mass airflow. They consist of a microbridge
the specified full scale flow span and temperature range. Their Microelectronic and Microelectromechanical System (MEMS)
thermally isolated heater and temperature sensing elements with temperature-sensitive resistors deposited with thin films of
help these sensors provide a fast response to air or gas flow. platinum and silicon nitride. The MEMS sensing die is located
in a precise and calculated airflow channel to provide
Zephyr sensors are designed to measure mass flow of air and repeatable flow response.
other non-corrosive gases. They are available in standard flow
ranges and are fully calibrated and temperature compensated Zephyr sensors provide customers with enhanced reliability,
with an on-board Application Specific Integrated Circuit (ASIC). analog accuracy, repeatable measurements and the ability to
customize sensor options to meet many specific application
The HAF Series is compensated over the temperature range of needs. The combination of rugged housings with a stable
0 C to 50 C [32 F to 122 F] and operates across a substrate makes these products extremely robust. They are
temperature range of -20 C to 70 C [-4 F to 158 F]. The designed and manufactured according to ISO 9001 standards.
state-of-the-art ASIC-based compensation provides analog
outputs with a response time of 1 ms.
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™
POTENTIAL APPLICATIONS
Medical Industrial
Anesthesia delivery machines Air-to-fuel ratio
Ventricular assist devices (heart pumps) Analytical instrumentation (spectrometry, chromatography)
Hospital diagnostics (spectrometry, gas chromatography) Fuel cells
Nebulizers Gas leak detection
Oxygen concentrators Gas meters
Patient monitoring systems (respiratory monitoring) HVAC filters
Sleep apnea machines VAV system on HVAC systems
Spirometers Meteorolgy
Ventilators
2 www.honeywell.com/sensing
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Table 3. Suggested Load
Characteristic Parameter CAUTION
Minimum suggested resistance: LARGE PARTICULATE DAMAGE
3.3 Vdc 3.3 kOhm Use a 5-micron filter upstream of the sensor to keep media
5.0 Vdc 5.0 kOhm flow through the sensor free of condensing moisture and
Maximum suggested capacitance: particulates. Large, high-velocity particles or conductive
3.3 Vdc 10 nF particles may damage the sensing element.
5.0 Vdc 10 nF Failure to comply with these instructions may result in
product damage.
Customer-specific
Requirements
Apart from the general
configuration required,
other customer-specific
requirements are also
possible. Please contact
Honeywell.
Note:
1. The Long Port Port Style with the Snap Mount Housing Style is not a valid configuration.
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™
Figure 2. Nominal Analog Output Figure 3. Ideal Transfer Function
Where:
120.00%
VO = Output voltage of the
100.00%
FA device
Analog Output (%Vsupply)
6.00% 6.00%
Null Accuracy =
±0.08% FSS
4.00% 4.00%
Error (% FSS)
2.00% 2.00%
Error (% FSS)
0.00% 0.00%
-200 -150 -100 -50 0 50 100 150 200 -200 -150 -100 -50 0 50 100 150 200
-2.00% -2.00%
-4.00% -4.00%
-6.00% -6.00%
-8.00% -8.00%
Flow (SCCM) Flow (SCCM)
4 www.honeywell.com/sensing
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Figure 8. Wave Solder Profile
300
Max. temp. = 243 °C
250
Temperature (°C)
Figure 9. Mounting Dimensions (For reference only: mm [in]). Additional port and housing styles available.
