D Rack IO EN

Parallel Rack
Systems
Installation &
Operation Manual
IMPORTANT
P/N 0427598_E
Keep in store for August 2018
future reference!
MANUAL- I/O PARALLEL RACK
P/N 0427598_E iii
TABLE OF CONTENTS
INSTALLATION
Shipping Damage. . . . . . . . . . . . . . . . . . . . 1-1 Equalizing Line. . . . . . . . . . . . . . . . . . . . . . 2-5

General Rack Description. . . . . . . . . . . . . 1-1 Condenser Piping w/ Heat Reclaim. . . . . . 2-6
General Rack Components. . . . . . . . . . . . 1-1 Split Condenser Piping . . . . . . . . . . . . . . . 2-7
Remote Satellite Components . . . . . . . . . 1-2 Split Condenser Piping (3-Way Valve) . . . 2-8
Legend, Labels & Wiring Diagrams . . . . . 1-2 Rack to Heat Reclaim. . . . . . . . . . . . . . . . 2-9
Setup Sheet. . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Rack to Remote Header . . . . . . . . . . . . . . 2-9
Machine Room Requirements. . . . . . . . . . 1-3 Rack to Remote Satellite. . . . . . . . . . . . . . 2-9
Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Discharge Lines for Two Satellites. . . . . . . . . . . . . 2-9
Rack Unit Placement. . . . . . . . . . . . . . . . . 1-5 Oil Lines for Remote Satellites . . . . . . . . . . . . . . . 2-9
Minimum Allowable Distances . . . . . . . . . . . . . . . 1-5 Offset and Expansion Loop Const.. . . . . 2-10
Maximum Allowable Distances. . . . . . . . . . . . . . . 1-5 Branch Line Piping. . . . . . . . . . . . . . . . . . 2-11
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Koolgas Defrost. . . . . . . . . . . . . . . . . . . . 2-12
Floor Drain . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Remote Condenser Placement. . . . . . . . . . 1-6
Installing Vibration Pads. . . . . . . . . . . . . . 1-7 REFRIGERATION
Rack Sizing Charts. . . . . . . . . . . . . . . . . . . 1-8
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Basic Refrigeration Cycle. . . . . . . . . . . . . . 3-1
COMPONENT PIPING & LINE SIZING Rack Diagram . . . . . . . . . . . . . . . . . . . . . . 3-2
Thermostatic Expansion Valve . . . . . . . . . 3-3
Rack Piping Overview. . . . . . . . . . . . . . . . 2-1 Superheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Refrigeration Line Runs . . . . . . . . . . . . . . 2-1 Heat Reclaim Cycle . . . . . . . . . . . . . . . . . . 3-3
Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Heat Reclaim Valve. . . . . . . . . . . . . . . . . . 3-4
Special Piping for Open Rooms. . . . . . . . . 2-3 Flooding Valve and Receiver Pressure
Connecting Parallel 3-Way Valves . . . . . . 2-3 Regulating Valve. . . . . . . . . . . . . . . . . . . 3-4
Run Lengths and Equivalent Feet. . . . . . . 2-3 Koolgas Defrost Cycle. . . . . . . . . . . . . . . . 3-5
Rack to Condenser Piping. . . . . . . . . . . . . 2-4 Oil System. . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Purge Valve Location. . . . . . . . . . . . . . . . . 2-4 Y825 Valve Adjustment. . . . . . . . . . . . . . . 3-6
Receiver Safety Relief Valve . . . . . . . . . . . 2-4 Ambient Subcooling. . . . . . . . . . . . . . . . . . 3-7
Connecting to Two Manifolds. . . . . . . . . . 2-5
Continued on Page iv
IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900
www.hussmann.com
© 2018 Hussmann Corporation
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

iv
Mechanical Subcooling . . . . . . . . . . . . . . . 3-7 Temperature Controls . . . . . . . . . . . . . . . . 4-5

Two Stage Mechanical Subcooling. . . . . . 3-7 Refrigeration Thermostat (Alternate) . . . . . . . . . . 4-5
Liquid Injection . . . . . . . . . . . . . . . . . . . . . 3-8 Case Probe (Alternate). . . . . . . . . . . . . . . . . . . . . . 4-5
EPR Valve . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Defrost Termination Thermostat. . . . . . . . . . . . . . 4-5
CPR Valve . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Master Defrost Valve. . . . . . . . . . . . . . . . . . . . . . . 4-5
Main Liquid Line Solenoid Valves . . . . . 3-11 Alarm Control . . . . . . . . . . . . . . . . . . . . . . 4-6
Branch Liquid Line Solenoid Valves . . . 3-11 Alarm System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
3-Way Split Condensing Valves. . . . . . . . 3-12 Alarm Control (Electronic). . . . . . . . . . . . . . . . . . . 4-6
Surge Receiver Valves . . . . . . . . . . . . . . . 3-12 Alarm Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Subcooling with Plate Heat Exchanger . 3-12 Inverter Control. . . . . . . . . . . . . . . . . . . . . 4-6
Liquid Line Differential Valve Unit Cooler Fan Wiring. . . . . . . . . . . . . . . . . . . . . 4-7
Adjustment. . . . . . . . . . . . . . . . . . . . . . . . 3-13 Evaporator Mounted Liquid Line Solenoid . . . . . 4-7
SORIT Evap Pressure Reg Adjustment. . . 3-13 Cooler Door Switch Wiring. . . . . . . . . . . . . . . . . . 4-7
Low Pressure Controls. . . . . . . . . . . . . . . 3-13 Sizing Wire and Overcurrent Protectors . . . . . . . . 4-7
Control Settings General Description. . . 3-15
START-UP
ELECTRICAL
Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . 5-1
Electrical Overview. . . . . . . . . . . . . . . . . . . 4-1 Pre-Charge Check List. . . . . . . . . . . . . . . . 5-1
Field Wiring. . . . . . . . . . . . . . . . . . . . . . . . 4-1 Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
For Remote Header Defrost Assembly. . . . . . . . . 4-1 Oil Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
For 208-230/3/60 Compressor Units . . . . . . . . . . . 4-1 Evacuation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Required Field Wire Size. . . . . . . . . . . . . . 4-1 Final Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Merchandiser Electrical Data . . . . . . . . . . 4-2 Thermostat Settings . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Merchandiser Field Wiring . . . . . . . . . . . . 4-2 Liquid Drier Core Replacement . . . . . . . . 5-3
Electrical Connections. . . . . . . . . . . . . . . . 4-2 Suction Filter Core Replacement . . . . . . . 5-3
Identification of Wiring. . . . . . . . . . . . . . . 4-2
Electrical Diagrams . . . . . . . . . . . . . . . . . . 4-3
Unit Cooler Fan Wiring. . . . . . . . . . . . . . . . . . . . . 4-3 MAINTENANCE
Cooler Door Switch Wiring. . . . . . . . . . . . . . . . . . 4-3
Component Wiring Guidelines . . . . . . . . . 4-3 Compressor Replacement . . . . . . . . . . . . . 6-1
Sizing Wire and Overcurrent Protectors. . . . . . . . 4-3 Winter Condensing Pressure Controls . . . 6-2
Other Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 General Maintenance. . . . . . . . . . . . . . . . . 6-3
Compressor Control. . . . . . . . . . . . . . . . . . 4-3 Drier and Filter Cores Replacement. . . . . 6-4
Electronic Controller. . . . . . . . . . . . . . . . . 4-4
Time Delay. . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Pressure Switches . . . . . . . . . . . . . . . . . . . . 4-4 SERVICE
Switchback Control (Optional). . . . . . . . . 4-4
Crankcase Heaters (Optional). . . . . . . . . . 4-4 Trouble Shooting Information . . . . . . . . . 7-1
Oil Failure Relay . . . . . . . . . . . . . . . . . . . . 4-4 Trouble Shooting Guides . . . . . . . . . . . . . 7-2
Current Relay (Optional). . . . . . . . . . . . . . 4-4 Supermarket Equipment . . . . . . . . . . . . . . 7-4
Defrost Controls. . . . . . . . . . . . . . . . . . . . . 4-5
Refrigeration Mode . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Defrost Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
P/N 0427598_E U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

P/N 0427598_E v
REVISION HISTORY
Revision E - Updated with California Warning
Revision D - moved Nomenclature, vi, Added, Page

1-4 Lifting Details, Updated Page 1-6, Revised
Drawings in Section 2; Removed Line Sizing
Charts
Revision C - Added Trouble Shooting Guide
Revision B - Revised Vibration Pad Table, Page 1-6
ORIGINAL ISSUE — February 2013
************************** August 31, 2018
ANSI Z535.5 DEFINITIONS
This warning does not mean that Hussmann products
• DANGER – Indicate[s] a hazardous will cause cancer or reproductive harm, or is in
situation which, if not avoided, will violation of any product-safety standards or
requirements. As clarified by the California State
result in death or serious injury.
government, Proposition 65 can be considered more of
a ‘right to know’ law than a pure product safety law.
• WARNING – Indicate[s] a hazardous When used as designed, Hussmann believes that our
situation which, if not avoided, could products are not harmful. We provide the Proposition
result in death or serious injury. 65 warning to stay in compliance with California State
law. It is your responsibility to provide accurate
• CAUTION – Indicate[s] a hazardous Proposition 65 warning labels to your customers when
situation which, if not avoided, could necessary. For more information on Proposition 65,
please visit the California State government website.
result in minor or moderate injury.
• NOTICE – Not related to personal injury –

Indicates[s] situations, which if not avoided,
could result in damage to equipment.

vi
Rack Nomenclature
CS 0 1 03 S L K
Voltage (K=208/3/60, M-460/3/60,
P=575/3/60, U=380/3/50)
Temperature Application {L=Low,
M=Medium, H=High, D=Dual (Split
Header), T=Two Stage
Refrigerant Type (F=R407F, J=R134A, P=R507, Q=R407A,
R=R449A, S=R404A, T=R448A)
Total number of compressors (Must be two digit i.e. 7 compressors = 07
Number of suction groups
Number of satellite Compressors
Compressor System Designation {C = parallel compressor system, R = Refrigeration System Solution}

P/N 0427598_E 1-1
INSTALLATION
SHIPPING DAMAGE
All equipment should be thoroughly Concealed Loss or Damage

examined for shipping damage before and When loss or damage is not apparent until
while unloading. This equipment has been after equipment is uncrated, a claim for
carefully inspected at our factory and the concealed damage is made. Upon discovering
carrier has assumed responsibility for safe damage, make request in writing to carrier for
arrival. If damaged, either apparent or con- inspection within 15 days, and retain all
cealed, claim must be made to the carrier. packaging. The carrier will supply an
Hussmann parallel compressor systems are inspection report and required claim forms.
cling wrapped and taped prior to shipping via
flatbed trailer.
GENERAL RACK COMPONENTS
Apparent Loss or Damage
If there is an obvious loss or damage, it must Each parallel/custom rack contains the
be noted on the freight bill or express receipt following components:
and signed by the carrier’s agent, otherwise,
carrier may refuse claim. The carrier will As many as fourteen Copeland Scrolls, or
supply the necessary claim forms. 2-10 Copeland, or 2-10 Carlyle semi-hermetic,
or 2-10 Bitzer, or 2-10 Bitzer or Carlye screw
compressors with:
GENERAL RACK DESCRIPTION
• high and low pressure controls
The Hussmann parallel rack operates with • oil pressure safety control
up to ten reciprocating or screw compressors • primary overload protection
or fourteen scroll compressors in parallel • compressor cooling fans on low
design. The compact design reduces space temperature application
requirements, and its open construction
provides convenient access to components for Factory piping with:
easy maintenance and service.
• suction, discharge, liquid header
Typically, all supermarket refrigeration needs • defrost header (if applicable)
are handled by low and medium temperature • oil separator and return system
racks. • receiver
• suction filters on each compressor
An average low temperature rack runs below • liquid filter drier and sight glass
0°F and may have a satellite operating as • liquid level indicator
low as -40°F. Common medium temperature • liquid level switch
racks operate between 0°F and 40°F.

