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Troubleshooting Manual: ACS 2000 AD Medium Voltage Drives

DRIVER ACS2000 ABB INU
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100% found this document useful (2 votes)
7K views85 pages

Troubleshooting Manual: ACS 2000 AD Medium Voltage Drives

DRIVER ACS2000 ABB INU
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 85

ABB

ACS 2000 AD
Medium Voltage Drives

Troubleshooting manual
Software Version: LDCI5551
Release Date: 07/12/2016

© ABB Switzerland Ltd. All Rights Reserved.


ABB

2/85 Version LDCI5551 Troubleshooting manual


ABB

ABB reserves all rights to this document. Misuse, in particular duplication


and forwarding to third parties, is not permitted.
This document has been checked with due care and attention. However,
should the user find any errors, these should be reported to ABB.
ABB aims to maintain the most modern standard, therefore, entries in this
manual may differ from the actual product.

This product is designed to be connected to and to communicate


information and data via a network interface. It is Customer's sole
responsibility to provide and continuously ensure a secure connection
between the product and Customer network or any other network (as the
case may be). Customer shall establish and maintain any appropriate
measures (such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data, installation of
anti-virus programs, etc) to protect the product, the network, its system
and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information.
ABB and its affiliates are not liable for damages and/or losses related to
such security breaches, any unauthorized access, interference, intrusion,
leakage and/or theft of data or information.

LDCI5551 ACS 2000 AD 3/85


ABB

Table of Contents
Table of Contents................................................................................................................ 4

Error message levels and trip reactions ........................................................................... 5


Faults ............................................................................................................................................... 9
Alarms ............................................................................................................................................ 74

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ABB

Error message levels and trip reactions


Two error message levels are used in the drive:
Alarm or warning An alarm does not shut down the drive. However, a persisting alarm
condition can often lead to a fault if the condition causing the alarm is not
corrected. An alarm cannot be reset manually (Exception: Fan or pump
alarm, if P41.04 FanAlarmReset or P41.10 PumpAlarmReset is set). The
alarm message will be deleted from the display as soon as the alarm
condition has been corrected.
Fault A fault always shuts down the drive. The type of shutdown depends on
the origin of the fault.
Depending on the type of fault, the MCB is opened by the drive or stays
closed.
In general, a fault condition must be corrected and the fault be manually
reset before the drive can be started again.
Trip reactions
The following reactions to a trip are possible:
· Soft Stop
This is the normal stopping procedure:
· The rotation frequency of the drive will be reduced
according to the deceleration time below the self
excitation speed. If possible, braking energy will be
provided to speed up this procedure. As soon as
speed is below self-excitation speed, drive will trip
with FC2 (with de-magnetizing) reaction.
· The flux will be reduced with a ramp in order to
avoid overcurrents.
· Then the zero voltage vector will be switched to
short-circuit the machine. After a programmable
period (5 times the rotor time constant, at least 1s)
the inverter will be switched off.
· Trip with de-magnetization
Trip with de-magnetizing will be used for slower protective actions
and includes the following actions:
· The flux will be reduced with a ramp in order to
avoid overcurrents.
· Then the zero voltage vector will be switched to
short-circuit the machine. After a programmable
period (5 times rotor time constant, at least 1s) the
inverter will be switched off.
· Depending on the failure, the MCB will stay closed
(FC2 with demagnetizing) or be opened (FC1
with demagnetizing).

LDCI5551 ACS 2000 AD 5/85


ABB
· Trip without de-magnetization
Trip without demagnetizing will be used for fast protective actions
and includes the following actions:
· All inverter IGCTs will be switched off immediately.
· In case of a GUSP failure the protection IGCTs will
be opened immediately. In case of another fault the
protection IGCTs will stay closed until the DC link
voltage reaches the undervoltage alarm level.
· Depending on the failure, the MCB will stay closed
(FC2) or be opened (FC2).
· Trip with zero vector
Trip with zero vector (FC1D or FC1T) is an enhanced version of trip
without de-magnetizing and normally only is initiated if a serious
damage to the inverter has occurred:
· The zero voltage vector will be switched
immediately to short-circuit the machine.
· In case of short-circuit faults the protection IGCTs
will be opened immediately. In case of another fault
the protection IGCTs will stay closed until the DC
link voltage reaches the undervoltage alarm level.
· The MCB will be opened.

6/85 Version LDCI5551 Troubleshooting manual


ABB

Troubleshooting manual
If information is required beyond the instructions in this manual, contact
ABB as follows:

ABB Switzerland Ltd


Medium Voltage Drives
CH-5300 Turgi, Switzerland

Phone:+41 844 845 845


Fax:+41 58 589 2984
[email protected]

LDCI5551 ACS 2000 AD 7/85


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ABB

Faults

Panel Text AMC: Fault Class 1


Description Class 1 Fault detected in motor control software. Fault reaction is pulse removal (stop motor),
opening of MCB and discharging of DC-link
Causes This is just an indication that at least one fault class 1 fault happened.
Rectification Check for other related faults in the fault buffer. Each faults results in two records in fault buffer:
fault class (this one) and fault message (other fault texts in this file)
FaultClass INU FC1
FaultClass ARU Not Appl
Fault Word 183.32: FW Generic Faults Bit B0
Related Parameters Related IO

Panel Text AMC: Fault Class 2


Description Class 2 Fault detected in motor control software. Fault reaction is pulse removal (stop motor), if
drive was already energized MCB stays closed and DC-link charged
Causes This is just an indication that at least one fault class 2 fault happened.
Rectification Check for other related faults in the fault buffer. Each faults results in two records in fault buffer:
fault class (this one) and fault message (other fault texts in this file)
FaultClass INU FC2
FaultClass ARU Not Appl
Fault Word 183.32: FW Generic Faults Bit B1
Related Parameters Related IO

Panel Text Autorestart Loop


Description Trips the drive if the maximum number of auto-restart attempts is exceeded.
Causes - Wrong parameter setting
- Depends on the fault that started the auto-restart sequence
Rectification - Check auto-restart related parameters (111.20 to 111.26)
- Find in fault logger the fault that triggered the auto-restart sequence, and check the
corresponding parameters
FaultClass INU FC2
FaultClass ARU
Fault Word 183.33: FW1 Generic Fault Bit B1
Related Parameters Related IO

Panel Text Autorestart Timeout


Description Trips the drive if an auto-restart sequence takes too long. Drive didn't managed to reset the fault
within the defined maximum auto-reset time (111.22)
Causes - Wrong parameter setting
.
- Depends on the fault that started the auto-restart sequence.
Rectification - Check auto-restart related parameters (111.20 to 111.26)
- Find in fault logger the fault that triggered the auto-restart sequence, and check the
corresponding parameters
FaultClass INU FC2
FaultClass ARU
Fault Word 183.33: FW1 Generic Fault Bit B0
Related Parameters Related IO

LDCI5551 ACS 2000 AD 9/85


ABB
Panel Text CBU Short Circuit
Description Drive trips with fault class 1 and triggers firing through, if MCB is in closed status, but any of DC
link half voltage is lower than 560V (hard coded). This indicates DC link short circuit.
Causes - Short circuit in the DC link
- As consequential fault of any other trip with firing through
Rectification - Check MCB status.
- Contact ABB Service organisation.
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.20: FW Short Circuit Bit B0
Related Parameters 186.01 Related IO

Panel Text CROWBAR FAULT


Description When fire through happens, DC link voltage is monitored. If DC link votlage is not decreasing, or
it is decreasing too slowly, drive tripps. This indicates that the crowbar is not working as
expected.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Wrong connection of optical fire through link.
- Defective crowbar drive.
- Defective crowbar thyristors.
Rectification - Check optical fire through link.
- Check crowbar drive.
- Check crowbar thyristors.
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.41: FW2 Other Bit B3
Related Parameters Related IO

Panel Text CVMI INVALID CONFIG


Description CVMI2B configuration error.
Causes Wrong settings for CVMI2B board.
Rectification Check related parameters (111.33, 190.09, 190.14) to verify that they match the hardware setup.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.10: FW3 CntrlHardware Bit B4
Related Parameters 190.14 190.09 Related IO

Panel Text DC OV StatPhaseTest


Description DC overvoltage (>100V) during static phase test.
Causes Supply voltage of DC link is too high.
Rectification Decrease supply voltage below trip limit.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B9
Related Parameters Related IO

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Panel Text DC Overvoltage
Description One of the half DC link voltages exceeds half of the trip level (186.2).
Causes - AFE fault.
- Wrong parameter settings.
- Defective circuit board.
- Communication faulty.
- Mains supply voltage high
.
Rectification - Check for other related faults.
- For drives with AFE: check AFE fault logger.
- Check supply voltage.
- Check parameter 186.04.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B0
Related Parameters 186.02 186.04 Related IO

Panel Text DC OvervoltageMCB


Description One of the half DC link voltages exceeds half of the fault class 1 trip level (186.4).
Causes - AFE fault.
- Wrong parameter settings.
- Defective circuit board.
- Communication faulty.
- mains supply voltage high
.
Rectification - Check for other related faults.
- For drives with AFE: check AFE fault logger.
- Check supply voltage.
- Check parameter 186.04.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B1
Related Parameters 186.02 186.04 Related IO

Panel Text DC Undervoltage


Description The full DC link voltages falls below the trip level (186.5).
Causes - AFE fault.
- Wrong parameter settings.
- Defective circuit board.
- Communication faulty.
- As consequential fault of other faults
Rectification - Check for other related faults.
- For drives with AFE: check AFE fault logger.
- Check supply voltage.
- Check parameter 186.5.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B2
Related Parameters 186.05 Related IO

