AIR-OIL BOOSTER

HIGH POWER SYSTEM

PNEUMATIC EQUIPMENT

HIGH OUTPUT AVAILABLE EASILY

ACCURATE OUTPUT.
SWITCH SET AVAILABLE (OPTION).
PRESSURE SWITCH SET AVAILABLE (OPTION). PNEUMERLOCK
NON-LUBRICATION TYPE. CLAMPING ELEMENT
CONVENIENT FOR MAINTENANCE. PNEUMATIC TOGGLE PRESS
CAT. -124d
 CONTENTS
PNEUMERLOCK
FEATURES ...................................................................................................... PAGE 2
COMBINATION OF BOOSTER ................................................................................. PAGE 3
TYPE OUTLINE · CODE ........................................................................................ PAGE 4

DIRECT PRESSURE TYPE BOOSTER

SPECIFICATIONS ...............................................................................................PAGE 5
SECTIONAL DRAWINGS ...................................................................................... PAGE 6
DIMENSIONAL DRAWINGS ................................................................................... PAGE 7·8

DIRECT PRESSURE TYPE BOOSTER SET

SPECIFICATIONS, DIMENSIONAL DRAWINGS ............................................................ PAGE 9

PRE-PRESSURE TYPE BOOSTER

SPECIFICATIONS ...............................................................................................PAGE 10
SECTIONAL DRAWINGS ...................................................................................... PAGE 11
DIMENSIONAL DRAWINGS ................................................................................... PAGE 12·13

AIR-OIL CONVERTOR FOR PRE-PRESSURE TYPE BOOSTER

DIMENSIONAL DRAWINGS ................................................................................... PAGE 14

CLAMP HEAD
SPECIFICATIONS, SECTIONAL DRAWINGS ................................................................ PAGE 15
DIMENSIONAL DRAWINGS ................................................................................... PAGE 16

CLAMP HEAD FOR PRE-PRESSURE TYPE

SPECIFICATIONS, SECTIONAL DRAWINGS ................................................................ PAGE 17
DIMENSIONAL DRAWINGS ................................................................................... PAGE 18

HYDRAULIC HOSE FITTING · HYDRAULIC HOSE

DIMENSIONAL DRAWINGS ................................................................................... PAGE 19

PRESSURE SWITCH · PRESSURE GAUGE

SPECIFICATIONS, DIMENSIONAL DRAWINGS ............................................................ PAGE 20
WORKING EXPLANATION OF SWITCH SET ................................................................ PAGE 21
HANDLING INSTRUCTIONS .................................................................................. PAGE 22
SELECTION MATERIALS ...................................................................................... PAGE 23·24
APPLICATION EXAMPLES .................................................................................... PAGE 25·26

LE2 CLAMPING ELEMENT

SPECIFICATIONS, STRUCTURE .............................................................................. PAGE 27
SECTIONAL DRAWINGS, APPLICATION EXAMPLES ...................................................... PAGE 28
DIMENSIONAL DRAWINGS ................................................................................... PAGE 29
HANDLING INSTRUCTIONS .................................................................................. PAGE 30

TPH PNEUMATIC TOGGLE PRESS

SPECIFICATIONS, OUTPUT DIAGRAMS .................................................................... PAGE 31
DIMENSIONAL DRAWINGS, APPLICATION EXAMPLES .................................................. PAGE 32
SELECTION MATERIALS ...................................................................................... PAGE 33
WORK SHEARING STRESS, HANDLING INSTRUCTIONS ................................................ PAGE 34
FEATURES
HIGH OUTPUT AVAILABLE EASILY NON-LUBRICATION TYPE
The high output of 0.15 ~ 4.5 tons is optionally Lubrication is unnecessary for air pressure side of
available with non-phase by adjusting air pressure booster.
with an air regulator.
Applicable model code:
NBH3-40 · NBH3-60 · NBH3-60-130 · PBE(H)3-40
PLENTIFUL TYPES · PBE(H)3-60

For Neumerlock, there are direct pressure type and

pre-pressure type. With the combination of clamp
CONVENIENT FOR MAINTENANCE
head, the wide movement ranging from small to large
stroke is available. The maintenance is convenient as the oil consumption
of clamp head can be found on sight with indicator of
booster.
ACCURATE OUTPUT Applicable model code: NBH-80 · PBE(H)-80

As oil pressure is applied to output, the balanced,

accurate force is always available.
Indicator

SWITCH SET AVAILABLE (OPTION)

For the detection of stroke, piston backwardness, oil
reduction, application limit, etc., the working can be
easily confirmed with the equipment of switch.
Switch can be mounted on standard booster even
later.

Applicable model code:

NBH3-40 · NBH3-60 · NBH3-60-130 · PBE(H)3-40
· PBE(H)3-60

PRESSURE SWITCH SET AVAILABLE (OPTION)

When Neumerlock is pressurized, the output can be
easily confirmed with the detection of pressure.
3
PNEUMERLOCK® COMBINATION

COMBINATION OF DIRECT PRESSURE TYPE BOOSTER

uPressure iPressure
qDirect pressure switch gauge
type booster

tHydraulic hose eClamp head

tFitting

COMBINATION OF PRE-PRESSURE TYPE BOOSTER

yAir-oil convertor for

pre-pressure type booster

uPressure iPressure
switch gauge

wPre-pressure
type booster rClamp head for
pre-pressure type
tHydraulic hose

tFitting
 COMBINATION PNEUMERLOCK® 4

TYPE OUTLINE · CODE

q Direct pressure Operating air pressure Boosting Theoretical output oil Output oil
type booster Model code pressure at max. air capacity
range MPa range pressure MPa cm3
NBH3-40 0.2∼1 11 10.8 77
NBH3-60 0.2∼0.7 25 17.5 77
NBH3-60-130 0.2∼0.7 25 17.5 130
✽NBH-80 0.2∼0.7 25 17.5 176
✽NBH-100 0.2∼0.7 25 17.5 304
w Pre-pressure
For ✽-marked models, switch can not be mounted.
type booster
Operating air pressure Boosting Theoretical output oil Output oil
Model code pressure at max. air capacity
range MPa range pressure MPa cm3
PBH3-40, PBE3-40 0.2∼1 11 10.8 77
PBH3-60, PBE3-60 0.2∼0.7 25 17.5 77
✽PBH-80, ✽PBE-80 0.2∼0.7 25 17.5 176
PBH PBE
For ✽-marked models, switch can not be mounted.

e Clamp head Effective stroke Effective piston area Max. stroke volume
Model code
mm cm2 cm3
LHD 6 5.7 4
LHC 7 13 10.4
LHA 12 14 18.2
LHA-25 24 14 35
LHA-40 38 14 56
LHAS-2 20 26.4 61.3

r Clamp head for Max. Piston Max. oil Max. stroke Piston Max. air Max.
Model area pressure area pressure stroke
pre-pressure type stroke oil capacity
code (Push) (Push) (Push) (Pull) capacity
mm cm2 MPa (Push) cm3 cm2 MPa (Pull) cm3
0
LHF-28-60 62 -1.5 6.1 17.5 38 4.1 1 25.7
0
LHF-40-80 82 -1.5 12.5 17.5 103 5.4 1 45.1
0
LHF-50-100 103 -2.0 19.5 17.5 201 7.0 1 72.1

t Fitting · Hydraulic hose

y Air-oil convertor for
pre-pressure type booster
Model code Oil capacity (R)
AHU2-063-001 0.16
AHU2-063-002 0.25
AHU2-063-004 0.4
AHU2-063-006 0.63
AHU2-063-010 1
AHU2-063-016 1.6

u Pressure switch i Pressure gauge

(For high pressure)
Model Port Set pressure Model Port
Remarks
code size range MPa code size
0882100 0.5~7MPa PG150Q-2 15MPa
0882200 1~16MPa PG250Q-2 25MPa
Hydraulic hose G1/4
0882300 2.5~25MPa 15MPa
PG150Q-2G R1/4
0882400 4~40MPa (With glycerine)

(0.5, 1, 1.5, 2m)

25MPa
PG250Q-2G
(With glycerine)
 DIRECT PRESSURE TYPE
5
PNEUMERLOCK® BOOSTER

System is designed to convert w

air pressure to high oil pressure

with booster for the high power
application of small clamp head.
¡It is appropriate for work hoisting performance or
clamp head with high output needed for all strokes.
¡High output of 0.15~4.5 tons is available optionally with
non-phase by adjusting air pressure with an air regulator. q
¡As oil pressure is used, the balanced, accurate force
is always available. qNBH3-60 wNBH-80

SPECIFICATIONS IRON PROXIMITY SWITCH SPECIFICATIONS

Model code Kind With contact
NBH3-40 NBH3-60 NBH3-60-130 NBH-80 NBH-100
Item Switch symbol FA L3-101 FB L3-105 FC L3-241 FD L3-245
Boosting ratio 11 25 25 25 25 Load voltage range AC:80~220V DC:20~28V

Output oil capacity (cm3) 77 77 130 176 304 Load current range 2~20mA 3~50mA

Theoretical output Maximum open / close capacity 2VA 1.5W

Contact protective circuit Present Present
oil pressure at 10.8MPa 17.5MPa
Indicating lamp Neon lamp (lights up during ON) LED (lights up during OFF)
max. air pressure
Wiring method 0.3mm2 2-core, outside diameter f5.3mm Rear wiring
Working oil Cosmo Mighty Super 10 (Cosmo Oil)
Code length 1m 5m 1m 5m
Temperature range +5~+60°C
Applied load Small relay·Programmable controller
Working fluid Air
Air pressure

Lubrication Unnecessary (But possible) Necessary ACTUAL OUTPUT Unit: kN

Pressure range 0.2~1MPa 0.2~0.7MPa Operating air pressure MPa
Booster Clamp head
Recommended JIS K2213-1 (Natural turbine oil ISO 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

lubricating oil VG32) or equivalent LHA·LHA-25·LHA-40 2.7 4.1 5.5 6.9 8.2 9.6 11.0 12.4 13.5