1-2
Control Panel: The control panel contains Factory piping with:

all the necessary energy management compo- • suction and discharge stubs
nents and motor controls factory-wired to the • oil systems with connections
compressors. The interconnected compressors • suction filter
are cycled on and off, via low-pressure
settings, by a central controller to match Factory control panel with:
refrigeration capacity with load requirements. • pre-wired distribution power block
• individual component circuit breakers
Factory-wired control panel has: • compressor time delay relays
• pre-wired distribution power block
• individual component circuit breakers
and contactors LEGEND, LABELS & WIRING DIAGRAMS
• compressor time delays
• color-coded wiring system Each parallel rack is shipped with a detailed
legend that identifies the specialized compo-
Items supplied separately for field nents used such as compressors, valves, oil
installation: separators, etc. The legend details line sizing
• liquid dryer cores requirements, BTUH loads, control valves,
• vibration isolation pads circuit information and suction temperatures.
• loose shipped items for accessories
• suction filter cores Type of refrigerant and lubricant to be used
are prominently displayed on the front of the
rack.
REMOTE SATELLITE COMPONENTS
All racks include complete wiring diagrams
Although the satellite is a separate compressor, (control, primary power, board and point
its liquid refrigerant is supplied by the rack layout.) All wiring is color coded.
liquid manifold. The suction gases pulled by
the satellite are discharged into the rack
discharge manifold. The satellite components SETUP SHEET
include:
All set points are to be on a setup sheet
One compressor with: mounted inside the door of the rack’s
• high and low pressure controls electrical cabinet. This sheet includes all set
• oil pressure safety control points for field-adjusted components.
• primary overload protection (i.e. suction pressure, discharge pressure,
• compressor cooling fans on low temp subcooler setting).

P/N 0427598_E 1-3
MACHINE ROOM REQUIREMENTS
Equipment must be located in a dedicated A concrete base must be built on the

operating area to provide enough working mezzanine floor to keep mechanical
space for service personnel and meet electrical vibrations and noise to an acceptable level.
codes.
NOTE
Hussmann recommends ventilation should Recommended spacing is site specific. It is the
be a minimum of 65 cfm per compressor unit installer’s responsibility to check local codes
horse power. The air inlet should be sized for and standards.
a maximum of 500 fpm velocity. Ventilation
fans should cycle by thermostatic control.
Proper ventilation provides needed air flow

across the compressors that helps maintain
the operation of the rack. Duct work may
be necessary. All ventilation equipment is
field-supplied and installed. Check national
and local codes for ventilation requirements
before installation.
The equipment room floor must solidly

support the compressor unit as a live load.
Ground level installation seldom presents
problems, but a mezzanine installation must
be carefully engineered.
6 in. Concrete Base for Mezzanine
Mezzanine Floor

1-4
HANDLING
Each compressor rack has lower base frame

brackets for rigging and lifting. It is important
to use the spreader bar to prevent the rigging
from damaging the rack. Before placing the
rack in the machine room, remove the ship-
ping skid. For units with vertical receivers, be
aware of the level sensor on top of the receiver.
Lifting cables and other equipment must not
come in contact with any unit piping or electri-
cal components.
LIFTING DETAILS

P/N 0427598_E 1-5
RACK UNIT PLACEMENT Maximum Allowable Distances

Remote satellites:
Observe the minimum and maximum should not be placed below the level of the
distances as described below for setting the custom or parallel rack. The satellite may be
rack in relation to other refrigeration positioned above the rack. The maximum
equipment: allowable elevation is 6 feet from the bottom
of the rack.
Minimum Allowable Distances
Water-cooled Condenser: Remote Header:
The minimum allowable elevation is one foot The maximum allowable piping equivalent
from the outlet to the receiver inlet. is 50 feet when piping from the rack to the
remote satellite. Piping should be given
Air Cooled Condenser: special consideration when going from the
The minimum allowable distance is 4 1/2 ft rack to the remote header.
with no flooding valve from the mounting
surface of the air-cooled condenser to the Condenser:
mounting surface of the custom rack. The maximum allowable piping equivalent
The minimum allowable distance is 6 feet is 100 feet when piping from the rack to the
with a flooding valve from the mounting sur- condenser.
face of the air-cooled condenser to the center
of the flooding valve. NOTE: Piping equivalent is not the same
Condenser
length as linear distance.
Condenser
W/ Flooding Valve
Water Cooled 6 ft. Min.
Remote Satellite
Condenser Rack
Remote Header
W/O Flooding Valve
1 ft Min. Flooding 4.5 ft. Min.
6ft Max
Valve
Piping Equivalent 50ft Max

1-6
VENTILATION REMOTE CONDENSER PLACEMENT
Cooler climates generally need less ventilation Locate the condenser with at least three feet
than warmer climates. A warm machine room of clearance on all sides to provide adequate
is going to need a good amount of ventilation. air circulation if not otherwise specified by
Compressors with head fans can dissipate the condenser manufacturer. If roof mounted,
as much as 20 percent of the heat (or input place on column-supported beams or load-
watts). Air intake should pass over the top of bearing walls. The mounting surface for the
the units where most of the heat remains. See condenser should be at least six feet higher
machine room requirements for additional than the rack flooding valve. When a
information on ventilation and sizing. flooding valve is not used, the minimum
distance from the base of the rack to the
mounting surface of the condenser is 4.5 ft. If a
FLOOR DRAIN Krack Microchannel (MX) is used, sufficient
room on the right side of the unit must
Provide a floor drain for disposal of conden- be available to remove the micro channel
sate that may form on the compressor unit or slabs. At least nine feet of clearance must be
header defrost assembly. available.
Typical Condenser Roof Mount Arrangement Typical Condenser Roof Mount Arrangement
Single Riser Double Riser
Condenser Condenser
Receiver Receiver
Be careful when moving or

lifting rack. Serious bodily
injury or death could occur
from falling equipment.

P/N 0427598_E 1-7
Vibration Pad Quantities

INSTALLING VIBRATION PADS
3 in. x 3 in. x 2 in.
Each rack must be located in the machine # of compressors Reciprocating Screw
room so that it is accessible from all sides. A per pack or Scroll Compressor
minimum of 36 in. clearance is recommended 2 Compressors 4 Each 6 Each
to provide easy access to components. 3 Compressors 4 Each 6 Each
Vibration isolation pads are supplied with 4 Compressors 6 Each 8 Each
each rack. The entire weight of the rack must 5 Compressors 6 Each 8 Each
rest on these pads. The pads should be located 6 Compressors 6 Each 8 Each*
as shown in the image below. Cross-level 7 Compressors 8 Each -----------
the compressor unit so all compressors are 8 Compressors 8 Each -----------
level with each other. To ensure both proper 9 Compressors 8 Each -----------
leveling and vibration isolation, perform the 10 Compressors 10 Each -----------
following:
*10 for Bitzer and Vertical Receiver
1. Lift the rack in accordance with procedures
detailed on Pages 1-3.
2. Place minimum 15 gauge 3 in. by 3 in.

galvanized or stainless steel shims to
compensate for uneven floors.
(Shims must be field supplied.)
3. Place vibration isolation pads on top of

shims. See vibration pad quantities in the
table at right to determine the number of
pads to be used.
4. Pads should be placed over structural joist

members when rack is placed on sub-floor.
Vibration Pads

1-8
Standard Rack Sizing Chart with Horizontal Receiver

# of Scroll # of Reciprocating Maximum number Length of Approximate Operating
Compressors Compressors of circuits Rack (in.) Weight of Rack
3 or 4 3 11 98 3330
5 4 15 114 4290
6 5 19 138 5230
7 6 21 150 5720
8 7 24 178 6270
9 or 10 8 28 200 6870
11 9 32 222 7470
12 10 36 244 8070
Standard Rack Sizing Chart with Vertical Receiver

# of Scroll # of Reciprocating Maximum number Length of Approximate Operating
Compressors Compressors of circuits Rack (in.) Weight of Rack
3 or 4 3 11 128 3330
5 4 15 144 4290
6 5 19 168 5230
7 6 21 180 5720
8 7 24 208 6270
9 or 10 8 28 230 6870
11 9 32 252 7470
12 10 36 274 8070
Note: Standard rack width is 39 in.

Standard rack height is 78.5 in.
The charts above are acceptable for most compressor models

except screw compressors
Dimensions may vary if optional accessories such as inverters,

suction accumulators, electric defrost panels, etc. are applied

P/N 0427598_E 1-9
Remote Refrigeration Circuit Header

Planning (Floor Mount)
# of Length Width Height Approx.
Circuits (inches) (inches) (inches) Weight
4 52 36 60 312
6 64 36 60 405
8 76 36 60 489
10 88 36 60 582
12 100 36 60 666
14 112 36 60 750
16 124 36 60 843
18 136 36 60 927
20 148 36 60 1011
22 160 36 60 1104
24 172 36 60 1188
Remote Refrigeration Circuit

Header Planning (Hanging Mount)
# of Length Width Height Approx.
Circuits (inches) (inches) (inches) Weight
4 52 34 36 262
6 64 34 36 351
8 76 34 36 431
10 88 34 36 520
12 100 34 36 600
14 112 34 36 680
16 124 34 36 769
18 136 34 36 849
20 148 34 36 929
22 160 34 36 1018
24 172 34 36 1098

P/N 0427598_E 2-1
COMPONENT PIPING & LINE SIZING
RACK PIPING OVERVIEW
This section provides information for installing

the refrigeration lines for a rack. The compo-
nents are piped as completely as practical at the
factory. Field piping requires only interconnec-
tion of the major components and the coolers,
freezers and display cases. Piping must also
be supported to minimize vibration. Pulsation
of the refrigerant and compressor vibration
can cause piping to vibrate. This vibration can
cause line breakage and damage to components. Ceiling Run with Supports
Use only clean, dehydrated, sealed refrigeration

grade copper tubing. Use dry nitrogen at low
pressure in the tubing during brazing to
prevent the formation of copper oxide. All
joints should be made with a 15 percent silver
alloy brazing material. Use a 45 percent
silver solder for dissimilar metals.
Floor Piping Run
Always use a pressure regulator when

Through Walls or Floors
operating nitrogen tanks.
Refrigeration lines that are run through walls
REFRIGERATION LINE RUNS or floors must have a waterseal installed, and
the lines must be properly insulated. Avoid
Liquid Lines and suction lines must be free to running lines through the refrigeration cases.
expand and contract independently of each When this is done the lines must be adequately
other. Do not clamp or solder them together. insulated using a closed-cell elastomeric foam
Supports must allow tubing to expand and insulation.
contract freely. Do not exceed 100 feet without
a change of direction or/and offset. Plan Riser
proper pitching, expansion allowance, and
waterseal at the base of all suction risers. Use Insulation
Insulation 2nd Layer
long radius elbows to reduce line resistance
and breakage. Avoid the use of 45 degree Floor
elbows. Install service valves at several
locations for ease of maintenance and reduc-
tion of service costs. These valves must be UL
approved for the minimum design working
pressure of the system.
Insulating a Riser

2-2 C omponent P iping & L ine S izing
From Machinery to Solid Object Waterseal Construction

When mounting lines from machinery to a Waterseals must be installed at the bottom of
solid object allow line freedom for vibration to all suction risers to return oil to the compres-
prevent metal fatigue. sors to avoid trapping oil.
Using Elbow
Riser
Clamp Here
Factory Clamp 10 x Pipe Keep this distance

Diameter
short as possible
Using Waterseal
Riser
Don’t over support piping that is in contact Waterseal Construction

with the compressor racks. The machinery
must not be tightly stressed from piping that
does not allow for some vibration. If piping is Reduced Riser
too tight metal fatigue will occur. When a reduced riser is necessary, place
the reduction coupling downstream of the
waterseal.
Clamp
WRONG
Avoid this Piping Arrangement
Clamp
Clamp
Reduces Riser
Protecting Valves and Clamps

CORRECT When brazing near factory installed clamps
Good for short piping runs
Clamp
or valves be sure to protect them with a wet
Clamp Clamp
rag to avoid overheating. Insulate all reduced
Clamp
risers.
All clamps must be properly anchored. Rubber

CORRECT
Good for long piping runs Clamp gromets must be installed to prevent chafing of
the lines.