LDCI5551 ACS 2000 AD 11/85


ABB
Panel Text Delayed GUSP AuxPow
Description At laest one GUSP aux power failure is pending for more than 1 minute.
Causes - GUSP aux power problem.
- Fiber optic between GUSP and INT faulty.
Rectification - Check auxiliary supply and fuses
.
- Check auxiliary supply wiring.
- Check fiber optic cables and connections.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.07: FW CntrlHardware Bit B0
Related Parameters Related IO

Panel Text Diode Failure Detect


Description Rectifier diode failure detected by AMC software.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - At least one of the rectifier diodes is damaged.
- Measurement hardware problem (CVMI2B board, HVD board).
- Wrong parameter settings.
Rectification - Check related parameters
- Check rectifier diodes
- Check measurement hardware (CVMI2B board, HVD board)
- Check fiber optic cables and connections
- Check network conditions
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.41: FW2 Other Bit B9
Related Parameters 186.99 186.98 111.52 Related IO

Panel Text EMC FILT CAP SUM CURR


Description EMC filter capacitor failure detected by AMC software.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - One of the EMC filter capacitors is damaged.
- Wrong parameter settings.
Rectification - Check EMC filter capacitors.
- Check parameters 186.100 to 186.104.
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.41: FW2 Other Bit B10
Related Parameters 186.100 186.101 186.102 186.103 186.104 Related IO

Panel Text FLASH START FAULT


Description Flash start for resynchronization was not successful because the algorithm did not get enough
current response from the machine when applying short circuits.
Causes - Machine is not rotating
- Machine flux is too small
Rectification - Check whether the interval during which the machine has no supply is too long
- Contact ABB service organization
FaultClass INU FC2
FaultClass ARU Not Appl.
Fault Word 183.41: FW2 Other Bit B00
Related Parameters Related IO

12/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text Ground Overcurrent
Description Sine filter ground current is exceeding trip limit.
Causes - Power HW problems.
- Measurement HW problems.
- Wrong parameter settings.
Rectification - Check power HW
- Check currrent transducers in fitler branches.
- Check if current scaling is correct -> 190.03 "max fil meas curr"
- Check if trip limit is correct -> 186.32 "gnd overcurr trip"
FaultClass INU FC1
FaultClass ARU
Fault Word 183.17: FW1 Current Bit B14
Related Parameters Related IO

Panel Text INT: Fault Class 1


Description There is a fault class 1 fault pending on an INT board.
Causes Any fault detected by an INT opening MCB.
Rectification Check fault buffer for related INT faults.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.32: FW Generic Faults Bit B2
Related Parameters Related IO

Panel Text INT: Fault Class 2


Description There is a fault class 2 fault pending on an INT board.
Causes Any fault detected by an INT NOT opening MCB.
Rectification Check fault buffer for related INT faults.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.32: FW Generic Faults Bit B3
Related Parameters Related IO

Panel Text INT: MCB Trip Req


Description INT was asked to open MCB.
Causes Application or Control has requested to open the MCB via INT.
Rectification This is not a fault but only information.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.32: FW Generic Faults Bit B11
Related Parameters Related IO

Panel Text INT0 1STFL:ASYMCUR


Description First fault of MainINT: Sum of the three phase currents is exceeding the trip level.
Causes - Earth fault in the galvanically connected system
- Common mode indcutor of Direct To Line filter was saturating
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS2000, motor).
(2 Check fiber optic cables and connections between MainINT board and all PhaseINT boards)
(3 Check the current transducers and PhaseINT boards)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 23
Related Parameters Related IO

LDCI5551 ACS 2000 AD 13/85


ABB
Panel Text INT0 1STFL:COMER A1
Description First fault of MainINT: Communication error in PPCC link from PhaseINT of Inverter 1 Phase A
Causes PPCC link between MainINT and PhaseINT of Inverter 1 Phase A is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 49
Related Parameters Related IO

Panel Text INT0 1STFL:COMER A2


Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 2 Phase A
Causes PPCC link between MainINT and PhaseINT of Inverter 2 Phase A is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 52
Related Parameters Related IO

Panel Text INT0 1STFL:COMER B1


Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 1 Phase B
Causes PPCC link between MainINT and PhaseINT of Inverter 1 Phase B is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 50
Related Parameters Related IO

Panel Text INT0 1STFL:COMER B2


Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 2 Phase B
Causes PPCC link between MainINT and PhaseINT of Inverter 2 Phase B is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 53
Related Parameters Related IO

Panel Text INT0 1STFL:COMER C1


Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 1 Phase C
Causes PPCC link between MainINT and PhaseINT of Inverter 1 Phase C is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 51
Related Parameters Related IO

Panel Text INT0 1STFL:COMER C2


Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 2 Phase C
Causes PPCC link between MainINT and PhaseINT of Inverter 2 Phase C is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 54
Related Parameters Related IO

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ABB
Panel Text INT0 1STFL:COMER FT
Description First fault of MainINT: Communication error in Firing Through link
Causes Firing through link communication is faulty.
Rectification 1 Check fiber optic cables and connections
2 Check if Crowbar Drive is powerd up
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 60
Related Parameters Related IO

Panel Text INT0 1STFL:DCOVL FT


Description First fault of MainINT: Firing Through due to overvoltage in lower DC link half
Causes - Too high voltage in the lower half of DC link exceeding the Overvoltage Firing Trough limit.
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- As consequent of another fault
Rectification 1 Use datalogger to check if there was too high voltage
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT of Inverter 1 Phase
B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B)
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.37: INT0 First Fault Bit 83
Related Parameters 186.02 186.04 Related IO

Panel Text INT0 1STFL:DCOVU FT


Description First fault of MainINT: Firing Through due to overvoltage in upper DC link half
Causes - Too high voltage in the upper half of DC link exceeding the Overvoltage Firing Trough limit.
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- As consequent of another fault
Rectification 1 Use datalogger to check if there was too high voltage
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINTand PhaseINT of Inverter 1 Phase
A)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A)
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.37: INT0 First Fault Bit 82
Related Parameters 186.02 186.04 Related IO

Panel Text INT0 1STFL:EAF Superv


Description First fault of MainINT: EAF supervision
Causes - wrong parameter setting for 111.30 EAF Supervision. EAF board not existing (default
ACS2000)
- link error between EAF board and MainINT
- OV detected by EAF board
- EAF board error
Rectification 1. Check if the supervision has to be active.
2. Check EAF board and the link to MainINT board.
3. Contact ABB support line.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 24
Related Parameters Related IO

LDCI5551 ACS 2000 AD 15/85


ABB
Panel Text INT0 1STFL:FTC FT
Description First fault of MainINT: INT has received Firing Through command via FT Link
Causes FT started by MainINT or INU control, caused by a short circuit or overvoltage
Rectification Check related faults in the fault list
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.37: INT0 First Fault Bit 72
Related Parameters Related IO

Panel Text INT0 1STFL:IPS


Description First fault of INT: Insulated power supply failure.
Causes If 111.61= ONE, MainINT IPS supervision does not receive any signal from IPS over fibre optic
connection (A818 on MainINT).
If 111.61= TWO, 111.62=FAULT, MainINT IPS supervision does not receive any signal from IPS
over fibre optic connection (A818 or A817 on MainINT).
Rectification - Check insulated power supply output voltages
- Check fibre optic connection between IPS and MainINT board
- Check power consumptions of PhaseINTs and CrowbarDrive
FaultClass INU FC1
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 20
Related Parameters Related IO

Panel Text INT0 1STFL:IPS 2


Description First fault of INT: Insulated power supply (2nd unit) failure.
Causes MainINT IPS supervision does not receive any signal from IPS over fibre optic connection.
Rectification - Check insulated power supply output voltages
- Check fibre optic connection between IPS and MainINT board
- Check power consumptions of PhaseINTs and CrowbarDrive
FaultClass INU FC1
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 21
Related Parameters Related IO

Panel Text INT0 1STFL:OV LO A1


Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 1
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 10
Related Parameters 186.02 186.04 Related IO

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ABB
Panel Text INT0 1STFL:OV LO A2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 2
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 13
Related Parameters 186.02 186.04 Related IO

Panel Text INT0 1STFL:OV LO B1


Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase B of Inverter 1
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 11
Related Parameters 186.02 186.04 Related IO

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Panel Text INT0 1STFL:OV LO B2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase B of Inverter 2
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 14
Related Parameters 186.02 186.04 Related IO

Panel Text INT0 1STFL:OV LO C1


Description First fault of MainINT: Overvoltage over independent devices S21 or S32 in Phase C of Inverter
1 (voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 12
Related Parameters 186.02 186.04 Related IO

18/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 1STFL:OV LO C2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase C of Inverter 2
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 15
Related Parameters 186.02 186.04 Related IO

Panel Text INT0 1STFL:OV UP A1


Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 1
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 1
Related Parameters Related IO

LDCI5551 ACS 2000 AD 19/85


ABB
Panel Text INT0 1STFL:OV UP A2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 2
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 4
Related Parameters Related IO

Panel Text INT0 1STFL:OV UP B1


Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase B of Inverter 1
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 2
Related Parameters Related IO

20/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 1STFL:OV UP B2
Description First fault of MainINT: Overvoltage over independent devices S21 or S32 in Phase B of Inverter
2 (voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 5
Related Parameters Related IO

Panel Text INT0 1STFL:OV UP C1


Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase C of Inverter 1
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 3
Related Parameters Related IO

LDCI5551 ACS 2000 AD 21/85


ABB
Panel Text INT0 1STFL:OV UP C2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase C of Inverter 2
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 6
Related Parameters Related IO

Panel Text INT0 1STFL:PF INT


Description First fault of MainINT: Auxiliary power failure on INT board
Causes - Loss of auxiliary power
- Damaged INT
Rectification 1 Check auxiliary power supply voltage, connections and fuses
2 Check MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 19
Related Parameters Related IO