Weight (kg) 9.5 15 17 41 92 LHAS-2 5.1 7.8 10.4 12.9 15.5 18.1 20.7 23.3 25.6
NBH3-40
LHC 2.5 3.8 5.1 6.4 7.7 8.9 10.2 11.5 12.6
With reed switch Available None
LHD 1.1 1.7 2.3 2.8 3.3 3.9 4.5 5.0 5.5
Related instruments Pressure switch · Pressure gauge
NBH3-60 LHA·LHA-25·LHA-40 6.2 9.3 12.3 15.5 18.5 21.7 – – –
MODEL CODE For order, specify the following code. NBH3-60-130 LHAS-2 11.7 17.5 23.3 29.1 35.0 40.8 – – –
DIRECT PRESSURE TYPE BOOSTER NBH-80 LHC 5.7 8.6 11.5 14.3 17.3 20.1 – – –

NBH 3-60 FA 2 NBH-100 LHD 2.5 3.8 5.0 6.3 7.6 8.8 – – –
Series Type Switch symbol Switch quantity AIR CONSUMPTION Unit: Nr/1 Reciprocating motion
DIRECT PRESSURE TYPE BOOSTER SET Operating air pressure MPa
¡With solenoid valve Booster
NBH 3-60 –S– 1 FA 2 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
q NBH3-40 6 8 10 12 14 16 18 20 21.8

¡With manual valve NBH3-60 13.5 18 22.5 27 31.5 36 – – –

NBH 3-60 –H FA 2
NBH3-60-130 21.5 29 36 43 50 57 – – –
Series Type
NBH-80 31.5 42 52.5 63 73.5 84 – – –
SWITCH-BRACKET ASSEMBLY NBH-100 60 80 100 120 140 160 – – –
R 34 B L3 - 105 Note) The above air consumption indicates the atmospheric pressure converted from
Switch model code air capacity in 1 reciprocating motion with respective air pressure by booster.
w
Select applicable switches out of the IRON PROXIMITY
SWITCH SPECIFICATIONS
WORKING VEROCITY OF CLAMP HEAD
Unit: sec
Solenoid valve voltage Booster model code Common for all clamp heads
1 AC100V (50/60Hz) 34 NBH3-40 Booster
Directional control valve

q w Stroke time (Push) Stroke time (Pull) Booster

2 AC200V (50/60Hz) NBH3-60
35 NBH3-40 1 1
8 DC24V NBH3-60-130
NBH3-60 1.5 1.5
DELIVERY INFORMATION NBH3-60-130 1.8 1.8 3m

NBH-80 2 2
¡It is delivered with reed switch not mounted.
NBH-100 3.5 3.5
¡It is delivered with working fluid (Cosmo Mighty Su- The working velocity of clamp head varies depending on booster to be used. The above table
per 10) NBH-80 2R, NBH-100 3R. indicates the stroke time (push) and (pull) for the piping length of about 3m between booster
and directional control valve. Based on the stroke time, the cycle time shall be set. For the direct
¡For NBH-80/NBH-100, there is no model with reed switch. pressure type booster set (product on order), it shall also be set according to the stroke time.
 DIRECT PRESSURE TYPE
BOOSTER PNEUMERLOCK® 6

SECTIONAL DRAWINGS
¡NBH3-40/NBH3-60/NBH3-60-130 ¡NBH-80
!7 !8 @6 !9 r e !3 @2 !8 @6 @7 @3 @4 !4 @5 !6 y !7 !8 @6 !9 r e i !3 @6 !4 @1 @4 o y

w !2 t q !5
w !2 t @2 @3 q @5 !1 u
¡NBH-100
!8 !7 !9 r e !3 !8 !4 @8 @9 y

w !2 t @2 q @5 @4 !1 u

PARTS LIST
No. Name Material Q’ty No. Name Material Q’ty
q Hydraulic cylinder mounting cover Gray cast iron 1 Chrome
!1 Hydraulic tie rod 4
w Pneumatic cylinder cover Gray cast iron 1 molybdenum steel
Aluminum alloy !2 Pneumatic tie rod Rolled steel 4
(NBH3-40·60) Aluminum alloy
e Pneumatic cylinder body 1
Carbon steel (NBH3-40·60·NBH-80)
!3 Reserve tube 1
(NBH-80·100) Carbon steel
r Pneumatic piston Gray cast iron 1 (NBH-100)
t Hydraulic piston Carbon steel 1 !4 Oil pot Resin 1
y Hydraulic cylinder body Carbon steel 1 !5 Flange Rolled steel 1
u Hydraulic cap Rolled steel 1 !6 Ring Hard steel wire 1
i Indicator rod Carbon steel 1 !7 Lubricating plug Resin 1
o Indicator pipe Resin 1

¡Numerical value in parenthesis ✽1 is that of NBH-80.

SEAL LIST ¡Numerical value in parenthesis ✽2 is that of NBH-100.
!8 !9 @1 @2 @3 @4 @5 @6 @7 @8 @9
Hydraulic
Name Cylinder Pneumatic Gland Rod seal Rod seal Hydraulic Reserve Reserve Oil pipe Oil pipe
cylinder
body gasket piston seal gasket body gasket seal tube gasket tube gasket nut gasket gasket
Material Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber
Model code Quantity 2 1 1 1 1 1(2)✽1 1 2(1)✽2 2 1 1
NBH3-40 G95 DXP100 – P30 PS-30 S46 IDU-30 AS568 030 P15 – –
NBH3-60·NBH3-60-130 G145 DXP150 – P30 PS-30 S46 IDU-30 AS568 030 P15 – –
NBH-80 G190 P185 G55 P40 PS-40 G50 IDU-40 AS568 030 P15 – –
NBH-100 AS568 448 AS568 448 – AS568 329 – AS568 326
333 AS568 329 G65 – P14 P14
 DIRECT PRESSURE TYPE
7
PNEUMERLOCK® BOOSTER

DIMENSIONAL DRAWINGS Unit: mm

NBH3-40
NBH3-60
NBH3-60-130
Lubricating
plug M
Reserve tank Oil pot check window
Rc1/4 (With plug)
Rc1/2
(Hydraulic outlet) K

2-RC3/8 J
(Pneumatic inlet)
O N

4.5
14.5 14 14 14.5 4-H Hole G
B C F
A

SWITCH SET MOUNTING DIMENSION

25mm

25mm

Option Stroke detection

Piston backward detection

Oil decrease detection

Stroke detection

11mm 11mm Application limit detection

DIMENSIONAL TABLE
Symbol
A B C F G H J K L M N O
Model code
NBH3-40 389 198 160 170 150 9 202 132 70 120 120 f50
NBH3-60 387 198 160 250 220 11 252 157 95 170 170 f50
NBH3-60-130 537 273 235 250 220 11 252 157 95 170 170 f50
 DIRECT PRESSURE TYPE
BOOSTER PNEUMERLOCK® 8

DIMENSIONAL DRAWINGS Unit: mm

NBH-80

Lubricating
plug Reserve tank Oil pot check window 220

With indicator

Rc1/4 (With plug)

Rc3/4
(Hydraulic outlet) 182

2-Rc1/2
(Pneumatic inlet) 302
f120 220

120
Set screw✽
4.5

24.5 20 20 24.5
256 199 4-14(Hole) 250
500 280

Note✽) Do not loosen the set screw of the end of indicator. (the indicator will loose and bolt out)

NBH-100

Lubricating
plug Reserve tank
Oil pot check window

Rc1
(Hydraulic outlet)

430
f130
100
IN 30 180
OUT 50 f3

2-Rc1/2 72 72
27 35 35 25 4-f18
(Pneumatic inlet)
333 266 280
626 334
 DIRECT PRESSURE TYPE BOOSTER
9
PNEUMERLOCK® SET (PRODUCT ON ORDER)

A set of booster, regulator, solenoid valve, mamual valve located on one bed is produced on order.
SPECIFICATIONS
Model code
NBH3-40-S NBH3-60-S NBH3-60-130-S NBH-80-S NBH3-40-H NBH3-60-H NBH3-60-130-H
Item
Boosting ratio 11 25 25 25 11 25 25
Output oil capacity (cm3) 77 77 130 176 77 77 130
Theoretical output
oil pressure at 11.1MPa 17.5MPa 11.1MPa 17.5MPa
max. air pressure
Working oil Cosmo Mighty Super 10 (Cosmo oil)
Temperature range +5~+60°C
Working fluid Air
Air Pressure

Lubrication Unnecessary (But possible) Necessary Unnecessary (But possible)

Pressure range 0.2~1MPa 0.2~0.7MPa 0.2~1MPa 0.2~0.7MPa
Recommended
JIS K2213-1 (Natural turbine oil ISO VG32) or equivalent
lubricating oil
Weight 15 22 25 54 15 22 25
With reed switch Available None Available
Solenoid valve 5ER-8E (5 port 2 position Air return type)
Applied valve Manual valve (4PN-20)
Rated power supply : AC100V (50/60Hz), AC200V (50/60Hz), DC24V
Accessories Pressure switch · Pressure gauge

DIMENSIONAL DRAWINGS Unit: mm

WITH SOLENOID VALVE WITH MANUAL VALVE

NBH3-40-S NBH3-60-S NBH3-60-130-S NBH-80-S NBH3-40-H NBH3-60-H
NBH3-60-130-H 4-f14
G

E H
D G
F
E H
D
F
4-f14 C
B
N A
C
Lubricating plug
B
Reserve tank
N A
Air regulator
Solenoid Lubricating plug
✽Rc1/4 (With plug) Reserve tank
valve
M (Hydraulic outlet)
Air regulator
J Manual
Rc1/4 (With plug)
valve
M (Hydraulic outlet)
Rc3/8 (Air inlet) L
J
K
Rc3/8 (Air inlet) L
¡For models NBH3-40-S·NBH3-60-S·NBH3-60-130-S·NBH-80-S,
K
the style of set assembled on bed in the above drawings is indicated.
¡For NBH-80-S, the external view of booster varies from that ¡For models NBH3-40-H·NBH3-60-H·NBH3-60-130H, the style
in the above drawings. ✽ NBH-80-S is G1/4 (with plug). of set assembled on bed in the above drawings is indicated.