P/N 0427598_E 2-3
Elbows evaporator(s). And the installer is responsible

Only use long radius elbows. Long elbows for proper adjustment of the valve. (See CPR
have been shown to have less pressure drop Valve Section for adjustment procedures.)
and greater strength. It is especially important
to use long radius elbows to hot gas discharge
lines. CONNECTING PARALLEL 3-WAY
VALVES
Factory Supplied Stubs
Stub sizes provided from the manifolds do Due to the size limitations of 3-way valves,
not automatically correspond to the line sizes some of the larger Koolgas systems will require
necessary. It is the installer’s responsibility to parallel connection to 2 suction stubs at the
supply reduction couplings. header using an offset tee construction. Do not
use a bull head tee.
INSULATION
All suction lines and subcooled liquid lines

must be insulated. Subcooled liquid in the
liquid line will warm if the lines are left
unprotected, resulting in energy loss. Overtime Connection to Parallel
this can lead to the liquid changing into a gas Suction Stubs
before it ever reaches the expansion valves.
This is known as flashing. Flashing causes RUN LENGTHS AND EQUIVALENT FEET
irregular flow through valves. If this occurs
significant refrigerant loss and poor energy When figuring run lengths, angle valves and 90
performance will occur. Compressor motors degree elbows are figured as additional straight
will fail if the suction line gas is too warm pipe. The chart below gives equivalent lengths
as it enters the compressors. For gas defrost for these.
applications, insulated suction lines help
maintain temperature during defrost. Insulated Equivalent Feet for
lines also prevent sweating of the lines, thus Angle Valve and 90°Elbow
eliminating drops of water on the floor below Tubing Size Angle Valve Long Radius
the line runs. Elbow 90%
1/2 6 0.9
5/8 7 1.0
SPECIAL PIPING FOR OPEN ROOMS 7/8 9 1.4
1 1/8 12 1.7
An open food preparation room allows heat 1 3/8 15 2.3
infiltration from the rest of the store at a 1 5/8 18 2.6
rate which may jeopardize total refrigeration 2 1/8 24 3.3
performance. To protect the rest of the 2 5/8 29 4.1
refrigeration system, open preparation 3 1/8 35 5.0
evaporators must be piped with a crankcase 3 5/8 41 5.9
pressure regulating valve (CPR). The CPR is
4 1/8 47 6.7
field installed in the suction line(s) from the

RACK TO CONDENSER PIPING RECEIVER SAFETY RELIEF VALVE
Discharge line will be routed directly to the The receiver safety relief valve must be properly
condenser inlet stub with a purge valve at the vented in accordance with local codes.
highest point. Liquid return line will be pitched
downstream, and purge valve location will NOTE:
provide trapless drainage to the rack. Liquid return lines must be free draining
with no traps. Install solenoid valves inside
PURGE VALVE LOCATION equipment room. All interconnecting valving
to be field supplied and installed.
The purge valve will be installed at the highest
point of an inverted waterseal, with at least a 6
in. rise. (Use with approved recovery vessel.)
Discharge Supply
Condenser
6 in. Min Rise
6 Ft Min Drop
before tee to
main liquid line
Liquid Return
To Heat Reclaim
From Heat Reclaim
Field Piping
Factory Piping
Rack to Condenser Piping

P/N 0427598_E 2-5
CONNECTING TO TWO MANIFOLDS EQUALIZING LINE
The discharge line will be “tee’d” upstream of An equalizer line is piped between the parallel
the manifolds into expansion offsets with at rack and the condenser. A check valve
least a one foot drop to the manifolds. Provide allowing flow only to the condenser and a
a purge valve at the highest point. The liquid shut off valve downstream of the check valve
return lines will be “tee’d” into the main liquid will be field supplied and installed.
return line after six feet of vertical drop from
the outlet stubs. The liquid return line will
be pitched downstream, and provide trapless
drainage to the rack.

Condenser
Condenser Piping
Piping w/
w/ Heat
HeatReclaim
Reclaim
Condenser
Condenser 6”
6" Min
Min
Rise
Rise
1”
1"Min
MinDrop
Drop
After
AfterTee
Tee
from
fromMain
Main
Discharge
Discharge
Line
Line
66 Ft
Ft Min
Min Drop
Drop
Before Tee
Before Tee
totoMain From
FromHeat
Heat
Main
Liquid Reclaim
LiquidLine
Line Reclaim
Return To
To Heat
Heat
Return Reclaim All
All Piping
PipingandandValves
Valves
Reclaim
above
above thisline
this lineare
are
field
fieldsupplied
suppliedand and
installed
installed
HS
Flooding
Flooding
Valve
Valve
Oil
Oil Separator
Separator
Receiver Pressure
Regulator
Ball Condenser Manifold

Discharge Lines
Discharge Lines BallValve
Valve Condenser Manifold
Check Valve Solenoid
Liquid ReturnLines
Liquid Return Lines CheckValve
Valve Valve Solenoid
Equalizing Line Service Valve HS =
HS = Heat
Heat Reclaim
Reclaim
Equalizing Line Service Valve
Purge
PurgeValve
Valve
Note:
Note:
Liquid Return
Liquid Return Lines
Lines must
must be
befree
freedraining
drainingwith
withno
noTraps
Traps
Install Ball valves to isolate Condenser (Field Suppliedand
Install Ball valves to isolate Condenser (Field Supplied andInstalled)
Installed)
All Interconnecting Valving to be Field Supplied and Installed
All Inter-connecting Valving to be Field Supplied and Installed
INST & SER - 10

P/N 0427598_E 2-7
Split Condenser Piping

2 Solenoid Valve Method
w/Heat Reclaim
6” Min
Rise
1” Min Drop
Condenser
6 Ft Min
Drop
All Piping Before
and Valves From Heat Tee to
above this line Reclaim Main
are field To Heat Liquid
Reclaim Liquid Return Line
supplied and Bleed Line w/
installed Boil off Loops Return
Suction Manifold
Flooding
Oil Valve
Separator
Discharge Lines Ball Valve Condenser Manifold

Liquid Return Lines Check Valve Valve Solenoid
Equalizing Line Service Valve HS = Heat Reclaim
PD = Pump Down
1/4” Tubing Purge Valve SS = Split Condenser
Note:
Liquid Return Lines must be free draining with out Traps
Install Solenoid valves to isolate Equipment Room
Pump down Line should not enter the Suction Manifold over a Compressor Inlet
Install Ball Valves to isolate condenser

Split Condenser Piping

3-Way Valve Method
w/Heat Reclaim
6” Min
Rise
1” Min Drop
Condenser
6 Ft Min
Drop
All Piping Before
and Valves From Heat Tee to
above this line Reclaim Main
are field To Heat Liquid
Reclaim
supplied and Line
installed Return
Pump Out
Suction Manifold
Flooding
Oil Valve
Separator
Receiver Pressurization Valve
Discharge Lines Ball Valve Condenser Manifold

Liquid Return Lines Check Valve Valve Solenoid
Equalizing Line Service Valve HS = Heat Reclaim
PD = Pump Down
1/4” Tubing Purge Valve SS = Split Condenser
Note:
Liquid Return Lines must be free draining with no Traps
Install Solenoid valves to isolate Equipment Room
Pump down Line should not enter the Suction Manifold over a Compressor Inlet
Install Ball Valves to isolate condenser

P/N 0427598_E 2-9
RACK TO HEAT RECLAIM RACK TO REMOTE SATELLITE
Because of the variety of heat reclaim systems, The compressor discharge line may be piped
refer to the instructions accompanying the through a vibration absorber to its stub on the
system to be installed at the site. discharge header. The compressor suction line
will be piped one of two ways depending on
whether a low-end or high-end satellite is used.
RACK TO REMOTE HEADER A low-end satellite suction line is piped to its
check valve on the suction header, and from
Separates compressors from defrost and there to the evaporator. (If Koolgas defrost is
temperature controls. The rack suction stub is used pipe through the proper Koolgas valve.)
connected as directly as possible to the suction A high-end satellite is piped directly to the
header. The rack liquid line stub is connected evaporator.
as directly as possible to the liquid header.
If equipped with Koolgas defrost the rack Discharge Lines for Two Satellites
Koolgas stub is connected as directly as Installations having two Satellites are “tee’d”
possible to the Koolgas header manifold. together upstream of the discharge manifold.
Note: The remote header may use a double Use an offset tee construction. Do not use a
suction riser to aid in oil return. bullhead tee.
Oil Lines for Remote Satellites

All oil lines are run in 3/8 copper. Lines will be
installed securely and run under tapered
cover plates when crossing walkways.
Offset Tee
Construction
Satellite Piping
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483

Figure 3-9 SatelliteU.S.A.
Piping Parallel Rack
OFFSET AND EXPANSION LOOP

CONSTRUCTION Example:
The smallest “Inches Expansion” equal to or
For low temperature applications multiply the greater than 1.4196 is 1.5. The 1.5 column
length of the run in feet by 0.0169. intersects with the 1 3/8 line at 21. Use “L”
value 21. For an offset multiply the “L” value
For medium temperature application multiply by 3 to determine the length of the offset.
the length of the run in feet by 0.0112. The
product will be inches of linear expansion for Example: An “L” value of 21 would mean
the length of run. 3L = 3 X 21 or 3L = 63.
Examples: Low temperature application, a run

of 84 ft of 1 3/8 in. OD.
84 ft x .0169 = 1.4196 inches expansion.
Select the smallest “Inches Expansion” figure

Offset Construction
equal to or greater than the product in step
one from the table below. Follow that column
down until it intersects the OD line size of the The offset distance required for low
run. The number listed at the intersection is temperature application for an 84 ft run of 1
the “L” valve for figuring offset an expansion 3/8 line is 63 inches. For an expansion loop
loop sizes. multiply the “L” value by 2 if hard copper and
long radius elbows are used. If the expansion
loop is formed in soft copper the loop diameter
equals “L.”
Equivalent Feet for Example: For the same 84 ft run, a hard

Angle Valve and 90°Elbow copper loop is 42 by 42 inches. A soft copper
Inches Expansion loop is 21 by 21 inches.
0.5 1.0 1.5 2.0 OD Line Size
10 15 19 22 7/8
11 16 20 24 1 1/8
11 17 21 26 1 3/8
12 18 23 28 1 5/8
14 20 25 31 2 1/8
16 22 27 32 2 5/8
18 24 30 34 3 1/8
20 28 34 39 4 1/8
Expansion Loop Piping

P/N 0427598_E 2-11
r
ade
He
in. 1/2 in. lines to case
7/8
Point tees
down
Application
Do not exceed a straight run for 100 feet
without constructing an offset or expansion
loop. Place the offset or loop in the middle of
the run to minimize pipe shift and joint stress. Suction Line Return
NOTE:
Sizing of all refrigerant lines is the responsibility
of the installing contractor. Contact Hussmann,
Application Engineering if assistance is needed.
3-In. Loop (76 mm)
Liquid Line Take Off
BRANCH LINE PIPING
Suction line Liquid Line - Off-time and Electric Defrost

Pitch in the direction of flow. Line size may May be reduced by one size after one half
be reduced by one size at one third of case other case load run. Do not reduce below
run load and again after the second third. Do evaporator connection size. Take-offs to
not reduce below evaporator connection size. evaporators exit the bottom of the liquid line.
Suction returns from evaporators enter at the Provide an expansion loop for each evaporator
top of the branch line. take-off. (Minimum 3-inch diameter.)