Panel Text INT0 1STFL:PHASE A1


Description First fault of MainINT: Fault detected by PhaseINT of Inverter 1 Phase A
Causes
Rectification Check fault logger entries of INT1.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 63
Related Parameters Related IO

Panel Text INT0 1STFL:PHASE A2


Description First fault of MainINT: Fault detected by PhaseINT of Inverter 2 Phase A
Causes
Rectification Check fault logger entries of INT4.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 66
Related Parameters Related IO

22/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 1STFL:PHASE B1
Description First fault of MainINT: Fault detected by PhaseINT of Inverter 1 Phase B
Causes
Rectification Check fault logger entries of INT2.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 64
Related Parameters Related IO

Panel Text INT0 1STFL:PHASE B2


Description First fault of MainINT: Fault detected by PhaseINT of Inverter 2 Phase B
Causes
Rectification Check fault logger entries of INT5.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 67
Related Parameters Related IO

Panel Text INT0 1STFL:PHASE C1


Description First fault of MainINT: Fault detected by PhaseINT of Inverter 1 Phase C
Causes
Rectification Check fault logger entries of INT3.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 65
Related Parameters Related IO

Panel Text INT0 1STFL:PHASE C2


Description First fault of MainINT: Fault detected by PhaseINT of Inverter 2 Phase C
Causes
Rectification Check fault logger entries of INT6.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 68
Related Parameters Related IO

Panel Text INT0 1STFL:PUPA FLASH


Description First fault of MainINT: Pulse patterns stored on the pulse pattern flash memory are corrupted.
Causes Pulse patterns stored on the pulse pattern flash memory are corrupted or the flash is empty.
Rectification Check if valid pulse patterns are on the flash memory and reprogramm them if not.
FaultClass INU
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 84
Related Parameters Related IO

Panel Text INT0 1STFL:SC MI1 E


Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower ARU
commutation group of Inverter 1
Causes - Converter short circuit in lower half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check ARU phase modules respecting short circuit, especially if there are DESAT faults in the
ARU fault logger
- Check other parts connected to the DC after lower clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 32
Related Parameters Related IO

LDCI5551 ACS 2000 AD 23/85


ABB
Panel Text INT0 1STFL:SC MI1 I
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower INU
commutation group of Inverter 1
Causes - Converter short circuit in lower half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after lower clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 26
Related Parameters Related IO

Panel Text INT0 1STFL:SC MI2 E


Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower ARU
commutation group of Inverter 2
Causes - Converter short circuit in lower half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
ARU fault logger
- Check other parts connected to the DC after lower clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 34
Related Parameters Related IO

Panel Text INT0 1STFL:SC MI2 I


Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower INU
commutation group of Inverter 2
Causes - Converter short circuit in lower half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after lower clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 28
Related Parameters Related IO

Panel Text INT0 1STFL:SC PL1 E


Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper ARU
commutation group of Inverter 1
Causes - Converter short circuit in upper half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check ARU phase modules respecting short circuit, especially if there are DESAT faults in the
INU fault logger
- Check other parts connected to the DC after upper clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 31
Related Parameters Related IO

24/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 1STFL:SC PL1 I
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper INU
commutation group of Inverter 1
Causes - Converter short circuit in upper half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after upper clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 25
Related Parameters Related IO

Panel Text INT0 1STFL:SC PL2 E


Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper ARU
commutation group of Inverter 2
Causes - Converter short circuit in upper half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
ARU fault logger
- Check other parts connected to the DC after upper clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 33
Related Parameters Related IO

Panel Text INT0 1STFL:SC PL2 I


Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper INU
commutation group of Inverter 2
Causes - Converter short circuit in upper half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after upper clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 27
Related Parameters Related IO

Panel Text INT0 1STFL:SCSUM1 E


Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower ARU
commutation group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 44
Related Parameters Related IO

LDCI5551 ACS 2000 AD 25/85


ABB
Panel Text INT0 1STFL:SCSUM1 I
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower INU commutation
group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 38
Related Parameters Related IO

Panel Text INT0 1STFL:SCSUM2 E


Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower ARU
commutation group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 46
Related Parameters Related IO

Panel Text INT0 1STFL:SCSUM2 I


Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower INU commutation
group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 40
Related Parameters Related IO

Panel Text INT0 1STFL:SCSUP1 E


Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper ARU
commutation group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 43
Related Parameters Related IO

26/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 1STFL:SCSUP1 I
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper INU commutation
group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 37
Related Parameters Related IO

Panel Text INT0 1STFL:SCSUP2 E


Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper ARU
commutation group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 45
Related Parameters Related IO

Panel Text INT0 1STFL:SCSUP2 I


Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper INU commutation
group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 39
Related Parameters Related IO

LDCI5551 ACS 2000 AD 27/85


ABB
Panel Text INT0 2nd EarthFault
Description Earth fault detected in the galvanically connected system. (Sum of the three phase currents is
exceeding the trip level.)
Causes - Earth fault
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Common mode indcutor of Direct To Link filter was saturating
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Check for other related faults
2 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
(3 Check fiber optic cables and connections between MainINT board and all PhaseINT boards)
(4 Check the current transducers and PhaseINT boards)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.16: FW Current Bit B4
Related Parameters Related IO

Panel Text INT0 ARC GUARD


Description ARC detected by arc guard detection device.
Causes - Arc in cabinet.
- Defective arc guard detection devices.
- Wrong connection of fiber optic.
Rectification - Check HW in cabinet.
- Check arc guard detection devices.
- Check arc guard related fiber optic connection.
- Contact ABB service organization.
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.21: FW1 Short Circuit Bit 12
Related Parameters Related IO

Panel Text INT0 AuxiliaryPower


Description Auxiliary power failure on MainINT.
Causes - Loss of auxiliary power
- Damaged INTboard
Rectification 1 Check auxiliary power supply voltage, connections and fuses
2 Check MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.07: FW CntrlHardware Bit B1
Related Parameters Related IO

Panel Text INT0 EAF Supervision


Description Earth fault detected by EAF board.
The supervision is enabled/disabled by parameter 111.30 EAF Supervision.
(This supervision shall be always disabled, because EAF board is not existing)
Causes - wrong parameter setting for 111.30 EAF Supervision (EAF board not existing)
- link error between EAF board and MainINT
- OV detected by EAF board
- EAF board error
Rectification 1. Check if the supervision is activated (111.30 EAF Supervision = TRUE). If yes, set it to
FALSE.
2. Contact ABB support line.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.41: FW2 Other Bit B5
Related Parameters Related IO

28/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 FT Link
Description Communication error in Firing Through link
Causes - Fiber optic connected to FT receiver is damaged
- Crowbar board has no power
- One of the redundant Firing through links from AFE to Crowbar board is broken
Rectification 1 Check fiber optic cables and connections in ring loop (INU MainINT -> AFE MainINT ->
CrowBarBoard -> INU MainINT)
2 Check if Crowbar board is powered up
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B3
Related Parameters Related IO

Panel Text INT0 IPS AuxPower


Description Auxiliary voltage supply malfunction in IPS
Causes - Fault does not exist in ARU SW.
- Communication error between AMC and MainINT
- Wrong setting of 111.61 111.62.
When 111.61 = TWO, 111.62 = Fault, A818 A817 of MianINT should both be connected with
fiber from IPS.
Rectification 1 Check cable connection between AMC and MainINT
2 Check parameter setting
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.07: FW CntrlHardware Bit B2
Related Parameters 111.61 111.62 Related IO

Panel Text INT0 LSU DiodeFault


Description Diode error detected by EAF board.
This function is active for DFE confuguration.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Diode fault in LSU
- Link error
- EAF board error
- control issue (large NP diviation, ...)
Rectification - Check EAF board and the link to MainINT board.
- Check rectifier diodes.
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.07: FW CntrlHardware Bit B5
Related Parameters Related IO

LDCI5551 ACS 2000 AD 29/85


ABB
Panel Text INT0 Overvoltage FT
Description Firing Through because of too high DC link voltage.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Too high voltage in the upper or lower half of DC link exceeding the overvoltage Firing Trough
limit.
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification - Use datalogger to check if there was too high voltage
- Check for other related faults
- Check fiber optic cables and connections between MainINT PhaseINT of Inverter 1 phase A
(upper DC) and/or B (lower DC)
- Check HVD board, measurement cables and PhaseINT board of Inverter 1 phase A (upper DC)
and or B(lower DC))
- Contact ABB service organization.
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.13: FW1 DC LinkVolt Bit B8
Related Parameters 186.02 186.04 Related IO

Panel Text INT0 PPCS Link


Description MainINT has detected a problem in at least one of the PPCS communication links to PhaseINT's
Causes PPCC link between MainINT and at least one of the PhaseINT's is faulty
Rectification 1 Check the optical fiber connection between MainINT and all PhaseINT's
2 Check if MainINT or any of the PhaseINT's is broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B2
Related Parameters Related IO

Panel Text INT0 PUPA Corrupted


Description The pulse patterns stored on the pulse pattern flash memory are corrupted.
Causes - The pulse patterns were modified in some way.
- The flash memory is empty or no valid data is on the memory.
Rectification - Valid pulse patterns must be programmed again onto the pulse pattern flash memory.
FaultClass INU
FaultClass ARU
Fault Word 183.07: FW CntrlHardware Bit B14
Related Parameters Related IO

30/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 S21/32 OV LO A
Description Overvoltage over independent device S21 or S32 in Phase A (voltage difference between lower
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B8
Related Parameters Related IO

Panel Text INT0 S21/32 OV LO B


Description Overvoltage over independent devices S21 or S32 in Phase B (voltage difference between lower
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B9
Related Parameters Related IO