DIMENSIONAL TABLE
Symbol
A B C D E F G H J K L M N
Model code
NBH3-40-S 404 300 270 286 250 165 85 220 208 6 76 Rc1/2 35
NBH3-60-S 404 320 290 356 320 195 125 290 261 6 101 Rc1/2 30
NBH3-60-130-S 553 400 370 356 320 195 125 290 261 6 101 Rc1/2 –
NBH-80-S 520 400 370 430 440 275 165 410 313 8 128 Rc3/4 –
NBH3-40-H 404 300 270 286 250 165 85 220 221 6 76 Rc1/2 35
NBH3-60-H 404 320 290 356 320 195 125 290 261 6 101 Rc1/2 30
NBH3-60-130-H 553 400 370 356 320 195 125 290 261 6 101 Rc1/2 –
 PRE-PRESSURE TYPE
BOOSTER PNEUMERLOCK® 10

System is designed to convert

air pressure to high oil pressure q
w
with booster for the high power
application of small clamp head.
¡It is appropriate for working to pressurize after work is
moved with long-stroke clamp head or hydraulic cylinder.
¡High output is available optionally with non-phase
by adjusting air pressure with an air regulator.
¡As oil pressure is used, the balanced, accurate force
is always available. qPBH3-60 wPBE3-60

SPECIFICATIONS IRON PROXIMITY SWITCH SPECIFICATIONS

Model code Kind With contact
PBH3-40·PBE3-40 PBH3-60·PBE3-60 PBH-80·PBE-80
Item Switch symbol FA L3-101 FB L3-105 FC L3-241 FD L3-245
Boosting ratio 11 25 25
Load voltage range AC:80~220V DC:20~28V
Output oil capacity (cm3) 77 77 176
Load corrent range 2~20mA 3~50mA
Theoretical output
Maximum open / close capacity 2VA 1.5W
oil pressure at 11.1MPa 17.5MPa
max. air pressure Contact protective circuit Present Present
Cosmo Mighty 10 (Cosmo Oil)/Duffny Spintex Oil 10 Indicating lamp Neon lamp (lights up during ON) LED (lights up during OFF)
Working oil
(Idemitsu Kosan)/Spinesso 10 (Esso Standard) Wiring method 0.3mm2 2-core, outside diameter f5.3mm Rear wiring
Temperature range +5~+60°C Code length 1m 5m 1m 5m
Working fluid Air Applied load Small relay·Programmable controller
Air pressure

Lubrication Unnecessary (But possible) Necessary

Pressure range 0.2~1MPa 0.2~0.7MPa ACTUAL OUTPUT Unit: kN
Recommended JIS K2213-1 (Additive turbine oil ISO
Operating air pressure MPa
lubricating oil VG32) or equivalent Booster Clamp head
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Weight (kg)

PBH (Foot type) 9 14.5 40

PBE (Cap LHA·LHA-25·LHA-40 2.7 4.1 5.5 6.9 8.2 9.6 11.0 12.4 13.5
10.5 19 48
flange type) LHAS-2 5.1 7.8 10.4 12.9 15.5 18.1 20.7 23.3 25.6
With reed switch Available None LHC 2.5 3.8 5.1 6.4 7.7 8.9 10.2 11.5 12.6
PBH3-40
Accessories Pressure switch · Pressure gauge LHD 1.1 1.7 2.3 2.8 3.3 3.9 4.5 5.0 5.5
PBE3-40
LHF-28-60 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 5.9
MODEL CODE For order, specify the following code. LHF-40-80 2.4 3.7 4.9 6.2 7.4 8.6 9.8 11.0 12.2
PRE-PRESSURE TYPE BOOSTER LHF-50-100 3.7 5.8 7.7 9.6 11.5 13.4 15.3 17.3 18.9
¡Foot type
LHA·LHA-25·LHA-40 6.2 9.3 12.5 15.5 18.5 21.7 – – –
PBH 3-60 FA 2
LHAS-2 11.7 17.5 23.3 29.1 35.0 40.8 – – –
PBH3-60
¡Cap flange type LHC 5.7 8.6 11.5 14.3 17.3 20.1 – – –
PBE3-60
PBE 3-60 FA 2 LHD 2.5 3.8 5.0 6.3 7.6 8.8 – – –
Series Type Switch PBH-80
LHF-28-60 2.7 4.0 5.4 6.8 8.0 9.4 – – –
Switch symbol quantity PBE-80
LHF-40-80 5.5 8.2 11.1 13.8 16.6 19.3 – – –
SWITCH-BRACKET ASSEMBLY
R 34 B L3 - 105 LHF-50-100 8.6 12.9 17.3 21.6 25.9 30.1 – – –
Booster model code Switch model code
34 PB ✽ 3-40 Select applicable switches out of
the IRON PROXIMITY SWITCH
AIR CONSUMPTION Unit: Nr/1 Reciprocating motion
35 PB ✽ 3-60 SPECIFICATIONS
Operating air pressure MPa
Booster
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
DELIVERY INFORMATION PBH3-40·PBE3-40 6 8 10 12 14 16 18 20 21.8
¡It is delivered with reed switch not mounted. PBH3-60·PBE3-60 13.5 18 22.5 27 31.5 36 – – –
¡For PBH-80/PBE-80, there is no model with reed switch. PBH-80·PBE-80 31.5 42 52.5 63 73.5 84 – – –
¡It is delivered with working fluid (Cosmo Mighty Su- Note) The above air consumption indicates the atmospheric pressure converted from
air capacity in 1 reciprocating motion with respective air pressure by booster.
per 10) NBH-80 2R, NBH-100 3R.
 PRE-PRESSURE TYPE
11
PNEUMERLOCK® BOOSTER

SECTIONAL DRAWINGS
¡PBH3-40 · PBE3-40 ¡PBH-80 · PBE-80
¡PBH3-60 · PBE3-60

!6 !7 r e !6 !3 @4 @2 !5 !4 y !6 !7 r i e !6 !3 @4 !9 @2 o y

w !2 t @0 @1 q @3 w !2 t @0 @1 q @3 !1 u

¡The above drawings are the sectional drawings of PBH type (foot type).

PARTS LIST
No. Name Material Q’ty No. Name Material Q’ty
q Hydraulic cylinder mounting cover Gray cast iron 1 i Indicator rod Carbon steel 1
w Pneumatic cylinder cover Gray cast iron 1 o Indicator pipe Resin 1
Aluminum alloy Chrome molybdenum
!1 Hydraulic tie rod 4
(PB✽-40·60) steel (PB✽-80)
e Pneumatic cylinder body 1
Carbon steel !2 Pneumatic tie rod Rolled steel 4
(PB✽-80) !3 Pre-pressure chamber joint Aluminum alloy casting 1
r Pneumatic piston Gray cast iron 1 !4 Flange Rolled steel 1
t Hydraulic piston Carbon steel 1 !5 Ring Hard steel wire 1
y Hydraulic cylinder body Carbon steel 1
u Hydraulic cap Rolled steel 1

SEAL LIST
!6 !7 !9 @0 @1 @2 @3 @4
Hydraulic Pre-pressure
Name Cylinder body Pneumatic Gland gasket Rod seal Rod seal Hydraulic
cylinder body chamber joint
gasket piston seal gasket seal gasket
Material Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber Nitrile rubber
Model code Quantity 2 1 1 1 1 1 1 2
PBH3-40·PBE3-40 G95 DXP100 – P30 PS-30 S46 IDU-30 P15
PBH3-60·PBE3-60 G145 DXP150 – P30 PS-30 S46 IDU-30 P15
PBH-80·PBE-80 G190 P185 G55 P40 PS-40 G50 IDU-40 P15
 PRE-PRESSURE TYPE
BOOSTER PNEUMERLOCK® 12

DIMENSIONAL DRAWINGS Unit: mm

PBH3-40
PBH3-60 RC1/2

Rc1/4(With plug)

Rc1/2 H
2-Rc3/8
(Hydraulic outlet)
(Pneumatic inlet) G

J
4.5

14.5 14 14 14.5
B C 4-F E
A (Hole) D

SWITCH SET MOUNTING DIMENSION

Piston backward detection

25mm Oil decrease detection Stroke detection

Option

11mm 11mm Application limit detection

Please refer “HOW TO MOUNT SWITCH” (p.21) for switch mounting.

PBH-80
With indicator RC1/2

Rc1/4(With plug)

H
Rc3/4 2-Rc1/2
(Hydraulic outlet) (Pneumatic inlet)
G

Set screw✽ J
4.5

24.5 20 20 24.5 4-F

B C (Hole) E
A D

Note✽) Do not loosen the set screw of the end of indicator. (the indicator will loose and bolt out)

DIMENSIONAL TABLE
Symbol
A B C D E F G H J
Model code
PBH3-40 384 198 160 170 150 9 165 95 70
PBH3-60 387 198 160 250 220 11 215 120 95
PBH-80 498 256 199 280 250 14 265 145 120
 PRE-PRESSURE TYPE
13
PNEUMERLOCK® BOOSTER

DIMENSIONAL DRAWINGS Unit: mm

PBE3-40
RC1/2
PBE3-60

Rc1/4 (With plug)

Rc1/2 L
(Hydraulic outlet) 2-Rc3/8
(Pneumatic inlet)
E K J

D B C 4-H G
(Hole)
A F

SWITCH SET MOUNTING DIMENSION

Piston backward detection

25mm Stroke detection

Oil decrease detection

Option

11mm 11mm Application limit detection

Please refer “HOW TO MOUNT SWITCH” (p.21) for switch mounting.

PBE-80 RC1/2
With indicator

Rc1/4 (With plug)

Rc3/4 L
(Hydraulic outlet) 2-Rc1/2
(Pneumatic inlet)
K J

Set screw✽

D B C 4-H G
(Mounting hole)
A F

Note✽) Do not loosen the set screw of the end of indicator. (the indicator will loose and bolt out)

DIMENSIONAL TABLE
Symbol
A B C D E F G H J K L
Model code
PBE3-40 380 218 150 12 184 120 92 f14 178 150 95
PBE3-60 382 218 150 14 254 175 134 f18 270 220 120
PBE-80 495 296 179 20 – 225 180 f22 325 275 145
 AIR-OIL CONVERTOR FOR
PRE-PRESSURE TYPE BOOSTER PNEUMERLOCK® 14

DIMENSIONAL DRAWINGS/AHU2 Unit: mm

¡CONVERTOR
4-f9
Mounting Air port
hole Rc3/8

100 86

10 60
71 Lubricating port
5 74.5

Gauge

Switch H

G
Drain port Oil port
Rc1/2 Rc1/2

70.5
48 48.5
28

Air port 28
40
Rc3/8
85 100

DIMENSIONAL TABLE
Symbol G H
Bore 0.16R 0.25R 0.4R 0.63R 1R 1.6R 0.16R 0.25R 0.4R 0.63R 1R 1.6R
f63 218 245 290 358 468 648 142.5 169.5 214.5 282.5 392.5 572.5

MODEL CODE For order, specify the following code.