KOOLGAS DEFROST
Maximum of 24 ft of case per branch system,

except for island / coffin cases — never more Branch Size In Case Size
than 24 ft. Increase the liquid line size inside 1/2 7/8
the case by two sizes over the branch size. 5/8 1 1/8
7/8 1 3/8
Take-offs to evaporators exit the bottom of 1 1/8 1 5/8
the liquid line. Provide an expansion loop for 1 3/8 2 1/8
each evaporator take-off. (Minimum 3 in.)
Koolgas Defrost Liquid Line Two Sizes Larger in Merchandiser

From
Liquid
Manifold
Electric of Offtime Defrost Liquid Line
To
Suction
Manifold
Refrigeration Line Stub Outs *Note: This formula applies only to remote condenser
Stub sizes do not match line sizes. Reduction lines, and only to longer runs of these lines. A 25 ft run
fittings are field-supplied and installed. These does not necessarily have double the capacity of a 100 ft
run.
are general guidelines. The installer is respon-
sible to account for any factors which may
Gas Defrost Systems
affect the system.
Do not use liquid lines smaller than 1⁄2 inch OD
on any type of Gas Defrost system.
Condenser Line Sizing
A Condenser Line Sizing chart is established for
an equivalent pipe run of 100 feet. For longer
runs, use the following formula:
*Table Capacity x 100

Longer Length
= Longer Line Capacity

P/N 0427598_E 3-1
REFRIGERATION
OVERVIEW
The flooding valve maintains head pressure
This section details the refrigeration process in low ambient conditions by restricting liquid
by tracking the refrigerant flow through the refrigerant flow from the condenser.
rack components. Oil separation and return
is explained as well.
The rack is designed with an adequately-sized

receiver for proper refrigerant management.
The compact design reduces height and width
requirements as well as providing convenient
access to components for easy maintenance Flooding Valve
and service. In the diagrams refrigerant flow
direction is generally clockwise and indicated
by directional arrows. Electrical solenoid This causes liquid refrigerant flow to be
valves carry the same initial abbreviations as backed up in the condenser, thus reducing
in the electrical schematics. available heat transfer surface and causing
the discharge pressure to rise. The receiver is
Refrigeration lines not actually in the cycle a holding vessel for liquid refrigerant. The
being discussed are shown closed or removed. receiver compensates for fluctuations in
Pressure oil lines will retain a fixed pattern. liquid requirements during changing loads,
defrosts and weather.
BASIC REFRIGERATION CYCLE The main liquid pressure differential valve

functions during gas defrost to reduce pres-
Beginning with the parallel compressors, sure to the liquid header. The reduced
refrigerant vapor is compressed and flows to pressure allows reverse flow of refrigerant
the oil separator and returned to the gas through the evaporator necessary for an
compressors. A 3-way valve directs the super- effective defrost.
heated discharge gas to either the condenser
or a heat reclaim device when energized. The liquid header distributes liquid
When the reclaim solenoid is de-energized the refrigerant to all branch liquid lines. The
valve directs the refrigerant to the condenser. branch liquid line solenoid valve closes off
The condenser rejects the heat that must be refrigerant supply to the evaporator. The
removed from the refrigerant to cause it to valve also allows back flow of refrigerant
condense. into the liquid header.
Oil Separator It is the installing contractor’s

responsibility to consult local agencies
for local code requirements.

3-2 Refrigeration
Heat Reclaim Condenser
Field Piping
Factory Piping
Evaporator Hr Valve
Off-Time
Discharge Header
Oil
Separator
Evaporator Suction Header
Koolgas
Koolgas Header
Liquid Header
Custom System Refrigeration

P/N 0427598_E 3-3
THERMOSTATIC EXPANSION VALVE

(TEV) OR
The Thermostatic Expansion Valve (TEV) (2) Read the gauge pressure at the suction
regulates refrigerant flow into the evaporator valve of the compressor.
by responding to the temperature of
superheated vapor at the outlet of the • Add the estimated pressure drop through
evaporator, and in some cases where a TEV the suction line between bulb location and
is used with and external equalizer. The TEV compressor suction valve. The sum of the
also responds to the pressure at the outlet of gauge reading and the estimated pressure
the evaporator. drop will equal the approximate suction line
pressure at the bulb.
The TEV, located in the
merchandiser, meters liquid • Convert the pressure obtained in (1) or (2)
refrigerant through its above to saturated evaporator temperature
orifice to the low pressure by using a temperature-pressure chart.
side of the system where
it absorbs heat from the Thermostatic • Subtract the two temperatures obtained
coil causing the liquid to Expansion Valve from these — the difference is superheat.
evaporate.
An evaporator pressure regulator (EPR) may Secondary Method for Setting

be used to control the evaporator Expansion Valve Superheat:
temperature by preventing the evaporator • Before attempting to set a TEV be sure the
pressure from dropping below a preset merchandiser is within 10°F of its normal
pressure. operating range.
At critical locations along the refrigerant path, • Attach temperature probes at both the
service valves or ball valves allow TEV bulb location (under the clamps) and
isolation of components. between the TEV and the evaporator inlet.
• While the valve is hunting the temperature

Primary Method for Setting Expansion Valve difference between the two probes should
Superheat: not exceed 3-5°F. The differential may fall
• Measure the temperature of the suction to zero. To reduce differential, turn the
line at the point the bulb is clamped. adjusting stem counter clockwise and wait
at least 15 minutes before checking results.
• Obtain the suction pressure that exists in
the suction line at the bulb location or by
either of the following methods: HEAT RECLAIM CYCLE
The heat reclaim system returns heat to

(1) If the valve is externally equalized, a gauge the store that has been removed from the
in the external equalizer line will indicate refrigeration units. This heat, which would
the desired pressure directly and accurately. otherwise be wasted, is returned in useable
form through a heat reclaim coil.
3-4 Refrigeration
The heat reclaim 3-way valve energizes during There are three types of heat reclaim water,
reclaim mode diverting discharge gas to a air, glycol. Water uses a special water tank
remote mounted air reclaim coil or water that pre-heats water to 140°F. This helps
heating coil or other heat exchanger. After the reduce electric output of gas fired hot water
discharge gas passes through the reclaim coil, heater. Air heat reclaim allows the waste heat
it returns to the system through a check valve to be used to either heat the store ambient air
and then to the condenser. The check valve or to preheat air prior to air-conditioning.
assures no back flow and flooding when heat Glycol heat reclaim allows glycol to heat a
reclaim cycle is off. During heat reclaim, the cold aisle or a side walk-in or fryer, etc.
heat reclaim coil rejects superheat from the
refrigerant vapor and the condenser coil rejects
latent heat and produces quality liquid for the FLOODING VALVE AND RECEIVER
refrigeration process. The heat reclaim coil PRESSURE REGULATING VALVE
should not be oversized.
The Flooding Valve and the Receiver Pressure
Regulating Valve work together, the operation
HEAT RECLAIM VALVE of one effects the operation of the other. The
flooding valve responds to upstream pressure
A 3-Way Heat Reclaim Valve directs the from the condenser. The receiver pressure
refrigerant to either the Condenser or a Heat regulating valve responds to downstream
Reclaim Coil. When the solenoid is de-ener- pressure in the receiver.
gized the valve directs the refrigerant to the
condenser. The Pressure Regulator Valve responds to
receiver pressure. If the receiver pressure drops
below its set point, the valve opens, directing
hot high pressure vapor to the receiver.
Heat Reclaim Valve
When the solenoid is de-energized the high

pressure inlet is stopped and the passage
between suction and valve chamber is open.
When the solenoid is energized the suction Pressure Regulator Valve
outlet is stopped and the passage between high
pressure and the valve chamber is open.
Some manufacturers of the valve has a bleed
port through the drive piston to the suction
manifold. The bleed port provides a vent for
fluids trapped in the heat reclaim circuits
during normal operation.

P/N 0427598_E 3-5
The Flooding Valve maintains head pressure When defrost is called for, the suction line con-
in low ambient conditions by reducing the trol valve closes and a two-way Koolgas valves
available condensing area. Restricting liquid opens the line from the Koolgas header to the
refrigerant flow from the condenser, the evaporator.
flooding valve prevents the liquid refrigerant
from leaving the condenser as fast as it is
forming, so the condenser floods with its own OIL SYSTEM
condensate.
Discharge refrigerant carries droplets of oil
from the compressors’ lubrication system. The
KOOLGAS DEFROST CYCLE Turba-shed or other oil separator returns the
oil from its reservoir along a high pressure line
Beginning with the receiver the Koolgas cycle to the oil pressure differential regulator valve.
splits in two directions – receiver vapor and This valve reduces the oil pressure to between
receiver liquid. The high pressure liquid flowing 20 and 25 psig above the crankcase pressure of
from the receiver is throttled by the main liquid the compressor, providing even flow of oil to
line solenoid valve causing a pressure reduction the oil level regulators or floats.
in the liquid header.
To balance oil level among the compressors
If a branch liquid line solenoid valve is used on an equalizing line returns any excess oil in one
a Koolgas circuit, the liquid circuit is designed oil level regulator to the rest of the system.
to allow backflow into the reduced pressure A check valve is placed in the equalizing line
liquid header by an external parallel check between the low end satellite and the rest of the
valve or by a special solenoid valve designed system. The check valve is necessary to keep
to allow reverse flow. When a branch of the low end satellite from filling up with oil.
refrigeration cases enters the defrost cycle its With a high end satellite, note that the satellite
branch valve allows refrigerant to flow into the has no equalizing line.
liquid header.
Regulation Valve
The receiver vapor flows directly into the The special oil pressure differential valve is
Koolgas header. This Koolgas Vapor used to reduce the high pressure in the
maintains the same high pressure as the combination oil separator and reservoir to a
receiver. A 3-way valve closes the suction line pressure slightly above the suction pressure
to the suction header and opens the Koolgas to prevent overfeeding of the compressor
line to the evaporator. Koolgas vapor flows float. The valve has an adjustment range of 3
backward through the evaporator, giving up to 30 psi differential pressure. Typically, this
heat to the evaporator for defrost. pressure should be approximately 20 to 25 psig
above the suction pressure.
The Koolgas vapor condenses and flows into
the reduced pressure liquid line through a
Bypass check valve around the TEV. From
there it is returned to the liquid line header. If
a suction stop or EPR with suction stop is used
to control evaporator temperature, the 3-way
valve is not used.

3-6 Refrigeration
Y825 VALVE ADJUSTMENT
NOTE: Every suction group or satellite com- 1) Close all the oil float service valves. This is
pressor should has its own pressure differential done by turning the valve stem in the clock
valve. wise direction until they bottom out.
Adjustments are made at the bottom of the 2) Connect a low pressure gauge to the
valve. To adjust, remove the valve cap and suction header.
turn the stem with a valve wrench. To increase
the differential, screw the stem in; to decrease 3) Connect the low side gauge hose of a gauge
the differential, screw the stem out. One turn manifold set to the schrader connection at
gives 4 psi of adjustment. the end of the supply oil manifold.
NOTE: An increase in differential means 4) Connect the center hose of the gauge mani
higher oil pressure into the floats. fold set to the suction header.
Oil Level Regulators 5) Open the hand wheel on the gauge mani
For any brand of oil level regulator to work fold set for a few seconds then close it off
accurately the unit and each compressor must again.
be level. Both Sporlan and AC & R regulators
may be damaged by over adjusting. Do not 6) Subtract the suction header pressure from
exceed 175 psig when testing to prevent the oil header pressure.
damage to the floats. A sightglass filled with
oil may indicate a damaged regulator. Before 7) If adjustment is necessary, turn Y825 valve
beginning adjusting, isolate the compressor by adjustment stem in the clock wise direction
turning off its control circuit. to increase pressure and turn it counter
clockwise to reduce pressure. Always open
Sporlan Oil Level Control OL-1 Series the hand wheel on the gauge manifold for a
The Sporlan Oil Level Regulator comes preset few seconds and recalculate oil pressure
to maintain oil level at the center line of the after every adjustment.
sightglass. If there is any question as to the
actual set point of the regulator, turn the 8) Remove all gauges from the system.
adjustment stem counterclockwise until the
top stop is reached. Then adjust the oil level 9) Open all the oil float service valves.
down to the desired height by turning the stem
clockwise. Each full turn will represent about
.05 inches change in oil level. Do not exceed
nine turns from the top, or the control may be
damaged.

P/N 0427598_E 3-7
AMBIENT SUBCOOLING TWO STAGE MECHANICAL

SUBCOOLING
The surge valve directs flow of refrigerant
from the condenser through the receiver (flow Due to wide ranges of load requirements, a
through), or around the receiver (surge) in two stage subcooling control will be used. In
response to ambient subcooling obtained in two stage subcooling, there are two expansion
the condenser. During low ambient conditions valves piped in parallel; one valve approximately
the receiver pressure regulator will aid in main- one-half the size of the other.
taining pressure in the liquid header. The surge
valve reacts to liquid temperature from the The largest valve will be in operation during
condenser. full load conditions. When the load require-
ments are reduced, the smaller valve will be
When the liquid temperature is below 75°F, the turned on. At this time, the larger valve will be
surge valve will open allowing subcooled liquid shut off. When the liquid drop leg reaches the
to bypass the receiver into the liquid header. subcooled liquid design point, both valves will
When the liquid temperature is above 75°F, be shut off.
the surge valve will close forcing liquid into the
receiver and then into the liquid header. Two-Stage Mechanical Subcooler Control
Electrically, a thermostat responding to liquid
The Surge Valve is controlled by a t’stat that drop leg temperature will turn on the
closes on drop of liquid drain temperature. The subcooler. The setpoint of this control will be
correct setting may have to be adjusted due to the subcooling temperature design point.
lower flooding valve settings.
The setpoint of the control for the one-half or
full expansion valve is the liquid drop leg as
MECHANICAL SUBCOOLING well. This setpoint is determined by the expan-
sion valve selection and will vary from store to
By lowering the temperature of the liquid store.
supplied to the TEV, the efficiency of the
evaporator is increased. The lower temperature
liquid refrigerant produces less flash gas exiting
the TEV. Since mechanical subcooling uses
a direct expansion device, it is not limited by
ambient temperature. A Liquid Line Solenoid
Valve and a TEV control refrigerant to the
subcooler. An EPR prevents the subcooler
temperature from dropping below desired
liquid temperature. Electrically, a thermostat
responding to main liquid line temperature
controls a solenoid valve on the liquid supply
line.