LDCI5551 ACS 2000 AD 31/85


ABB
Panel Text INT0 S21/32 OV LO C
Description Overvoltage over independent device S21 or S32 in Phase C (voltage difference between lower
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and C and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and C
and Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B10
Related Parameters Related IO

Panel Text INT0 S21/32 OV UP A


Description Overvoltage over independent device S21 or S32 in Phase A (voltage difference between upper
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B5
Related Parameters Related IO

32/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT0 S21/32 OV UP B
Description Overvoltage over independent device S21 or S32 in Phase B (voltage difference between upper
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B6
Related Parameters Related IO

Panel Text INT0 S21/32 OV UP C


Description Overvoltage over independent device S21 or S32 in Phase C (voltage difference between upper
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and C and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and C
and Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B7
Related Parameters Related IO

LDCI5551 ACS 2000 AD 33/85


ABB
Panel Text INT0 ShortCircuit
Description Short circuit detected by di/dt measurement device (VLSCD)

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Converter short circuit
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Defective circuit board
Rectification - Check for other related faults
- Check phase modules respecting short circuit, especially if there are DESAT faults in the fault
logger
- Check other parts connected to the DC after clamp choke
- Contact ABB service organization
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.20: FW Short Circuit Bit B1
Related Parameters 186.01 191.08 Related IO

Panel Text INT0 SinFilOverCurr


Description Sine Filter phase current exceeded the hard coded trip limit.
Causes - Power hardware problem. Filter components are damaged.
- Measurement hardware problems. Current transducers in filter branches are damaged.
- Wrong current scaling is used.
Rectification - Check HW: sine filter capacitors, etc.
- Check if current scaling is set correctly -> 190.03 (max meas fil curr)
FaultClass INU FC1
FaultClass ARU
Fault Word 183.17: FW1 Current Bit B12
Related Parameters Related IO

Panel Text INT0 Wrong EPLD Ver


Description Installed EPLD on MainINT board not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B14
Related Parameters 172.01 Related IO

Panel Text INT1 1STFL:COMER A


Description First fault of PhaseINT Inverter 1 Phase A: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 1
Related Parameters Related IO

34/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT1 1STFL:DESAT
Description First fault of PhaseINT Inverter 1 Phase A: At least one out of 12 IGBT’s desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.33 (ARU) or 172.33 (INU)) and 4 (171.34 (ARU) or
172.34 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT1 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 7
Related Parameters Related IO

Panel Text INT1 1STFL:GADRI SC


Description First fault of PhaseINT Inverter 1 Phase A: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.38 (ARU) or 172.38 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 9
Related Parameters Related IO

Panel Text INT1 1STFL:GATEDRIV


Description First fault of PhaseINT Inverter 1 Phase A: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.37 (ARU) or 172.37 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 8
Related Parameters Related IO

LDCI5551 ACS 2000 AD 35/85


ABB
Panel Text INT1 1STFL:OV DC U
Description First fault of PhaseINT Inverter 1 Phase A: Overvoltage in upper DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 4
Related Parameters Related IO

Panel Text INT1 1STFL:OV PHCAP


Description First fault of PhaseINT Inverter 1 Phase A: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 5
Related Parameters Related IO

Panel Text INT1 1STFL:OVERCURR


Description First fault of PhaseINT Inverter 1 Phase A: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 6
Related Parameters 186.01 Related IO

Panel Text INT1 1STFL:PF INT


Description First fault of PhaseINT Inverter 1 Phase A: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 3
Related Parameters Related IO

36/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT1 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 1 Phase A
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.07: FW CntrlHardware Bit B6
Related Parameters Related IO

Panel Text INT1 Desaturation


Description At least one out of 12 IGBT of Inverter 1 Phase A desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.33 (ARU) or 171.33 (INU)) and 4 (171.34 (ARU) or
172.34 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT1 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B4
Related Parameters Related IO

Panel Text INT1 HW GD Failed


Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 1 Phase A is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.37 (ARU) or 172.37 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B2
Related Parameters Related IO

Panel Text INT1 HW GD Short


Description At least one out of 6 Gate Driver channels of Inverter 1 Phase A detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.38 (ARU) or 172.38 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B8
Related Parameters Related IO

LDCI5551 ACS 2000 AD 37/85


ABB
Panel Text INT1 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 1 Phase A
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.16: FW Current Bit B11
Related Parameters 186.01 Related IO

Panel Text INT1 Overvoltage


Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 1 Phase A.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.12: FW DC LinkVolt Bit B9
Related Parameters 186.02 186.04 Related IO

Panel Text INT1 PhasCapVoltage


Description Phase capacitor overvoltage detected by PhaseINT of Inverter 1 Phase A.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B2
Related Parameters 186.02 186.04 Related IO

Panel Text INT1 PPCS Link


Description PhaseINT of Inverter 1 Phase A has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B4
Related Parameters Related IO

38/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT1 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 1 Phase A not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.10: FW3 CntrlHardware Bit B5
Related Parameters 172.02 Related IO

Panel Text INT2 1STFL:COMER A


Description First fault of PhaseINT Inverter 1 Phase B: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 1
Related Parameters Related IO

Panel Text INT2 1STFL:DESAT


Description First fault of PhaseINT Inverter 1 Phase B: At least one out of 12 IGBT’s desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.43 (ARU) or 172.43 (INU)) and 4 (171.44 (ARU) or
172.44 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT2 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 7
Related Parameters Related IO

Panel Text INT2 1STFL:GADRI SC


Description First fault of PhaseINT Inverter 1 Phase B: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.48 (ARU) or 172.48 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 9
Related Parameters Related IO

LDCI5551 ACS 2000 AD 39/85


ABB
Panel Text INT2 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 1 Phase B: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.47 (ARU) or 172.47 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 8
Related Parameters Related IO

Panel Text INT2 1STFL:OV DC L


Description First fault of PhaseINT Inverter 1 Phase B: Overvoltage in lower DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 4
Related Parameters 186.01 186.02 186.04 Related IO

Panel Text INT2 1STFL:OV PHCAP


Description First fault of PhaseINT Inverter 1 Phase B: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 5
Related Parameters 186.02 186.04 Related IO

Panel Text INT2 1STFL:OVERCURR


Description First fault of PhaseINT Inverter 1 Phase B: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 6
Related Parameters 186.01 Related IO

40/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT2 1STFL:PF INT
Description First fault of PhaseINT Inverter 1 Phase B: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 3
Related Parameters Related IO

Panel Text INT2 AuxiliaryPower


Description Auxiliary power failure on PhaseINT Inverter 1 Phase B
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B0
Related Parameters Related IO

Panel Text INT2 Desaturation


Description At least one out of 12 IGBT's of Inverter 1 Phase B desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.43 (ARU) or 172.43 (INU)) and 4 (171.44 (ARU) or
172.44 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT2 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B5
Related Parameters Related IO

Panel Text INT2 HW GD Failed


Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 1 Phase B is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.47 (ARU) or 172.47 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B3
Related Parameters Related IO

LDCI5551 ACS 2000 AD 41/85


ABB
Panel Text INT2 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 1 Phase B detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.48 (ARU) or 172.48 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B9
Related Parameters Related IO

Panel Text INT2 Overcurrent


Description Overcurrent detected by PhaseINT of Inverter 1 Phase B
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.17: FW1 Current Bit B2
Related Parameters 186.01 Related IO

Panel Text INT2 Overvoltage


Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 1 Phase B.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.13: FW1 DC LinkVolt Bit B0
Related Parameters 186.02 186.04 Related IO

42/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT2 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 1 Phase B.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B3
Related Parameters 186.02 186.04 Related IO

Panel Text INT2 PPCS Link


Description PhaseINT of Inverter 1 Phase B has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B6
Related Parameters Related IO

Panel Text INT2 Wrong EPLD Ver


Description Installed EPLD on PhaseINT board of Inverter 1 Phase B not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.10: FW3 CntrlHardware Bit B6
Related Parameters 172.03 Related IO

Panel Text INT3 1STFL:COMER A


Description First fault of PhaseINT Inverter 1 Phase C: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit B1
Related Parameters Related IO

LDCI5551 ACS 2000 AD 43/85


ABB
Panel Text INT3 1STFL:DESAT
Description First fault of PhaseINT Inverter 1 Phase C: At least one out of 12 IGBT’s desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.53 (ARU) or 172.53 (INU)) and 4 (171.54 (ARU) or
172.54 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT3 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
2 Check if a short within phase module exists. Yes -> Exchange phase module.
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 7
Related Parameters Related IO

Panel Text INT3 1STFL:GADRI SC


Description First fault of PhaseINT Inverter 1 Phase C: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.58 (ARU) or 172.58 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 9
Related Parameters 186.01 Related IO

Panel Text INT3 1STFL:GATEDRIV


Description First fault of PhaseINT Inverter 1 Phase C: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.57 (ARU) or 172.57 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 8
Related Parameters 186.01 Related IO

44/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT3 1STFL:GND OV
Description First fault of PhaseINT Inverter 1 Phase C: NP to GND overvoltage
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 4
Related Parameters 186.01 186.02 186.04 Related IO

Panel Text INT3 1STFL:OV PHCAP


Description First fault of PhaseINT Inverter 1 Phase C: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 5
Related Parameters 186.02 186.04 Related IO

Panel Text INT3 1STFL:OVERCURR


Description First fault of PhaseINT Inverter 1 Phase C: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 6
Related Parameters 186.01 Related IO

Panel Text INT3 1STFL:PF INT


Description First fault of PhaseINT Inverter 1 Phase C: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 3
Related Parameters Related IO

LDCI5551 ACS 2000 AD 45/85


ABB
Panel Text INT3 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 1 Phase C
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B6
Related Parameters Related IO