¡CONVERTOR Convertor capacity
001 0.16R
002 0.25R
q 004 0.4R
006 0.63R
AHU2 – 063 – 001 – C 1
010 1R
Series q u i 016 1.6R
Switch symbol
u
C ZR3(With lamp)1.5m
i Switch quantity
15
PNEUMERLOCK® CLAMP HEAD

¡Single acting cylinder of spring return type.

¡Clamp head can be selected according to applica-
tion as there are six types.

q w e

r t y
qLHD wLHC eLHA rLHA-25 tLHA-40 yLHAS-2

SPECIFICATIONS SECTIONAL DRAWINGS

Model code
LHD LHC LHA LHA-25 LHA-40 LHAS-2 ¡LHD y i
Item r
¡LHC
Max. operating pressure 17.5MPa e
o
Proof test pressure 26.2MPa
!4
Temperature range +5~+60°C t
Structure of cushioning None !2
!1
Working Oil Cosmo Mighty Super 10 (Cosmo Oil) w
Effective stroke (mm) 6 7 12 24 38 20
¡LHA y
Effective piston area (mm2) 570 1340 1460 1460 1460 2640 i
Max. stroke volume (cm3) 4 10.7 19 36.5 58.4 60.7 ¡LHA-25 r e
¡LHA-40 u
Spring mounting load N 31.4 56.9 113 134 101 127
o
Max. spring load N 72.6 90.2 196 226 274 255 ¡LHAS-2 !0
!4
Weight (kg) 0.5 1 2 2.2 2.5 5.2 w
¡The clamp head is the single acting cylinder of spring return type. !5
!3
As there is no force to return other tools, the external spring
or outer force shall be applied for the return of tools. t
¡As the cylinder stop method can not be adopted, it shall be !2
~~~~~~~~~~~~~~~~~~~~~~~~~~~
used at less than the effective stroke.
~~~~~~~~~~~~~~~~~ q !1
¡Due to the inertia of load, please make sure the hydraulic
pressure which risen in the cylinder is under the proof test
pressure.
¡Numerical value in parenthesis
PARTS LIST is that of LHAS-2. SEAL LIST
No. Name Material Q’ty !2 !3 !4 !5
q Upper cover Rolled steel 1 Name Air vent Upper cover Piston shield Piston
w Cylinder Rolled steel 1 O-ring O-ring O-ring O-ring
e Piston Carbon steel 1 Model code Q’ty 1 1 1 1
r Lower cover Rolled steel 1 LHD P-7 – AS568 211 –
t Air vent Rolled steel 1(2) LHC P-7 – AS568 220 –
y Lower cover wiper Tanned leather 1 LHA P-7 AS568 327 AS568 326 AS568 215
u Piston wiper Tanned leather 1 LHA-25 P-7 AS568 327 AS568 326 AS568 215
i Return spring Piano wire 1 LHA-40 P-7 AS568 327 AS568 326 AS568 215
Back-up ring for LHAS-2 P-7 AS568 335 AS568 333 AS568 327
o Fluoric resin 1
piston shield Note) For piston shield O-ring, piston O-ring, a back-up ring for respective
size is mounted.
Back-up ring for
!0 Fluoric resin 1
piston
!1 Hydraulic joint Rolled steel 1
 CLAMP HEAD PNEUMERLOCK® 16

DIMENSIONAL DRAWINGS Unit: mm

LHD
Effective stroke: 6mm 11
G1/4

Air vent plug

About 70
f38 f30 f20 f35

2 M6 × 1 Depth 8
M4 × 0.7 Depth 8
13 15 19
min. 47

LHC
Effective stroke: 7mm 13 G1/4

About 75
f56 f45 f30 f50

2-M4 × 0.7 Depth 8 16 2 M6 × 1 Depth 8

Air vent plug
15 15 30
min. 60

LHA
Effective stroke: 12mm 13 G1/4
4-M4 × 0.7 Depth 8

3.5
f3
About 95
f60 f40 f18±0.3 f65
8
f26.9F7
3
min. 88 Air vent plug 42 2-M6 × 1 Depth 15

LHA-25
Effective stroke: 24mm 13 G1/4
4-M4 × 0.7 Depth 8

3.5
f3
About 95
f60 f40 f18±0.3 f65
5
f26.9F7
3
min. 106 Air vent plug 42 2-M6 × 1 Depth 15

LHA-40
Effective stroke: 38mm 13 G1/4
4-M4 × 0.7 Depth 8

3.5
f3
About 95
f60 f40 f18±0.3 f65
f26.9F7 5

3
min. 124 Air vent plug 42 2-M6 × 1 Depth 15

LHAS-2
Effective stroke: 20mm 4-M4 × 0.7 Depth 10 14 G1/4

5
f4
About 125
f85 f55 f33±0.3 f100
20
f35±0.3

3 Air vent plug

min. 135 65 2-M8 × 1.25 Depth 15
 CLAMP HEAD FOR
17
PNEUMERLOCK® PRE-PRESSURE TYPE

CLAMP HEAD FOR

PRE-PRESSURE TYPE
BOOSTER
¡Hydraulic single acting cylinder of air return type.
e
¡Clamp head for pre-pressure type can be selected
according to the application as there are three types.
w

qLHF-28-60 wLHF-40-80 eLHF-50-100

SPECIFICATIONS SECTIONAL DRAWINGS

Model code
Item LHF-28-60 LHF-40-80 LHF-50-100 ¡LHF-28-60
Proof test pressure (push) 26.2MPa ¡LHF-40-80
Temperature range +5~+60°C ¡LHF-50-100
Structure of cushioning None
Working oil Cosmo Mighty Super10 (Cosmo Oil) y !1 e u r w t !2!3 !0 o q
0 0 0
Max. stroke 62 -1.5 82 -1.5 103 -2.0
Piston area (push) (mm ) 2 610 1250 1950
Max. working oil pressure (push) MPa 17.5 17.5 17.5
Max. stroke oil capacity (push) (cm3) 38 103 201
Piston area (pull) (mm2) 410 540 700
Max. working air pressure (pull) MPa 1 1 1
Max. stroke volume (pull) (cm3) 25.7 43.2 72.1
Weight (kg) 1.1 2.3 4.3
D3600 D4800 D6000
Applied bracket V3600 V4800 V6000
H3600 H4800 H6000
¡For calculating the air consumption (pull), multiply the above
max. stroke volume (pull) by (gauge pressure +1). i
¡As the cylinder stop method can not be adopted, it shall be used
at less than the max. stroke.
Note) In max. stroke, the output power will be 0 (zero). And the
lower cover will be in danger of breakage, due to not well set up
in strength by bump.
¡Hydraulic single acting cylinder of air return type with clamp
head designed specially for pre-pressure type booster.
The return of clamp head with tools attached shall be performed
with return spring and other mechanism.
¡Due to the inertia of load, please make sure the hydraulic
pressure which risen in the cylinder is under the proof test
pressure.

PARTS LIST SEAL LIST

No. Name Material Q’ty Name !0 !1 !2 !3 !4
q Upper cover Carbon steel 1 Tube Rod Piston seal Piston seal Air vent
w Tube Carbon steel 1 gasket seal (Air pressure) (Oil pressure) plug O-ring
Model Q’ty
e Lower cover Carbon steel 1 code 1 1 1 1 1
r Rod Carbon steel 1 LHF-28-60 S-30 DRP-16 DOL-20 ODU-28 P-7
t Piston Carbon steel 1 LHF-40-80 S-42 DRP-30 DOL-30 ODU-40 P-7
y Rod end attachment Carbon steel 1 LHF-50-100 S-53 DRP-40 DOL-40 ODU-50 P-7
u Clamp ring Carbon steel 2
i Air vent plug Rolled steel 1
o Hydraulic joint Rolled steel 1
 CLAMP HEAD FOR
PRE-PRESSURE TYPE PNEUMERLOCK® 18

DIMENSIONAL DRAWINGS Unit: mm

G1/4
C
D Hydraulic 13 CA
Rod Rc1/8 supply port
DA FA
Return air supply
port 6
AF BB

BC BD BE BA

Rod end
attachment
f4 Countersinking 3.5
EA 8 KK
AB AC AD AE 2-M6✕1 Depth 15
KA Depth 10
min.A

¡For rod end thread, other tools can be mounted.

Refer to “Piping, mounting method of clamp head for pre-pressure type” in HANDLING INSTRUCTIONS.

DIMENSIONAL TABLE
Symbol
A AB AC AD AE AF B BA BB BC BD BE C CA D DA EA FA KA KK
Model code
+1.5
LHF-28-60 178±0.5 27.5 28 78.5 0 44 12 72 42 30 34.2 15f8 42 38 26 32 12 5 20 M10✕1 M36✕1.5
LHF-40-80 209±0.5 29.5 35 100.5 +1.5
0 44 12 86 56 30 46.2 28f8 56 46 34 43 27 7 27 M18✕1.5 M48✕1.5
+2
LHF-50-100 231±0.5 29.5 35 120.5 0 46 14 100 70 30 57 38f8 70 62 48 53 35 7 27 M22✕1.5 M60✕2

MOUNTING BRACKET Unit: mm

H3600 H6000 F
F 95
H4800 G

H 32
H

2-NA Drill hole 4-N Drill hole

A

B
A
B
C
D E C
2
E
20

V3600 D3600
HB
V4800 D4800
V6000 BA D6000
G FA
G FA
A

KA 2-NA Drill hole

2-NA Drill hole
BA

HA
A

EB
DA
CB
CA
DB MB
45°
KB

MA
EA
LB
KC LA LC

DIMENSIONAL TABLE
Symbol
A B BA C CA CB D DA DB E EA EB F FA G H HA HB MA MB N NA KA KB KC LA LB LC
Model code
✻ 3600 f36.2 f42 f44 45 65 85 34 35 44.5 24 30 35 72 81 54 40 102 99 38 38 f11 f14 48 55 32 48 18 50
+0.1
0