3-8 Refrigeration
LIQUID INJECTION
The Liquid Injection System is designed to Component Testing

inject saturated refrigerant into the suction Remove power to the system. Unplug the
cavity when the compressor internal head Temperature Sensor from the Module. The
temperature reaches the cut-in point. Injection Sensor should ohm out between 1,600 ohms
continues until the temperature reaches the and 100,000 ohms.
cut-out point. If the temperature remains
above 310°F for one minute the control shuts Leave the Sensor unplugged and restart the
down the compressor. After correcting the system. There should be no voltage between
cause of shutdown, manual reset is required. terminals “S” and “L2” on the Module. The
inlet and outlet sides of the injection valve
The System Parts: should feel the same temperature. After one
minute, the alarm relay should trip. Remove
Temperature Sensor Control Module Injection power to the system. Press the manual reset on
Valve. the Module.
The Temperature Sensor employees a Negative Using a small piece of wire jump the Sensor
Temperature Coefficient (NTC) Thermistor circuit at the female plug in the module.
to provide signals to the Control Module. The Restart the system. There should be voltage
NTC resistance drops on temperature rise. between terminals “S” and “L2” on the
module. The outlet side of the Injection Valve
°F Reading should feel colder than the inlet side. After one
77 90,000 minute the alarm relay should trip.
282 2,420
292 2,110 Remove power to the system. Press the manual
310 1,660 reset on the Module. Remove the jumper wire
and plug in the Temperature Sensor.
Control Module responds to the Temperature Restart the System.
Sensor input by energizing the Injection Valve
Solenoid when the cut-in temperature is Alarm Circuit
reached. Too high or too low a resistance from The Alarm Circuit has three terminals in the
the thermistor circuit will cause the Module to Control Module: “L” – Common;
shutdown the compressor after one minute. “M” – Normally Closed; and“A” – Normally
Open. “L” and “M” are wired into the
Injection Valve meters saturated refrigerant compressor control circuit so an alarm
into the suction cavity of the compressor. condition removes the compressor from the
The valve orifice is carefully sized to meet the line and power to the Module. A manual
requirements of a specific compressor. Valve reset is required to call attention the alarm
sizes correspond to the four compressor condition.
bodies – 2D, 3D, 4D and 6D by Copeland
Compressor. Newer compressors equipped
with “Core Sense” will not heed this option.

P/N 0427598_E 3-9
Alarm Relay 6) Turn off the compressor again, remove

The Alarm Relay is activated after a one jumper and push reset button on the liquid
minute delay under the following three injection module.
conditions:
7) Plug the sensor back into the demand
Compressor discharge temperature exceeds cooling module then turn compressor back
310°F. A shorted circuit or very low on.
Thermistor resistance. An open circuit or
very high thermistor resistance. Operational
notes liquid injection does NOT replace head EPR VALVE
cooling fans which are still required on low
temperature applications. Temperature Sensor Evaporator pressure regulator valves respond
cable must not touch any hot surfaces or the to upstream pressure and are used to maintain
cable will be damaged. a minimum evaporator temperature.
Two key points when working with rack

Liquid Injection Test mounted EPRs:
1) Turn off the compressor whose demand
cooling module you want to test. • Pressure drop from the merchandiser to the
machine room. The final test for setting an
2) Unplug sensor from liquid injection module EPR should always be evaporator discharge
then turn compressor back on. air temperature or product temperature.
3) Once the compressor starts it should run for • The second is that low pressure drop EPR
about one minute before locking out on valves, like those used on the rack, require
liquid injection. an external high pressure supply to power
the main piston chamber. This high pressure
4) Turn off the compressor again, this time supply must maintain a positive
jump the temperature sensor at the demand
cooling module.
5) Push the reset on the liquid injection

module. When the compressor starts
the liquid injection solenoid should be
energized. The compressor should run for
about one minute then lock out on demand
cooling.

3-10 Refrigeration
CPR VALVE
differential of at least 50 psig above the The Crankcase Pressure Regulator protects the
down stream side of the valves. Lower rest of the system from the large loads caused
pressure differentials may cause valve by open prep rooms. Installed in the suction
malfunction. line, this valve prevents down stream pressure
from rising above a given point.
Basically all EPR and ORI valves open on
upstream suction pressure rise. Achieve To set the CPR Valve:
the desired suction pressure by balancing
Adjustment Spring (#1) against Upstream • Attach compound gauges up and down
Suction Pressure (#2) and Fixed Pressure stream of the valve and as closely as
Counter Spring (#3). As upstream pressure possible to the valve.
rises it closes the high pressure inlet to the
Main Valve Chamber (#4). The downstream • Set the prep room temperature control low
bleed off reduces the Main Chamber pressure enough to be calling for cooling. Manually
to the point that piston spring (#5) and turn off one or more compressors on the
Upstream Pressure (#6) open the main valve. rack to cause a suction pressure rise.
• Set the CPR to throttle at 35 psig,

maintaining that pressure down stream. The
up stream pressure will increase above 35
psig. Set the temperature control to 45°F
discharge air temperature, or local codes.
NOTE:
If a CPR Valve does not operate or leaks
around the adjustment screw, it generally must
be replaced.
Figure
Figure 6-1
6-1 EPR Valve with
EPR Valve with Suction
SuctionStop
StopSolenoid
Solenoid
Note:
EPR Valves equipped with a Suction Stop
Solenoid are used with Koolgas Defrost. When
de-energized, this solenoid causes the Main
Valve to close.

P/N 0427598_E 3-11
MAIN LIQUID LINE SOLENOID VALVES
The Sporlan Main Liquid Line Solenoid Valve 4

goes into differential mode when the coil is
de-energized or fails. When the Pilot Port (1) 3
opens, upstream pressure (2) fills the Main
Valve Chamber (3) and forces the Main Valve 5
towards a closed position. The downstream
pressure (4) falls to the point that the Pilot 2
Valve Spring (5) can not keep the downstream 1
outlet closed. The Main Valve Chamber starts
to empty and upstream pressure forces the
main valve towards open.
DifferentialMode
Differential Mode- -coil
Coil De-energized
De-energized
Downstream
Downstream pressure
pressure
++ pilot
pilot spring pressure
spring pressure
== upstream
upstream pressure
BRANCH LIQUID LINE SOLENOID
Energized
energized VALVES
1 5
The Branch Liquid Line Solenoid Valve closes
off refrigerant supply to the evaporator, yet
3 allows back flow of refrigerant into the Liquid
Manifold for Koolgas Defrost.
2 4
When the Solenoid is de-energized the Valve
Figure 6-6
Port (1) is held closed. Higher Pressure (5)
Figure 6-6 Sporlan
Sporlan main
main Liquid
Liquid Line
Line Solenoid
Solenoid
upstream fills the Valve Chamber (3) through
the Equalizing Port (4), keeping the Valve
Differential Mode Quick Test closed.
• Connect pressure gauges up- and
downstream of the valve. In refrigeration the Valve Port (1) opens,
• All branches on the rack must be in emptying Valve Chamber (3) through the
refrigeration mode. Check Valve (2) faster than the Equalizing
• Disconnect power to Solenoid. Port (4) can fill it. Higher Pressure (5)
• Check gauges for differential. upstream forces the Valve open.
NOTE: Low refrigerant demand may prevent During Defrost, Valve Port (1) opens,
the differential from building up to the valve’s removing kick spring force from the valve.
real setting — upstream pressure. Higher Pressure (5) downstream back flows,
closing the Check Valve (2) and forcing the
Valve up. Equalizing Port (4) allows Valve
Chamber (3) pressure to escape upstream.

3-12 Refrigeration
NOTE: The refrigerant flow is then directed to the

The Solenoid of the branch valve is energized condenser coil that is set to operate all year.
during refrigeration and from back flow The “B” version of this valve has a small bleed
during defrost. port that pumps out the condenser coil that is
not operating when the valve is energized.
Valve Port Upstream
Equalizing Port
Equalizing Port
Hussmann’s racks will have a split condenser
pump-out on the liquid drop leg that consists
of a solenoid valve in series with a small orifice
Check Valve expansion valve. When the split condenser
Valve
Valve Detail
Detail
valve is also energized, this solenoid valve
De-energized
De-energized is energized allowing for a quick pump-out
1
3 through the expansion valve and through the
2
4 bleed port of the 3-way valve.
5
Branch Liquid Line

Line Solenoid
Solenoid Valve
Valve SURGE RECEIVER VALVES
Energized When the refrigerant temperature returning

1
3 from the condenser drops below its set point,
2 the surge valve directs the flow of refrigerant
4
5 around energized (open) directing refrigerant
flow around the Receiver (Surge) in response
Refrigeration - Forward Flow
to ambient subcooling obtained in the
condenser.
Energized
Energized
1
3
2
4 SUBCOOLING WITH PLATE HEAT
5 EXCHANGER
Defrost
Defrost -- Back
Back Flow
The TEV should be set with the highest
possible superheat that will still maintain the
3 –WAY SPLIT CONDENSING VALVES desired liquid temperature. EPR setting is
listed on the store legend.
A 3-Way Split Condenser Valve directs the
refrigerant to either both coils of a split Electrically, a thermostat responding to
condenser or one coil of a split condenser. main liquid line temperature immediately
When the solenoid is de-energized, the seat down stream of the plate subcooler controls
disc is in the position that evenly splits the a solenoid valve on the liquid supply line
flow between both coils of the condenser. from the liquid manifold. This circuit
When the solenoid is energized, the seat disc is supplied with power through parallel
moves to close the upper port. auxiliary contactors on the compressor motor
contactors.

P/N 0427598_E 3-13
SORIT EVAPORATOR PRESSURE

A liquid line solenoid valve and a TEV control REGULATOR ADJUSTMENT
refrigerant flow to the plate heat exchanger.
An EPR on the return suction line prevents the 1) Connect a low pressure gauge to the suction
subcooler temperature from dropping below manifold.
desired liquid temperature.
2) Connect a low pressure gauge to the
Thermostat setting is 50°F with minimum evaporator side of the SORIT valve in need
differential, or customer specifications. of adjustment.
3) Make sure the suction header pressure is 5

LIQUID LINE DIFFERENTIAL VALVE to 10 psig lower than the desired set point.
ADJUSTMENT
4) Turning the SORIT valve adjustment stem
1) Shut off the Kool/Hot gas ball valve on the in the clock wise direction will cause the
first gas defrost circuit and put that circuit evaporator pressure to go up. Turning the
in defrost. Make sure that no other circuits stem in the counter clock wise direction will
that are gas defrost, are in, or will go in cause the evaporator pressure to go down.
defrost while adjustments are being made.
5) Wait a few minutes to allow system
2) Connect two high side gauges, one on each pressures to stabilize then recheck the
side of the liquid line differential valve. SORIT valve set point.
3) Subtract the outlet pressure from the inlet 6) Remove the low side gauges.
pressure, this is your differential pressure.
4) If adjustment is necessary, turn valve LOW PRESSURE CONTROLS

adjustment stem in the clock wise direction
to increase the deferential pressure and 1) Turn off the control circuit for the
turn it counter clock wise to reduce the compressor that needs it’s low pressure
deferential pressure. control set.
5) Remove the high side gauges. 2) Bypass any time delays, electronic rack
control relay, electronic overload module
6) Take the first gas defrost circuit out of with built in time delay and switch back
defrost and open the Kool/Hot gas ball relay if used.
valve for that circuit.
3) Connect a low pressure gauge to the
suction header.
4) Front seat oil supply and oil equalizer line

service valves on the compressor whose low
pressure control is being adjusted.