Panel Text INT3 Desaturation


Description At least one out of 12 IGBT’s of Inverter 1 Phase C desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.53 (ARU) or 172.54 (INU)) and 4 (171.54 (ARU) or
172.54 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT3 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B6
Related Parameters Related IO

Panel Text INT3 GroundFault OV


Description NP to GND overvoltage detected by PhaseINT of Inverter 1 Phase C.
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
- wrong parameter setting
Rectification Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
4 For drives with grounded output filter, check parameter 112.22 HIGH UNPPE LV PLD. It
should be set to TRUE.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.13: FW1 DC LinkVolt Bit B1
Related Parameters Related IO

Panel Text INT3 HW GD Failed


Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 1 Phase C is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.57 (ARU) or 172.57 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B4
Related Parameters Related IO

46/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT3 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 1 Phase C detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.58 (ARU) or 172.58 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B10
Related Parameters Related IO

Panel Text INT3 Overcurrent


Description Overcurrent detected by PhaseINT of Inverter 1 Phase C
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.17: FW1 Current Bit B11
Related Parameters 186.01 Related IO

Panel Text INT3 PhasCapVoltage


Description Phase capacitor overvoltage detected by PhaseINT of Inverter 1 Phase C.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B4
Related Parameters 186.02 186.04 Related IO

Panel Text INT3 PPCS Link


Description PhaseINT of Inverter 1 Phase C has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU
FaultClass ARU FC1
Fault Word 183.03: FW1 Communication Bit B4
Related Parameters Related IO

LDCI5551 ACS 2000 AD 47/85


ABB
Panel Text INT3 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 1 Phase C not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.10: FW3 CntrlHardware Bit B7
Related Parameters 172.04 Related IO

Panel Text INT4 1STFL:COMER A


Description First fault of PhaseINT Inverter 2 Phase A: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 1
Related Parameters Related IO

Panel Text INT4 1STFL:DESAT


Description First fault of PhaseINT Inverter 2 Phase A: At least one out of 12 IGBT’s desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.63 (ARU) or 172.63 (INU)) and 4 (171.64 (ARU) or
172.64 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault (HW GD Short). Yes -> The IGBT Gate
Drive has a short and has to be exchanged. (-> Exchange phase module)
2 Check if a short within phase module exists. Yes -> Exchange phase module.
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 7
Related Parameters Related IO

Panel Text INT4 1STFL:GADRI SC


Description First fault of PhaseINT Inverter 2 Phase A: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.68 (ARU) or 172.68 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 9
Related Parameters 186.01 Related IO

48/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT4 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 2 Phase A: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.67 (ARU) or 172.67 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 8
Related Parameters Related IO

Panel Text INT4 1STFL:OV DC U


Description First fault of PhaseINT Inverter 2 Phase A: Overvoltage in upper DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 4
Related Parameters 186.02 186.04 Related IO

Panel Text INT4 1STFL:OV PHCAP


Description First fault of PhaseINT Inverter 2 Phase A: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 5
Related Parameters 186.02 186.04 Related IO

Panel Text INT4 1STFL:OVERCURR


Description First fault of PhaseINT Inverter 2 Phase A: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 6
Related Parameters 186.01 Related IO

LDCI5551 ACS 2000 AD 49/85


ABB
Panel Text INT4 1STFL:PF INT
Description First fault of PhaseINT Inverter 2 Phase A: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 3
Related Parameters Related IO

Panel Text INT4 AuxiliaryPower


Description Auxiliary power failure on PhaseINT Inverter 2 Phase A
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B11
Related Parameters Related IO

Panel Text INT4 Desaturation


Description At least one out of 12 IGBT’s of Inverter 2 Phase A desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.63 (ARU) or 172.63 (INU)) and 4 (171.64 (ARU) or
172.64 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT4 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B9
Related Parameters Related IO

Panel Text INT4 HW GD Failed


Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 2 Phase A is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.67 (ARU) or 172.67 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B5
Related Parameters Related IO

50/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT4 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 2 Phase A detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.68 (ARU) or 172.68 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B11
Related Parameters Related IO

Panel Text INT4 Overcurrent


Description Overcurrent detected by PhaseINT of Inverter 2 Phase A
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.18: FW2 Current Bit B8
Related Parameters 186.01 Related IO

Panel Text INT4 Overvoltage


Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 2 Phase A.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B0
Related Parameters 186.02 186.04 Related IO

LDCI5551 ACS 2000 AD 51/85


ABB
Panel Text INT4 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 2 Phase A.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B12
Related Parameters 186.02 186.04 Related IO

Panel Text INT4 PPCS Link


Description PhaseINT of Inverter 2 Phase A has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.04: FW2 Communication Bit B0
Related Parameters Related IO

Panel Text INT4 Wrong EPLD Ver


Description Installed EPLD on PhaseINT board of Inverter 2 Phase A not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.10: FW3 CntrlHardware Bit B8
Related Parameters 172.05 Related IO

Panel Text INT5 1STFL:COMER A


Description First fault of PhaseINT Inverter 2 Phase B: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 1
Related Parameters Related IO

52/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT5 1STFL:DESAT
Description First fault of PhaseINT Inverter 2 Phase B: At least one out of 12 IGBT’s desaturated
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.73) and 4 (171.74) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT5 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 7
Related Parameters Related IO

Panel Text INT5 1STFL:GADRI SC


Description First fault of PhaseINT Inverter 2 Phase B: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.78 (ARU) or 172.78 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 9
Related Parameters Related IO

Panel Text INT5 1STFL:GATEDRIV


Description First fault of PhaseINT Inverter 2 Phase B: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.77 (ARU) or 172.77 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 8
Related Parameters Related IO

LDCI5551 ACS 2000 AD 53/85


ABB
Panel Text INT5 1STFL:OV DC L
Description First fault of PhaseINT Inverter 2 Phase B: Overvoltage in lower DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 4
Related Parameters Related IO

Panel Text INT5 1STFL:OV PHCAP


Description First fault of PhaseINT Inverter 2 Phase B: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 5
Related Parameters Related IO

Panel Text INT5 1STFL:OVERCURR


Description First fault of PhaseINT Inverter 2 Phase B: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 6
Related Parameters Related IO

Panel Text INT5 1STFL:PF INT


Description First fault of PhaseINT Inverter 2 Phase B: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 3
Related Parameters Related IO

54/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT5 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 2 Phase B
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B12
Related Parameters Related IO

Panel Text INT5 Desaturation


Description At least one out of 12 IGBT’s of Inverter 2 Phase B desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.73) and 4 (171.74) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT5 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B10
Related Parameters Related IO

Panel Text INT5 HW GD Failed


Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 2 Phase B is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.77 (ARU) or 172.77 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B6
Related Parameters Related IO

Panel Text INT5 HW GD Short


Description At least one out of 6 Gate Driver channels of Inverter 2 Phase B detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.78 (ARU) or 172.78 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B12
Related Parameters Related IO

LDCI5551 ACS 2000 AD 55/85


ABB
Panel Text INT5 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 2 Phase B
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.18: FW2 Current Bit B9
Related Parameters Related IO

Panel Text INT5 Overvoltage


Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 2 Phase B.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B1
Related Parameters Related IO

Panel Text INT5 PhasCapVoltage


Description Phase capacitor overvoltage detected by PhaseINT of Inverter 2 Phase B.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B13
Related Parameters Related IO

Panel Text INT5 PPCS Link


Description PhaseINT of Inverter 2 Phase B has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.04: FW2 Communication Bit B1
Related Parameters Related IO

56/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT5 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 2 Phase B not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.10: FW3 CntrlHardware Bit B9
Related Parameters 172.06 Related IO

Panel Text INT6 1STFL:COMER A


Description First fault of PhaseINT Inverter 2 Phase C: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 1
Related Parameters Related IO

Panel Text INT6 1STFL:DESAT


Description First fault of PhaseINT Inverter 2 Phase C: At least one out of 12 IGBT’s desaturated
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.83) and 4 (171.84) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT6 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 7
Related Parameters Related IO

Panel Text INT6 1STFL:GADRI SC


Description First fault of PhaseINT Inverter 2 Phase C: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.88 (ARU) or 172.88 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 9
Related Parameters Related IO

LDCI5551 ACS 2000 AD 57/85


ABB
Panel Text INT6 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 2 Phase C: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.87 (ARU) or 172.87 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 8
Related Parameters Related IO

Panel Text INT6 1STFL:GND OV


Description First fault of PhaseINT Inverter 2 Phase C: NP to GND overvoltage
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
Rectification Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 4
Related Parameters Related IO

Panel Text INT6 1STFL:OV PHCAP


Description First fault of PhaseINT Inverter 2 Phase C: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 5
Related Parameters Related IO

Panel Text INT6 1STFL:OVERCURR


Description First fault of PhaseINT Inverter 2 Phase C: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 6
Related Parameters Related IO

58/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT6 1STFL:PF INT
Description First fault of PhaseINT Inverter 2 Phase C: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 3
Related Parameters Related IO

Panel Text INT6 AuxiliaryPower


Description Auxiliary power failure on PhaseINT Inverter 2 Phase C
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B13
Related Parameters Related IO

Panel Text INT6 Desaturation


Description At least one out of 12 IGBT’s of Inverter 2 Phase C desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.83) and 4 (171.84) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 -> S22, B1-> S21, B2 -> S32, B3 -> S31, B4 -> S12, B5 -> S11, B6 ->
SNP12, B7 -> SNP11
Fault Register 4: B0 -> SNP22, B1 -> SNP21, B2 -> S42, B3 -> S41
1 Check if the phase also has a Gate Driver short fault ("INT6 HW GD Short"). Yes -> Check
corresponding fault description.
2 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B11
Related Parameters Related IO