✻ 4800 +0.1
f48.2 f56 f56 58 85 105 38 50 50 30 35 50 90 104 70 50 123 129 49 49 f14 f18 61 63 38 57 23 70
0

✻ 6000 f60.2 +0.1

0 f70 f70 71 105 146 — 70 71.5 36 35 70 117 135 90 60 169 173 59 52 f14 f22 82 88 52 82 27 95
¡For mounting bracket, a hexagonal head cap bolt shall be used.
 HYDRAULIC HOSE FITTING
19
PNEUMERLOCK® HYDRAULIC HOSE

DIMENSIONAL DRAWINGS Unit: mm

2-G 1 4

B
DIMENSIONAL TABLE B
DIMENSIONAL TABLE
A 35.5
A G1 4 Symbol
31.75
Symbol
A B C Applied booster 29 A B C Applied booster
Model code 146 Model code
29
NBH3-40 · PBH(E)3-40 NBH3-40 · PBH(E)3-40
1-1-40 Rc1/2 23 47 NBH3-60 · PBH(E)3-60 35.5 5-1-40 Rc1/2 23 101 NBH3-60 · PBH(E)3-60
C NBH3-60-130 NBH3-60-130
C 3-G 1 4
1-1-80 Rc3/4 29 49 NBH-80 · PBH(E)-80 5-1-80 Rc3/4 29 103 NBH-80 · PBH(E)-80
1-1-100 Rc1 35 51 NBH-100 5-1-100 Rc1 35 105 NBH-100

C DIMENSIONAL TABLE 29 29
DIMENSIONAL TABLE
G1 4 5-G 1 4
Symbol B
Symbol
A B C Applied booster A
A B C Applied booster
B Model code Model code
35 NBH3-40 · PBH(E)3-40
31.75 84 NBH3-40 · PBH(E)3-40
80
2-1-40 Rc1/2 23 87 NBH3-60 · PBH(E)3-60 5-2-40 Rc1/2 23 159 NBH3-60 · PBH(E)3-60
A
NBH3-60-130 C
NBH3-60-130
G1 4
2-1-80 Rc3/4 29 89 NBH-80 · PBH(E)-80 5-2-80 Rc3/4 29 161 NBH-80 · PBH(E)-80
2-1-100 Rc1 35 91 NBH-100 5-2-100 Rc1 35 163 NBH-100

2-G 1 4

C DIMENSIONAL TABLE B
DIMENSIONAL TABLE
G1 36
4 Symbol Symbol
A
31.75
A B C Applied booster 29 A B C Applied booster
B Model code Model code
29 176
35 NBH3-40 · PBH(E)3-40 NBH3-40 · PBH(E)3-40
82 29
G1 4
3-1-40 Rc1/2 23 104 NBH3-60 · PBH(E)3-60 6-1-40 Rc1/2 23 101 NBH3-60 · PBH(E)3-60
A 36
G1 4
NBH3-60-130 NBH3-60-130
3-1-80 Rc3/4 29 106 NBH-80 · PBH(E)-80 C 4-G 1 4 6-1-80 Rc3/4 29 103 NBH-80 · PBH(E)-80
3-1-100 Rc1 35 108 NBH-100 6-1-100 Rc1 35 105 NBH-100

29 29

31.75 G1 4 DIMENSIONAL TABLE 6-G 1
DIMENSIONAL TABLE
4
B
B Symbol Symbol
A
A B C Applied booster A A B C Applied booster
Model code Model code
29
100 NBH3-40 · PBH(E)3-40
31.75 84 NBH3-40 · PBH(E)3-40
29
3-2-40 Rc1/2 23 101 NBH3-60 · PBH(E)3-60 6-2-40 Rc1/2 23 138 NBH3-60 · PBH(E)3-60
G1 4 NBH3-60-130 NBH3-60-130
C G1 4 C
3-2-80 Rc3/4 29 103 NBH-80 · PBH(E)-80 6-2-80 Rc3/4 29 140 NBH-80 · PBH(E)-80
3-2-100 Rc1 35 105 NBH-100 6-2-100 Rc1 35 142 NBH-100

2-G 1 4

31.75 4-G 1 4 DIMENSIONAL TABLE 4-G 1 4 DIMENSIONAL TABLE
B Symbol B Symbol
56.5
A
29
A B C Applied booster A A B C Applied booster
Model code
31.75 Model code
30
29 130
NBH3-40 · PBH(E)3-40 30 220 NBH-80
29 30
4-1-40 Rc1/2 23 101 NBH3-60 · PBH(E)3-60 6-1A-80 Rc3/4 32 125 PBH-80
NBH3-60-130 56.5 PBE-80
C
4-1-80 Rc3/4 29 103 NBH-80 · PBH(E)-80 C
6-1A-100 Rc1 35 116 NBH-100
4-1-100 Rc1 35 105 NBH-100

29 29
4-G 1 4
DIMENSIONAL TABLE L
B Symbol DIMENSIONAL TABLE
A A B C Applied booster
Model code 30° Symbol

31.75 84
L(m)
NBH3-40 · PBH(E)3-40 Model code
4-2-40 Rc1/2 23 138 NBH3-60 · PBH(E)3-60 f5 OH-05 0.5
Width across
G1 4 flat 19
NBH3-60-130 Width across
OH-10 1
C flat 22
4-2-80 Rc3/4 29 140 NBH-80 · PBH(E)-80 OH-15 1.5
4-2-100 Rc1 35 142 NBH-100 OH-20 2
 PRESSURE SWITCH
PRESSURE GAUGE PNEUMERLOCK® 20

PRESSURE SWITCH For details, refer to the catalog of Herion pressure switch 18D series.

SPECIFICATIONS (FOR HIGH PRESSURE)

Model code
0882100 0882200 0882300 0882400
Item
Port size G1/4
Working fluid Hydraulic oil, non-corrosive fluid
Pressure setting 0.5 ~ 7MPa 1 ~ 16MPa 2.5 ~ 25MPa 4 ~ 40MPa
range
Proof test pressure 40MPa 60MPa
Opening, closing 0.8 ~ 2MPa 1.2 ~ 3.5MPa 1.5 ~ 4MPa 1.8 ~ 4.5MPa
pressure difference
Temperature range -10°C ~ +70°C (Use in unfrozen condition.)
Protective structure Dust-proof, drop-proof structure (IP65)
Accessories Socket with neon lamp · Differential bore nipple
Weight 0.2kg

DIMENSIONAL DRAWINGS Unit: mm

Pressure adjusting part

Screw for lock

75
30 30

35
DIMENSIONAL TABLE
f5.2
20 A
70 Symbol
(Mounting hole) A B C
Model code
15
C 0882100 76 6 21
B Wiring port
G14 PG11 0882200 76 6 21
Socket with neon lamp
27 (Semi-standard) 0882300 77 7 22
(Width across flat)
0882400 77 7 22

PRESSURE GAUGE

SPECIFICATIONS
Model code Port size Remarks
PG150Q-2 R1/4 15MPa
PG250Q-2 R1/4 25MPa

R1/4 15MPa
PG150Q-2G
(With glycerine)

R1/4 25MPa
PG250Q-2G
(With glycerine)
• With no glycerine • With glycerine

DIMENSIONAL DRAWINGS Unit: mm

30
(36)

f63

10
24
• Figure in parenthesis is the dimension of
R1 4
gauge with glycerine, contained.
21
PNEUMERLOCK®
WORKING EXPLANATION OF SWITCH SET

Cylinder moving direction

Working range
AB
When the piston moves in the dir-
ection and arrives at position A, the
reed switch actuates. The switch re-
mains on from A to B. This is
called the working range.

Moving direction
Difference Reverse direction

WORKING EXPLANATION CA

Reed switch, permanent magnet, protective circuit, operation check When the piston reaches position
lamp are assembled in case; iron proximity switch of resin-mold struc- A and then returns in the reverse
ture is mounted at the periphery of aluminum tube; reed switch ac- direction , the switch remains on
tuates with iron piston placed at lower position; and then the stroke until the piston reaches position C.
position of cylinder is detected from outside without contact. The interval between A and C is
called the difterence.

HOW TO USE SWITCH; SETTING OF DETECTING POSITION

Stroke detection . . . Confirm the normal working at the pressurized side. HOW TO MOUNT SWITCH
 If clamp head fails to stroke due to some trouble, 
 switch is unable to detect. — Abnormal detection  M4 set screw
Piston backward clamp torque0.6~1.0N . m
detection . . . . . . . . Confirm the normal working at the return side.
Hold by hand.
Oil decrease
detection . . . . . . . . If the oil leak is caused at clamp head and hydraulic
hose when pressure is maintained for long time, Make contact.

piston moves forward. As it is detected when the

output reaches about 90% of the max. output, make
sure to inspect the oil supply and abnormal place.
Application limit 1. Slide switches on tie rods by
detection . . . . . . . . Output zero signal or suspension of peripheral in- loosening two M4 set screws
struments with an allen wrench (2mm).
 As the output becomes zero if piston of booster  2. At the desired position, hold a
 strokes to the end, it is detected just before the end.  switch by hand slightly and fix it
Oil decrease detection
by fastening set screws when
25mm
Piston backward detection
the switch detection surface con-
25mm
Piston backward detection tacts the cylinder body.
Oil decrease detection
Note) Please fasten the set-
screw by correct tightening tor-
que. If the tightening torque is in-
correct, it may cause position
displacement of the switch.
Option
3. Indicating lamp turns off (AC) or
✽ Stroke detection
turns on (DC) when switch ac-
Stroke detection tuates.
Application limit detection

11mm 11mm
 PNEUMERLOCK® 22

HANDLING INSTRUCTIONS
■ PRECAUTIONS FOR USE
t If bubble fails to come out of air vent plug mounting
GENERAL CAUTIONS hole, an air vent plug shall be completely tightened.
y After the completion of air ventilation as mentioned
¡Booster shall be mounted at a little higher position
above, the working oil shall be located at midway of
than clamp head. If booster is mounted at too much
red round mark of oil gauge for direct pressure type
higher position, oil pressure becomes large due to
booster and at over the lower limit of oil gauge of
head and oil can not be returned with a return spring
pneumatic, hydraulic convertor when clamp head
force of clamp head.
starts the pre-pressure stroke for pre-pressure type
¡Prior to use, it shall be surely ventilated for hydraulic
booster to adjust the working oil capacity.
piping.
u A cover shall be surely mounted at oil port.
¡Clamp head shall be surely used at less than the ef-
~~~~~~~~~~~~~~~~~~~~~~~~ i If there is no output with the use of booster, the air
fective stroke.
~~~~~~ mixing check (air ventilatino) shall be surely con-
¡Hydraulic hose shall not be bended extremely for use.
ducted.
The bending radius shall be over 300mm.
¡Do not sprinkle cutting oil and lubricating oil on hy-
draulic hose as much as possible. PIPING, MOUNTING METHOD OF CLAMP
¡Cosmo Mighty 10 (Cosmo Oil), Duffny Spintex Oil 10
HEAD FOR PRE-PRESSURE TYPE
(Idemitsu Kosan), Spinesso 10 (Esso Standard) shall
be used as working oil. Air vent plug
¡For setting a clamp head, load shall be applied verti- Hydraulic
piping
cally to the piston surface of clamp head, and it shall
¡Air is ventilated while clamp
touch the whole of piston surface. Eccentric load may head is connected to booster.
cause trouble.
¡Booster shall be mounted according to the following
drawings.
Direct pressure type booster Pre-pressure type booster (PBH/PBE) ¡Clamp head with air ventilated
Vertical mounting
is inserted in a mounting
bracket, and the position of
Clamp ring tools and work is set for fixing
with a clamp ring.