3-14 Refrigeration
5) Make sure rack suction pressure is above 13) Slowly open the suction service valve
the desired cut in point of the low pressure while watching the gauge connected to
control. You may have to turn off the other the suction service valve. Repeat until the
compressors to raise the suction pressure. desired cut in point is reached. When you
are finished adjusting the cut in of the low
6) Connect a low pressure gauge to the pressure control open the suction service
compressor suction service valve on the valve fully.
compressor whose low pressure control is
being adjusted. 14) Turn the deferential adjustment on the low
pressure control to a value greater than
7) Front seat the suction service valve. your desired cut out point.
8) Jump out the low pressure control and 15) Slowly front seat the suction service valve
turn on the compressor. Look at the gauge while watching the gauge connected to the
connected to the suction service valve, suction service valve. When the desired cut
when the pressure reaches 0 psig turn off point is reached stop turning the suction
the compressor. service valve.
9) Adjust the cut in point of the low pressure 16) Slowly turn the deferential adjustment
control 20 to 25 psig above the desired on the low pressure control towards
cut in point by looking at the scale on low the desired cut out point. When the
pressure control. compressor turns off you have reached
your desired cut out point.
10) Slowly open the suction service valve and
watch the low pressure gauge. When the 17) Open the suction service valve fully then
pressure reaches the desired cut in close off begin to front seat it while watching the
the suction service valve. gauge connected to the suction service
valve. Make sure the compressor cuts out
11) Remove the jumper on the low pressure at the proper pressure. If fine tuning of the
control. Turn the compressor control low pressure control is needed, adjust the
circuit on. Slowly turn the cut in cut out on the low pressure control. Repeat
adjustment toward the desired cut in this step until the desired cut out point is
point. When the compressor turns on you reached. When you are finished adjusting
have reached your desired cut in point. the cut out of the low pressure control open
the suction service valve fully.
12) Slowly open the suction service valve and
watch the gauge connected to the suction
service valve. Make sure the compressor
cuts in at the proper pressure. If fine
tuning of the low pressure control is
needed, front seat the suction service valve
again then adjust the cut in on the low
pressure control.

P/N 0427598_E 3-15
CONTROL SETTINGS
GENERAL DESCRIPTION
18) Disconnect the low pressure gauges from There are ten potential control settings
the system. required to be set up prior to startup. They are
as follows:
19) Open oil supply and oil equalizer line • Low Pressure Controls
service valves that were closed during • Satellite Pressure Controls
Step 4. • Compressor Oil Failure Controls
• Heat Reclaim Lockout
20) Turn off the control circuit on the • Split Condenser Control Settings
compressor whose low pressure control • Condenser Settings
you set. • Winter Condensing Pressure Controls
• EPR Pressure Settings
21) Remove any jumpers you installed during • Defrost Timer Settings
Step 2. • Inverter Settings
22) Turn the compressor control circuit

back on.
High Pressure Control Adjustment
1) Set the cut out of the high pressure

control to the desired set point. Use the
scale on the high pressure control to set
cut out point.
2) Set the cut in of the high pressure control

to the desired set point. Use the scale on
the high pressure control to set cut in
point.

3-16 Refrigeration
NOTES:

P/N 0427598_E 4-1
ELECTRICAL
ELECTRICAL OVERVIEW
Custom wiring schematics are located on the For 208-230/3/60 Compressor Units:
doors of each rack. Racks are wired for To each parallel rack compressor, provide one
208-230/3/60 or 460/3/60. Other voltages are 208-230/3/60 branch circuit, one 120V or one
available upon request. The control circuit is 208V, 1PH and 15A circuit. Omit when single
typically 208VAC but racks can be ordered point connection kit is used.
with a single point connection (optional).
Refer to the serial plate located on the control Provide one 208-230/3/60 branch circuit to
panel to determine MCA MOPD. each remote air-cooled condenser. Dry
contacts are made available upon request at
Refer to merchandiser Data Sheets for the rack control panel. Contacts will close in
electrical supply requirements for cases. alarm state. Contact rating is 10A at 208V.
Alarm status may be configured through an
electronic controller.
FIELD WIRING
Rack components are wired as completely REQUIRED FIELD WIRE SIZE

as possible at the factory with all work
completed in accordance with the National Based on the full load amps of the system,
Electrical Code (NEC). All deviations select the largest connectable wire size from
required by governing electric codes will be the table. (Based on no more than three
the responsibility of the installer. wires in the wireway and 30°C environment
per NEC.) Total Connected FLA Largest
The lugs on the circuit breaker package in the Connectable Wire:
compressor control panel are sized for copper
wire only. All wiring must be in compliance 140A (max) 00 per
with governing electrical codes. 248A (max) 350 mcm
408A (max) 2x (250 mcm) per
For Remote Header Defrost Assembly: 608A (max) 2x (500 mcm) per
To the defrost control panel, provide one
208V, 1PH and 15A branch circuit, or one Include control circuit amps if single point
120V, 1PH and 15A branch circuit for control connection transformer option is used. 12A for
power only. One 208V 3PH branch circuit for 208V systems 6A for 460V systems (Refer to
electric defrost power, one communications NEC for temperature duration factors.)
circuit for electronic controller output/
input boards. The 120V and 208V circuits
may originate at the parallel rack or from a
separate source.
Consult the store legend or electrical plans for

each installation.

4-2 Electrical
MERCHANDISER ELECTRICAL DATA ELECTRICAL CONNECTIONS
Technical data sheets are included with this All wiring must be in compliance with NEC
manual. The data sheets provide merchandiser and local codes. All electrical connections are
electrical data, electrical schematics, parts lists to be made in the electrical wireway or Handy Box.
and performance data. Refer to the technical
data sheets and merchandiser serial plate for
electrical information. IDENTIFICATION OF WIRING
Leads for all electrical circuits are identified by

MERCHANDISER FIELD WIRING colored plastic bands. These bands correspond
to the color code sticker (shown below) located
Field wiring must be sized for component inside the merchandiser’s wireway cover.
amperes stamped on the serial plate. Actual
ampere draw may be less than specified. Field The defrost heaters, defrost termination
wiring from the refrigeration control panel to thermostats and refrigeration thermostats on
the merchandisers is required for defrost the wide island models are tagged with
termination thermostats and for optional identification as being either front or rear
refrigeration thermostats. When multiple merchandiser display section defrost and
merchandisers are on the same defrost circuit, refrigeration controls.
the defrost termination thermostats are wired
in series.
always check the serial plate for

component amperes.
WIRING COLOR CODE

Leads for all electrical circuits are identified by a colored plastic band:
neutral wire for each circuit has either White insulation or a White plastic
sleeve in addition to the color band.
Pink............ Refrig. Thermostat Low Temp. Orange or

Light Blue. Refrig. Thermostat Norm Temp. Tan............Lights
Dark Blue.. Defrost Term. Thermostat Maroon.....Receptacles
Purple........ Condensate Heaters Yellow......Defrost Heaters 120V
Brown........ Fan Motors Red ...........Defrost Heaters 208V
Green*........ Ground *Either colored Sleeve Or Colored Insulation
ELECTRICIAN NOTE: Use copper conductor wire only.

CASE MUST BE GROUNDED

P/N 0427598_E 4-3
ELECTRICAL DIAGRAMS
All electrical schematics reflect the standard wiring should refer to the controller manufacturer’s
ladder diagram. Electrical schematics are literature. Check field wiring requirements for
included with each rack. Please keep in mind appropriate quantity of wires.
all diagrams in this manual are only examples!
Wiring may vary, refer to the diagram Sizing Wire and Overcurrent Protectors
included with each rack. To focus on circuit Check the serial plate for minimum circuit
logic the diagram may separate a relay coil and ampacity (MCA) and maximum overcurrent
it’s contacts. Electrical terminal connections protective devices (MOPD). Follow NEC
are clearly numbered and aid in trouble guidelines.
shooting should a problem arise.
Other Controls
Unit Cooler Fan Wiring Refer to the wiring schematics included with
See manufacturer’s literature for wiring the rack, when other controls are used.
requirements. Evaporator mounted liquid line
solenoid power for a liquid line solenoid can
be picked up at the rack on terminals C and R COMPRESSOR CONTROL
for each respective circuit.
Each control panel is wired with independent
Cooler Door Switch Wiring compressor control circuits so any compressor
Check the store legend for door switch can be electrically isolated without causing
requirements. The switch must be mounted to the other compressors to be shut down. A
the cooler door frame, and must be wired to typical compressor control will consist of the
control the field installed liquid line solenoid following:
and the fan circuit. For Koolgas applications,
install a check valve to bypass the liquid line • Electrical control
solenoid valve. • Switchback relay contacts (optional)
• Switchback time delay (optional)
• Low pressure switch
COMPONENT WIRING GUIDELINES • High pressure switch
• Oil pressure switch
Check the store legend for components • Overload contact (if used)
requiring electrical circuits to either the panel, • Contactor coil
which may include: • Demand cooling control (if used)
• Remote alarm • Crankcase heater (optional)
• Electronic temperature probe • Lighted toggle switch
• Defrost termination thermostat Terminal pins will be used between control
• Thermostat controlling a liquid line points for easy testing and troubleshooting.
solenoid
• Satellite control
• Heat reclaim contact or 24V supply
All thermostat wires should be sized for rack
control circuit breaker. Temperature sensor

4-4 Electrical
ELECTRONIC CONTROLLER
*For proper setting of switches see control
The electronic controller uses a suction settings section.
transducer to “read” the suction manifold
pressure. From this, sequence compressors on
or off through a relay board to achieve the SWITCHBACK CONTROL (OPTIONAL)
target suction pressure.
During “normal” operation, the switchback
relay will be de-energized allowing the
TIME DELAY electronic controller to be in full control. When
the controller looses power or malfunctions.
Automatic time delays are built into most the switchback relay will energize which in
electronic controllers. This helps avoid short turn will bypass the control power around
cycling. A solid state time delay will be used the electronic controller and through the low
for backup in the unlikely event of a electronic pressure switch and time delay.
controller failure. The time delay will only be
in the circuit during switch back, if the system
uses switch back control. CRANKCASE HEATERS (OPTIONAL)
If the system does not have optional switch A crankcase heater is used to alleviate liquid
back control then it will be wired in series with migration to the compressor during off cycle
the operating controls. Awareness of time periods. The crankcase heater is interlocked
delays will reduce frustration and confusion through the compressor contactor to be
when starting or troubleshooting the system. powered when the compressor is not running.
PRESSURE SWITCHES OIL FAILURE RELAY
There are basically three pressure switches This relay is used during an oil failure to
in the compressor control circuit. A low jump the electronic controller relay. This
pressure switch is used to close the control will eliminate multiple alarms if the suction
circuit during high suction and open the pressure drops and the compressor control
circuit during low suction pressure. A high point opens without the oil failure relay, the
pressure switch is used to open the control suction pressure would eventually rise causing
circuit during a critical high discharge pressure another oil failure alarm.
state. The high pressure switch is available in
automatic or manual reset. An oil pressure
switch senses the supply oil pressure when the CURRENT RELAY (OPTIONAL)
compressor is running.
A current relay is wired in series with the oil
If the oil pressure falls below the preset setting, failure control heater. This will prevent a false
the control circuit will open. Oil pressure oil trip if the compressor circuit breaker should
switches are preset for 6.5 psig differential trip or if the compressor goes off on internal
(Carlyle) and 9 psig differential (Copeland). overload.
The oil failure time delays are preset for 45
seconds (Carlyle) and 120 seconds (Copeland).