Panel Text INT6 GroundFault OV


Description NP to GND overvoltage detected by PhaseINT of Inverter 2 Phase C.
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B2
Related Parameters Related IO

LDCI5551 ACS 2000 AD 59/85


ABB
Panel Text INT6 HW GD Failed
Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 2 Phase C is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.87 (ARU) or 172.87 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B7
Related Parameters Related IO

Panel Text INT6 HW GD Short


Description At least one out of 6 Gate Driver channels of Inverter 2 Phase C detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.88 (ARU) or 172.88 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 -> S2, B1 -> S3, B2 -> S1, B3 -> SNP1, B4 -> SNP2, B5 -> S4
1 Check if IGBT Gate Drive has a short. Yes -> Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes -> Exchange PhaseINT.
3 Check if a short within phase module exists. Yes -> Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B13
Related Parameters Related IO

Panel Text INT6 Overcurrent


Description Overcurrent detected by PhaseINT of Inverter 2 Phase C
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.18: FW2 Current Bit B10
Related Parameters Related IO

Panel Text INT6 PhasCapVoltage


Description Phase capacitor overvoltage detected by PhaseINT of Inverter 2 Phase C.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B14
Related Parameters Related IO

60/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT6 PPCS Link
Description PhaseINT of Inverter 2 Phase C has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.04: FW2 Communication Bit B2
Related Parameters Related IO

Panel Text INT6 Wrong EPLD Ver


Description Installed EPLD on PhaseINT board of Inverter 2 Phase C not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.10: FW3 CntrlHardware Bit B10
Related Parameters 172.07 Related IO

Panel Text Low Speed During RT


Description In undervoltage limiter operation speed reaches the lowest allowed speed.
Causes Supply voltage does not return before speed dropped too low.
Rectification - Check parameter 132.32
.
- Check supply network.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.13: FW1 DC LinkVolt Bit B13
Related Parameters Related IO

Panel Text Max RT Time Elapsed


Description Maximum undervoltage limiter time Elapsed.
Causes - Main supply low
.
- Internal parameter settings
faulty.
- Defective circuit board.
Rectification - Check supply voltage
- Check SYN board
- Check network voltage after reset
FaultClass INU FC1
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B14
Related Parameters 186.05 Related IO

Panel Text Motor Protection SW


Description Prorection for motor overload.
Causes Motor is overloaded for too long time.
Rectification check parameter settings 186.36 to 41 and 186.70
FaultClass INU FC1
FaultClass ARU
Fault Word 183.35: FW Other Bit B2
Related Parameters 186.70 186.41 186.40 186.39 186.38 186.37 186.36 Related IO

LDCI5551 ACS 2000 AD 61/85


ABB
Panel Text Network Disturbed
Description The 100Hz or 120Hz ripple in the DC link is bigger than a limit for longer than a certain time.
Supervision of DC link in inverter 1. (only used in TWIN)
For DFE drives, parameter 186.15 is set to 6% for input phase loss test. (should be high enough
and not trip in normal operation)
For other drives set to 10%
Causes One or two phases of the supply network have reduced amplitude or are missing.
Rectification - Check parameters 186.15 and 186.16
.
- Check sully network.
- For DFE drives: If everything is ok and it still trips, increase 186.15 a little bit.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.26: FW Network Bit B0
Related Parameters 186.15 186.16 Related IO

Panel Text NP To GND OverVlt CH1


Description Earth fault is detected in channel 1.
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- Wrong trip level settings
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C)
6 Contact ABB support line
FaultClass INU FC1
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B11
Related Parameters 186.79 Related IO

Panel Text NP To GND OverVlt CH2


Description Earth fault is detected in channel 2.
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- Wrong trip level settings
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C)
6 Contact ABB support line
FaultClass INU FC1
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B11
Related Parameters 186.80 Related IO

62/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text NP To GND OverVlt CH3
Description Earth fault is detected in channel 3.
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- Wrong trip level settings
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C)
6 Contact ABB support line
FaultClass INU FC1
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B11
Related Parameters 186.81 Related IO

Panel Text NP To GND OverVlt CH4


Description Earth fault is detected in channel 4.
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- Wrong trip level settings
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C)
6 Contact ABB support line
FaultClass INU FC1
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B11
Related Parameters 186.82 Related IO

Panel Text NP To GND Overvolt


Description NP to GND voltage was above trip limit 186.62 for at least one second.
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- Wrong trip level settings
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C)
6 Contact ABB support line
For ABB commissioning engineer:
7 For drives with grounded output filter, check parameter 186.62. It should be set to a very high
value, (for example 6000V)
FaultClass INU FC1
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B10
Related Parameters 186.62 Related IO

LDCI5551 ACS 2000 AD 63/85


ABB
Panel Text NP Voltage
Description Unbalance of DC link voltage detected.
Causes - Internal control problem
- Fiber optic link faulty
- PPCS communication error
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check for other related faults.
2 Contact ABB support line.
(3 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase A and B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B3
Related Parameters 186.06 Related IO

Panel Text Operating System


Description Operating system has detected wrong behaviour of SW.
Causes - EMC disturbance of AMC.
- Broken AMC.
- Bug in the SW.
Rectification - Switch OFF and ON auxiliary power and restart system.
- Change AMC.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.35: FW Other Bit B0
Related Parameters Related IO

Panel Text Overcurrent


Description Overcurrent detected by AMC software. One of the measured phase currents is above the fixed
current limit.
Causes - Motor load not matched with inverter rating.
- Incorrect motor data.
- Acceleration too steep.
- Stray currents in motor cables.
- Fiber optic link faulty.
- PPCS communication error.
Rectification - Check for other related messages.
- Check dimensioning of motor and drive.
- Check if fault occurs only in acceleration phases. In this case the acceleration is too fast.
- Check motor cable connections.
- Check fiber optic cables and connections between ADCVI and INT boards.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B0
Related Parameters 186.01 Related IO

64/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text Overfrequency
Description Frequency of output voltage is too high. (Motor speed is too high)
Causes - Sudden loss of motor load or load forces motor to rotate too fast.
- Faulty motor nominal data
.
- Faulty parameter settings. (i.e. speed and torque limits not set correctly)
- Speed measurement defective.
Rectification - Check motor data and load conditions
.
- Check motor speed
.
- Check current and torque limits
.
- Check motor speed and overspeed trip limits
.
- Check that the measured speed corresponds to motor frequency
.
- Check NTAC pulse number setting
Related parameters:
Drive current limits:
20.06 MAXIMUM TORQUE
20.07 MINIMUM TORQUE
20.08 SPC TORQMAX
20.09 SPC TORQMIN
20.10 TREF TORQMAX
20.11 TREF TORQMIN
Speed controller tuning parameters:
24.02 KPS
24.08 TIS
Overspeed and frequency limiter limit should be a little smaller than frequency trip limit (internal
parameter, not accessible) and speed limits should be little smaller than overspeed limit.
For details of speed controller tuning see the ""Signal Parameter Table"" Groups 23 and 24.
Overspeed trip limits set with parameter:
20.05 OVERSPEED LIMIT
Maximum and minimum speed limits set with parameters:
20.01 MINIMUM SPEED
20.02 MAXIMUM SPEED
Motor speed can be observed with parameter:
01.07 MOTOR SPEED
FaultClass INU FC2
FaultClass ARU
Fault Word 183.29: FW SpeedPosition Bit B0
Related Parameters 186.07 Related IO

Panel Text PFF Communication


Description Communication error in PFF (Power feed forward) link.
Causes - Fiber optic link(s) faulty
- Aux power problem on INU MainINT board and/or ARU MainINT board
Rectification 1 Check fiber optic cables and connections between all ARU and INU MainINT board.
2 Check ARU and INU MainINT board
FaultClass INU FC2
FaultClass ARU
Fault Word 183.02: FW Communication Bit B1
Related Parameters Related IO

LDCI5551 ACS 2000 AD 65/85


ABB
Panel Text Phase A Lost
Description Phase A of the motor/inverter phases in the master unit lost.
Causes - Motor/Inverter cabling: loose connections.
- Current transducer defective.
- Loose or disconnected wire(s) in measurement or supply circuit.
- DC voltage measurement board defective.
Rectification - Open data loggers to check current waveforms.
- Check for other fault messages.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B1
Related Parameters 186.12 186.13 186.14 Related IO

Panel Text Phase B Lost


Description Phase B of the motor/inverter phases in the master unit lost.
Causes - Motor/Inverter cabling: loose connections.
- Current transducer defective.
- Loose or disconnected wire(s) in measurement or supply circuit.
- DC voltage measurement board defective.
Rectification - Open data loggers to check current waveforms.
- Check for other fault messages.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B2
Related Parameters 186.12 186.13 186.14 Related IO

Panel Text Phase C Lost


Description Phase C of the motor/inverter phases in the master unit lost.
Causes - Motor/Inverter cabling: loose connections.
- Current transducer defective.
- Loose or disconnected wire(s) in measurement or supply circuit.
- DC voltage measurement board defective.
Rectification - Open data loggers to check current waveforms.
- Check for other fault messages.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B3
Related Parameters 186.12 186.13 186.14 Related IO

Panel Text PhaseCap Overvolt A


Description Phase capacitor overvoltage in Phase A
Causes - Short between DC link and phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase A)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase A)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B3
Related Parameters Related IO

66/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text PhaseCap Overvolt B
Description Phase capacitor overvoltage in Phase B
Causes - Short between DC link and phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase B)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B4
Related Parameters Related IO