Horizontal mounting Horizontal mounting

 Direct pressure type booster 
 can not be mounted vertically. 
Hydraulic cylinder ¡Air piping for return of clamp
 Hydraulic cylinder shall  Air piping head is conducted.
 not be mounted upward. 

¡PREVENTION OF ROD END ATTACHMENT LOOSENING

AIR VENTILATING METHOD
It is able to remove a rod end
attachment and to mount other
If air enters in working oil, air cushion will be caused
tools. In this case, a loosening-
when it is pressurized, and the clamping force will not be
proof medicine on sale at mar-
turned out as desired.
(For pre-pressure type)
ket shall be used.
Pneumatic, hydraulic convertor

Booster
Air vent plug
SPECIAL MOUNTING METHOD OF BOOSTER
Clamp head
Reserver For mounting at wall as in the left
q For easy flow of working oil, a clamp head is located drawing, the fittings of NBH3-40
at the lower position than booster. • NBH3-60 • NBH3-60-130 •
w The position of piston in booster is set at the most NBH-80 shall be set as shown
backward location. in drawing. (Such mounting
e Air vent plug of connected clamp head shall be loos- method is not available for NBH-
ened as much as possible for easy ventilation of air. 100.) Reserver shall be always
r Working oil shall be put from oil port, and the lubrica- mounted at the highest position.
tion shall be be continued until the flow of oil from air (Mounting contrary to the left
Horizontal face
vent plug mounting hole. drawing is forbidden.)
23
PNEUMERLOCK®
SELECTION MATERIALS
HOW TO SELECT CLAMP HEAD WITH USE OF DIRECT PRESSURE TYPE BOOSTER

(A) (B) Relative line X (A) (B) (Example)

0 8 40 LHF-50-100 How many LHA clamp heads can be used in
• For (A) (B) parts, the same type
shall be used. LHF-28 case of hydraulic hose 2m with NBH3-60?
-60
7 LHA-25
At

1
ta
ch

NBH3
m

(77) 30
en

-40
tq

NBH3
ua

100 2
nt

-60
ity

5
3

)
4 20
4 1(B LHF-40-80
)5 LHA
NBH (A
(176)
-80
200 2
LHAS-2
(Answer)
10 LHA-40 As LHA is displayed at A side, a point of hydraulic
2 10 3 LHC
hose length 2m in A side display and a point of
4
20 5 LHA are connected. A crosspoint of this line and
1 5 relative line X is connected with booster output
10 LHD
0.5 oil capacity (NBH3-60: 77cm3). The quantity of
50
300 1 0 attachments becomes about 2.8 pieces
(304) NBH 10
0
-100 according to the value of A side display. But in
this case, smaller quantity is surely adopted and
Hydraulic hose length (per attachment) (m) Clamp head it is set at 2 pieces.
Booster
Booster output oil capacity (cm3)

HOW TO SELECT CLAMP HEAD

The quantity of clamp head to be used for one booster is set by the hydraulic cylinder volume of booster and the
application volume of clamp head.

¡Case of 1 type of clamp head

Quantity of usable clamp heads =
Booster hydraulic cylinder volume
✕ 0.85
Stroke volume per clamp head + Hydraulic hose expansion loss

Note) Hydraulic hose expansion loss is 5cm3 per 1m.

For pipe connection, the expansion loss is not calculated.
Booster hydraulic cylinder volume

¡Case of over 1 type of clamp head

Total volume of all clamp head strokes + Total expansion loss
0.85 >
Stroke volume of clamp head Booster hydraulic cylinder volume

Note) It is usable if the calculation of above formula is smaller than 0.85.

(Example)
How many LHA clamp heads are usable at the effective stroke 12mm with the application of NBH3-60?
But hydraulic hose is 1m long.

(Answer)
Stroke volume per LHA clamp head = Effective piston area ✕ Applied stroke = 14 ✕ 1.2 = 16.8cm3
77
Quantity of usable clamp heads = ✕ 0.85 = 3 Less than 3 pieces usable
16.8 + 5
 PNEUMERLOCK® 24

HOW TO SELECT CLAMP HEAD, PNEUMATIC, HYDRAULIC CONVERTOR WITH USE OF

PRE-PRESSURE TYPE BOOSTER 100%

70%

50%

40%

%
%

15
30%
)

20
% %
10 10
an
th
le ss
at
te e
ra us
of
ke se

PBH(E)-80
o
str n ca
g i
s tin en
o o ev
B %
10
at
e d
ct
ele
(S
Example 2

PB
H(
E)
-8
0,

PBH(E)3-40,60
Ru
bb
er
PB ho
Ru H( se
bb E)3 len
er -4 gt
ho 0, h
au
se 60 xil
Example 1

len iar
gt yl
h ine
au Rubber hose length (Total) (mm)
xil
iar
yl
ine
1 5 10 20 30

10 50 100 200 300

Quantity

LHD
5 10 20 50 100 150
LHC
5 10 20 50
LHA
1 5 10 20 30 40
LHA-25
1 5 10 20
LHA-40
1 5 10 20
LHAS-2
1 5 10 20 30 LHF-28-60
1 5 10 15 LHF-40-80
1 2 3 4 5 6 7 LHF-50-100
0.1 0.5 1 1.5 2 Oil tank capacity
(R)

AHU2-063-002 AHU2-063-006 AHU2-063-010 AHU2-100-016 AHU2-100-020

(Example 1) (Example 2)
When 5 pieces of LHA-40 (maximum stroke 40mm) are used at It is similar to Example 1. When 7 pieces are applied, the use of
8 ✕ 100
the boosting stroke 8mm, the boosting stroke rate is 40 PBH(E)-80 and rubber hose piping of less than 16m are available.
=20%. The use of PBH(E)3-40 or PBH(E)3-60 and rubber hose AHU2-063-010 with 0.56R is used for oil tank.
piping of less than 2.6m are available. AHU2-063-006 is used for
oil tank.
25
PNEUMERLOCK® APPLICATION EXAMPLES

APPLICATION EXAMPLES OF DIRECT PRESSURE TYPE BOOSTER

DRILL WORK CLAMP WORK MILLING WORK

CLAMP WORK MILLING WORK

CLAMP WORK PRESSURIZING WORK

RECTIFICATION OF PIPE PIN REMOVING WORK BENDING WORK

 APPLICATION EXAMPLES PNEUMERLOCK® 26

APPLICATION EXAMPLES OF PRE-PRESSURE TYPE BOOSTER

BENDING WORK PRESSURIZING WORK IN DEEP HOLE PART

CAULKING WORK RECTIFICATION OF ROUND BAR

FIXING OF DIFFERENT-SIZE FIXING OF DIFFERENT-SIZE

PROCESSED PRODUCT PROCESSED PRODUCT
27
LE2 CLAMPING ELEMENT

In accordance with the theory of booster,

low air pressure is converted to high oil
pressure, and the force is taken outside by
hydraulic piston to use as power. With
booster and clamp head in one unit, it is
small and lightweight for easy application.
¡With the cylindrical shape, both length and exterior
dimension are small and it is also very compact.
¡As cylinder volume is extremely small, the air con-
sumption can be minimized.
¡The mounting position can be adjusted with clamp
ring, and the clamping will be performed quickly and
completely with short stroke.
¡It is the same as the dimensional drawing of old types
but the output differs for some models.

SPECIFICATIONS THEORETICAL CLAMPING FORCE Unit : kN

Item Nominal Theoretical clamping Item Air pressure (MPa)
stroke Boosting force at max. Air pressure Weight
Model ratio range (kg) Model
code (mm) air pressure (kN) code 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
LE2-3603-03 3 0.7 LE2-3603-03
LE2-3606-03 6 7.84 3.73 0.15~0.9MPa 0.9 LE2-3606-03 0.392 0.637 1.08 1.52 1.96 2.40 2.84 3.29 3.73
LE2-3609-03 9 1.0 LE2-3609-03
LE2-4803-08 3 1.3 LE2-4803-08
LE2-4806-08 6 1.5 LE2-4806-08
8.16 8.34 0.15~0.9MPa 0.981 1.47 2.45 3.43 4.41 5.39 6.37 7.35 8.34
LE2-4809-08 9 1.7 LE2-4809-08
LE2-4812-08 12 2.0 LE2-4812-08
LE2-4803-12 3 16 12.1 0.15~0.7MPa 1.4 LE2-4803-12 1.67 2.50 4.41 6.37 8.24 10.2 12.1 — —
LE2-6006-18 6 2.6 LE2-6006-18
LE2-6009-18 9 11 18.0 0.15~0.9MPa 3.4 LE2-6009-18 2.60 3.63 5.69 7.75 9.81 11.9 13.9 16.0 18.0
LE2-6012-18 12 3.8 LE2-6012-18
LE2-6003-21 3 2.5 LE2-6003-21
17.36 20.8 0.15~0.7MPa 3.33 4.9 7.85 11.3 14.5 17.7 20.8 — —
LE2-6006-21 6 3.7 LE2-6006-21
Value 1mm less than the nominai stroke shall be used as the
effective stroke.
Common specifications: STRUCTURE
¡Working fluid... Air
¡Lubrication...... Non-lubrication available
¡Workingoil....... Mobile Oil-made: Extra Hekla Super cylinder oil The inside structure of clamping element is very
¡Temp. range.... +5°C ~ + 60°C simple. Power is generated for hydraulic piston after
a boosting piston of pneumatic cylinder in rear part
MODEL CODE For order, specify the following code. of the body is inserted in hydraulic chamber and a
large oil pressure is generated with the area ratio of
LE2 – 48 03 – 08 pneumatic and hydraulic pistons. The hydraulic pis-
ton is returned with spring when pneumatic circuit is
Series q w e
cut off. The surface of hydraulic piston is grinded with
Outer diameter screw Nominal clamping force hardening and then is inserted in non-lubricating
36 M36 ✕ 1.5 03 2.94kN guide bush for smooth working
q
48 M48 ✕ 1.5 08 7.85kN
e
60 M60 ✕ 2 12 11.8kN
Nominal stroke 18 17.7kN Air CLAMPING ELEMENT
source
03 3mm 21 20.6kN
w 06 6mm
09 9mm Air control unit 3-way valve Exhaust port
12 12mm
 CLAMPING ELEMENT LE2 28