P/N 0427598_E 4-5
DEFROST CONTROLS TEMPERATURE CONTROLS
There are many types of defrost circuits and Refrigeration Thermostat (Alternate)
they are shown on the Defrost diagram in If it is desired to have the refrigeration
the rack. These circuits may be repeated in thermostat operate the branch liquid line
multiple and intermixed in any one store. solenoid on the compressor unit, wire it to
Each control panel is wired with independent the control panel in the following manner.
defrost control circuits so any circuit can be Determine the system number from the store
electrically isolated without causing the other legend. The system will be on the suffix of the
circuits to be shut down. appropriate “T” and “B” terminals.
A typical defrost circuit will consist of the a. Remove the jumper from the T and B terminal.
following: b. Connect one thermostat wire to the T terminal.
c. Connect the other thermostat wire to the B
• Lighted toggle switch. terminal.
• Pins R and C for refrigeration power
circuit. Case Probe (Alternate)
• Pins D and C for defrost power circuit. If it is desired to monitor case temperature
• N.C. contacts for refrigeration. and operate a branch liquid line circuit, wire
• N.O./N.C. contacts for defrost. a case probe from the case to an analog point
• Pins E and F for defrost termination. (Dry on the electronic controller. Provisions for case
contact only) probes may be made from the field or factory.
• Pins T and B for temperature control Refer to the controller manual for setup.
thermostat (Dry contact only) or
Temperature probes can be used for Defrost Termination Thermostat
electronic controllers. For each system using defrost termination
thermostats, run a two-wire control circuit
Refrigeration Mode: from all termination thermostats (in series,
During refrigeration, both the defrost point one per case) to the E_ and F_ terminals in the
and refrigeration point are de-energized control panel with a suffix corresponding to
allowing L1 power to flow to the SV valve the system number.
(Sorit or Liquid Solenoid). If case probes
are used with the controller the refrigeration Note: The defrost termination thermostat must
point will open when a system reaches proper supply a dry contact closure. An isolation
operation temperature. Thus closing the relay must be used for a “hot” termination
refrigeration valve. thermostat.
Defrost Mode: Master Defrost Valve

The defrost point will energize opening The master defrost valve is used during a hot/
power to the SV valve, refrigeration point. kool gas defrost cycle to create a reverse flow
and closing power to the Kool/Hot gas valve through the evaporator.
(HGV) or defrost contactor (DC).

4-6 Electrical
ALARM CONTROL The controller can display actual refrigerant

level with the analog type (optional). Phase
Alarm System loss, oil failure, and the compressor failure
The rack basic alarm package includes alarms alarms are connected to the rack controller
for: through a digital input. An optional modem
• Oil Failure (each compressor) can be installed to allow the rack controller to
• Phase Loss call out any refrigeration alarms.
• Low Liquid Level*
• High Suction* Alarm Systems
• High Discharge The following alarms are available for use with
• Compressor Failure the parallel rack system:
*Time Delayed 1. Refrigerant Loss Alarm/Indicator:

An alarm trips if the refrigerant level in the
A dry set of contacts are supplied to control receiver drops below a set level. This alarm
a remote bell or other alarm device. These automatically compensates for changes in
contacts are rated at 10.0 amps, 120V. An liquid level occurring during heat reclaim.
indicator light signifies what alarm condition
has been activated. 2. Single Phase Protection: This shuts down
the control circuit during single phasing
Note: If an electronic rack controller is of the power circuit; automatically resets
utilized, then the above alarms will performed when three phase power is restored.
by the rack controller.
3. Remote Alarm: In event of a power
Ladder diagrams emphasize the circuit outage or any alarm condition, an alarm
continuity and logic. They aid troubleshooting will sound at another location, such as
and testing by identifying point-to-point a burglar alarm monitoring station or
connections, and color coding rather than just answering service.
physical location. A ladder diagram normally
moves from left to right so the user can “read”
the series of switches, relays, terminals and INVERTER CONTROL
components that make up a circuit.
An inverter is used to vary the speed of a
Alarm Control (Electronic) compressor which in turn varies the capacity
When an Electronic Rack Controller is utilized of that compressor. With the ability to vary
all alarm functions are performed by the rack the capacity of a compressor, refrigeration
controller. High suction and high discharge requirements can be better matched to the
pressures are “read” by transducers connected load.
to the rack controller. The liquid level can
either be a digital input (standard) or an
analog type input.

P/N 0427598_E 4-7
Unit Cooler Fan Wiring

Provide a 120/1/60 fused power supply for
each cooler. (Check the store legend to see if
208-230/1/60 is required at this location.)
Evaporator Mounted Liquid Line Solenoid

Power for a liquid line solenoid in the
merchandiser can be picked up from the
fan circuit. (Check fan motor and solenoid
voltages first.)
Cooler Door Switch Wiring

Check the store legend or electrical plans, for
door switch kits. The switch must be mounted
to the cooler door frame, and must be wired
to control the field-installed liquid line
solenoid and evaporator fans. Door switches
are wired in series. For Koolgas applications,
kit M116 includes a check valve to bypass the
liquid line solenoid valve.
Sizing Wire and Overcurrent Protectors

Check the serial plate for Minimum Circuit
Ampacity (MCA) and Maximum Overcurrent
Protective Devices (MOPD). Follow NEC
guidelines.

4-8 Electrical
NOTES:

P/N 0427598_E 5-1
START-UP
LEAK TESTING the pressure is the same throughout
the assembly. Check connections and
NOTE: accessories for any leaks. Use an electronic
Leaks harm the ozone layer and can be very leak detector. Inspect all joints. If the
expensive. It is very important to follow pressure drops sharply, this is an indication
EPA Greenchill Installation Leak Tightness of a leak. Visually inspect all lines and
Guidelines as well as Greenchill Leak joints for proper piping practices.
Prevention and Repair Guidelines.
• Once the system has been thoroughly tested,

evacuate the system to 1500 microns for
the first evacuation.
Know whether a circuit is open at the power
supply or not. Remove all power before
opening control panels. Note: Some • The evacuation is repeated. Install liquid
equipment has more than one power supply. and drier cores before the second evacuation.
Suction filter cores are factory installed.
After each evacuation, the system must be
Check that the compressor’s primary pressurized to 2 psig with dry nitrogen.
ON-OFF switch are all in the OFF position.
• Now evacuate the system to 500 microns
NOTE: for the second evacuation. Perform three
Do not start any compressors without ensuring evacuations in all.
there is oil in them. Serious damage to the
compressors may result from not having oil in
them. Parallel racks are shipped with the oil PRE-CHARGE CHECK LIST
loose.
While the system is being evacuated
Always use a pressure regulator with a nitrogen preparation for charging can begin. During
tank. Do not exceed two pounds of pressure any of the pull downs check:
and vent lines when brazing. Do not exceed
350 pounds of pressure for leak testing high • Merchandiser’s electrical requirements and
side. Do not exceed 150 pounds of pressure power supply electrical connections are
for leak testing low side. tight and clean
• Check for proper fan operation and
To check for system leaks do the following: thermostat setting.
• Walk-in coolers and freezers electrical
• Leave all valves closed to allow pressure requirements and power supply
into the rack. Close the suction, liquid • Damper operation, if equipped.
or hot gas manifolds. Each rack system • Heat Reclaim and other systems
is shipped with dry Nitrogen. Build the
pressure in the rack unit until it reaches
150 psi. Each individual circuit should be
checked.
• Each circuit can be leak checked as the

pressure increase to 150 psi. Ensure that

5-2 Start-up
CHARGING
• Open compressors – backseat service valves If the oil is low, add the appropriate oil or
on suction and discharge. lubricant to match the refrigerant used.
• Open oil supply line immediately down
stream of the oil separator.
• Pressure transducers – open angle valves.
connect defrost time clock and set proper Additionally, check for the following
time. during leak test:
• Leave open ball valves – to branches,
condenser, heat reclaim, receiver. Isolate compressors – front seat service
valves on suction and discharge. close oil
• Main liquid line solenoid valve – now
supply line immediately downstream of
under control of defrost clock.
the oil separator.
• Branch liquid line solenoid valve – Back
out manual open screws. Pressure transducers – close angle valves.
• Suction stop EPR – under control of
Open ball valves – to branches, condenser,
defrost clock.
heat reclaim, receiver.
• Split condenser – operation under p ressure
controls. Main liquid line solenoid valve - solenoid
should be non regulating position.
Note:
Branch liquid line solenoid valve -
Remember to reinstate control to unit
solenoid should be energized or manual
components jumpered to make test. open used.
Set all mechanical pressure controls. Compressors Suction stop EPR valves – suction stop
should still be isolated from the rest of the EPR requires energized solenoid to be
system. Set all electronic compressor controls open.
into switchback so the mechanical controls Split condenser – both sides open.
are in command of all system functions. De-energize valve solenoid.
During the last evacuation look up and make Defrost time clock – disconnect power
a list of the required control settings for the to the clock or set electronic controllers
system. A copy of the equipment legend will in manual. Be sure all branches are in
be needed to determine the system’s design refrigeration mode.
operating points. High and low pressure, heat
Verify refrigerant requirements for system,
reclaim lockout, winter control settings, and Compressors, and TEVs in merchandisers
other controls on the system should be noted. and coolers.
Electrical supply and component

Oil Levels requirements.
Check oil levels for each compressor and
the Turba-shed or other oil separator: Always recapture test charge in approved
Compressor sight glass 1/8 to ½ full, oil recovery vessel.
separator between two lower sight glasses.
See legend for oil types used in parallel rack
system.

P/N 0427598_E 5-3
Evacuation Thermostat Settings

Nitrogen and moisture will remain in the Adjustments to electronic controls:
system unless proper evacuation procedures
are followed. Nitrogen left in the system Thoroughly inspect all field piping while
may cause head pressure problems. Moisture the equipment is running and add supports
causes TEV ice blockage, wax build up, acid where line vibration occurs. Be sure additional
oil and sludge formation. supports do not conflict with pipe expansion
and contraction.
• Do not simply purge the system. This
procedure is expensive, harmful to the When merchandisers are completely stocked,
environment, and may leave moisture and check the operation of the system again. At 48
nitrogen behind. hours of operation replace the liquid drier and
suction filter cores.
• Do not run the compressors to evacuate.
This procedure introduces moisture into At 90 days recheck the entire system,
the compressor’s crankcase oil and does including all field wiring. Change the oil filter.
not produce adequate vacuum to remove Future maintenance costs may be reduced if
moisture from the rest of the system at an oil acidity test is run at this time. Replace
normal temperatures. acidic oil.
LIQUID DRIER CORE REPLACEMENT
Replace liquid drier cores 24 hours after initial

Never trap liquid refrigerant between closed startup.
valves as this could cause a hydraulic explosion.
After 48 hours of operation, replace the drier
cores again. Any time the system is opened
Final Checks after this point, the dryer cores shall be
Once the rack is up and running, it is the replaced.
responsibility of the installer to see that all the
fine adjustments are made so the rack delivers
maximum temperature performance and SUCTION FILTER CORE
efficiency for the customer. REPLACEMENT
These adjustments include: Replace suction filter cores 24 hours after

initial startup.
• Defrost scheduling and timing
• Condenser controls After 48 hours of operation, inspect suction
• Winter controls filter cores and replace and repeat if they are
• Sub-cooling Compound System Operation full of dirt and debris.
EPR, and ORI settings
• TEV superheat adjustment
• CPR settings High and low pressure
controls Main liquid line solenoid
differential

5-4 Start-up
NOTES:
Intentionally venting or discharging CFC,

HFCand HCFC refrigerant violates Federal Law.
All CFC, HFC and HCFC refrigerants must be
reclaimed and recycled in accordance with all
state, federal and local laws.

P/N 0427598_E 6-1
MAINTENANCE
COMPRESSOR REPLACEMENT Remove oil supply and equalizing lines.
Remove externally mounted components
Since each machine room tends to be unique, which will be re-used on the replacement
plan carefully as to how you will move the compressor. Plug holes to compressor
compressor without harming personnel, manufacturer’s specifications.
equipment or the building. Before beginning
removal of an old compressor make Remove bolts from suction and discharge service
replacement unit ready to install: valves.
Verify Replacement compressor electrical Remove mounting bolts.

requirements, refrigerant, application, When moving the compressor, use a come-
capacity, piping hookup location and design along, hoist or hydraulic lift to carry the
suction and discharge gaskets. weight.
Mounting requirements: Do not use the rack piping or panel to support

Have compressor in an easily accessible a hoist or come-along.
position, uncrated and unbolted from shipping
pallets. Do not use ceiling trusses to support a hoist or
come-along.
Disconnect electrical supply:
Turn off motor and control panel power The rear support channel on the rack or a
supplies to the Rack. Turn off control circuit properly constructed ceiling rail may be used
and open all compressor circuit breakers. Tag to support a hoist or come-along.
and remove electrical wires and conduit from
the compressor. To make hookup and lifting easier, an eye
bolt may be installed in the rear top of the
Isolate compressor from rack: compressor head.
Front seat suction and discharge service
valves. Close oil supply and equalizing lines.
Bleed compressor pressure through both
discharge and suction access ports into an
approved recovery vessel.