Panel Text PhaseCap Overvolt C


Description Phase capacitor overvoltage in Phase C
Causes - Short between DC link and phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us -> Possible short within
phase module. Check if an IGBT in the phase module is broken and the Semiconductor Modules
(whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us -> Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase C and Inverter 2 Phase C)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C and
Inverter 2 Phase C)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B5
Related Parameters Related IO

Panel Text PPCS Communication


Description Communication error in PPCS link.
Causes - Fiber optic link from CVMI, AMC3, PUBPFF or SYN to INT faulty.
- No Aux power on CVMI, or SYN.
- Defect CVMI or SYN.
Rectification - Check fiber optic cables and connections between AMC3 and INT boards and AMC3 and PUB
boards.
- Check correct configuration of inverter in SW. (Single, Double,...)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.02: FW Communication Bit B0
Related Parameters Related IO

LDCI5551 ACS 2000 AD 67/85


ABB
Panel Text S21/S32 Overvolt A
Description Overvoltage over independent device S21 or S32 in Phase A (voltage difference between upper
or lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase A)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase A)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B6
Related Parameters Related IO

Panel Text S21/S32 Overvolt B


Description Overvoltage over independent device S21 or S32 in Phase B (voltage difference between upper
or lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase B)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B7
Related Parameters Related IO

68/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text S21/S32 Overvolt C
Description Overvoltage over independent device S21 or S32 in Phase C (voltage difference between upper
or lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us -> Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us -> Instability in control. The drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A, B and C and Inverter 2 Phase C)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A, B and C
and Inverter 2 Phase C)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B8
Related Parameters Related IO

Panel Text Self Excitation


Description Self excitation situation detected.
Causes The self-excitation of the motor together with the sine filter has occurred. The ADCVI, SVA
subprint or INT board may be the cause of the fault.
Rectification If a "SelfExitHW" fault has followed the "SelfExitSW" fault then the real self-excitation has
occurred. Check and measure the complete ACS drive system (transformer, converter, motor
and power cables) and the driven equipment for possible damages.
If there is no "SelfExitHW" fault, check the ADCVI, SVA subprint and INT board, restart the drive.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.14: FW2 DC LinkVolt Bit B0
Related Parameters Related IO

Panel Text SineFiltCap


Description Damaged sine filter capacitor detected by the AMC SW.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Damaged (shorted or open loop) sine filter capacitor.
- Measurement hardware problem.
- Wrong parameter settings.
Rectification - Check related parameters.
- Check measurement hardware.
- Check the sine filter capacitors.
- Contact ABB service organization.
FaultClass INU FC1 (A306: Delayed Coast Stop)
FaultClass ARU
Fault Word 183.35: FW Other Bit B1
Related Parameters 152.11 152.22 186.34 Related IO

LDCI5551 ACS 2000 AD 69/85


ABB
Panel Text SinFilOvercurr
Description Sine filter phase current exceeded SW trip limit.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Power hardware is damaged (filter components).
- Measurement hardware problem.
- Wrong parameter settings.
Rectification - Check sine filter power HW.
- Check current transducers in fitler branches.
- Check related parameters.
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.17: FW1 Current Bit B13
Related Parameters 186.31 Related IO

Panel Text Single phase OverCurr


Description Single phase output current (peak value) was above trip limit (186.49).
Causes - one phase current drift
- Asymmetric of motor side conditions
- PPCS communication error
- Fiber optic link faulty
- Measurement device problem(Current Transducer, PhaseINT board)
Rectification 1. Check for other related messages
2. Check motor side conditions
FaultClass INU FC1
FaultClass ARU
Fault Word 183.18: FW2 Current Bit B14
Related Parameters Related IO

Panel Text SwitchingFreq 1ms1


Description One of the IGBT’s of phase A has switched to often in 1ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 08, 90
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B4
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq 1ms2


Description One of the IGBT’s of phase B has switched to often in 1ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 08, 90
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B9
Related Parameters 186.08 186.09 186.10 186.11 Related IO

70/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text SwitchingFreq 1ms3
Description One of the IGBT’s of phase C has switched to often in 1ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 08, 90
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B0
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq 1s 1


Description One of the IGBT’s of phase A has switched to often in 1 second window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 11, 93
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B7
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq 1s 2


Description One of the IGBT’s of phase B has switched to often in 1 second window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 11, 93
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B12
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq 1s 3


Description One of the IGBT’s of phase C has switched to often in 1 second window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 11, 93
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B3
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq 50ms1


Description One of the IGBT’s of phase A has switched to often in 50 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 09, 91
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B5
Related Parameters 186.08 186.09 186.10 186.11 Related IO

LDCI5551 ACS 2000 AD 71/85


ABB
Panel Text SwitchingFreq 50ms2
Description One of the IGBT’s of phase B has switched to often in 50 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 09, 91
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B10
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq 50ms3


Description One of the IGBT’s of phase C has switched to often in 50 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 09, 91
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B1
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq250ms1


Description One of the IGBT’s of phase A has switched to often in 250 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 10, 92
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B6
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq250ms2


Description One of the IGBT’s of phase B has switched to often in 250 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 10, 92
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B11
Related Parameters 186.08 186.09 186.10 186.11 Related IO

Panel Text SwitchingFreq250ms3


Description One of the IGBT’s of phase C has switched to often in 250 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter
group134, index 38, 39, 42, 43, 56 to 64, 79 to 83, 86 to 89,
group186, index 10, 92
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B2
Related Parameters 186.08 186.09 186.10 186.11 Related IO

72/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text TRAFO PRIM. OVERCURR
Description Transformer primary overcurrent detected by AMC SW.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Short circuit in the network transformer or in the drive rectifier.
- Overload of the network transformer.
- Measurement hardware problem.
- Wrong protection settings.
Rectification - Check the network transformer and the rectifier diodes.
- Check measurement hardware.
- Check the drive maximum power during the operation.
- Verify the protection settings (190.9, 186.83-186.86) and transformer nameplate data.
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.18: FW2 Current Bit B11
Related Parameters 190.09 186.87 186.86 186.85 186.84 186.83 Related IO

Panel Text UDC Discharge FT


Description Activated if after 50ms after a discharge FT command no feedback from EPLD is given that FT
has been activated.
Causes FT link fault.
Rectification Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.14: FW2 DC LinkVolt Bit B11
Related Parameters Related IO

Panel Text UNINTENDED MCB CLS FT


Description Unintended MCB close detected by AMC SW.

Note:
This is a serious fault, and can't be reset with normal reset command. Explicit hardware check is
required. To enable reset of this fault, please refer to signal parameter table (parameter 16.19).
Causes - Unintended MCB close.
- Measurement hardware problem.
- Wrong parameter settings.
Rectification - Check related parameter.
- Check if MCB was closed unintendedly.
- Contact ABB service organization.
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.41: FW2 Other Bit B12
Related Parameters 111.58 111.59 186.105 Related IO

LDCI5551 ACS 2000 AD 73/85


ABB

Alarms

Panel Text 1050kW expiring soon


Description 1050kW expiring soon
Causes A time limited license is applied for 1050KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B5
Related Parameters Related IO

Panel Text 1300kW expiring soon


Description 1300kW expiring soon
Causes A time limited license is applied for 1300KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B6
Related Parameters Related IO

Panel Text 1650kW expiring soon


Description 1650kW expiring soon
Causes A time limited license is applied for 1650KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B7
Related Parameters Related IO

Panel Text 1850kW expiring soon


Description 1850kW expiring soon
Causes A time limited license is applied for 650KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B8
Related Parameters Related IO

Panel Text 2000kW expiring soon


Description 2000kW expiring soon
Causes A time limited license is applied for 2000KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B7
Related Parameters Related IO

Panel Text 2400kW expiring soon


Description 2400kW expiring soon
Causes A time limited license is applied for 2400KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B8
Related Parameters Related IO

74/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text 2800kW expiring soon
Description 2800kW expiring soon
Causes A time limited license is applied for 2800KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B9
Related Parameters Related IO

Panel Text 3600kW expiring soon


Description 3600kW expiring soon
Causes A time limited license is applied for 3600KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B10
Related Parameters Related IO

Panel Text 410kW expiring soon


Description 410kW expiring soon
Causes A time limited license is applied for 410KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B1
Related Parameters Related IO

Panel Text 4400kW expiring soon


Description 4400kW expiring soon
Causes A time limited license is applied for 4400KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B11
Related Parameters Related IO

Panel Text 4800kW expiring soon


Description 4800kW expiring soon
Causes A time limited license is applied for 4800KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B0
Related Parameters Related IO

Panel Text 4Q expiring soon


Description License for 4Q operation is expiring soon.
Causes A time limited license is applied for 4Q operation, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B9
Related Parameters Related IO

LDCI5551 ACS 2000 AD 75/85


ABB
Panel Text 5200kW expiring soon
Description 5200kW expiring soon
Causes A time limited license is applied for 5200KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B1
Related Parameters Related IO

Panel Text 520kW expiring soon


Description 520kW expiring soon
Causes A time limited license is applied for 520KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B2
Related Parameters Related IO

Panel Text 5600kW expiring soon


Description 5600kW expiring soon
Causes A time limited license is applied for 5600KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B2
Related Parameters Related IO

Panel Text 6000kW expiring soon


Description 6000kW expiring soon
Causes A time limited license is applied for 6000KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B3
Related Parameters Related IO

Panel Text 6400kW expiring soon


Description 6400kW expiring soon
Causes A time limited license is applied for 6400KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B4
Related Parameters Related IO

Panel Text 650kW expiring soon


Description 650kW expiring soon
Causes A time limited license is applied for 650KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B3
Related Parameters Related IO

76/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text 6800kW expiring soon
Description 6800kW expiring soon
Causes A time limited license is applied for 6800KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B5
Related Parameters Related IO