Long Port Style, Fastener Mount Short Port Style, Snap Mount
22,00
[0.87]
MODEL NUMBER
LOT CODE DIA. 2,30 MODEL NUMBER
[0.09] LOT CODE
TERMINAL SIDE
7,20
3,0 2,00 TYP. [0.28]
[0.12] [0.079] 1,00 TERMINAL SIDE 6,50 10,40
[0.04] 3,50 [0.26] [0.41]
1 2 3 4 [0.14]
26,00 7,20
[1.02] [0.28]
2,00 TYP. 4,60
10,3 [0.079]
[0.40] 3,3 1,00 [0.18]
[0.13] [0.04]
4,80 3,00
1 2 3 4 [0.19] [0.12]
10,00 1,80
[0.39] [0.071]
10,3 12,8
2X DIA. 5,35 [0.40] [0.50]
[0.21]
36,00 2,50
[1.42] [0.10]
6,50 18,00 3X 2,00
[0.26] 2X DIA. 2,2
[0.71] 1,00 [0.079] [0.086] THRU
22,0
[0.039] [0.866] HOLES FOR
7,20 19,90 4X DIA. 0,812 3X 2,00
[0.78] [0.079] MOUNTING
[0.28] [0.032] 1,00
[0.04] 3,80
2X DIA. 3,40 1 2 3 4 [0.150]
7,20 19,90 0,65
[0.13] [0.28] [0.78] [0.026]
6,35
[0.25]
1 2 3 4 4,00
4X DIA. 0,812 [0.157] 2X 7,20
12,70 [0.032] [0.28]
[0.50] 28,80
[1.13] 2X DIA. 3,40
36,00 2X PORTS [0.134] 6,35 2X 2,50
[1.42] [0.25] [0.098]
SENSOR FOOTPRINT 12,70
[0.50] 2X PORTS
AIRFLOW DIRECTION, PORT SIDE VIEWED FROM TERMINAL SIDE 28,80 26,00
[1.13] [1.024]
SENSOR FOOTPRINT
AIRFLOW DIRECTION, PORT SIDE VIEWED FROM TERMINAL SIDE
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
WARNING WARNING
PERSONAL INJURY MISUSE OF DOCUMENTATION
DO NOT USE these products as safety or emergency stop The information presented in this product sheet is for
devices or in any other application where failure of the reference only. Do not use this document as a product
product could result in personal injury. installation guide.
Complete installation, operation, and maintenance
Failure to comply with these instructions could result in information is provided in the instructions supplied with
death or serious injury. each product.
Failure to comply with these instructions could result in
WARRANTY/REMEDY death or serious injury.
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell s SALES AND SERVICE
standard product warranty applies unless agreed to otherwise Honeywell serves its customers through a worldwide network
by Honeywell in writing; please refer to your order of sales offices, representatives and distributors. For
acknowledgement or consult your local sales office for specific application assistance, current specifications, pricing or name
warranty details. If warranted goods are returned to Honeywell of the nearest Authorized Distributor, contact your local sales
during the period of coverage, Honeywell will repair or replace, office or:
at its option, without charge those items it finds defective. The
foregoing is buyer s sole remedy and is in lieu of all other
warranties, expressed or implied, including those of E-mail: [email protected]
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special, Internet: www.honeywell.com/sensing
or indirect damages.
Phone and Fax:
While we provide application assistance personally, through Asia Pacific +65 6355-2828
our literature and the Honeywell web site, it is up to the +65 6445-3033 Fax
customer to determine the suitability of the product in the Europe +44 (0) 1698 481481
application. +44 (0) 1698 481676 Fax
Latin America +1-305-805-8188
Specifications may change without notice. The information we +1-305-883-8257 Fax
supply is believed to be accurate and reliable as of this USA/Canada +1-800-537-6945
printing. However, we assume no responsibility for its use. +1-815-235-6847
+1-815-235-6545 Fax
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
™
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
™
POTENTIAL APPLICATIONS
Medical Industrial
Anesthesia delivery machines Air-to-fuel ratio
Ventricular assist devices (heart pumps) Analytical instrumentation (spectrometry, chromatography)
Hospital diagnostics (spectrometry, gas chromatography) Fuel cells
Nebulizers Gas leak detection
Oxygen concentrators Gas meters
Patient monitoring systems (respiratory monitoring) HVAC filters
Sleep apnea machines VAV system on HVAC systems
Spirometers Meteorolgy
Ventilators
2 www.honeywell.com/sensing
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Table 3. Environmental Characteristics
Characteristic Parameter
Humidity 0% to 95% RH, non-condensing
Shock 100 g, 11 ms
Vibration 15 g at 20 Hz to 2000 Hz
ESD Class 3B per MIL-STD 883G
Radiated immunity Level 3 from (80 MHz to 1000 MHz) per spec IEC61000-4-3
Customer-specific
Requirements
Apart from the general
configuration required,
other customer-specific
requirements are also
possible. Please contact
Honeywell.