6-2 Maintenance
If a compressor removal table is used, slide the Replacing Drier and Filter Cores:
compressor fully on to the table, then roll table Shut down the system. Isolate the core to
to overhead hoist or hydraulic lift area. be replaced and bleed off pressure into an
approved recovery vessel. Open housing,
When the old compressor has been removed, replace core and close up. Pressurize, leak test
clean the suction and discharge service valve and bring back into line.
gasket surfaces to shiny metal. Clean the
gasket surfaces on the new compressor to
shiny metal. Be careful not to groove or round WINTER CONDENSING PRESSURE
the surfaces. Gasket surfaces must be clean to CONTROLS
prevent leaking.
Five methods are used to control condensing
Install the new compressor in reverse order of pressure during cold weather operation.
removal. Do not open the new compressor to
the system until after it has been leak tested
1) Flooding valves must be applied to the
and triple evacuated.
compressor unit when winter temperatures
Note: Oil level regulator sight glasses are are expected.
designed to provide a hermetic seal when
internally pressurized. Some leaking may occur 2) Temperature Control: Fans are
when a deep vacuum is pulled. thermostatically controlled and cycled
accordingly to outside temperature. Can be
Cleaning the Turba-Shed (Oil Separator) applied to single circuited condensers.
Should the oil separator require cleaning, first
shut down the system. Isolate the oil separator 3) Thermal Fantrol: Used with multi-circuited
and bleed off pressure into an approved condensers. Fans are cycled according to
recovery vessel. Remove the top and bottom outside temperatures.
sight glasses and the oil supply line. With
a clean, dry, regulated pressure source like 4) Split Condensers (factory or field installed):
nitrogen, blow out any sludge or dirt. Install Used on dual circuit condenser with or
the sightglasses using new o-rings.
without heat reclaim, where a four-way
solenoid valve (controlled by ambient
Parker Number 2-23,
Compound 557 Precision Rubber, number sensing temperature control or pressure
023, control) activates to cut off one half of
Compound 2337 the condensers. Field-installed situations
will require double discharge and double
Leak test, evacuate, and charge with fresh oil condenser leg return piping.
refer to legend for oil type. Open valves closed
to isolate the oil system and bring the rack
back on line.
P/N 0427598_C
0427598_E U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • WWW.HUSSMANN.COM
P/N 0427598_E 6-3
GENERAL MAINTENANCE
Regular inspection and upkeep is critical Generally, the following items should be checked
to operation of the rack. Because of the on a quarterly basis:
numerous options and accessories that are
unique to each store, it is impossible to list all Investigate operating conditions for the
of the maintenance guidance for individual following:
systems.
• Suction, liquid, and discharge pressures and
Maintenance must be performed by a well temperatures
qualified technician to diagnose and prevent • Sub-cooling, superheat and ambient
problems before they may occur. The temperatures
information below is a general guideline. • Safety controls, operating controls and
alarms
Recommended service intervals in your area may • Amperage coming from Compressors
vary depending on the operating environment
and equipment used. Contact your Hussmann
representative for further information. Each year, check the following:
Generally, the following items should be checked • Clean the condenser coil
on a weekly basis: • Straighten or replace all fan blades
• Change the filter drier and suction cores
• System Pressures • Get an oil sample and determine the quality
• Main Power Voltage and change if required
• Oil Levels
• Refrigerant Charge
DRIER AND FILTER CORES
REPLACEMENT
Generally, the following items should be checked
on a monthly basis: Replacing Drier and Filter Cores Shut down
the system. Isolate the core to be replaced and
• System pressures bleed off pressure into an approved recovery
• System leak tests vessel. Open housing, replace core and close
• All filters and drier cores up. Pressurize, leak test and bring back into
• Insulation, conduit, electrical boxes and line.
control panels
• Secondary systems, and accessories
• Fan motors, contactors and electrical
connections
• Check for tightness of fittings, fan blades
and motor mounts

6-4 Maintenance
NOTES:

P/N 0427598_E 7-1
SERVICE
TROUBLE SHOOTING INFORMATION
SPORLAN
http://www.sporlanonline.com
EMERSON
Fault Finder app
http://www.emersonclimate.com/en-us/
Resources/Mobile_Apps/Pages/mobileapps.
aspx
SQUARE D HOTLINE
888-SQUARED (888-778-2733)
Tech Support Line. Level One provides
product initial Tech Support and can
connect the Caller to Level 2, if required.

Compressor Starts Compressor Starts
Compressor Starts
Runs Continuously
7-2
Immediately Trips on Protector Short Cycle
Which Control is
Short Cycling?
Verify System Operation 4
Allow Time for Compressor
Protector to Reset
Protector Thermostat LPC HPC
P/N 0427598_E
Check Voltage at 1 Frontseat Suction Service Valve
Compressor Terminals 5 Is the Discharge Service Valve Back
Do Not Replace Compressor 4 DANGER!
Seated? 5
Verify System Operation Do Not Frontseat Suction Service
Proper Improper Valve if Doing so will Isolate the
Service
No Yes
Voltage Voltage LPC from the Compressor!
Check Amp Still Short Cycling? Backseat It

Do Not Replace Compressor
Draw Fix Voltage Issues 2 , 4
Yes No
Verify System Operation
High or Excessive Normal Amps
Amps
Inspect/Replace Do Not Replace Compressor Verify System Operation
Verify System Operation 4 ,8
Check Winding Replace Protector Compressor 6
4 ,7
Resistance and 1 (If Accessible) or
Resistance to Ground Compressor
1 Refer to Motor & Basic Wiring Section
Improper Proper
Resistance 2 Correct Voltage Supply Check
Resistance
-- Excessive Cable Length
-- Undersized Cable
Replace Check -- Power Supply/Utility Grid
Compressor Wiring -- Loose Electrical Connections
Check Electrical -- Bad Transformers
Connections -- Worn Electrical Contacts
Wired Wired
Correctly Are The Start Components Refer to 3 Phase Voltage Monitor Section of Controls Module
Incorrectly Replace Appropriate Components
(i.e. Relays, Motor Starters, 3
Good
Contactors, and Capacitors) 4 See Complete System Operation Worksheet
Bad OK? 5 See Pressure Control Section of Controls Module
Fix Replace 6 Check for Blown Gasket or Damaged Discharge Reeds
Wiring Is the Compressor Properly 7 Check for Loss of Charge, Restriction or Faulty Control
Fix Applied? Proper Refrigerant, 8 Check for Dirty Condensers, Defective Condenser,
No Yes
Voltage Application, Temp Fan & Motor, Refrigerant Overcharge, etc.
Connections
Range?
Replace Components 4
Balance System Pressure and Attempt to No

Yes
Restart While Observing Amps
Resolve Application Issues 3

Restarts Does Not Restart
High Amps Not High Amps Replace

Compressor
Replace
Do Not Replace Compressor 4
Compressor
Trouble Shooting Guide
U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • WWW.HUSSMANN.COM

Form No. 2004CC-126
© 2004 Copeland Corporation
Compressor Not Running Does Not Start
Instantly Blown Fuses
Allow Time for Compressor 1

Is Compressor Grounded?
Protector to Reset
Yes No
Check Voltage at 1
Compressor Terminals
Replace Check Winding
Resistance Using an
Compressor
P/N 0427598_E
Proper Improper 5 6 Ohmmeter

Voltage Voltage No Voltage
Windings OK Windings Not OK

Check Amp
Draw Do Not Replace Compressor
Fix Voltage Issues 2
Verify System Operation Do Not Replace Compressor Replace
High or No Amps
Check Components 2 , 4
Excessive Compressor
Allow Time for Compressor Verify System Operation
Check Winding 1 Protector to Reset
Resistance and
Resistance to Ground Reset Did Not Reset
Proper Replace Protector 1

Improper Refer to Motor & Basic Wiring Module
Resistance Resistance (If Accessible) or
2 See Complete System Operation Worksheet
Compressor 3 Replace Appropriate Components
Check 4 Check External Wiring
Replace
Wiring 5 Correct Voltage Supply Check
Compressor
-- Excessive Cable Length
Wired Wired Check Electrical -- Undersized Cable
Incorrectly Correctly Connections -- Power Supply/Utility Grid
Are The Start Components (i.e. -- Loose Electrical Connections
Relays, Motor Starters, -- Bad Transformers
Fix Bad Good
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Contactors, and Capacitors) -- Worn Electrical Contacts
Replace OK? Refer to 3 Phase Voltage Monitor Section of Controls Module
Is the Compressor Properly 6 Check Fuses, Circuit Breakers, Control Circuit/Safety Controls
Fix Applied? Proper Refrigerant,
Connections No Yes Thermostat, Contactors, etc.
Voltage Application, Temp
Range?
Replace Components 2
Balance System Pressure and Attempt to

Restart While Observing Amps Yes No
Resolve Application Issues 3

Restarts Does Not Restart
High Amps Not High Amps

Replace
Compressor
Replace
Do Not Replace Compressor 2
Compressor
Trouble Shooting Guide

7-3
Parallel Rack
Form No. 2004CC-126
© 2004 Copeland Corporation
7-4 Service
SUPERMARKET EQUIPMENT
PRODUCT INFORMATION
THERMOSTATIC ELECTRIC VALVES

EXPANSION VALVES SER SERIES
CATCH-ALL FILTER-DRIERS
REFRIGERANT ELECTRIC VALVES

DISTRIBUTORS CDS SERIES
HEAD PRESSURE
CONTROL VALVES
SOLENOID VALVES PRESSURE TRANSDUCERS

XSP SERIES & TEMPERATURE SENSORS
EVAPORATOR PRESSURE
REGULATING VALVES
GLYCOL SOLENOID VALVES KELVIN II SERIES
DEFROST
DIFFERENTIAL VALVE
SOLENOID VALVES PSK CONTROLLERS

MODEL 214
Form 5-422
Additional Sporlan Resources

SPORLAN APPS
SPORLAN SELECTION PROGRAM
www.sporlanonline.com

To obtain warranty information
or other support, contact your
Hussmann representative.
Please include the model and
serial number of the product.
Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 October 2012

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Parallel Rack

Shipping Damage. . . . . . . . . . . . . . . . . . . . 1-1 Equalizing Line. . . . . . . . . . . . . . . . . . . . . . 2-5

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

Mechanical Subcooling . . . . . . . . . . . . . . . 3-7 Temperature Controls . . . . . . . . . . . . . . . . 4-5

P/N 0427598_E U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

Revision E - Updated with California Warning

Revision D - moved Nomenclature, vi, Added, Page

ORIGINAL ISSUE — February 2013

************************** August 31, 2018

• NOTICE – Not related to personal injury –

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

Number of suction groups

Number of satellite Compressors

Compressor System Designation {C = parallel compressor system, R = Refrigeration System Solution}

P/N 0427598_E U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

All equipment should be thoroughly Concealed Loss or Damage

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

Control Panel: The control panel contains Factory piping with:

P/N 0427598_E U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

MACHINE ROOM REQUIREMENTS

Equipment must be located in a dedicated A concrete base must be built on the

Proper ventilation provides needed air flow

The equipment room floor must solidly

6 in. Concrete Base for Mezzanine

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

Each compressor rack has lower base frame

P/N 0427598_E U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

RACK UNIT PLACEMENT Maximum Allowable Distances

Piping Equivalent 50ft Max

Piping Equivalent 50ft Max

Piping Equivalent 100ft Max

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

VENTILATION REMOTE CONDENSER PLACEMENT

Single Riser Double Riser

Be careful when moving or

P/N 0427598_E U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

Vibration Pad Quantities

2. Place minimum 15 gauge 3 in. by 3 in.

3. Place vibration isolation pads on top of

4. Pads should be placed over structural joist

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

Standard Rack Sizing Chart with Horizontal Receiver

Standard Rack Sizing Chart with Vertical Receiver

Note: Standard rack width is 39 in.

The charts above are acceptable for most compressor models

Dimensions may vary if optional accessories such as inverters,

P/N 0427598_E U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

Remote Refrigeration Circuit Header

Remote Refrigeration Circuit

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

This section provides information for installing

Use only clean, dehydrated, sealed refrigeration

Floor Piping Run

Always use a pressure regulator when

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. Parallel Rack

From Machinery to Solid Object Waterseal Construction

Factory Clamp 10 x Pipe Keep this distance

Don’t over support piping that is in contact Waterseal Construction

Protecting Valves and Clamps