Panel Text 7300kW expiring soon


Description 7300kW expiring soon
Causes A time limited license is applied for 7300KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B6
Related Parameters Related IO

Panel Text 7700kW expiring soon


Description 7700kW expiring soon
Causes A time limited license is applied for 7700KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B7
Related Parameters Related IO

Panel Text 840kW expiring soon


Description 840kW expiring soon
Causes A time limited license is applied for 840kW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B4
Related Parameters Related IO

Panel Text INT: EPLD Versions


Description PhaseINT boards of the different INU phases have not the same EPLD version.
Causes - Mistake while downloading EPLD
- EPLD of spare phase was not updated, when the other phases were updated
Rectification Check which PhaseINT('s) has (have) the wrong version and download the correct one.
FaultClass INU
FaultClass ARU
Fault Word 183.06: AW1 CntrlHardware Bit B9
Related Parameters Related IO

Panel Text INT0 DI/DT SuperVi


Description di/dt measurement device (VLSCD) malfunction
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diodes
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU
FaultClass ARU
Fault Word 183.19: AW Short Circuit Bit B0
Related Parameters 191.08 Related IO

LDCI5551 ACS 2000 AD 77/85


ABB
Panel Text INT0 IPS Supervision
Description Auxiliary voltage supply malfunction in IPS.
Two IPS malfunction can be supervised, This alarm indicates that only one IPS is OK when two
IPS is supervised.
Causes - One IPS has malfunction.
- Communication error between AMC and MainINT
- Wrong setting of 111.61 111.62.
When 111.61 = TWO, 111.62 = Alarm, A818 A817 of MianINT should both be connected with
fiber from IPS.
Rectification 1 Check IPS situation.
2 Check cable connection between AMC and MainINT
3 Check parameter setting
4 Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.43: AW2 CtrlHardware Bit B5
Related Parameters 111.61 111.62 Related IO

Panel Text INT0 Wrong EPLD Build


Description With SW release LDOI6330 or higher, two distinct INT0 FW builds are supported. This alarm
indicates that the wrong build is loaded.
Causes When 111.01 = DTC or Scalar then INT0 build number (6.32) must be <100.
When 111.01 = Vector Control then the INT0 build number (6.32) must be >=100.
Rectification Load correct INT0 FW build depending on drive mode (111.01).
FaultClass INU
FaultClass ARU
Fault Word 183.43: AW2 CtrlHardware Bit B4
Related Parameters Related IO

Panel Text INT0 Wrong PUPA Ver


Description Wrong pulse pattern version. The version number of the actual pulse patterns which is stored
together with the pulse patterns on the pulse pattern flash memory does not match the actual
version coded in SW.
Causes Wrong pulse patterns are programmed on the flash memory
Rectification Check if the correct (newest) pulse patterns are loaded on the pulse pattern flash memory
FaultClass INU
FaultClass ARU
Fault Word 183.05: AW CntrlHardware Bit B2
Related Parameters Related IO

Panel Text INT1 ILLEGL SWI TRA


Description Shows up if the PLD of PhaseINT Inverter 1 Phase A had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B8
Related Parameters Related IO

Panel Text INT1 MIN PULSE LENG


Description Shows up if the PLD of PhaseINT Inverter 1 Phase A had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B11
Related Parameters Related IO

78/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text INT2 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 1 Phase B had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B9
Related Parameters Related IO

Panel Text INT2 MIN PULSE LENG


Description Shows up if the PLD of PhaseINT Inverter 1 Phase B had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B12
Related Parameters Related IO

Panel Text INT3 ILLEGL SWI TRA


Description Shows up if the PLD of PhaseINT Inverter 1 Phase C had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B10
Related Parameters Related IO

Panel Text INT3 MIN PULSE LENG


Description Shows up if the PLD of PhaseINT Inverter 1 Phase C had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B13
Related Parameters Related IO

Panel Text INT4 ILLEGL SWI TRA


Description Shows up if the PLD of PhaseINT Inverter 2 Phase A had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B0
Related Parameters Related IO

Panel Text INT4 MIN PULSE LENG


Description Shows up if the PLD of PhaseINT Inverter 2 Phase A had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B3
Related Parameters Related IO

LDCI5551 ACS 2000 AD 79/85


ABB
Panel Text INT5 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 2 Phase B had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B1
Related Parameters Related IO

Panel Text INT5 MIN PULSE LENG


Description Shows up if the PLD of PhaseINT Inverter 2 Phase B had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B4
Related Parameters Related IO

Panel Text INT6 ILLEGL SWI TRA


Description Shows up if the PLD of PhaseINT Inverter 2 Phase C had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B2
Related Parameters Related IO

Panel Text INT6 MIN PULSE LENG


Description Shows up if the PLD of PhaseINT Inverter 2 Phase C had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B5
Related Parameters Related IO

Panel Text License 410kW expired


Description License for 410KW expired.
Causes A time limited license was applied for 410KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B10
Related Parameters Related IO

Panel Text License 4Q expired


Description License for 4Q operation expired.
Causes A time limited license was applied for 4Q operation, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B6
Related Parameters Related IO

80/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text License 520kW expired
Description License for 520KW expired.
Causes A time limited license was applied for 520KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B11
Related Parameters Related IO

Panel Text License 650kW expired


Description License for 650KW expired.
Causes A time limited license was applied for 650KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B0
Related Parameters Related IO

Panel Text License 840kW expired


Description License for 840kW expired.
Causes A time limited license was applied for 840KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B1
Related Parameters Related IO

Panel Text License1050kW expired


Description Licensefor 1050kW expired.
Causes A time limited license was applied for 1050KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B2
Related Parameters Related IO

Panel Text License1300kW expired


Description Licensefor 1300kW expired.
Causes A time limited license was applied for 1300KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B3
Related Parameters Related IO

Panel Text License1650kW expired


Description License for 1650kW expired.
Causes A time limited license was applied for 1650KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B4
Related Parameters Related IO

LDCI5551 ACS 2000 AD 81/85


ABB
Panel Text License1850kW expired
Description License for 1850kW expired.
Causes A time limited license was applied for 1850KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B5
Related Parameters Related IO

Panel Text License2000kW expired


Description License for 2000kW expired
Causes A time limited license was applied for 2000KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B8
Related Parameters Related IO

Panel Text License2400kW expired


Description License for 2400kW expired
Causes A time limited license was applied for 2400KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B9
Related Parameters Related IO

Panel Text License2800kW expired


Description License for 2800kW expired
Causes A time limited license was applied for 2800KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B10
Related Parameters Related IO

Panel Text License3600kW expired


Description License for 3600kW expired
Causes A time limited license was applied for 3600KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.109: License Alarm 2 Bit B11
Related Parameters Related IO

Panel Text License4400kW expired


Description License for 4400kW expired
Causes A time limited license was applied for 4400KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B0
Related Parameters Related IO

82/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text License4800kW expired
Description License for 4800kW expired
Causes A time limited license was applied for 4800KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B1
Related Parameters Related IO

Panel Text License5200kW expired


Description License for 5200kW expired
Causes A time limited license was applied for 5200KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B2
Related Parameters Related IO

Panel Text License5600kW expired


Description License for 5600kW expired
Causes A time limited license was applied for 5600KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B3
Related Parameters Related IO

Panel Text License6000kW expired


Description License for 6000kW expired
Causes A time limited license was applied for 6000KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B4
Related Parameters Related IO

Panel Text License6400kW expired


Description License for 6400kW expired
Causes A time limited license was applied for 6400KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B5
Related Parameters Related IO

Panel Text License6800kW expired


Description License for 6800kW expired
Causes A time limited license was applied for 6800KW, and it expired.
Rectification
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B6
Related Parameters Related IO

LDCI5551 ACS 2000 AD 83/85


ABB
Panel Text License7300kW expired
Description License for 7300kW expired
Causes A time limited license was applied for 7300KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B7
Related Parameters Related IO

Panel Text License7700kW expired


Description License for 7700kW expired
Causes A time limited license was applied for 7700KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.110: License Alarm 3 Bit B8
Related Parameters Related IO

Panel Text No License Active


Description No license is active.
Causes Wrong access code applied.
Rectification Give correct access code in parameter 100.22 ACCESS CODE STR.
Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B0
Related Parameters Related IO

Panel Text NP To GND Overvolt


Description NP to GND voltage was above the trip limit for a short moment.
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- Fiber optic link faulty
- PPCS communication error
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT)
FaultClass INU
FaultClass ARU
Fault Word 183.11: AW DC LinkVoltage Bit B4
Related Parameters Related IO

Panel Text Ridethrough NetUnVo


Description Indicating that the drive is in undervoltage limiter operation.
Causes DC link voltage drops below a certain level, therefore the FA torque reference is limited to the
torque reference calculated by the undervoltage limiter.
Rectification Drive automatically resumes normal operation when DC link voltage recovers.
FaultClass INU
FaultClass ARU
Fault Word 183.11: AW DC LinkVoltage Bit B0
Related Parameters Related IO

84/85 Version LDCI5551 Troubleshooting manual


ABB
Panel Text Speed Measurement
Description Error detected in speed measurement device NTAC-02
Causes - Driver not initialised correctly e.g. encoder enabled without cycling aux. power.
- fiber optic connection from Driver to AMC-33 ch2 is disconnected.
Rectification See fault messages NTAC Missing and GRAY Missing
1 check fiber optic cables from AMC-board Ch2 to NTAC-02 module
2 check power supply of NTAC-02 module and correct jumper
3 cycle aux. power in COU to allow re-initialisation of NTAC-02 driver by AMC-card.
FaultClass INU
FaultClass ARU
Fault Word 183.28: AW SpeedPosition Bit B0
Related Parameters Related IO

For missing information contact ABB support line.

LDCI5551 ACS 2000 AD 85/85

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