SECTIONAL DRAWINGS
r u y !0 !4 t !3 !7 i o w t e !2 q !6 r u y !0 !4 !3 t !7 i o w !1 t e !2 q !6

!5 !5

LE2-3603-03 · LE2-3606-03 · LE2-3609-03 [ LE2-4803-12 · LE2-6003-21 · LE2-6006-21 ]

LE2-4803-08 · LE2-4806-08 · LE2-4809-08 · LE2-4812-08
LE2-6006-18 · LE2-6009-18 · LE2-6012-18

PARTS LIST
No. Name Material Q’ty
q Upper cover Carbon steel 1
w Tube Carbon steel 1
e Pneumatic piston ASSY Hardening, grinding (Hard chrome plated) 1
r Output shaft (Hydraulic piston) Carbon steel (Hard chrome plated) 1
t Clamp ring Carbon steel 2
y Bush Oilless alloy 1
u Bush tap Carbon tool steel 1
i Intermediate ring Cutting brass 1
o Intermediate ring junk Carbon tool steel 1
!0 Return spring Piano wire 1
!1 Pneumatic piston return spring Piano wire 1
!2 Pneumatic piston seal Nitrile rubber 1
!3 Hydraulic piston seal Nitrile rubber 1
!4 Hydraulic piston wear ring Resin 1
!5 Boosting piston seal Nitrile rubber 1
!6 Tube gasket Nitrile rubber 1
!7 Intermediate ring gasket Nitrile rubber 1

APPLICATION EXAMPLES

Clamping element is horizontally mounted and is Clamping element is vertically mounted and is Clamping element is used for clamping the parts
used to clamp the processed product for piercing, used to clamp the processed product of plate of irregular shape with large size such as casting,
grinding, tapping and milling works. shape. raw materials.

Clamping element is mounted at 45° to provide a Clamping with the use of clamp lever. Lever ratio Two pieces of processed product are simulta-
clamping force of x-y component with the com- 1:2 neously clamped.
bination of V-shaped clamp tool.
29
LE2 CLAMPING ELEMENT

DIMENSIONAL DRAWINGS Unit: mm

8 A
Stroke W H K I
V
SW (Width across flat)
3.5

G L D

f4 Countersinking B 3-T F
Depth2 Exhaust port

DIMENSIONAL TABLE
Symbol Nominal
stroke A B D F G H I K L SW T V W
Model code (mm)
LE2-3603-03 3 100 25 56
LE2-3606-03 6 142 M36✕1.5 f42 G1/8 f22 f 8 12 4 13 25 f22 72 17 f3
LE2-3609-03 9 192 46 96
LE2-4803-08 3 112 26 66
LE2-4806-08 6 147 20 75
M48✕1.5 f56 G1/8 f32 f 8 12 4 13 f22 17 f4
LE2-4809-08 9 188 34 90
LE2-4812-08 12 236 40 111
LE2-4803-12 3 142 M48✕1.5 f56 G1/8 f32 f8 12 4 13 f22 17 f4 25 70
LE2-6006-18 6 175 30 85
LE2-6009-18 9 245 M60✕2 f70 G1/4 f40 f 8 14 5 18 f25 22 f4 60 122
LE2-6012-18 12 291 60 134
LE2-6003-21 3 168 40 83
M60✕2 f70 G1/4 f40 f 8 14 5 18 f25 22 f4
LE2-6006-21 6 283 70 133
The value 1mm less than the nominal stroke shall be used as the effective stroke.

MOUNTING BRACKET Unit: mm

H3600 H6000 V3600 D3600
H4800 V4800 D4800
V6000 D6000
117 HB
F
95
G

BA
G FA G FA
H 60 32
A

2-N Drill hole 4-f14 Drill hole KA 2-NA Drill hole 2-NA Drill hole
BA

+00.2
.2
f60
A
A

HA
B
f7
0 EB
71
C
2 DA
D E 36
20 CB
CA
MA DB MB
EA
45°
KB

KC LA LB

LC

DIMENSIONAL TABLE
Symbol
A B BA C CA CB D DA DB E EA EB F FA G H HA HB MA MB N NA KA KB KC LA LB LC
Model code
✽ 3600 f36.2 +0.1
0 f42 f44 45 65 85 34 35 44.5 24 30 35 72 81 54 40 102 99 38 38 f11 f14 48 55 32 48 18 50
✽ 4800 f48.2 +0.1
0 f56 f56 58 85 105 38 50 50 30 35 50 90 104 70 50 123 129 49 49 f14 f18 61 63 38 57 23 70
✽ 6000 f60.2 +0.1
0 f70 f70 71 105 146 – 70 71.5 36 35 70 117 135 90 60 169 173 59 52 f14 f22 82 88 52 82 27 95
¡For mounting a bracket, a hexagonal head cap bolt shall be used.
 CLAMPING ELEMENT LE2 30

HANDLING INSTRUCTIONS
■ PRECAUTIONS FOR USE
GENERAL CAUTIONS
¡For pneumatic piping, it shall be properly cleaned in- ¡Cautions shall be taken that output shaft shall not be
side with over 0.3MPa of compressed air blown in pipe. splashed with cutting oil and other fluids. (When it is
¡Air filter shall be surely mounted for piping in order splashed with cutting oil, etc., contact to us.)
that chip, rust, dirt, moisture will not enter in cylinder. ¡For the return of output shaft, the force other than
¡JIS K2213-2 additive turbine oil ISO VG32 shall be that for the return direction of output shaft shall not be
used as lubricating oil for application of air lubricator. applied. (In case that the external force will be ap-
¡Drains of air filter shall be exhausted before it exceeds plied on the return of output shaft, a speed control
the upper level indicating position. Oil of air lubricator valve shall be mounted at port to set the return time
shall be regularly inspected for clean oil. of output shaft at I~2 sec.)
¡When clamping element is mounted, precaution shall ¡By inspecting regularly an applied stroke, it shall be
be taken so that exhaust port will not be obturated. confirmed that whether a set stroke is maintained or
Cautions shall also be taken that dust and foreign mat- not.
ters will not enter in exhaust port. If it is horizontally ¡Lubrication method of working oil (Fig. 3) (If stroke is
used, clamp ring shall be clamped and mounted after shortened, it shall be lubricated according to the fol-
a body is rotated so that exhaust port faces the ground. lowing items.)
(Fig. 1) (a) When there is lack of working oil, a pneumatic pis-
Exhaust port
ton shall be removed after a body is set up with
Countersinking hole
output shaft set vertically downward, and upper
cover is removed.
(b) Pneumatic piston is loosened by blowing a small
quantity of low pressure air from exhaust port.
Upper cover
(c) By lubricating quietly the working oil with a lubrica-
tor, it shall be filled with oil until A face with no
bubble caused.
Output shaft Clamp ring
(d) A small quantity of working oil shall be applied to
the working face of pneumatic piston.
(Fig. 1)
(e) Pneumatic piston ASSY shall be quietly assembled
¡Countersinking hole shall be used for mounting a rod after no bubble is caused at A face.
end attachment.
¡Stroke shall be used surely at 1mm before the nomi- Upper cover Lubricator

nal stroke. If it is used for punching, an outer stopper

shall be applied in order that output shaft will hit at
1mm before the nominal stroke. (Fig. 2)
Exhaust port
Rod end attachment A face
Pneumatic piston

Nominal stroke Minus 1mm

(Fig. 3)
Stopper

(Fig. 2) ¡For working oil, Mobile Oil-made Extra Hekla Super

cylinder oil shall be used.
31
TPH PNEUMATIC TOGGLE PRESS

Compact, high-output, high-speed actuator

with boosting mechanism provided in
pneumatic cylinder.
¡Space-saving air press. As compared with the con-
ventional press, the volume is one-10th.
¡Light press with strong aluminum alloy adopted for
body. The carriage and installation are free. It shall
be used vertically, horizontally or upside down.
¡Besides the cutting, piercing, bending, caulking to
be performed by ordinary press, it can be applied as
high-output actuator for driving a variety of instru-
ments.
¡With the characteristics of air pressure, it is proud of
high-speed working. The improvement of productiv-
ity and cycle time is also attained. Durability is ex-
cellent.

SPECIFICATIONS OUTPUT DIAGRAMS

Model code
TPH-010040 TPH-015040 TPH-020040 ¡TPH-010040-R1 ¡TPH-015040-R1
Item
20 25
Pressure range 0.15 ~ 0.7MPa
Temperature range +5 ~ +60°C
Position from full stroke pointR(mm)

Position from full stroke pointR(mm)

20
JIS K2213-1 (Natural turnine 15
Lubrication 0.7 (MPa)
oil ISO VG32) or equivalent
Allowable load point

Allowable load point

Working fluid Air 0.7 (MPa) 15

Nominal output kN 9.81 14.7 19.6 10

Stroke mm 40-10 10
0.3

Max. use frequency (C · P · M) 60

(MP

5
✻Air consumption NR/cycle
a)

5.4 8.2 10.8 5

0.3

0. 0.5
5 (M
✻ At the operating pressure of 0.5MPa
(M

(M Pa
Pa
Pa

) )
)

0 0
5 10 5 10 15
Output F(kN) Output F(kN)
MODEL CODE For order, specify the following code.
¡TPH-020040-R1
30 ¡“Position from full stroke
TPH – 010 040 – R1 – L point” in the output dia-
Position from full stroke pointR(mm)

Series q Stroke Ram shape w gram indicates the posi-

tion of ram that moved
Nominal output 20 upward byR from the
0.7 (MPa)
010 9.81kN max. stroke point.
q
Allowable load point

015 14.7kN
020 19.61kN
10 Ram
Ram guide
0.3

w No code No ram guide 0.