Note:
1. The Long Port Port Style with the Snap Mount Housing Style is not a valid configuration.
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
™
Figure 2. Nominal Digital Output Ideal Transfer Function
4 www.honeywell.com/sensing
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Figure 7. Wave Solder Profile
300
Max. temp. = 243 °C
250
Temperature (°C)
Figure 8. Mounting Dimensions (For reference only: mm [in]). Additional port and housing styles available.
Long Port Style, Fastener Mount Short Port Style, Snap Mount
22,00
[0.87]
MODEL NUMBER
LOT CODE DIA. 2,30 MODEL NUMBER
[0.09] LOT CODE
TERMINAL SIDE
7,20
3,0 2,00 TYP. [0.28]
[0.12] [0.079] 1,00 TERMINAL SIDE 6,50 10,40
[0.04] 3,50 [0.26] [0.41]
1 23 4 [0.14]
26,00 7,20
[1.02] [0.28]
2,00 TYP. 4,60
10,3 3,3 [0.079] 1,00
[0.40] [0.18]
[0.13] [0.04]
4,80 3,00
1 2 3 4 [0.19] [0.12]
10,00 1,80
[0.39] [0.071]
10,3 12,8
2X DIA. 5,35 [0.40] [0.50]
[0.21]
6,50 36,00 2,50
7,20 [0.26]
18,00
[1.42] [0.10] 2X DIA. 2,2 [0.086] THRU
[0.28] [0.71] HOLES FOR MOUNTING
19,90 4X DIA. 0,812
[0.78] [0.032] 22,0 3,80
[0.866] [0.150]
19,90 0,65
2X DIA. 3,40 1 2 3 4
7,20 [0.026]
[0.13] [0.78]
[0.28]
6,35 1 2 3 4 4,00
[0.25] [0.157] 2X 7,20
4X DIA. 0,812 [0.28]
12,70 [0.032]
[0.50] 28,80
[1.13] 2X DIA. 3,40 6,35 2X 2,50
36,00 2X PORTS [0.134] [0.25]
[1.42] 12,70 [0.098]
SENSOR FOOTPRINT [0.50] 2X PORTS
28,80 26,00
AIRFLOW DIRECTION, PORT SIDE VIEWED FROM TERMINAL SIDE [1.13] [1.024]
SENSOR FOOTPRINT
AIRFLOW DIRECTION, PORT SIDE VIEWED FROM TERMINAL SIDE
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WARNING WARNING
PERSONAL INJURY MISUSE OF DOCUMENTATION
DO NOT USE these products as safety or emergency stop The information presented in this product sheet is for
devices or in any other application where failure of the reference only. Do not use this document as a product
product could result in personal injury. installation guide.
Complete installation, operation, and maintenance
Failure to comply with these instructions could result in information is provided in the instructions supplied with
death or serious injury. each product.
Failure to comply with these instructions could result in
WARRANTY/REMEDY death or serious injury.
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell s SALES AND SERVICE
standard product warranty applies unless agreed to otherwise Honeywell serves its customers through a worldwide network
by Honeywell in writing; please refer to your order of sales offices, representatives and distributors. For
acknowledgement or consult your local sales office for specific application assistance, current specifications, pricing or name
warranty details. If warranted goods are returned to Honeywell of the nearest Authorized Distributor, contact your local sales
during the period of coverage, Honeywell will repair or replace, office or:
at its option, without charge those items it finds defective. The
foregoing is buyer s sole remedy and is in lieu of all other
warranties, expressed or implied, including those of E-mail: [email protected]
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special, Internet: www.honeywell.com/sensing
or indirect damages.
Phone and Fax:
While we provide application assistance personally, through Asia Pacific +65 6355-2828
our literature and the Honeywell web site, it is up to the +65 6445-3033 Fax
customer to determine the suitability of the product in the Europe +44 (0) 1698 481481
application. +44 (0) 1698 481676 Fax
Latin America +1-305-805-8188
Specifications may change without notice. The information we +1-305-883-8257 Fax
supply is believed to be accurate and reliable as of this USA/Canada +1-800-537-6945
printing. However, we assume no responsibility for its use. +1-815-235-6847
+1-815-235-6545 Fax
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com