(M

5
(M
Pa

50
Pa R
)

L With ram guide )

0
10 20
Output F(kN)

WORKING THEORY
RAM RAM
DOWNWARD UPWARD

Cylinder chamber A Cylinder chamber B

 PNEUMATIC TOGGLE PRESS TPH 32

DIMENSIONAL DRAWINGS Unit: mm

254
¡DIMENSION OF PRESS END WITH RAM GUIDE
2-Rc3/8 138 30 3.6 A+15 2.1 254

135

2-M10
Depth14

270
300

105

8 +0.036
0 +0.2 +0.2
4 0 4 0

61 25
23.5 15
10 70 70 15 19
175 11
Stroke A
P
Stroke 60 A1
41 • TPH-010040 : Through6-M10
• TPH-015040 : 6-M10Depth20 41
• TPH-020040 : 6-M10Depth25

¡RAM SHAPE (R1 TYPE) ¡RAM SHAPE d4

d2
WITH RAM GUIDE 3
3
16 25
5
16 25 d3
5 2-M6
e
d1
2-M6 e f

DIMENSIONAL TABLE
Symbol Weight
A A1 d1 d2 d3 d4 e f p (kg)
Model code
TPH-010040-R1 30 52 f15H6 f15.5 f13H6 f13.5 f24 22 20 11
TPH-015040-R1 45 52 f15H6 f15.5 f13H6 f13.5 f24 22 20 13
TPH-020040-R1 60 64 f20H6 f21 or less f15H6 f15.5 f30 27 30 14

APPLICATION EXAMPLES

¡Piercing ¡Parting ¡Shearing

¡Bending ¡Marking ¡Rivetting

33
TPH PNEUMATIC TOGGLE PRESS

SELECTION MATERIALS
Punch
■ SELECTION OF TYPE FOR THIN TYPE PIERCING WORK

(Work thickness)
For selecting a toggle press, the following are neces- Work
D
sary. t
1. Force necessary for work. (Working force) 2. Two items Crotch
R
of working stroke shall be defined to check up with the a R– t = 2.4 – 0.8 = 1.6(mm)

(Crotch)
R’
output characteristics of toggle press. b R– t = 4.0 – 0.8 = 3.2 (mm)
Die
As working stroke is composed of work plate thickness c R– t = 2.9 – 0.8 = 2.1 (mm)
and crotch as shown in chart, formula q is given. Decide on the type with crotch taken in consideration.
R = t +R′ . . . q “Application limit” in chart D–t (Fig. 1) indicates the limit
R: Working stroke of process available plate thickness-hole bore with toggle
t : Work plate thickness press output taken in consideration at the minimum
R′ : Crotch (Crotch of punch against die) crotch of 1mm.
For force necessary for thin plate piercing work (work-
ing force), formula w, e are given according to the prod- WORK SHEARING STRESS 294N/mm2
uct of shearing stress and area. 6
P=0.5MPa

F =Rt
. . . w For round hole: P=0.7MPa

F =πDt
. . . e
4
F : Shearing load (N)
R(mm)

R: Length of shearing latus (mm) D : Round hole diameter 2

For 1 ton
C
E For
1000 1.5tons For 2 tons
t : Plate thickness (mm) 0
B 14.7 19.6
4.9

: Shearing stress (N/mm2) TP 020040
F(kN)
TP 015040
The characteristics of toggle press output and displace- D (mm)
10 20 30 40
ment (F–R) shown in chart indicates the output of 90% 0.5

(P = 0.5MPa) and 75% (P = 0.7MPa) against the actual A

t (mm)

output to mitigate the shocking force in the thin plate (t=0.8. D=f15)
1.0
piercing work. For the same reason, the load range is
Application limit
restricted to the section at 4mm from full stroke point. P=0.7MPa
1.5
1.5
¡EXAMPLE OF WORKING CONDITIONS 2.0
Application limit
P=0.5MPa

{
Round hole piercing work D = 15 t = 0.8

= 294N/mm2
2.5

3.0
Selection procedures (refer to Fig. 1) Limit of D-t relation Fig. 1
1. Against shearing force 294N/mm2
2. Calculate point A corresponding to plate thickness t = ¡“LIMIT OF D – t RELATION”
0.8 and hole bore D = 15. The limit calculated from the minimum hole bore against
3. Line is drawn at right above point A and is extended plate thickness is indicated as reference since the pro-
to toggle press characteristics chart. cess available hole bore (minimum bore) against op-
4. Read the respective conditionsRfrom the cross point tional plate thickness is limited for general piercing work.
of 3 lines and characteristics curve.
¡PIERCING WORK OTHER THAN ROUND HOLE

{ a B . . . TPH-015040 P = 0.5MPa B = 2.4mm

b C . . . TPH-020040 P = 0.5MPa C = 4.0mm
c E . . . TPH-015040 P = 0.7MPa E = 2.9mm
Calculate the maximum crotch according to type and
In the case of (long hole, square) other than round hole,
the working force calculated from formula w is com-
puted in output–displacement (F–R) characteristic lat-
eral shaft (F) in Fig. 1, and crotch is confirmed accord-
operating pressure as theRdimension corresponding to
ing to the same method as that for round hole to decide
B, C, E is equivalent toRof formula q.
on the type.
SHEARING STRESS
OF MATERIALS N/mm2
Shearing stress Shearing stress Shearing stress
Materials Materials Materials
Soft Hard Soft Hard Soft Hard
Lead 19.6~29.4 – Zinc 118 196 Steel 0.1%C 245 314
Tin 29.4~39.2 – Copper 177~216 245~294 0.2%C 314 392
Aluminum 68.6~88.3 127~157 Brass 216~294 343~392 0.3%C 353 471
0.4%C 441 549
Aluminum alloy 68.6~108 127~177 Rolled bronze 314~392 392~588
0.6%C 549 706
Duralumin 216 373 Mild steel plate 314 392
0.8%C 706 883
Phosphor bronze 490 – lron plate for deep crest 294~343 – 1.0%C 785 1030
Nickel silver 275~353 441~549 Steel plate 441~490 539~588 Silicon steel plate 441 549
Nickel plate 245 – Stainless steel plate 510 549 Permaroy 510 –
 PNEUMATIC TOGGLE PRESS TPH 34

WORK SHEARING STRESS 98.1N/mm2 490N/mm2

P=0.5MPa P=0.5MPa
6 6
P=0.7MPa P=0.7MPa

4 4
R(mm)

R(mm)
2 2
For 1 ton For 1.5 tons For 2 tons For 1 ton For 1.5 tons For 2 tons
0 0
4.9 9.8 14.7 19.6 4.9 9.8 14.7 19.6
D (mm) F(kN) F(kN)
D (mm)
10 20 30 50 70 100
0.5 5 10 15 20
0.5
t (mm)

t (mm)
1.0
1.0
Application limit Application limit
P=0.7MPa P=0.7MPa
1.5 Application limit
P=0.5MPa 1.5 Application limit
1.5
1.5 P=0.5MPa
2.0
2.0
2.5
2.5 Limit of D-t relation
3.0
Limit of D-t relation 3.0

196(392)N/mm2
6 P=0.5MPa
P=0.7MPa
4
R(mm)

For 1 ton For 1.5 tons For 2 tons

0
4.9 9.8 14.7 19.6
F(kN)
D (mm)
10 20 30 40 50
(5) (10) (15) (20) (25)
0.5
t (mm)

1.0
Application limit
P=0.7MPa

1.5 Application limit

1.5 P=0.5MPa

2.0

2.5

3.0 Limit of D-t relation

Limit of D-t relation

¡Figures in parenthesis show shearing stress at 392N/mm2

HANDLING INSTRUCTIONS
¡Piping, connecting joint, etc. shall be applied after dust ¡It shall be used at the following load rate against work-
and rust are completely removed by flushing. ing air pressure in case that there is no load in ram
¡For lubricating oil, JIS K2213 ISO VG32 or equivalent stroke for punching and cutting work.
shall be used. (Do not use spindle oil, machine oil.) 0.5MPa .....90% 0.6MPa .....80% 0.7MPa .....75%
¡Precautions shall be taken that durability may be short- ¡Load shall be applied at less than 4mm from full stroke
ened if it is used with load of over nominal output. point.
¡Do not apply lateral and eccentric loads to ram. ¡For the application method that causes the ram rotat-
ing play, contact to our company.
For further information please contact:

HEAD OFFICE TOKYO OFFICE

1-1-1, Kitaeguchi, Higashiyodogawa-ku, Osaka 533-0002, Japan Imaasa Bldg.,
Phone : (06) 6340-3090 1-1-21, Higashi-Shimbashi, Minato-ku, Tokyo 105-0021, Japan
Fax : (06) 6340-9508 Phone : (03) 5568-6231
Fax : (03) 5568-6237

AMERICA, INC. URL:http://www.alrpro-taiyo.com

CHICAGO HEAD OFFICE SAN DIEGO OFFICE COLUMBUS OFFICE NASHVILLE OFFICE
800 North York Road 6162 Mission Gorge Road #E 2669 Sawbury Blvd. 2840 S, Church St. #G-705
Bensenville, IL 60106 San Diego, CA 92120 Columbus, OH 43235 Murfreesboro, TN37127
Phone : 847/750-8811 Phone : 619/521-9973 Phone : 614/793-8995 Phone : 615/907-3355
Fax : 847/750-8817 Fax : 619/521-9962 Fax : 614/793-8980 Fax : 615/907-3390

July 2004

Specifications are subject to change without notice. Cat. No. A00421·HIGH POWER SYSTEM·1·1(R)